advertisement
icountPD
Online Particle Detector
icountPD
The icountPD from Parker represents the most up-to-date technology in solid particle detection.
The design dynamics, attention to detail, and small size of the permanently mounted, on-line particle detector brings a truly innovative product to all industry. The laser based, leading-edge technology is a cost effective market solution to fluid management and contamination control.
3 Versions Available
Standard icountPD is designed for test stand, fl ushing skids, fi lter carts and other industrial applications.
icountPDR is designed for mobile equipment or any outside use other than hazardous environment.
icountPDZ is intended for applications that require a zone 2 safety such as off-shore platforms or any other hazardous environment.
For Zone 1 applications the standard icountPD can be used within a NEMA7 enclosure.
Features and benefits of the icountPD include:
• Independent monitoring of system contamination trends.
• Early warning LED or digital display indicators for Low, Medium and High contamination levels.
• Moisture % RH LED indicator
(optional).
• Cost effective solution in prolonging fluid life and reducing machine downtime.
• Visual indicators with power and alarm output warnings.
• Continuous performance for dependable analysis.
• Hydraulic, phosphate ester
& fuel fluid compatible construction.
• Self diagnostic software.
• Fully integrated PC/PLC integration technology such as:
RS232 and 0-5 Volt, 4-20mA, and CANBUS J1939.
Typical Applications
Mobile Equipment Power Generation
• Harvesting
• Forestry
• Agriculture
• Gearboxes
Industrial Equipment Maintenance
• Refineries
2
icountPD
Features and Benefi ts
Diagnostic self check start-up time 5 seconds
Measurement period 5 to 180 seconds
Reporting interval through RS232
Digital LED display update time
0 to 3600 seconds
Every second
Limit relay output
4-20mA output signal
Principle of operation
Changes occur +/- 1 ISO code at set limit (Hysteresis ON) or customer set (Hysteresis OFF)
Continuous
Laser diode optical detection of actual particulates
Reporting codes ISO 7 – 21, NAS 0 – 12, (AS 00 – 12 contact Parker)
Icount will also report less than ISO 7, subject to the statistical uncertainty
defi ned in ISO4406:1999, which is shown in the RS232, reporting results as appropriate e.g “>6”
Calibration
Calibration recommendation
Performance
By recognized on-line methods, confi rmed by the relevant International
Standards Organization procedures
12 months
+/- 1 ISO Code (dependant on stability of fl ow)
Reproducibility / Repeatability
Power requirement
Maximum current draw
Hydraulic connection
Flow range through the device
Online fl ow range via System 20
Inline Sensors
Required differential pressure across Inline Sensors
Viscosity range
Temperature
Better than 1 ISO Code
Regulated 9 to 40Vdc
150mA
M16 x 2 hydraulic test points (5/8” BSF for aggressive version)
40 to 140 ml/min (optimum fl ow = 60ml/min)
Size 0 = 6 to 25 l/min - (optimum fl ow = 15 l/min)
Size 1 = 24 to 100 l/min - (optimum fl ow = 70 l/min)
Size 2 = 170 to 380 l/min - (optimum fl ow = 250 l/min)
5.8 psi (0.4 bar) minimum
10 to 500 cSt
Operating environment: -4°F to +140°F (-20°C to +60°C)
Storage: -40°F to +176°F (-40°C to +80°C)
Working pressure
Moisture sensor calibration
Operating humidity range
Moisture sensor stability
Certifi cation
Materials
Dimensions
Weight
30 to 6,000 PSI (2 to 420 bar)
±5% RH (over compensated temperature range of +10°C to +80°C)
5% RH to 100% RH
±0.2% RH typical at 50% RH in one year
IP66 rated
EMC/RFI – EN61000-6-2:2001
EN61000-6-3:2001
User friendly construction
Stainless Steel hydraulic block
7.2” x 6.1” x 3.4” (182mm x 155mm x 86mm)
2.9 lbs. (1.3 kg)
3
icountPD
Dimensions / Installation Details
Communications Cable
Supply and Limit Relay Cable
*Limit Relay Wiring Instructions
NORMALLY OPEN
NORMALLY CLOSED
COMMON
Pin #2
Pin #3
6.1”
(155)
0.8”
(21)
2.0”
(52)
2 mounting locations to suit M5 socket head cap screw.
(Screw pack supplied with icountPD) icountPD fl ange thickness = 0.4” (10mm)
Maximum Torque 5Nm
M12 Communication Cable: Wiring Confi guration for Standard iPD
5
6
7
8
Pin
3
4
1
2
4-20mA option connections
NOT USED
RS232 Ground (pin 5**)
Channel A, ISO 4μm (c)*
Channel B, ISO 6μm (c)* or NAS (if selected)
RS232 Receive (Pin 3**)
RS232 Transmit (Pin 2**)
Moisture sensor channel (if fi tted)
Channel C, ISO 14μm (c)*
0-5V/0-3V option connections
NOT USED
RS232 Ground (pin 5**)
Channel A, ISO 4μm (c)*
Channel B, ISO 6μm (c)* or NAS (if selected)
RS232 Receive (Pin 3**)
RS232 Transmit (Pin 2**)
Moisture sensor channel (if fi tted)
Channel C, ISO 14μm (c)*
Note: It is the responsibility of the end user to ensure that the cable’s braided screen is terminated to a suitable earth bonding point.
* Optional – refer to the icountPD part number specifier section in the manual.
** A standard USB serial adaptor can be used with the recommended
9-way D-type connector to convert
RS232 to USB.
*M12 Limit Relay & Alarm Levels: Wiring Confi guration
Pin
6
7
4
5
8
1
2
3
Current loop option connections
0-5V/0-3V option connections
Product supply 9-40Vdc Product supply 9-40Vdc
4-20mA supply 12-20Vdc 0-5 / 0-3V supply 12-24Vdc
Relay (Normally Closed)*** (if fi tted) Relay (Normally Closed)*** (if fi tted)
Relay (Normally Open)*** (if fi tted)
NOT USED
NOT USED
Main supply 0Vdc
Relay (Common)*** (if fi tted)
Relay (Normally Open)*** (if fi tted)
NOT USED
0-5 / 0-3V supply 0Vdc
Product supply 0Vdc
Relay (Common)*** (if fi tted)
Note: If the moisture sensor is fitted without either option, then the output is RS232.
Parker recommends that the mating
M12 connector cables are screened.
These cables are available from
Parker through the ordering information section.
*** Optional – refer to ordering information section.
Pin #8
4
icountPD
Variable mA Output Settings
The following table can be used to equate the analogue output to an ISO or NAS Code.
Example: ISO code 12 is equal to 10mA.
10
8
6
4
2
0
0
20
18
16
14
12
20.0
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
0 1 2 3 4 5 6 7 8 9 10 11 12
ISO CODE
13 14 15 16 17 18 19 20 21
1 2 3 4 5 6 7
NAS CODE
8 9 10 11 12 13
Variable Voltage Output Settings
The variable voltage output option has the capability of two different voltage ranges: a
0-5Vdc range as standard, and a user-selectable 0-3Vdc range.
The full list of commands on how to change the voltage output is available from Parker.
The following tables can be used to relate the analog output to an ISO or NAS code.
Table relating ISO codes to voltage output
mA ISO
4.0 0
4.5
5.0
1
2
5.5
6.0
6.5
7.0
5
6
3
4
7.5
8.0
8.5
9.0
9.5
10.0
10.5
11.0
11
12
13
14
7
8
9
10
11.5
12.0
12.5
13.0
13.5
14.0
14.5
15.0
19
20
21
**
15
16
17
18
15.5
16.0
16.5
17.0
**
**
**
**
17.5
18.0
**
**
18.5 **
19.0 OVERRANGE
19.5 OVERRANGE
20.0 ERROR
mA NAS
4 00
5
6
0
1
7
8
9
10
4
5
2
3
11
12
13
14
15
16
17
18
19
20
10
11
12
**
8
9
6
7
**
ERROR
4-20mA output settings
ISO Setting mA current = (ISO Code / 2) +4 eg. 10mA = (ISO 12 / 2) +4 or
ISO Code = (mA current - 4) *2 eg. ISO 12 = (10mA -4) *2
NAS Setting mA current = NAS Code +5 eg. 15mA = NAS 10 +5 or
NAS Code = mA current -5 eg. NAS 10 = 15mA – 5
For example, in a 0-5Vdc range,
ISO code 16 is eaual to an output of 3.5Vdc. In a 0-3Vdc range, ISO code 8 is equal to an output of 1.0Vdc.
ISO Err
0-5Vdc <0.2
0-3Vdc <0.15
0
0.3
0.2
1
0.5
0.3
2
0.7
0.4
3
0.9
0.5
4
1.1
0.6
5
1.3
0.7
6
1.5
0.8
7
1.7
0.9
8
1.9
1.0
9
2.1
1.1
10
2.3
1.2
11
2.5
1.3
ISO
0-5Vdc
0-3Vdc
12
2.7
1.4
13
2.9
1.5
14
3.1
1.6
15
3.3
1.7
16
3.5
1.8
17
3.7
1.9
18
3.9
2.0
19
4.1
2.1
20
4.3
2.2
21
4.5
2.3
22
4.7
2.4
Err
>4.8
>2.45
Table relating NAS codes to voltage output
ISO Err 00 0
0-5Vdc <0.4
0.6
0.9
0-3Vdc <0.2
N.S.
0.3
1
1.2
0.5
2
1.5
0.7
3
1.8
0.9
4
2.1
1.1
5
2.4
1.3
6
2.7
1.5
7
3.0
1.7
8
3.3
1.9
9
3.6
2.1
10
3.9
2.3
11
4.2
2.5
12 Err
4.5
>4.6
2.7
>2.8
5
icountPD
Display Parameters (ISO 4406/NAS 1638)
Digital display indication
The digital display will show the actual measured codes, the channel (μ) size and the user defineable limits. Visible display of the channel size and user definable limits will alternate.
The order of trigger for both of the codes and moisture sensor option is:
• Flashing digit(s) = code(s) that are above the set point (limit)
• Solid digit(s) = code(s) that are at or below the set point
(limit)
The display for ISO4406 and
NAS1638 are identical. The ISO display is shown below.
The moisture sensor reading
(%RH) will also be shown – if the moisture sensor option is fitted.
Channel sizes/limits
MTD calibrated
Measured ISO codes
Moisture sensor reading
Automatic light sensor
LED display indication
The LED display uses 3 sets of LED for the indication of ISO 4406 and
NAS1638 code figures. Individual code lights will trigger based on the customer settings.
The order of trigger will be:
• Solid green = one ISO code, or better, below the set point (limit)
• Blinking green = ISO code at the set point (limit)
• Solid red = one ISO code above the set point
(limit)
• Blinking red = two ISO codes, or more, above the set point (limit)
6
Error detection
In the unlikely event of an error occurring, the digital display on the icountPD will simply display the actual error code only – i.e.
ERROR 13 (a full list of error codes is detailed in the icountPD user manual).
Moisture sensor output settings
The moisture sensor is an option that can be included when specifying the icountPD. The moisture sensor reports on the saturation levels of the fluid passing through the icountPD sensing cell. The output is a linear scale, reporting within the range of 5% saturation to 100% saturation.
Saturation 4-20mA 0-3Vdc 0-5Vdc
5%
25%
50%
4.8
8
12
0.15
0.75
1.50
0.25
1.25
2.50
75%
100%
16
20
2.25
3.00
3.75
5.00
icountPD
Auxiliary Flow Device - P/N ACC6NN019
This simple to use fl ow control device fi ts on the downstream
(outlet) side of the icountPD and is fi tted with a differential pressure valve that adjusts the system fl ow to a range inside the icountPD specifi cations.
Note: The fl ow control device will still operate correctly even with the high pressure side at
2900 psi (200 bar) and the return back to an open system of 0 psi (0 bar) (DP = 2900 psi, 200 bar). Minimum system pressure of 150 psi (2.5 bar) needed to function properly.
Communication Options
The icountPD may be confi gured using the icountPD Setup Utility.
For more direct control of the device using its communications protocol, you may also use the Microsoft Windows®
HyperTerminal program (this program is not currently supplied with the Windows Vista™ operating system, and is not available in Windows 7).
Communication protocol
The communication protocol for the serial communication link is to be used with Microsoft Windows
HyperTerminal. The settings are as follows:
Baud rate . . . . . . . . 9600
Data bits . . . . . . . . 8
Parity . . . . . . . . . . . None
Stop bits . . . . . . . . 1
Flow control . . . . . . None
Note: A full list of commands is detailed in the user manual.
P/N ACC6NN019
Description
1 Meter Hose Length
2 Meter Hose Length
5 Meter Hose Length
1/4” BSP Test point
1/8” BSP Test point
1/8” NPT Test point
Single Point Sampler
External Flow Device
Power Supply
5 meter, M12, 8-pin plug
and socket cable kit*
Deutsch 12-pin connector kit
RS232 to USB converter
12” long M12 8-way
RS232 & power cable kit
M12, 12 way cable
Optional Accessories
Part Number
Mineral/Fuel Phosphate
Esters
ACC6NN001 ACC6NN002
ACC6NN003 ACC6NN004
ACC6NN005 ACC6NN006
ACC6NN007 ACC6NN008
ACC6NN009 ACC6NN010
ACC6NN011 ACC6NN012
SPS2021 SPS2061
ACC6NN019
ACC6NN013
ACC6NN014 ACC6NN015
ACC6NN016
ACC6NN017
ACC6NN018
ACC6NN024
IPD IPDR IPDZ
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
* Cable Kit consists of two 5 meter cables to enable all output
options (Communications cable and Relay/Power Supply cable).
7
icountPD
Online Particle Detector
BOX 1 BOX 2 BOX 3 BOX 4 BOX 5 BOX 6 BOX 7 BOX 8
IPD 1 2 2 2 2 1 30
BOX 1: Basic Assembly
Symbol Description
IPD
IPDR
IPDZ
Standard Particle Detector
Particle Detector - Robust Construction
Particle Detector - Hazardous (Zone 2)
BOX 5: Limit Relay
Symbol Description
2 Yes
BOX 2: Fluid Type 1, 2
Symbol Description
BOX 6: Communication 3, 4
2
3
5
RS232 / 4-20mA
RS232 / 0-5V (iPD, iPDR only)
RS232 / CAN-bus (J1939)
3 Aviation Fuel (4 channel) (iPD, iPDZ only)
BOX 3: Calibration
Symbol Description
2 MTD
BOX 4: Display
Symbol Description
BOX 7: Moisture
Symbol Description
1 No
2 Yes
BOX 8: Cable Connector 5
Symbol Description
10
30
40
Deutsch DT Series (iPD, iPDR only)
M12, 8-pin plug connector (iPD, iPDZ only)
M12, 12-pin plug connector (iPDR only)
Notes:
1. When “3” is selected in Box 2, “1”
must be selected in Box 7.
2. Aviation Fuel option can also be used
for diesel fl uids.
3. For iPD and iPDR units, when “5”
is selected in Box 6, “10” must be
selected in Box 8.
© 2011 Parker Hannifi n Corporation
4. Contact Parker for additional
communication options (RS485,
GPRS, LAN, WiFi, Sat, etc.)
5. The required connecting cables are
available as a kit. The kit consists of
two 5 meter cables (Communications
cable and Relay/Power Supply
cable) to enable all output options.
See Accessory table on page 7 for
applicable part number.
Parker Hannifi n Corporation
Hydraulic Filter Division (USA)
16810 Fulton County Road #2
Metamora, OH 43540 USA
phone 419 644 4311
fax 419 644 6205
email hydraulicfi [email protected]
www.parker.com/hydraulicfi lter
Bulletin 2300-425-2 02/2011
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project