MTD | User manual | Icount PD Bul 2300-425-2.indd

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MTD | User manual | Icount PD Bul 2300-425-2.indd | Manualzz

icountPD

Online Particle Detector

icountPD

The icountPD from Parker represents the most up-to-date technology in solid particle detection.

The design dynamics, attention to detail, and small size of the permanently mounted, on-line particle detector brings a truly innovative product to all industry. The laser based, leading-edge technology is a cost effective market solution to fluid management and contamination control.

3 Versions Available

Standard icountPD is designed for test stand, fl ushing skids, fi lter carts and other industrial applications.

icountPDR is designed for mobile equipment or any outside use other than hazardous environment.

icountPDZ is intended for applications that require a zone 2 safety such as off-shore platforms or any other hazardous environment.

For Zone 1 applications the standard icountPD can be used within a NEMA7 enclosure.

Features and benefits of the icountPD include:

• Independent monitoring of system contamination trends.

• Early warning LED or digital display indicators for Low, Medium and High contamination levels.

• Moisture % RH LED indicator

(optional).

• Cost effective solution in prolonging fluid life and reducing machine downtime.

• Visual indicators with power and alarm output warnings.

• Continuous performance for dependable analysis.

• Hydraulic, phosphate ester

& fuel fluid compatible construction.

• Self diagnostic software.

• Fully integrated PC/PLC integration technology such as:

RS232 and 0-5 Volt, 4-20mA, and CANBUS J1939.

Typical Applications

Mobile Equipment Power Generation

• Harvesting

• Forestry

• Agriculture

• Gearboxes

Industrial Equipment Maintenance

• Refineries

2

icountPD

Features and Benefi ts

Diagnostic self check start-up time 5 seconds

Measurement period 5 to 180 seconds

Reporting interval through RS232

Digital LED display update time

0 to 3600 seconds

Every second

Limit relay output

4-20mA output signal

Principle of operation

Changes occur +/- 1 ISO code at set limit (Hysteresis ON) or customer set (Hysteresis OFF)

Continuous

Laser diode optical detection of actual particulates

Reporting codes ISO 7 – 21, NAS 0 – 12, (AS 00 – 12 contact Parker)

Icount will also report less than ISO 7, subject to the statistical uncertainty

defi ned in ISO4406:1999, which is shown in the RS232, reporting results as appropriate e.g “>6”

Calibration

Calibration recommendation

Performance

By recognized on-line methods, confi rmed by the relevant International

Standards Organization procedures

12 months

+/- 1 ISO Code (dependant on stability of fl ow)

Reproducibility / Repeatability

Power requirement

Maximum current draw

Hydraulic connection

Flow range through the device

Online fl ow range via System 20

Inline Sensors

Required differential pressure across Inline Sensors

Viscosity range

Temperature

Better than 1 ISO Code

Regulated 9 to 40Vdc

150mA

M16 x 2 hydraulic test points (5/8” BSF for aggressive version)

40 to 140 ml/min (optimum fl ow = 60ml/min)

Size 0 = 6 to 25 l/min - (optimum fl ow = 15 l/min)

Size 1 = 24 to 100 l/min - (optimum fl ow = 70 l/min)

Size 2 = 170 to 380 l/min - (optimum fl ow = 250 l/min)

5.8 psi (0.4 bar) minimum

10 to 500 cSt

Operating environment: -4°F to +140°F (-20°C to +60°C)

Storage: -40°F to +176°F (-40°C to +80°C)

Working pressure

Moisture sensor calibration

Operating humidity range

Moisture sensor stability

Certifi cation

Materials

Dimensions

Weight

30 to 6,000 PSI (2 to 420 bar)

±5% RH (over compensated temperature range of +10°C to +80°C)

5% RH to 100% RH

±0.2% RH typical at 50% RH in one year

IP66 rated

EMC/RFI – EN61000-6-2:2001

EN61000-6-3:2001

User friendly construction

Stainless Steel hydraulic block

7.2” x 6.1” x 3.4” (182mm x 155mm x 86mm)

2.9 lbs. (1.3 kg)

3

icountPD

Dimensions / Installation Details

Communications Cable

Supply and Limit Relay Cable

*Limit Relay Wiring Instructions

NORMALLY OPEN

NORMALLY CLOSED

COMMON

Pin #2

Pin #3

6.1”

(155)

0.8”

(21)

2.0”

(52)

2 mounting locations to suit M5 socket head cap screw.

(Screw pack supplied with icountPD) icountPD fl ange thickness = 0.4” (10mm)

Maximum Torque 5Nm

M12 Communication Cable: Wiring Confi guration for Standard iPD

5

6

7

8

Pin

3

4

1

2

4-20mA option connections

NOT USED

RS232 Ground (pin 5**)

Channel A, ISO 4μm (c)*

Channel B, ISO 6μm (c)* or NAS (if selected)

RS232 Receive (Pin 3**)

RS232 Transmit (Pin 2**)

Moisture sensor channel (if fi tted)

Channel C, ISO 14μm (c)*

0-5V/0-3V option connections

NOT USED

RS232 Ground (pin 5**)

Channel A, ISO 4μm (c)*

Channel B, ISO 6μm (c)* or NAS (if selected)

RS232 Receive (Pin 3**)

RS232 Transmit (Pin 2**)

Moisture sensor channel (if fi tted)

Channel C, ISO 14μm (c)*

Note: It is the responsibility of the end user to ensure that the cable’s braided screen is terminated to a suitable earth bonding point.

* Optional – refer to the icountPD part number specifier section in the manual.

** A standard USB serial adaptor can be used with the recommended

9-way D-type connector to convert

RS232 to USB.

*M12 Limit Relay & Alarm Levels: Wiring Confi guration

Pin

6

7

4

5

8

1

2

3

Current loop option connections

0-5V/0-3V option connections

Product supply 9-40Vdc Product supply 9-40Vdc

4-20mA supply 12-20Vdc 0-5 / 0-3V supply 12-24Vdc

Relay (Normally Closed)*** (if fi tted) Relay (Normally Closed)*** (if fi tted)

Relay (Normally Open)*** (if fi tted)

NOT USED

NOT USED

Main supply 0Vdc

Relay (Common)*** (if fi tted)

Relay (Normally Open)*** (if fi tted)

NOT USED

0-5 / 0-3V supply 0Vdc

Product supply 0Vdc

Relay (Common)*** (if fi tted)

Note: If the moisture sensor is fitted without either option, then the output is RS232.

Parker recommends that the mating

M12 connector cables are screened.

These cables are available from

Parker through the ordering information section.

*** Optional – refer to ordering information section.

Pin #8

4

icountPD

Variable mA Output Settings

The following table can be used to equate the analogue output to an ISO or NAS Code.

Example: ISO code 12 is equal to 10mA.

10

8

6

4

2

0

0

20

18

16

14

12

20.0

18.0

16.0

14.0

12.0

10.0

8.0

6.0

4.0

2.0

0.0

0 1 2 3 4 5 6 7 8 9 10 11 12

ISO CODE

13 14 15 16 17 18 19 20 21

1 2 3 4 5 6 7

NAS CODE

8 9 10 11 12 13

Variable Voltage Output Settings

The variable voltage output option has the capability of two different voltage ranges: a

0-5Vdc range as standard, and a user-selectable 0-3Vdc range.

The full list of commands on how to change the voltage output is available from Parker.

The following tables can be used to relate the analog output to an ISO or NAS code.

Table relating ISO codes to voltage output

mA ISO

4.0 0

4.5

5.0

1

2

5.5

6.0

6.5

7.0

5

6

3

4

7.5

8.0

8.5

9.0

9.5

10.0

10.5

11.0

11

12

13

14

7

8

9

10

11.5

12.0

12.5

13.0

13.5

14.0

14.5

15.0

19

20

21

**

15

16

17

18

15.5

16.0

16.5

17.0

**

**

**

**

17.5

18.0

**

**

18.5 **

19.0 OVERRANGE

19.5 OVERRANGE

20.0 ERROR

mA NAS

4 00

5

6

0

1

7

8

9

10

4

5

2

3

11

12

13

14

15

16

17

18

19

20

10

11

12

**

8

9

6

7

**

ERROR

4-20mA output settings

ISO Setting mA current = (ISO Code / 2) +4 eg. 10mA = (ISO 12 / 2) +4 or

ISO Code = (mA current - 4) *2 eg. ISO 12 = (10mA -4) *2

NAS Setting mA current = NAS Code +5 eg. 15mA = NAS 10 +5 or

NAS Code = mA current -5 eg. NAS 10 = 15mA – 5

For example, in a 0-5Vdc range,

ISO code 16 is eaual to an output of 3.5Vdc. In a 0-3Vdc range, ISO code 8 is equal to an output of 1.0Vdc.

ISO Err

0-5Vdc <0.2

0-3Vdc <0.15

0

0.3

0.2

1

0.5

0.3

2

0.7

0.4

3

0.9

0.5

4

1.1

0.6

5

1.3

0.7

6

1.5

0.8

7

1.7

0.9

8

1.9

1.0

9

2.1

1.1

10

2.3

1.2

11

2.5

1.3

ISO

0-5Vdc

0-3Vdc

12

2.7

1.4

13

2.9

1.5

14

3.1

1.6

15

3.3

1.7

16

3.5

1.8

17

3.7

1.9

18

3.9

2.0

19

4.1

2.1

20

4.3

2.2

21

4.5

2.3

22

4.7

2.4

Err

>4.8

>2.45

Table relating NAS codes to voltage output

ISO Err 00 0

0-5Vdc <0.4

0.6

0.9

0-3Vdc <0.2

N.S.

0.3

1

1.2

0.5

2

1.5

0.7

3

1.8

0.9

4

2.1

1.1

5

2.4

1.3

6

2.7

1.5

7

3.0

1.7

8

3.3

1.9

9

3.6

2.1

10

3.9

2.3

11

4.2

2.5

12 Err

4.5

>4.6

2.7

>2.8

5

icountPD

Display Parameters (ISO 4406/NAS 1638)

Digital display indication

The digital display will show the actual measured codes, the channel (μ) size and the user defineable limits. Visible display of the channel size and user definable limits will alternate.

The order of trigger for both of the codes and moisture sensor option is:

• Flashing digit(s) = code(s) that are above the set point (limit)

• Solid digit(s) = code(s) that are at or below the set point

(limit)

The display for ISO4406 and

NAS1638 are identical. The ISO display is shown below.

The moisture sensor reading

(%RH) will also be shown – if the moisture sensor option is fitted.

Channel sizes/limits

MTD calibrated

Measured ISO codes

Moisture sensor reading

Automatic light sensor

LED display indication

The LED display uses 3 sets of LED for the indication of ISO 4406 and

NAS1638 code figures. Individual code lights will trigger based on the customer settings.

The order of trigger will be:

• Solid green = one ISO code, or better, below the set point (limit)

• Blinking green = ISO code at the set point (limit)

• Solid red = one ISO code above the set point

(limit)

• Blinking red = two ISO codes, or more, above the set point (limit)

6

Error detection

In the unlikely event of an error occurring, the digital display on the icountPD will simply display the actual error code only – i.e.

ERROR 13 (a full list of error codes is detailed in the icountPD user manual).

Moisture sensor output settings

The moisture sensor is an option that can be included when specifying the icountPD. The moisture sensor reports on the saturation levels of the fluid passing through the icountPD sensing cell. The output is a linear scale, reporting within the range of 5% saturation to 100% saturation.

Saturation 4-20mA 0-3Vdc 0-5Vdc

5%

25%

50%

4.8

8

12

0.15

0.75

1.50

0.25

1.25

2.50

75%

100%

16

20

2.25

3.00

3.75

5.00

icountPD

Auxiliary Flow Device - P/N ACC6NN019

This simple to use fl ow control device fi ts on the downstream

(outlet) side of the icountPD and is fi tted with a differential pressure valve that adjusts the system fl ow to a range inside the icountPD specifi cations.

Note: The fl ow control device will still operate correctly even with the high pressure side at

2900 psi (200 bar) and the return back to an open system of 0 psi (0 bar) (DP = 2900 psi, 200 bar). Minimum system pressure of 150 psi (2.5 bar) needed to function properly.

Communication Options

The icountPD may be confi gured using the icountPD Setup Utility.

For more direct control of the device using its communications protocol, you may also use the Microsoft Windows®

HyperTerminal program (this program is not currently supplied with the Windows Vista™ operating system, and is not available in Windows 7).

Communication protocol

The communication protocol for the serial communication link is to be used with Microsoft Windows

HyperTerminal. The settings are as follows:

Baud rate . . . . . . . . 9600

Data bits . . . . . . . . 8

Parity . . . . . . . . . . . None

Stop bits . . . . . . . . 1

Flow control . . . . . . None

Note: A full list of commands is detailed in the user manual.

P/N ACC6NN019

Description

1 Meter Hose Length

2 Meter Hose Length

5 Meter Hose Length

1/4” BSP Test point

1/8” BSP Test point

1/8” NPT Test point

Single Point Sampler

External Flow Device

Power Supply

5 meter, M12, 8-pin plug

and socket cable kit*

Deutsch 12-pin connector kit

RS232 to USB converter

12” long M12 8-way

RS232 & power cable kit

M12, 12 way cable

Optional Accessories

Part Number

Mineral/Fuel Phosphate

Esters

ACC6NN001 ACC6NN002

ACC6NN003 ACC6NN004

ACC6NN005 ACC6NN006

ACC6NN007 ACC6NN008

ACC6NN009 ACC6NN010

ACC6NN011 ACC6NN012

SPS2021 SPS2061

ACC6NN019

ACC6NN013

ACC6NN014 ACC6NN015

ACC6NN016

ACC6NN017

ACC6NN018

ACC6NN024

IPD IPDR IPDZ

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

* Cable Kit consists of two 5 meter cables to enable all output

options (Communications cable and Relay/Power Supply cable).

7

icountPD

Online Particle Detector

BOX 1 BOX 2 BOX 3 BOX 4 BOX 5 BOX 6 BOX 7 BOX 8

IPD 1 2 2 2 2 1 30

BOX 1: Basic Assembly

Symbol Description

IPD

IPDR

IPDZ

Standard Particle Detector

Particle Detector - Robust Construction

Particle Detector - Hazardous (Zone 2)

BOX 5: Limit Relay

Symbol Description

2 Yes

BOX 2: Fluid Type 1, 2

Symbol Description

BOX 6: Communication 3, 4

2

3

5

RS232 / 4-20mA

RS232 / 0-5V (iPD, iPDR only)

RS232 / CAN-bus (J1939)

3 Aviation Fuel (4 channel) (iPD, iPDZ only)

BOX 3: Calibration

Symbol Description

2 MTD

BOX 4: Display

Symbol Description

BOX 7: Moisture

Symbol Description

1 No

2 Yes

BOX 8: Cable Connector 5

Symbol Description

10

30

40

Deutsch DT Series (iPD, iPDR only)

M12, 8-pin plug connector (iPD, iPDZ only)

M12, 12-pin plug connector (iPDR only)

Notes:

1. When “3” is selected in Box 2, “1”

must be selected in Box 7.

2. Aviation Fuel option can also be used

for diesel fl uids.

3. For iPD and iPDR units, when “5”

is selected in Box 6, “10” must be

selected in Box 8.

© 2011 Parker Hannifi n Corporation

4. Contact Parker for additional

communication options (RS485,

GPRS, LAN, WiFi, Sat, etc.)

5. The required connecting cables are

available as a kit. The kit consists of

two 5 meter cables (Communications

cable and Relay/Power Supply

cable) to enable all output options.

See Accessory table on page 7 for

applicable part number.

Parker Hannifi n Corporation

Hydraulic Filter Division (USA)

16810 Fulton County Road #2

Metamora, OH 43540 USA

phone 419 644 4311

fax 419 644 6205

email hydraulicfi [email protected]

www.parker.com/hydraulicfi lter

Bulletin 2300-425-2 02/2011

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