AEC 200 1# Spool Gun DIRECT CONNECT Solid

SECTION
500
AEC 200 1# Spool Gun
®
STANDARD FEATURES
• Economical feeder/gun combination eliminates
need for additional wire feeder
• Lightweight design reduces operator fatigue
• 50’ hose/cable assembly offers maximum
portability for remote operation
• Operation simplified by wire speed control on gun
• Mechanical pre-flow and post-flow control
• Operator safety provided by plastic housing and
low voltage operation
For appropriate control boxes
see pages 7 & 8.
Model AEC 200 Ratings
Current
(D.C.R.P.)
200 Amps
250 Amps
275 Amps
300 Amps
Duty Cycle
100%
50%
30%
100%
Gas
Argon or Helium
Argon or Helium
Argon or Helium
Carbon Dioxide
Model AEC 200 comes complete
with gun, nozzles, liners, contact
tubes, a wrench and 50' of cable
hose assembly. Also available in
other lengths.
The AEC 200 gun is available with three separate component packages according to the wire type and size. The chart below gives recommendations.
THE SELECTION CHART
MODEL NO.
WIRE SIZE
TYPE
MOTOR RATIO
NOZZLE I.D.
TIP & LINER
AEC 200-36
.030-3/64”
Aluminum
36:1
11/16”
3/64”
AEC 200-64
.035-3/64”
Aluminum
64:1
11/16”
3/64”
AEC 200-81
.035 & .045
Hard
81:1
11/16”
.035
AEC 200-36P
.030-3/64”
Aluminum
36:1
11/16”
3/64”
AEC 200-64P
.035-3/64”
Aluminum
64:1
11/16”
3/64”
AEC 200-81P
.035 & .045
Hard
81:1
11/16”
.035
AEC 200-36L*
.030-3/64”
Aluminum &
36:1
11/16”
3/64”
.030-.035
Hard
P = Gun with 10 pin amphenol plug (Direct mount Spool Gun for Airco® 10 pin receptacle and PROFAX Power Sources)
*L = Gun with 8 pin amphenol plug (Direct mount Spool Gun for Esab®(L-Tec) Migmaster 250. Comes complete w/30' cable hose assembly.)
®
®
®
The AEC 200L is a modified gun to direct connect to the ESAB (L-TEC ) MigMaster 250 and the ESAB Mig-28A control module.
DIRECT CONNECT Solid State Spool Gun
The AEC 200-4D Direct Connect is designed to give Solid State Performance to a Spool Gun that
will connect to the Constant Voltage power sources listed below without the need of a control box.
DESIGN FEATURES:
• Direct Connects to CompArc®, Miller®, Thermal Arc®
and “PROFAX” Constant Voltage power sources.
• No Control Box - Interfaces Direct to Power Source.
• Operates on 24 VAC
• One Motor for .030 - 1/16” Aluminum
and .023 - .045 Hard wires.
• No More Changing Motor Ratio’s
• 20 to 800 ipm Speed Range.
• 50’ Cable Length Standard.
• Solid State Control Provides:
True Constant Speed
Higher Motor Torque at all Speeds
Compensates for Input Voltage Fluctuations
Longer Motor Life
Smoother Wire Feeding
DIRECT CONNECT SPOOL GUN SYSTEMS
MODEL NO.
AEC 200-4DM
AEC 200-4DMX
AEC 200-4DP
SPECIFICATIONS
INPUT POWER
24VAC
DESCRIPTION
Direct connect spool gun for CompArc®, Miller® and Thermal Arc® constant voltage power sources with the 14 pin wire
®
feeder receptacle. Note: Used on Millermatic 300 (before S/N LA000202)
®
®
Direct connect spool gun for the Millermatic 250X & Millermatic 300 (after S/N LA000202)
Direct connect spool gun for “PROFAX” power sources
WELD OUTPUT RATING ARGON
250 amps - 50% duty cycle
200 amps - 100% duty cycle
WIRE CAPACITY
.030 - 1/16” aluminum
.023 - .045 hard wire
WIRE SPEED RANGE
20 ipm to 800 ipm
This system can be connected to any adequately sized constant voltage welding power source that provides 24 VAC auxiliary power and a contact closure contactor circuit.
See owners manual or consult factory for complete details.
© November 2007
LENCO WELDING ACCESSORIES LTD.
PROFAX SPOOL GUNS PAGE 1
SECTION
500
Solid State Spool Gun & Control
®
PROFAX HAS GIVEN THE CLASSIC DESIGN OF THE AEC 200 SPOOL GUN
A NEW SOLID STATE PUNCH. DESIGNED FOR CONSTANT VOLTAGE
POWER SOURCES, THIS NEW PUNCH WILL PROVIDE:
• ONE MOTOR FOR .030 THROUGH 1/16” ALUMINUM AND .023
THROUGH .045 HARD WIRES.
• NO MORE CHANGING MOTOR RATIO'S
• NO MORE RHEOSTAT TO GET HOT OR BURN OUT
• 30 TO 800 INCH PER MINUTE CAPABILITY
• 50’ GUN CABLE LENGTH STANDARD
• SOLID STATE CONTROL PROVIDES:
TRUE CONSTANT SPEED
HIGHER MOTOR TORQUE
LONGER MOTOR LIFE
SMOOTHER WIRE FEEDING
m
inu
m
u
Al
se
Ca
SOLID STATE SPOOL GUN SYSTEM
MODEL NO.
AEC 200-4
AEC 200-4C
DESCRIPTION
Spool Gun w/50' cable assembly for use w/ AEC 200-4C solid state control box
Solid state control box for use w/ AEC 200-4 Spool Gun
SPECIFICATIONS
INPUT POWER
115VAC
50/60 Hz.
WELD OUTPUT RATING
ARGON or HELIUM
250 Amps
50% Duty Cycle
200 Amps
100% Duty Cycle
WIRE CAPACITY
.023 in. through
1/16" Aluminum
or
.023 in. through
.045 Hard Wire
WIRE SPEED RANGE
DIMENSIONS
30 IPM
to
800 IPM
Height 8.25"
Width 3"
Length 15"
WEIGHT
GUN & CABLES
Net 26 lbs.
Ship 29 lbs.
4C Control
Net 7.5 lbs.
Ship 9 lbs.
The AEC 200-4 Spool Gun and AEC 200-4C control are interfaced together to give the improved SOLID STATE motor control performance to the
Classic AEC 200 Spool Gun design. This system can be connected to any adequately sized CONSTANT VOLTAGE welding power source that provides
115V or 24V AC 50/60 Hz. auxiliary power and will operate 115 volt feedback or contact closure contactor circuits. See owners and installation manual
for complete details.
PROFAX SPOOL GUNS PAGE 2
© November 2007
LENCO WELDING ACCESSORIES LTD.
SECTION
500
AEC 200 Consumables
®
PART NO. WIRE SIZE
NO.
1
2
3
4
I.D.
3123
3356
3299
3300
45-070
.023
.030-.035
.045-3/64”
1/16”
3/64”
.031
.044
.060
.078
.073
3136
3115
3135
.030
.035-.047
1/16”
.040
.064
.084
3067
3068
3069
.030-.035
.045-3/64”
1/16”
.060
.084
.120
3150
3223
3455
3456
.030-.035 Hard
.045 Hard
3/64”
1/16” Alum.
.040
.053
.061
.081
3793
3839
.030-.035
.045
.040
.053
1/4”
4”
PART NO.
4119
4346
4137
4300
DESCRIPTION
Bent nozzle kit
Nut
Nozzle
Slip ring
4”
3
2
NO.
1
2
3
1/4”
6-1/8”
1/4 - 20 Thd.
C
PART NO.
4638
4268
4269
4
DESCRIPTION
New style assembly
Nozzle
Nozzle
NO.
4
5
6
5
6
PART NO.
4147
4641
4640
DESCRIPTION
Nozzle body
Spacer
Adapter sleeve
1
1/4”
5
4
6
3
1/4”
1-27/32”
NO.
1
2
3
PART NO.
4124
4105
4108
DESCRIPTION
Old style assembly
Adapter
Barrel
1 - 14 Thd.
1-1/2”
1-1/2”
1-5/8”
2
3
1-5/8”
NO. PART NO. DESCRIPTION
NO. PART NO.
1 4925
Flexible barrel
3 9635-8¼
2 4580
Tip holder (included)
AEC 200 Heavy Duty Consumables
Nozzles 4268, 4269, and 4270
Shown above in left column N
4675
DESCRIPTION
Liner (cut to length)
Included
Contact Tips 3150, 3223, and 3456
Shown above in left column C
1
2
Assembly with
180° Gooseneck
1
DESCRIPTION
1/2” nozzle
3/4” nozzle
5/8” nozzle
1”
1”
1”
NO. PART NO.
4 4117
4118
4110
4
7/8 - 14 Thd.
7/8 - 14 Thd.
1”
1-1/2”
Note:
Additional
4137 nozzle
included
1-5/8”
7/8 - 14 Thd.
1”
DESCRIPTION
Adapter
Barrel
Assembly (5 & 6)
1
NO. PART NO. I.D.
MATERIAL NO. PART NO. I.D.
MATERIAL
1. 4268
7/16” Brass
3. 4270
11/16” Brass
2. 4269
11/16” Brass
4. 4552
9/16” Brass
4572
11/16” Copper
N
PART NO.
4139
4108
4138
1/4”
1/4 - 20 Thd.
7/8 - 14 Thd.
NO.
5
6
7
8a
8
10-3/4”
11
4
56
3
7
Heavy Duty Flexible Barrel
3
2
1
2A
4975 (Assembly)
10
9
1
2
4 5 67
3
9A
4676
Assembly with
45° Gooseneck
2a
8
NO.
1.
2.
2a.
3.
4.
5.
6.
PROFAX
27 series
17 series
17ST series
57HD
44C
240
260
© November 2007
DESCRIPTION
Nozzles (see pg. 9)
Tip (see pg. 9)
Tip (see pg. 9)
Gas diffuser
Screw
Spring
O-ring
NO.
7.
8.
8a.
9.
9a.
10.
11.
PROFAX
17SW
4006
4011
4600
4645
4010
4009
DESCRIPTION
Shock washer
Barrel adapter
O-ring
Gooseneck - straight
Gooseneck - 45°
Liner (phos-bronze)
Locking nut
LENCO WELDING ACCESSORIES LTD.
NO.
1.
2.
2a.
3.
4.
5.
PROFAX
27 series
17 series
17ST series
4010HDF
57HD
44C
10
9
DESCRIPTION
Nozzles
Tip
Tip
Liner (phos-bronze)
Gas diffuser
Screw
NO.
6.
7.
8.
9.
10.
10a.
PROFAX
240
260
17SW
4925HD
1103HD
1111
10a
DESCRIPTION
Spring
O-ring
Shock washer
HD Flexible Barrel
HD Guide Tube
O-ring
PROFAX SPOOL GUNS PAGE 3
SECTION
500
AEC 200 Selector Guide
®
STANDARD SPOOL GUNS
PART NO.
AEC 200-36
AEC 200-64
AEC 200-81
AEC 200-36P
AEC 200-64P
AEC 200-81P
WIRE SIZE
.030-3/64” ALUMINUM
.035-3/64” ALUMINUM
.023-.045 HARD WIRE
3/64” & 1/16” ALUMINUM
.030-3/64” ALUMINUM
.035-3/64” ALUMINUM
.030-.045” HARD WIRE
3/64” & 1/16” ALUMINUM
CONNECTION TYPE
FOR USE WITH THE AEC 200-1 ON CONSTANT VOLTAGE POWER SOURCES OR WITH THE
AEC 200-2 AND AEC 200-3A ON CONSTANT CURRENT POWER SOURCES.
FOR USE WITH THE AEC 200-1P CONTOL BOX ON CONSTANT VOLTAGE POWER SOURCES. DIRECT
CONNECTS TO THE PROFAX P250SG OR P300SG POWER SOURCES.
SOLID STATE SPOOL GUNS
AEC 200-36L
AEC 200-4
AEC 200-4DM
AEC 200-4DMX
AEC 200-4DP
.030-3/64” ALUMINUM
.030-.035 HARD WIRE
.030-1/16” ALUMINUM
.023-.045” HARD WIRE
.030-1/16” ALUMINUM
.023-.045 HARD WIRE
.030-1/16” ALUMINUM
.023-.045 HARD WIRE
.030-1/16” ALUMINUM
.023-.045 HARD WIRE
®
DIRECT CONNECTS TO AN ESAB MIGMASTER 250 AND TO THE ST-28A CONTROL BOX.
MUST BE USED IN CONJUNCTION WITH THE AEC 200-4C CONTROL BOX. FOR USE ON CONSTANT
VOLTAGE POWER SOURCES ONLY.
DIRECT CONNECTS TO MILLER® OR COMPARC® CONSTANT VOLTAGE POWER SOURCE WITH THE 14 PIN
RECEPTACLE. CAN ALSO BE USED WITH THE AEC-LVC CONTACTOR BOX ON CV MACHINES WITHOUT A
CONTACTOR.
DIRECT CONNECTS TO A MILLERMATIC® 250X, TO THE MILLERMATIC® 300 (BEGINNING WITH SERIAL #
LA000202) AND THE HOBART® IRONMAN 275.
DIRECT CONNECTS TO A PROFAX P250SG OR P300SG POWER SOURCE.
STANDARD CONTROL BOXES
AEC 200-1
AEC 200-1P
AEC MD1
AEC 200-2
AEC 200-3A
FOR USE WITH ANY STANDARD PROFAX SPOOL GUN BEING USED ON A CONSTANT VOLTAGE POWER SOURCE.
(SEE CONTACTOR BOX).
FOR USE WITH ANY STANDARD PROFAX (P) SPOOL GUN BEING USED ON A CONSTANT VOLTAGE POWER SOURCE.
(SEE CONTACTOR BOX).
DROP IN MODULE FOR A MILLERMATIC® 250 OR VINTAGE, ALLOWING ANY STANDARD PROFAX (P) SPOOL GUN TO BE DIRECT
CONNECTED.
FOR USE WITH ANY STANDARD PROFAX SPOOL GUN BEING USED ON A CONSTANT CURRENT POWER SOURCE.
(SEE CONTACTOR BOX).
FOR USE WITH A STANDARD PROFAX SPOOL GUN ON A CONSTANT CURRENT DC POWER SOURCE. RECOMMENDED FOR INDUSTRIAL
SIZED ELECTRIC MACHINES AND ENGINE DRIVES OF 3 CYLINDERS OR MORE. OPERATES ON 115V AC OR DC.
SOLID STATE CONTROL BOXES
AEC 200-4C
AEC MD2
FOR USE WITH AN AEC 200-4 BEING USED ON A CONSTANT VOLTAGE WELDING POWER SOURCE. (SEE CONTACTOR BOX).
DROP IN MODULE FOR A MILLERMATIC® 250 AND VINTAGE SO THAT AN AEC 200-4DM CAN BE DIRECT CONNECTED.
AEC 200-C
FOR USE ON POWER SOURCES WITHOUT A CONTACTOR. USED IN CONJUNCTION WITH AN AEC 200-1, AEC 200-1P
OR AEC 200-4C ON CONSTANT VOLTAGE POWER SOURCES AND WITH THE AEC 200-2 ON CONSTANT CURRENT POWER SOURCES.
FOR USE WITH THE AEC 200-4DM WHERE AN EXTERNAL CONTACTOR IS REQUIRED.
CONTACTOR BOX
AEC 200-LVC
Regulator/Flowmeter
SPECIFICATIONS:
• Brass body
• Preset @ 30 psi
• Flow meter range - 10-60 scfh
• Economical design
PROFAX
PXRF1430-580
PXRF1430-320
GAS SERVICE
Argon & Argon/CO2 Mixes
CO2
PROFAX SPOOL GUNS PAGE 4
CGA INLET
580
320
© November 2007
LENCO WELDING ACCESSORIES LTD.
SECTION
500
AEC 200 1# Spool Gun Breakdown
®
60
60a
59
18
19 18
105
20
21
20
23
13
66a
27
26
104
80
28
67
30
24
32
12
9
70
64
37
6
4
3
71
38a
44
1
75a
44a
39
(A)
39a
40
53
(A)
73
72
38
2
83
69
36
7
5
82
35
8
81
68
33
17
10
11
104a
66
29
34
14
64
65
31
15
63
61
103
103a
22
18
16
25
19
62
59
34
18
43
47
14
42
56
(A) - See Page 51
48
51
106
54
77
74
50
45 46
55
52
52a
75
41
49a
49
Housing
76a
Heavy Duty Front Ends
112
111
110
109
Optional
76
117
113
116
108
75
84
115a
107
91
115
108A
87
88
100 98
77
89
101
114
79
99
100
93
114A
102
95
79
92
90
78
94
96
97
© November 2007
LENCO WELDING ACCESSORIES LTD.
PROFAX SPOOL GUNS PAGE 5
®
PROFAX
NO. PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
38a
39
39a
40
41
42
43
44
44a
45
46
47
48
49
49a
50
50a
51
52
52a
53
54
55
56
59
60
4147
4641
1102
4640
1614
1613
1058
1103
1111
5133
5109
5134
1743
1100
1754
1117
1107
1953
1098
1078
1388
1077
1076
1072
1072-.023
1171
1122
9260
1741
1080
1130
1082
1094
1709
1079
1987
1930
1127
1081
1071
1004
1061
1063
1886
1886D
1066
1066D
1014
1037
1036
1106
1606D
1606L
1095
1993
1131
1096
1280
1280D
1113
1113D
1018
1097
1097D
1093
1682
1134
1126
1167
1579
SECTION
500
Replacement Parts for the
AEC 200 1# Spool Gun
OLD
PART NO.
2360-7147
2360-7641
2360-2102
2360-7640
2360-0614
2360-0613
2360-2058
2360-2103
2360-2111
2360-2133
2360-2109
2360-2134
9201-6743
2360-2100
831-1754
2360-2117
2360-2107
831-1953
2360-2098
2360-2078
2360-3388
2360-2077
2360-2076
2360-2072
2360-6171
2360-2122
4 Gun
9201-6741
2360-2080
9204-4130
2360-2082
2360-2094
2389-3709
2360-2079
2360-6987
2360-2130
9204-4127
2360-2081
831-2071
9220-0004
2360-2061
2360-2063
2360-6886
2360-2066
9218-0014
9218-0037
9218-0036
2360-2106
636202
2360-2095
9204-3093
9204-4131
2360-2096
2310-0280
2360-2113
9205-6018
2360-2097
2360-2093
9204-9682
9204-4134
9205-6126
9204-4167
834-0098
PROFAX SPOOL GUNS PAGE 6
DESCRIPTION
Nozzle body
Spacer
Grommet
Adapter sleeve
Nut
Fitting
Inner barrel
Guide tube
O-ring
Green liner .030-.035
Red liner .045-3/64"
White liner 1/16"
Pal nut
Guide
Retainer
Spring
Valve pin
Diaphragm
Housing
Arm assembly (w/#’S 18-22)
Retaining ring
Pin
Spacer
Driven roll
Driven roll for .023 wire only
Pressure Arm
Adjusting screw
Terminal Cover
Pal nut
Drive roll
Screw
Spring catch
Inlet bushing
O-ring
Drive roll spring
Pivot screw
Insulating insert
Screw
Motor insulator
O-ring
Key
Motor (36:1 ratio)
Motor (81:1 ratio)
Motor (64:1 ratio)
Motor (200-4D)
Handle
Handle (200-4D)
Insert 6-32
Insert 1/4"-20
Insert 4-40
Rheostat assembly
Potentiometer (200-4D)
Potentiometer for L & #4 gun
Bracket
Screw
Set screw
Knob
Micro switch
Micro switch (200-4D)
Insulator
Insulator (200-4D)
Screw
Trigger
Trigger (200-4D)
Trigger pin
Set screw
Screw
Lock washer
Screw
Cable clamp
PROFAX
NO. PART NO.
60a
61
62
63
64
65
66
66a
67
68
69
70
71
72
73
74
75
75a
75a
75a
76
76a
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
103a
104
104a
105
1579D
1715
1059
1215
1027
1012
1121
9252
1114
1091
1090
1089
1118
1624
1092
1969
1060
1060DM
1060DMX
1060DP
1060L
1060-4
1060P
1057
1057L
1255
1052
1116
1083
1104
136961
6459
1607L
1963
1433
1832
1074
1087
1972
1009
1742
1086
1923
LDP-50M
1273
1277
1206
1085
1245
1065
1065RD
1064
1064RD
1264
106
107
108
108a
109
110
111
112
113
114
114a
115
115a
116
117
9338
27 Series
17 Series
17ST Series
57HD
44C
240
260
17SW
4600
4645
4006
4011
4010
4009
77
78
79
80
81
82
83
84
OLD
PART NO.
9201-6715
2360-2059
9204-2715
9205-6027
9201-8012
2360-2121
2360-2114
2360-2091
2360-2090
2360-2089
2360-2118
9204-2624
2360-2092
2360-2069
2360-2060
L Gun
4 Gun
P Gun
2360-2057
L Gun
803-0255
9226-0052
2360-2116
2360-2083
2360-2104
647257
9228-0063
2360-3433
2360-0832
2360-2074
2360-2087
9228-0072
9205-6009
9201-6742
2360-2086
2360-2123
803-0273
803-0277
803-9206
2360-2085
803-0245
2360-2065
2360-2064
832-9264
Not Shown
© November 2007
DESCRIPTION
Cable clamp (200-4D)
Nut
Sleeve
Round head screw
Washer
Speed nut
Terminal strip
PC board (200-4D)
Marker strip
Post
Spindle
Washer
Spindle spring
Screw
Spindle screw
Spade terminal
Control cable assembly
Cable w/Miller® 14 Pin (200-4D)
Cable w/Miller® 10 Pin (200-4D)
Cable w/PROFAX 10 Pin (200-4D)
Control cable assembly 30’
Control cable assembly 50’
Control cable assembly
Hose cable assembly
Hose cable assembly 30'
Connection nut
Retaining ring
Thrust washer
Lock screw
Dial plate
14 pin plug for DM gun
10 pin male plug for P gun
8 pin male plug for L & #4 gun
Spade terminal
Ferrule
Fitting
Cable boot
Block
Terminal
Washer
Nut
Cable assembly
Cable lug
Dinse connector
Gland
Nut
Ferrule
Hose assembly
Gland
Rear cover
(Orange)
Rear cover (200-4D) (Red)
Front cover
(Orange)
Front cover (200-4D) (Red)
Wrench
Terminal strip insulator for solid state
Hole plug
Nozzles (see pg. 9)
Tip (see pg. 9)
Tip (see pg. 9)
Gas diffuser
Screw
Spring
O-ring
Shock washer
Gooseneck - straight
Gooseneck - 45°
Barrel adapter
O-ring
Liner (phos-bronze)
Locking nut
LENCO WELDING ACCESSORIES LTD.
SECTION
500
AEC Control Boxes
®
5
AEC 200-1
PART
NO.
NO.
1
8328A
2
8329A
3
6100
4
6101
5
7026
6
7008
7
8008
8
7004
DESCRIPTION
Cover, top N/S*
Base
Fuse holder
Fuse 1¼ amp slo blo N/S*
Strain relief (2)
Terminal strip 8 pole
Decal, 8 pole terminal strip
Terminal strip 4 pole
NO.
9
10
11
12
13
14
15
PART
NO.
8004
6314
6271
6416
6010
6182
6183
7
6
Alu
min
um
DESCRIPTION
Decal, 4 pole terminal strip
13
Bridge rectifier
Relay, 3 PDT-24VAC
2
Transformer, step down
Resistor, 10 ohm 25 watt 12
Cable, 5’ 18/2
Cable, 5’ 18/3
Ca
se
11
8
9
For use in connecting the AEC 200 welding gun to a
constant voltage welding power source.
5
3
10
14
15
16
AEC 200-1P
PART
NO.
NO.
1
8328A
2
8329A
3
6100
4
6101
5
7026
6
7008
7
8008
8
7004
DESCRIPTION
Cover, top N/S*
Base
Fuse holder
Fuse 1¼ amp slo blo N/S*
Strain relief (2)
Terminal strip 8 pole
Decal, 8 pole terminal strip
Terminal strip 4 pole
NO.
9
10
11
12
13
14
15
16
PART
NO.
8004
6314
6271
6416
6010
6182
6183
6458
7
6
Alu
min
DESCRIPTION
Decal, 4 pole terminal strip
Bridge rectifier
13
Relay, 3 PDT-24VAC
Transformer, step down
2
Resistor, 10 ohm 25 watt
12
Cable, 5’ 18/2
Cable, 5’ 18/3
10 pin amphenol receptacle
um
se
11
8
9
10
14
For use in connecting the AEC 200P welding gun to a
constant voltage welding power source.
AEC 200-2
PART
PART
NO.
NO. DESCRIPTION
NO.
NO. DESCRIPTION
11
6271 Relay, 3 PDT-24VAC (2)
1
8328A Cover, top N/S*
12
6416 Transformer, step down
2
8330A Base
13
6010 Resistor, 10 ohm 25 watt
3
6100 Fuse holder
6022 Current relay w/reed switch
4
6101 Fuse 1¼ amp slo blo N/S* 14
15 08106 Dinse panel mount (2)
5
7026 Strain relief (2)
16
6183 Cable, 5’ 18/3
6
7008 Terminal strip 8 pole
6023 Reed switch only
7
8008 Decal, 8 pole terminal strip 17
18
6255 Sensor lead
8
7004 Terminal strip 4 pole
6272 Relay diode assembly
9
8004 Decal, 4 pole terminal strip 19
(8 amp 600 volt)
10
6314 Bridge rectifier
*N/S - Not Shown
For use in connecting the AEC 200 welding gun to a
constant current welding power source.
PART
NO. NO.
1
8333A
2
8334A
3
6275
4
7014B
5
6428
6
7014A
7
08106
8
6010
9
6013
AEC 200-3A
PART
DESCRIPTION
Cover, top N/S*
Base
Relay 110V DC
Buss cable
Contactor
Bus bar
Dinse panel mount (2)
Resistor 10 ohm 25 watt
Resistor 100 ohm 50 watt
NO. NO. DESCRIPTION
10 6100 Fuse holder
11 6101 Fuse, 1¼ amp slo blo N/S*
12 6102 Fuse, 2 amp slo blo N/S*
14 6104 Sensor lead
15 7026 Strain relief (2)
16 6185 Line cord
17 6000B Printed circuit board assy
18 6428FS Flash suppressor
For use in connecting the AEC 200 welding gun to a constant current
stationary or engine driven welding power source not having a
contactor. Recommended for aluminum welding only.
Ca
5
3
15
17
15
5
14
7
6
Alu
min
um
19
13
Ca
se
11
2
8
9
12
10
16
18
5
3
Requires two each LENCO LDP-50 Dinse type cable connectors.
14
7
15
4
6
3
5
18
17
Alu
min
um
Ca
se
2
8
9
15
16
10
Requires two each LENCO LDP-50 Dinse type cable connectors.
© November 2007
LENCO WELDING ACCESSORIES LTD.
PROFAX SPOOL GUNS PAGE 7
SECTION
500
AEC Control Boxes
®
6
AEC 200-4C
PART
NO. NO.
1
8328A
2
8336A
3
9250
4
6416
5
9044
6
6461
7
6100
DESCRIPTION
Top cover N/S*
Base
PC board
Transformer 115/24 50VA
Relay, 3PDT - 24VAC
8 pin receptacle
Fuse holder
PART
NO. NO.
8
6101
9
7004
10 6182
11 6183
12 7026
13 8004
14 8999
3
DESCRIPTION
Fuse, 1.25 amp 250V*
Terminal strip
Contactor cord, 5 ft. 18/2
Primary cord, 5 ft. 18/3
Strain relief
Decal, 4 pole terminal strip
Terminal tool
For use in connecting the AEC 200-4 spoolgun to constant voltage power sources.
DESCRIPTION
Cover, top N/S*
Base
Fuse holder
Fuse 1¼ amp slo blo N/S*
Strain relief
Bridge rectifier
min
um
Ca
se
5
14
9
13
4
7
11
12
10
7
AEC 200-C
PART
NO. NO.
1
8328A
2
8331A
3
6100
4
6101
5
7026
6
6314
Alu
2
PART
NO. NO. DESCRIPTION
7
08106 Dinse panel mount (2)
8
6428 Contactor
9
6011 Varistor assembly
10 7014 Bus bar (2)
11 6183 Cable, 5’ 18/3
Alu
min
10
um
Ca
se
8
9
2
6
For use with the AEC 200 welding gun and related controls, however, it may also
be used in any application requiring a welding contactor, as long as operating
parameters are observed.
PART
NO. NO.
1
8327A
2
8325A
3
6271
4
7014
5
7014C
6
6416
7
6428
8
6314
9
08106
AEC 200-LVC
PART
DESCRIPTION
Cover, top N/S*
Base
Relay 24VAC
Buss bar
Bus bar
Transformer
Contactor
Bridge rectifier
Dinse panel mount (2)
5
11
3
Requires two each LENCO LDP-50 Dinse type cable connectors.
9
12
5
4
NO. NO. DESCRIPTION
16
10 6100 Fuse holder
11 6101 Fuse, 1¼ amp slo blo N/S* 3
12 086022 14 socket panel receptacle
13 6011 Varistor assembly
2
14 7026 Strain relief
15 6185 Line cord
16 6428FS Flash suppressor assembly 6
Alu
min
um
7
Ca
se
13
8
10
For use with the AEC 200-4DM spoolgun on constant voltage
power sources without an internal contactor.
AEC MD1
14
15
Requires two each LENCO LDP-50 Dinse type cable connectors.
AEC MD2
1
9
5
7
2
2/3
1
6
4
Note: This module will not allow
connection nor operate the Miller®
Spoolmatic® series spoolguns.
8
4
5
®
A drop-in module for the Millermatic 250, that will allow you to direct connect the
PROFAX AEC 200P Spoolgun without an external control box.
PART
PART
NO. NO. DESCRIPTION
NO. NO. DESCRIPTION
1 8335 Component mounting plate
6 6460 12 pin square plug
2 6100 Fuse holder
7 6271 Relay, 3PDT - 24VAC
3 6102 Fuse, 2 amp (Not Shown)
8 6314 Bridge rectifier
4 6458 10 pin panel mount receptacle 9 8009 Face plate decal
5 6010 Resistor - 10 ohm 25 watt
PROFAX SPOOL GUNS PAGE 8
For direct connection of the PROFAX AEC 200-4DM Solid
®
State Spoolgun to the Millermatic 250 and Vintage.
NO.
1
2
3
PART
NO.
8337
6100
6102
DESCRIPTION
Component mounting plate
Fuse holder
Fuse, 2 amp (Not Shown)
PART
NO. NO. DESCRIPTION
4 9213 14 pin panel mount receptacle
5 6460 12 pin square plug w/pins
*N/S - Not Shown
© November 2007
LENCO WELDING ACCESSORIES LTD.