CAREL PJ32 V, W, Z plug-in thermostat Installation manual
Below you will find brief information for PJ32 V, PJ32 W, PJ32 Z. The PJ32 series of plug-in thermostats are microprocessor-controlled devices that can be used to manage one or more control steps, ranging from -50 °C to 150 °C. This manual will guide you through the installation and operation of the PJ32 series, including its various models, interface, parameters, and troubleshooting steps.
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plug-in electronic digital thermostat for heating or cooling applications
Installation manual
We wish to save you time and money!
We can assure you that the thorough reading of this manual will guarantee correct installation and safe use of the product described.
IMPORTANT WARNINGS
BEFORE INSTALLING OR OPERATING ON THE APPLIANCE, CAREFULLY READ THE INSTRUCTIONS IN
THIS MANUAL.
This equipment has been designed to operate without risks for the specific purpose only if:
• the installation, operation and maintenance are performed according to the instructions in this manual;
• the environmental conditions and supply voltage fall within the values indicated here below;
Any other use or changes which have not been previously authorised by the manufacturer, are considered improper.
Liability for injures or damage caused by improper use lies exclusively with the user. Note that voltage is present in some electrical components of this instrument, thus all the service or maintenance operations must be performed by expert and skilled personnel only, aware of the necessary precautions to be taken. Before accessing the internal parts, disconnect the power supply.
Disposal of the parts of the controller:
The controller is made up of metal and plastic parts. All these components must be disposed of according to the local legislation in force.
The CE mark confirms the quality and the safety of the plug-in series, guaranteed by the CAREL ISO 9001 certified design and production system.
INFORMATION FOR USERS ON THE CORRECT HANDLING OF WASTE ELECTRICAL AND ELECTRONIC
EQUIPMENT (WEEE)
In reference to European Union directive 2002/96/EC issued on 27 January 2003 and the related national legislation, please note that:
1. WEEE cannot be disposed of as municipal waste and such waste must be collected and disposed of separately;
2. The public or private waste collection systems defined by local legislation must be used. In addition, the equipment can be returned to the distributor at the end of its working life when buying new equipment.
3. The equipment may contain hazardous substances: the improper use or incorrect disposal of such may have negative effects on human health and on the environment;
4. The symbol (crossed-out wheeled bin) shown on the product or on the packaging and on the instruction sheet indicates that the equipment has been introduced onto the market after 13 August 2005 and that it must be disposed of separately;
5. In the event of illegal disposal of electrical and electronic waste, the penalties are specified by local waste disposal legislation.
CONTENTS
INTRODUCTION ............................................................................................................................................................. 7
1.
General characteristics........................................................................................................................................... 8
1.1
Models available................................................................................................................................................................... 8
1.2
Characteristics....................................................................................................................................................................... 9
2.
Hardware architecture ......................................................................................................................................... 10
2.1
Meaning of the inputs and outputs...................................................................................................................................... 10
2.2
Instrument and accessory codes.......................................................................................................................................... 10
2.3
User interface, meaning of operating indicators and LED display ..................................................................................... 12
3.
Installation............................................................................................................................................................. 13
3.1
Mechanical installation ....................................................................................................................................................... 13
3.2
Electrical connections ......................................................................................................................................................... 13
4.
PARAMETERS - MODIFICATION.................................................................................................................. 16
4.1
Modifying the set points and differentials .......................................................................................................................... 16
4.2
Accessing the parameters.................................................................................................................................................... 17
4.3
Modifying the parameters................................................................................................................................................... 17
4.4
Saving the new values assigned to the parameters and exiting........................................................................................... 17
4.5
Exiting the procedure without modifying the parameters................................................................................................... 17
5.
PARAMETERS – DESCRIPTION..................................................................................................................... 18
5.1
Parameters - summary table................................................................................................................................................ 18
5.2
Classification of the parameters.......................................................................................................................................... 19
5.3
The password PS................................................................................................................................................................. 19
5.4
/ = temperature probe management parameters .................................................................................................................. 19
5.5
P = temperature differential parameters.............................................................................................................................. 20
5.6
r = regulation parameters .................................................................................................................................................... 20
5.7
c = regulation timings management parameters ................................................................................................................. 21
5.8
A = alarm management parameters .................................................................................................................................... 23
5.9
d = digital input parameters ................................................................................................................................................ 24
5.10
H = other settings................................................................................................................................................................ 25
6.
Alarms and troubleshooting ................................................................................................................................ 26
6.1
Abnormal or special operation............................................................................................................................................ 26
6.2
Description of the main signals and alarms ........................................................................................................................ 26
6.3
Stored data error ................................................................................................................................................................. 27
6.4
Troubleshooting.................................................................................................................................................................. 28
7.
Accessories supplied ............................................................................................................................................. 29
7.1
Parameter copy key............................................................................................................................................................. 29
8.
Technical specifications........................................................................................................................................ 30
8.1
Characteristics of the relays used........................................................................................................................................ 31
8.2
Appendix: temperature/resistance correlation for NTC thermistors ................................................................................... 31
9.
Dimensions............................................................................................................................................................. 32
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INTRODUCTION
The new plug-in family for heating or cooling is made up of a new series of microprocessor electronic controllers with LED display, designed for the management of one or more control steps, from -50 °C to 150 °C.
A range of models is available, providing the best solution for all applications, at the most competitive price.
The plug-in family builds on the experience and success of the previous product ranges, such as the IR32 Universal, with the aim of offering an increasingly simple and economical product for temperature control requirements.
The main characteristics are:
• display in degrees (Centigrade or Fahrenheit), using display with two digits and a half and minus sign;
• complete range with models featuring 1, 2, 3 relays;
• ergonomic three-button keypad;
• possibility to manage two independent set points with two control probes and two relays (dual thermostat function).
Furthermore, new functions and characteristics have been introduced:
• probe inputs for NTC or PTC (depending on the models);
• display of operating status (active control outputs and second probe display), using a clearly visible and easily recognisable signal, thanks to the three buttons with back-lighting;
• highly-efficient red LED display;
• innovative fastening: from the front panel, using two screws in the TOP versions;
• front frames in various colours, customised upon request;
• quick programming, using hardware key, when the instrument is not powered (in the TOP versions);
• possibility to modify the list of parameters, selecting each parameter as a frequently-used or password-protected parameter;
• electrical connections using removable (screw or crimped) or fixed screw connectors;
Cod. +030220291 – rel. 1.2 dated 24/02/05 7
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1. General characteristics
1.1 Models available
The various models are differentiated according to the following functions and performance:
• operating mode and number of inputs and outputs for versions V, W, Z;
• complete versions (hereafter: Top) with serial connection, status LED, fastening from front panel, removable terminals;
• compact versions (hereafter: Eco) with fixed terminals and fastening only using rear bracket, and without serial connection;
• the power supply can be one of the following: 230 Vac, 115 Vac or 12 Vac/Vdc;
• the field of measurement: from -50 to +90 °C (-50 to 127 °F) with resistive NTC probe;
• the field of measurement: from -50 to +150 °C (-50 to 127 °F) with resistive PTC probe;
• digital input from free contact: in models where featured it is an alternative to the second probe;
• relay outputs: available with three different current ratings, 5 A, 8 A and 12 A (for resistive load);
PJ32V
This represents the ideal solution for the management of applications that require simple temperature control of the connected device (compressor, heaters, valves, etc) .
• All V models use one control probe only (S1) and feature a relay with changeover contacts for the control of the actuator.
• In some models (PJ32V00, PJ32V0P or PJ32V0H) the second probe can be connected to display the temperature (thermometer function); this probe has no influence on control.
•
Models PJ32V0P and PJ32V6P use a relay with changeover contact, 12 A resistive. Model PJ32V0H uses a normally open relay, 16 A resistive, 2 HP. For all the other models, the normally open relay is 8A resistive .
• Both the Top and Eco versions are available, 230 Vac, 115 Vac e 12 Vac/Vdc.
PJ32W
These have been designed for the management of applications where a number of loads need to be controlled or the dual thermostat function is required.
• The W models feature two probe inputs for the temperature control function
• Two relay outputs are available for controlling the actuator; the relays used in models PJ32W00 and PJ32W10 are 8 A resistive, while in models PJ32W0H and PJ32W6H, OUT1 is associated with a 5A changeover relay, and OUT2 uses a normally open relay, 16 A resistive, 2 HP
PJ32Z
This represents the most complete solution. These models feature three relays, for complete control of up to two actuators and one alarm output. The 3 relays (8, 5 and 5 A resistive) can be fitted inside a compact container in the versions that feature the 230 Vac or 115 Vac power supply transformer, without affecting the performance or the reliability of the product.
• There are two probe inputs for the temperature control function.
• There are three outputs: relay output 1: 8 A resistive, output 2 and alarm output: 5 A resistive.
Cod. +030220291 – rel. 1.3 dated 28/03/06 8
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1.2 Characteristics
Power supply
The plug-in can be powered in accordance with the models at: 230 Vac or 115 Vac (using an internal transformer), or at 12 Vac/Vdc.
Aesthetics and ergonomics
The LED signals are clearly visible, thanks to the backlighting of the three buttons. The front panel frame can be customised both in terms of colour and indications.
LED display
The temperature and the parameter settings are displayed by 'two and a half digits'. For the temperature values, the field of display is from –50 °C to + 150 °C or from –50 °F to +127 °F.
Alarm buzzer
The controls with one relay only can be fitted as standard with a buzzer for signalling alarms.
Multifunction input
The digital input, when present, can be used to change the set point or to manage serious alarms which require the immediate (e.g. high pressure) or delayed (e.g. low pressure) shutdown of the unit.
Connections
The economical versions (Eco) maintain the traditional fixed terminals, while the complete versions (Top) use removable terminals. The latter significantly simplify the installation and maintenance of the unit.
Relay outputs
There are, according to the model, up to three relays for the control of two regulation outputs and alarm signal. When more than one relay is fitted, the common of all the relays is connected and is available on just one terminal.
Multifunction output
The alarm relay output, when present, can be set using a parameter to be normally activated or normally deactivated. In the models with two relays, output 2 (out2) can be configured by parameter as a second regulation output or as alarm signal relay.
Keypad and parameter protection
The keypad can be disabled to avoid tampering by unauthorised persons.
Serial connection
The Top versions feature the connection of a parameter copy key that allows the parameters to be duplicated and configured.
Display of the second probe
In the models with two probes, only the measurement of the second probe can be displayed.
Fastening
The fastening method used for the economical models (Eco) uses a rear-panel fastening bracket, while all the other versions (Top) also feature the possibility of fastening from the front panel, using two screws.
Electromagnetic compatibility
The plug-in series conforms to EU standards on electromagnetic compatibility:
• for appliances for domestic use EN55014-2 and EN55014-1;
• for residential, commercial and light industrial environments EN50082-1 and EN50081-1;
• for industrial environments EN50082-2 and EN50082-1 ;
• regarding safety, it conforms to standards EN60730-1 and EN60730-2-9.
Cod. +030220291 – rel. 1.3 dated 28/03/06 9
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2. Hardware architecture
3
OUT 1
OUT 2
ALARM
1
2
1-2-3-4 5-6-7 8-9
230/12
5
Alim.
230 Vac
Power Supply
230 Vac
4
Alim.
230 Vac
115 Vac
Power Supply
230 Vac
115 Vac
The PJ32V/W/Z series instruments are temperature controllers that can be used for the control of refrigeration, air-conditioning and heating units.
An application diagram is shown in the figure; this also indicates the possible accessories and expansions, as well as the connections for the inputs and outputs:
1. instrument;
2. plug-in frame;
3. temperature probes;
4. power supply transformer (models 12 Vac);
5. parameter programming key (only for the TOP models).
This manual only describes the characteristics of the instrument, with a brief mention of the accessories and expansions.
2.1 Meaning of the inputs and outputs
POWER SUPPLY
DESCRIPTION (numbering of the terminals refers to Fig. 2.1)
Terminals 8 and 9; the value of the power supply may be 230 Vac, 115 Vac or 12 Vac/Vdc. The effective value is indicated on the connection label.
TEMPERATURE
PROBES
DIGITAL INPUT
Terminals 5 and 6 are necessary for the connection of the temperature probe 1.
Terminals 6 and 7 are necessary for the connection of the temperature probe 2, when featured.
Terminals 6 and 7 are for the digital input from free contact, when featured
RELAY OUTPUTS
The group of terminals numbered 1, 2, 3, 4 are for the connection of the relay outputs.
The assignment of the outputs can change according to the code , the effective assignment is indicated on the connection label.
- For instrument codes with one relay only, the changeover contact is available for actuator control, using terminals 1, 2, 3.
- For instrument codes with two relays, the changeover contact is available for "out2", on terminals 1, 2,
3, and the closing contact for the relay "out1" on terminals 3 and 4. Terminal 3 is common for the two relays, thus the current at the terminal will be the sum of the two.
- For instrument codes with three relays, terminal 1 is used for "out1", terminal 3 for "out2", terminal 4 for "signalling" and terminal 2 is the common of all three relays. Note: The current at terminal two will be the sum of the three outputs.
COPY KEY
CONNECTION
The four-pin connector is for connecting the parameter copy key. This connection is not present on the
Eco models
Table. 2.1.1
2.2 Instrument and accessory codes
The definition of the instrument codes is based on two categories: one for the simpler and more economical versions (Eco), and one for the versions complete with all functions (Top). The Top versions have the following additional features:
• removable terminals in the place of fixed terminals;
• fastening from front panel using screws;
• serial connector present, with the possibility to connect expansion modules and to the key.
Warning: the options indicated are not all freely modular
The front panel frame is supplied in grey (standard for the single instrument), it can be customised in terms of colour and text, and can thus be ordered separately or in a kit.
Cod. +030220291 – rel. 1.3 dated 28/03/06 10
2.2.1 Codes for the instruments in individual packaging
Eco models with 1 relay: fixed terminals
PJ32V 230 Vac – PTC probe -no options- screw terminals 8 A relay SPDT
PJ32V 12 Vac – PTC probe -no options- screw terminals 8 A relay SPDT
Top models with 1 relay: removable terminals
PJ32V0P
230 Vac - 2 NTC probes - removable terminals-16 A SPDT relay - buzzer
PJ32V6P
230 Vac - 2 PTC probes - removable terminals-16 A SPDT relay
PJ32V0H 230 Vac - 2 NTC probes – plug-in terminals- relay 16 A resistive, 2HP
Top models with 2 relays: plug-in terminals
PJ32W00 230 Vac – 2 NTC probes - 2 x 8 A relays
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code
PJ32V6E000
PJ32V6EL00
code
PJ32V0P000
PJ32V6P000
PJ32V6H00
code
PJ32W00000
Cod. +030220291 – rel. 1.3 dated 28/03/06 11
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2.3 User interface, meaning of operating indicators and LED display
Fig. 2.3.1 shows the front panel of the controller, on which there are three keys backlighted by as many LEDs (ref. cde
) and the two and a half digits display and sign (ref. f
).
LEDs meaning:
c
this green LED indicates the status (ON or OFF) of the output associated with set point 1, as shown following:
Fig. 2.3.1 on steady flashing
regulator on activation request pending d
this green LED indicates the status (ON or OFF) of the output associated with set point 2, as shown following:
on steady
regulator on
flashing
activation request pending e
Displayed probe signal: yellow LED, present only in the models with two probes; it turns on to indicate that the displayed probe is S2. If it is OFF, the displayed probe is S1. f
The display shows one of the following information in accordance with function in progress:
• in normal operation: value measured by probe 1 or probe 2;
• when setting parameters: code of the parameter or the associated value;
• during an alarm event: flashing code of the alarm detected, alternating with the temperature value.
The temperature measured by the probe is displayed with resolution of 1 °C or 1 ºF according to the parameter /5.
Association between the LEDs and the outputs:
1. models without digital input or with dI
≠ 2:
LED
LED c
is always associated with out 1; d
is always associated with out 2 , but remains off if this is configured as an alarm signal;
2. models with digital input used to change the set point (dI = 2):
the LEDs turn on alternately when out1 is activated respectively by set point 1 or set point 2.
2.3.1 Using the keypad
Three buttons (5, 6 and 7 in Fig.2.3.1) are used to activate and deactivate of the instrument’s operating modes and set the parameters. The use of the buttons can be divided into two different situations: one in normal operation, and the other when setting the parameters. For each button, the following are the possible actions associated with both possibilities.
If pressed for more than 1 second in normal operation:
• selects set point 1, displaying "°1".
In parameter modification mode:
• passes from one parameter to the next;
• increases the value of the parameter.
In normal operation:
• silences the audible alarm (only if featured);
• if pressed for more than 5 s and no alarm is present: accesses the menu for setting the type 'F' parameters (frequent);
• if pressed when switching the instrument on, together with the
button, activates the parameter RESET procedure.
In set point selection mode:
• displays and/or sets the selected set point.
In parameter modification mode:
• displays the value of the selected parameter/exits the display;
• if pressed for more than 5 seconds in parameter modification mode, saves the changes.
If pressed for more than 1 second in normal operation:
• if the second set point is available, selects set point 2, displaying "°2", otherwise it selects set point 1, displaying "°1".
In set point selection mode
• switches between the modification of set point 1 and set point 2 (if available).
In parameter modification mode:
• passes from one parameter to the next;
• increases the value of the parameter.
Alternate probe display. In case there are two probes, pressing at the same time the keys UP and DOWN allows displaying the alternative probe.
Cod. +030220291 – rel. 1.3 dated 28/03/06 12
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3. Installation
The installation operations for the plug-in controls can be grouped as follows:
1. mechanical installation;
2. electrical connections: probes, power supply and actuators;
3. setting of the operating parameters (see chapter "Parameters
− Modification").
3.1 Mechanical installation
1. Insert the instrument in the previously created hole as per the drilling template, 71x29 mm;
2. for mounting using the bracket (for all Eco versions): lock the instrument onto the panel, by sliding the bracket;
3. for mounting using screws from the front panel (only for the Top versions): rest the instrument on the front panel and, using the screwdriver tighten the two screws, making sure the two teeth are properly clicked in. The following describes the procedure in detail. The thickness of the fastening panel must not exceed 3 mm;
3.1 remove the front panel frame and check that the two attachment teeth are in their slot (they must not protrude from the dimensions of the drilling template). If necessary, unscrew the two screws, applying pressure. Do not unscrew too much, the screw must not be raised from the front panel;
3.2 connect all the cables to the corresponding terminals or insert the pre-wired removable terminals onto the corresponding connectors;
3.3 insert the instrument in the hole in the panel, placing the connected cables inside, and hold it in position by pressing in the centre of the front panel; using the screwdriver , tighten the lower screw 90°, the tooth must come out of its slot and click onto the panel, then tighten up until the front panel is secure;
3.4 repeat the same operation for the upper screw;
3.5 if the tooth does not click onto the panel (max. thickness 3.0 mm), unscrew the screw, applying pressure at the same time with the screwdriver so that the tooth moves back. As mentioned in point 1, do not unscrew too much, the head of the screw must not be raised from the surface of the front panel;
3.6 the two screws must be tightened with the same pressure, so as to not leave one corner higher than the other. DO NOT tighten excessively, when the front panel is secure simply tighten a further ½ turn to compress the gasket;
3.7 apply the front panel frame.
4. If having to remove the instrument, proceed as follows:
4.1 unclip the front panel frame;
4.2 unscrew the lower screw, at the moment the front panel leaves the panel keep pressure on the screw and unscrew a further 90° to make the tooth go back into its slot;
4.3 repeat for the upper screw;
4.4 remove the instrument from panel, keeping it horizontal;
WARNINGS: the screwdriver used should be the Pozidriv 1 (PZD1) Phillips-head screwdriver. Do not use motorised screwdrivers.
3.2 Electrical connections
The instruments in the PJ32 series feature different terminals for the connections:
• the Eco versions use the traditional fixed screw terminals;
• the Top versions, on the other hand, feature removable terminals with two types of cable connection blocks: screw, or by crimping.
The versions with removable terminals offer considerably simplified connection of the instrument, both for installation and maintenance. Furthermore, connection errors are avoided, as the three connection blocks have a different number of pins.
3.2.1 Power supply
The plug-in instruments are connected to the power supply using terminals 8 and 9. The voltage supplied to these terminals must correspond to the value on the instrument’s connection label within the tolerance indicated in the chapter "Technical Specifications".
The values are 230 Vac, 115 Vac and 12 Vac/Vdc, according to the code. The electrical insulation featured in the instrument, for the versions with mains power supply (230Vac and 115Vac), corresponds to reinforced insulation. The versions with 12Vac/Vdc power supply do not feature insulation. To guarantee correct operation during voltage drops, all the plug-in instruments feature low power operation: below a certain threshold the current supplied to the display is gradually reduced, up to the total switching off of the display and LEDs. All the other functions are guaranteed within the maximum allowed voltage drop limits; in particular, the status of the relay is maintained. On return of the normal power supply conditions, the display and the LED are reset.
solo versioni 12 Vac only versions 12 Vac
LINEA
MAIN
Cod. +030220291 – rel. 1.3 dated 28/03/06
chiave di programmazione programming key
Fig. 3.2.1.1
13
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3.2.2 Special warnings
For the direct connection of the instruments and the layout and checking of the wiring, the following warnings must be carefully read and the diagrams adhered to; errors in connection can cause danger to the safety of the user and damage the instruments and connected components. Also remember that the units must be fitted with all the electromechanical safety devices required to ensure correct operation and the complete safety of the user and of the controlled unit.
For the 12 Vac versions, if the power supply available:
• is mains power, a safety transformer is required (CAREL code TRA12VDE01 or TRA12VDE00) to guarantee the double insulation between the power supply and the low voltage electronics inside. If required, the protective fuse placed in series with the primary (32 mAT, for code TRA12VDE00) is indispensable. The connection between the transformer and the instrument must be as short as possible;
• is already low voltage, but not 12 Vac, a suitably rated adapting transformer must be used: double insulation between primary and secondary, and suitable surge features on the primary (2000 V for applications in industrial environments);
• is 12 Vac, the instrument can be powered directly, evaluating the following conditions. The power line must not be connected to the actuators and must not be near other connections which may cause high intensity disturbance. In case of doubt, and to guarantee conformity to electromagnetic immunity standards, an insulating transformer, with the characteristics described in the previous point, is recommended.
If more than one control with a 12 Vac power supply is connected to the same transformer, the polarity of the wiring must be checked, in the sense that each terminal of the transformer must be connected to the same terminal of all the controls. In this case, conformity to the EMI standards must be evaluated by the manufacturer/installer.
3.2.3 General warnings – installation and connection environments
Avoid mounting the boards in environments with the following characteristics:
• relative humidity over 90% or presence of condensate;
• heavy vibrations or knocks;
• exposure to continuous jets of water;
• exposure to aggressive and polluting atmospheric agents (e.g.: sulphur and ammonia gases, saline mist, smoke) which may cause corrosion and/or oxidation;
• high magnetic and/or radio-frequency interference (thus avoid installation near transmitting antennae);
• exposure to direct sunlight and atmospheric agents in general;
• large and rapid fluctuations in ambient temperature;
• environments where explosives or mixes of inflammable gases are present;
• exposure to dust (formation of corrosive patina with possible oxidation and reduction of insulation);
The following warnings must be followed for connection:
• electrical power supply other than that prescribed may seriously damage the system;
• use cable ends that are suitable for the terminals. Loosen each screw and insert the cable end, then tighten the screws. On completing the operation, tug the cables lightly to check they are sufficiently tight;
• separate the probe signal and digital input cables from inductive loads and power cables, to avoid any electromagnetic disturbance. Never lay
power cables and probe cables in the same cable conduits (including those for the electrical cables). Do not install the probe cables in the immediate vicinity of power devices (contactors, thermal-magnetic devices or other);
• reduce the length of the sensor cables as much as possible, and avoid spirals around power devices. The probes must be connected using shielded cables (minimum cross-section for each lead: 0.5 mm
• the probes can be installed up to a maximum distance of 100 m from the controller. To extend the distance of the probes, use cables with a minimum cross-section of 1 mm
2
2
);
, shielded where possible. In this case, the shield must be connected to the common of the probe. Do not earth the other end of the shield (the sensor end);
• only use IP67 probes as end defrost probes; place the probes with the vertical bulb upwards, so as to assist the drainage of any condensate. Remember that the thermistor temperature probes (NTC or PTC) have no polarity, so the order of connection of the ends is not important;
• avoid direct contact with the internal electronic components.
Cod. +030220291 – rel. 1.3 dated 28/03/06 14
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3.2.4 Electrical connections, PJ32
PJ32Z00*
POWER
SUPPLY
9 8
PJ32Z000*: 230V~
PJ32Z001*: 115V~
PJ32Z00L*: 12V~
S2
5A 5A 8A
NTC PROBES
7 6 5 4 3 2 1
S1
L
PJ32Z60*
POWER
SUPPLY
9 8
PJ32Z600*: 230V~
PJ32Z601*: 115V~
PJ32Z60L*: 12V~
S2
5A 5A 8A
PTC PROBES
7 6 5 4 3 2 1
S1
L
PJ32W10*
POWER
SUPPLY
9 8
PJ32W100*: 230V~
PJ32W101*: 115V~
PJ32W10L*: 12V~
NTC
PROBE
7 6 5 4 3 2 1
L
PJ32W00*
POWER
SUPPLY
9 8
PJ32W000*: 230V~
PJ32W001*: 115V~
PJ32W00L*: 12V~
S2
NTC PROBES
7 6 5 4 3 2 1
S1
L
PJ32V0P*
POWER
SUPPLY
9 8
PJ32V0P0*: 230V~
PJ32V0P1*: 115V~
PJ32V0PL*: 12V~
S2
NTC PROBES
7 6 5 4 3 2 1
S1
L
PJ32V6P*
POWER
SUPPLY
9 8
PJ32V6P0*: 230V~
PJ32V6P1*: 115V~
PJ32V6PL*: 12V~
S2
PTC PROBES
7 6 5 4 3 2 1
S1
L
PJ32V6E*
POWER
SUPPLY
9 8
PTC
PROBE
7 6 5 4 3 2 1
PJ32V6E0*: 230V~
PJ32V6E1*: 115V~
PJ32V6EL*: 12V~
S1
L
Fig. 3.2.4.1
Warnings:
• before connecting the power, check the correct value of the power supply shown on the label of the instrument;
• all models use NTC probes, except for the PJ32*6*, which uses PTC probes;
• in the models and configurations that feature an alarm signal relay, this may can be set as normally energised or normally deenergised using parameter H1.
Cod. +030220291 – rel. 1.3 dated 28/03/06 15
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4. PARAMETERS - MODIFICATION
The instruments in the PJ32 series are managed by a microprocessor which allows the operation of the control to be adjusted to effective needs. For this purpose, there are special operating parameters. These parameters have been grouped into two families:
• frequent parameters (hereafter indicated as type F);
• configuration parameters (type C), whose selection is protected by a code, called the password, to prevent unwanted tampering.
The parameters can be modified from the front keypad, as described below.
4.1 Modifying the set points and differentials
The instrument is pres-set with a set point of 4 ºC. This can be modified as follows:
Modifying set point 1:
1. press for at least one second;
2. the display shows the code of the set point to be modified (
°1);
3. press to display the value of the set point;
4. after an instant, the previously set value will start flashing;
5. increase or decrease the set point using the and/or buttons, until displaying the desired value;
6. press again to confirm the new value.
Modifying set point 2 (only if available):
1. press for at least one second;
2. the display shows the code of the set point to be modified (
°2). If the second set point is not available, the code °1 will be displayed and only set point 1 will be able to be modified;
3. press to display the value of the set point;
4. after an instant, the previously set value will start flashing;
5. increase or decrease the set point using the and/or buttons, until displaying the desired value;
6. press again to confirm the new value.
Setting the differentials (regulator hysteresis - parameters P1 and P2).
In the instrument is pre-programmed a differential of 3 degrees for each set point. May be modified as follows:
1. press for at least 5 seconds (*);
2. the display shows the code of the first modifiable parameter (PS);
3. press or until displaying the code P1, to modify the differential associated with set point 1, or the code P2 to modify the differential associated with set point 2 (if available);
4. press to display the associated value;
5. increase or decrease the value using the and/or buttons, until displaying the desired value;
6. press again to temporarily confirm the new value and display the next parameter code;
7. press for 5 seconds to save the new value and exit the parameter modification procedure.
(*) if an alarm is active, briefly press the button to mute the signal (relay or buzzer) before accessing the parameter modification procedure.
Warning: parameters P1 and P2 are normally visible on level F; is this is not the case, the password must be entered (as for accessing type C parameters).
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4.2 Accessing the parameters
To access the type F parameters:
1. press the
button for more than 5 seconds (see (*) on previous page);
2. the display shows the code of the first modifiable parameter (PS);
3. use the and/or buttons to scroll all the type F parameters.
To access the type C parameters:
1. access the type F parameters, select parameter PS (password) using the
2. the display shows 00;
3. press the or button until 22 is displayed (value of the password); button;
4. confirm using ;
5. the display shows the code of the first modifiable parameter (all F and C parameters are visible).
4.3 Modifying the parameters
After having displayed the first parameter, either type C or type F, proceed as follows:
1. press or to reach the parameter which needs to be modified;
2. press
to display the associated value;
3. increase or decrease the value using the or buttons, until the desired value is displayed;
4. press
to temporarily save the new value and return to the display of the parameter code;
5. press or again to reach the next parameter which needs to be modified; repeat the operation from point 2.
4.4 Saving the new values assigned to the parameters and exiting
Press the
button for 5 seconds to definitively save the new values.
IMPORTANT WARNING: only pressing the
button for 5 seconds moves from the temporary to the definitive saving of the modifications. Therefore, if power is disconnected from the instrument before pressing , all the modifications made and temporarily saved will be lost.
4.5 Exiting the procedure without modifying the parameters
1. do not press any button for at least 60 seconds (exit by TIME OUT). In this way, the instrument returns to normal operation without saving any of the modifications to the parameters; alternatively
2. select the parameter PS, enter using
, and when the value displayed is 00 press again.
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5. PARAMETERS – DESCRIPTION
5.1 Parameters - summary table
probe parameters
/2 measurement stability
/4 select probe displayed (0 = S1, 1 = S2)
/5 display in °C/°F (0=°C, 1=°F)
/6 probe S2 reading
/C room probe calibration x10 (tenths of a degree)
type min. Max. unit of m. def
C 1 15 - 6
F
C
0
0
1
1
-
-
0
0
F - - °C/°F -
F -127 +127 °C/°F 0.0
regulator parameters
P1 regulator 1 differential (0=0.5
°C)
P2 regulator 2 differential (0=0.5
°C)
type min. max. unit of m. def
F 0 +19 °C/°F 3
F 0 +19 °C/°F 3
regulator parameters
r1 regulator 1 mode (0 = Direct / 1 = Reverse)
r2 regulator 2 mode (0 = Direct / 1 = Reverse)
r3 minimum set point allowed
r4 maximum point allowed
r5 regulator 2 probe (0 = S1, 1 = S2)
type min. max. unit of m. def
C 0 1 - 0
C 0 1 - 0
C -50 r4 °C/°F -50
C r3 +150 °C/°F 60
C 0 1 - 0
regulation timings type min. max. unit of m. def c0
output activation delay at instrument on
c1
minimum on time for the regulation outputs
c2 c3
minimum off time for the regulation outputs regulators start-up interlock
C
C
0
0
C 0
C 0
199
15
15
1 sec min min
-
0
0
0
0
c4
minimum time between the activation of two outputs C 0 199 sec 0
alarm parameters
A0 alarm differential (0=0.5
°C)
type min. max. unit of m.
def
C 0 +19 °C/°F 2
AL low temperature alarm threshold F
AH high temperature alarm threshold
At temperature alarm delay
Ad external alarm detection delay
digital input parameters
dI digital input operating mode
other parameters
H0 reserved: do not modify
H1 alarm signal output mode (0= OFF when alarm active)
F
C
C
AL
0
0
+150
199
15
°C/°F min min
150
0
0
type min. max. unit of m. def
C 0 2 - 0
H2 out2 output mode (0= alarm, 1= regulation)
H3 disable keypad (0= disabled)
H4 disable buzzer (1= disabled)
H5 identification code
type min. max. unit of m.
def
C 0 199 - 1
C
C
0
0
1
1
-
-
0
0
C
C
0
0
F -99
1
1
99
-
-
- t reserved: do not modify F -127 127 -
Following is a detailed description of each parameter, indicating the versions it is available in and the possible values.
Furthermore, the default value (def.) is listed, that is the value assigned to the parameter in the factory.
1
0
10
-
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5.2 Classification of the parameters
The parameters, as well as being divided by type, are also grouped in logical categories identified by the fist letters of the parameters themselves. Following is a list of the existing categories, with the meaning and identifying letters.
PS indicates the password, this must be entered to access the configuration parameters (C)
category description
/
temperature probe management parameters
P r c
temperature differential parameters regulator parameters regulation timings management parameters
A
alarm management parameters
d
digital input parameters
H
general configuration parameters
Table. 5.2.1
5.3 The password PS
This is deliberately included to complicate access to type C parameters, so as to prevent accidental or unauthorised modifications.
Type C parameters are in fact those which modify the configuration of the controller. Once having entered the configuration parameters section using the password, the controller also allows, for convenience, the type F parameters to be modified. When displaying the type F parameters, type C parameters are accessed as follows:
1. select the password parameter PS;
2. enter and confirm the value 22, corresponding to the value of the password;
3. all the parameters, F and C, can now be selected on the display.
5.4 / = temperature probe management parameters
parameters probe
/2 measurement stability
/4 select probe displayed (0= S1, 1= S2)
/5 display in °C/°F (0= °C, 1= °F)
/6 probe S2 reading
type min.
C
F
C
F
1
0
0
-
max.
15
1
1
-
uom
-
-
-
°C/°F
def
6
0
0
-
/C room probe calibration (tenths of a degree) F -12.7 +12.7 °C/°F 0.0
Table. 5.4.1
/2: measurement stability
This defines the coefficient used to stabilise the temperature measurement. Low values assigned to this parameter offer the prompt response of the sensor to variations in temperature; the reading is however more sensitive to disturbance. High values slow down the response but guarantee greater immunity to disturbance, that is, a more stable and more precise reading. The setting is also used also for the second probe, if present. Values from 1 to 15. Def.: 6. Available on all models.
/4: select probe displayed, S1 or S2
For instruments with two probes this parameter selects whether to display the temperature of the probe S1 or the probe S2. The probe S2 can be used for display only, or alternatively can be associated with the second set point when this is available and used.
The parameter /4 only selects the value to be displayed, all the other display and control modes remain unchanged. In the versions with just one probe (room), the parameter, when present, must always be zero (0). Def.: 0, display room probe S1. Available on models with two probes.
Warning: if the second probe is not used, it must be disabled by setting /4= 0 and r5 = 0, to avoid the signal E1 (probe alarm).
/5: select °C or °F
Defines the unit of measure used for the control and the display.
0= degrees Centigrade, 1= degrees Fahrenheit.
Warning: when changing from one unit of measure to the other, the values of the temperature parameters are not converted so they must be modified accordingly.
Def.=0, operation in degrees Centigrade. Available on all models.
/6: probe S2 reading
Displays the temperature measured by probe S2. "0" is displayed if there is a probe error (disconnected or short-circuited).
/C: calibration or calibration offset
This parameter allows the temperature measured by the probe S1 on the display to be corrected. The value assigned to this parameter represents the correction tenths of a degree: in fact the temperature measured by probe S1 is added to (positive value) or subtracted from (negative value). For example, if the temperature displayed needs to be decreased by 2.3 degrees, set /C=-23.
The calibration offset can range from -127 to +127, with a corresponding variation in the reading between -12.7 and +12.7 (°C/°F).
The parameter does not act on probe S2 (on all the models with two probes). Def.: 0.0 (no offset to probe reading). Available on all models.
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5.5 P = temperature differential parameters
controller parameters
P1 regulator 1 differential (0=0.5
°C)
P2 regulator 2 differential (0=0.5
°C)
type min. max. uom def
F 0 +19 °C/°F 3
F 0 +19 °C/°F 3
Table. 5.5.1
P1: regulator 1 differential
Sets the value of the temperature differential (hysteresis) used in the control associated with set point 1. It is set in °C or °F. A
‘narrow’, that is, numerically small differential, guarantees a room temperature which stays close to the set point, yet with frequent activation and deactivation of the actuator. The life of the actuator can still be protected by suitably setting the parameters which limit the number of activations per hour and the minimum off time (see C parameters). P1 values lower than 3 should not be set.
Def.: P1=3
Available on all models.
P2: regulator 2 differential
Sets the value of the temperature differential (hysteresis) used in the control associated with set point 2. It is set in °C or °F. A
‘narrow’, that is, numerically small differential, guarantees a room temperature which stays close to the set point, yet with frequent activation and deactivation of the actuator. The life of the actuator can still be protected by suitably setting the parameters which limit the number of activations per hour and the minimum off time (see C parameters). P2 values lower than 3 should not be set.
Def.: P2=3
Available on all models with 2 or 3 relays.
5.6 r = regulation parameters
controller parameters
r1 regulator 1 mode (0= Direct / 1= Reverse)
r2 regulator 2 mode (0= Direct / 1= Reverse)
r3 minimum set point allowed
r4 maximum set point allowed
type
C
C
C
C
min.
0
0
-50
r3
max.
1
uom
-
def
0
1 - 0
r4 °C/°F -50
+150 °C/°F 60
r5 regulator 2 probe (0= S1, 1= S2) C 0 1 - 0
Table. 5.6.1
r1: regulator 1 mode
Determines the operating mode for regulator 1, associated to the set point 1 and S1.
With reference to the drawing below, in direct mode (r1 = 0) the differential is placed "on the right" of the set point 1, in reverse mode (r1 = 1) it is placed "on the left":
Def.: 0 Available on all models.
r2: regulator 2 mode
Determines the operating mode for regulator 2. In the models that feature two probes, the operation is based on the probe S1 (r5 = 0) or
S2 (r5 = 1).
With reference to the drawing below, in direct mode (r2 = 0) the differential is placed "on the right" of the set point 2, in reverse mode (r2 = 1) it is placed "on the left":
Def.: 0, Available on all models with 2 or 3 relays.
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r3: minimum set point allowed
Determines the minimum value which can be set for the set point. This parameter prevents the user from setting the set point lower than the value indicated by r3. Def.: -50
r4: maximum set point allowed
Determines the maximum value which can be set for the set point. This parameter prevents the user from setting the set point higher than the value indicated by r4. Def.: +60
r5: regulator 2 probe
Selects the probe to be used by regulator 2 (that is, the regulator associated with set point 2) for the operation of the connected load. If set to zero, probe S1 is used, otherwise probe S2 is used.
Def.: 0. Available in the models with two probes.
5.7 c = regulation timings management parameters
control times
c0 output activation delay at instrument on c1 minimum on time for the regulation outputs
type min. max. uom
C
C
0
0
199
15 sec min
def
0
0 c2 minimum off time for the regulation outputs c3 regulators start-up interlock
C
C
0
0
15
1 min
-
0
0 c4 minimum time between the activation of two outputs C 0 199 sec 0
Table. 5.7.1
c0: output activation delay from instrument on
When power supply is applied, the activation of the regulation outputs is delayed by a time (minutes) equal to the value set for this parameter. This delay allows the load to be protected against repeated starts in the case of frequent power failures. For example, setting c0=6 forces the load to wait 6 seconds before starting from when power returns. In the case, for example, of systems with many units, parameter C0 can also be used to avoid simultaneous starts of the controls, by simply setting a different value for C0 on each regulator.
Fig. 5.7.1
Def.: c0=0 (no delay for the activation of the control outputs when the instrument is switched on).
Available on all models.
Warning: this parameter should not be set to "1".
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c1: minimum on time for the regulation outputs
Sets the minimum activation time for the regulation outputs. During normal operation, the load is not stopped unless it has been on for at least the minimum time set using c1. This parameter is useful for example for minimising wear on the actuator.
Def.: c1=0 (no minimum on time is set).
Available on all models.
ON comando
Signal
OFF t
ON uscita
output
OFF
C1 t
Fig. 5.7.2
Tempo minimo di ON / Min. ON time-interval
c2: minimum OFF time for the regulation outputs
Sets the minimum deactivation time for the control outputs. The output cannot be activated unless it has been off for at least the time set using c2. This parameter is useful for minimising wear on the actuator.
Def.: c2=0 (no minimum off time is set).
Available on all models.
OFF
ON richiesta di inserimento insertion request
OFF
ON uscita output
OFF t
C2
Fig. 5.7.3 c3: regulators start-up interlock
If set to 1, this function prevents the output associated with on set point from being activated if the output associated with the other set point is not off, even if the temperature would require this. This may be useful, for example, if one output is set in "direct" mode and the other in "reverse" mode, to avoid both being on at the same time even if the set point would require.
Warning: if both the outputs are on when c3 is set to 1, these will remain on. The interlock function will be active when the instrument is next switched on.
Def.: c3=0 (no interlock is set).
Available on all models with 2 or 3 relays.
c4: minimum time between the activation of two outputs
Defines a minimum time interval between the activation of the two regulation outputs: if, for example, output 2 is active and the controller requires as well the activation of output 1, this will not be activated until at least a time of c4 seconds has elapsed from when output 2 was activated. Note that if both outputs are signalled to activate at the same time, output 2 will be delayed. This function may be useful, for example, to avoid the simultaneous activation of loads with a high starting current. This parameter is used if c3=0.
Def.: c4=0 (no delay is set between starts). Available on all models with 2 or 3 relays.
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5.8 A = alarm management parameters
alarm parameters
A0 alarm differential (0= 0.5 °C)
type min. max. unit of m. def
C 0 +19 °C/°F 2
AL
low temperature alarm threshold F
AH high temperature alarm threshold
At temperature alarm delay
F
C
AL
0
+150
199
°C/°F min
150
0
Ad external alarm detection delay C 0 15
A0: alarm differential
This represents the differential used to activate the high and low temperature alarms (AL and AH, see figure below). In the case of an alarm, as seen in the figure, the value of A0 determines the actual activation and deactivation points for the temperature alarms.
The alarm resets automatically once ended the alarm event: it is not necessary to operate to the control keypad.
Def.: 2 °C. Available on all models. min 0
Table. 5.8.1
Fig. 5.8.1
AL: low temperature alarm
Selects, in absolute value, the low temperature alarm threshold. When the temperature measured by probe S1 falls below the set temperature, the "LO" alarm is signalled and the alarm relay is activated, if available. This alarm is also detected for probe S2 if this is currently associated with an output "OUT2" (r5= 1). The low temperature alarm has automatic reset. This means that if the temperature returns above the threshold value AL+A0, the alarm signal is automatically cancelled. The deactivation of the alarm does not generate a signal. Def.: AL= -50. Available on all models.
AH: high temperature alarm
Selects in absolute value, the high temperature alarm threshold. When the temperature measured by probe S1 rises above below the set temperature, the "HI" alarm is signalled and the alarm relay is activated, if available. This alarm is also detected for probe S2 if this is currently associated with an output output "OUT2" (r5= 1). The high temperature alarm has automatic reset. This means that if the temperature returns below the threshold value AH-A0, the alarm signal is automatically cancelled. The deactivation of the alarm does not generate a signal. Def.: AH= 150. Available on all models.
At: temperature alarm delay
Indicates how many minutes the temperature can remain beyond the set alarm thresholds (parameters AL and AH) without the alarm is signalled. Every time the temperature falls within the limits prefixed by AL and AH, the delay takes place entirely.
Setting a delay to signal of the temperature alarms may help eliminate false alarms due to interference on the probe signal or situations lasting a short time (for example, opening the cold room door briefly). Def.: At= 0 (instant temperature alarm). Available on all models.
Ad: external alarm detection delay (digital input)
Sets the delay (in minutes) for detecting the external alarm when dI= 1.
Def.: Ad= 0. Available on all models.
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5.9 d = digital input parameters
parameters digital input
dI digital input operating mode
dI: digital input operating mode
Sets, for the instruments where fitted, the function of the digital input:
dI Function Description type min. max.
C 0 3
uom def
- 0
Table. 5.9.1
0
1
2
Not used
Alarm set point switching
The status of the digital input is ignored
When the digital input becomes open, after a delay set by parameter Ad, the alarm from digital input "IA" is signalled, the alarm relay, if available, is activated, and the regulation outputs are deactivated without observing the minimum on time c1. As soon as the alarm condition ceases, the control functions restart as normal respecting the configured timings.
This function can be activated in the units with two relays when the second output is used as a signal relay (H2 = 0) and allows the set point and the settings normally used by output out2 to be used by output out1,
The table below summarises the settings according to the status of the digital input:
Input
open closed
set point Differential Mode Sonda r1
2 P2
Table. 5.7.1
The mode dI= 2 is useful, for example, to use the digital input for changing from heating to cooling, or to change the set point day/night.
Warning: when the digital input changes status, the delays set for parameters c1 and c2 are ignored.
Table. 5.9.2
Def.: dI=0, digital input not used. Parameter available on models with digital input.
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5.10 H = other settings
other parameters
H0 reserved
H1 alarm signal output mode (0= off when alarm active)
H2 out2 output mode (0= alarm, 1= regulation)
H3 disable keypad (0= disabled)
H4 disable buzzer (1= disabled)
H5 identification code
T reserved
type min. max.
uom def
C 0 199 - 1
C 0
C 0
C 0
C 0
1
1
1
1
F -99 99
F -127 127
-
-
-
-
-
-
0
0
1
0
10
-
Table. 5.10.1
H0: reserved parameter
The parameter H0 is reserved. Never modify the value.
Def.: H0= 1. Available on all models.
H1: alarm output mode
This parameter is used to define the operating mode of the alarm signal relay. If H1= 0, the relay is energised when no alarm is active, if H1= 1 the relay is energised when an alarm is active. The parameter has no effect on units without alarm relays.
Def.: H1=0, relay energised when no alarm is active.
Warning: when switching the instrument on, this relay is always de-energised for a few seconds.
H2: out2 output mode
The parameter H2 is present only on the units with two relays, and used to set the function performed by output out2:
H2 out2 output mode Description
0 Alarm
1 Regulation
The output is used to control an alarm signal device.
The operating logic may be selected by setting H1.
If the controller has no digital input or alternatively if parameter dI is set to a value other than 2 (set point switching), all the parameters corresponding to regulator 2 (set point 2,
P2, r2, r5, c3) are not displayed in parameter modification mode, as they are not usable.
If the model is fitted with a digital input and dI=2, the parameters indicated above are displayed and used as described previously.
The output is used to control parameters set point 2, P2, r2, r5.
Def.: H2=0. Available only on the units with two relays.
H3: disable keypad
Parameter H2 can be used to disable the modification of the set point and the other operating parameters when the instrument is located in areas which are accessible to the public.
With the keypad disabled (H3= 0), the set point and type F parameters cannot be modified. Their value can however be displayed.
Type C parameters, which are password protected, can however be modified, following the procedure described below. The modification of parameter PS is always allowed.
Def.: H3=1. Available on all models.
H4: disable buzzer
Disables the operation of the buzzer. (H4= 0: buzzer enabled, H4= 1: buzzer disabled).
Def.: H4= 0 buzzer enabled. Available on PJ32S and X.
H5: ID code
This parameter, which cannot be modified through keypad, assigns the instrument an identification code that can be useful in identifying the various parameter configurations used for different models of units. Moreover, when the controller turns out from the factory, this parameter has a positive value but, if any other parameter is modified, H5 becomes negative to show that the unit configuration has been changed in comparison with the initial values. See the paragraph "Parameter copy key".
Def.: H5= __ (value depending on the model). Available on all models. Always visible in level F.
Warning: the values from 0 to 31 are used by CAREL to identify the basic models.
t: parameter reserved
The parameter t is reserved. Never modify the value.
Available on all models.
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6. Alarms and troubleshooting
6.1 Abnormal or special operation
The instruments in the PJ32 series are able to automatically detect the main malfunctions with the consequent activation of the following actions:
• the malfunction is signalled on the display with the corresponding alarm code. In particular, the instrument displays the alarm code and the temperature read by the probe, alternating. In the case of more than one alarm, these are displayed in sequence:
• for some alarms the internal buzzer, if present, sounds;
• for the same alarms as above, the alarm relay, if present and configured as an alarm output, is activated.
Pressing the button silences the buzzer and de-energises the relay, while the alarm code and red LED go off only when the cause of the alarm no longer exists. The alarm codes are shown in the following table:
alarm description models where envisaged alarm code buzzer and alarm relay
E0
E1 active active
IA
L0
HI
EE active active active not active probe S1 error probe S2 error external alarm, immediate or delayed by A7 all, if the digital input is present low temperature alarm all high temperature alarm data saving error all all, if two probes are present all all
Table. 6.1.1
6.2 Description of the main signals and alarms
LED flashing
The start of the corresponding function is delayed by a timer, is awaiting an external signal or is inhibited by another procedure already in progress.
E0 flashing or on steady
probe S1 error:
• probe not working: the probe signal S1 is discontinued or short-circuited;
• probe S1 not compatible with the instrument; in case the probe is NTC type check that it corresponds with the characteristics shown in the paragraph "Appendix: Temperature/resistance correlation for NTC thermistors".
The alarm signal E0 is on steady if this is the only alarm present (the temperature value cannot be displayed any longer), or alternatively flashes if other alarms are active, or if the second probe is displayed (/4= 1).
The regulation outputs "OUT1" and "OUT2", if depending on the probe S1 are immediately disabled without complying with the minimum startup time c1.
E1 flashing or on steady
probe S2 error:
• probe not working: the probe S2 signal is discontinued or short-circuited;
• probe S1 not compatible with the instrument; in case the probe is NTC type check that it corresponds with the characteristics shown in the paragraph "Temperature/resistance correlation for NTC thermistors".
The alarm signal E1 is on steady if this is the only alarm present and /4= 1 (the temperature value is no longer displayed), or alternatively flashes if other alarms are active, or if probe S1 is normally displayed.
The alarm is not signalled if probe S2 is not used as the control probe.
The regulation outputs "OUT1" and "OUT2", if depending on the probe S2 are immediately disabled without complying with the minimum startup time c1.
IA flashing alarm from multifunction digital input, immediate or delayed:
• check the multifunction input and the parameters Ad and d1.
The regulation outputs are immediately disabled without complying with the minimum startup time c1.
L0 flashing low temperature alarm. A probe has measured that the temperature is lower than the value set for parameter AL for a time higher than what indicated by the parameter At:
• check parameters AL, A0 and At.
The alarm is reset automatically when the temperature returns within the set limits (see parameter AL).
The regulation outputs are not influenced by this alarm .
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HI flashing high temperature alarm. A probe has measured that the temperature is higher than the value set for parameter AH for a time higher than what indicated by the parameter At.
• check parameters AH, A0 and At.
The alarm is reset automatically when the temperature returns within the set limits (see parameter AH).
The regulation outputs are not influenced by this alarm .
EE displayed during operation or at power on
error reading the parameters from the data memory. See the following paragraph "Data saving error".
All the outputs are de-energised.
6.3 Stored data error
In particular operating conditions the instrument may detect errors in the internal storage of the data. These errors may compromise the correct operation of the instrument. If the microprocessor detects a stored data error, display shows the code EE.
The instrument tries ciclically to reset the correct operating conditions, and this is indicated by the three dashes --- (reset) alternating with the code EE.
If the anomalous situation remains, the control must be replaced. If on the other hand the message disappears, the control can still be used. When the EE error occurs frequently and/or is hard to resolve, it is recommended to have the control checked, in that the original accuracy may not be guaranteed.
It is good practice to investigate the cause of this type of error so as to prevent it occurring again. We ask to read carefully the
chapter "INSTALLATION" and in particular the paragraphs "Special warnings" and "General warnings – installation
and connection environments".
6.3.1 Loading the default parameters
The default values of the parameters can be restored by following the procedure described below:
• switch the instrument off;
• press and hold the
and buttons, and switch the instrument on;
• the display shows the message
- - -
followed by CF;
• after some seconds the instrument will start working with the default configuration. Any of the F and C parameters that differ from the default configuration can be modified as desired.
IMPORTANT WARNINGS
• the procedure described above resets the instrument assigning the default value to all the parameters and set points. As a result,
all modifications made to the operating parameters will be lost;
• given the delicacy of this operation, the procedure must be performed by specialist personnel. However, this procedure does not
damage the instrument, but rather resets its original purchase configuration shown in chapter "PARAMETERS –
DESCRIPTION". Therefore, if the parameters have been modified in a disorganised fashion, to the point where the control is unworkable, it can be "reset" to its original configuration .
• if a programming key is used the reset operation is much simpler, as long as the key contains the required configuration, or it can be copied from another instrument programmed in the same way..
Cod. +030220291 – rel. 1.3 dated 28/03/06 27
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6.4 Troubleshooting
The following table shows other anomalous operating situations which may arise in the various models.
The more frequent causes are indicated and a number of checks are suggested.
problem cause checks
check parameters c0, c1, c2 and c3 the outputs are not activated as • activation delay set envisaged (signalled by LED flashing) the temperature is over the set limits,
• minimum OFF time set
• output interlock set alarm delay set but the alarm is not displayed and the buzzer, if present, does not sound the temperature read by probe S2 is over the set limits, but the alarm is not displayed and the buzzer, if present, does not sound (models with two probes) probe S2 is not the control probe check parameter At check parameters H2, d0
(multifunction input) without it actually being active opens check the connection of the input and that it is closed in normal operation multifunction input is not activated after having modified a parameter, the controller continues to work with the old values the instrument has not updated the old value or alternatively the parameter programming procedure has not been completed correctly getting out of the programming mode, that is, by check if d0= 1, check the status of the digital input and check Ad turn the instrument off and on again, or alternatively correctly program the parameters again pressing for 5 seconds
Table. 6.4.1
Cod. +030220291 – rel. 1.3 dated 28/03/06 28
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7. Accessories supplied
7.1 Parameter copy key
Used to copy the configuration of an instrument (values set for all the parameters).
The "key" features a power button, a two-colour signal LED (red/green) and a connector for connection to the serial interface on the instrument, as shown in the figure below.
It is supplied by a 12Vdc alkaline battery, Philips VR32, Duracell MN21 or equivalent.
1. When using the key, the instrument must not be powered, as the power is supplied by the key itself. The data can only be transferred between instruments with the same code.
Fig. 7.1.1
The possible operations are described below:
1. transfer the parameters from the instrument to the key ("read"): move the two dipswitches 1 and 2 to OFF.
2. transfer the parameters from the key to the instrument ("write", this operation is only possible if the parameters stored on the key were read from an instrument with the same code) : move dipswitch 1 to OFF and dipswitch 2 to ON.
3. H5 setting: this is used exclusively to return the H5 sign to a positive value (see the description of the parameter). Dipswitch 1 must be moved to ON and dipswitch 2 to OFF.
Once the desired function has been set, press and hold the start button to perform the required operation. The two-colour LED signals the current status of the operation, indicating the progress and the completion of the data transfer, as well as any errors. The operation may last up to around 12 seconds, during which time the instrument remains in a "suspended" situation. Once the data transmission has been completed, the instrument starts operating in normal mode.
Note: release the button as soon as the transfer operation is complete so as to extend the life of the battery in the key as long as possible.
The two-colour LED shows the following signals:
• on
Æ the LED is dull red for a short period of time
• data transfer
Æ the LED is bright red
Warning: the button must not be released during this period
• operation completed successfully
Æ the LED is green.
• error during the operation
Æ the LED flashes red and green alternately in this case, one of the following errors has occurred:
1. disconnection or no response from the instrument;
2. low battery power;
3. instrument model not compatible;
4. data transfer error;
5. instrument EEPROM error.
For complete details of the cause of the error, refer to the instruction sheet provided with the key. After having resolved the problem, repeat the previous operation.
Cod. +030220291 – rel. 1.3 dated 28/03/06 29
8. Technical specifications
models power supply
PJ32***L**
PJ32***1**
PJ32***0**
12 Vac
±10%, 50/60Hz (12…16Vdc)
115 Vac, +10 to -15%, 50/60Hz
230 Vac, +10 to -15%, 50/60Hz
rated power (VA)
precision of the instrument (with reference to the type of probes)
NTC CAREL
PTC
type of probe S1
CAREL NTC (10 K at 25
°C) – regulation range:-50T90 °C (-50T127 °F)
PTC (985
Ω at 25ºC) – regulation range:-50T150 °C (-50T127 °F)
type of probe S2
CAREL NTC (10 K at 25
°C) - regulation range: -50T90°C (-50T127°F)
PTC (985
Ω at 25ºC) - regulation range: -50T150°C (-50T127°F)
temperature range
operating conditions: -10T50°C, <80% r.H. non-condensing storage conditions: -20T70°C, <80% r.H. non-condensing
user interface
LED display with 2 and a half digits signal buzzer: indication corresponding to set point 1 indication corresponding to set point 2 second probe indication
special functions
Multifunction input
Multifunction output for alarm relay programming key connection keypad lock
mechanical characteristics
dimensions (mm): 36x81x65 click-on fastening to bracket screw fastening from front panel type of environmental pollution: normal
electrical specifications
relay outputs: action type 1C index of protection IP54 for panel installation connections: screw terminals for cables with min. 0.5 mm
2 cross-section, and up to 2.5 mm
2
for crimped terminals
and max. 1.5 mm
2 definition as per UL approval: 250 Vac 12/8/5 A res. 5/2/1 FLA 30/12/6 LRA definition as per EN60730-1: 12(2) / 6(2) / 5(1) A 250 Vac
quality and precision
watchdog (self-diagnostics of internal functions)
PJ32V PJ32W0 PJ32W1 PJ32Z
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±1 °C (-50T90)
±3 °C (-50T90), ±6 °C (+90T150)
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Cod. +030220291 – rel. 1.3 dated 28/03/06 30
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8.1 Characteristics of the relays used
electrical specifications of the relays used in the various models
max. current
16A resistive max. current
8A resistive max. current
5A resistive max current
16 A resistive 2
HP
maximum peak current maximum switchable resistive current maximum switchable output (250 Vac) maximum inductive load at 250 Vac
30 A
12 A
3000 VA
4 A (cos
12 A
2000 VA ϕ=0.7) 2
8 A
6 A
5 A
1250 VA
2 A
72 A
16 A
4000 VA
12 A (cos ϕ
.=0.7)
250 Vac
maximum switchable voltage definition as per VDE0435 definition as per VDE0461
UL definition (*)
(UL approval of the instrument) definition of the instrument as per
EN60730-1
250 Vac
16(2) A 250 Vac
12(2) A 250 Vac
250 Vac 12 A res.
5FLA 30LRA
12(2) A 250 Vac or 10 (4) A only NO
250 Vac
8(2) A 250 Vac
6(4) A 250 Vac
250 Vac 8 A res.
2FLA 12LRA
6(2) A 250 Vac or 8 (3) A only NO
(*) T-OFF minimum between two following motor load starting is 60 seconds or more.
250 Vac
5(2) A 250 Vac 16A 250 Vac
12(12) A 250 Vac
250 Vac 5 A res.
1FLA 6LRA
250 Vac 12 A res.
12 FLA 72LRA
5(1) A 250 Vac 10(10) A 250 Vac
8.2 Appendix: temperature/resistance correlation for NTC thermistors
The temperature probes with NTC thermistors, normally used on the PJ32 controllers, change their resistance as the temperature changes. The following table shows the electrical resistance values corresponding to the various temperatures.
Table 9.2.2 shows 3 resistance values for each temperature:
• R std
is the standard resistance at the temperature indicated;
• R min
is the minimum value;
• R
MAX
is the maximum value.
The table can be used to check the operation of the probes against the values corresponding to the temperatures shown.
Temperature/resistance correlation for the CAREL NTC temperature probes. Rated value: 10 k
Ω at 25 °C.
temperature (ºC)
R min
(k
Ω)
R std
(k
-40 181.10
Ω)
R
MAX
(k
Ω)
195.90
Table.
For the PJ32 controllers featuring PTC probe input, refer to the table of temperature/resistance values for the CAREL PTC temperature probe.
NOMINAL VALUE: 990
Ω at 25 ºC
temperature (ºC)
R min
(
Ω)
R std
(
Ω)
R max
(
Ω)
Cod. +030220291 – rel. 1.3 dated 28/03/06 31
9. Dimensions
Fig. 9.1 dimensions (mm) fixed screw terminals removable terminals
A 81 81
B 36 36
C 68 78
D 65 65
Table. 9.1
CAREL reserves the right to modify or change its products without prior notice.
Cod. +030220291 – rel. 1.3 dated 28/03/06 32
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Key features
- Microprocessor control
- LED display
- Multiple models with varying functionalities
- Temperature control range: -50°C to +150°C
- Removable terminals for easy installation and maintenance
- Dual thermostat function
- Parameter protection
