Bunn | MHG | Service manual | Bunn MHG Service manual

MHG
for use with
Smart Funnel ®
INSTALLATION & OPERATING GUIDE
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
To ensure you have the latest revision of the Operating Manual, or to view the Illustrated Parts
Catalog, Programming Manual, or Service Manual, please visit the Bunn-O-Matic website, at
www.bunn.com. This is absolutely FREE, and the quickest way to obtain the latest catalog and
manual updates. For Technical Service, contact Bunn-O-Matic Corporation at 1-800-286-6070.
36529.0000K
06/09 ©2004 Bunn-O-Matic Corporation
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) All equipment other than as specified below: 2 years parts and 1 year labor.
2) Electronic circuit and/or control boards: parts and labor for 3 years.
3) Compressors on refrigeration equipment: 5 years parts and 1 year labor.
4) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis:
parts and labor for 3 years or 30,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by
it will be commercially free of defects in material and workmanship existing at the time of manufacture and
appearing within the applicable warranty period. This warranty does not apply to any equipment, component or
part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect,
alteration, improper installation or operation, improper maintenance or repair, damage or casualty. This warranty is
conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone
at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by
BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior
authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR
ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN
are not authorized to make modifications to this warranty or to make additional warranties that are binding on
BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and
should not be relied upon.
If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its
exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts
and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective
components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace
the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF
THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S
SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales,
loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute
equipment, facilities or services, or any other special, incidental or consequential damages.
BrewWISE, BrewLOGIC, BrewMETER, BrewWIZARD, Bunn Gourmet, BUNN Gourmet Ice, BUNN Pour-O-Matic, BUNN,
Bunn-OMatic, Bunn-O-Matic, BUNNlink, BUNNserve, BUNNSERVE, BUNN Espress, Cool Froth, DBC, Dr. Brew, Dual, EasyClear, EasyGard, Easy Pour, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, IMIX, Infusion Series, Intellisteam,
Quality Beverage Equipment Worldwide, The Mark of Quality in Beverage Equipment Worldwide, My Café, PowerLogic,
Safety-Fresh, Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, System
III, ThermoFresh, 392, AutoPOD, AXIOM, Beverage Profit Calculator, Beverage Bar Creator, BUNNsource, Coffee At Its
Best, Digital Brewer Control, Nothing Brews Like a BUNN, Pouring Profits, Pulse Wave, Signature Series, Smart Heat,
Tea At Its Best, The Horizontal Red Line, Titan, Ultra, are either trademarks or registered trademarks of Bunn-O-Matic
Corporation.
2
36529 012609
CONTENTS
User Notices.....................................................................................................................................................3
Electrical Requirements....................................................................................................................................4
CE Requirements..............................................................................................................................................4
Operating Controls............................................................................................................................................4
Initial Set-Up & Programming...........................................................................................................................5
Cleaning............................................................................................................................................................6
Coffee Grinding.................................................................................................................................................7
Adjustments......................................................................................................................................................7
Communicating with the Grinder......................................................................................................................8
INTRODUCTION
This equipment will store up-to five pounds of whole bean coffee in a hopper and grind it to a preset grind and
amount into an awaiting funnel and filter from most commercial drip coffee brewers. The equipment is only for
indoor use on a sturdy counter or shelf. Adequate space must be available above the grinder to raise the lids
when adding beans. Use only with whole bean coffee.
The grind is preset at the factory to drip specifications as set forth by the United States Department of Commerce
and adopted by the Coffee Brewing Center of the Pan American Coffee Bureau. Adjustments may be made to alter
both the amount and grind from the factory setting.
USER NOTICES
Carefully read and follow all notices on the grinder and in this manual. They were written for your protection. All
notices on the grinder are to be kept in good condition. Replace any unreadable or damaged labels.
WARNING
Use only on a properly protected circuit
capable of the rated load.
Electrically ground the chassis.
Follow national/local electrical codes.
Do not use near combustibles.
An extension cord, when used, must be shorter
than 20 feet if 16-gage 3-conductor wire, or
shorter than 10 feet if 18-gage 3-conductor wire.
FAILURE TO COMPLY RISKS EQUIPMENT
DAMAGE, FIRE, OR SHOCK HAZARD
PERSONAL INJURY
HAZARD.
KEEP FINGERS AND
FOREIGN OBJECTS
OUT OF HOPPER
OR CHUTE OPENING.
To reduce the risk of electric shock,
do not remove or open cover.
No user-serviceable parts inside.
Authorized service personnel only.
Disconnect power before servicing.
#05876.0000
#37881.0000
READ THE ENTIRE OPERATING MANUAL
INCLUDING THE LIMIT OF WARRANTY AND
LIABILITY BEFORE BUYING OR USING THIS PRODUCT
20545-0000D 01/04 © 1990 Bunn-O-Matic Corporation
#20545.0000
00824.0000
3
36529 062309
ELECTRICAL REQUIREMENTS
Refer to Data Plate on the Grinder, and local/national electrical codes to determine circuit requirements.
This grinder has an attached cordset and requires 2-wire, grounded service rated:
120 volts ac, 15 amp, single phase, 60 Hz, for domestic grinders.
230 volts ac, 10 amp, single phase, 50 Hz, for most international grinders.
100 volts ac, 15 amp, single phase, for some international grinders.
CE REQUIREMENTS
• This appliance must be installed in locations where it can be overseen by trained personnel.
• For proper operation, this appliance must be installed where the temperature is between 5°C to 35°C.
• Appliance shall not be tilted more than 10° for safe operation.
• An electrician must provide electrical service as specified in conformance with all local and national codes.
• This appliance must not be cleaned by water jet.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given instructions concerning use of
this appliance by a person responsible for its safety.
• Children should be supervised to ensure they do not play with the appliance.
• If the power cord is ever damaged, it must be replaced by the manufacturer or authorized service personnel with
a special cord available from the manufacturer or its authorized service personnel in order to avoid a hazard.
OPERATING CONTROLS
Grind Pad (a)
Pressing initiates a timed grind cycle.
Stop Pad (b)
Pressing ends the operation of the grinder.
® PAD (c)
Pressing the ® pad allows programming access
(see page 8).
c
d
d
a
b
Hopper/Batch Selector Pads (d)
These pads are located on the funnel depictions on each side of the grinder with a total of 6 pads. Selecting one
of these pads will select the amount of grind and side from which to grind.
Example: Selecting the lower pad on the left side will grind enough beans from the left hopper of the grinder to
brew the amount programmed into grinder.
PANTONE
Red 032 CV
PANTONE
430 CVC
PANTONE
432 CVC
PANTONE
354 CVC
PANTONE
Black C
Control Board
The control board determines the amount of beans that will leave the hopper in a grind cycle. The timer portion
can be adjusted to dispense a different amount from each hopper and each batch size. The scale is from 0.4 to
99.9 seconds. Refer to the Adjustments section for timer setting chart (page 9).
4
36529 062309
INITIAL SET-UP & PROGRAMMING
1.
2.
3.
4.
Grinder will not operate unless a hopper with a coffee name programmed into the chip is in place on the grinder.
Refer to Setup Menu “NAME HOPPER” to program hopper chip.
Remove top lid. Clear all foreign objects and shipping material from the hopper compartment.
Plug in the grinder. Place a hopper on top of the grinder with rear of hopper in front of metal gate and inside of center
divider. Push hopper straight back until fully engaged on top of grinder. When hopper is fully engaged, LCD screen will
display coffee name. To remove hopper, grasp handle and pull straight forward until rear of hopper is clear of metal
gate, then remove.
5. Fill the hopper compartments with whole bean coffee. (Capacity 5+ pounds each). The grinder is now ready for use.
5
36529 020508
CLEANING
WARNING - Unplug the grinder before the removal of any panel or grind chamber-housing parts.
1. Empty all beans from hopper(s). Plug in the grinder; place an empty funnel with filter into the funnel rails.
Press and release the “GRIND” button. Run a few cycles until all coffee in the grind chamber is dispensed
and disconnect the grinder from the power source.
WARNING - Prior to cleaning the grind chamber, unplug the grinder.
2. Remove the funnel and filter and discard any remaining coffee grounds.
3. Remove the hoppers by sliding all the way forward.
4. Remove the hopper lid from the hopper.
5. Clean and sanitize the hoppers and lids. Care should be taken not to scratch the hoppers with any abrasive
materials.
NOTE - Bunn-O-Matic recommends the 3-step method for cleaning and sanitizing the hoppers and lids. The
3-step method consists of hot soapy water using an approved detergent, a fresh water rinse, and an aqueous
sanitizing solution using an approved non-chlorine sanitizer.
6. Remove the upper front inspection panel.
7. Remove the two screws holding the front cover to the burr housing. Carefully remove the burr housing front
cover. Clean inside surface with a dry stiff non-metallic bristle brush and wipe with a dry clean cloth.
8. Carefully remove the rotor cup, shear plate burr rotor and motor shaft extension from the grinder. Clean all
parts with a dry stiff non-metallic bristle brush and wipe with a dry clean cloth.
9. Clean the grind chamber with a dry stiff non-metallic bristle brush and wipe with a dry clean cloth.
10.Reinstall the motor shaft extension, burr rotor, shear plate, rotor cup and front cover to the burr housing.
11.Reinstall the upper front inspection panel,
12.Refer to the “Adjustment” section of the Operating and Service manual for burr adjustments.
13.Clean all exterior surfaces using a damp cloth rinsed in any mild, nonabrasive, liquid detergent. Care should
be taken not to scratch the grinder with any abrasive material.
14.Replace the hoppers and fill with fresh whole bean coffee. Replace the hopper lids.
6
36529 020508
1.
2.
3.
4.
5.
COFFEE GRINDING
Visually inspect the selected hopper for an ample supply of whole bean coffee.
Place a paper filter into the brew funnel. The filter must not be folded-over or tilted to one side.
Insert the funnel into the funnel rails and push until it stops.
Choose the batch size and side of grinder to use.
Press GRIND. The grinding action will stop automatically after the preset amount of ground coffee is dispensed
into the funnel. Pressing the STOP button will terminate a grind.
ADJUSTMENTS
The grind can be set from very fine to very coarse. The amount may be adjusted for use in most commercial coffee
brewers. The following procedures should be used to make adjustments. A change in the burr adjustment
will also change the amount dispensed. Any adjustment of the burrs should be followed by an adjustment of the
timer.
Burr Adjustment
1. Remove the two screws from front control panel. Hang the panel under metal hooks at bottom of opening.
2. Enter the Setup Menu “TEST OUTPUTS” - “GRIND MOTOR” (See page 11). Turn grinder motor ON.
3. After all of the coffee in the grind chamber is used, slowly turn the adjusting
2 1 0
screw in a clockwise direction until a metallic whine is heard due to the rubbing
3
15
of the grinding burrs. (It may be necessary to start more than one grind cycle 4
14 Adjusting
screw
5
to obtain this sound.)
13
Hash
4. Turn plastic grind indicator until screw slot lines up with “O” on the 6
12
Marks
7
1
indicator.
8 9 10 1
5. The following settings approximately correspond to the CBC recognized
P2820
grinds.
Turn the adjusting screw counterclockwise to the desired setting as noted below.
FINE GRIND: Rotate the adjusting screw 7 hash marks in a counterclockwise direction.
DRIP GRIND: Rotate the adjusting screw 8 hash marks in a counterclockwise direction.
REGULAR (COARSE) GRIND: Rotate the adjusting screw 12 hash marks in a counterclockwise direction.
7
36529 020508
COMMUNICATING WITH THE GRINDER
To Write A Name To A Hopper
PRESS AND HOLD RIGHT
HIDDEN BUTTON TO ENTER
THE SET-UP MENUS
NAME HOPPER?
NO
YES
WHICH SIDE?
LEFT DONE RIGHT
To
REVIEW RECIPES
on
Page 10
"COFFEE NAME"
PREV SAVE NEXT
PRESSING EITHER "PREV"
OR "NEXT" WILL SCROLL TO
ANOTHER COFFEE FLAVOR
ARE YOU SURE?
NO
YES
PLEASE WAIT
HOPPER IN PLACE?
YES
NO
"COFFEE NAME"
SAVED IN HOPPER
COULD NOT
WRITE TO HOPPER
VERIFY HOPPER
IS NOT LOCKED
CHECK HOPPER AND
TRY AGAIN
P2822
8
36529 040907
COMMUNICATING WITH THE GRINDER (Continued)
Timer Adjustment (Control Board)
Three different batch settings are selectable for each hopper. Each batch is independently adjustable by setting
the length of time a slide gate opens to allow beans to drop into the grinding chamber. A second time setting
for each batch determines how long the grind motor continues to run after the slide gate closes. This time is set
long enough to insure that all the beans dropped into the grind chamber are ground and dispensed.
1. Determine the grind setting. (The factory setting is drip, to determine other settings, refer to the previous
section.)
2. Use the table below to find approximate timer setting for the grind and amount of coffee desired.
3. In the Set-up Menu, go to “REVIEW RECIPES” - “MODIFY” (See page 10) to change grind and run times for
each hopper.
NOTE: While in the setup mode, if no buttons are pushed for 60 seconds, the grinder will return to normal
operations, retaining any settings made while in the setup mode.
APPROXIMATE TIMER SETTINGS IN SECONDS
Weight
(ounces)
1.5
1.75
2.0
2.25
2.5
2.75
3.0
3.25
4.0
6.0
8.0
10.0
12.0
14.0
16.0
Fine
(7*)
Drip
(8*)
0.5
0.7
1.0
1.4
1.9
2.4
2.9
3.3
4.8
8.6
12.0
15.7
19.6
23.5
27.0
0.5
0.6
0.8
1.4
1.8
2.2
2.7
3.1
4.4
7.9
11.5
15.1
18.5
22.0
25.3
+
Regular
(12*)
0.5
0.6
0.8
1.2
1.6
2.0
2.5
2.9
4.0
7.5
10.9
14.1
17.5
20.9
24.3
* Hash mark settings. Refer to Burr Adjustment section.
+ These are approximate timer settings for regular roast
coffee. Settings will vary with coffee types and roasts.
9
36529 040907
COMMUNICATING WITH THE GRINDER (Continued)
To Review Or Change Grind Time
PRESS AND HOLD RIGHT
HIDDEN BUTTON TO ENTER
THE SET-UP MENUS
NAME HOPPER?
NO
YES
REVIEW RECIPES?
NO
YES
Pressing NO
will forward to
SERVICE TOOLS
PRESSING THE RIGHT HIDDEN
BUTTON THREE TIMES IN
THIS MENU WILL TAKE YOU
TO THE "SERVICE TOOLS" MENU
GRIND TIME
(-)
DONE
"COFFEE NAME"
MODIFY SHOW NEXT
"#.#"
(+)
3 BATCHES DONE
NO
YES
PRESSING "NEXT"
SCROLLS TO THE NEXT
COFFEE NAME
SMALL BATCH
GRIND TIME "#.#"
RUN ON TIME
(-)
DONE
ALL THREE BATCH SIZE LEDS WILL FLASH,
PRESS BATCH SIZE BUTTON TO SELECT
BATCH SIZE TO SET. AFTER FIRST BATCH
SIZE IS SET, ADDITIONAL BATCH SIZES CAN
BE SET BY PRESSING APPROPRIATE BATCH
SIZE BUTTON. PRESS "DONE" AFTER ALL
DESIRED BATCH SIZES HAVE BEEN SET.
##
(+)
MEDIUM BATCH
GRIND TIME "#.#"
3 BATCHES DONE
NO
YES
LARGE BATCH
GRIND TIME "##.#"
"COFFEE NAME"
SET UP COMPLETE
SMALL BATCH
RUN ON TIME ##
"NEXT COFFEE NAME"
MODIFY SHOW NEXT
MEDIUM BATCH
RUN ON TIME ##
PRESSING THE UPPER
RIGHT HIDDEN BUTTON
WILL FORWARD TO
"SERVICE TOOLS"
CYCLES TO THE NEXT
COFFEE NAME
ON THE MENU
LARGE BATCH
RUN ON TIME ##
P2823
10
36529 040907
COMMUNICATING WITH THE GRINDER (Continued)
To Restore Factory Defaults Or Test Outputs and Switches
PRESS AND HOLD RIGHT
HIDDEN BUTTON TO ENTER
THE SET-UP MENUS
NAME HOPPER?
NO
YES
REVIEW RECIPES?
NO
YES
ENTER ASSET #
AN000000
(-)
(+)
LEFT GATE
NEXT
OFF
ON
RIGHT GATE
NEXT
OFF
TEST SWITCHES?
NO
YES
FACTORY DEFAULTS?
NO
YES
PRESS RIGHT
HIDDEN TO EXIT
NOTHING PRESSED
WILL REPLACE ALL
GRINDER SETTINGS
PRESSING ANY BUTTON
EXCEPT THE RIGHT HIDDEN
BUTTON WILL DISPLAY
THE BUTTON NAME
ON THE SCREEN
TEST FREQUENCY?
NO
YES
ARE YOU SURE?
NO
YES
EXIT SET UP
MENUS
ON
GRIND MOTOR
ON
NEXT
OFF
SERVICE TOOLS?
NO
YES
EXIT SET UP
MENUS
TEST OUTPUTS?
NO
YES
LEFT FREQUENCY
"###.#" khz
adj 3
RESTORING
DEFAULTS "XXX"
PRESS CENTER HIDDEN
BUTTON TO SCROLL TO
NEXT FREQUENCY TEST
RIGHT FREQUENCY
"###.#" khz
adj 3
EXIT SET UP
MENUS
CENTER FREQUENCY
"###.#" khz
adj 3
P2824
11
36529 040907
COMMUNICATING WITH THE GRINDER (Continued)
Resetting The Grinder Memory (To Match Chart Below)
1. Unplug grinder from the outlet.
2. Press in and hold both the STOP and GRIND buttons and plug cordset into the outlet. After a short pause,
the display will show four rows of dashes.
3. When the dashes appear, release the STOP and GRIND buttons, then press and release the STOP button.
4. The display will count down then return to the normal operating mode. The grinder should now be set to
match the coffee names with the numbers on the chart below.
COFFEE CHART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
NAME
Regular
Decaf
Colombian
Colombia Supremo
Costa Rican
Ethiopian
Kona
Kenya AA
Sumatran
French Roast
Italian Roast
Mocha Java
House Blend
Breakfast Blend
NUMBER
15
16
17
18
19
20
21
22
23
24
25
26
27
28
12
NAME
Jamaica Blue Mtn
Guatemalan
Light Roast
Dark Roast
Expresso
Amaretto
Hazelnut
French Vanilla
Irish Creme
Vanilla Nut
Caramel
Raspberry
Almond
Dark Mtn Roast
36529 040907
COMMUNICATING WITH THE GRINDER (Continued)
Entering A Coffee Name Using A Recipe Card
Press the STOP button and place the chip portion of the card under the sensor coil on the front of the grinder.
The LCD display will enter the RECIPE CARD menu.
CARD CONTAINS
RECIPE FOR
"COFFEE NAME"
SHOW QUIT SAVE
SMALL BATCH
GRIND TIME "#.#"
"COFFEE NAME"
NOT SAVED
MEDIUM BATCH
GRIND TIME "#.#"
EXIT MENU
THE COFFEE NAME CAN BE
WRITTEN TO THE HOPPER CHIP
WHEN THE RECIPE IS SAVED,
IF THE HOPPER IS IN PLACE
ON THE GRINDER
"COFFEE NAME"
SETUP COMPLETE
EXIT MENU
LARGE BATCH
GRIND TIME "##.#"
SMALL BATCH
RUN ON TIME ##
MEDIUM BATCH
RUN ON TIME ##
LARGE BATCH
RUN ON TIME ##
P2821
13
36529 040907
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