PARTS MANUAL Customer Support Services ARCTIC SILVER 95Ce Upright Bike

PARTS MANUAL  Customer Support Services ARCTIC SILVER 95Ce Upright Bike

ARCTIC SILVER 95Ce Upright Bike

Customer Support Services

PARTS MANUAL

rev 18 Aug 2008

ARCTIC SILVER 95Ce

REFERENCES

95Ce-0XXX-02

S/N CCQ100000-UP

OPERATION MANUAL M051-00K63-A064

SERVICE MANUAL M051-00K63-B012

118E-00001-0161 POWER SUPPLY: 12V; 4.5A

Without Line Cord

LINE CORD: DOM. 10A 125V

LINE CORD: CON 10A 250V

LINE CORD: 10A; U.K.

LINE CORD: AUSTRALIA

TOUCH UP PAINT:

SPRAY CAN

.5 OZ BOTTLE W/APPLICATOR

.33 OZ PEN

HARDWARE KIT

0017-00003-0704

0017-00003-0691

0017-00003-0889

0017-00003-0918

0017-00008-0204

0017-00008-0205

0017-00008-0206

GK63-00002-0056

2

ARCTIC SILVER 95Ce 95Ce-0XXX-02

Page

CONSOLE ASSEMBLY ....................................................................................................4

CONSOLE SCREWS AND ACCESSORY TRAY .............................................................5

ALTERNATOR W/PULLEY ..............................................................................................6

CRANKSHAFT AND BEARING ASSEMBLY...................................................................7

INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................8

SEAT LATCH ASSEMBLY ...............................................................................................9

SEAT POST ASSEMBLY .................................................................................................10

SEAT POST SHROUDS………………………………………………………………………….11

IDLER BRACKET ASSEMBLY.........................................................................................12

CONSOLE SUPPORT ASSEMBLY..................................................................................13

LEFT SIDE SHROUD AND CRANKARM .........................................................................14

RIGHT SIDE SHROUD AND CRANKARM…………………………………………………….15

PCB MOUNTING BRACKET ASSEMBLY…………….………………………………………16

FRONT WHEELS………………………………………………………………………………….17

RESISTOR ASSEMBLY…….……………………………………………………………………18

HANDLEBAR ASSEMBLY………………..……………………………………………………..19

BELTS…………………….………………………………………………………………………...20

1

3

ARCTIC SILVER 95Ce

Console Assembly

95Ce-0XXX-02

S/N CCQ100000-UP

Part Number

CONSOLE ASSEMBLY

Description

GK63-00002-0063 KIT: SERVICE CONSOLE W/FM NTSC ENG

GK63-00002-0064 KIT: SERVICE CONSOLE W/FM NTSC SPN

GK63-00002-0065 KIT: SERVICE CONSOLE W/FM NTSC JAP

GK63-00002-0067 KIT: SERVICE CONSOLE W/FM NTSC POR

GK63-00002-0068 KIT: SERVICE CONSOLE W/FM PAL ENG

GK63-00002-0069 KIT: SERVICE CONSOLE W/FM PAL GER

GK63-00002-0070 KIT: SERVICE CONSOLE W/FM PAL SPN

GK63-00002-0071 KIT: SERVICE CONSOLE W/FM PAL FRN

GK63-00002-0072 KIT: SERVICE CONSOLE W/FM PAL ITL

GK63-00002-0073 KIT: SERVICE CONSOLE W/FM PAL DUT

GK63-00002-0074 KIT: SERVICE CONSOLE W/FM PAL POR

Part Number

OVERLAY BEZEL ASSEMBLY

Description

4

ARCTIC SILVER 95Ce

Console Screws and Accessory Tray

Upper Cover

0K63-01145-0001

Lower Cover

0K63-01146-0001

Cover Screws(4)

0017-00101-1744

95Ce-0XXX-02

S/N CCQ100000-UP

Console

Mounting Screws(4)

0017-00101-1744

Accessory Tray

0K63-01030-0001

Accessory Tray Screws(4)

0017-00101-1744

Bolts

0017-00101-1755

5

ARCTIC SILVER 95Ce

Console Assembly

TOUCHSCREENS; LCD

0K32-01001-0013

HEADPHONE-JACK ASSY

AK32-00035-0000

95Ce-0XXX-02

S/N CCQ100000-UP

Screw

0017-00101-1811

TAPE: ADHESIVE

0K39-01044-0000

POLAR PCB W/HEADER

AK39-00064-0000

Screws(4)

0017-00101-1843

Inverter Board

GK32-00002-0004

Screws(2)

0017-00101-1813

Interface Boards

A084-92247-A007 NTSC

A084-92247-A008 PAL

Nuts(4)

0017-00103-0084

Single Board Computer

A084-92251-A001

Grommets(4)

0017-00042-1160

Screws(3)

0017-00101-1814

Seal

0017-00042-1156

Screws(8)

0017-00101-1810

Console Back Cover

0K32-01003-0000

Screws(7)

0017-00101-1242

6

ARCTIC SILVER 95Ce

Alternator w/Pulley-AK63-00093-0000

Alternator Pulley

0K61-02500-0001

95Ce-0XXX-02

S/N CCQ100000-UP

Alternator

0017-00009-0841

Brushes

0017-00009-0895

Locking Nut

0017-00103-0117

Washer

0017-00104-0044

Bolt

0017-00101-0956

7

ARCTIC SILVER 95Ce

Crankshaft and Bearing Assembly

Crank Arm Hub

Pulley Assembly

AK63-00051-0000

Pulley

0K63-01018-0000

Washers (3)

0017-00104-0458

95Ce-0XXX-02

S/N CCQ100000-UP

Flywheel Screws (3)

0017-00101-1715

*Crankshaft & Bearing Kit

GK63-00002-0077

*Crankshaft

*Small Thrust Washer (2)

0K63-01129-0000

*Large Thrust Washer (2)

0K63-01129-0001

*Bowed Retainer Ring (2)

0017-00100-0243

Washer (2)

0017-00104-0409

*Needle Bearing (2)

0K63-01344-0000

*Small Snap Ring (2)

0017-00100-0241

Crank Arm Hub (2)

0K63-01095-0001

Bolt (2)

0017-00101-1705

8

ARCTIC SILVER 95Ce

Intermediate Shaft & Bearings

Clutch Assembly

AK63-00026-0000

(not included in kit)

95Ce-0XXX-02

S/N CCQ100000-UP

Magnet

118E-00001-0124

(not included in kit)

Delrin Washers (2)

0017-00104-0455

Retaining Ring

0017-00100-0242

Intermediate Shaft and

Bearing Assembly Kit

GK63-00002-0007

Spacer (not available separately)

Intermediate

Bearings (2, not available separately)

Intermediate Pulley

(not available separately)

9

ARCTIC SILVER 95Ce 95Ce-0XXX-02

Latch Bracket

0K63-01064-0000

E-Ring

0017-00100-0050

Link Shaft Assy.

AK63-00113-0001

Latch Spring

0K63-01117-0000

NYLINER

0017-00042-1129

Set Screws (2)

0017-00101-0333

Latch Rack

0K63-01061-0000

NYLINER

0017-00042-1129

10

ARCTIC SILVER 95Ce

Seat Post Assembly. – AK63-00232-0002

95Ce-0XXX-02

S/N CCQ100000-UP

Deluxe Seat Assy.

AK63-00229-0003

Screw

0017-00101-1750

Seat Adjustment Rack

0K63-01049-0001

Seat Post Decal

0K63-01310-0000

Lock Washer(4)

0017-00104-0064

Hex Bolt(4)

0017-00101-1121

Extrusion

Guide Cap

0K63-01044-0000

Seat Post Assembly

AK63-00099-0001

Pan Screws(3)

0017-00101-1614

Spring Support Bracket

0K63-01210-0000

Guide Base

0K63-01045-0000

Polylastomer Bumper

0017-00042-1131

11

ARCTIC SILVER 95Ce

Seat Post Shrouds

95Ce-0XXX-02

S/N CCQ100000-UP

Left Seat Post Shroud

0K63-01092-0010

Screw

0017-00101-1741

Right Seat Post Shroud

0K63-01092-0009

12

ARCTIC SILVER 95Ce 95Ce-0XXX-02

Idler Bracket

0K63-01050-0000

Lock Nut

0017-00103-0218

Idler w/Bearing

AK63-00008-0000

13

ARCTIC SILVER 95Ce

Console Support Assembly

Console Support

Weldment Assy

AK63-00155-0001

Support Screws(4)

0017-00101-1755

Handlebar

Cover, RT

0K63-01192-0003

95Ce-0XXX-02

S/N CCQ100000-UP

See block diagram

For Cable Part Numbers

End Cap

0K63-01325-0000

I-Beam Joint

0K63-01178-0002

Handlebar

Cover, LT

0K63-01192-0004

14

ARCTIC SILVER 95Ce

Left Side Shroud and Crankarm

Shroud Screws(3)

0017-00101-1741

95Ce-0XXX-02

S/N CCQ100000-UP

Shroud Plug

0K63-01084-0001

Decal

0K63-01318-0000

Left Side Shroud

AK63-00179-0002

Crank Arm Screws(3)

0017-00101-1855

Crank Arm, LT

0K39-01042-0008

Left Pedal

AK63-00263-0004

Left Pedal Strap

0K63-01238-0004

15

ARCTIC SILVER 95Ce

Right Pedal

AK63-00263-0003

Right Pedal Strap

0K63-01238-0003

Crank Arm Screws(3)

0017-00101-1855

95Ce-0XXX-02

Right Side Shroud

AK63-00179-0001

Decal

0K63-01318-0000

Crank Arm, RT

0K39-01042-0007

Right Side

Shroud Screws(8)

0017-00101-1741

16

ARCTIC SILVER 95Ce

PCB Mounting Bracket Assembly

BRKT: PCB-MTG

0K63-01211-0001

95Ce-0XXX-02

S/N CCQ100000-UP

PCB-ASSY: POWER-SUPPLY; LCD

B084-92280-A000

GROMMET: PLASTI

0017-00042-0821

Screw

0017-00101-0823

17

ARCTIC SILVER 95Ce

Front Wheels – AK63-00017-0001

95Ce-0XXX-02

S/N CCQ100000-UP

Wheel Screw

0017-00101-1747

Wheel Insert

0K63-01039-0000

Pan Screw(2)

0017-00101-1747

Wheel/Bearing Assembly

AK63-00016-0001

Flat Washer

0K63-01041-0000

18

ARCTIC SILVER 95Ce

Resistor Assembly- AK63-00047-0001

Resistor

.5 OHM 240 Watt

100E-00002-0092

Nut(3)

0017-00103-0081

Retainer

0K63-01215-0000

95Ce-0XXX-02

S/N CCQ100000-UP

Resistor Mounting Rod

0K63-01166-0000

Pan Screw (2)

0017-00101-1057

Resistor Bracket(2)

0K63-01165-0000

19

ARCTIC SILVER 95Ce

Handlebar Assy. - AK63-00091-0001

Molder Grip

Handlebar

AK63-00156-0001

95Ce-0XXX-02

S/N CCQ100000-UP

Electrode

Molded Insert(4)

AK63-00014-0003

Electrode Cable

Assembly

AK63-00028-0001

Insulated Plug(4)

0K63-01167-0001

Handlebar

End Cap(2)

0K63-01114-0001

Phillips Screw(4)

0017-00101-1752

20

ARCTIC SILVER 95Ce 95Ce-0XXX-02

Alternator Belt

0K63-01065-0000

Intermediate Belt

0K63-01066-0001

21

ARCTIC SILVER 95Ce 95Ce-0XXX-02

Head phone Jack SR KIT

SK32-00035-0000

Flat Flex Cable

118E-00001-0172

Inverter Cable

AK32-00032-0000

Head phone Jack Cable

AK32-00009-0000

DC Power Cable

AK32-00075-0002

Reed switch and Cable

AK32-00027-0000

Coax Cable

AK32-00020-0000

Console Power Cable

AK32-00006-0004

Cable Power Control

AK63-00047-0001

Console

Cable

AK32-00026-0004

HR Cable

AK63-00028-0001

HR Extensions Cable

AK32-00022-0000

Polar Cable

AK32-00017-0000

POLAR receiver

AK39-00064-0000

22

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