PARTS MANUAL Customer Support Services Arctic Silver 95Ti Treadmill

PARTS MANUAL Customer Support Services Arctic Silver 95Ti Treadmill
Arctic Silver 95Ti Treadmill
Customer Support Services
PARTS MANUAL
rev. 04 MAY 2007
ARCTIC SILVER 95Ti
95T-0XXX-03
REFERENCES
S/N ATT100000 and up
OPERATION MANUAL
M051-00K58-A177
SERVICE MANUAL
M051-00K58-A159
HARDWARE BAG
AK58-00226-0000
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
INSTALLATION VIDEO
M051-00K58-A160
SERVICE VIDEO
M051-00K58-A161
2
ARCTIC SILVER 95Ti
95T-0XXX-03
CONTENTS
S/N ATT100000 and up
Page
REAR ENDCAPS, AND CUP HOLDERS .........................................................................4
SCUFF PAD, TINSEL AND FRAME TAG BOARD ..........................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
UPRIGHTS, HANDRAILS AND ERGO BAR ....................................................................7
MOTOR COVER, FRONT COVER AND ENDCAPS ........................................................8
BELT, DECK AND REAR ROLLER..................................................................................9
LIFT FRAME AND MOTOR ..............................................................................................10
WAX/LIFT ASSEMBLY.....................................................................................................11
MOTOR CONTROLLER ASSEMBLY...............................................................................12
DRIVE MOTOR ASSEMBLY ............................................................................................13
IDLER ARM ASSEMBLY AND STATIC BRUSH..............................................................14
LEG LEVELER ASSEMBLY .............................................................................................15
FRONT ROLLER ASSEMBLY..........................................................................................16
ERGO BAR WITH LIFEPULSE.........................................................................................17
POWER COMPONENTS SCHEMATIC ............................................................................18
CABLES............................................................................................................................19
3
ARCTIC SILVER 95Ti
95T-0XXX-03
Rear Endcaps, and Cup Holders
S/N ATT100000 and up
Cup Holder, LT
AK58-00247-0002
Cup Holder, RT
AK58-00247-0001
Rear End Cap
0K58-01268-0000
Screws (4)
0017-00101-1772
Decal - LF Logo
0K60-01193-0000
Rear End Cap
0K58-01268-0000
4
ARCTIC SILVER 95Ti
95T-0XXX-03
Scuff Pad, Tinsel and Frame Tag Bd.
S/N ATT100000 and up
Anti-Static Tinsel
0K58-01102-0001
Tinsel Spring
0017-00009-0901
Anti-Scuff Pad
0K58-01376-0000 (2)
Frame Tag PCB
B084-92187-D000
5
ARCTIC SILVER 95Ti
95T-0XXX-03
Console and Related Components
S/N ATT100000 and up
Rear Console Decal
0K58-01357-0000
Rear Console Case
0K58-01272-0000
Console Screw (8)
0017-00101-1288
PCB Mounting Screw (8)
0017-00101-1275
PCB Assembly
A084-92184-A006
See Table
Magnet Disc
0K40-01070-0000
Switch Membrane
118E-00001-0129
Console Accessory
Cover
0K58-01280-0000
See Table
Polar/E-Stop Cable Assy
AK58-00237-0000
Polar Receiver
118E-00001-0152
Polar PCB Cable Assy
AK39-00064-0000
Front Console Case
0K58-01273-0001
Tether Stop Assy
AK58-00322-0000
CD Tray, Rubber Pad
0K58-01359-0000
Console Assembly
AK58-00403-0001
AK58-00403-0002
AK58-00403-0003
AK58-00403-0004
AK58-00403-0006
AK58-00403-0007
AK58-00403-0008
AK58-00403-0009
AK58-00403-0010
Stop Switch
0K58-01321-0000
Micro-Switch
0017-00032-0185
Overlay/Bezel/Switch Assy.
AK58-00203-0001
AK58-00203-0001
AK58-00203-0003
AK58-00203-0004
AK58-00203-0006
AK58-00203-0007
AK58-00203-0008
AK58-00203-0009
AK58-00203-0010
6
Overlay
0K58-01298-0001
0K58-01298-0001
0K58-01298-0003
0K58-01298-0004
0K58-01298-0006
0K58-01298-0007
0K58-01298-0008
0K58-01298-0009
0K58-01298-0010
Language
Eng/Met
Eng/Eur
German
Spnish
Japanese
French
Italian
Dutch
Portuguese
ARCTIC SILVER 95Ti
95T-0XXX-03
Uprights, Handrails and Ergo Bar
S/N ATT100000 and up
ERGO Bar Assembly
AK58-00219-0000
User Sense Proximity Cable
AK58-00032-0000
HR Sensor Cable
AK58-00041-0001
ERGO Bar Gasket (2)
0K58-01347-0000
Console Mounting
Screw (4)
0017-00101-1773
Handrail Mounting
Screw (4)
0017-00101-1774
Bottom RT
Handrail Boot
0K58-01304-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Handrail Hex Nut (4)
0017-00103-0327
Top RT Handrail Boot
0K58-01303-0001
Bottom LT
Handrail Boot
0K58-01304-0002
Handrail (2)
AK58-00192-0000
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Boot
Screws (6)
0017-00101-1770
Upright, Plug (2)
0K58-01305-0002
Upright, LT
AK58-00310-0004
Upright Tube Cap (2)
0K58-01302-0000
Grommet (2)
0017-00042-0326
Handrail Tube Cap (2)
0K58-01396-0000
Upright, RT
AK58-00310-0003
Upright Plug (2)
0K58-01305-0002
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright Tube
Cap Screw (2)
0017-00101-1772
7
ARCTIC SILVER 95Ti
95T-0XXX-03
Motor Cover, Front Cover and Front End Caps
Motor Cover Screws (4)
0017-00101-1772
S/N ATT100000 and up
Motor Shroud Assy.
AK58-00397-0000
Felt Strip - 28”
0017-00081-0294
Front End Cap (2)
0K58-01267-0000
Front Cover
0K58-01266-0000
Screws (4)
0017-00101-1771
End Cap Screws (4)
0017-00101-1772
Bug Medallion Assembly
AK58-00245-0000
8
ARCTIC SILVER 95Ti
95T-0XXX-03
Belt, Deck and Rear Roller
S/N ATT100000 and up
Striding Belt
0K58-01400-0000
Belt Limit Label, LT
M051-00K58-A101
Deck Mounting Screws (4)
0017-00101-1775
Deck
0K58-01091-0002
TECSPAK Mounting Screw (8)
0017-00101-1652
Caution Label
M051-00K58-A014
TECSPAK Spring (8)
0K40-01026-0002
Belt Limit Label, RT
M051-00K58-A100
TECSPAK Tinnerman Clip (4)
0017-00103-0198
Washer (8)
0017-00104-0072
Grommet (2)
0017-00042-1147
Screw
0017-00101-1776
Round Grommet
0017-00042-0326
Washer
0017-00104-0043
Square Grommet
0017-00042-1147
Rear Roller Guard, LF
0K58-01390-0002
Rear Roller
Adjusting Screws
0017-00101-1880
Rear Roller
0K58-01002-0000
Rear Roller Guard, RT
0K58-01390-0001
Roller Guard Screw (4)
0017-00101-1776
9
ARCTIC SILVER 95Ti
95T-0XXX-03
Lift Frame and Lift Motor
IEC Receptacle
0017-00003-0949
Retainer Bracket w/Screw
0017-00042-1145
Frame Screws
0017-00101-1723
S/N ATT100000 and up
Lift Motor Hex Bolt
0017-00101-1021
Lock Nut
0017-00103-0025
Lift Frame End Cap
0017-00042-1076
Vinyl Cap
0017-00042-1075
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Wheel
0K58-01071-0000
Phillips Screw
0017-00101-1612
Washer
0017-00104-0189
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Lock Nut (2)
0017-00103-0285
Cotter Pin
0017-00007-0208
Lift Motor
0K58-01062-0000
Clevis Pin
0017-00007-0214
10
ARCTIC SILVER 95Ti
95T-0XXX-03
Wax/Lift Assembly–AK58-00243-0000
S/N ATT100000 and up
Spacer (3)
0017-00042-1149
Locking Nut (3)
0017-00103-0052
Pin Collar Spacer (3)
0017-00042-1070
Wax Lift Mounting Screw (3)
0017-00101-1641
Motor Capacitor
PCB Mounting
Screw (4)
0017-00101-1253
Mounting Bracket
0K58-01316-0000
Wax/Lift PCB
A084-92261-A001
Motor Capacitor
PCB Assembly
B084-92241-A000
Plastic Grommet (4)
0017-00042-0821
11
ARCTIC SILVER 95Ti
95T-0XXX-03
Motor Controller Assembly
S/N ATT100000 and up
AK60-00171-0000 (100-120v) W/O FERRITE
AK60-00171-0001 (200-240v) W/O FERRITE
AK60-00171-0002 (100-120v) WITH FERRITE
AK60-00171-0003 (200-240v) WITH FERRITE
12
ARCTIC SILVER 95Ti
95T-0XXX-03
Drive Motor Assembly
Poly-V Pulley
0K58-01057-0001
S/N ATT100000 and up
Motor w/Caution Label
AK58-00171-0001
Slotted Hex Screw (2)
0017-00101-0975
Speed Sensor Assembly
AK58-00073-0001
Sensor Wheel
Mounting Screw (3)
0017-00101-1631
Locking Nut (4)
0017-00103-0027
Washer (4)
0017-00104-0409
Sensor Wheel
0K58-01094-0000
Insulating Shoulder
Washer (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-0001
13
Flywheel Assembly
AK58-00090-0002
(Assembly includes
Flywheel 0K58-01092-0002
Sensor Wheel and
Mounting Screws)
ARCTIC SILVER 95Ti
95T-0XXX-03
Idler Arm Assembly and Static Brush
Idler Arm Assembly
AK58-00053-0002
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
S/N ATT100000 and up
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Idler Pin
0017-00007-0248
Grommet
0017-00042-0326
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler Shaft
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
14
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
ARCTIC SILVER 95Ti
95T-0XXX-03
Leveler Assembly – AK58-00370-0000
S/N ATT100000 and up
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Flat Washer (4)
0017-00104-0190
Lock Washer (4)
0017-00104-0333
Hex Nut (4)
0017-00101-1253
Stop Nut
0K58-01099-0000
Leveling Foot
0K58-01110-0000
15
ARCTIC SILVER 95Ti
95T-0XXX-03
Front Roller Assy.–AK58-00066-0000
S/N ATT100000 and up
Mounting Bolt
0017-00101-0974
Flat Washer
0017-00104-0043
Polley V Pulley 8”
0K58-01105-0000
Lock Washer
0017-00104-0005
Hex Bolt
0017-00101-1632
3.5” Front Roller
0K58-01001-0001
Flat Washer
0017-00104-0330
16
ARCTIC SILVER 95Ti
95T-0XXX-03
Ergo Bar w/Lifepulse
S/N ATT100000 and up
Lens Cover
Mounting Screw (2)
0017-00101-0824
Lens Cover Assembly
AK58-00064-0000
Heart Rate Electrode Kit
GK20-00002-0005
Ergo Bar Gasket (2)
0K58-01347-0000
17
ARCTIC SILVER 95Ti
95T-0XXX-03
Power Components Schematic
S/N ATT100000 and up
Xformer Bracket Assembly
(foreign units only)
AK58-00210-0000
On/Off switch
0017-00032-0198
Line Cord (Plug End Changes)
0017-00003-0947 12’ 120v
0017-00003-0974 Domestic
0017-00003-0948 12’ 220v
0017-00003-0915 RT Angle Plug
0017-00003-0781 220v/60Hz
0017-00003-0696 230v/50Hz Continental
0017-00003-0890 240v/50Hz UK
0017-00003-0996 240v+ AUS.
20 Amp Line Filter
0017-00003-0943
4” Black Wire
AK58-00081-0000
6” White Wire
AK58-00082-0000
MOV/Filter Cable Assy.
AK58-00224-0001
18
5” Green/Yellow Wire
AK58-00083-0000
FAST ON.TERM
(2
PLCS)
LEVEL SWITCH
CLOSED @
0%
P1
C ONN.
4POS.
MIC ROFIT
4
BOTTOM
0 POSITION
1
3
GND.
2
*RED
MAIN PWR/SCI
P11
1 2
CSAFE
CARDIO THEATER 2
1 2 3 4 5 6 7 8 9 10
*BLACK
P2
+8VDC
1 2 3 4 5 6 7 8 9 10
*WHITE
P1
10POS.MINIFITJR.CONN.
10POS.MINIFITJR.CONN.
8POS.MOD.PHONEJACK
8V
TD
GND
GND.
CTS
GND.
7
8
RE ED S ENS E
RD
TXD
RXD
3
4
5
6
+8VDC
2
RE ED S ENS E
+8VDC
NC.
1
CSAFE
CARDIO THEATER 1
RXD
B US_REQ
T XD
BUS_RE Q
NS
P6
2 1 3 4 5 6
WAX/JUMP ER
PLUG
N.O.
NS
P6
1 2
NEUTRAL
GND
LINE
VIN
GND
230V, 50Hz
IN
OUT
3 4
P1
1
2
6POS.
MI CROFI T.
CONN.
2P OS.
MINIFI TJR.
CONN.
1
6
3
2
4
5
P3
*BLACK
6
3
*WHITE
*GREEN
*BROWN
*RED
*BLUE
OUT
HILL
FAT
BU RN
2
4
5
*BLUE
230V, 240V
P1-3
R ANDOM
MANU AL
P2
12POS.RALIF.CONN.
1
WHITE
BLACK
P3
10POS.RALIF.CONN.
KEYPADS
P9
CONN.
3POS.
MAT-N-LOK.
3
1
2
4POS.
SABRE.
CON.
1
2
3
4
P1
2POS.MAT-N-LOK.CONN.
120V, 60Hz
1 2
2POS.
MAT-N-LO K.
C ONN.
GN D
VO UT
P7
1 2
8VDC
GND.
BUSREQ
RXD
TXD
PINRLY
CAPACITOR BD.
WAX LIFT POWER SUPPLY
POLAR RECEIVER P CB
3POS.C-GRID.CONN.
N.O.
CONN.
2POS.
MICROFIT
E STOP
LIFE PULSE
4POS.MICROFIT.CONN.
POLAR/END SESSION
MESSAGE CENTER
CONSOLE
6POS.MICROFIT.CONN.
P OLAR
*WHITE
8V
*BLACK
6POS.
MINIFITJR.
CONN.
1 2 3 4
3
P4
SPAR E
2
SPAR E
FIT
T EST
1
SPARE
P2
6POS.MNL2.CON.
6POS.MNL2.CON.
8VDC
GND.
BUSREQ
TXD
RXD
PINRLY
OTHER
CAR DIO
5
4POS.SABRE.CON.
START
Q UICK
2 1
3
6 4
1
3 2
4
MOTOR
6
5
P5
PAUSE
UP
CLEAR
7
4
1
HARD
DEC K
1 2 3
1 2 3
SPEED
PICK-UP
3POS.C-GRID.CON.
3POS.C-GRID.CON.
MOTOR CONTROLLER
DOW N
C OOL
DO WN
SPEED
DO WN
SPEED
UP
INC LINE
INC LINE
TIME
UP
TIME
DOW N
0
8
5
2
DEC K
LINE
E NT ER
NEUTRAL
GND
SOFT
9
6
3
1
2
P1
&BLACK
&WHITE
3POS.MINIFITSR.CONN.
3mH
PFC
INDUCTOR
INDUCTOR
15mH
PFC
WAX/LIFT
POWER
WAX/LIFT
POWER
MOTOR
CONTROL
POWER
MOTOR
CONTROL
POWER
WHITE
123456
123456
HI-POT JUMPER
(REMOVE F OR HI-P OT TEST ONLY)
&WHITE
&BLACK
&WHITE
&BLACK
H I-P OT JUMP ER
(REMOVE FOR HI-POT TEST ONLY)
>>
>>
120V DOMESTIC
ONLY
BLACK
WHITE
BLACK
230 VOLTS
CABL E SH OWN
6POS.MINIFITJR.CONN.
FOREIGN
230V, 240V
AUTO X-FRMR
COM
RD
*WHI TE
VCC
*RED
100V IN
TD
*WHI TE
G ND
VCC
*RED
+12VDC
+12VDC
S TOP
*BLACK
LE FT
*CLEAR
G ND.
G ND.
+8VDC
YELLO W
YELLOW
ORANGE
ORANG E
BROW N
BROW N
RED
RED
BLUE
PURPLE
BLUE
PURPLE
GREEN
GREE N
GRAY
GRAY
WHI TE
BLACK
WHI TE
BLACK
RE ED SENSE
NC.
*BLACK
G ND
*BLACK
G ND
*CLEAR
200V IN
GND
240V IN
CTS
VPOS
VNE G
220/230V IN
SEE CHART
8POS.MOD.PHONEJACK
NEU
VPOS
AC2
L
N
L NI E F I LTE R
(x3 )
2P OS.
MINIFI TJR.
CONN.
2POS.
MI NIFITJR.
CONN.
275 VAC
MOV
1 2
1 2
(x3)
27 5VA C
MOV
240V
N
#WHT
#BLK
#WHT
#GRN/YLW
#BLK
AK58-00379-0000
AK58-00379-0001
230V
L
POWER CABLE PART#
VOLTAGE
2A CIRCUIT BREAKER
LO A D
2
#BLK
ON/O FF
swit ch
#WHT
#BLK
#WHT
ON/OFF
switch
#GRN/YLW
PIN 5
PIN 4
INPUT
#GRN/YLW
GND
RI GHT
BLACK
WHITE
AC PW R
BLUE
GND
*RED
U20
V19
W18
RED
RP M_ IN
*WHIT E
GND
RED
WHIT E
WHITE
BLACK
BLACK
GREEN/YELLOW
PURPLE
BLUE
BLUE
BLUE
VCC
*BLACK
$BLACK
HOT
3
4
5
6
7
8
GND
1
HOT
>>
>>
19
$WHITE
Wax/Lift Power Supply
$RED
ARCTIC SILVER 95Ti
95T-0XXX-03
S/N ATT100000 and up
LI N E
NEU
NEU
120V OUT
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