Object Detection
Linear Position Sensing
Industrial Identification
Industrial Networking and Connectivity
Micropulse+ Transducer BTL7
... the new standard in industrial hydraulics
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Phone +49 7158 173-0
Fax +49 7158 5010
balluff@balluff.de
www.balluff.com
No. 861593 E · Edition 0803; Subject to modification.
Mechanical Accessories
Balluff is a worldwide
leading company in the field
of position detection. Our
product lines include
electronic sensors, transducers employing various
operating principles,
identification systems, buscapable sensors as well as
electromechanical and
inductive multiple and single
position switches.
Balluff products are found
wherever accuracy and
reliability are demanded.
Wherever there is a need to
automate, sense objects, or
report linear and rotary
motion to controllers – Balluff
is always the right partner.
Our QM system meets the
requirements of
DIN EN ISO 9001:2000.
Eleven Balluff companies
have a certified QM system,
two a certified environmental
protection system.
By mastering processcapable production and
assembly techniques and
statistical process control
we achieve consistently high
product quality. Intensive
testing prior to series
production ensures reliable
function.
standard as well as custom
position switches. Innovative
technology and applicationspecific customer solutions
are the hallmarks of the
entire product range. Highly
qualified development
engineers and experienced
designers work closely with
the manufacturing side to
ensure mature series
products that are used
successfully in every area of
automation – even under
extreme and aggressive
operating conditions.
With more than 50 years of
experience in the field of
sensors, the Balluff Group is
today one of the most
capable manufacturers of
BML Magnetic Linear Encoder Systems – Highly precise, long lengths
BTL Micropulse Transducer/BIW Inductive Linear Position Sensors – Extremely rugged and reliable
Photoelectric Distance Sensors – For any material or object color
BIL Magneto-Inductive Distance Sensors – Compact and absolute
BAW Inductive Distance Sensors – For short strikes
Micropulse Transducers
Overview of Linear Position Sensing
i
– Greater flexibility through full range of sensing principles
– More efficiency through optimal solutions
– Increased productivity through well-engineered displacement
sensing technology
Displacement sensing –
the right solution for your
application
You work efficiently and
need optimal solutions?
For your displacement
sensing Balluff gives you
exactly what you need.
Various operating principles
are available: For distances
of 1 to 48000 mm and resolutions from 1 to 100 µm.
The choice is yours.
Simply pick the system
that's right for your. And let
Balluff help add value to your
process.
Balluff displacement sensing
technology:
Rugged and designed for
industry, precise and reliable,
non-contact and wear-free
www.balluff.com
3
Micropulse
Transducer
The new standard
in industrial hydraulics
Micropulse+:
The new standard in
industrial hydraulics
Save time. Reduce your
production costs. The
Micropulse+ is up and
running in no time. Configure
the parameters over a USB
interface and profit from the
easy setup. Make full use of
the high functionality. And
use two freely programmable
outputs. Status and diagnostic LEDs mean more
security. Increased shock
and vibration resistance
guarantee reliable operation:
More efficiency with
Micropulse+.
4
Balluff displacement sensing
technology: Rugged and
designed for industry,
precise and reliable, noncontact and wear-free
More added value
– Save time with fast startup
and simple parameter
setting
– Increased reliability with
well-engineered
technology
– More efficiency through
high functionality
Micropulse
Transducer
Contents
Rod series
6
8
12
14
15
16
19
General data
Analog interface
Programming
Installation notes
Magnet
Connectors
Testing Laboratory
BTL7
General data
Analog
interface
Programming
Installation
notes
Magnet
Connectors
Testing
Laboratory
5
Micropulse
Transducer
General Data
Rod series
Pressure rated to 600 bar,
high repeatability,
non-contacting, rugged
The BTL Micropulse
transducer is the rugged
linear displacement system
for use under extreme
ambient conditions for
measuring ranges between
25 and 7600 mm.
The actual sensing element
(waveguide) is protected in a
high pressure rated stainless
steel tube. The system is
ideal for use in hydraulic
cylinders for position feedback or for level control
in aggressive media in the
foods and chemical
industries.
Series
Shock load
Vibration
Polarity reversal protected
Overvoltage protection
Dielectric strength
Enclosure rating per IEC 60529
Housing material
Mounting
Pressure resistance with 10.2 mm outer tube
Pressure resistance with 8 mm outer tube
Connection type
EMC tests:
RF emission
Static electricity (ESD)
Electromagnetic fields (RFI)
Rapid transients (BURST)
Withstand voltage (SURGE)
Line-carried noise,
induced by high-frequency fields
Magnetic fields
Standard nominals strokes [mm]
for 8 mm rod the max. nominal
stroke is 1016 mm
BTL7 Rod
150 g/6 ms per IEC 60068-2-27
20 g, 10...2000 Hz per EN 60068-2-6
yes
Transzorb protection diodes
500 V AC (GND to housing)
IP 68 for cable style, IP 67 for BKS-S... connector style (when connected)
Anodized aluminium/1.4571 stainless tube, 1.3952 stainless investment cast flange
Housing B thread M18×1.5, housing Z 3/4"-16UNF
600 bar when installed in hydraulic cylinder
250 bar when installed in hydraulic cylinder
connector or integral cable
EN 55011 Group 1, Class A and B
EN 61000-4-2 Severity Level 3
EN 61000-4-3 Severity Level 3
EN 61000-4-4 Severity Level 3
EN 61000-4-5 Severity Level 2
EN 61000-4-6 Severity Level 3
EN 61000-4-8 Severity Level 4
0025, 0050, 0075, 0100, 0125, 0150, 0175, 0200,
0225, 0250, 0275, 0300, 0325, 0350, 0375, 0400,
0425, 0450, 0475, 0500, 0550, 0600, 0650, 0700,
0750, 0800, 0850, 0900, 0950, 1000, 1100, 1200,
1300, 1400, 1500, 1600, 1700, 1800, 1900, 2000,
2250, 2500, 2750, 3000, 3250, 3500, 3750, 3850,
4000, 4250, 4500, 4750, 5000, 5250, 5500, 5750,
6000, 6250, 6500, 6750, 7000, 7250, 7500, 7600 or
in 5 mm increments (depending on steps) on request
Please order separately:
USB communication box page 13
Magnets page 15
Mounting nuts page 15
Connectors starting page 16
Note!
Before construction, installation and
startup please familar yourself with
the user's guide to be founded at
www.balluff.com.
6
Shock and vibration resistant
Series
Micropulse
Transducer
General Data
Rod series
BTL7 Rod
Housing B
BTL7_ _ _ _ -B-_ _ _ _
Nominal stroke = measuring area
Damping zone
(non-usable area)
metric mounting thread M18×1.5
Magnet
B=S
t
rd s
anda
eries
Thread
M4 × 4/6 deep
Thread M18x1.5
BTL7
Mounting surface
Housing Z
BTL7_ _ _ _ -Z-_ _ _ _
Nominal stroke = measuring area
Damping zone
(non-usable area)
3/4" UNF mounting thread
General data
Magnet
Analog
interface
Programming
Thread
M4 × 4/6 deep
Installation
notes
Magnet
Thread 3/4"x16 UNF
Connectors
Testing
Laboratory
Mounting surface
Housing B8
BTL7_ _ _ _ -B8-_ _ _ _
Nominal stroke = measuring area
Damping zone
(non-usable area)
Metric mounting thread M18×1.5
8 mm tube
max. 1016 mm nominal stroke
Thread M18x1.5
Mounting surface
Housing Z8
BTL7_ _ _ _ -Z8-_ _ _ _
Nominal stroke = measuring area
Damping zone
(non-usable area)
3/4" UNF mounting thread
8 mm tube
max. 1016 mm nominal stroke
Thread 3/4"x16 UNF
Mounting surface
Housing A
BTL7-_ _ _ _-A-_ _ _ _
Nominal stroke = measuring area
Damping zone
(non-usable area)
Metric mounting thread M18×1.5
∅ 25 mm mounting
Flange without 0.5/∅
surface
Thread
M4 × 4/6 deep
Thread M18x1.5
Mounting surface
www.balluff.com
7
Micropulse
Transducer
Analog Interface
Rod series
Series
Output signal
Transducer interface
Input interface
BTL7 Rod
analog
A
analog
Features of Micropulse
BTL7-A/C/E/G...B
– Status LEDs for indicating
operating status and
diagnostics
– Extended application
range with high enclosure
rating IP 68 (cable version)
– Electronics head can be
replaced if needed
– Short housing, saves
space
– Error signal, no magnet in
range
Flexible measuring range
Ordering code
The start and end point of
the active stroke can be set
as needed in the application.
The points are set using the
included calibration device
directly on the unit or
remotely, see page 12.
BTL7-A110-M_ _ _ _-...
Output voltage
Output current
Load current
max. ripple
Load resistance
System resolution
0...10 V and 10...0 V
max. 5 mA
≤ 0.5 Vpp
≤ 0.33 mV
≤ 5 µm
System resolution/min. 2 µm
max. 4 kHz
±50 µm to ≤ 500 mm nominal stroke
±0.01 % FS > 500...≤ 5500 mm nominal stroke
±0.02 % FS > 5500 mm nominal stroke
≤ 30 ppm/K
20...28 V DC
≤ 150 mA
yes
yes
500 V AC (ground to housing)
–40...+85 °C
Hysteresis
Repeatability
Sampling rate length-dependent
max. non-linearity
Included:
– Transducer
– Calibration device
– Short user's guide
▼
Please order separately:
USB communication box page 13
Magnets page 15
Mounting nuts page 15
Connectors starting page 16
▼
▼
Temperature coefficient
Supply voltage
Current draw at 24 V DC
Polarity reversal protected
Overvoltage protection
Dielectric constant
Operating temperature
Connect shield to housing
Please enter code for output
signal, nominal stroke, housing
style and connection type in
the order code!
Preferred models
Interfaces A110 and E100
BTL7-A110-M_ _ _ _-B-S32,
BTL7-E100-M_ _ _ _-B-S32
highlighted in blue are
available from stock.
Note!
Before construction, installation and
startup please familar yourself with
the user's guide to be founded at
www.balluff.com.
8
Micropulse
Transducer
Compatible with BTL5
BTL7 Rod
analog
G
analog
BTL7 Rod
analog
E
analog
Analog Interface
Rod series
BTL7 Rod
analog
C
analog
BTL7
BTL7-G110-M_ _ _ _-...
BTL7-E1_0-M_ _ _ _-...
BTL7-C1_0-M_ _ _ _-...
Analog
interface
–10...10 V and 10...–10 V
4...20 mA or 20...4 mA
max. 5 mA
≤ 0.5 Vpp
≤ 0.33 mV
General data
0...20 mA or 20...0 mA
Programming
Installation
notes
≤ 500 Ohms
≤ 0.66 µA
≤ 500 Ohms
≤ 0.66 µA
≤ 5 µm
System resolution/min. 2 µm
max. 4 kHz
±50 µm to ≤ 500 mm nominal stroke
±0.01 % FS > 500...≤ 5500 mm nominal stroke
±0.02 % FS > 5500 mm nominal stroke
≤ 30 ppm/K
20...28 V DC
≤ 150 mA
yes
yes
500 V AC (ground to housing)
–40...+85 °C
Magnet
Connectors
Testing
Laboratory
Ordering example:
BTL7-_1_0-M_ _ _ _-_-_ _ _ _
Output
signal
A
G
E
C
www.balluff.com
Output
signal
1
for A and G
rising and
falling
0
for C and E
rising
7
for C and E
falling
Standard
nominal stroke [mm]
0025, 0050, 0075, 0100, 0125,
0150, 0175, 0200, 0225, 0250,
0275, 0300, 0325, 0350, 0375,
0400, 0425, 0450, 0475, 0500,
0550, 0600, 0650, 0700, 0750,
0800, 0850, 0900, 0950, 1000,
1100, 1200, 1300, 1400, 1500,
1600, 1700, 1800, 1900, 2000,
2250, 2500, 2750, 3000, 3250,
3500, 3750, 3850, 4000, 4250,
4500, 4750, 5000, 5250, 5500,
5750, 6000, 6250, 6500, 6750,
7000, 7250, 7500, 7600 or in
5mm increments (depending on
steps) on request
Housing
B=
Standard
M18×1.5
Further
housings
page 7
Connection type
S32
S115
KA02
KA05
KA10
KA15
Connector
Connector
PUR cable
PUR cable
PUR cable
PUR cable
2m
5m
10 m
15 m
9
Micropulse
Transducer
Analog Interface
Rod series
Series
Output signal
Transducer interface
Interface Position signal Customer device
Two outputs can be
assigned as desired for
position value and velocity
signal using the USB
interface.
Mode examples:
Double magnet
2 magnets,
2 movements,
2 output signals
Differential
Differential signal between
2 magnets, position and
differential possible.
– Simple configuration and
setting of the start and
end point over the USB
interface, fast startup
– "Easy Setup" for manual
adjustment
– Configurable dual output
functions, position and
velocity
– Increased operating
security with status LEDs
for indicating the
operating status and
diagnostic information
– Extended application
range with high enclosure
rating IP 68 (cable version)
– Electronics head can be
replaced if needed
– Short housing
– Error signals,
magnet ring out of range
Ordering code
Factory settings output signal
Output signal adjustable using USB Configurable
Load current
max. ripple
Load resistance
System resolution
Current draw at 24 V DC
Hysteresis
Repeatability
Sampling rate length-dependent
max. non-linearity
Temperature coefficient
Operating voltage
Polarity reversal protected
Overvoltage protection
Dielectric strength
Operating temperature
Connect shield to housing
Please enter code for output
signal, nominal stroke, housing
style and connection type in
the order code!
▼
Velocity
Features of Micropulse+
USB-Configurable
BTL7-A/E501
▼
Position and Velocity
▼
Preferred models
Interfaces A501 and E501
BTL7-A501-M_ _ _ _-B-S32,
BTL7-E501-M_ _ _ _-B-S32
highlighted in blue are
available from stock.
Included:
– Transducer
– Calibration device
– Short user's guide
Velocity output
10
Please order separately:
USB communication box page 13
Magnets page 15
Mounting nuts page 15
Connectors starting page 16
USB-Configurable
Position + Velocity
Micropulse
Transducer
BTL7 Rod
analog
A
analog
Analog Interface
Rod series
BTL7 Rod
analog
E
analog
BTL7
Factory settings
Factory settings
BTL7-A501-M_ _ _ _-...
BTL7-E501-M_ _ _ _-...
0...10 V and 10...0 V
–10...10 V and 10...-10 V
max. 5 mA
≤ 0.5 Vpp
4...20 mA and 20...4 mA
0...20 mA and 20...0 mA
General data
Analog
interface
Programming
Installation
notes
≤ 500 Ohms
≤ 0.66 µA
≤ 180 mA
≤ 0.33 mV
≤ 150 mA
Magnet
Connectors
Testing
Laboratory
≤ 5 µm
System resolution/min. 2 µm
max. 4 kHz
±50 µm to ≤ 500 mm nominal stroke
±0.01 % FS > 500...≤ 5500 mm nominal stroke
±0.02 % FS > 5500 mm nominal stroke
≤ 30 ppm/K
10...30 V DC
yes
yes
500 V AC (ground to housing)
–40...+100 °C
Ordering example:
BTL7-_501-M_ _ _ _-_-_ _ _ _
Output
signal
A
E
Voltage
Current
Note!
Before construction, installation
and startup please familar
yourself with the user's guide to
be founded at www.balluff.com.
www.balluff.com
Standard
nominal stroke [mm]
0025, 0050, 0075, 0100, 0125,
0150, 0175, 0200, 0225, 0250,
0275, 0300, 0325, 0350, 0375,
0400, 0425, 0450, 0475, 0500,
0550, 0600, 0650, 0700, 0750,
0800, 0850, 0900, 0950, 1000,
1100, 1200, 1300, 1400, 1500,
1600, 1700, 1800, 1900, 2000,
2250, 2500, 2750, 3000, 3250,
3500, 3750, 3850, 4000, 4250,
4500, 4750, 5000, 5250, 5500,
5750, 6000, 6250, 6500, 6750,
7000, 7250, 7500, 7600 or in
5mm increments (depending on
steps) on request
Housing
B=
Standard
M18×1.5
Further
housings
page 7
Connection type
S 32
S115
KA02
KA05
KA10
KA15
Connector
Connector
PUR cable 2 m
PUR cable 5 m
PUR cable 10 m
PUR cable 15 m
11
Micropulse
Transducer
Programming
Rod series
Setting options for the start and end point
1. Calibration device
– Teach-in
– Adjustment
– Online setting
– Easy-Setup
2. Remote setting
3. USB-Configurate
BTL7 Standard
×
×
×
×
BTL7-A/E501... Micropulse+ USB-Configurate
×
×
×
×
1. Calibration device
2. Remote setup aid
100 % start and
end point adjustment
Teach-in
The start and end point of
the analog signal can be
located at the desired
position with the push of a
button. Depending on the
application, either teach-in
or manual adjustment is
used, selected by pressing a
key combination. Two-color
LED indicators assist the
procedure.
"Easy-Setup"
For BTL7-A/E501,
Micropulse+only. Simple
programming mode for
adjusting the start and end
point of the transducer to
the current application in just
a few steps. The magnet is
brought to the new position.
Confirm by pressing a
button. The "Adjust" function
allows the new value to be
fine-tuned for a stationary
magnet ring. No Error value
is output during the setup
procedure.
Buttons inactive
You wish to replace the
factory default start and end
point with a new start and
end point. Bring the magnet
first to the new start and
then to the new end position, and their associated
value is stored by pressing a
button.
Setting start and end
point using the calibration
device
BTL7-A/E501
L b,
Pin 8
L a,
Pin 4
Button 1
Button 2
24 V
Adjustment
Here you can adjust a new
start and/or end value. This
is recommended when the
magnet cannot be brought
to the start or end point.
Alternately move the magnet
to the new start and end
position and adjust the respective displayed value by
briefly pressing the buttons
or holding them down until
the desired values are
reached.
Remote setting of the
start and end point using
programming inputs
Sequence for teach-in,
rising signal
before
after
1. Move magnet ring to the new
null position.
If the transducer is located
in an inaccessible place or a
hazardous area, the start
and end point setting can be
made remotely. Teach-in,
adjustment and online
setting are identical to
programming with the
calibration device. Button 1
blue corresponds to programming input La, Button 2
gray to input Lb.
Online setting
This programming function
allows you to set the start
and end point on-the-fly, e.g.
in a closed loop system.
No Error value is output
during the setup procedure.
The adjustable range is
limited to ±25 %.
Save new null value
2. Move magnet ring to the new
end position.
Save new end value
Buttons active
Teach-in
Start
point
End
point
3. Newly set measuring range
Adjustment
Start
point
Selecting the calibration
procedure BTL7 Standard
12
End
point
Note!
Before construction,
installation and startup
please familar yourself
with the user's guide to
be founded at
www.balluff.com.
Fast startup,
Simple parameter setting
Micropulse
Transducer
Programming
Rod series
3. USB-Configurate
Start, end value setting
and configuration via USB
The Micropulse Configuration Tool allows Balluff
transducers type BTL7-A/
E501... to be quickly and
simply configured on the PC.
The most significant features
are:
– Online display of the
current position of the
magnet
– Graphical support for
setting the functions and
curves
– Display of information
about the connected
transducer
– Selectable number
formats and units for
display
– Resetting to factory
settings is possible
– Calibration device can be
disabled
– Demo mode without
having a transducer
connected
System requirements
Standard PC
– Windows 2000/XP/Vista
– Screen resolution at least
1024 × 768 pixels
– 10 MB available hard disk
space
– Java Runtime Environment (JRE) Version 1.4.2
or higher
http://java.sun.com/
getjava
– USB port
Connecting the USB
communication box
For model BTL7-A/E501M...-S32/S115 transducers
the communications box can
be installed between the
transducer and the controller. The communications
box is connected to the PC
using a USB cable.
USB communications box
BTL7-A-CB01-USB-S32,
for BTL7-A/E501... with S32
connector
BTL7-A-CB01-USB-S115,
for BTL7-A/E501... with
S115 connector
BTL7-A-CB01-USB-KA,
for BTL7-A/E501... with
cable connection
Scope of delivery:
– USB communications
box
– Cable set
– Short user's guide
BTL7
General data
Analog
interface
Programming
Installation
notes
Magnet
Connectors
Testing
Laboratory
Connecting the communication box
with S32 or S115 connector
Connecting the communications box
via cable in the control cabinet
The PC software and
associated manual can be
obtained in the Internet at
www.balluff.com/
downloads-btl7.
www.balluff.com
13
Micropulse
Transducer
Installation Notes
Rod series
Description
for series
Hassle-free service
Cylinder-mounted transducers are often located in
difficult to access spots. If a
transducer is damaged or
fails, replacing the complete
transducer with head and
waveguide is often a difficult
and expensive proposition.
Should a problem occur in
the electronics of the
Micropulse transducer,
the electronics head can
be easily and quickly
ex-changed for a new one.
The fluid circuit also
remains intact, with no
draining necessary.
Ordering code
Servicing a vertical installation
Material
Weight
Magnet traverse velocity
Operating temperature/Storage temperature
Order code PA 60 glass fiber reinforced
Material
Weight
Magnet traverse velocity
Operating temperature/Storage temperature
Servicing a horizontal installation
Installation
Example: Style “B”
M18×1.5:
When using magnetizable
material, take the measures
shown below.
Sealing is accomplished at
the flange contact surface
for the M18×1.5 thread
using the provided O-Ring
15.4 × 2.1.
O-ring groove
Threaded hole
per ISO 6149
Magnet
Non-magnetizable spacer
14
Accessories
Magnet
BTL7 Rod
Magnet
BTL7 Rod
Magnet
BTL7 Rod
Micropulse
Transducer
Magnet
BTL7 Rod
Magnet
Rod series
Magnet
BTL7 Rod
BTL7
BTL-P-0814-GR-PAF
Ferrite bound in PA
approx. 1.5 g
any
–40...+100 °C
BTL-P-1013-4R
Al
approx. 12 g
any
–40...+100 °C
Al
approx. 12 g
any
–40...+100 °C
BTL-P-1012-4R
Al
approx. 12 g
any
–40...+100 °C
BTL-P-1013-4R-PA
BTL-P-1012-4R-PA
PA 60 glass fiber reinforced
approx. 10 g
any
–40...+100 °C
PA 60 glass fiber reinforced
approx. 10 g
any
–40...+100 °C
M18×1.5 mounting nut
Order designation:
BTL-A-FK01-E-M18×1,5
3/4"-16 UNF mounting nut
Order designation:
BTL-A-FK01-E-3/4"-16 UNF
www.balluff.com
BTL-P-1013-4S
BTL-P-1014-2R
Al
approx. 10 g
any
–40...+100 °C
General data
Analog
interface
Programming
Installation
notes
Magnet
Connectors
Testing
Laboratory
Note!
Before construction, installation
and startup please familar
yourself with the user's guide to be
founded at www.balluff.com.
15
Micropulse
Transducer
Connectors
Rod series
Connectors
for Series
Type
Ordering code
BKS-S 32M
BTL7-_ _ _-S32
Soldered connections
Straight, female
BKS-S 32M-C
BTL7-_ _ _-S32
Crimp contacts
Straight, female
BKS-S 33M
BTL7-_ _ _-S32
Soldered connections
Right angle, female
BKS-S 32M-_ _
BKS-S 32M-C-_ _
BKS-S 33M-_ _
Crimp contacts
Solder connection
max. 0.75 mm2
Housing material
Nickel plated brass
Contacts
CuZn
Contact finish
0.8 µm Au
Cable strain relief
PG 9
Cable diameter min.
6...8 mm
Cable
LifgY+LifgY, FC-11Y
No. of wires × cross section
8×0.25 mm²
Enclosure rating per IEC 60529
IP 67 (when attached)
Please indicate cable length to ordering code!
Code 00 for self-assembly (please use shielded cable).
02 = Length 2 m
15 = Length 15 m
05 = Length 5 m
20 = Length 20 m
10 = Length 10 m
25 = Length 25 m
max. 0.5 mm²
Nickel plated brass
CuZn
0.8 µm Au
PG 9
6...8 mm
LifgY+LifgY, FC-11Y
8×0.25 mm²
IP 67 (when attached)
max. 0.75 mm2
ZnAlCu1 nickel plated
CuZn
0.8 µm Au
PG 9
6...8 mm
LifgY+LifgY, FC-11Y
8×0.25 mm²
IP 67 (when attached)
Note!
Before construction, installation
and startup please familar
yourself with the user's guide to
be founded at www.balluff.com.
BTL7-A/E/C/G1...-S32/KA
Function
View
of female
coupling
side
16
Pin
1
2
3
4
5
6
7
8
Color
YE
GY
PK
RD
GN
BU
BN
WH
BTL7-A110
0 V Output
10...0 V
La (programming input)
0...10 V
GND
+24 V DC
Lb (programming input)
BTL7-E100 BTL7-E170 BTL7-C100 BTL7-C170
4...20 mA
20...4 mA 0...20 mA
20...0 mA
0 V Output
0 V Output
La (programming input)
La (programming input)
GND
+24 V DC
Lb (programming input)
GND
+24 V DC
Lb (programming input)
BTL7-G110
0 V Output
10...–10 V
La (programming input)
–10 ... 10V
GND
+24 V DC
Lb (programming input)
Unassembled or
fully molded
BKS-S 78M
BTL7-_ _ _-S32
Soldered connections
Straight, male
BKS-S232
BTL7-_ _ _-S232
BKS-S233
BTL7-_ _ _-S233
Straight, female
Right angle, female
Micropulse
Transducer
Connectors
Rod series
BTL7
Stainless steel cover nut
BKS-S 78M-C-00
BKS-S232-PU-_ _
Stainless steel cover nut
BKS-S233-PU-_ _
General data
Analog
interface
max. 0.75 mm2
Nickel plated brass
CuZn
0.8 µm Au
PG 9
6...8 mm
IP 67 (when attached)
Programming
PUR
CuZn
0.8 µm Au
PUR
CuZn
0.8 µm Au
Installation
notes
Magnet
Connectors
LifgY+LifgY, FC-11Y
8×0.25 mm²
IP 67 (when attached)
LifgY+LifgY, FC-11Y
8×0.25 mm²
IP 67 (when attached)
Testing
Laboratory
Micropulse+, BTL7-A/E501...-S32/KA
Function
View
of female
coupling
side
Pin
1
2
3
4
5
6
7
8
Color
YE
GY
PK
RD
GN
BU
BN
WH
www.balluff.com
BTL7-A501
0 V (factory settings)
0V
10...0 V (factory settings)
La (communication line)
0...10 V (factory settings)
GND
+24 V DC
Lb (communication line)
BTL7-E501
4...20 mA (factory settings)
0V
20...4 mA (factory settings)
La (communication line)
(factory settings)
GND
+24 V DC
Lb (communication line)
17
Micropulse
Transducer
Connectors
Rod series
Connectors
for Series
Type
Ordering code
BKS-S115-PU-_ _
BTL7-_ _ _-S115
BKS-S116-PU-_ _
BTL7-_ _ _-S115
BKS-S115-00
BTL7-_ _ _-S115
8-pin, Straight, female
8-pin, Right angle, female
8-pin, female
BKS-S115-PU-_ _
BKS-S116-PU-_ _
BKS-S115-00
PUR
CuZn
0.8 µm Au
PUR
CuZn
0.8 µm Au
Screw terminal
Housing material
Contacts
Contact finish
Cable strain relief
Cable diameter
Enclosure rating per IEC 60529
Knurled coupling ring
Finish
O-Ring
IP 67
CuZn
2.5 µm Ni
Viton
Cable
No. of wires × conductor cross section
Type
Conductor configuration
Outer diameter
Min. bending radius
Please indicate cable length to ordering code!
Code 00 for user assembly (please use shielded cable).
02 = Length 2 m
15 = Length 15 m
05 = Length 5 m
20 = Length 20 m
10 = Length 10 m
25 = Length 25 m
IP 67
CuZn
2.5 µm Ni
Viton
max. 0.75 mm2
Nickel plated brass
CuZn
PG 9
6...8 mm
IP 67 (when attached)
Viton
Molded-on PUR
8×0.25 mm2
LIF2Y-FC-11Y-0
32×0.2 mm
6.6 ±0.2 mm
dynamic 5 × D, static 3 × D
BTL7-A/E/C/G...-S115
Function
View
of female
coupling
side
Pin
1
2
3
4
5
6
7
8
Color
YE
GY
PK
RD
GN
BU
BN
WH
BTL7-A110
BTL7-E100 BTL7-E170
0V
0V
0V
0V
10...0 V
La (programming input) La (programming input)
0...10 V
4...20 mA
20...4 mA
GND
GND
+24 V DC
+24 V DC
Lb (programming input) Lb (programming input)
BTL7-G110
0V
0V
10...–10 V
La (programming input) La (programming input)
0...20 mA
20...0 mA
–10 ... 10V
GND
GND
+24 V DC
+24 V DC
Lb (programming input) Lb (programming input)
BTL7-C100 BTL7-C170
0V
0V
BTL7-A/E501...-S115
Function
View
of female
coupling
side
18
Pin
1
2
3
4
5
6
7
8
Color
YE
GY
PK
RD
GN
BU
BN
WH
BTL7-A501
0V
0V
10...0 V (factory settings)
La (communication line)
0...10 V (factory settings)
GND
+24 V DC
Lb (communication line)
BTL7-E501
0V
0V
20...4 mA (factory settings)
La (communication line)
4...20 mA (factory settings)
GND
+24 V DC
Lb (communication line)
Note!
Before construction,
installation and
startup please
familar yourself with
the user's guide to
be founded at
www.balluff.com.
Micropulse
Transducer
Balluff Testing Laboratory
HALT – High Accelerated Lifetime Test –
Highest function security over years
HALT tests during the product development phase mean:
"Detecting weaknesses early and eliminating them"
The result is linear
displacement systems and
sensors of the highest
quality and reliability which
will continue to perform with
the same safety and
precision for years to come.
Their use increases
equipment up time, prevents
service and repair costs and
achieves significantly greater
efficiency.
Rapid temperature cycles
from –100 °C to +200 °C
and vibration loads between
10 °C and 50 °C can
simulate aging of a sensor.
Using this procedure the
products are tested for their
specifications to determine
the re-liability, load capacity
and life expectancy of the
sensor. The sample is
intentionally destroyed so
that we can immediately
improve the first component
to fail. In the HALT system
both sensors and transducers can be tested.
BTL7
General data
Analog
interface
Programming
Installation
notes
Technical Data
Magnet
HALT System
Manufacturer
Frequency spectrum
Acceleration
Excitation
Temperature range
Temperature gradient
Electrical power
Procedure
Thermotron Industries USA
2...10000 Hz
up to 50 g
9 pneumatic cylinders, noise spectrum, 3-axis, 3 linear and 3 rotary degrees of freedom
–100 °C...+200 °C
70 K/min
96 kW
Electric heater, liquid nitrogen for cooling
Connectors
Testing
Laboratory
Nitrogen tank for
the cooling system
"Stress on the sample"
www.balluff.com
Multifunctional climate chamber
19
Micropulse
Transducer
Balluff Testing Laboratory
Reliability doesn't happen by chance
ests and checks during the development process improve the
product and give protection against "surprises" in service.
Objective: Simulate the
mechanical loads on a
product over its working life.
Balluff products are often
fitted in machines when
mechanical vibrations and
impacts occur. For reliable
operation they must be
designed to be immune to
vibration and shock. In the
Balluff test laboratory all
products are therefore tested
before series release for
their mechanical stability.
The features of the vibration test equipment at Balluff are as follows:
Manufactured by
Model
sinusoidal force vector
random force vector
shock force vector
max. sinusoidal acceleration
max. random acceleration
max. shock acceleration
max. sinusoidal velocity
max. shock velocity
max. amplitude
Frequency range up to
Unholtz-Dickie Corporation
SA 15-S092-BP
SAI60-H560B-24-LP
4.4 kN
35.6 kN
4.4 kN
35.6 kN
8.8 kN
73 kN
100 g
89 g
100 g
74 g
200 g
210 g
2.0 m/s
1.9 m/s
5.1 m/s
3.5 m/s
51 mmp-p
51 mmp-p
3.5 kHz
up to 2.7 kHz
The following tests
can be performed on this
equipment:
– Sinusoidal testing
– Noise testing
– Shocks
in addition one equipment if
fitted with an FFT analyzer.
Tests can be performed to
the following standards:
MIL STD 202
EN 60068-2-6
EN 60068-2-27
EN 60068-2-29
EN 60068-2-64
DIN EN 50155
IEC/EN 61373
GL 2001
20
Test equipment in the test laboratory
Tests
1. Electro-magnetic
Immunity from discharge of static electricity
compatibility (EMC) (EN 61000-4-2)
Immunity from electro-magnetic fields
(EN 61000-4-3)
Immunity from rapid transient interference (bursts)
(EN 61000-4-4)
Immunity from abrupt voltage surges
(EN 61000-4-5)
Immunity from mains-borne highfrequency interference (EN 61000-4-6)
Test equipment
ESD generator ESD 30C, EM test with IEC finger
and relay discharge module
GTEM cell 1500, MEB
Signal generator SMH, Rohde & Schwarz
HF amplifier model 100W1000M1, AR
HF amplifier model CBA9429, SCHAFFNER
HF circuit network RFSN, SCHAFFNER
Wattmeter NRVS, Rohde & Schwarz
Wattmeter head NRV-Z 51, Rohde & Schwarz
Directional coupler RK 100, MEB
Directional coupler C6187, VERLATONE
Field strength measurement system HI-6005, Holaday
Software MEB IMM, SCHAFFNER
Burst generator EFT 500, EM-Test
Capacitive coupler HFK, EM-Test
Hybrid generator CE-SURGE, Hilo-Test
Coupling / decoupling network CDN 104
Coupling / decoupling network CDN 202
Signal generator SMH, Rohde & Schwarz
HF amplifier model 150A100A, AR
Coupling / decoupling network M2, MS3, S4, S9,
AF2, AF4, RJ45/5
EM injection clamp F-203I-23mm, FCC
Software MEB IMM, Schaffner MEB
Self-built test equipment, Balluff GmbH
BTL7
General data
Analog
interface
Programming
Installation
notes
Magnet
Connectors
Testing
Laboratory
Immunity from magnetic fields with
power transmission frequencies (EN 61000-4-8)
Immunity from voltage dips, short breaks in power Self-built test equipment, Balluff GmbH
supply and voltage fluctuations (EN 61000-4-11)
Radiated emissions
(EN 55011)
Mains-borne emissions
(EN 55011)
Emissions, HF magnetic field
(DIN EN 300 330-1)
GTEM cell 1500, MEB
Measurement logger SM41, MEB
Software, MEB
Measurement logger ESHS 30, Rohde & Schwarz
Network simulator ESH3-Z5, Rohde & Schwarz
Shield Cubicle
Frame antenna HLA6120, SCHAFFNER
Measurement logger ESHS 30, Rohde & Schwarz
Shield Cubicle
2. Product-specific
tests
Making capacity / breaking capacity (EN 60947-5-2) Self-built test equipment, Balluff GmbH
Self-built test equipment, Balluff GmbH
Testing cable anchoring of devices with integral
connection cables
(EN 60947-5-2)
Self-built test equipment, Balluff GmbH
Short circuit testing (EN 60947-5-2)
3. Shock, sinusoidal
and noise tests
Shock, sinusoidal and noise testing
(EN 60068-2-6)
(EN 60068-2-27; EN 60068-2-29)
(EN 60068-2-64)
4. Other
www.balluff.com
X-ray analysis
Shock and vibration equipment,
model SA15-S092-PB and model H560B-24-LP,
Unholtz-Dickie with software modules for:
Sinusoidal vibrations
Shocks
Noise tests
Signal analysis
X-ray inspection equipment RTX 113,
HEEB-INOTEC
21
Expertise in
Linear Position Sensing
Service
Program Overview – BTL Main Catalog
P
BTL
Series
AT
BTL
B
BTL
K
H
B
J
BTL
BTL DEX
BTL
BTL DEX
Rod Compact
DEX B/J
7
BTL
BTL NEX
BTL PEX
Profile P
Profile A1
Rod B
Rod Compact K/H
Rod BTL7
Rod NEX
Rod PEX
Pressure-proof "d"
Zone 0, Zone 1, ATEX
Ignition class Dust protection
"n" Zone 2
zone 22
floating/guided
floating
ring or float
ring or float
ring or float
ring or float ring or float
P.1
AT.1
B.1
K.H.1
EX.4
EX.8
Internal fitting version
e.g. in hydraulic cylinders
External mounting
e.g. on machine frames
For use in explosion hazard
areas
Magnet
Interfaces
Analog voltage 0...10 V,
10...0 V, –10 V...+10 V
Analog current
4...20 mA, 0...20 mA
SSI
SSI-SYNC
CANopen
DeviceNet
PROFIBUS-DP
Start/Stop pulse interface
starting page
Linear Position Sensing
Micropulse® Transducers
Profile series
Micropulse® Transducers
AT series
Micropulse® Transducers
Rod series
Micropulse® Transducers
Compact rod series
Micropulse® Processors
BUS modules
Magnetic
Linear Encoder System
Incremental and
Absolute Encoders
Inductive
Linear Position Sensor
Inductive
Distance Sensors
Magneto-Inductive
Distance Sensors
Photoelectric
Distance Sensors
22
SMARTSENS
MICROPULSE
Object Detection
Sensor Line
Inductive Sensors DC 3-/4-wire
Inductive Sensors DC 2-wire
Inductive Sensors AC/DC
Inductive Sensors with special properties
Sensors for Pneumatic Cylinders
Magnetic Field Sensors
Capacitive Sensors
Photoelectric Line
Diffuse energetic with fore- and background suppression
Retro-reflective Sensors
Through-beam Sensors (emitter/receiver)
Fiberoptic Systems
Slot Sensors
Optical Window Sensors
Light Grids
Contrast Sensor
Luminescence Sensors
Color Sensors
Photoelectric Distance Sensors
Mechanical Line
Mechanical Multiple and Single Position Switches
Mechanical Multiple and Single Position Switches to DIN EN 60204-1/VDE 0113
Mechanical Multiple and Single Position Switches with forced opening
Mechanical Multiple Position Switches with quick-change plunger block
Inductive Multiple and Single Position Switches
Inductive Multiple and Single Position Switches with extended switching distance
Mechanical Wireless Single Position Switches
Mixed Assembly Multiple Position Switches
Linear Position Sensing
Linear Position Sensing
Micropulse® Transducer BTL profile series
Micropulse® Transducer BTL AT series
Micropulse® Transducer BTL rod series
Micropulse® Transducer BTL compact rod series
Micropulse® Processors, BUS modules
Magnetic Linear Encoder Systems BML
Incremental and Absolute Encoders BDG/BRG
Inductive Linear Position Sensor BIW
Inductive Distance Sensors BAW
Magneto-Inductive Distance Sensors BIL
Photoelectric Distance Sensors BOD
Industrial Identification
Industrial Identification
Industrial RFID Systems BIS C
Industrial RFID Systems BIS L
Industrial RFID Systems BIS M
Industrial RFID Systems BIS S
Vision Sensor BVS
Industrial Networking and Connectivity
Industrial Networking and Connectivity
Connectors BKS
Splitter Boxes BSB
Valve Connectors BNI
IO-Link
Remote Inductive Transmission Systems
BUS Systems
Wireless
Electrical Devices
Mechanical Accessories
Mechanical Accessories
Attachments
Mounting System BMS
Please check and return by fax!
Fax +49 7158 173-299
Company
Name
Department
We also offer a compilation
of our entire product lines on
CD-ROM or DVD-ROM!
Street
Postal Code/City
Full product line on CD-ROM
Phone
DVD-ROM Full product line with 3D data
Object Detection
Linear Position Sensing
Industrial Identification
Industrial Networking and Connectivity
Micropulse+ Transducer BTL7
... the new standard in industrial hydraulics
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Phone +49 7158 173-0
Fax +49 7158 5010
balluff@balluff.de
www.balluff.com
No. 861593 E · Edition 0803; Subject to modification.
Mechanical Accessories