ProMinent | Makro TZ | Operating instructions | ProMinent Makro TZ Operating instructions

ProMinent
®
Operating Instructions
Makro TZ
Metering Pumps
Makro TZMb
Makro TZHa
Makro TZMa
Makro TZKa
TZMb
___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
TZMa
___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
TZHa
___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
TZKa
___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
Please enter identcode of the device here.
Two operating instruction manuals are required for the safe and correct use of ProMinent® Makro TZ metering pumps:
This product-specific Makro TZ operating instruction manual and the “General Operating Instructions
for ProMinent® Motor-Driven Metering Pumps and Hydraulic Accessories” applies only when read in conjunction
with the other!
Please read through operating instruction manual carefully! Do not discard!
The guarantee is void in the event of damage caused by misuse!
Part no. 981681
ProMinent
ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany
®
BA_MA_TZ_006_10_06_GB.p65
1
05.02.2007, 13:41 Uhr
BA MA 006 10/06
GB
Page
1
Publishing details
Publishing details:
Operating Instruction Manual for ProMinent® Makro TZ
© ProMinent Dosiertechnik GmbH, 2002
ProMinent Dosiertechnik GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg
Germany
info@prominent.com
www.prominent.com
Subject to revision
Printed in the F.R. Germany
ProMinent
®
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Contents
Page
Identcode ........................................................................................ 4
General user instructions ................................................................ 8
1 About this pump ................................................................. 9
2 Safety .................................................................................... 9
3 Storage, transport, unpacking ....................................... 11
4 Device overview, controls ................................................ 11
5 Function description ......................................................... 15
6 Assembly .............................................................................. 21
7 Installation ........................................................................... 21
7.1
Installation, hydraulic ..................................................... 21
7.2
Installation, electrical ..................................................... 22
8 Commissioning ................................................................... 24
9 Operation ............................................................................. 26
10 Maintenance ........................................................................ 26
11 Repair .................................................................................... 30
11.1 Diaphragm liquid end (TZMb and TZMa) ....................... 30
11.2 Hydraulic diaphragm liquid end (TZHa) ......................... 34
11.3 Piston liquid end (TZKa) ................................................. 36
11.4 Valve servicing ............................................................... 39
12 Troubleshooting .................................................................. 43
13 Decommissioning and disposal ..................................... 44
14 Technical data ..................................................................... 45
Appendix
ProMinent
®
BA_MA_TZ_006_10_06_GB.p65
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Identcode
Identcode
Please transfer the identity code listed under “Type” on the rating plate into the frame below
TZMb
M a k r o T Z 1 0 M o t o r- D r i v e n M e t e r i n g P u m p
H
A
D
B
TZMb
––
Drive type
Main drive
Add-on power end
Double main drive
Double add-on power end
Pump type: (digits 1 +2 = back pressure [bar], digits 3-6 = feed rate [l/h]
120260 070430 040840
120340 070570 041100
120430 070720 041400
120510 070860 041670
120650 071070 042100 material version PCT/PPT/TTT max. 10 bar
Liquid end material:
PC PVC
PP Polypropylene
SS Stainless steel
TT
PTFE + 25% carbon
HC Hastelloy C
Seal material:
T
PTFE
Positive displacement element:
1
Standard composite diaphragm with rupture indicator
Liquid end version:
0
No valve springs
1
With valve springs
Hydraulic connection:
0
Standard connection
1
PVC union nut and insert
2
PP union nut and insert
3
PVDF union nut and insert
4
SS union nut and insert
Version:
0
with ProMinent® logo
2
No ProMinent® logo
A
0 with ProMinent® logo, with frame, simplex
B
0 with ProMinent® logo, with frame, duplex
C
0 with ProMinent® logo, with frame, triplex
M
Modified
Electrical power supply:
S
3 ph. 230/400 V 50/60 Hz (dual wound)
P
3 ph. 265/460 V 60 Hz (Exe, Exde)
L
3 ph. 230/400 V 50 Hz (Exe, Exde)
N
1 ph, 115 V 60 Hz
R
Variable speed motor4 pole230/400 V
V
Variable speed motor with integr.speed changer
Z
Speed control kit
4
No motor, with 56 C flange
7
No motor, with 120/80 flange
8
No motor, with 160/90 flange
9
No motor, with 200/90 flange
Enclosure rating:
0
IP 55 (Standard) ISO class F
1
Exe version ATEX-T3
2
Exde version ATEX-T4
A
ATEX power end
Stroke sensor:
0
No stroke sensor
1
With stroke sensor (Namur)
Stroke length adjustment:
0
0 Stroke length adjustment, man.
1
230 V stroke actuator
2
115 V stroke actuator
3
230 V 0-20 mA stroke controller
4
230 V 4-20 mA stroke controller
5
115 V 0-20 mA stroke controller
6
115 V 4-20 mA stroke controller
Applications:
0
Standard
––
––
––
––
––
––
––
––
––
––
––
––
ProMinent
®
Page 4
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Identcode
Identcode
Please transfer the identity code listed under “Type” on the rating plate into the frame below
TZMa
Makro TZ 6/9 Diaphragm Metering Pump
H
A
D
B
Drive type:
Main drive
Add-on drive
Main drive double
Add-on drive double
Pump type: (digits 1 + 2 = back pressure, digits 3-6 = capacity [l/h
120190 060397 031875
120254 060529 031050
120317 060661 031395
120381 060793 031740
030750 032100
031000 032500
031250
031500
Material version PCA/PPE/TTT 10 bar max.
Liquid end material
PC PVC
PP Polypropylene
SS Stainless steel
TT
PTFE + 25% carbon
Seals material
A
FPM
E
EPDM
T
PTFE
Positive displacement material
T
Standard diaphragm: PTFE version
Liquid end version
0
Without valve spring
1
With valve spring
Hydraulic connection
0
Standard connection
1
Union nut and insert PVC
2
Union nut and insert PP
3
Union nut and insert PVDF
4
Union nut and insert SS
Version
0
With ProMinent® logo
2
Without ProMinent® logo
A
With ProMinent® logo, with frame, single
* order-related version,
B
With ProMinent® logo, with frame, double
refer to purchase
C
With ProMinent® logo, with frame, triple
order paperwork for
M
Modified*
pump characteristics
Electrical supply
S
3 ph. 230/400 V 50/60 Hz (multi-voltage)
P
3 ph. 265/460 V 60 Hz (Exe, Exde)
L
3 ph. 230/400 V 50/60 Hz (Exe, Exde)
R
3 ph. 4 pole speed-controlled motor 230/400 V
V
3 ph. pole speed-controlled motor with integral FC
Z
Speed control system, complete
4
Without motor, with flange 56 C
7
Without motor, with flange 120/80
8
Without motor, with flange 160/90
9
Without motor, with flange 200/90
Protection class
0
IP 55 (standard) ISO Class F
1
Exe version ATEX-T3
2
Exde version ATEX-T4
A
ATEX drive
Stroke sensor
0
Without stroke sensor
1
With stroke sensor (Namur)
Stroke length adjustment
0
Manual stroke length adjustment
1
Actuator 230 V
2
Actuator 115 V
3
Positioning motor 230V 0 -20 mA
4
Positioning motor 230 V 4-20 mA
5
Positioning motor 115 V 0-20 mA
6
Positioning motor 115 V 4-20 mA
Application
0
Standard
TZMa
–– –– ––
FPM = Fluorine rubber
––
––
––
––
––
––
––
––
––
––
––
ProMinent
®
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Identcode
Identcode
Please transfer the identity code listed under “Type” on the rating plate into the frame below
TZHa
Makro TZ 20 Hydraulic Diaphragm Pump
H
D
Drive type:
Main drive
Double main drive
Pump type:
160300 160500
160400 160600
160750
PC
PP
SS
TT
B
A
100502
100669
100836
101004
101204
Double add-on power end
Add-on power end
material version PCA/PPE/TTT max. 10 bar
Liquid end material:
PVC
Polypropylene
Stainless steel
PTFE + 25% carbon
A
E
T
Seal material:
FPM
EPDM
PTFE seal
T
Positive displacement element:
PTFE coating composite diaphragm, with rupture indicator
0
1
Liquid end version:
No valve springs
With valve springs
0
1
2
3
4
Hydraulic connection:
Standard connection
PVC union nut and insert
PPP union nut and insert
PVDF union nut and insert
SS union nut and insert
0
2
A
B
C
M
Version:
With ProMinent® logo, no frame
No ProMinent® logo, no frame
With ProMinent®-Logo, with frame, simplex
With ProMinent® logo, with frame, duplex
With ProMinent® logo, with frame, triplex
Modified*
S
P
L
R
V
Z
4
7
8
9
Electrical power supply:
3 ph. 230/400 V 50/60 Hz (dual wound)
3 ph. 230/400 V 60 Hz (Exe, Exde)
3 ph. 230/400 V 50 Hz (Exe, Exde)
Variable speed motor 4 pole 230/400 V
Variable speed motor with integr. speed control
1 ph, 230 V, 50/60 Hz
variable speed control set 230/400 V
No motor, with 56 C flange
No motor, with 120/80 flange
No motor, with 160/90 flange
No motor, with 200/90 flange
0
1
2
A
Enclosure rating:
IP 55 (Standard) ISO class F
Exe version ATEX-T3
Exde version ATEX-T4
ATEX power end
0
1
Stroke sensor:
No stroke sensor
With stroke sensor (Namur)
0
1
2
3
4
5
6
Stroke length adjustment:
Stroke length adjustment, man.
230 V stroke actuator
115 V stroke actuator
230 V 0-20 mA stroke controller
230 V 4-20 mA stroke controller
115 V 0-20 mA stroke controller
115 V 4-20 mA stroke controller
0
2
TZHa
––
––
FPM = Fluorine rubber
––
––
––
––
––
––
––
––
––
––
Applications:
Standard
Low temperature to -25 °C
––
ProMinent
®
Page 6
BA_MA_TZ_006_10_06_GB.p65
* order-related version,
refer to purchase
order paperwork for
pump characteristics
6
05.02.2007, 13:41 Uhr
Identcode
Identcode
Please transfer the identity code listed under “Type” on the rating plate into the frame below
TZKa
M a k r o T Z 2 0 M o t o r- D r i v e n M e t e r i n g P u m p ( P l u n g e r M e t e r i n g P u m p )
H
D
Drive type
Main drive
Double main drive
B
A
Double add-on power end
Add-on power end
Pump type: digits 1 - 3 = back pressure [bar], digits 4 - 6 = feed rate [l/h]
320009 320018 192033 113058 063104 040163 028237 020322
320012 320024 192044 113077 063139 040217 028316 020430
320014 320030 192055 113096 063174 040271 027395 020538
320017 313035 168066 096115 052208 033326 022474 016645
SS
Liquid end material:
Stainless steel
T
Seal material:
PTFE seal
S
Positive displacement element:
Stainless steel plunger, chromoxide coated
0
1
Liquid end version:
No valve springs
With valve springs
0
4
Hydraulic connection:
Standard connection
SS union nut and insert
0
2
A
B
C
M
Version:
With ProMinent® logo, no frame
No ProMinent® logo, no frame
With ProMinent® logo, with frame, simplex
With ProMinent® logo, with frame, duplex
With ProMinent® logo, with frame, triplex
Modified*
S
P
L
R
V
Z
4
7
8
9
Enclosure rating:
IP 55 (Standard) ISO class F
Exe version ATEX-T3
Exde version ATEX-T4
ATEX power end
0
1
Stroke sensor:
No stroke sensor
With stroke sensor (Namur)
0
1
2
3
4
5
6
Stroke length adjustment:
Stroke length adjustment, man.
230 V stroke adjustment motor
115 V stroke adjustment motor
230 V 0-20 mA stroke controller
230 V 4-20 mA stroke controller
115 V 0-20 mA stroke controller
115 V 4-20 mA stroke controller
0
––
––
––
––
––
––
––
––
––
––
––
––
Applications:
Standard
––
ProMinent
®
BA_MA_TZ_006_10_06_GB.p65
* order-related version,
refer to purchase
order paperwork for
pump characteristics
Electrical power supply:
3 ph. 230/400 V 50/60 Hz (dual wound)
3 ph. 230/400 V 60 Hz (Exe, Exde)
3 ph. 230/400 V 50 Hz (Exe, Exde)
Variable speed motor 4 pole 230/400 V
with integr. speed control
variable speed control set 230/400 V
No motor, with 56 C flange
No motor, with 120/80 flange
No motor, with 160/90 flange
No motor, with 200/90 flange
0
1
2
A
TZKa
014475
014634
013793
011951
Page 7
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General user instructions
General user instructions
Please read through the following user instructions carefully! They will help you get the best use
out of the operating instruction manual.
The following are highlighted in the text:
• Enumerated points
왘 Instructions
Operating guidelines:
IMPORTANT
Notices are intended to make your work easier.
and safety guidelines:
WARNING
Describes a potentially dangerous situation. If not avoided, could cause fatal or serous
injury.
CAUTION
Describes a potentially dangerous situation. If not avoided, could cause slight or minor
injury or damage to property.
NOTICE
Describes a potentially damaging situation. If not avoided, could cause damage to property.
Please also note the guidelines in “General Operating Instruction Manual for ProMinent® MotorDriven Metering Pumps and Hydraulic Accessories”!
The nameplates affixed to the title page are identical to those on the pump supplied to enable a
clear allocation of the correct operating instruction manual to the pump.
Nur EX-Pumpe: Please give the order number and the serial number, which you will find on the nameplates of the
pump itself, in the event of any query or spare part order. This facilitates identification of the
pump.
ProMinent
®
Page 8
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About this pump / Safety
1
About this pump
®
ProMinent Makro TZ dosing pumps are supplied with a 1.5 kW multi-voltage three-phase motor
as standard (TZMb, TZMa: 0.75 kW). The stroke length can be adjusted between 0...20 mm
(TZMb: 0...10 mm, TZMa: 0...6/9 mm). The acrylic resin coated cast housing can be combined
with up to 16 liquid ends and 5 reduction ratios. Liquid ends are available in different material
combinations to suit the particular dosing media. The Makro TZMb is fitted with a composite
diaphragm with diaphragm rupture indicator as standard. Under defined conditions and with
correct installation, the reproducibility of the dosing with the TZKa is better than ± 0.5 % in the
stroke length range from 10 %- 100 % and better than ± 1 % for the TZHa (TZMb, TZMa: ± 2 %
between 30 % - 100 %).
Add-on pumps The ProMinent® Makro TZ add-on metering pump can be combined with the Makro TZ main
power end to produce a duplex/multiplex pump. A main power end can be combined with up to
four add-on power ends. One power end can be used as both a single and a double head version.
Double-head version The double head versions are fitted with a second liquid end which operates in counter cycle
(Boxer principle).
2
Safety
Correct use
of equipment Use • The pump may be used for metering liquid media only!
• The pump can be operated with the appropriate motor (TZMb, TZMa, TZHa, TZKa) and the
appropriate float switch and cable on the diaphragm rupture indicator (TZHa) in areas with
potentially explosive atmospheres in Zone 1, device category II 2G of explosion group II C in
accordance with the European Directives. In this case, the pumps must have the appropriate
identifications in accordance with ATEX Directive 94/9/EC. The explosion group, category and
protection class on the identification must correspond with or be better than the given
conditions in the envisaged application.
• All other applications and modifications are prohibited!
• Pumps without the appropriate rating plate and the appropriate EC Declaration of Conformity
for areas with potentially explosive atmospheres must never be operated in areas with
potentially explosive atmospheres.
• The pumps with piston liquid ends are not suitable for metering life-threatening liquids.
• The pump is not suitable for metering gaseous media or solids.
• The pump may be used only within the stated pressure range.
• Please observe general limitations with regard to viscosity limits, chemical resistance and
density and the stated ambient conditions.
• It is essential that you read this operating instruction manual together with the “General
Operating Instructions for ProMinent® Metering Pumps and Hydraulic Accessories”
concerning assembly, installation and maintenance!
• The pump is to be operated by appropriately trained personnel only.
Safety instructions
WARNING
• EX pump only: Always observe the “Important supplements for dosing pumps in EX
areas” section of the “General Operating Instruction for ProMinent® Motor-Driven
Metering Pumps and Hydraulic Accessories”!
• The pump starts to operate as soon as it is connected to the mains.
Ensure that hazardous media cannot leak out.
• The pump has no on/off switch.
In the event of an electrical fault, unplug the mains cable or switch off the system at the
emergency off-switch.
• Unplug the cable from the mains before working on the pump!
• Always depressurise the liquid end before working on the pump!
• Before working on the pump, empty the liquid end and rinse out if it has been used with
hazardous or unknown chemicals.
• Always wear suitable protective equipment when working on a liquid end which has
been used with hazardous or unknown chemicals.
• Pumps must be accessible at all times for operation and maintenance.
Access should never be impeded or blocked.
ProMinent
®
BA_MA_TZ_006_10_06_GB.p65
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05.02.2007, 13:41 Uhr
Safety
• Pumps which have been used with radioactive media cannot be sent.
• Before commissioning the pump, connect the overpressure sensor and the diaphragm
rupture sensor.
CAUTION
• It is prohibited to assemble and install ProMinent® metering pumps with parts which
have not been approved or recommended by ProMinent. Damage to persons and
property may ensue.
• When metering aggressive media, check the resistance of the pump materials
(See ProMinent® resistance list in the Equipment Catalogue or on www.prominent.com)
• Danger of burns from hot power end in the event of a fault.
• Observe all national directives which apply to installation!
1
Fig. 1 Makro TZMa
2
Protective equipment: 1 Protective cover (piston and diaphragm version)
2 Flange cover
Fig. 2 Safety relief valve (*) on TZHa liquid end
ProMinent
®
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Safety / Storage, transport, unpacking / Device overview, controls
Sound intensity level The sound intensity level is < 70 dB (A)
at max. strokes, max stroke rate, max back pressure (water) in accordance with:
DIN EN 12639 (Noise measurement, fluid pumps)
3
Storage, transport, unpacking
The pump is delivered on a pallet.
NOTICE
• The pump is filled with oil on delivery.
• Never lift the pump by the turret or the liquid end.
• The pump must be placed on a level, stable base.
Ambient conditions for storage and transport
Temperature
Humidity:
-10 °C to 50 °C
max. 95 % relative humidity, non-condensing
Shipping weight: see “Technical data” table
4
Device overview, controls
1
2
3
A Power end
C Liquid end
4
C
Fig. 3
A
5
Makro TZMa
ProMinent
®
BA_MA_TZ_006_10_06_GB.p65
1 Vent screw
2 Stroke adjustment wheel
3 Oil inspection window
4 Motor
5 Oil drain plug
Page 11
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Device overview, controls
1
2
3
4
A Power end
C Liquid end
4
C
Fig. 4
A
5
C
Makro TZMaD
1 Vent screw
2 Stroke adjustment wheel
3 Oil inspection window
4 Motor
5 Oil drain plug
6
1
2
3
4
Fig. 5
5
Diaphragm liquid end (for TZMb)
ProMinent
®
Page 12
BA_MA_TZ_006_10_06_GB.p65
1 Discharge valve
2 Liquid end
3 Diaphragm rupture
sensor (TZMb only)
4 Suction valve
5 Leakage hole
6 Protective cover
12
05.02.2007, 13:41 Uhr
Device overview, controls
8
7
6
1
2
3
4
Fig. 6
5
1 Discharge valve
2 Liquid end
3 Suction valve
4 Oil drain plug, liquid end
5 Oil drain plug, feed tank
6 Filler opening, feed tank
7 Overpressure sensor terminal
8 Bleed valve
Hydraulic diaphragm liquid end (for TZHa)
9
9 Bleed hose
10 Pressure relief valve
11 Oil inspection window – hydraulic oil
12 Diaphragm rupture sensor terminal
10
11
12
Fig. 7
Hydraulic diaphragm liquid end (for TZHa)
ProMinent
®
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Device overview, controls
4
5
3
2
1
2
3
4
Suction valve
Liquid end
Discharge valve
Hose nozzle for leakage/
flushing connector
5 Protective cover
1
Fig. 8
Piston liquid end (for TZKa)
ProMinent
®
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Function description
5
Function description
Function description, power end
The ProMinent® MAKRO-TZ is an oscillating, pulse-free adjustable displacement pump. It is
driven by a standard three phase motor whose drive rotation is reduced by a worm gear (1),
transmitted to the push rod (4) via an adjustable eccentric cam (2) and a connector rod (3) and
thus converted into an oscillating movement. This drive principle guarantees precise control
positive execution of forward and reverse strokes, which is of particular benefit in overcoming
high suction lifts or when metering highly viscous media.
The stroke length is set by finely adjusting the eccentricity of the shift ring (TZ)(5), which
produces the oscillating stroke action. This drive principle guarantees a harmonious, purely
sinus-form stroke action at any stroke length. The smooth-running power end emits a minimum
of running noise.
The MAKRO-TZ power end series is available in two versions. The TZ Mb version has a
maximum stroke length of (TZMa: 6/9 mm) and is designed for operation with mechanically
actuated diaphragm liquid ends. The TZKa version has a maximum stroke length of 20 mm and is
designed for operation with piston or piston-diaphragm liquid ends. Both versions are also
available as power ends for double head metering pumps (TZMaD, TZMbD, TZHaD and/or
TZKaD).
3
4
5
1
2
Fig. 9
1
2
3
4
5
ProMinent
®
BA_MA_TZ_006_10_06_GB.p65
Worm gear
Eccentric cam
Connector rod
Push rod
Shift ring
Page 15
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Function description
Function description of a diaphragm liquid end (for TZMb and TZMa)
The diaphragm (2) hermetically seals the pump volume inside the liquid end (3). When the
diaphragm (2) is moved into the liquid end (3) the suction valve (4) closes and the metering
chemical flows out of the liquid end via the discharge valve (1). When the pump diaphragm (2)
moves in the opposite direction the discharge valve (1) closes due to the negative pressure in the
liquid end and fresh feed chemical flows into the liquid end via the suction valve (4).
1
1
2
2
3
3
4
5
4
Fig. 10
TZMb
TZMa
1
2
3
4
5
ProMinent
®
Page 16
BA_MA_TZ_006_10_06_GB.p65
Discharge valve
Pump diaphragm
Liquid end
Suction valve
Diaphragm rupture
indicator (TZMb only)
16
05.02.2007, 13:41 Uhr
Function description
Operation of the diaphragm rupture indicator (for TZMb)
The diaphragm rupture indicator monitors the soundness of the composite diaphragm. The
composite diaphragm combined with the diaphragm rupture sensor and switch make up the
diaphragm rupture indicator.
The composite diaphragm has an expandable position (4) on its bolt circle. If an outer layer of the
composite diaphragm ruptures, dosing medium under pressure penetrates into it and causes the
expandable position to bulge out (4). In so doing, it presses the pin (2) of the safety piston (1) on
to the diaphragm (3) of the diaphragm rupture indicator, so that a contact signal switches the
pump off or initiates an alarm signal (to be installed by the customer!).
The composite diaphragm also prevents any escape of the dosing medium if the diaphragm
ruptures.
1
2
3
4
4
1
2
3
4
Fig. 11: Operation of diaphragm rupture TZMb (the composite diaphragm is shown smaller)
ProMinent
®
BA_MA_TZ_006_10_06_GB.p65
Safety piston
Pin
Lens
Expandable position of
composite diaphragm
Page 17
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Function description
Description of the liquid end function
The TZHa liquid end has a hydraulically actuated displacement element in the form of a highly
durable composite diaphragm (2). It hermetically seals the feed cavity in the liquid end (3) and
creates the displacement action within the liquid end at each pump stroke. The suction valve (4)
and the discharge valve (1) together with the diaphragm action perform the feed process.
As the diaphragm is hydraulically actuated – it is permanently connected to the piston (7) – it is
always pressure-compensated and is therefore suitable for high feed pressures.
As with a conventional motor-driven metering pump the motor moves the piston (7) forwards and
backwards. As it moves forwards the piston pushes in the hydraulic end and increases the
pressure in the hydraulic oil. The hydraulic oil then pushes the composite diaphragm (2) towards
the liquid end (3).
The stroke length of the composite diaphragm is adjusted by altering the stroke length of the
connecting rod.
The bleed valve (10) vents the hydraulic end and passes the gas bubble with a small amount of
oil into the storage tank (8). In this way the quantity of hydraulic oil in the hydraulic end decreases
and the composite diaphragm (2) moves slowly towards the piston (7). When contact with the
diaphragm position sensor (5) is made, the compensation valve (6) opens and hydraulic oil is
sucked out of the storage tank, thereby correcting the diaphragm position.
10
9
1
2
3
4
5
A
B
Fig. 12 TZHa function
7
8
A Liquid end
B Hydraulic end
1 Discharge valve
2 Composite diaphragm
3 Liquid end
4 Suction valve
5 Diaphragm position sensor
6 Compensation valve (snifting valve)
7 Piston
8 Feed tank
9 Overpressure sensor
10 Bleed valve
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Function description
The pump has a fixed setting pressure control valve (see Fig. 12) in the hydraulic end. The
pressure control valve protects the pump (not the system! ) together with the overpressure sensor
(9) and switches off the pump when the feed pressure is too high (=overpressure fuse). If the
discharge side of the liquid end is blocked, the pressure control valve opens at the preset pressure
and allows the hydraulic oil to flow back into the storage tank (8). The overpressure sensor (9)
behind the pressure regulating valve then opens and its contact signal switches off the pump
immediately (to be carried out by the customer! ). Once the system is running within the correct
pressure range the hydraulic end is refilled after a few strokes via the compensation valve (6).
Description of the function of the diaphragm rupture warning system
The diaphragm rupture warning system monitors the composite diaphragm seal. The composite
diaphragm and the diaphragm rupture sensor and evaluation electronics connected downstream
together form the diaphragm rupture warning system.
The composite diaphragm (1) has a contact (2) on one side. If an outer layer of the composite
diaphragm ruptures, metering chemical is forced into it under pressure, inflating the contact. The
contact then pushes against the diaphragm rupture sensor (3), whose contact signal switches off
the pump immediately (to be carried out by the customer! ).
The composite diaphragm also prevents feed chemical from mixing with hydraulic oil in the event
of a diaphragm rupture.
Section A - A
(enlarged)
Fig. 13 TZHa diaphragm rupture system function
1 Diaphragm
2 Contact
3 Rupture sensor
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Function description
Function description of a piston liquid end (for TZKa)
The heart of the liquid end is a highly resistant, coated stainless steel piston (2). When the piston
(2) moves into the liquid end the suction valve (1) closes and the feed chemical flows out of the
liquid end via the discharge valve (3). When the piston (2) moves in the opposite direction the
discharge valve (3) closes due to the negative pressure in the liquid end and fresh feed chemical
flows into the liquid end via the suction valve (1).
The flushing collar (5) enables the user to rinse the piston sealing surface or drain off leakage
fluid.
3
4
5
2
1
Fig. 14
1
2
3
4
5
Suction valve
Piston
Discharge valve
Packing collar
Flushing collar
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Assembly / Installation
6
Assembly
Ambient temperature -10 °C to 40 °C
Humidity Max. 95 % rel. humidity, non-condensing
The pump must be bolted to an even, stable base. The base must be capable of permanently
bearing the weight of the pump. Bolt the pump with the four bolts (M8) through the four bore
holes in the frame into the pump feet or base if applicable.
When fixed, the pump must not vibrate.
NOTICE
Contact ProMinent® if retrofitting an add-on pump.
7
Installation
WARNING
EX pump only: Always observe the “Important supplements for dosing pumps in EX areas”
section of the “General Operating Instruction for ProMinent® Motor-Driven Metering Pumps
and Hydraulic Accessories”!
NOTICE
Also note “General Operating Instruction Manual for ProMinent® Motor-Driven Metering
pumps and Hydraulic Accessories”!
7.1
Installation, hydraulic
Liquid end
WARNING
• The liquid ends may still contain traces of water from the factory tests! If using with
media which must not come into contact with water, ensure that the liquid ends are
dried before installation. Dry with compressed air. Then rinse out by inserting a suitable
rinse aid through the suction connection.
• The discharge line should be arranged to ensure that the maximum admissible pump
and system operating pressures are not exceeded during the discharge stroke.
NOTICE
• It is necessary to install a filter in the suction line for the piston liquid end if using with
media with particle sizes greater than 0.3 mm.
• Accurate metering is possible only at a constant back pressure above 1 bar.
If metering at atmospheric pressure, use a back pressure valve to generate a back
pressure of approx. 1.5 bar.
Priming pressure: Maximum permissible priming pressure (suction side): 1 bar
Viscosity The liquid ends are designed for a maximum viscosity of:
200 mPa s
valves without valve springs
500 mPa s
valves with valve springs
1000 mPa s
correspondingly designed installation
> 1000 mPa s
correspondingly designed installation and after consultation with ProMinent
Leakage discharge (TZMb, TZMa and TZKa only)
Leakage fluid is drained off via the flushing collar and a hose nozzle. No other liquid end parts
come into contact with the fluid.
왘 Connect a hose to the lower hose nozzle
왘 Feed the hose into a leakage fluid bund.
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Installation
NOTICE
Ensure that dust and foreign bodies cannot penetrate through the upper hose nozzle.
The liquid end may otherwise be damaged.
Connection of flushing collar (TZKa only)
NOTICE
• The flushing medium pressure may not exceed 0.5 bar.
• The rinse aid must be suitable for the feed chemical and the liquid end materials.
• It is essential to fit a flushing assembly if using very aggressive and poisonous media,
or media with low lubrication properties.
왘 Connect the flushing assembly to the hose nozzles via two hoses.
7.2
Installation, electrical
WARNING
• EX pump only: Always observe the “Important supplements for dosing pumps in
EX areas” section of the “General Operating Instruction for ProMinent® Motor-Driven
Metering Pumps and Hydraulic Accessories”!
NOTICE
• Observe the relevant directives for electrical installation.
• Observe applicable national directives.
• The device must be electrically installed by a trained and qualified person with
corresponding certification.
• Take suitable interference precautions when connecting ohmic/inductive loads.
• The motor must stop immediately if the overpressure sensor is triggered,
the liquid end may otherwise be seriously damaged.
• The diaphragm rupture sensor must be connected electrically!
The customer must install suitable evaluation electronics for the diaphragm rupture
signal and it must be ensured that the dosing pump is switched off after a diaphragm
rupture signal!
• When the drive motor has been stopped by the diaphragm rupture sensor or the
overpressure sensor, it must not restart automatically!
• For safety reason only protective low voltages may be connected to the diaphragm
rupture sensor and the overpressure sensor (SELV according to EN 60335-1).
Motor The nameplate contains important motor data.
The wiring diagram is in the terminal box.
External fan Notes on electrical connection of the motor, of the external fan in the case of variable speed
motors with external fan and the temperature monitor can be found in the “General Operating
Instruction Manual for ProMinent® Motor Driven Metering Pumps and Hydraulic Accessories”!
Stroke sensor (optional)
intrinsically safe 5 -25 V DC, in accordance with Namur and/or DIN 19234 zero volts design.
Voltage rating: 8 V DC (Ri ~1 KΩ)
Power consumption:
active surface uncovered >3 mA
active surface covered
<1 mA
Nominal switch interval: 1.5 mm
The evaluation/power supply unit must be able to evaluate current changes in order to signal a
diaphragm rupture.
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Installation
Cable assignment:
blue
-
brown
+
Diaphragm rupture sensor Standard: 30 V DC/ 1A, volt-free contact (closed in normal condition).
(for TZMb) For safety reasons, the application of a separated extra-low voltage is required
(SELV in accordance with EN 60335-1).
Cable assignment: any
Intrinsically safe option: observe the enclosed operating instructions of the sensor
(EX pump only)!
5 – 25 V DC, in accordance with Namur and DIN 19234, volt-free arrangement.
Nominal voltage: 8 V DC (Ri ~ 1 kΩ)
Current consumption:
active surface clear
> 3 mA
active surface covered < 1 mA
Nominal contact spacing: 1,5 mm
The evaluation / supply device must be able to evaluate the changes in current in order to
indicate a diaphragm rupture.
Cable assignment:
Option
blue
-
brown
+
IMPORTANT
• The diaphragm rupture sensor must be connected electrically!
The customer must install suitable evaluation electronics for the diaphragm rupture
signal and it must be ensured that the dosing pump is switched off after a diaphragm
rupture signal!
Diaphragm rupture sensor
(for TZHa) Contact rating: 0.1 A, 250 V AC/DC
Contact type:
normally closed (microswitch)
Protection class: IP67
Cable assignment:
blue
-
brown
+
Overpressure sensor Contact rating:
10 W / 12 VA
(TZHa only) Switching current: 0.5 A
Switching voltage: 48 V
Contact type:
normally closed (reed contact)
Protection class: IP67
Cable assignment:
white
-
brown
+
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Commissioning
8
Commissioning
WARNING
• EX pump only: Always observe the “Important supplements for dosing pumps in
EX areas” section of the “General operating instructions for ProMinent dosing pumps
and hydraulic accessories”!
CAUTION
• Danger of burns from hot power end motor in the event of a fault!
NOTICE
• The pump is designed to meter liquid media within the stated capacity limits.
• Note the limitations regarding high viscosity or density of the medium.
• No life-threatening metering chemicals to be used with piston liquid end. Because of
their manufacturing method, piston liquid ends are never hermetically sealed!
• Ensure that the liquid end materials are resistant to the feed chemical. (See ProMinent®
resistance list in the Product Catalogue or on www.prominent.com)
• The pump must be operated in accordance with the operating conditions stated in the
“Technical data” section.
• It is necessary to install a filter in the suction line for the piston liquid end if using with
media with particle sizes greater than 0.3 mm.
• Only TZHa: If no hydraulic oil flows through the hose to the bleed valve, switch off the
pump immediately and contact customer service.
• Before commissioning the pump, connect the overpressure sensor and the diaphragm
rupture sensor.
• The pressure control valve (TZHa) is designed to protect only the motor and the gearbox
against inadmissible overpressure caused by the pump.
• The pressure control valve (TZHa) must not be used to bypass metering stoppages while
the pump is running. It is a safety element.
• Do not use the pressure regulating valve (TZHa) to protect the system. It cannot protect
the system.
Setting stroke length The stroke length can be adjusted via the stroke adjustment wheel or an actuator (optional).
IMPORTANT
• It is possible to adjust the stroke length when the pump is at rest only when the liquid
ends have been depressurised.
• If the diaphragm rupture warning system signals a diaphragm rupture, you may continue
metering for a short period at your own risk. However, metering reproducibility is
impaired.
TZMb
10 mm = 100 % stroke length
(10 turns)
6.3 mm = 63 % stroke length
(6 turns and 3 long scale divisions)
On the stroke adjustment wheel:
1 turn
= 10 %
1 long scale division = 1 %
1 short scale division = 0.5 %
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Commissioning
TZMa
6 mm = 100 % stroke length
(10 revolutions)
3.78 mm = 63 % stroke length
(6 revolutions and 3 long increments)
Stroke adjustment wheel: note the following:
1 revolution
= 10 %
1 long increment = 1 %
1 short increment = 0.5 %
TZKa, TZHa
20 mm stroke length = 100 %
(10 revolutions)
12.6 mm = 63 % stroke length
(6 revolutions and 3 long increments)
Stroke adjustment wheel: note the following:
1 revolution
= 10 %
1 long increment = 1 %
1 short increment = 0.5 %
NOTE
• For viscous media, select a stroke length as long as possible!
• For effervescent media, select a stroke length as long as possible!
• For good intermixing, select a stroke frequency as high as possible!
• For precise dosing with volume-proportional dosing, do not set the stroke length
below 30 % (TZKa: 10 %)!
Checking flow of hydraulic oil TZHa only: after the pump has been running for a short while, check that hydraulic oil is flowing
through the hose to the bleed valve.
Checking leakage TZKa only: check that the leakage of the feed chemical is between 10 to 120 drops/min.
Checking oil level Check whether the oil level in the pump is visible in the oil inspection glass.
You should carry out this check to ensure that the pump has not lost oil due to unprofessional
transportation. It may have suffered damage as a consequence.
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Commissioning / Operation / Maintenance
IMPORTANT with regard to ball valve installation (single ball valve with Teflon ball seat only)
If experiencing priming problems during installation:
왘 Ensure that there are no foreign bodies in the valve
왘 Place valve on a stable surface
왘 Tap the ball seat lightly with an approx. 300 g hammer and a brass rod
왘 Allow valves to prime while wet. The pump is now ready for operation.
approx. 300 g
Brass rod
Fig. 15
The pump is now ready for operation.
9
Operation
WARNING
EX pump only: Always observe the “Important supplements for dosing pumps in EX areas”
section of the “General Operating Instruction for ProMinent® Motor-Driven Metering Pumps
and Hydraulic Accessories”!
NOTICE
• Note the instructions in the “Commissioning” section and in the operating manuals for
the other machine components.
• HMH only: If hydraulic oil is not flowing through the hose to the bleed valve, stop the
pump immediately and contact customer service.
The liquid end may otherwise be seriously damaged.
10
Maintenance
WARNING
• EX pump only: Always observe the “Important supplements for dosing pumps in
EX areas” section of the “General Operating Instruction for ProMinent® Motor-Driven
Metering Pumps and Hydraulic Accessories”!
• Always depressurise the suction and discharge lines before working on the pump!
• Always empty and rinse the liquid end before maintenance or repair work if the pump
has been used with unknown or hazardous media.
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Maintenance
• Always wear suitable protective clothing to work on the liquid end when the pump has
been used with hazardous or unknown media.
• Metering pumps and their periphery must be maintained by qualified or authorised
personnel.
• Read the safety guidelines in the operating instruction manual before working on the
motor.
• Always disconnect external fans, stroke positioning motor or auxiliary equipment where
present.
Check that the power is disconnected.
• Ensure that the pump cannot be switched on by unauthorized personnel while
maintenance or repair work is being carried out.
IMPORTANT
Always stock spare parts kits for maintenance work.
(Order numbers in “Technical data” under “Spare parts kits”! )
Services
Every 3 months: • On diaphragm liquid ends (TZMb and TZMa) (see Fig. 16):
check the tightening torque of the dosing head bolts (1) (30 Nm) and the drive flange bolts (2)
(25 Nm)
• On hydraulic diaphragm liquid ends (TZHa) (see Fig. 17):
check the tightening torque of the dosing head bolts (1) (30 Nm) and the spacer flange bolts
(2) (25 Nm)
• On piston liquid ends (TZKa) (see Fig. 18):
check the tightening torque of the dosing head flange bolts (1) (15 Nm) and the spacer flange
bolts (2) (25 Nm)
• Check that the discharge valve and the suction valve are firmly seated
• Check that the diaphragm rupture sensor is firmly seated
• Check that the dosing lines (suction and discharge sides) are firmly seated
• Check the oil level
• Check that the pump is pumping correctly (let it run at high power for a short period but bear
in mind the max. permissible operating pressure!)
• On diaphragm liquid ends (TZMb and TZMa), check whether any moisture is evident at the
leakage hole (3) (if moisture is present, there is probably a diaphragm rupture).
• On piston liquid ends (TZKa), check whether the leakage rate is acceptable (10 to 12 drops/min).
Under onerous duty conditions (e.g. continuous operation), shorter maintenance intervals are
recommended.
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Maintenance
1
(30 Nm)
2
(25 Nm)
3
Fig. 16
Makro TZ diaphragm liquid end (TZMb and TZMa)
1 Liquid end screws
2 Power end flange screws
3 Leakage hole
1
(30 Nm)
2
(25 Nm)
•••••
Fig. 17
Makro TZ diaphragm liquid end (TZHa)
1
(15 Nm)
Fig. 18
Makro TZ piston liquid end (TZKa)
1 Liquid end screws
2 turret flange screws
2
(25 Nm)
1 Liquid end flange screws
2 turret flange screws
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Maintenance
After approx.
5000 operating hours: Change gear oil.
Gear oil Mobilgear 634 VG 460. ProMinent part no. 1004542 (1 l oil canister).
Required oil quantity: 3.5 l
Draining gear oil
왘 Unscrew bleed screw (1)
왘 Place an oil trough under the oil drain plug (2)
왘 Unscrew the oil drain plug (2) from the power end housing
왘 Allow the gear oil to drain out of the power end (approx. 3.5 l oil)
왘 Replace the seal on the oil drain plug (2).
1
3
2
Fig. 19
Makro TZMa diaphragm metering pump
1 bleed screw
2 Oil drain plug
3 Oil inspection window
Replenishing gear oil:
왘 Start the pump
왘 Slowly pour gear oil into the bleed screw opening (1) until the oil inspection window (3)
is covered
왘 Run the pump for a further 1-2 min
왘 Screw in bleed screw (1).
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Repair
11
Repair
WARNING
• EX pump only: Always observe the “Important supplements for dosing pumps in EX
areas” section of the “General Operating Instruction for ProMinent® Motor-Driven
Metering Pumps and Hydraulic Accessories”!
• Protect yourself against hazardous feed chemicals.
• Always depressurise the suction and discharge lines before working on the pump!
• Always empty the liquid end and rinse before starting maintenance and repair work if
using dangerous or unknown media.
• Always wear suitable protective equipment to work on the liquid end when the pump has
been used with hazardous or unknown media.
• Isolate the supply before working on the motor and secure it against unauthorised
reconnection!
If an external fan, speed control or diaphragm rupture sensor are provided, isolate these
as well!
Check that no voltage is present!
11.1
Diaphragm liquid end (TZMb and TZMa)
왘 Rinse out the feed line, suction line - and the liquid end (activate flushing assembly or immerse
in a suitable medium and pump for a while (remember to check that the medium is suitable
for your system) or proceed as follows):
왘 Set the stroke length to 0 % while the pump is running.
왘 Stop the pump.
WARNING
• Ensure that the pump cannot be switched on again.
• If the liquid end has not been rinsed out using one of the above methods you should
take suitable precautions to protect yourself from the feed chemical (protective goggles,
clothing . . . ) and immerse the parts in contact with the feed chemical immediately after
dismantling into a trough containing a suitable rinse aid (rinse thoroughly in the case of
hazardous media).
9
8
1
7
2
3
4
6
Fig. 20
5
1
2
3
4
5
6
7
8
9
Liquid end
Diaphragm
Armour plate
Screw
Leakage hole
Push rod
Screw fastener
Lantern
Head washer
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Repair
1
2
3
4
5
Fig. 21
1
2
3
4
5
Safety piston
Spring
Bush
O-ring
Expandable position on
composite diaphragm
왘 Unscrew the hydraulic connections of the discharge and suction side.
왘 Slacken the locking screw and take the protective cover off the spacer.
왘 Screw the diaphragm rupture indicator out of the dosing head.
왘 Screw the bush (3) out of the dosing head.
왘 Remove the safety piston (1) with the spring (2) from the dosing head.
왘 Slacken the bolts (4) on the armoured disc.
왘 Remove the dosing head with the bolts from the spacer (8).
왘 Unscrew the diaphragm (2) from the connecting rod (6) and remove it.
왘 Clean the sealing surfaces.
왘 Smear a little thread locking gel on the threads of the diaphragm connecting rod screwed
connection.
왘 Screw the new diaphragm (2) onto the connecting rod (6) up to the stop – this must be done
successfully as otherwise the pump will not dose accurately afterwards.
왘 Fit the dosing head (1), the armoured disc (3) and the head disc (9) on the spacer (8).
왘 Fit the bolts.
왘 Push the safety piston (1) with the spring (2) into the channel of the dosing head.
왘 Screw the bush into the dosing head (O-ring (4)!) and tighten hand-tight.
왘 Screw the diaphragm rupture indicator into the dosing head until hand-tight.
NOTICE
Make sure that the safety piston (1) and its pin can move freely!
Otherwise the diaphragm rupture sensor can fail later on!
왘 Start the pump and tighten the bolts in opposite pairs at 100 % stroke
(tightening torque 30 Nm).
왘 Fit the protective cover on the spacer (8) and screw in the locking screw.
NOTE
Check the tightening torque of the bolts after 24 hours operation!
In addition, with PP dosing heads, re-check the tightening torques after 3 months!
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Repair
Repairing the diaphragm
rupture sensor
(TZMb only) The diaphragm rupture sensor must be checked after each diaphragm rupture and the separating
diaphragm replaced if necessary (e.g. if dosing medium has escaped), and if the dosing medium
is crystallising out or has entrained dirt and other particles.
Checking the diaphragm rupture sensor (30 V version):
1
왘 Unscrew the diaphragm rupture sensor from the dosing head whilst the diaphragm is being
changed
2
왘 Check that there is electrical continuity
3
왘 Press in the channel of the diaphragm rupture sensor with a blunt insulated rod
(2 – 3 mm diam. with no sharp edges)
4
왘 Check that the electrical continuity is lost
왘 Release the rod again
5
왘 Check that there is electrical continuity again
왘 If everything is in order, screw the diaphragm rupture sensor into the dosing head with a new
seal (1)
왘 If not, go to the next step.
Replacing the diaphragm rupture sensor (30 V version)
WARNING
• Isolate the diaphragm rupture sensor from the supply!
• If hazardous or unknown dosing media are being used, protect yourself from the dosing
medium!
• After a diaphragm rupture, dosing medium can be present in the diaphragm rupture
sensor and the delivery channel in the dosing head! (see Fig. 20)
Fig. 22
1
2
3
4
5
Seal
Top section
Separating diaphragm
Plate
Body
왘 Unscrew the diaphragm rupture sensor from the dosing head whilst the diaphragm is being
changed
왘 Mount the diaphragm rupture sensor on the top section (2)
왘 Lock the body (5) in position with an open-ended spanner
왘 Unscrew the diaphragm rupture sensor
왘 Clean the contaminated parts
왘 Fit the new separating diaphragm (3) in the top section (2) with the bright side (PTFE) first
왘 Fit the plate (4) into the top section (2) with the uneven side first
왘 Screw the body (5) into the top section and tighten securely
왘 Check the diaphragm rupture sensor as described in “Checking the diaphragm rupture sensor
(30 V version)” above.
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Repair
1
Checking the diaphragm rupture sensor (EX version)
왘 Unscrew the diaphragm rupture sensor from the dosing head whilst the diaphragm is being
changed
2
왘 Check that there is electrical continuity
3
3a
왘 Press in the channel of the diaphragm rupture sensor with a blunt insulated rod (2 – 3 mm
diam. with no sharp edges)
4
왘 Check that the electrical continuity is lost
5
왘 Release the rod again
6
왘 Check that there is electrical continuity again
왘 If everything is in order, screw the diaphragm rupture sensor into the dosing head with a new
seal (1)
왘 If not, go to the next step.
Replacing the diaphragm rupture sensor (EX version)
WARNING
• If hazardous or unknown dosing media are being used, protect yourself from the dosing
medium!
Fig. 23
1
2
3
3a
4
5
6
• After a diaphragm rupture, dosing medium can be present in the diaphragm rupture
sensor and the delivery channel in the dosing head! (see Fig. 20)!
Seal
Top section
Separating diaphragm
Spring seat
Disc
Body
Spring
왘 Unscrew the diaphragm rupture sensor from the dosing head whilst the diaphragm is being
changed
왘 Mount the diaphragm rupture sensor on the top section (2)
왘 Lock the body (5) in position with an open-ended spanner – not the nut locked with lacquer!
왘 Unscrew the diaphragm rupture sensor
왘 Clean the contaminated parts
왘 Fit the new separating diaphragm (3) in the top section (2) with the bright side (PTFE) first
왘 Fit the disc (4) in the top section (2)
왘 Insert the spring in the body (5)
왘 Bring the body (5) up to the top section (2)
왘 Check that the spring (6) is correctly seated in the spring seat (3a)
왘 Screw the body (5) into the top section and tighten securely
왘 Check the diaphragm rupture sensor as described in “Checking the diaphragm rupture sensor
(EX version)” above.
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Repair
11.2
Hydraulic diaphragm liquid end (TZHa)
왘 Set stroke adjustment knob to 0 %
왘 Unfasten union nuts and/or flange on valves and detach lines
왘 Empty liquid end and rinse is necessary
왘 Place an oil trough underneath the liquid end and hydraulic end
왘 Drain out the hydraulic oil from the hydraulic end via the acrylic glass stopper (3) (see Fig.)
왘 Lightly screw in the acrylic glass stopper (3)
왘 Unscrew the orange cover from the diaphragm rupture warning system (see Fig.)
왘 Untighten the 6 nuts (1) on the liquid end (oil trough?)
왘 Carefully remove the liquid end from the stud bolts
NOTICE
Contaminants must never be allowed to enter the hydraulic end.
왘 Remove the diaphragm (3) (oil trough?)
왘 Clean the sealing surfaces on the liquid end and the hydraulic end (using a suitable cleaning
agent if necessary)
왘 Place the new diaphragm (3) with the light grey coating facing outwards onto the hydraulic
end
왘 Tighten the orange cover for the diaphragm rupture warning system until the diaphragm is
loosely held in position
왘 push the liquid end over the stud bolts onto the hydraulic end (is the cut-out on the side of
the liquid end located on the side of the diaphragm rupture warning system?)
왘 Check that the diaphragm contact is resting easily in the diaphragm rupture warning system
housing
왘 Tighten the 6 nuts (1) on the liquid end to 30 Nm (torque wrench! )
왘 Screw the orange cover onto the diaphragm rupture warning system
ProMinent
®
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Repair
5
4
1
A Liquid end
B Hydraulic end
1
2
3
4
5
Nuts
Diaphragm
Acrylic glass plug
Breather hose
Vent valve
2
3
Fig. 24
A
B
Function_HMH_1_2
왘 Remove the hose (4) from the bleed valve (5) and unscrew the valve
왘 Carefully remove the O-ring and the three filter meshes below the bleed valve
왘 Push a highly flexible hose (e. g. electrical shrink tubing) deep into the revealed opening to act
as breather hose
왘 Push a very flexible hose (e.g. electronic shrinkable tubing) deep into the opening which is
now visible
왘 Slowly fill the hydraulic end via this opening with hydraulic oil up to the support surface of the
bleed valve (approx. 0.65 l hydraulic oil Mobiloil DTE 11, 1.0 l, order no. 555332)
왘 Thoroughly clean the outside of the bleed valve (5) with compressed air
왘 Fit o-ring and sieve
왘 Screw in the bleed valve (5)
왘 Attach the bleed hose (4)
왘 Unfasten the union nut on the PG threaded connector on the housing of the diaphragm
rupture warning system
왘 Unscrew the housing diaphragm rupture warning system
왘 Unscrew the diaphragm rupture sensor a few turns (see Fig. 24)
왘 Screw in the diaphragm rupture sensor until it switches
왘 Now unscrew the diaphragm rupture sensor until it closes (use continuity tester) then screw
on nut (do not mount housing yet)
왘 Reconnect liquid end on the suction and discharge sides (check seals)
왘 Switch on the pump
왘 Set desired stroke
왘 If feeding against pressure, hydraulic oil must start to flow slowly along the hose to the bleed
valve after a few minutes.
NOTICE
If hydraulic oil does not flow through the hose (4) to the bleed valve, stop the pump
immediately and contact customer service. The liquid end may otherwise be seriously
damaged.
왘 Operate pump against pressure
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Repair
왘 If the diaphragm rupture sensor opens at every stroke, unscrew it until it remains just open
and then screw on nut
왘 Screw the housing back on (is the O-ring seated correctly beneath?)
왘 Tighten the union nut on the PG threaded connector (must be sealed.)
Fig. 25
11.3
Diaphragm rupture sensor (*)
Piston liquid end (TZKa)
Disassembling liquid end 왘 Remove the protective cover (4) from the turret (see Fig. 25)
왘 Remove circlip (2) from the bolt on the coupling head and remove bolt (1)
왘 Place a sling around the liquid end and attach to a crane.
WARNING
• A helper should steady the liquid end by hand.
It could slip out of the sling if allowed to swing freely.
• Ensure that the pistons cannot fall out!
왘 (Where applicable: remove leakage or flushing hoses from the hose nozzles (5))
왘 Remove locking screws (3)
왘 Remove the liquid end and place on a firm, level base.
1
2
3
5
1
2
3
4
5
4
Fig. 26
Bolt
Safety collar
Locking screw
Protective cover
Hose nozzles for
leakage/flushing
connector
Servicing liquid end 왘 Unfasten the tensioning screw (3) with the face spanner and remove (see Fig. 26)
왘 Unfasten screws on liquid end flange (4) and remove liquid end flange
왘 Remove piston (1)
IMPORTANT
Make a note of the order in which you remove the parts.
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Repair
왘 Remove the guide sleeves (5) and the guide bands (6), the packing collars (8) and the flushing
collar (7)
왘 Clean the sealing area thoroughly
왘 Clean the piston (1), the guide sleeves (5) and the flushing collar (7)
왘 Dispose of the packing rings and the guide bands
왘 Insert the piston (1)
Reassemble the parts in reverse order:
왘 Replace packing collars
NOTICE
Never push in packing collars with pointed instrument.
This will deform packing collars or damage the piston.
왘 Push in the guide sleeve (5) evenly with a new guide band and packing collar
8
7
6
5
4
3
1
1
2
3
4
5
6
7
8
Fig. 27
Piston
Hose nozzle
Tensioning screw
Liquid end flange
Guide sleeves
Guide bands
Flushing collar
Packing collars
2
왘 Push in further packing collars with cut ends each offset by 180°
왘 Push flushing collar (7), one more packing ring and the guide sleeve (5) with a new guide band
one after the other into the sealing cavity
왘 Place the liquid end flange (4) onto the liquid end and screw tight (tightening torque 24 Nm)
NOTICE
• Tighten tensioning screw finger tight!
The packing collars and the piston might otherwise become damaged.
• After assembling the liquid end, proceed according to section “Installing stuffing box
packing”!
왘 Replace tensioning screw and tighten finger tight only.
Assembling liquid end 왘 Place a sling around the liquid end and attach to a crane.
WARNING
•
A helper should steady the liquid end by hand.
It could slip out of the sling if allowed to swing freely.
•
Ensure that the pistons cannot fall out!
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Repair
Positioning liquid end 왘 Place the liquid end onto the power end flange and screw in place (tightening torque 25 Nm)
왘 Grease the front end surfaces of the jointed head and the fork head
왘 Line up the holes of the coupling head and the fork head (see Fig. 22)
왘 Push bolt through the holes and insert safety collar into the bolt
왘 Clamp the protective cover above the turret bolt
왘 (Where applicable: attach leakage or flushing hoses to the hose nozzles)
Commissioning packing
collars Packing collars should not prevent feed chemical from leaking. Leakage is necessary to reduce
friction and to draw off the heat produced by friction.
The figure shows the feed chemical passing through the packing ring from the left (drips to the
right.). The right-hand arrow represents the tensioning screw pressure.
Packing collar
Feed
chemicalpressure
Tensioning screwpressure
Fig. 28
Piston
Commissioning
Allow pump to run for the first 10–15 min with a leakage of 50–200 drops/min.
Then:
1. Stop the pump
2. Remove protective cover
3. Carefully tighten tensioning screw
4. Clamp the protective cover over the turret bolt
5. Start the pump
6. Check the leakage
Repeat steps 1-6 until the minimum leakage is achieved (10 and 120 drops/min.).
(Depends on the feed chemical, the pressure of the chemical, the temperature and the piston
speed.)
NOTICE
Do not over-tighten the tensioning screw.
If it is too tight, the system might run dry which would cause damage to the piston and the
packing collars.
Result of over-tightened tensioning screw:
The feed chemical can no longer penetrate through the packing collars – the liquid lubrication is
suppressed. The piston is not lubricated. The packing collars will burn and the piston will be
damaged. Leakage will increase sharply.
Packing collar
Feed chemicalpressure
Tensioning screwpressure
Fig. 29
Piston
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Repair
11.4
Valve servicing
Servicing ball valves 왘 Screw valve cover (5) onto the suction side
왘 Take the parts carefully out of the valve body (2)
왘 Replace worn parts
왘 Clean remaining parts
왘 Check all parts
왘 (Where applicable: place the compression springs into the valve body (2))
왘 Insert the valve body (3) and the valve seat (4)
왘 Screw in the valve cover (5).
1
2
3
4
5
Fig. 30
1
2
3
4
5
Seal
Valve body
Valve ball
Valve seat
Valve cover
NOTICE
Note the flow direction for the discharge and suction connections when installing the valve.
Double ball valves - servicing Cleaning a discharge valve
IMPORTANT
Clean the suction and discharge valves one after another as they are not distinguishable
from one another.
Use only new parts which fit your valve (shape and chemical resistance)
Dismantling discharge valve:
왘 Unscrew the discharge valve from the liquid end and rinse. Clean and rinse all dismantled
parts
왘 Replace worn parts and all seals.
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Repair
1
2
3
4
5
(6)
7
8
Fig. 31:
Discarge valve (arrow = direction of flow)
1
2
3
4
5
6
7
8
Valve body
Valve seat
Ball
Valve housing
Seal
Spring (optional)
Insert disc
Seal (liquid end)
Reassembling discharge valve:
IMPORTANT
Check the alignment of the valve seat (2) when assembling. The valve seat (2) acts as the
ball seat on the smooth side and on the other it acts as the ball cage and spring guide.
The smooth side should point in the direction of flow in all valve types.
Slide the following one after another into the valve body (1):
왘 one seal (5) and one valve seat (2) (direction!)
왘 one seal (5) and one valve housing (4) (direction!)
왘 (where applicable: slide one spring (6) into the valve seat’s spring guide (2))
왘 one ball (3)
왘 one seal (5) and the second valve seat (2) (direction!)
왘 one seal (5) and the second valve housing (4) (direction!)
왘 (where applicable: slide the second spring (6) into the valve seat’s spring guide (2))
왘 the second ball
왘 one seal (5) and the third valve seat (direction!) and one further seal (5)
왘 place the insert disc (7) onto the packing with the bowed side up
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Repair
IMPORTANT
The distance between the edge of the ball body and the insert disc depends on the design.
왘 Lay the large seal (8) between the insert disc (7) and the liquid end
왘 Screw the valve up to the stop.
Cleaning a suction valve:
The suction valve is basically dismantled, cleaned and reassembled in precisely the same way as
the discharge valve.
However, note when assembling the valve seat (2) that it should face the opposite direction. (The
smooth side should point in the direction of flow for all valve seats (2).)
8
7
(6)
5
4
3
2
Fig. 32:
Suction valve (arrow = direction of flow)
1
ProMinent
®
BA_MA_TZ_006_10_06_GB.p65
1
2
3
4
5
6
7
8
Valve body
Valve seat
Valve ball
Valve housing
Seal
Spring (optional)
Insert disc
Seal (liquid end)
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Repair
Servicing plate valves
NOTICE
Do not scratch the finely finished seal surfaces on the valve plates (3) or the valve inserts (4)!
왘
왘
왘
왘
왘
왘
왘
왘
Screw the valve body bush (5) onto the suction side
Take the parts carefully out of the valve body (2)
Replace worn parts
Clean remaining parts
Check all parts
Place the compression springs (1) into the valve body (2)
Insert the valve plate (3)
Screw in the valve cover (4).
NOTICE
Note the flow direction for the discharge and suction connections when installing the valve.
1
2
3
4
5
Fig. 33
Compression spring
Valve body
Valve plate
Valve insert
Valve body bush
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2
3
4
5
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Troubleshooting
12
Troubleshooting
WARNING
• EX pump only: Always observe the “Important supplements for dosing pumps in
EX areas” section of the “General Operating Instruction for ProMinent® Motor-Driven
Metering Pumps and Hydraulic Accessories”!
• Metering pumps and their peripherals must be maintained and repaired by qualified or
authorised personnel.
• For all dosing pumps for dosing flammable media, the following applies: start up and
draining only under specialist supervision.
• Always depressurise the suction and discharge lines before working on the pump!
• Always empty and rinse the liquid end before maintenance or repair work if the pump
has been used with unknown or hazardous media.
• Always wear suitable protective equipment to work on the liquid end when the pump has
been used with hazardous or unknown media.
• Ensure that the pump cannot be switched on by unauthorized personnel before working
on the motor.
Always disconnect external fan, actuator, speed controller or diaphragm rupture sensor
where present.
Check that the power is disconnected.
The pump does not prime despite full stroke action and bleeding
Cause:
Valve dirty/worn
Remedy: Service valve (see “Repair” section)
Pump does not reach high pressure
Cause:
Valve dirty/worn
Remedy: Service valve (see “Repair” section)
Cause:
Motor connected incorrectly
Remedy: 1. Check voltage and frequency
2. Reconnect motor correctly
Cause:
Power supply failure
Remedy: Remedy cause
Cause:
Composite diaphragm ruptured without initiating alarm
Remedy: 1. Replace composite diaphragm without delay (see “Changing the diaphragm” in the
“Maintenance” section.)
2. TZMb only: change the separating diaphragm of the diaphragm rupture sensor if
necessary (see “Renewing the diaphragm rupture sensor separating diaphragm” in the
“Repair” section.)
Diaphragm rupture indicator gives alarm
Cause:
Composite diaphragm ruptured
Remedy: 1. Replace composite diaphragm without delay (see “Changing the diaphragm” in the
“Maintenance” section.)
2. TZMb only: change the separating diaphragm of the diaphragm rupture sensor if
necessary (see “Renewing the diaphragm rupture sensor separating diaphragm” in the
“Repair” section.)
TZHa only: No hydraulic oil is flowing through the hose on the vent valve
Cause:
---
Remedy: Shut the pump down immediately and inform customer service!
Drive motor very hot
Cause:
Discharge line severely constricted
Remedy: Remove restriction from discharge line
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Decommissioning and disposal
13
Decommissioning and disposal
Decommissioning
WARNING
• EX pump only: Always observe the “Important supplements for dosing pumps in
EX areas” section of the “General Operating Instruction for ProMinent® Motor-Driven
Metering Pumps and Hydraulic Accessories”!
• Metering pumps and their peripherals must be decommissioned by qualified or
authorised personnel.
• For all dosing pumps for dosing flammable media, the following applies: start up and
draining only under specialist supervision.
• When the pump is taken out of service, the pump housing and especially the liquid end
must be thoroughly cleansed of chemicals and dirt!
• Always depressurise the discharge and suction line first before working on the pump!
• When hazardous or unknown media are used, suitable protective equipment must be
worn when working on the liquid end.
• Isolate the supply before working on the motor!
• If an external fan, speed control or diaphragm rupture sensor are provided, isolate these
as well!
Check that no voltage is present!
• Always secure the supply against unauthorised reconnection during work on the pump!
Final decommissioning 왘 Disconnect pump from mains
왘 Rinse out the liquid end with a suitable rinse aid, rinse thoroughly if used with hazardous
materials
왘 Drain out gear oil
왘 TZHa: drain out hydraulic oil (2 drain plugs!)
Temporary decommissioning also:
왘 Attach caps to valves
왘 Place hose nozzle caps on hose nozzles
왘 Ideally place the pump on a pallet
왘 Cover the pump with a tarpaulin (allow ventilation from the back!).
Store pump in a dry, closed warehouse at
storage temperature
humidity
-10 °C to 50 °C
max. 95 % rel. humidity, non-condensing
Disposal
NOTICE
Observe all currently applicable local directives!
(particularly with regard to oils)
ProMinent
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Technical data
14
Technical data
WARNING
Only for modified version: Please observe the “Supplement for modified version” at the end
of the section!
It replaces and supplements the technical data!
Table of main pumps diaphragm liquid ends (TZMb)
Pump type
TZMbH
with 1500 rpm motor at 50 Hz
with 1800 rpm motor at 60 Hz
Capacity
at max.
back pressure
Max.
stroke
frequency
Capacity
at max.
back pressure
Stroke
count at
max. back
pressure
Suction
lift
Connection
suction/
discharge
side
Shipping
weight
PP, PC,
TT/SS
strokes/
min
psi
strokes/
min.
m WG
G-DN
kg
bar
l/h
ml/
stroke
l/h
gph
120260
12
260
60
72
174
309
81.8
86
5
1 1/2 - 25
46/54
120340
12
340
60
96
174
414
109.5
115
5
1 1/2 - 25
46/54
120430
12
430
60
120
174
518
137
144
5
1 1/2 - 25
46/54
120510
12
510
60
144
174
622
164.5
173
5
1 1/2 - 25
46/54
120650
12
640
60
180
174
–
–
–
5
1 1/2 - 25
46/54
070430
7
430
99
72
100
511
135
86
4
2 - 32
50/64
070570
7
570
99
96
100
683
180
115
4
2 - 32
50/64
070720
7
720
99
120
100
855
226
144
4
2 - 32
50/64
070860
7
860
99
144
100
1028
272
173
4
2 - 32
50/64
071070
7
1070
99
180
100
–
–
–
4
2 - 32
50/64
040840
4
840
194
72
58
1001
264
86
3
2 1/4 - 40
56/80
041100
4
1100
194
96
58
1339
354
115
3
2 1/4 - 40
56/80
041400
4
1400
194
120
58
1676
443
144
3
2 1/4 - 40
56/80
041670
4
1670
194
144
58
2014
532
173
3
2 1/4 - 40
56/80
042100
4
2100
194
180
58
–
–
–
3
2 1/4 - 40
56/80
Material version PPT/PCT/TTT 10 bar max.
The permissible priming pressure on the suction side is approx. 50 % of the max. permissible back pressure.
With dual head pumps, the maximum permissible back pressure is reduced from 7 to 5.5 bar and from 4 to 3 bar
respectively (from 101.5 psi to 80 psi and from 58 psi to 43.5 psi respectively).
All figures apply for water at 20 °C.
The suction lift applies for filled suction line and liquid end - with correct installation.
The priming lift of 2 m applies for clean and wetted valves and free discharge
(the values reduce with valve springs!).
Makro TZ (TZMb) motor data table
Identity Code
special feature
S
Supply
3 ph, IP 55
L1
3 ph, II2GEEXeIIT3
L2
3 ph, II2GEEXdIICT4
Remarks
220-240 V/380-420 V
50 Hz
0.75 kW
250-280 V/440-480 V
60 Hz
0.75 kW
220-240 V/380-420 V
50 Hz
0.75 kW
220-240 V/380-420 V
50 Hz
0.75 kW
P1 3 ph, II2GEEXeIIT3
250-280 V/440-480 V
60 Hz
0.75 kW
with PTC thermistor, speed control range 1:5
P2 3 ph, II2GEEXdIICT4
250-280 V/440-480 V
60 Hz
0.75 kW
with PTC thermistor, speed control range 1:5
R
3 ph, IP 55
230 V/400 V
50/60 Hz
1.5 kW
with PTC thermistor, speed control range 1:20
with external fan 1ph 230 V; 50/60 Hz
V0
3 ph, IP 55
400 V ±10 %
50/60 Hz
1.5 kW
variable-speed motor with integrated
frequency converter
V2
3 ph, II2GEExdIICT4
400 V ±10 %
50/60 Hz
1.5 kW
Ex-variable-speed motor with integrated
frequency converter
Please request motor data sheets for more information.
Special motors and motor flanges are possible on request.
ProMinent
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Technical data
Table of main pumps diaphragm liquid ends (TZMa)
Pump type
TZMa
with 1500 rpm motor at 50 Hz
with 1800 rpm motor at 60 Hz
Capacity
at max.
back pressure
Max.
stroke
frequency
Capacity
at max.
back pressure
Stroke
Suction
count at lift
max. back
pressure
Connection
suction/
discharge
side
Shipping
weight
strokes/
min.
psi
strokes/
min.
G-DN
kg
bar
l/h
ml/
stroke
l/h/gph
m WG
120190
12
190
44
72
174
228/ 60
86
5
1 1/4 - 20
53
120254
12
254
44
96
174
304/ 80
115
5
1 1/4 - 20
53
120317
12
317
44
120
174
381/100
144
5
1 1/4 - 20
53
120381
12
381
44
144
174
457/120
173
5
1 1/4 - 20
53
060397
6
397
91.8
72
87
476/125
86
4
1 1/2 - 25
48
060529
6
529
91.8
96
87
634/167
115
4
1 1/2 - 25
48
060661
6
661
91.8
120
87
793/209
144
4
1 1/2 - 25
48
060793
6
793
91.8
144
87
952/251
173
4
1 1/2 - 25
48
030750
3
750
173.6
72
44
900/237
86
2.5
2 1/4 - 40
62
031000
3
1000
173.6
96
44
1200/317
115
2.5
2 1/4 - 40
62
031250
3
1250
173.6
120
44
1500/396
144
2.5
2 1/4 - 40
62
031500
3
1500
173.6
144
44
1800/475
173
2.5
2 1/4 - 40
62
031875
3
1875
173.6
180
44
– / –
–
2.5
2 1/4 - 40
62
031050
3
1050
240.0
73
44
1250/330
87
3
2 1/4 - 40
62
031395
3
1395
240.0
97
44
1685/445
117
3
2 1/4 - 40
62
031740
3
1740
240.0
121
44
2100/555
146
3
2 1/4 - 40
62
032100
3
2100
240.0
146
44
2490/658
173
3
2 1/4 - 40
62
032500
3
2500
240.0
180
44
– / –
–
3
2 1/4 - 40
87
Material version PPE/PCA/TTT 10 bar max.
The permissible priming pressure on the suction side is approx. 50 % of the max. permissible back pressure.
All figures apply for water at 20 °C.
The suction lift applies for filled suction line and liquid end - with correct installation.
The priming lift of 2 m applies for clean and wetted valves and free discharge
(the values reduce with valve springs!).
Makro TZ (TZMa) motor data table
Identity Code
special feature
Supply
Remarks
S
3 ph, IP 55
220-240 V/380-420 V
50 Hz
0.75 kW
250-280 V/440-480 V
60 Hz
0.75 kW
L1
3 ph, II2GEEXeIIT3
220-240 V/380-420 V
50 Hz
0.75 kW
L2
3 ph, II2GEEXdIICT4
220-240 V/380-420 V
50 Hz
0.75 kW
P1
3 ph, II2GEEXeIIT3
250-280 V/440-480 V
60 Hz
0.75 kW
with PTC thermistor, speed control range 1:5
P2
3 ph, II2GEEXdIICT4
250-280 V/440-480 V
60 Hz
0.75 kW
with PTC thermistor, speed control range 1:5
R
3 ph, IP 55
230 V/400 V
50/60 Hz
1.5 kW
with PTC thermistor, speed control range 1:20
with external fan 1ph 230 V; 50/60 Hz
V0
3 ph, IP 55
400 V ±10 %
50/60 Hz
1.5 kW
variable-speed motor with integrated
frequency converter
V2
3 ph, II2GEExdIICT4
400 V ±10 %
50/60 Hz
1.5 kW
Ex-variable-speed motor with integrated
frequency converter
Please request motor data sheets for more information.
Special motors and motor flanges are possible on request.
ProMinent
®
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Technical data
Table of main pumps hydraulic diaphragm liquid ends (TZHa)
with 1500 rpm motor at 50 Hz
with 1800 rpm motor at 60 Hz
Capacity
at max.
back pressure
Max.
stroke
frequency
Capacity
at max.
back pressure
Max.
Suction
stroke
lift
frequency
Connection Shipping Hydraulic
suction/
weight
discharge
side
strokes/
min.
psi
strokes/
min.
m WG
G-DN
Pump type
TZHa
bar
l/h
ml/
stroke
l/h/gph
kg*
Ø mm
160300
16
300
69.4
72
232
424/112
86
3
1 1/2-25
80
70
160400
16
400
69.4
96
232
480/126
115
3
1 1/2-25
80
70
160500
16
500
69.4
120
232
600/158
144
3
1 1/2-25
80
70
160600
16
600
69.4
144
232
720/190
173
3
1 1/2-25
80
70
160750
16
750
69.4
180
232
– / –
–
3
1 1/2-25
80
70
100502
10
502
116.2
72
145
602/159
86
3
2 1/4-40
81
90
100669
10
669
116.2
96
145
802/211
115
3
2 1/4-40
81
90
100836
10
836
116.2
120
145
1003/264
144
3
2 1/4-40
81
90
101004
10
1004
116.2
144
145
1204/318
173
3
2 1/4-40
81
90
101204
10
1204
116.2
180
145
– / –
–
3
2 1/4-40
81
Special versions on request
Material version PPE/PCA/TTT 10 bar max.
* stainless steel version 95 kg
The permissible priming pressure on the suction side is approx. 50 % of the max. permissible back pressure.
All figures apply for water at 20 °C.
The suction lift applies for filled suction line and liquid end - with correct installation.
The priming lift of 2 m applies for clean and wetted valves and free discharge (the values reduce with valve springs!).
Makro TZ (TZHa) motor data table
Supply
Identity Code
special feature
S
3 ph, IP 55
90
Remarks
220-240 V/380-420 V
50 Hz
1.5 kW
250-280 V/440-480 V
60 Hz
1.5 kW
L1
3 ph, II2GEEXeIIT3
220-240 V/380-420 V
50 Hz
1.5 kW
L2
3 ph, II2GEEXdIICT4
220-240 V/380-420 V
50 Hz
1.5 kW
with PTC thermistor, speed control range 1:5
P1 3 ph, II2GEEXeIIT3
250-280 V/440-480 V
60 Hz
1.5 kW
P2 3 ph, II2GEEXdIICT4
250-280 V/440-480 V
60 Hz
1.5 kW
with PTC thermistor, speed control range 1:5
R
3 ph, IP 55
230 V/400 V
50/60 Hz
2.2 kW
with PTC thermistor, speed control range 1:20
with external fan 1ph 230 V; 50/60 Hz
V0
3 ph, IP 55
400 V ±10 %
50/60 Hz
2.2 kW
variable-speed motor with integrated
frequency converter
V2
3 ph, II2GEExdIICT4
400 V ±10 %
50/60 Hz
2.2 kW
Ex-variable-speed motor with integrated
frequency converter
Please request motor data sheets for more information.
Table of main pumps piston liquid ends (TZKa)
with 1500 rpm motor at 50 Hz
with 1800 rpm motor at 60 Hz
Capacity
at max.
back pressure
l/h
ml/
stroke
Max.
stroke
frequency
Capacity
at max.
back pressure
strokes/
min.
psi
Max.
Suction Connection
stroke
lift
suction/
frequency
discharge
side
strokes/ m WG G-DN
min.
Pump type
TZKa
bar
l/h/gph
320009
320
8.7
2
72
4627
10/
2.6
86
4
320012
320
11.6
2
96
4627
14/
3.7 115
4
320014
320
14.5
2
120
4627
17/
4.5 144
320017
320
17.4
2
144
4627
21/
5.5 173
320018
320
17.7
4.1
72
4627
21/
5.5
320024
320
23.6
4.1
96
4627
28/
320030
320
29.5
4.1
120
4627
35/
9.2 144
313035
313
35.4
4.1
144
4526
42/ 11
kg*
Ø mm
Rp 1/4**- 8
50
12
Rp 1/4**- 8
50
12
4
Rp 1/4**- 8
50
12
4
Rp 1/4**- 8
50
12
86
4
Rp 1/4**- 8
50
17
7.4 115
4
Rp 1/4**- 8
54
17
4
Rp 1/4**- 8
54
17
4
Rp 1/4**- 8
54
17
173
ProMinent
®
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Shipping Hydraulic
weight
Page 47
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Technical data
with 1500 rpm motor at 50 Hz
with 1800 rpm motor at 60 Hz
Capacity
at max.
back pressure
Max.
stroke
frequency
Capacity
at max.
back pressure
strokes/
min.
psi
l/h
ml/
stroke
l/h/gph
Max.
Suction Connection
stroke
lift
suction/
frequency
discharge
side
strokes/ m WG G-DN
min.
Pump type
TZKa
bar
192033
192
32.9
7.6
72
2776
39/ 10
86
4
192044
192
43.9
7.6
96
2776
59/ 14
115
4
192055
192
54.8
7.6
120
2776
66/ 17
144
168066
168
65.8
7.6
144
2437
79/ 20
173
113057
113
57.5
13.3
72
1634
69/ 18
86
Shipping Hydraulic
weight
kg*
Ø mm
Rp 3/8**- 10
55
23
Rp 3/8**- 10
55
23
4
Rp 3/8**- 10
55
23
4
Rp 3/8**- 10
55
23
4
Rp 3/8**- 10
56
30
113077
113
76.6
13.3
96
1634
92/ 24
115
4
Rp 3/8**- 10
56
30
113096
113
95.8
13.3
120
1634
115/ 30
144
4
Rp 3/8**- 10
56
30
096115
96
114.9
13.3
144
1392
138/ 36
173
4
Rp 3/8**- 10
56
30
063104
63
104.3
24.2
72
911
125/ 33
86
4
1 1/4- 20
58
40
063139
63
139
24.2
96
911
167/ 44
115
4
1 1/4- 20
58
40
063174
63
173.8
24.2
120
914
209/ 55
144
4
1 1/4- 20
58
40
052208
52
208.5
24.2
144
754
250/ 66
173
4
1 1/4- 20
58
40
040163
40
162.9
37.7
72
578
195/ 51
86
4
1 1/4- 20
58
50
040217
40
217.2
37.7
96
578
261/ 68
115
4
1 1/4- 20
58
50
040271
40
271.5
37.7
120
580
326/ 86
144
4
1 1/4- 20
58
50
033326
33
325.8
37.7
144
479
391/103
173
4
1 1/4- 20
58
50
028237
28
237
54.9
72
405
284/ 75
86
4
1 1/2- 25
62
60
028316
28
315.9
54.9
96
405
379/100
115
4
1 1/2- 25
62
60
027395
27
394.9
54.9
120
392
474/125
144
4
1 1/2- 25
62
60
022474
22
473.9
54.9
144
319
569/150
173
4
1 1/2- 25
62
60
020322
20
322.5
74.7
72
289
387/102
86
4
1 1/2- 25
62
70
020430
20
430
74.7
96
289
516/136
115
4
1 1/2- 25
62
70
020538
20
537.6
74.7
120
290
645/170
144
4
1 1/2- 25
62
70
016645
16
645.1
74.7
144
232
774/204
173
4
1 1/2- 25
62
70
014475
14
475.1
72
202
571/150
86
4
2 1/4- 40
68
85
110
014634
14
634.1
110
96
202
761/201
115
4
2 1/4- 40
68
85
013793
13
792.6
110
120
189
951/251
144
4
2 1/4- 40
68
85
011951
11 951.1 110
144
160 1141/301 173
4
2 1/4- 40
68
85
** The Rp 1/4 and Rp 3/8 suction and discharge side connections have female threaded connections and are constructed as
double ball valves.
The permissible priming pressure on the suction side is approx. 50 % of the max. permissible back pressure.
ll figures apply for water at 20 °C.
The suction lift applies for filled suction line and liquid end - with correct installation.
The priming lift of 2 m applies for clean and wetted valves and free discharge(the values reduce with valve springs!).
Makro TZ (TZKa) motor data table
Supply
Identity Code
special feature
S
3 ph, IP 55
L1
L2
P1
P2
R
3 ph, II2GEEXeIIT3
3 ph, II2GEEXdIICT4
3 ph, II2GEEXeIIT3
3 ph, II2GEEXdIICT4
3 ph, IP 55
220-240 V/380-420 V
250-280 V/440-480 V
220-240 V/380-420 V
220-240 V/380-420 V
250-280 V/440-480 V
250-280 V/440-480 V
230 V/400 V
50 Hz
60 Hz
50 Hz
50 Hz
60 Hz
60 Hz
50/60 Hz
1.5 kW
1.5 kW
1.5 kW
1.5 kW
1.5 kW
1.5 kW
2.2 kW
V0
3 ph, IP 55
400 V ±10 %
50/60 Hz
2.2 kW
V2
3 ph, II2GEExdIICT4
400 V ±10 %
50/60 Hz
2.2 kW
Remarks
with PTC thermistor, speed control range 1:5
with PTC thermistor, speed control range 1:5
with PTC thermistor, speed control range 1:20
with external fan 1ph 230 V; 50/60 Hz
variable-speed motor with integrated
frequency converter
Ex-variable-speed motor with integrated
frequency converter
Please request motor data sheets for more information.
ProMinent
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Technical data
Accuracies
- The reproducibility for the TZKa is better than ± 0.5 % in the stroke length range from 10 - 100 %
and better than ± 1 % for the TZHA (TZMa: ± 1 % at 30 % - 100 %) (with measurements
under constant conditions with water at 20 °C – with correct installation, p > 1 bar)
- The dosing accuracy is approx ± 1 % at maximum stroke length and maximum back pressure.
Viscosity
The liquid ends are generally suitable for use up to a maximum viscosity of:
200 mPa s with valves without springs
500 mPa s with valves with valve springs
1000 mPa s with suitably designed installation
> 1000 mPa s with suitably designed installation and discussions with ProMinent
Diaphragm liquid ends - materials in contact with media (TZMb)
DN 25 ball valves
DN 32/DN 40 plate valves**
Dosing head
Suction/
discharge
connection
Seals
Valve balls
Valve seats
Seals
Valve plates/
valve spring
Valve
seats
PPT
Polypropylene
PVDF
PTFE
Borosilicate
glass
PTFE
PTFE
Ceramic/
Hast. C + CTFE**
PTFE
PCT
PVC
PVDF
PTFE
Borosilicate
glass
PTFE
PTFE
Ceramic/
Hast. C + CTFE**
PTFE
TTT
PTFE
with carbon
PTFE
with carbon
PTFE
Ceramic
PTFE
PTFE
Ceramic/
Hast. C + CTFE**
PTFE
SST
Stainless steel
W.Nr. 1.4404
Stainless steel
W.Nr. 1.4581
PTFE
Stainless steel
W.Nr. 1.4401
PTFE
PTFE
Stainless steel
1.4404/ Hast. C
PTFE
HCT
Hastelloy C4
Hastelloy C4
PTFE
Ceramic
PTFE
PTFE
Hast. C
PTFE
DEVELOPAN® pump diaphragm with PTFE coating.
** The valve spring is coated with CTFE (similar to PTFE)
Special versions on request.
Diaphragm liquid ends - materials in contact with media (TZMa and TZHa)
DN 20/DN 25 ball valves
DN 40 plate valves**
Version
Dosing head
Suction/
discharge
connection
Seals
Valve balls
Valve seats
Seals
Valve plates
Valve seats
PPE
Polypropylene
Polypropylene
EPDM
Borosilicate glass
EPDM
EPDM
Hast. C
PTFE
PCA
PVC
PVC
FPM
Borosilicate glass
FPM
FPM
Hast. C
PTFE
TTT
PTFE with carbon
PTFE with carbon
PTFE
Keramik
PTFE
PTFE
Hast. C
PTFE
SST
Stainless steel
W.Nr. 1.4404
Stainless steel
W.Nr. 1.4581
PTFE
Stainless steel
W.Nr. 1.4401
PTFE
PTFE
Hast. C
PTFE
DEVELOPAN® pump diaphragm with PTFE coating.
** The DN 40 valves of the …1500 and 2100 liquid ends are plate valves.
Valve plate and spring are made from Hastelloy C (spring pressure approx. 0.1 bar)
Special versions on request.
FPM = Fluorine Rubber
Piston liquid ends - materials in contact with media (TZKa)
Piston diam.
mm
Dosing head
Suction/discharge
connection
Ball seat/
seals
Closing components
Piston
Stainless steel/Ceramic
... 12 S bis 30 S
Stainless steel 1.4404
1.4571/1.4404
SS/PTFE
Oxidkeramik
... 40 S bis 70 S
Stainless steel 1.4404
1.4581
PTFE/PTFE
Stainless steel 1.4401
Stainless steel/Ceramic
... 85 S
Stainless steel 1.4404
1.4581
PTFE/PTFE
Hastelloy C
(Valve plate)
Stainless steel/Ceramic
ProMinent
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Technical data
Electrical data
Stroke sensor (option) intrinsically safe 5-25 V DC, in accordance with Namur and DIN 19234, volt-free arrangement.
Nominal voltage: 8 V DC (Ri ~ 1 kΩ)
Current consumption:
active surface clear
> 3 mA
active surface covered < 1 mA
on).
e is required
Nominal contact spacing: 1.5 mm
The evaluation / supply device must be able to evaluate the changes in current in order to
indicate a diaphragm rupture.
ns of the sensor
Cable assignment:
arrangement.
blue
-
brown
+
Diaphragm rupture sensor
(TZMb only) Standard: 30 V DC/ 1A, volt-free contact (closed in normal condition).
For safety reasons, the application of a separated extra-low voltage is required
(SELV in accordance with EN 60335-1).
Cable assignment: any
es in current in order to
Intrinsically safe option: observe the enclosed operating instructions of the sensor (EX pump only)!
5 – 25 V DC, in accordance with Namur and DIN 19234, volt-free arrangement.
Nominal voltage: 8 V DC (Ri ~ 1 kΩ)
Current consumption:
active surface clear
> 3 mA
active surface covered < 1 mA
Nominal contact spacing: 1,5 mm
lly!
The evaluation / supply device must be able to evaluate the changes in current in order to
indicate a diaphragm rupture.
r the diaphragm rupture
hed off after a diaphragm
Cable assignment:
Option
blue
-
brown
+
Diaphragm rupture sensor Contact rating:
(TZHa only) Contact type:
Protection class:
0.1 A, 250 V AC/DC
normally closed (microswitch)
IP67
Cable assignment:
blue
-
brown
+
Overpressure sensor
(TZHa only) Contact rating:
Switching current:
Switching voltage:
Contact type:
Protection class:
10 W / 12 VA
0.5 A
48 V
normally closed (reed contact)
IP67
Cable assignment:
blue
-
brown
+
NOTICE
For safety reasons, only apply separated extra-low voltage to the diaphragm rupture sensor,
the overpressure sensor and the stroke sensor (SELV in accordance with EN 60335-1)!
ProMinent
®
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Technical data
Environmental conditions
Storage temperature
-10 °C to 50 °C
Ambient temperature
-10 °C to 45 °C
Humidity:
95 % rel. humidity, non-condensing
Maximum feed chemical temperatures for liquid ends:
Diaphragm liquid ends
(TZMb, TZMa and TZHa)
Material
Piston liquid ends
(TZKa)
long term at
max back pressure.
short term at
max. 2 bar (15 min)
PC
45 °C
60 °C
PP
60 °C
100 °C
PTFE
90 °C
120 °C
Stainless steel
90 °C
120 °C
Material
long term at max. back pressure
Stainless steel
150 °C
Transmission oil
Gear oil Mobilgear 634 VG 460. Order no. 1004542 (1 l oil canister).
Required oil quantity: 3.5 l
Hydraulic oil
Hydraulic oil Mobiloil DTE 11. Order no. 555332. (1 l oil canister)
Required oil quantity:
TZHa
Diaphragm replacement
Oil change kit
approx. 0.65 l
approx. 2.6 l
Compatibility
The hydraulic accessories for the Makro TZ metering pump are compatible with those for the
piston pumps Sigma and Makro/ 5.
Spare parts
Type TZMb Spare parts kits Makro TZ (TZMb)
The spare parts kit generally contains all the liquid end parts subject to wear
1 pump diaphragm
1 suction valve set
1 discharge valve set
2 valve balls (DN 40 with plate and spring
1 set of seals (O-rings and flat seal, valve seats, valve seat bushes
Order No.
Identcode: 120260, 120340, 120430, 120510, 120650
Liquid end FM 650 - DN 25
PP
1025166
P
1025164
T
1025172
S
1022896
S (without valve set)
1022895
Identcode: 070430, 070570, 070720, 070860, 071070
Liquid end FM 1070 - DN 32 PP
1025168
P
1025167
T
1025173
S
1022917
S (without valve set)
1022916
ProMinent
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Technical data
Identcode: 040840, 041100, 041400, 041670, 042100
Liquid end FM 2100 - DN 40 PP
Fördereinheit
1025170
P
1025169
T
1025174
S
1022930
S (without valve set)
1022929
PTFE composite pump diaphragm for TZMb
ProMinent® DEVELOPAN® pump diaphragm made from EPDM with a woven inlay, generous integrally vulcanised
steel core and PTFE Teflon coating on the surface in contact with the medium.
Description for pump type
Order No.
Identcode: 120260, 120340, 120430, 120510, 120650
Makro TZ FM 650
1022887
Identcode: 070430, 070570, 070720, 070860, 071070
Makro TZ FM 1070
1022900
Identcode: 040840, 041100, 041400, 041670, 042100
Makro TZ FM 1500/FM 2100
1022921
Type TZMa Spare parts kits Makro TZ (TZMa)
The spare parts kit generally contains all the liquid end parts subject to wear
1 pump diaphragm
1 suction valve set
1 discharge valve set
2 valve balls (DN 40 with plate and Hast. C spring)
1 set of seals (O-rings, valve seats, valve seat bushes)
Order No.
Identcode: 120190, 120254, 120317, 120381
Liquid end FM 260 - DN 20 PP
910452
P
910455
T
910458
S
910475
S (without valve set)
910461
Identcode: 060397, 060529, 060661, 060793
Liquid end FM 530 - DN 25 PP
910453
P
910456
T
910459
S
910476
S (without valve set)
910462
Identcode: 030750, 031000, 031250, 031500, 031875,
031050, 031395, 031740, 032100, 032500
Liquid end FM 1500/2100 - PP
1001573
Förderei
P
1001574
T
1001575
S
1001577
S (without valve set)
1001576
DN 40
PTFE pump diaphragm
ProMinent® DEVELOPAN® pump diaphragm made from EPDM with a woven inlay, generous integrally vulcanised
steel core and PTFE Teflon coating on the surface in contact with the medium.
Description for pump type
Order No.
Identcode:
100190, 120190, 100254, 100317, 120317,
100381, 120381
Makro TZ FM 260
811471
Identcode:
060397, 060529, 060661, 060793
Makro TZ FM 530
811472
Identcode:
030750, 031000, 031250, 031500, 031050,
031395, 031740, 032100, 032500
Makro TZ FM 1500/FM 2100
811473
ProMinent
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Technical data
Type TZHa Spare parts kits Makro TZ (TZHa)
The spare parts kit generally contains all the liquid end parts subject to wear
1 pump diaphragm
1 suction valve set
1 discharge valve set
2 valve balls (DN 40 with plate and Hast. C spring)
1 set of seals (O-rings, valve seat, valve seat bushes)
Order No.
Identcode: 160300, 160400, 160500, 160600, 160750
Liquid end FMH 70 - 20 PPT
911903
PCT
911901
TTT
911905
SST
911907
SST (without valve set)
911908
Identcode: 100502, 100669, 100836, 10100, 101204
Liquid end FMH 90 - 20 PPT
911904
PCT
911902
TTT
911906
SST
911909
SST (without valve set)
911910
Makro TZ 20 (TZHa) pump diaphragm for
FMH 70 - 20; 90 - 20
1 pump diaphragm
(patented composite diaphragm, vacuum-packed)
1007298
Type TZKa Spare parts kits Makro TZ (TZKa)
Spare parts kit contents:
Valve balls
Valve plate with spring
Ball seat discs
PTFE/graphite piston packing rings
Piston guide rings
Flat seals/O-rings
Order No.
Spare parts kit Makro/ TZ FK 12/20 S DN 8
1019106
Spare parts kit Makro/ TZ FK 17/20 S DN 8
1019107
Spare parts kit Makro/ TZ FK 23/20 S DN 10
1019108
Spare parts kit Makro/ TZ FK 30/20 S DN 10
1019109
Spare parts kit Makro/ TZ FK 40/20 S DN 20
1019110
Spare parts kit Makro/ TZ FK 50/20 S DN 20
1019111
Spare parts kit Makro/ TZ FK 60/20 S DN 25
1019112
Spare parts kit Makro/ TZ FK 70/20 S DN 25
1019113
Spare parts kit Makro/ TZ FK 85/20 S DN 40
1019124
ProMinent
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Technical data
Accessories
Type TZMa
TZMb
TZKa
• stroke length actuator/control motor
(on request)
• actuator with positioning motor for automatic stroke length adjustment
(on request)
• variable-speed motor with integrated frequency converter
(on request)
• speed control systems
(on request)
• universal dosing control system Dos control
(on request)
Mounting frames for Makro TZ TZMaA and TZMaB, TZMbA and TZMbB, TZKaA and TZKaB
A mounting frame must be provided for
combinations of main and add-on pumps:
Weight kg
Type TZHa
Order No.
Frame for one main pump and one add-on pump
8.7
804535
Frame for one main pump and two add-on pumps
12.0
804536
Frame for one main pump and three add-on pumps
14.7
804537
Mounting frames for Makro TZ TZHaA and TZHaB
A mounting frame must be provided for
combinations of main and add-on pumps:
Weight kg
Order No.
Frame for one main pump and one add-on pump
8.7
Frame for one main pump and two add-on pumps
12.0
804538
804539
Frame for one main pump and three add-on pumps
14.7
804540
ProMinent
®
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Technical data
Supplement for modified version:
(Identity code item “Version”: “M-modified”)
[Affix sticker with modified data here!]
ProMinent
®
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Appendix
Technical specification Makro TZ (TZMbH)
Main power end
551
436
181
645/705#
C
115
376
B
A
160
F
200
220
Ø9
225
5
245
D
E
(93)
61_01_101_00_59_74_1x01
Dimension # with handwheel
Dimensions Makro TZ TZMb (in mm)
Type 120260, 120340,
120430, 120510,
120650
S
120260, 120340,
120430, 120510,
120650
PP, P, T
070430, 070570,
070720, 070860,
071070
S
070430, 070570,
070720, 070860,
071070
PP, P, T
040840, 041100,
041400, 041670,
42100
S
040840, 041100,
041400, 041670,
42100
PP, P, T
396
A
290
290
308
308
396
B
261
261
295
295
347
347
C
DN25*
G 1 1/2 A
DN25*
G 1 1/2 A
DN32*
G2A
DN32*
G2A
DN40*
G 2 1/4 A
DN40*
G 2 1/4 A
D
435
435
442
442
447
447
E
423
431
438
446
448
458
F
215
215
222
222
227
227
* External thread
ProMinent
®
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Appendix
Technical specification Makro TZ (TZMbH and TZMbD)
Main power end with add-on power end
Double head version
F
220
60
200
G
436
H
549
250
115
61_01_101_00_59_74_2x01
Dimensions Makro TZ TZMbH and TZMbD
Type 120260, 120340,
120430, 120510,
120650
S
120260, 120340,
120430, 120510,
120650
PP, P, T
070430, 070570,
070720, 070860,
071070
S
070430, 070570,
070720, 070860,
071070
PP, P, T
040840, 041100,
041400, 041670,
42100
S
040840, 041100,
041400, 041670,
42100
PP, P, T
F
215
215
222
222
227
227
G
631
631
645
645
655
655
H
707
723
736
752
756
776
ProMinent
®
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Appendix
Technical specification Makro TZ (TZMaH)
Main power end
551
436
181
115
C
376
B
A
160
ø9
5
225
( 43 )
220
F
200
245
D
E
61_01_101_00_17_74
Dimensions Makro TZ TZMa (in mm)
Type120190, 120254, 120190, 120254, 060397, 060529, 060397, 060529, 030750, 031000, 030750, 031000, 031050, 031395, 031050, 031395,
120317, 120381 120317, 120381 060661, 060793 060661, 060793 031250, 031500, 031250, 031500, 031740, 032100, 031740, 032100,
031875
031875
032500
032500
S
PP, P, T
S
PP, P, T
S
PP, P, T
S
PP, P, T
A
269
269
269
269
292
292
381
B
218
218
218
218
264
264
353
381
353
C
DN20*
G 1 1/4 A
DN20*
G 1 1/4 A
DN20*
G 1 1/4 A
DN20*
G 1 1/4 A
DN25*
G 1 1/2 A
DN25*
G 1 1/2 A
DN40*
G 2 1/4 A
DN40*
G 2 1/4 A
D
424
424
424
424
428
428
446
446
E
505
515
505
515
513
523
542
552
F
204
204
204
204
208
208
226
226
* External thread
ProMinent
®
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Appendix
Technical specification Makro TZ (TZMaA, TZMaB und TZMaD)
Main power end with add-on power end
Double head version
645 /705**
200
436
F
220
549
G
250
115
H
** Measurement with handwheel
Dimensions Makro TZ TZMaH and TZMaD (in mm)
Type
HM ..-130
S
HM ..-130
PP, P, T
HM ..-260
S
HM ..-260
PP, P, T
HM ..-530
S
HM ..530
PP, P, T
HM ..-1500/2100
S
HM ..-1500/2100
PP, P, T
F
204
204
204
204
208
208
226
226
G
608
608
608
608
618
618
653
653
H
682
704
682
704
698
719
753
777
ProMinent
®
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Appendix
Technical specification Makro TZ (TZHaH)
Main power end
592
477
191
115
C
376
A
B
160
Ø9
F
200
( 58 )
220
225
5
245
D
E
61_01_101_00_18_74
Dimensions Makro TZ TZHaH (in mm)
Type
HMH. ..-70/20
S
HMH. ..-70/20
PP, P, T
HMH. ..-90/20
S
HMH. ..-90/20
PP, P, T
339
A
319
319
339
B
318
318
358
358
C
DN25*
G 1 1/2 A
DN25*
G 1 1/2 A
DN40*
G 2 1/4 A
DN40*
G 2 1/4 A
D
471
471
481
481
E
572
583
597
606
F
251
251
261
261
* External thread
ProMinent
®
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Appendix
Technical specification Makro TZ (TZHaA, TZHaB und TZHaD)
Main power end with add-on power end
Double head version
645 /705**
200
F
220
477
G
590
H
302
115
** Measurement with handwheel
Dimensions Makro TZ TZHaH and TZHaD (in mm)
Type
HMH. ..-70/20
S
HMH. ..-70/20
PP, P, T
HMH. ..-90/20
S
F
251
251
261
261
G
701
701
723
723
H
785
807
836
854
ProMinent
®
BA_MA_TZ_006_10_06_GB.p65
HMH. ..-90/20
PP, P, T
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05.02.2007, 13:41 Uhr
Appendix
Technical specification Makro TZ (TZKaH)
Main power end
551 /592**
436 /477**
181
115
C
376
B
A
160
200
Ø9
Ø8
F
( 43 )
220
225
5
245
D
E**
61_01_101_00_19_74
Dimensions Makro TZ TZKaH (in mm)
Type
HK ..-12
S
HK ..-17
S
HK ..-23
S
HK ..-30
S
HK ..-40
S
HK ..-50
S
HK ..-60
S
HK ..-70
S
HK ..-85
S
293
A
257
257
257
257
247
247
266
271
B
183
183
193
193
173
187
206
216
265
C
DN8*
Rp 1/4
DN8*
Rp 1/4
DN10*
Rp 3/8
DN10*
Rp 3/8
DN20*
G 1 1/4 A
DN20*
G 1 1/4 A
DN25*
G 1 1/2 A
DN25*
G 1 1/2 A
DN40*
G 2 1/4 A
D
551
551
551
556
548
548
546
553
563
E**
615
615 / 630
615 / 630
620 / 635
619 / 634
619 / 634
620 / 635
624 / 639
642 / 657
F
331
331
331
336
328
328
326
333
343
* Rp-internal thread
G-internal thread
** 0,75 kW-motor / 1,5 kW-motor
ProMinent
®
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Appendix
Technical specification Makro TZ (TZKaA, TZKaB and TZKaD)
Main power end with add-on power end
Double head version
645 /705**
F
200
220
G
436
H
549
250
115
** Measurement with handwheel
Dimensions Makro TZ TZKaH and TZKaD (in mm)
Type
HK ..-12
S
HK ..-17
S
HK ..-23
S
HK ..-30
S
HK ..-40
S
HK ..-50
S
HK ..-60
S
HK ..-70
S
HK ..-85
S
F
330
330
330
335
328
328
326
330
340
G
860
860
860
870
856
856
853
861
880
H
902
902
902
912
910
910
912
920
956
ProMinent
®
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Appendix
Motor Datenblatt / Motor data sheet
Bestell Nr.
order no. / no. de commande
741229
Motor-Typ
motor type
type du moteur
AF 80/4B – 11
Maschinenart
type of machine
designation
3-ph. Motor
Hersteller
producer / fabricant
ATB
Leistungsfaktor
power factor
facteur de puissance
0,80/0,73
Wirkungsgrad
efficiency
rendement
68/67 %
Bauform
mounting
construction
IMB14
Wärmeklasse
temperature class
classe d’ isolement
Bemessungsleistung
rated output
puissance nominale
0,75kW
Anzugsstrom
starting current
courant de démarrage
4,8/4,8
fach
fold
fois
Anzugsmoment
starting torque
couple de démarrge
2,5/2,5
fach
fold
fois
Kippmoment
pull-out torque
couple de décrochage
2,5/2,5
fach
fold
fois
Schutzart
protection class
degré de protection
IP55
/∆
400/230 V
380-420/220-242 V (50Hz)
380-460/220-265 V (60Hz)
Bemessungsspannung
rated voltage
tension nominale
Bemessungsstrom
rated current
courant nominale
2,00/3,50 A (50Hz)
2,00/3,50 A (60Hz)
Bemessungsfrequenz
rated frequency
fréquence nominale
Umgebungstemperatur
ambient temperature
température ambiante
50/60 Hz
Bemessungsdrehzahl
rated speed
vitesse nominale
1400/1700
F
max. 40 °C
/∆
Schaltung
connection
branchement
U/min
rpm
t/mn
Identcode
identcode
code d´ identification
Pumpentyp
pump type
type de pompe
TZMb – –– – – – – – – S – – – –
TZMa – –– – – – – – – S – – – –
Anmerkung
comment
remarque
Die Daten entsprechen den Angaben der Motorenhersteller. Kenndaten funktionsgleicher Motoren anderer
Hersteller ändern sich nur unwesentlich.
Angaben ohne Gewähr.
The data correspond to the details given by the motor manufacturers. Ratings of motors with the same
functions made by other producers show insignificant changes only. This information is supplied without
liability.
Les données techniques correspondent au descriptif du fabricant des moteurs. Les données techniques
des moteurs similaires chez d’ autres fabricants varient très peu. Données sont d’ ordre général.
ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany
Nr./No. MD - 741229
ProMinent
®
Page 64
BA_MA_TZ_006_10_06_GB.p65
Datum/Date 01.02.2001
64
05.02.2007, 13:41 Uhr
Appendix
Motor Datenblatt / Motor data sheet
Bestell Nr.
order no. / no. de commande
741230
Motor-Typ
motor type
type du moteur
AF 90L/4I – 11
Maschinenart
type of machine
designation
3-ph. Motor
Hersteller
producer / fabricant
ATB
Leistungsfaktor
power factor
facteur de puissance
0,82/0,84
Wirkungsgrad
efficiency
rendement
75/75 %
Bauform
mounting
construction
IMB14
Wärmeklasse
temperature class
classe d’ isolement
Bemessungsleistung
rated output
puissance nominale
1,5 kW
Anzugsstrom
starting current
courant de démarrage
5,3/5,8
fach
fold
fois
Anzugsmoment
starting torque
couple de démarrge
2,2/1,6
fach
fold
fois
Kippmoment
pull-out torque
couple de décrochage
2,5/1,9
fach
fold
fois
Schutzart
protection class
degré de protection
IP55
Bemessungsspannung
rated voltage
tension nominale
Bemessungsstrom
rated current
courant nominale
/∆
380-420/220-240 V (50Hz)
380-460/220-265 V (60Hz)
3,6/6,3 A (50Hz)
3,4/5,9 A (60Hz)
Bemessungsfrequenz
rated frequency
fréquence nominale
Umgebungstemperatur
ambient temperature
température ambiante
50/60 Hz
Bemessungsdrehzahl
rated speed
vitesse nominale
1405/1690
Schaltung
connection
branchement
F
max. 40 °C
/∆
U/min
rpm
t/mn
Identcode
identcode
code d´ identification
Pumpentyp
pump type
type de pompe
TZHa – –– – – – – – – S – – – –
TZKa – –– – – – – – – S – – – –
Anmerkung
comment
remarque
Die Daten entsprechen den Angaben der Motorenhersteller. Kenndaten funktionsgleicher Motoren anderer
Hersteller ändern sich nur unwesentlich.
Angaben ohne Gewähr.
The data correspond to the details given by the motor manufacturers. Ratings of motors with the same
functions made by other producers show insignificant changes only. This information is supplied without
liability.
Les données techniques correspondent au descriptif du fabricant des moteurs. Les données techniques
des moteurs similaires chez d’ autres fabricants varient très peu. Données sont d’ ordre général.
ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany
Nr./No. MD - 741230
ProMinent
®
BA_MA_TZ_006_10_06_GB.p65
Datum/Date 02.02.2001
Page 65
65
05.02.2007, 13:41 Uhr
EC Declaration of Conformity
For pumps without EX-protection:
ProMinent
®
Page 66
BA_MA_TZ_006_10_06_GB.p65
66
05.02.2007, 13:41 Uhr
EC Declaration of Conformity
For pumps with EX-protection:
ProMinent
®
BA_MA_TZ_006_10_06_GB.p65
Page 67
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68
Page 68
05.02.2007, 13:41 Uhr
0
100
200
300
400
500
600
700
0
100
200
300
400
500
600
700
0
0
1
20
2
120650
120510
120430
120340
120260
10
120650
120510
120430
120340
120260
3
4
5
6
7
8
Druck / pressure in [bar]
30
40
50
60
70
Hublänge / stroke length in [%]
9
80
10
11
90
12
100
Dosierleistung / capacity Q in [l/h]
BA_MA_TZ_006_10_06_GB.p65
Dosierleistung / capacity Q in [l/h]
Dosierleistung / capacity Q in [l/h]
Dosierleistung / capacity Q in [l/h]
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
0
0
20
1
071070
070860
070720
070570
070430
10
071070
070860
070720
070570
070430
2
3
4
Druck / pressure in [bar]
5
30
40
50
60
70
Hublänge / stroke length in [%]
Performance diagrams Makro TZ diaphragm dosing pumps TZMb per liquid end at 50 Hz
80
6
90
7
100
Appendix
ProMinent
®
BA_MA_TZ_006_10_06_GB.p65
69
Dosierleistung / capacity Q in [l/h]
Dosierleistung / capacity Q in [l/h]
ProMinent
®
05.02.2007, 13:41 Uhr
0
500
1000
1500
2000
0
500
1000
1500
2000
0
0
20
042100
041670
041400
041100
040840
10
042100
041670
041400
041100
040840
1
2
Druck / pressure in [bar]
30
40
50
60
70
Hublänge / stroke length in [%]
Performance diagrams Makro TZ diaphragm dosing pumps TZMb per liquid end at 50 Hz
3
80
90
4
100
Appendix
Page 69
70
Page 70
05.02.2007, 13:41 Uhr
0
100
200
300
400
500
600
700
0
100
200
300
400
500
600
700
0
0
1
20
2
120510
120430
120340
120260
10
120510
120430
120340
120260
3
4
5
6
7
8
Druck / pressure in [bar]
30
40
50
60
70
Hublänge / stroke length in [%]
9
10
80
11
90
12
100
Dosierleistung / capacity Q in [l/h]
Dosierleistung / capacity Q in [l/h]
BA_MA_TZ_006_10_06_GB.p65
Dosierleistung / capacity Q in [l/h]
Dosierleistung / capacity Q in [l/h]
0
100
200
300
400
500
600
700
800
900
1000
0
100
200
300
400
500
600
700
800
900
1000
0
0
20
1
070860
070720
070570
070430
10
070860
070720
070570
070430
2
3
4
Druck / pressure in [bar]
5
30
40
50
60
70
Hublänge / stroke length in [%]
Performance diagrams Makro TZ diaphragm dosing pumps TZMb per liquid end at 60 Hz
80
6
90
7
100
Appendix
ProMinent
®
BA_MA_TZ_006_10_06_GB.p65
71
Dosierleistung / capacity Q in [l/h]
Dosierleistung / capacity Q in [l/h]
ProMinent
®
05.02.2007, 13:41 Uhr
0
500
1000
1500
2000
0
500
1000
1500
2000
0
0
20
041670
041400
041100
040840
10
041670
041400
041100
040840
1
2
Druck / pressure in [bar]
30
40
50
60
70
Hublänge / stroke length in [%]
Performance diagrams Makro TZ diaphragm dosing pumps TZMb per liquid end at 60 Hz
3
80
90
4
100
Appendix
Page 71
Performance diagrams Makro TZ diaphragm dosing pumps TZMa per liquid end at 50 Hz
Appendix
Page 72
BA_MA_TZ_006_10_06_GB.p65
ProMinent
®
72
05.02.2007, 13:41 Uhr
Performance diagrams Makro TZ diaphragm dosing pumps TZMa
per liquid end at 50 Hz
NOTE
Performance diagrams Makro TZ piston dosing pumps TZKa available
on request
Appendix
ProMinent
®
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73
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74
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05.02.2007, 13:41 Uhr
0
100
200
300
400
500
600
700
800
0
100
200
300
400
500
600
700
800
0
0
1
20
2
3
160750
160600
160500
160400
160300
10
160750
160600
160500
160400
160300
4
5
6
7 8
9 10 11
Druck / pressure in [bar]
30
40
50
60
70
Hublänge / stroke length in [%]
90
100
12 13 14 15 16
80
Dosiermenge / capacity Q in [l/h]
BA_MA_TZ_006_10_06_GB.p65
Dosiermenge / capacity Q in [l/h]
Dosiermenge / capacity Q in [l/h]
Dosiermenge / capacity Q in [l/h]
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
0
100
200
300
400
500
600
700
700
800
900
1000
1100
1300
0
0
1
20
2
101204
101004
100836
100669
100502
10
101204
101004
100836
100669
100502
Performance diagrams Makro TZ TZHa per liquid end at 50 Hz
3
4
7
5
6
Druck / pressure in [bar]
30
40
50
60
70
Hublänge / stroke length in [%]
8
80
9
90
10
100
Appendix
ProMinent
®
75
Dosiermenge / capacity Q in [l/h]
Dosiermenge / capacity Q in [l/h]
BA_MA_TZ_006_10_06_GB.p65
ProMinent
®
05.02.2007, 13:41 Uhr
0
100
200
300
400
500
600
700
800
0
100
200
300
400
500
600
700
0
0
1
20
2
3
160600
160500
160400
160300
10
160600
160500
160400
160300
4
5
6
7 8
9 10 11
Druck / pressure in [bar]
30
40
50
60
70
Hublänge / stroke length in [%]
90
100
12 13 14 15 16
80
Dosiermenge / capacity Q in [l/h]
800
Dosiermenge / capacity Q in [l/h]
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
0
0
1
20
2
101004
100836
100669
100502
10
101004
100836
100669
100502
3
4
5
6
7
Druck / pressure in [bar]
30
40
50
60
70
Hublänge / stroke length in [%]
Performance diagrams Makro TZ hydraulic diaphragm dosing pumps TZHa per liquid end at 60 Hz
8
80
9
90
10
100
Appendix
Page 75
Die ProMinent Firmengruppe / The ProMinent Group
Stammhaus / Head office
ProMinent Dosiertechnik GmbH · Im Schuhmachergewann 5-11 · 69123 Heidelberg · Germany
info@prominent.com · www.prominent.com · Tel.: +49 6221 842-0 · Fax: +49 6221 842-617
Tochtergesellschaften / Subsidiaries
ProMinent Fluid Controls Pty. Ltd. (Australia)
Tel.: +61 2 94500995
sales@prominentfluid.com.au
www.prominentfluid.com.au
ProMinent Dosiertechnik Ges. mbH (Austria)
Tel.: +43 7448 30400
office@prominent.at
www.prominent.at
ProMinent Fluid Controls (Bangladesh) Ltd.
(Bangladesh)
Tel.: +8802 8818713
info@prominent-bd.com
www.prominent-bd.com.
ProMinent Belgium S.A., N.V. (Belgium)
Tel.: +32 2 3914280
info@prominent.be
ProMinent Brasil Ltda. (Brazil)
Tel.: +55 11 43610722
prominent@prominent.com.br
www.prominent.br
ProMinent Fluid Controls BG (Bulgaria)
Tel.: +359 2 9631921
prominent@abv.bg
ProMinent Fluid Controls Ltd. (Canada)
Tel.: +1 519 8365692
info@prominent.ca
www.prominent.ca
ProMinent Fluid Controls China Co. Ltd.
(P.R. of China)
Tel.: +86 411 87315738
dr.r.hou@prominent.com.cn
www.prominent.com.cn
ProMinent Dosiertechnik CS s.r.o.
(Czech Republ.)
Tel.: +420 585 757011
info@prominent.cz
www.prominent.cz
ProMinent Finland OY (Finland)
Tel.: +35 89 4777890
prominent@prominentfinland.fi
ProMinent France S.A. (France)
Tel.: +33 3 88101510
contact@prominent.fr
www.prominent.fr
ProMinent ProMaqua GmbH (Germany)
Tel.: +49 6221 842-0
info@promaqua.com
www.promaqua.com
ProMinent Fluid Controls (UK) Ltd. (Great Britain)
Tel.: +44 1530 560555
sales@prominent.co.uk
www.prominent.co.uk
ProMinent Hellas Ltd. (Greece)
Tel.: +30 210 5134621
info@prominent.gr
ProMinent Portugal Controlo de Fluídos, Lda.
(Portugal)
Tel.: +35 121 9267040
geral@prominent.pt
www.prominent.pt
ProMinent Magyarország Kft. (Hungary)
Tel.: +36 96 511400
prominent@prominent.hu
www.prominent.hu
Heidelberg ProMinent Fluid Controls India Pvt. Ltd.
(India)
Tel.: +91 80 23578872
prominent@hpfcindia.com
www.prominentindia.com
ProMinent Fluid Controls Ltd. (Ireland)
Tel.: +353 71 9151222
info@prominent.ie
ProMinent Slovensko s.r.o. (Slovak. Republ.)
Tel.: +421 2 48200111
prominent@prominent.sk
www.prominent.sk
ProMinent Japan Ltd. (Japan)
Tel.: +81 3 32073470
info@prominent.co.jp
ProMinent Korea Co. Ltd. (Republic of Korea)
Tel.: +82 31 7018353
info@prominent.co.kr
www.prominent.co.kr
ProMinent Office Kazakhstan (Kazakhstan)
Tel.: +7 3272 504130
prominent@ducatmail.kz
ProMinent Fluid Controls Pty. Ltd. (South Africa)
Tel.: +27 11 8254142
promsa@mweb.co.za
ProMinent Gugal S.A. (Spain)
Tel.: +34 972 287011/12
prominent@prominentspain.com
www.prominent.es
ProMinent Doserteknik AB (Sweden)
Tel.: +46 31 656600
info@prominent.se
www.prominent.se
ProMinent Office Kaunas (Lithuania)
Tel.: +370 37 325115
prominent1@takas.lt
Tomal AB (Sweden)
Tel.: +46 (0) 346-713100
info@tomal.se
www.tomal.se
ProMinent Fluid Controls (M) Sdn. Bhd.
(Malaysia)
Tel: +60 3-905 77 224
info@pfc-prominent.com.my
www.pfc-prominent.com.my
ProMinent Dosiertechnik AG (Switzerland)
Tel.: +41 44 8706111
info@prominent.ch
www.prominent.ch
ProMinent Fluid Controls Ltd. (Malta)
Tel.: +356 21693677
info@pfc.com.mt
ProMinent Fluid Controls de México, S.A. de C.V.
(Mexico)
Tel.: +52 (442) 2189920
venfas@prominent.com.mx
ProMinent Dozotechnika Sp. z o.o. (Poland)
Tel.: +48 71 3980600
info@prominent.pl
Proshield Ltd. (Scotland)
Tel.: +44 1698 260260
pcp@proshield.co.uk
www.proshield.co.uk
ProMinent Fluid Controls (Far East) Pte. Ltd.
(Singapore)
Tel.: +65 67474935
pfc@prominent.com.sg
ProMinent Italiana S.R.L. (Italy)
Tel.: +39 0471 920000
info@prominent.it
www.prominent.it
ProMinent Verder B.V. (Netherlands)
Tel.: +31 30 6779280
info@prominent.nl
www.prominent.nl
ProMinent Dositechnika OOO (Russia)
Tel.: +7 095 7874501
info@prominent.ru
ProMinent Fluid Controls (Taiwan) Ltd. (Taiwan)
Tel.: +886 7 8135122
richard@prominent.com.tw
www.prominent.com.tw
ProMinent Fluid Controls (Thailand) Co. Ltd.
(Thailand)
Tel.: +66 2 3760008
pfc@prominent.co.th
www.prominent.co.th
ProMinent Office Kiev (Ukraine)
Tel.: +380 44 2696933
prominent@i.com.ua
ProMinent Fluid Controls, Inc. (USA)
Tel.: +1 412 7872484
sales@prominent.cc.us
www.prominent.us
Vertretungen weltweit / Distributors Worldwide
Argentina · Bahrain · Bolivia · Botswana · Chile · Columbia · Costa Rica · Croatia · Cuba · Cyprus · Denmark · Egypt · El Salvador · Guatemala · Hong Kong ·
Indonesia · Iceland · Iran · Ireland · Israel · Jordan · Kenya · Kuwait · Macedonia · Malta · Namibia · New Zealand · Nigeria · Norway · Oman · Pakistan · Panama ·
Paraguay · Peru · Philippines · Qatar · Romania · Russia-Ural Region · Saudi Arabia · Senegal · Serbia/Montenegro · Slovenia · Sudan · Syria · Tanzania · Tunisia ·
Turkey · Turkmenistan · Uganda · Uruguay · United Arab Emirates · Venezuela · Vietnam · White Russia · Zimbabwe
Anschriftennachweise erhalten Sie durch: / Addresses of distributors are available from: ProMinent Dosiertechnik GmbH, Germany
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