Instruction Bulletin No. 209204
Rev E
ELS-900 Series
Electro-Optic Level Switch
Specifications
Materials
Part Number Chart
Housing and Prism
Operating Pressure
Polyethersulfone
0 to 250 psig, Max.
Thread
Part
Number
Output
State
Input
Voltage
Operating Temperature -40°F to 257°F (-40°C to +125°C)
205200 Wet Sink 12V
Current Consumption
18 mA, Approximately
1/4” NPT
205300 Dry Sink 12V
Input Voltage See Part Number Chart
207200 Wet Sink 5V
Output Configuration Open drain may sink 40mA max.
207300 Dry Sink 5V
Current Consumption ~ 4mA @ 5Vdc
208991 Wet Sink 12V
(No Load)
~ 10mA @ 12 Vdc
208992 Dry Sink 12V
Repeatability ±1 mm
1/2”-20 SAE
208993 Wet Sink 5V
Ambient Light Immunity See Ambient Light Test
208994 Dry Sink 5V
Approval Units Labeled U.L. E108913
208995 Wet Sink 12V
Specifications
CE approved per EN 61326
208996 Dry Sink 12V
M12X1-8
Note: Not for use in freezing liquids 208997 Wet Sink 5V
Installation
208998 Dry Sink 5V
1. For NPT threaded units: a.
Use Teflon (TFE) thread tape or Permatex #80725 plastic pipe sealant to seal thread. Caution: Pipe sealant must not come in contact with prism surface.
b.
Thread sensor into tank wall and tighten by hand. Further tighten an additional one to two threads past hand-tightness. (Avoid overtightening, as this may damage threads.)
2. For 1/2" and M12 straight threaded units: a. Thread sensor into tank wall by hand until sensor housing contacts tank wall surface. ( See below for mating o-ring gland design information.) b. The sensor shall be torque tightened to 12 to 24 in-lb ( 1.4 to 2.7 N-m). This range is slightly more than “hand-tight” to insure sealing, and less than that which would cause housing or thread damage.
c. CAUTION: Under no circumstances shall the sensor be tightened more than 1/6 turn beyond that required to seat the bottom of the sensor housing with the outside wall of the tank.
3. Sensor may be installed in horizontal or up to 45° from horizontal plane for best operation. Vertical mounting is possible, may be droplet sensitive, depending on viscosity of media.
4. Caution: Do not install sensor close to infrared sources or incandescent light. Reflective surfaces may interfere with proper operation of the optical sensor. (Consult Gems Sensors if prism is to be mounted less than 2” from any reflective surface.)
5. Connect voltage supply (Vdc + 10%) Between red (+) and black (-) of the unit.
Caution: Do not connect output (blue wire) to Vdc power without a load.
See wiring diagrams for output configuration.
This product complies with EN61326 Electrical Equipment for Measurement, Control and Laboratory use - EMC Requirements for
Minimum Requirements and Industrial Locations. Special caution should be taken to meet EN61000-4-5 Surge Immunity if any of the following conditions apply to the installation: The product is installed outside; the cable is greater than 30 meters in length. In order to meet the Surge Immunity requirements, the following conditions must be followed during installation:
1. Shielded cable must be used, and the shield must be tied to earth ground (not power supply ground) on at least one end of the cable shield/drain wire. The shield must be maintained all the way from sensor to the power supply.
2. If unshielded cable is used, an earth grounded metal conduit can be used to replace the shielded cable.
3. For the sensor with metal body or enclosure the body/enclosure must be grounded to earth. If a protective metal housing is used, the metal housing should be grounded to earth.
4. If a protective plastic housing is used, the housing must be able to withstand at least 2 kV from the housing to earth ground.
The test depicted below was performed to determine the sensor immunity level to ambient light. The recorded ambient is the maximum level at which the sensor performs/detects normally.
Variac
Max Ambient Light
Black Container Opaque Container
390 FT-CD 30 FT-CD
Test
Sensors
Ú
Light Meter
GE Model #214
Note: 1 Ft-Cd = 10.7 Lux
Test Container(s)
Above testing is based on minimum readings of at least two (2) samples.
a d
L o
Typical Wiring Diagrams
External Load
Red
5 or
12 Vdc
+
-
Sensor
Black
Blue
1/2" Straight Thread
SAE #5 TUBE FITTING
Mating O-Ring Gland Design
12° ∅
.555
.550
(AT TOP) .108
.093
Note: May sink up to 40mA max. Use diode suppression for inductive loads.
R
CMOS / TTL Output
Red
5 Vdc
+
-
Black
Sensor
Output Blue
Max. current sink = 40mA
R = Pull-up Resistor (4.7K 1/4W)
M12 X 1 Straight Thread
45°
∅ .570 ± .002
[14.5 ± .05 mm]
1/2-20 UNF 2B
M12 X 1 - 8G
.020
[.50 mm]
.150
[3.80 mm]
V
-
+
*
5 or
12 Vdc
+
-
Relay Output
Red
Black
Blue
Sensor
Return Policy
Returns are accepted on stock items up to 30 days from date of order. You must contact our Returns Department for a
Return Authorization (RA) number. Return the goods - freight prepaid - in the original container and include original packing slip.
C. O. D. returns are not accepted. Gems reserves the right to apply restocking charges.
Tel: 860-793-4357
Fax: 860-793-4563
Note: * For inductive loads, use diode suppression
Maintenance
Sensor may require a periodic cleaning of prism surface. Chlorinated hydrocarbons must not be used for cleaning.
A mild detergent may be used to clean prism surface.
Dimensions
1/4” NPT Mounting M12 x 1 1/2”-20 UNF
1/4”
NPT
5/8” HEX
(15.9 mm)
M12 x 1
O-Ring
5/8” HEX
(15.9 mm) 1/2” - 20 UNF
O-Ring 5/8” HEX
(15.9 mm)
1 1/4”
(31.75 mm)
Epoxy
Encapsulated
1 1/4”
(31.75 mm)
Epoxy
Encapsulated
1 1/4”
(31.75 mm)
Electrical Termination: Lead Wires, 22 AWG, Polyester Jacketed, 6” to 6 1/2” Extended
Epoxy
Encapsulated
Important Points:
• Gems products must be maintained and installed in strict accordance with the National
Electrical Code and the applicable Gems Product Instruction Bulletin that covers
installation, operation and proper maintenance. Failure to observe this information may
result in serious injury or damages.
• Please adhere to the pressure and temperature limitations shown throughout this catalog
for our sensors. These limitations must not be exceeded. These pressures
and temperatures take into consideration possible system surge pressures, temperatures
and their frequencies.
• Selection of materials for compatibility with the media is critical to the life and operation of
Gems products. Take care in the proper selection of materials of construction, testing is
required.
• Our sensors have been designed to resist shock and vibration. However, shock and
vibration should be minimized.
• Filter liquid media containing particulate and/or debris to ensure the proper operation of
our products.
• Electrical entries and mounting points in an enclosed tank may require liquid/vaporsealing.
• Our sensors must not be field-repaired.
• Physical damage sustained by product may render it unserviceable.
Gems Sensors Inc.
One Cowles Road
Plainville, CT 06062-1198
Toll-Free: 1-800-378-1600
