A DC23 Invision 354-456MP.qxd

Invision 354MP/456MP
Issued Nov. 2004 • Index No. DC/23
™
Quick
Specs
Industrial Applications
Processes
Metal Fabrication
Heavy Manufacturing
Construction
Light Manufacturing
MIG (GMAW)
Pulsed MIG (GMAW-P)
Stick (SMAW)
Flux Cored (FCAW)
Air Carbon Arc (CAC-A)
Cutting and Gouging
MIG Welding
Power Source
Input Power
354MP: 3-Phase or 1-Phase Power
456MP: 3-Phase Power
Rated Output
354MP: 300 A at 32 V, 60% Duty Cycle (3-Phase)
225 A at 29 V, 60% Duty Cycle (1-Phase)
456MP: 450 A at 38 V, 100% Duty Cycle (3-Phase)
Weight
The Power of Blue .
®
354MP: 79.5 lb (36.1 kg) 456MP: 118 lb (53.5 kg)
Invision 354MP MIGRunner™ industrial package
comes complete in one box. See page 7 for details.
Wind Tunnel Technology™
protects electrical
components and PC
boards from contamination, significantly
improving reliability.
Dual digital meters for
quick and easy viewing
and large setup screen
to choose pulse welding
mode.
Built-in pulsed MIG
capability which eliminates
pendants and cables that
could potentially get
damaged or lost.
Fan-On-Demand™
operates only when
needed reducing both
noise and power
consumption.
Pulsed spray transfer
helps reduce spatter and
fume levels.
Remote control of
arc trim allows wire
feeder complete control
of arc parameters.
Invision 456MP
International-style weld
disconnects provide high-quality
weld cable connections. (Two
connectors supplied with each
unit. Invision 354MP only.)
Lightweight, aerospacegrade aluminum case
offers protection with the
benefit of reduced weight.
Invision 354MP
Invision 456MP only
Invision 354MP only
Auto-Link® circuit automatically links
the power source to primary voltage
being applied (208-230/460 VAC,
single- or three-phase).
Microprocessor-based technology allows process
parameter storage to be retained between power down and
power up and also between program changes.
Auto Remote Sense enables unit to
automatically use remote control if
connected to remote control receptacle.
Protective cover for front control
panel protects controls from damage
in rough conditions.
Primary voltage display shows what
primary voltage the power source is
set for without removing the side
panels. Saves time and assures you
that the power source has been
correctly set for available input voltage.
Optional 10 amp, 115 VAC auxiliary
power available.
Standard 10 amp, 115 VAC auxiliary
power receptacle.
Inverter arc control technology provides greater puddle
control demanded especially by the pipe welding industry.
Welder is warranted for 3 years, parts and labor. Original
main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Invision 354MP Specifications
™
(Subject to change without notice.)
Rated Output
Rated Output at
60% Duty Cycle
Voltage
Range in
CV Mode
Amperage
Range in
CC Mode
Max. OpenCircuit
Voltage
RMS Amps Input at Rated Load Output, 60 Hz
3-Phase at NEMA Load Voltages and Class I Rating
230 V 400 V 460 V 575 V KVA KW Dimensions
Three-Phase
300 A at 32 VDC
10 – 35 V
5 – 400 A
90 VDC
30.5
17
18.9
15.2
12.2
11.6
Single-Phase
225 A at 29 VDC
(Non-pulse
applications)
47.4
—
24.5
—
11.3
7.6
Weight
H: 17 in (432 mm)
Net: 76 lb
W: 12-1/2 in (318 mm) (34.5 kg)
D: 24 in (610 mm)
Ship: 85 lb
(38.6 kg)
Control Panel
6
7
8
1
1. Power Switch
2. Voltmeter
3. Ammeter/Trim Display
4. Select Push Button
5. Alphanumeric Display
6. Ammeter Indicator Light
7. Trim Indicator Light
8. Output Adjust Control
9. Increment Push Button
10. Decrement Push Button
2
3
9
4
10
5
Performance Data
DUTY CYCLE CHART
500
CV VOLT/AMP CURVE
CC VOLT/AMP CURVE
100
100
80
80
60
60
3-PHASE OPERATION
1-PHASE OPERATION
150
MAX.
40
20
15
20
25 30
40
% DUTY CYCLE
50 60 70 80 90 100
VOLTS
250
225
200
100
10
2
SMAW-MAX.
300
VOLTS
WELDING AMPS
400
0
100
200
SMAW-MIN.
0%
20
MIN.
0
40
300
AMPS
400
500
25%
50%
75%
0
0
100
200
100%
300
AMPS
400
500
Invision 456MP Specifications
™
Rated Output
Voltage
Rated Output at Range in
100% Duty Cycle CV Mode
Three-Phase
450 A at 38 VDC
10 – 38 V
(Subject to change without notice.)
Amperage
Range in
CC Mode
Max. OpenCircuit
Voltage
RMS Amps Input at Rated Load Output, 60 Hz
3-Phase at NEMA Load Voltages and Class I Rating
230 V 400 V 460 V 575 V KVA KW Dimensions
5 – 600 A
Stick
95 VDC
50.8
31
27.8
24.4
21.2
19.2
Weight
H: 17 in (432 mm)
Net: 118 lb
W: 14-1/2 in (368 mm) (53.5 kg)
D: 26 in (660 mm)
Ship: 129 lb
(58.5 kg)
Control Panel
6
7
1
8
2
3
9
4
10
5
1. Power Switch
2. Voltmeter
3. Ammeter/Trim Display
4. Select Push Button
5. Alphanumeric Display
6. Ammeter Indicator Light
7. Trim Indicator Light
8. Output Adjust Control
9. Increment Push Button
10. Decrement Push Button
Performance Data
200
150
100
10
100
100
80
80
60
VOLTS
300
CC VOLT/AMP CURVE
CV VOLT/AMP CURVE
3-PHASE OPERATION
VOLTS
WELDING AMPS
DUTY CYCLE CHART
600
500
400
MAX.
40
20
25 30
40
% DUTY CYCLE
50 60 70 80 90 100
40
SMAW
0%
0
0
15
60
20
MIN.
20
SMAW-MAX.
0
100
200
300
400
AMPS
500
600
700
0
100
25%
50%
75%
100%
200
300
400
500
600
700
AMPS
3
Genuine Miller Accessories
Protective Cover
#195 478
Mildew and water
resistant, odor-free
cover protects your
machine’s finish. For
300/350 A inverters:
XMT, Maxstar,
Invision and Dynasty.
Invision™ Cylinder Cart #042 537
Has adjustable handles and is slanted for
convenient access to power source front
panel controls. Carries two 160 lb (72.6 kg)
gas cylinders, or one gas cylinder and one
coolant system for TIG (GTAW) welding.
Feeder mounted to tray above power source.
Universal Carrying Cart and Cylinder Rack
#042 934
Accommodates any Invision™ power source,
plus gas cylinder up to 56 in (142.2 cm)
high measuring 6 to 9 in (15.2 to 22.8 cm)
in diameter. Also provides storage for
auxiliary items such as electrodes, helmets,
gloves, etc.
Coolmate V3
MIGRunner™ Cart #195 445
For 354MP only. Small footprint and easily
maneuverable, with cylinder rack low
enough that you do not have to lift bottles.
Durable, heavy-duty ergonomic handles are
designed for comfort.
Coolmate 4
Coolmate 3
Water Coolant Systems
For more information, see the Miller Coolant Systems literature sheet, Index No. AY/7.2.
MIGRunner ™ XL Cart
#195 246 (For all models)
Small footprint and easily maneuverable,
with cylinder rack low enough that you do
not have to lift bottles.
Coolmate™ 3
#043 007 115 VAC
#043 008 230 VAC
For use with water-cooled torches rated up
to 600 amps. Unique paddle-wheel indicator,
external filter and easy-fill spout.
Coolmate™ V3
#043 009 115 VAC
For use with water-cooled torches rated up
to 500 amps. Vertical design conveniently
mounts to Miller cylinder rack in place of
one cylinder.
4
Coolmate™ 4
#042 288 115 VAC
For use with water-cooled torches rated up
to 600 amps. Tough molded polyethylene
case with carrying handle.
Low Conductivity Coolant #043 810
Sold in cases of four 1-gallon recyclable
plastic bottles. Miller coolants contain a
base of ethylene glycol and deionized water
to protect against freezing to -37˚F (-38˚C)
or boiling to 227˚F (108˚C). Also contains a
compound that resists algae growth.
Wire Feeders
SuitCase 8RC #194 938
SuitCase™ 12RC #194 940
Lightweight, portable wire feeder for a
variety of wires up to .062 in. Holds up to
an 8 in (8RC) or 12in (12RC) spool of wire.
Operates using 14-pin control receptacle.
See Lit. Index No. M/6.5.
™
70 Series
S-74S #195 057
S-74D #195 058
Wire feeder features
Posifeed™ wire drive
assembly and
handles a variety of wires up to 1/8 in.
See Lit. Index No. M/3.0.
S-74 DX #195 059
Wire feeder features process and weld
control and handles a variety of wires up
to 1/8 in. See Lit. Index No. M/3.0.
XR Control #181 538
Push-pull wire feed system offers
unparalleled performance for aluminum
MIG welding.See Lit. Index No. M/1.7.
22A Wire Feeder #193 006
Simple, Reliable, 24 VAC constant-speed
semiautomatic wire feeder, best suited for
small diameter wires. Accommodates up
to a 60 lb (27.2 kg) spool of welding wire
when using optional wire reel assembly.
See Lit. Index No. M/11.0.
International-Style Connectors
Note: The Invision 354MP power source is equipped
with International-style connectors for secondary
connections. (Power source is shipped with two
50-mm male International-style plugs for use with
#4 to #1/0 AWG size cable.)
International-Style Connector Kit
#042 418 50 mm
Accepts #4 to #1/0 AWG cable size.
Required if male plugs shipped with power
source must be replaced, if additional plugs
are needed.
#042 533 70 mm
Accepts #1/0 or #2/0 AWG cable size.
Required if #1/0 or #2/0 AWG size cable is
to be used.
Kit includes one International-style male
plug which attaches to the work and/or weld
cables and plugs into the International-style
receptacles on the power source.
Extension Cables for 14-Pin Plugs
to 14-Pin Sockets
#122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (22.8 m)
(Will accept Dinse™ or other International connectors.)
Extension Kit for International-Style
Cable Connectors
#042 419 50 mm
Accepts #4 to #1/0 AWG size cable.
#042 534 70 mm
Accepts #1/0 or #2/0 AWG size cable.
Used to adapt or extend weld and/or work
cables. Kit includes one male Internationalstyle plug and one in-line female
International-style receptacle.
International/Tweco®
Adapter #042 465
A one-piece adapter which
has an International-style
male plug (to power
source) on one end and a female Tweco
receptacle (for weld cable connection) on
other end.
International/Cam-Lok
Adapter #042 466
A one-piece adapter which
has an International-style
male plug (to power source) on one end
and a Cam-Lok receptacle (for weld cable
connection) on other end.
5
Typical Systems for Invision 354MP
™
Aluminum System
Invision 354MP #903 593
XR-Control Wire Feeder #181 538
XR-A Edge 30 ft Gun #181 535
XR-W Edge 30 ft Gun #181 532
Steel and Stainless Steel System
Invision 354MP #903 593
SuitCase 12RC Feeder #194 940
Note: Guns are available in other lengths.
Typical Systems for Invision 456MP
™
Aluminum System
Invision 456MP #903 725
XR-Control Wire Feeder #181 538
XR-W Edge 30 ft Gun #181 532
Note: Guns are available in other lengths.
6
Steel and Stainless Steel System
Invision 456MP #903 725
S-74D Wire Feeder #195 058
Package Components
Invision™ 354MP MIGRunner™ #907 051
Comes Complete With:
Invision 354MP
S-74D wire feeder
Roughneck™ C-4015 gun
Consumables
.035 and .045 in drive roll kit
Regulator/flow gauge with gas hose
10 ft assembled work and positive weld cables
10 ft factory-installed power cord
Factory-installed running gear and cylinder rack
Bottom tray will hold optional Coolmate 3
(sold separately)
The Invision 354MP combines the advantages of
an inverter-based power source with built-in
pulse features for pulsed MIG welding. Perfectly
matched with the full-featured S-74D wire feeder
and durable Roughneck® gun, accessories and
running gear, this package is an outstanding
industrial-class welding system.
7
Ordering Information
Equipment and Options
Stock No.
Description
Qty.
Invision™ 354MP
#903 593
#903 593-01-1
#903 756
#907 057
208-230/460 VAC with Auto-Link®
208-230/460 VAC with Auto-Link® and Aux. Power
400 VAC with Aux. Power and CE
575 VAC
Invision™ 354MP MIGRunner
#907 051
208-230/460 VAC with Auto-Link®. See page 7 for components
Invision 456MP
#903 725
#903 598
#907 056
230/460 VAC
400 VAC
575 VAC
Power Source
™
Accessories
MIGRunner™ Cart
#195 445
MIGRunner™ Cart XL
#195 246
Invision™ Cylinder Cart
#042 537
Universal Cart and Cylinder Rack
#042 934
Coolmate™ 3
#043 007
#043 008
115 VAC
230 VAC
Coolmate™ V3
#043 009
115 VAC
Coolmate™ 4
#042 288
115 VAC
Coolant
#043 810
Wire Feeders
SuitCase™ 12RC
#194 940
See Lit. Index No. M/6.5
70 Series
#195 057
#195 058
#195 059
S-74S. See Lit. Index No. M/3.0
S-74D. See Lit. Index No. M/3.0
S-74DX. See Lit. Index No. M/3.0
22A
#193 066
See Lit. Index No. M/11.0
XR™-Control
#181 538
See Lit. Index No. M/1.7
XR-Edge™ Gun
See Lit. Index No. M/1.7
XR-Pistol Gun
Extension Cords
(For 24 VAC wire feeders and remote controls)
See Lit. Index No. M/1.7
#122 973
#122 974
#122 975
25 ft (7.6 m)
50 ft (15.2 m)
75 ft (22.8m)
International-Style Connector Kit
#042 418
#042 533
50 mm
70 mm
Extension Kit for International-Style
Cable Connectors
#042 419
#042 534
50 mm
70 mm
International-Style Connectors
International/Tweco® Adapter
#042 465
A one-piece adapter with International-style male plug
International/Cam-Lok Adapter
#042 466
A one-piece adapter with International-style male plug
Date:
Total Quoted Price:
Note: Invision 354MP will operate from 200/208 VAC, but will not compensate for low line fluctuations at this level.
Meets NEMA rated output standards using 230/460 VAC primary only.
Distributed by:
Litho in USA
Price