P Y L O N P O G... C O N T A C T S

P Y L O N   P O G... C O N T A C T S
P Y L O N
P O G O
®
C O N T A C T S
Pogo Contacts for Board Test, Battery Interconnects,
Medical Devices and other Momentary Electrical Contacts
The Pylon® Advantage
The Pylon Pogo® Contact advantage comes in two unique
design features that enable our Pogo Contacts to achieve
the lowest, most consistent contact resistance available in
the marketplace.
These features are:
• The biasing ball construction of the Pogo Plunger
• Gold lined nickel silver tubing material for the Pogo
body on selected series
Pylon’s Biasing Ball Plungers
ø
F2
F1
Biasing-Ball Construction* creates a radial component force
insuring a positive and uniform electrical junction between
the contact plunger and gold-alloy lining of the contact body.
F
The figure above depicts the biasing angle (ø), spring force (F), radial or side
force (F1) and plunger force (F2) of Biasing-Ball Pogo Contacts.
Contact Resistance
also measure 8 milliohms at 200K, 500K and 1,000,000
cycles. The Biasing Ball design ensures that our Pogo
Contacts achieve consistent, low contact resistance. The
graph below plots the resistance of our P2663 Pogo series.
Note the consistency even to 3 sigma.
In evaluating contact resistance, low levels of resistance
are important. However, the more critical performance
measurement is the consistency of the low contact resistance.
Resistance measured as 8 milliohms at 1000 cycles must
100
RESISTANCE
MΩ
80
60
40
20
_
x +3s
_
x
_
x -3s
0
100
200
300
400
500
600
CYCLES (x 1,000)
700
800
900
1,000
Considerations When Specifying Pogo Contacts
Table of Contents
The following list details common mechanical, electrical and economic
considerations when specifying Pogo Contacts and Receptacles:
P2662A Series - .050 (1.27) centers . . . . . . . . . . .2
• Centerline spacing
• Materials and plating
• Plunger shape
• Replaceable or nonreplaceable
• Plunger travel
• Temperature
• Plunger force
• Termination method
• Cleanliness of surface to be contacted • Life required
• What the Pogo will contact
• Quantity
• Resistance
• Cost
• Current to be carried
• Other ambient conditions
P2662B Series - .050 (1.27) centers . . . . . . . . . . .3
P2663 Series - .075 (1.91) centers . . . . . . . . . . . .4
P2664 Series - .100 (2.54) centers . . . . . . . . . . . .5
P3158 Series - .100 (2.54) centers . . . . . . . . . . . .6
P5160 Series - .100 (2.54) centers . . . . . . . . . . . .7
P2665 Series - .125 (3.18) centers . . . . . . . . . . . .8
P2757 Series - .187 (4.75) centers . . . . . . . . . . . .9
Nonreplaceable Pogo Contacts . . . . . . . . . . . . . .10
Pogo Contact A-A-S/A-S Series . . . . . . . . . . . . .11
Part Numbering Scheme
Pogo Contact C-S/E-S Series . . . . . . . . . . . . . . .12
As a means to allow our customers to easily specify Pogo Contacts
that meet specific application requirements, a new part number
scheme has been adopted. The scheme is easy to follow and utilizes
the long-standing Pylon numerical Pogo family design.
Pogo Contact F/G Series . . . . . . . . . . . . . . . . . . .13
Pogo Contact P2550/P2532 Series . . . . . . . . . .14
Pogo Contact Low Ω/P2447/HC125A-TT . . . . .15
Pogo Contact P3325 Series/P4301-1F . . . . . . .16
PXXXX
S STRAIGHT BODY
1 STANDARD SPRING FORCE
2 ALTERNATE SPRING FORCE
3 ALTERNATE SPRING FORCE
XX HEAD (TIP) STYLE
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Custom-designed Pogo Contacts
and Sockets
Example: P2663G-1P1S
Pylon has been designing custom Pogo
contacts for more than 25 years. Pogo contacts
have been designed to withstand harsh
environmental conditions.
This would be a P2663 Series probe, gold-plated plunger, with a chisel
tip, having a standard spring, and a straight body configuration.
Put our dedicated engineering team to work
on your custom requirements.
G GOLD PLATED PLUNGER
Specifications subject to change without notice.
Drawings may not be to scale.
Dimensions in inches (millimeters).
.050 (1.27)
TEST CENTERS
P2662A Series
.021 (0.53) typ.
.027 (0.69)
60°
1C
.130 (3.30)
.710 (18.03)
Specifications
60°
1Q
.013R (0.33)
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Hardened BeCu
Gold-plated phosphorous bronze
Silver-plated BeCu
Stainless steel
<30mΩ
3 amps
.067” (1.7)
Spring Force in oz. (grams)
Initial
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 (20)
Alternate: . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6 (17)
1R
Pogo® Receptacle
.040 (1.02)
120°
2V
Working
1.7 (48)
2.5 (72)
.030 (0.76)
The P2662A Series is designed to be used with the S2662A Series receptacle below.
The recommended mounting hole is .0395/.0380.
S2662A-3ED
.036 (0.91)
.022 (0.56)
.110 (2.79)
.041 (1.04) .0285 (0.72)
.025 (0.64)
.690 (17.53)
.100 (2.54)
Receptacle with Probe
.040 (1.02)
P2662A
S STRAIGHT BODY
1 STANDARD SPRING FORCE
2 ALTERNATE SPRING FORCE*
XX HEAD (TIP) STYLE
2
Dimensions in inches (millimeters).
G GOLD PLATED PLUNGER
*Make to Order
.050 (1.27)
TEST CENTERS
P2662B Series
.027 (0.69)
.021 (0.53) TYP
1C
60°
.105 (2.67)
.575 (14.60)
Specifications
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Hardened BeCu
Gold-plated phosphorous bronze
Silver-plated BeCu
Stainless steel
<30mΩ
3 amps
.050” (1.27)
Spring Force in oz. (grams)
Initial
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 (28)
Alternate: . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 (14)
Working
1.8 (51)
2.5 (71)
.013R (0.33)
1R
1Q
Pogo® Receptacle
60°
.040 (1.02)
The P2662B Series is designed to be used with the PR261 Series receptacles below.
The recommended mounting hole is .035/.0365 (0.89/0.93mm). The recommended
drill is a #64 or 0.92mm. Use tool T261-0 for installation.
2V
120°
PR261-O Crimp
.180 (4.57)
MIN
.100 (2.54) TYP
.690 (17.53)
.034 (0.86) TYP
.027 (0.68) .022 (0.56)
TYP
TYP
.040 (1.02)
PR261-OF (Flush Mount)
PR261-1 Solder
PR261-1F (Flush Mount)
Solder Cup
+.003
.037 (0.94) -.000 TYP
Press Ring
.040 (1.02)
Receptacle with Probe
.040 (1.02)
P2662B
S STRAIGHT BODY
1 STANDARD SPRING FORCE
2 ALTERNATE SPRING FORCE*
XX HEAD (TIP) STYLE
G GOLD PLATED PLUNGER
*Make to Order
Dimensions in inches (millimeters).
3
.075 (1.91)
TEST CENTERS
P2663 Series
.042 (1.07)
.030 (0.76) TYP
60°
1C
.140 (3.56)
.810 (20.57)
Specifications
.018R (0.46)
1R
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Hardened BeCu
Gold-plated phosphorous bronze
Stainless steel
Stainless steel
<10mΩ
3 amps
.067” (1.70)
.019R (0.48)
Spring Force in oz. (grams)
Initial
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 (42)
Alternate: . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 (28)
3R
O.A.L. - .770 (19.56)
Pogo® Receptacle
.060 (1.52) TYP
1P
90°
The P2663 Series is designed to be used with the S2663 Series receptacles below.
The recommended mounting hole is .0576/.0561.
S2663-1ED
.040 (1.02) TYP
.038 (0.97)
.050 (1.27)
.054 (1.37)
.084 (2.13)
.760 (19.30)
1V
Working
3.3 (94)
2.0 (57)
120°
.043 (1.09)
.059 (1.50)
.025 (0.64)
.100 (2.54)
S2663-1ETD
.026 DIA (0.66)
.230 (5.84)
.990 (25.15)
S2663-1EWWD
.025 SQ. (0.64)
1W
.380 (9.65)
1.140 (28.96)
Receptacle with Probe
.050 (1.27)
P2663
S STRAIGHT BODY
1 STANDARD SPRING FORCE
2 ALTERNATE SPRING FORCE*
XX HEAD (TIP) STYLE
4
Dimensions in inches (millimeters).
G GOLD PLATED PLUNGER
*Make to Order
.100 (2.54)
TEST CENTERS
P2664 Series
.054 (1.37)
.040 (1.02) TYP
60°
1C
.175 (4.44)
O.A.L. - .845 (21.46)
.895 (22.73)
Specifications
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Hardened BeCu
Gold-plated phosphorous bronze
Stainless steel
Stainless steel
<10mΩ
5 amps
.084” (2.13)
.023R (0.58)
1R
.050 (1.27)
.029R (0.74)
Spring Force in oz. (grams)
Initial
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 (57)
Alternate: . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0 (85)
Working
3.6 (102)
5.7 (162)
2R
.090 (2.29)
O.A.L. - .935 (23.75)
Pogo® Receptacle
The P2664 Series is designed to be used with the PR541 Series receptacles below.
The recommended mounting hole is .069 (1.75mm). The recommended drill is
1.75mm. Use ARIT54 tool for installation.
PR541-O Crimp
.066 (1.68) TYP
.240 (6.09)
TYP
.20 (5.08)
MIN
.930 (23.62) TYP
120°
4V
.058 (1.47)
TYP
.048 (1.22)
TYP
.070 (1.78) TYP
.060 (1.52)
1W
PR541-OF (Flush Mount)
PR541-1 Solder
PR541-1F (Flush Mount)
Solder Cup
.050 (1.27) TYP
+.004
.070 (1.78) -.000 TYP
Press Ring
PR541-2 Wire Wrap
PR541-2F (Flush Mount)
.025 SQUARE
1.32 (33.53)
PR541-3 Round Post
PR541-3F (Flush Mount)
.025 DIA
1.32 (33.53)
P2664
S STRAIGHT BODY
1 STANDARD SPRING FORCE
2 ALTERNATE SPRING FORCE*
XX HEAD (TIP) STYLE
G GOLD PLATED PLUNGER
*Make to Order
Dimensions in inches (millimeters).
5
.100 (2.54)
TEST CENTERS
P3158 Series
.040 (1.02) TYP
.054 (1.37)
34°
3C
.260 (6.35)
STEEL PLUNGER
.970 (24.64)
Specifications
.023R (0.58)
1R
.060 (1.52)
1Q
.080 (2.03) TYP
.025 (0.64)
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Spring Force in oz. (grams)
Initial
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 (77)
Alternate: . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 (37)
Working
6.9 (196)
2.8 (79)
Pogo® Receptacle
The P3158 Series is designed to be used with the PR541 Series receptacles below.
The recommended mounting hole is .069 (1.75mm). The recommended drill is
1.75mm. Use ARIT54 tool for installation.
2Q
PR541-O Crimp
.20 (5.08)
MIN
.070 (1.78) TYP
.058 (1.47)
TYP
.048 (1.22)
TYP
.066 (1.68) TYP
.240 (6.09)
TYP
.930 (23.62) TYP
1V
Hardened BeCu (except as noted)
Gold-plated phosphorous bronze
Music wire
Stainless steel
<10mΩ
8 amps
.114” (2.90)
.060 (1.52)
120°
PR541-OF (Flush Mount)
PR541-1 Solder
PR541-1F (Flush Mount)
1W
Solder Cup
+.004
.070 (1.78) -.000 TYP
Press Ring
PR541-2 Wire Wrap
PR541-2F (Flush Mount)
.025 SQUARE
1.32 (33.53)
PR541-3 Round Post
PR541-3F (Flush Mount)
.025 DIA
1.32 (33.53)
P3158
S STRAIGHT BODY
1 STANDARD SPRING FORCE
2 ALTERNATE SPRING FORCE*
XX HEAD (TIP) STYLE
6
Dimensions in inches (millimeters).
G GOLD PLATED PLUNGER
*Make to Order
.100 (2.54)
TEST CENTERS
P5160 Series
.054 (1.37)
.040 (1.02) TYP
60°
2C
.310 (7.87)
1.310 (33.27)
Specifications
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Hardened BeCu
Gold-plated phosphorous bronze
Music wire
Stainless steel
<10mΩ
8 amps
.167” (4.24)
Spring Force in oz. (grams)
Standard (-1): . . . . . . . . . . . . . . . . . . . . . . .
Alternate (-2): . . . . . . . . . . . . . . . . . . . . . . .
Alternate (-3): . . . . . . . . . . . . . . . . . . . . . . .
Initial
2.5 (71)
1.7 (48)
2.5 (71)
3C
34°
STEEL PLUNGER
.030 (0.76)
.018R (0.46)
Working
6.5 (184)
3.5 (99)
8.2 (232)
1R
Pogo® Receptacle
The P5160 Series is designed to be used with the PR54 Series receptacles below.
The recommended mounting hole is .069 (1.75mm). The recommended drill is
1.75mm. Use ARIT54 tool for installation.
.066 (1.68)
TYP
.300 (7.62)
TYP
PR54-O Crimp
.180 (4.57) MIN
1.15 (29.21) TYP
3P
.058 (1.47)
TYP
.048 (1.22)
TYP
90°
.060 (1.52) TYP
.060 (1.52) TYP
1Q
.060 (1.52) TYP
PR54-OF (Flush Mount)
PR54-1 Solder
PR54-1F (Flush Mount)
Solder Cup
+.004
.070 (1.78) -.000 TYP
Press Ring
1V
120°
1.19 (30.23)
PR54-2 Wire Wrap
PR54-2F (Flush Mount)
.025 SQUARE
1.58 (40.26)
2W
PR54-3 Round Post
PR54-3F (Flush Mount)
.025 DIA.
1.56 (40.13)
P5160
S STRAIGHT BODY
1 STANDARD SPRING FORCE
2 ALTERNATE SPRING FORCE*
XX HEAD (TIP) STYLE
G GOLD PLATED PLUNGER
*Make to Order
Dimensions in inches (millimeters).
7
.125 (3.18)
TEST CENTERS
P2665 Series
.080 (2.03)
.066 (1.68) TYP
1C
60°
.330 (8.38)
1.290 (32.77)
Specifications
.036R (0.91)
1R
.090 (2.29) TYP
1V
120°
.080 (2.03) TYP
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Hardened BeCu
Gold-plated phosphorous bronze
Stainless steel
Stainless steel
<10mΩ
15 amps
.167” (4.24)
Spring Force in oz. (grams)
Initial
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 (43)
Alternate: . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 (71)
Working
3.0 (85)
5.8 (164)
Pogo® Receptacle
The P2665 Series is designed to be used with the PR80 Series receptacles below.
The recommended mounting hole is .094/.096 (2.39/2.44mm). The recommended
drill is a #41 or 2.4mm. Use tool T80-0 for installation.
1W
.093 (2.36)
TYP
.300 (7.62)
TYP
PR80-O Crimp
.153 (3.89)
.180 (4.57) MIN
1.20 (30.48) TYP
.058 (1.47)
TYP
.047 (1.19)
TYP
.090 (2.29)
2W
PR80-OF (Flush Mount)
.060 (1.52)
O.A.L. - 1.270 (32.26)
PR80-1 Solder
PR80-1F (Flush Mount)
Solder Cup
+.004
.098 (2.49) -.000 TYP
Press Ring
PR80-2 Wire Wrap
PR80-2F (Flush Mount)
.025 SQUARE
1.57 (39.88)
PR80-3 Round Post
PR80-3F (Flush Mount)
.025 DIA
1.57 (39.88)
P2665
S STRAIGHT BODY
1 STANDARD SPRING FORCE
2 ALTERNATE SPRING FORCE*
XX HEAD (TIP) STYLE
8
Dimensions in inches (millimeters).
G GOLD PLATED PLUNGER
*Make to Order
.187 (4.75)
TEST CENTERS
P2757 Series
.116 (2.95)
.098 (2.49) TYP
1C
60°
2C
34°
.320 (8.13)
1.210 (30.73)
Specifications
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Hardened BeCu
Gold-plated phosphorous bronze
Stainless steel
Stainless steel
<10mΩ
20 amps
.167” (4.24)
Spring Force in oz. (grams)
Initial
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 (57)
Alternate (Stainless steel): . . . . . . . . . . . . . . 3.5 (99)
Working
4.0 (113)
6.85 (194)
O.A.L. - 1.14 (28.96)
.120 (3.05)
.070 (1.78) TYP
Pogo® Receptacle
.152 (3.86)
The P2757 Series is designed to be used with the S2757 Series receptacles below.
The recommended mounting hole is .1365/.1350.
S2757-2ED
.090R (2.29)
1R
.133 (3.38)
1V
120°
.138 (3.51) .118 (3.00)
.055 (1.40)
.154(3.91)
.133 (3.38)
1.053 (26.75)
.025 (0.64)
.100 (2.54)
1W
S2757-2ETD
.026 DIA (0.66)
.065 (1.65)
.230 (5.84)
O.A.L. - 1.205 (30.61)
1.283 (32.59)
.250 (6.35)
S2757-2EWWD
.025 SQ. (0.64)
.510 (12.95)
2W
1.563 (39.70)
Receptacle with Probe
.065 (1.65)
O.A.L. - 1.205 (30.61)
.090 (2.29)
.122 (3.10)
3W
P2757
S STRAIGHT BODY
1 STANDARD SPRING FORCE
2 ALTERNATE SPRING FORCE*
XX HEAD (TIP) STYLE
G GOLD PLATED PLUNGER
*Make to Order
Dimensions in inches (millimeters).
9
Nonreplaceable Pogo® Contacts
The Pylon line of standard products include nonreplaceable Pogo Contacts.
They differ from the replaceable contacts in that they do not require a
socket. The nonreplaceable line is designed to be permanently mounted.
Solder pots are incorporated for a reliable electrical connection.
The construction is typically gold-plated brass bodies, combined with
gold-plated springs and plungers. This ensures the user of excellent
electrical contact.
Available in body diameters from .030" to .187", nonreplaceable Pogo
Contacts are another example of Pylon’s quality and innovation and
how it can work for you.
10
A-A-S/A-S Series
.030 (0.76)
.022 (0.56) x .050 (1.27) Deep
Solder Pot
.021 (0.53)
A-A-S-
C
60°
.030 (0.76)
.030 (0.76) Travel
.310 (7.87)
A-A-S Series Specifications
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Gold-plated hardened BeCu
Gold-plated phosphorous bronze
Gold-plated stainless steel
Gold-plated stainless steel
<30mΩ
2 amps
.020 (0.51)
A-A-S-
R
Spring Force in oz. (grams)
Initial
Working
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 (14)
2.0 (57)
The recommended hole is .0315 (#68 drill) for epoxy mounting.
.025 (0.64) x .045 (1.14) Deep
Solder Pot
.037 (0.94)
.035 (0.89)
.040 (1.02)
.014 (0.36)
A-S-
C
60°
.030 (0.76)
.230 (5.84)
.010 (0.25)
.030 (0.76) Travel
A-S Series Specifications
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
A-S-
Gold-plated hardened BeCu
Gold-plated brass
Gold-plated stainless steel
Gold-plated stainless steel
<30mΩ
2 amps
.020 (0.51)
R
Gold Plated
Brass Plunger
A-S-
V
120°
Working
Spring Force in oz. (grams)
Initial
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 (20)
1.3 (37)
The recommended hole is .0380 (#62 drill) for epoxy mounting.
Dimensions in inches (millimeters).
11
C-S/E-S Series
.027 (0.69) x .080 (2.03) Deep
Solder Pot
.026 (0.66)
C-S- C
.045 (1.14)
.042 (1.07)
.049 (1.24)
60°
.045 (1.14)
.020 (0.51)
.045 (1.14) Travel
.395 (10.03)
C-S Series Specifications
C-S- R
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Gold-plated hardened BeCu
Gold-plated brass
Gold-plated stainless steel
Gold-plated stainless steel
<30mΩ
5 amps
.030 (0.76)
Spring Force in oz. (grams)
Initial
Working
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 (14)
3.4 (96)
The recommended hole is .0465 (#56 drill) for epoxy mounting.
.046 (1.17) x .100 (2.54) Deep
Solder Pot
.045 (1.14)
E-S- C
.065 (1.65)
.062 (1.57)
.070 (1.78)
60°
.065 (1.65)
.030 (0.76)
.065 (1.65) Travel
.495 (12.57)
E-S-
F
E-S Series Specifications
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
E-S- R
.090 (2.29)
E-S- V
.050 (1.27)
.115 (2.92)
.070 (1.78)
E-S- W
.045 (1.14)
.110 (2.80)
12
Dimensions in inches (millimeters).
Gold-plated hardened BeCu
Gold-plated brass
Gold-plated stainless steel
Gold-plated stainless steel
<30mΩ
5 amps
.043 (1.09)
Spring Force in oz. (grams)
Initial
Working
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 (29)
2.75 (78)
The recommended hole is .0670 (#51 drill) for epoxy mounting.
F-S/G-S Series
.043 (1.09) x .150 (3.81) Deep
.082 (2.08)
.085 (2.16)
.092 (2.34)
.045 (1.14)
Solder Pot
F-S-
C
60°
.100 (2.54)
.066 (1.68)
.030 (0.76)
.100 (2.54) Travel
.780 (19.81)
F-S Series Specifications
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Gold-plated hardened BeCu
Gold-plated brass
Gold-plated stainless steel
Gold-plated stainless steel
<30mΩ
5 amps
.066 (1.68)
F-S-
R
Rhodium-plated
brass plunger
.090 (2.29)
F-S- W
Spring Force in oz. (grams)
Initial
Working
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 (57)
6.0 (170)
The recommended hole is .0860 (#44 drill) for epoxy mounting.
.043 (1.09) x .150 (3.81) Deep
.082 (2.08)
.085 (2.16)
.054 (1.37)
.154 (3.91)
.092 (2.34)
.061 (1.55)
Solder Pot
G-S-
F
.100 (2.54)
.066 (1.68)
.030 (0.76)
.100 (2.54) Travel
.780 (19.81)
G-S Series Specifications
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Gold-plated hardened BeCu
Gold-plated brass
Gold-plated stainless steel
Gold-plated stainless steel
<30mΩ
5 amps
.067 (1.68)
G-S-
R
Working
Spring Force in oz. (grams)
Initial
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0 (85)
6.0 (170)
The recommended hole is .0860 (#44 drill) for epoxy mounting.
Dimensions in inches (millimeters).
13
P2550/2532 Series*
.100 (2.54) x .188 (4.78) Deep
.125 (3.18)
.150 (3.81)
Solder Pot
P2550-
8
.065 (1.65)
.315 (7.99)
.125 (3.18)
.120 (3.05)
.375 (9.52)
.015 (0.38)
1.453 (36.91)
P2550 Series Specifications
.122 (3.10)
P2550- 0-8
60°
.125 (3.18)
.375 (9.52)
P2550-0: 3.0 oz. spring
P2550-0-8: 6.7 oz. spring
.154 (3.91)
P2550- 6-8
.065 (1.65)
.315 (7.99)
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Gold-plated hardened BeCu
Gold-plated brass
Stainless steel
Gold-plated stainless steel
<30mΩ
5 amps
.167 (4.24)
Spring Force in oz. (grams)
Initial
Working
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.20 (34)
3.10 (88)
The recommended hole is .1260 (3.2mm) for epoxy mounting.
.125 (3.18)
P2550-
9
.070 (1.78)
.320 (8.12)
.062 (1.57) x .110 (2.79) Deep
Solder Pot
.059 (1.50)
P2532-
.093 (2.36)
.088 (2.24)
.110 (2.79)
1
.017 (0.43)
.812 (20.62)
P2532-
2
P2532 Series Specifications
60°
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Gold-plated hardened BeCu
Gold-plated brass
Stainless steel
Gold-plated stainless steel
<30mΩ
5 amps
.093 (2.36)
Spring Force in oz. (grams)
Initial
Working
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 (28)
2.3 (65)
The recommended hole is .0945 (2.4mm) for epoxy mounting.
14
Dimensions in inches (millimeters).
*Consult factory for minimum order quantity
.139 (3.53)
Travel
Low Ω/P2447/HC125A-TT
Low resistance Pogo Contacts are
designed for applications requiring
minimum internal resistance and/or high current-carrying capacity.
These objectives are achieved by making the Pogo plunger and terminal as a single
unit. This construction method eliminates the resistance of the spring and body.
.052 (1.32) x .188 (4.78) Deep
Terminal Moves with Plunger
.187 (4.75)
.172 (4.37)
.156 (3.96)
.040 (1.02)
.145 (3.68)
.445 (11.30)
.020 (0.51)
.095 (2.41)
1.145 (29.08)
P2447 Specifications
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Nickel-plated hardened BeCu
Brass
Stainless steel
Nickel-plated brass
<10mΩ
10 amps
.200 (5.08)
Spring Force in oz. (grams)
Initial
Working
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.0 (170)
14.0 (397)
The recommended hole is .1570 (#22 drill) for epoxy mounting.
.052 (1.32) .071 (1.80)
.092 (2.34)
.144 (3.66)
.140 (3.56)
.156 (3.96)
90°
.030 (0.76)
1.320 (33.53)
.270 (6.89)
.100 (2.54)
.100 (2.54)
HC125A-TT (replaceable probe) Specifications
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gold-plated hardened BeCu
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gold-plated nickel silver
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Silver-plated stainless steel
Electrical Resistance . . . . . . . . . . . . . . . . . . <20mΩ
Maximum Current . . . . . . . . . . . . . . . . . . . . 45 amps
Plunger Travel (Full) . . . . . . . . . . . . . . . . . . .250 (6.35)
The HC125A-TT is designed to be used with the SR125 receptacle. The recommended
mounting hole is .141/.143 (3.58/3.63mm). The recommended drill is a 3.6mm. Use
tool T125-0 for installation.
Spring Force in oz. (grams)
Initial
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.0 (170)
Working
16.0 (454)
Dimensions in inches (millimeters).
15
P3325 Series/P4301-1F
.024 (0.61) x .062 (1.57) Deep
Solder Pot
Terminal Moves with Plunger
.061 (1.55)
P3325-
.085 (2.16)
.092 (2.34)
0
.100 (2.54)
.036 (0.91)
.075 (1.90)
.645 (16.38)
.090 (2.29)
P3325-
.100 (2.54)
Travel
.030 (0.76)
P3325 Series Specifications
1
120°
.050 (1.27)
.150 (3.81)
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Gold-plated hardened BeCu
Brass
Music wire
<10mΩ
10 amps
.066 (1.68)
Spring Force in oz. (grams)
Initial
Working
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0 (142)
8.3 (235)
The recommended hole is .0680 (#44 drill) for epoxy mounting.
#6-32 Tap x .250 (6.35) Deep
.187 (4.75)
Diamond Knurl
.225 (5.72)
.100 (2.54)
1.750 (44.45)
P4301-1F “The Brute” Specifications
Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Resistance . . . . . . . . . . . . . . . . . .
Maximum Current . . . . . . . . . . . . . . . . . . . .
Working Travel . . . . . . . . . . . . . . . . . . . . . . .
Gold-plated tellurium copper
Gold-plated tellurium copper
Stainless steel
Stainless steel
<5mΩ
45 amps
.167 (4.24)
Working
Spring Force in oz. (grams)
Initial
Standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.0 (454) 25.7 (729)
The recommended hole is .1890 (#12 drill) for epoxy mounting.
16
Dimensions in inches (millimeters).
.154 (3.91)
.250 (6.35)
Travel
Tools
Receptacle
Installation
(Press fit type only)
MB-2
MB-1
MB-3
T style tools
ARIT
Receptacle Insertion Tools
Model #
ARIT54
ARIT54
T80-0
T125-0
Mounting
Height
Receptacle
Series
Flush–.125"
Flush–.220"
Flush
Flush
SR541
SR54
SR80
SR125
Adjustable Tool (ARIT) Instructions
1. Loosen set screws.
2. Rotate thimble to desired receptacle
mounting height.
3. Lock both set screws.
Maintenance Brushes
Model # Description
MB-1
MB-2
MB-3
Brass bristle brush
(4-1/4" x 2-1/2")
4 row brass brush
(3-1/4" x 1-1/8")
Nylon brush (6-1/4")
The receptacle is inserted into
the drilled hole and tapped into
place using a plastic mallet
and a receptacle insertion tool.
Several “taps” (3-5) with the
mallet is recommended to
provide maximum receptacle
retention. Epoxy is not required.
The receptacle is held in place
by the press ring, which
collapses into the hole during
insertion, forming a tight fit.
While some insertion tools
are designed to mount the
receptacles flush with the
probe plate, the ARIT series
(Adjustable Tool) allows
various mounting heights as
required by the test fixture
manufacturer. The press ring
should be positioned for
maximum retention in probe
plates that are 3/8 inch thick
or more. If the probe plate is
too thin, the receptacle may
fall through during insertion.
In this case you can drill a
smaller hole and use the press
ring as a stop. However, you
will need to secure receptacle
with epoxy.
Once the receptacle is installed,
insert the probe until the top
of the probe barrel is flush
with the top of the receptacle.
The probe is held in place with
4 retention detents.
Specifications subject to change without notice.
Drawings not to scale.
Optional tip styles, spring pressures, and materials
available, contact factory for more information.
Dimensions in inches (millimeters).
17
Ostby Barton
A Division of Everett
Charles Technologies
487 Jefferson Boulevard
Warwick, RI 02886
Tel: (401) 739-7310
Fax: (401) 732-4937
www.ectinfo.com
www.ectinfo.com
©2006 Everett Charles Technologies. Pogo is a registered trademark of ECT.1331-4-06.
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement