PRODUCT GUIDE MODEL 463226513 b® Grilling's Juicy Little Secret Classic C-69G3 TM IMPORTANT: Fill out the product record information below. Serial Number See ratinglabelon grill for serial number. Date Purchased For supportand to registeryour grill, pleasevisit us at www.charbroil.com If you havequestionsor need assistanceduringassembly, pleasecall 1-800-241-7548. © 2013 Char-Broil,LLC Columbus,GA 31902 Printed in China Assembly instructions© 2013 08/01/12. G651-001-210801 ill,, ForYourSafety.................................... 2-3 GrillingGuide...................................... 4-7 Useand Care .................................... 8-14 If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. LimitedWarranty.................................... 15 PartsList.......................................... 16 PartsDiagram...................................... 17 Assembly....................................... 18-27 Troubleshooting .................................. 28-30 RegistrationCard ................................... 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. 31 Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Failure to follow all manufacturer's instructions could result in serious personal injury and/or property damage. CAUTION CAUTION: Indicatesa potentially hazardous situation or unsafe practicewhich, if not avoided, may result in minor or moderate injury. CAUTION For residential use only. Do not use for commercial cooking. CAUTION DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. INSTALLER/ASSEMBLER: Leave this manual with consumer. CONSUMER= Keep this manual for future reference. Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. CAUTIO. Some parts may contain sharp edges. Wear protective gloves if necessary. CAUTION CALIFORNIA PROPOSITION 65 1.Combustibleby-productsproducedwhenusing this productcontainschemicalsknownto theState of Californiato causecancer,birthdefects,or otherreproductiveharm. Using pots larger than 6 quarts in capacity could exceed weight limit of the or side shelf, resulting in failure 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product. Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If your grill is Dual Fuel ready, a conversion kit must be purchased for use with natural gas. • Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B 149.2. • All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces. • This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard. Do not attempt to repair or alter the hose/valve/regulator for any "assumed" defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer. NOTE: DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces. Over tightening may cause the porcelain coating to crack and break, resulting in exposed metal that will be prone to rust. CAUTION GreaseFires • Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. • Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP tank off. • if grill has not been regularly cleaned, a grease fire can occur that may damage the product. Pay close attention while preheating or burning off food residue to insure that a grease fire does not develop. Follow instructions on General Grill Cleaning and Cleaning The Burner Assembly to prevent grease fires. • The best way to prevent grease fires is regular cleaning of the grill. First Time Use Read yourAssembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing. Lava Rock / Briquettes This gas grill has been designed, engineered, and tested to be used with flame tamers or heat distribution plates to provide more even heating, improve the cleaning process, and reduce flare-ups. The addition of after market lava rocks, charcoal, or briquettes of any type will cause poor combustion and increase Temperature - Convective Grills ONLY. The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Note: Since 1995, all regulators (the part that attaches to the gas tank to regulate the flow of gas) have included a safety feature that restricts gas flow in the event of a gas leak. You can inadvertently activate this safety feature without having a gas leak. This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve. If the gas regulator safety feature activates, the grill will only reach temperatures between 250°F and 300°F even with all burners on the high setting. the likelihood of a grease fire, and is not recommended. Using briquettes, lava rock, or charcoal in this grill will void your warranty. For extra smoke flavor, we recommend using a smoker box with wood chips. Regulator Coupling Nut If your grill is not getting hotter than 250°F to 300°F these steps should be taken first to reset the gas regulator safety device: 1. Open the grill lid. 2. Turn off all knobs on the control panel in front. 3. Turn off the tank knob. 4. Disconnect the regulator from the LP tank. 5. Wait 30 seconds. 6. Reconnect the regulator to the LP tank. 7. Slowly open the LP tank knob all the way. Do not put excessive force on the valve at the full open position to avoid damaging the valve. 8. Turn on the appropriate control knob and light the grill per the instructionsl. An illustration of this process is included in this Product Guide. See Troubleshooting section for additional information. Pre-Heating Your Grill Just like your home oven, your grill should be pre-heated to provide optimum performance. Pre-heat the grill on high for 1015 minutes- longer if weather conditions require. Please refer to the lighting instructions inside the Product Guide if you have questions about how to light your grill. A match-light chain and hole is provided for your convenience. Outdoor grillingisreallyquitesimple.You'llsucceed with burgers, dogs,orsteaks usually onyourveryfirsttry.With experience, youwilllearnhowtoworkwithyourgrill,creating moreimaginative meals allthetime.Thisknowledge makes up theartofgrilling.Before youstartgrilling, organize yourfood according tocooking technique andrequired cooking time,and optimize theuseofyourgrillingarea. Rotisserie Cooking Rotisserie cooking is bestfor'round' meat,suchaslargeroasts, wholepoultry, andpork.Itgenerally requires anaccessory motor andspitrodthatallows themeattobeturned ataconstant speed.Rotisserie cooking isbestdoneinfrontofa special rotisserie burner, orutilizing anindirect cooking burner arrangement. Apancanbeplaced underneath themeattocatch grease andfooddrippings, andhelpsminimize clean-up. DirectCooking Directcooking involves grilling yourmeatdirectly overhighheat. Itis perfect forsearing steaks, chops, andothersmaller pieces of meatandvegetables thatquickly maketheirwaytothetable. IndirectCooking Indirect cooking utilizes selectburners tocirculate heat throughout thegrill,without directcontact between themeatand theflame.Themeatisplaced overtheburnerthatis'off'.This method isgenerally usedtoslowcooklargecutsofmeatand poultry. Apancanbeplaced underneath themeattocatch grease andfooddrippings, andhelpsminimize clean-up. FoodSafety Foodsafetyisa veryimportant partofenjoying theoutdoor cooking experience. Tokeepfoodsafefromharmful bacteria, followthesefourbasicsteps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat. Separate: Separate raw meats from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods. Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures. Chill: Refrigerate prepared foods and leftovers promptly. Cooking onyournewgrillisahands-on experience, anditis recommended toremain outside withyourgrillwhilecooking. Grilling canbeaffected bymanyexternal conditions. Incold weather, youwillneedmoreheattoreachanidealcooking temperature, andgrillingmaytakelonger.Themeat'sinternal temperature andthickness canalsoaffectcooking times.Cold andthickermeats willtakelongertocook. Wood Chips For extra smoke flavor when grilling, try adding wood chips. Soak the chips in water for approximately 30 minutes before adding to a smoke box or pan. Place smoke box or pan on top of the cooking grate above the flame. Turn grill on high until the wood starts to smoke. Reduce heat to desired temperature for cooking, and place food on cooking grate as desired. Close lid to retain more smoke. Hardwood varieties that work particularly well with grilled foods include Alder, Apple, Cherry, Grapevines, Hickory, Mesquite, Oak, Rosemary and Sassafras. InternalMeatTemperatures Meatcooked ona grilloftenbrowns veryfastontheoutside. Therefore, usea meatthermometer toensure ithasreached safeinternal temperatures. USDA Recommended Safe Minimum internal Temperatures Beef,Veal,Lamb,Steak,Roasts,& WholePork (witha 3 minuterest time) 145° F Fish 145° F Beef,Veal,Lamb,and Pork - Ground 160° F Egg Dishes Turkey,Chicken& Duck Whole,Pieces& Ground 160° F 165° F Skewers Metal skewers should be flat, with long handles. Round skewers allow food to roll when turned, so it may not cook as evenly. Use metal skewers when cooking meat kabobs. Wooden skewers should be soaked in water for an hour before use, and are best used for quick cooking foods such as vegetables and fruits. Please refer to the USDA for complete, up-to-date information. Our internal temperature chart is based on USDA standards for meat doneness. Check it out at www.isitdoneyet.gov Sauces Sauces containing sugars and fats can cause flare-ups, and your food may burn. In general, apply these sauces during the final 10 minutes of cooking. Keep in mind, use of excessive sauces or glazes will also require extra cleaning afterwards. Marinades and Rubs To enhance the flavor of grilled foods, a liquid marinade or dry rub can be used prior to cooking. Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling. Dry rubs can be applied directly to the meat immediately before grilling. Utensils Use tongs or a spatula to handle the food instead of a fork, and don't turn the food too often. Piercing the food with a fork will release juices that you want in the meat, and may cause flare-ups. WhyClean? We'veallheardthesaying'Anounceofprevention iswortha pound ofcure'.Thisisgreatadvice whenitcomes tokeeping yourgrillclean. RoutineCare Periodic cleaning ofthisgrillis necessary, asgrillfirescanoccurwhengrease and fooddebriscollect inthebottom ofthegrill. Aftereachuse,remove anyremaining foodparticles fromthecooking grateand insideofthegrillusinga grillbrush.Do thisafterthegrillhascooled down,yetis stillwarm.Itismucheasiertocleanfood particles whilewarmth isstillpresent, than afterthefoodparticles havecompletely cooled andhardened. Thisgrillisnot designed tobe'burned off'byclosing the lidandturning theburners onHighforan extended time.Theexcessive heat generated cancauseleftover grease to catchfire,andcancausepermanent damage toyourgrill. Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. Storing Your Grill • Clean cooking grates. • Store grill in dry location. • When LP cylinder is connected to grill, store outdoors in a well ventilated space and out of reach of children. • Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer. • Store grill indoors ONLY if LP cylinder is turned off, disconnected, and removed from grill. Never store LP cylinder indoors. • When removing grill from storage, follow the 'Cleaning the Burner Assembly' instructions in the Use and Care section of the Product Guide. Critters Spiders like to make their homes in the venturi tubes of grills. These must be inspected and cleaned regularly to ensure there are no blockages. Refer to the Use and Care portion of this Product Guide for complete information. General Cleaning Plastic parts: Wash with warm soapy water and wipe dry. Do not use abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result. Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or glass cleaner. Use non-abrasive scouring powder for stubborn stains. Painted surfaces: Wash with mild detergent or non-abrasive cleaner and warm water. Wipe dry with a soft non-abrasive cloth. The Char-Broil® grill is equipped with Gear TraxTM, which allow for the easy mounting of our unique line of Gear Trax accessories. Please visit charbroil.comfor a complete list of Gear Trax accessories, *Available on most models, Stainless steel surfaces: Stainless steel can rust under certain conditions. This can be caused by environmental conditions such as chlorine or salt water, or improper cleaning tools such as wire or steel wool. It can also discolor due to heat, chemicals, or grease build-up. To maintain your grill's high quality appearance, wash with mild detergent and warm water, or use a stainless steel grill cleaner. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics. % ViSiT CHARBRO|L,COM ALL YOUR GRiLLiNG FOR NEEDS! LP Cylinder •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. •LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP cylinder collar for marking. •LP cylinder valve must have: •Type 1 outlet compatible with regulator or grill. •Safety relief valve. •UL listed Overfill Protection OPDHandWheel Device (OPD). This OPD safety feature is identified by a unique triangular hand wheel. Use only LP cylinders equipped with this type of valve. •LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department. LP Cylinder Removal, Transport and Storage •Turn OFF all control knobs and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Loosen cylinder screw beneath bottom shelf or disconnect other retention means, then lift PL cylinder up and and out of cart. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage. •Adisconnected LP cylinder in LP Cylinder storage or being transported must have a safety cap installed (as shown). Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP cylinder Safety inside a vehicle which may become overheated Cap by the sun. Retainer Strap •Do not store an LP cylinder in an area where children play. LP cylinder in upright position for vapor withdrawal LP (Liquefied Petroleum Gas) •LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled. •LP gas is highly flammable and may ignite unexpectedly when mixed with air. LP Cylinder Filling •Use only licensed and experienced dealers. •LP dealer must purge new cylinder before filling. •Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by temperature. •A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance. •Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice. •To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under "Gas Companies" for nearest certified LP dealers. LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. I.LP cylinder must be properly secured onto grill. (Refer to assembly section.) •Always keep new and exchanged LP cylinders in upright position during use, transit or storage. 2.Turn all control knobs to the OFF position. 3.Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop. 4.Remove the protective cap from LP cylinder valve. Always use cap and strap supplied with valve. •Leak test new and exchanged LP cylinders BEFORE connecting to grill. •Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane. LP Cylinder Leak Test For your safety •Leak test must be repeated each time LP cylinder is exchanged or refilled. OPDHandWheel / Safety Relief Valve •Do not smoke during leak test. •Do not use an open flame to check for gas leaks. •Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks. • Strap and Cal_ •Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below. Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve. A Do not use household cleaning agents. Damage to gas train components can result. 5.Hold regulator and insert nipple into LP cylinder valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP cylinder valve so as not to cross-thread the connection. Nipple has to be centered intothe LP cylinder valve. If "growing" bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Type 1 outlet with thread on outside Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completelyopen LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. Hold coupling nut and regulator as shown for properconnection to LP cylinder valve. 4.Brush soapy solution onto areas circled below, or other similar fittings on your grill. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only - do not use tools. NOTE: If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator! Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion,fire, severe _ersonal injury, or death. Outdoor gas appliance is not intended to be installed in or on a boat. Outdoor gas appliance is not intended to be installed in or on an RV. • Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home. • Do not use grill until leak-tested. • If a leak is detected at any time, STOP and call the fire department. • If you cannot stop a gas leak, immediately close LP cylinder valve and call LP gas supplier or your fire department! 5.If "growing" bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts. 6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise. Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. A When grill is not in use, turn off all control knobs and LP cylinder valve. A Never move grill while in operation or still hot. A Use long-handled barbecue utensils and oven mitts to avoid burns and splatters. A Maximum load for sideburner and side shelf is 10 Ibs. A The grease tray or cup must be installed during use and emptied after each use. Do not remove grease tray or cup until grill has completely cooled. A Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.) • Do not cover grates with aluminum foil or any other material. This will block burner ventilation and create a potentially dangerous condition resulting in property damage and/or personal injury. A If you notice grease or other hot material dripping from grill onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test. • Use grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc. A Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl. A Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris. A The regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill. A If you have a grill problem see the "Troubleshooting Section". A If the regulator frosts, turn off grill and LP cylinder valve immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier! • Apartment Dwellers: Check with managementto learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies. • NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous. • Never operate grill with LP cylinder out of correct position specified in assembly instructions. • Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position. ignitor Lighting SEAR Burner ignitor Lighting A Do not lean over grill while 1. Turn O OFF gas burner control valves. lighting. 2. Turn ON gas at LP cylinder. 3. Open lid during lighting. 4. To ignite, push and turn IGNITION BURNER knob to _. 5. Push and hold ELECTRONIC IGNITION button until the burner lights. 6. If ignition does NOT occur in 5 seconds, turn the burner controlsO OFF, wait 5 minutes and repeat the lighting procedure. 7. To ignite remaining burners, turn knob to the _ position starting with the burners closest to IGNITION BURNER first. If ignitor does not work, follow match lighting instructions. 8. For grills equipped with ELECTRONIC iGNiTiON at each burner: Repeat steps 4 through 6 to light each burner. 9. Once each burner has ignited, turn knobs to desired setting. A Do not lean over grill while lighting. 1. Turn O OFF gas burner control valves. 2. Turn ON gas at LP cylinder. 3. Open lid during lighting. 4. To ignite, push and turn SEAR burner knob to _. 5. Push and hold ELECTRONIC IGNITION button until the burner lights. 6. If ignition does NOT occur in 5 seconds, turn the burner controls O OFF, wait 5 minutes and repeat the lighting procedure. SEAR Burner Match-Lighting A Do not lean over grill while lighting. 1. Open lid. Turn ON gas at LP cylinder. 2. Place match into match holder (hanging from right side panel of grill). Light match; then light burner by placing match through the match light hole on right side of grill. 3. Push in and turn SEAR burner knob to the _ position. Be sure burner lights and stays lit. Turn controls and gas source or tank OFF when not in use. /L cAuTioN /L if ignition does NOT occur in 5 seconds, turn the burner controls O OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. Match-Lighting A Do not lean over grill while lighting. 1. Open lid. Turn ON gas at LP cylinder. 2. Place match into match holder (hanging from left side panel of grill). Light match; then light burner by placing match through the match light hole on left side of grill. 3. Push in and turn far left burner knob to the _ position. Be sure burner lights and stays lit. 4. Light adjacent burners in sequence by pushing knobs in and turning to the _ position. A Do not lean over grill while lighting. 1. Open sideburner lid. Turn ON gas at LP cylinder. 2. Turn sideburner knob to the _ position, push and hold ELECTRONIC IGNITOR button. 3. If sideburner does NOT light within 5 seconds, turn knob to O OFF, wait 5 minutes, then repeat lighting procedure. Sideburner Match Lighting 1. Open sideburner lid. Turn ON gas at LP cylinder. 2. Place lit match near burner. 3. Turn sideburner knob to the position. Be sure burner lights and stays lit. 12 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. General Grill Cleaning • Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces. Plastic parts: Wash with warm soapy water and wipe dry. s Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result. Turning Grill Off • Turn all knobs to the 0 OFF position. Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop. Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains. ignitor Check • Turn gas off at LP cylinder. Press and hold electronic ignitor button. "Click" should be heard and spark seen each time between each collector box or burner and electrode. See "Troubleshooting" if no click or spark. Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth. Valve Check • important: Make sure gas is off at LP cylinder before checking valves. Knobs lock in OFF position. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to OFF position. Valves should turn smoothly. Hose Check • Before each use, check to see if hoses are cut or worn or kinked. Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer. Stainless steel surfaces: To maintain your grill's high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics. Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. II l r cAuTioN SPIDER ALERT! SPIDERAND WEBS iNSiDE BURNER 3. 4. Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you. (A) Bend a stiff wire (a light weight coat hanger works welt) into a small hook. Run the hook through each burner tube several times. (B) Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through each burner tube several times. If your barbeque is getting hard to light or the flame is weak, check and clean the venturis and burners. Spiders or small insects are known to create "flashback" problems by building nests and laying eggs in the barbeque's venturi or burner obstructing the flow of gas. The backed-up gas can ignite behind the control panel. This flashback can damage your barbeque and cause injury. To prevent flashbacks and ensure good performance, the burner and ventud tube assembly should be removed and cleaned whenever the barbeque has been idle for an extended period of time. 6. (C) Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole. Wire brush entire outer surface of burner to remove food residue and dirt. 7. Clean any blocked ports with a stiff wire such as an open paper clip. 8. Check burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner. VERY iMPORTANT'.Burner tubes must reengage valve openings. See illustrations at right, 9. Attach electrode to burner. Correct burner-to-valve 10. Carefully replace burners, 11. Attach burners to brackets on firebox. engagement 12. Reposition carryover tubes and attach to burners. Replace flame tamers and cooking grates. Storing Your Grill , Clean cooking grates. * Store in dry location. * When LP cylinder is connected to grill, store outdoors in a wellventilated space and out of reach of children. * Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturers. * Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors. * When removing grill from storage, follow "Cleaning the Burner Assembly' instructions before starting grill. Firebox burner bracket Electrode Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas OFF at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. ;off electrode with a flat blade screwdriver This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the m_jnal consumer-purchaser only that this product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination. SCOPE OF COVERAGE PERIOD Stainless Burner Firebox and Lid TYPE *Note: consumer-pro'chaser A dated sales receipt will be responsible WILL be required for all shipping charges OF FAILURE COVERAGE PERFORATION, MANUFACTURING, AND MATERIAL DEFECTS ONLY 5 years from date of purchase* 2 years from date of purchase* 1 year from date of purchase* All Other Parts The original OF COVERAGE for warranty for parts replaced service. under the terms of this limited warranD_. This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable. Manufacturer requires proof of your date of pro'chase. Therefore, you should retain yore" sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records. This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. RUST is not considered a manufactm'ing m" materials defect. This limited warranty will not reimbm'se you for the cost of any inconvenience, food, personal injm'y m" properD_ damage. ITEMS MANUFACTURER WILL NOT PAY FOR: 1. Shipping cost, standard or expedited, for warranty and replacement parts 2. Service calls to your home. 3. Repairs when your product is used for other than normal, single-family household or residential use. 4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood, acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer. 5. Any food loss due to product failures or operating difficulties. 6. Replacement parts or repair labor costs for units operated outside the United States or Canada. 7. Pickup and delivery of your product. 8. Repairs to parts or systems resulting from unauthorized modifications made to the product. 9. The removal and/or reinstallation of your product. DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES Repair or replacement of detective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues, the manufacturer resmwes the right to substitute like or similar parts that are equally functional. Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions. THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PEREORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANT"L ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY. Neither dealers am" the retail establishment selling this product has any authori_ to make any additional warranties m"to promise remedies in addition to or inconsistent with those stated above. Manufacturer's maximum liabilRx, in any event, shall not exceed the purchase price of the product paid by the original consumer. NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty. If you wish to obtain performance of any obligation under this limited warran_, write to: Consumer Relations P. O. Box 1240 Columbus, GA 31902-1240 you should Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of the package with an RAnumber and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be refused. 15 r 16 A 1 FIREBOX MM 1 FRONT DOOR BRACE B 5 MAIN BURNER-TUBE BURNER NN 1 LEFT DOOR C 1 MAIN BURNER-BAR BURNER OO 1 RIGHT DOOR D 1 ELECTRODE, F/TUBE BURNER PP 2 HANDLE, F/DOOR E 1 ELECTRODE, F/BAR BURNER QQ 1 BACK BRACE F 4 CARRY OVER TUBE RR 2 TANK EXCLUSION WIRE G 1 CONTROL PANEL, MAIN SS 1 GREASE TRAY H 1 ELECTRONIC IGNITION MODULE TT 1 GREASE PAN I 1 BUTTON, F/IGNITION MODULE UU 4 CASTER SOCKET J 1 SHIELD, F/ELECTRONIC IGNITION MODULE W 2 CASTER, LOCKING K 1 HOSE VALVE REGULATOR ASSEMBLY WW 2 CASTER, FIXED L 7 BEZEL F/CONTROL KNOB XX 2 MATCH HOLDER M 7 CONTROL KNOB YY 1 TAN K RETAINER SCREW ZZ 2 MAGN ET ASSEMBLY N I TOP LID O 1 LOGO PLATE F/LID AAA 1 SHIELD, F/TANK P 1 TEMPERATURE GAUGE BBB 2 DOOR PIN, FIXED Q 1 BEZEL, F/TEMPERATURE GAUGE CCC 1 WEIGHT BLOCK R 2 LID BUMPER, RECTANGLE DDD 2 DOOR PIN, SPRING S 2 LID BUMPER, ROUND EEE 1 HEAT TENT, F/BAR BURNER T 1 TOP LID HARDWARE U 1 HANDLE, F/LID V 5 HEATTENT W 4 COOKING GRATE ... 1 CASTER PIN X 1 WARMING RACK ... 1 PRODUCT MANUAL, ENGLISH Y 1 LEFT SIDE SHELF F/SB ... 1 PRODUCT MANUAL, SPANISH ... 1 HARDWARE PACK Z 1 DRIP PAN, F/SB AA 1 SIDEBURNER GRATE BB 1 ELECTRODE, F/SB CC 1 ELECTRODE WIRE, F/SlDEBURNER DD 1 SIDEBURNER LID EE 1 SIDEBURNER FF 1 SIDEBURNER VALVE CLIP GG 1 CONTROL PANEL, F/SB HH 1 RIGHT SIDE SHELF II 1 FASCIA, F/RIGHT SHELF JJ 1 RIGHT SIDE CART PANEL KK 1 LEFT SIDE CART PANEL LL 1 BOTTOM SHELF NOT Pictured N X )! _i, .... jw / w !w ,_w EEE ,B /C i.@ k_.... / .... ZF .... /F '_ iF ' ...... /, ' /F \D :_ / R T E__i_ /I ,zFF , iJ _G \L XL \L \L \L \ ZZ DDD \L \M \L \M iPP /PP /LL / YY ZZ \M \M \M \M \M D_DD U S _ !JBB 710 S " for the LP cylindershouldbe onrightleg theleft side. Attachbottomshelf to left and assemblieswith 1/4-20×2-3/8"machine screws and 1/4-20flange nuts. Thecut out hole For FrontDoor Y RightSide Panel / Left SidePanel / 1/4-20×2-3/8" MachineScrew Qty: 6 BottomShelf " Placeback bracebetweensidepanelsas shown.Attachto left and rightside panelswith 1/4-20x2-3/8"machine screws. Left Side Panel 1/4-20x2-3/8" MachineScrew Qty:4 1/4-20 FlangeNut Qty: 4 1/4-20 Flange Nut Qty: 6 MagnetAssembly D " Hangtank exclusionwire ontothe holeson back brace,attachotherendsto bottomshelfwith #8x3/8" sheet metal screws. BackBrace #8x3/8" SheetMetalScrews Qty.2 " flange nuts. Placefront door braceas shown.Attachto left and rightleg assemblieswith 1/4-20×2-3/8"machine screws and 1/4-20 1/4-20×2-3/8" MachineScrew Qty: 4 \ FrontDoorBrace 1/4-20 Flange Nut Qty: 4 " Turnassembly upside down. " Insert Caster Pinintothecaster mounting plate tolockitinplace, shown A.Spinthecaster clockwise intothethreads onthebottom shelfuntilsecure. Remove theCaster Pinandrepeat forremaining casters. Make surethetwolocking casters aresecured atthe rearandthenon-locking casters aresecured atthefront(B).Afterall4casters aresecure remove theCaster Pinandsavefor future maintenance. " Stand cartupright. " Attach weight block tobottom shelfwith(2)1/4-20x2" machine screws and1/4-20 flange nuts(C). Fixed Caster Fixed Caster / Locking Caster LockingCaster X Q Caster Pin Caster 1/4-20×2" MachineScrew Qty: 2 1/4-20 Flange Nut Qty: 2 2O D __ "" Cardully the regulatorhoseis Thissteplowerthegrill requires twoheadontothe peopleto liftcart. and Makesure positiongrillheadonto cart. hangingoutsidethecart.Attachwith 1/4=20x1/2" screws. Grill Head 1/4-20×1/2"Screw Qty: 4 21 " Hookthe rightside shelfto fireboxbythe pre-assembledscrews(A). " " Insidefirebox,insert7ramfiber washer and 1/4-20x1/2"screw as shown(B). Attachshelfwith 1/4-20x1/2"screw and 1/4-20flange nuts, and fasten the two pre-assembledscrews (C). Right Side Shelf / 1/4-20x1/2" Screw Qty.2 1/4-20 FlangeNut Qty: 1 7ram FiberWasher Qty. 1 From FiberWasher " Attachfasciato fireboxwith #8x3/8" sheet metal screws. Fascia, RightSide Shelf #8×3/8" Sheet Metal Screws Qty.2 22 • Hookthe left sideshelfto firebox bythe pre-assembledscrews(A). " " Insidefirebox,insert7ramfiber washer and 1/4-20x1/2"screw as shown(B). Attachshelfwith 1/4-20x1/2"screw and 1/4-20flange nuts, and fasten the two pre-assembledscrews (C). LeftSide Shelf From \ Fiber Washer 1/4-20×1/2" Machine Screw Qty. 2 1/4-20 FlangeNut Qty: 1 7ram FiberWasher Qty. 1 " Attachfasciato fireboxwith #8x3/8" sheet metal screws. LeftSide Shelf T _ascia, #8x3/8" sheet metal screws Qty. 2 23 " Attachsideburnerbezeland valvewith #8x3/8" SS screws. (A). " Placesideburner intoshelf. Makesure valveis insidesideburnertube.Attachsideburnerwith No.8 wing nut (B). Hookventuri clip to sideburnertubeand aroundmanifold.Attachside burnerignitorwireto ignitoras shown(C). Pressside burnercontrolknobontovalvestem (D). Placegrateontoside burnershelf(E). " " Side Burner / J Side Burner Tube 0 Sideburner_Bezel Sideburner Control Knob \ Clip #8X3/8 SS Screw Qty.2 Sideburner Grate No.8Wing Nut Qty.1 24 0 • Attachhandleto doorwith #10-24x1/2"machine screws, 5ram fiat washers and 5ram lock washers (A). " Inserthinge pinon bottomshelf into holein door.Pressupperhinge pin in front door brace,alignhinge holeon topof door,and releasehingepin into door. Him!e Pin hole A Hinge Pin hole 5ramLock Washer \ Left Machine Screw #10-24×1/2" Qty: 4 ............. 5ramFlat Washer Right Handle 5ram Flat Washer Qty: 4 Y LeftDoor Right Door 5ramLock Washer Qty: 4 25 • Place heat tents over tube burners andthe heat tentfor sear burner over sear burner by insertingtabs into slots in front of firebox. Oppositeends of heat tents rest on pins in back of firebox. HeatTent, FtSearBurner .... r................... ii"P]ll ...... I'llII1' IIII1'1 ''l i'111 ° • Place cooking gratesonto graterests. Insert ends of Warming Rack pivot wire into holes in sides of gril lid. Insert endsof Warming Rack leg wire into holes in sides of firebox. NOTE:Pivot and leg wires, running side-to-side,shouldbe underwires runningfront-to-back. If pivot and leg wires are on top, Warming Rackis installedupside-down. ° Unscrew ignitor cap and place AA batteryinto ignitor slot withpositive end (+) facing outward. Screw ignitorcap onto ignitor. WarmingRack .egWire CookingGrate 26 " Attachthe heatshieldto greasetraywith #8x3/8"sheet metal screws (A). " Placegreasepaninto greasetray,thenplacethetray intothe cart (B). O #8x3/8" SheetMetal Screws Qty.4 HeatShield GreaseTray ,/ I1 1T,O. S Failure to install grease tray and grease pan will cause hot grease to drip from bottom of grill with risk of fire or property damage. GreaseTray Greas(_Pan LPtank is sold separately.Useonlywith an OPD(over-fillprotectiondevice)equippedLP tank.Filland leak-checkbeforeattaching to grill and regulator.See Use and Caresection to correctly LeakTest and perform the Burner Flame Check. PlaceLP tank into holein bottomshelf with tankcollaropeningfacingto the frontas shown.Fingertightentank thumbscrewto hold LP tanksecurelyin place. Tlo./fl Always keep LP cylinders in upright positionduring use, transport, and storage. Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. LP Tank 27 DANGER; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department, Gasleakingfrom cracked/cut/burned hose. • Damagedhose. •Turnoff gas at LP cylinderor at sourceon naturalgassystems.If anythingbut burned,replacevalve/hose/regulator. If burned, discontinueuseof productuntila plumberhas investigatedcause and correctionsare made. Gasleakingfrom LP cylinder. • Mechanicalfailuredue to rustingor mishandling. • ReplaceLP cylinder. Gasleakingfrom LP cylindervalve. • Failureof cylindervalve from mishandlingor mechanicalfailure. •Turnoff LP cylindervalve.ReturnLP cylinderto gassupplier. Gasleakingbetween LP cylinderand regulatorconnection. • Improperinstallation,connectionnot tight,failureof rubberseal. •Turnoff LP cylindervalve.Removeregulatorfrom cylinderand visuallyinspectrubbersealfor damage.See LP CylinderLeakTest and ConnectingRegulatorto the LP Cylinder. Firecomingthrough controlpanel. • Firein burnertube sectionof burnerdue to blockage. •Turnoff control knobsand LP cylindervalve.Leavelid opento allowflamesto die down.After fire is outand grill is cold,remove burnerand inspectfor spidernestsor rust.See NaturalHazard and Cleaningthe BurnerAssemblypages. Greasefire or continuousexcessive flamesabovecooking surface. •Toomuchgreasebuildupin burnerarea. •Turnoff control knobsand LP cylindervalve.Leavelid opento allowflamesto die down.After cooling,cleanfood particlesand excessgreasefrom insidefireboxarea,greasetray,and other surfaces. Troubleshooting Burner(s)will not light usingignitor. (See ElectronicIgnition Troubleshooting also) GASISSUES: •Tryingto lightwrongburner. • Seeinstructionson control paneland in Useand Caresection. • Burnernot engagedwith controlvalve. • Makesurevalvesare positionedinsideof burnertubes. • Obstructionin burner. • Ensureburnertubesare not obstructedwith spiderwebsor other matter.See cleaningsectionof Useand Care. • Nogas flow. • MakesureLP cylinderis not empty.If LP cylinderis notempty, referto "Suddendrop in gasflow." Continuedon next page. • Fora grill equippedwith theAUTO-CLEAN TM feature,makesure theAUTO-CLEAN TM valve is set to "Grill" 28 •Vaporlock at couplingnutto LP cylinder. •Turnoff knobsand disconnectcouplingnut fromLP cylinder. Reconnectand retry. • Couplingnut and LP cylindervalve not fully connected. •Turnthe couplingnutapproximatelyone-halfto three-quarters additionalturn untilsolidstop.Tightenby handonly- do not use tools. ELECTRICALISSUES: • Electrodecrackedor broken;"sparksat crack." • Replaceelectrode(s). • Electrodetip notin properposition. MainBurners: •Tip of electrodeshouldbe pointingtowardgasport openingon burner.The distanceshouldbe 1/8"to 1/4".Adjust if necessary. Sideburner: •Tip of electrodeshouldbe pointingtowardgasport openingon burner,the distanceshouldbe 1/8"to 3/16".Adjust if necessary. •Wire and/orelectrodecoveredwith cookingresidue. • Cleanwireand/orelectrodewith rubbingalcoholand cleanswab. •Wires are looseor disconnected. • Reconnectwiresor replaceelectrode/wireassembly. •Wires are shorting(sparking)between ignitorand electrode. • Replaceignitorwire/electrodeassembly. • Deadbattery. • Replacewith a newalkalinebattery. Troubleshooting (continued) Burner(s)will not light usingignitor. (See ElectronicIgnition Troubleshooting also) Burner(s)will not matchlight. ELECTRONICIGNITION: • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. • Sparks,but notat electrodeor at full strength. • SeeSectionIII of ElectronicIgnitionSystem. • See"GAS ISSUES:"on previouspage. • Matchwill not reach. • Uselong-stemmatch(fireplacematch). • Impropermethodof match-lighting. • See"Match-Lighting"sectionof Useand Care. • Outof gas. • Checkfor gasin LP cylinder. • Excessflow valvetripped. •Turnoff knobs,wait 30 secondsand lightgrill. If flamesare still low, turnoff knobsand LP cylindervalve.Disconnectregulator. Reconnectregulatorand leak-test.Turnon LP cylindervalve,wait 30 secondsand thenlightgrill. •Vaporlock at couplingnut/LPcylinder connection. •Turnoff knobsand LP cylindervalve.Disconnectcouplingnutfrom cylinder.Reconnectand retry. • Highor gustingwinds. •Turnfront of grill to face windor increaseflameheight. • Lowon LP gas. • RefillLP cylinder. • Excessflow valvetripped. • Referto "Suddendrop in gasflow"above. • Greasebuildup. • Cleanburnersand insideof grill/firebox. • Excessivefat in meat. •Trim fat from meat beforegrilling. • Excessivecookingtemperature. •Adjust(lower)temperatureaccordingly. Persistentgreasefire. • Greasetrappedby foodbuilduparound burnersystem. •Turnknobsto OFF.Turngas off at LPcylinder.Leavelid in position and let fire burnout.After grill cools,removeandcleanall parts. Flashback... (firein burnertube(s)), • Burnerand/orburnertubesare blocked. •Turnknobsto OFF.Cleanburnerand/orburnertubes.See burner cleaningsectionof Use and Care. Unableto fill LP cylinder. • Somedealershaveolder fill nozzles withworn threads, •The wornnozzlesdon'thaveenough"bite"to engagethe valve.Try a secondLPdealer. One burnerdoes not lightfrom other burner(s). • Greasebuildupor foodparticlesin end(s)of carryovertube(s). • Cleancarry-overtube(s)with wirebrush. Suddendrop in gas flow or low flame. Flamesblowout. Flare-up. Timerdoesnot work (Greenlightdoesnot flash) , , , DeadBattery Batteriesinstalledincorrectly. Knob Positiondid notstart the Clean Cycle , , , Replacebatteries Installbatteriescorrectly. PushKnobin to startthe cleancycle.(GreenLEDshouldbeginto flash) No LED'swill illuminate , DeadBattery , Replacebatteries RedLED nextto battery symbolis illuminated , LowBatteryStrength , Prepareto replacebatteries(NOTE:Cleancyclewill operatewith a weak battery. 29 Troubleshooting - Electronic ignition pmm ! SECTIONI Nosparksappearat • Battery not installed anyelectrodeswhen properly. ElectronicIgnitionButton is pressed;no noise can be heardfromspark • Deadbattery. module. • Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" connectorsare orientedcorrectly,with "+"end up and "-" enddown.) • Has batterybeen used previously? • Replacebatterywith newalkalinebattery. • Buttonassemblynot installedproperly. Checkto insurethreadsare properlyengaged.Button shouldtravelup and down withoutbinding. • Unscrewbuttoncap assemblyand reinstall,making sure threadsare alignedand engagedfully. • Faultysparkmodule. If no sparksare generated with new batteryand good wire connections,moduleis faulty. • Replacespark moduleassembly. SECTIONII • Outputlead Nosparksappearat connectionsnot any electrodeswhen ElectronicIgnitionButton connected. is pressed;noisecan be heardfrom spark module. •Are outputconnectionson and tight? • Removeand reconnectall outputconnectionsat moduleandelectrodes. SECTIONIII Sparksare present butnot at all electrodesand/ornot at fullstrength •Are outputconnectionson and tight? • Removeand reconnectall outputconnectionsat moduleandelectrodes. 3O • Outputlead connectionsnot connected. •Arcingto grill away from burner(s). If possible,observegrill in dark location.Operate ignitionsystemand lookfor arcingbetweenoutputwires and grill frame. • If sparksare observedotherthanfrom burner(s), wire insulationmay be damaged.Replacewires. • Weakbattery. All sparkspresentbutweak or at slow rate. • Replacebatterywith a newalkalinebattery. • Electrodesare wet. Has moistureaccumulated on electrodeand/orin burner ports? • Use papertowel to removemoisture. • Electrodescrackedor broken"sparksat crack". Inspectelectrodesfor cracks. • Replacecrackedor brokenelectrodes. 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ETRE PRESENTEE.VEUILLEZCONSERVERVOTRE FACTURE.LA PRESENTEGARANTIEN'ESTPAS *Required I Necesario I Exig_ *O First Name Address I Nombre (number WARRANTYSERVICEPROOFOF PURCHASE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE POU RO BTE NI RLE SE RVlCESO US GARANTIE,UN E PR EUVED'ACHAT DOlT TRANSFERABLE. ~ PLEASEPRINT~ IMPRIMAPOR FAVOR ~S'IL VOUS PLA'[TIMPRIMEI_ I Pr_nom & street) Initial I Direcci6n (n0mero y cane) I Adresse (num_ro City I Cludad I Ville * O DAYS OF PURCHASE.FOR NON-TRANSFERABLE. llnicialllnitiale Apt Number et rue) State I Estado E-mail Address I Direccibn de correo electrbnico Last Name I Apellido I Province I Adresse _lectronique ¸ _ I N-°de aP art I N-°d'app t. Zip Code I C6digo Zip I Code Postal * O ilc_;_ I Nom de Famillie Phone Number _'_ I Nt_mero telef6nico : I Num_ro de t_l_phone I I STICI(IION Serial Number 0 I N_mero de seriel Num_ro Date of Purchase I Fecha de compra * l_Attach PRODUCT de s_rie I Date de I'achat O Store Name I Nombre O Your Gender de la tienda Adjunte aquila copia de su recibo de I Nom du magasin $ 0 compra Purchase Price I Precio de compra I Prix d'achat  I Sexo I Sexe: Male I Masculino Femalel @ Veuillez I Masculin Femenino I F_minin _.Qu_ producto Gas 2.  3. Smoker 4. Charcoal S. 6.  Cooker/Fryer Otherl Otro une est_i registrando? Mai! Quel produit enregistrez-vous? 1. attacher copie de votre regu icL Which product are you registering? to: / Enviar a: / Envoyer _ : Grill I Parrilla a gas I Gril au gaz Electric Grill I Parrilla I Ahumador el_ctrica Char-Broil Warranty I Gril _lectrique Grill I Parrilla a carb6n I Cocina/freidora I Autre Registration P.O. Box 1240 ] Fumoir I Barbecue au charbon Columbus, GA 31902-1240 I Cuiseur/Friteuse We respect your privacy. I Respetamos su privacidad. I Nous respectons votre vie priv_e. • copy ofyour sales receipt here. If you prefer not to receive special offers • Marque • Si vous pr_f_rez aquf si no desea recibir ofertas promotions ne pas recevoir de Charbroil, and promotions y promociones d'informations from Char-Broil, especiales concernant please check here: [ :! 71 / de Char-Broil: des offres sp_ciales et des veuiNez cocher ici: Thank you for completing this questionnaire. I Gracias por completer este cuestionario. I Merci d'avoir bien voulu remplir ce questionnaire. 31 C T F URCHASE FO YOU Grilling's Juicy Little Secret _° C C OUTT ESE G T F TU ITE OU • Valuable product information • Inspiring grilling accessories • Reliable customer support • Delicious recipes and tips from chefs • Exciting events and promotions • And much more!