Electric Steam- and Hot Water Boilers

R
Electra Steam, Inc.
Electric Steam- and
Hot Water Boilers
Product Catalog
2013
Table of Content
Electric Steam Boilers
Steam Boiler Models with Carbon Steel Pressure Vessels
Miniature Steam Boiler Models,
Maximum Working Pressure 100psig (6.9bars)
AR 4 – 8kW
1
RB 10 – 30kW
4
RX 36 – 120kW
8
Non-Miniature Steam Boiler Models,
Maximum Working Pressure 150psig (10.3bars)
RHP 120 – 300kW
13
RHP 360 – 510kW
19
RHP 600 – 750kW
25
Steam Boilers with Stainless Steel Pressure Vessels
Miniature Steam Boiler Models,
Maximum Working Pressure 100psig (6.9bars)
SR 20kW
31
SR 40 - 120kW
35
Electric Hot Water Boilers
Carbon Steel Pressure Vessels
Maximum Working Pressure 100psig (6.9bars),
Maximum Temperature 250°F (121°C)
HLR15 – HLR105
40
Maximum Working Pressure 150psig (10.3bars),
Maximum Temperature 250°F (121°C)
HLR120 – HLR180
44
HLR210 – HLR510
48
HLR600 – HLR900
52
P.O. Box 37
4407 Martinsburg Pike
Clear Brook, VA 22624
USA
Electra Steam, Inc.
Phone: 540-662-3811
Fax: 540-665-8101
email: Sales@reimersinc.com
web: www.reimersinc.com
AR4 - 8 Steam Boiler Series
Features
Miniature boiler max. vessel volume 0.29ft3
Maximum safety valve setting 100psi
All boilers are manufactured in accordance with the requirements
of the A.S.M.E. Boiler and Pressure Vessel Code and A.S.M.E. CSD1. Each boiler bears the National Board Stamp “M”.
High quality saturated steam, operating pressure range 0 – 85psig
Heavy duty carbon steel pressure vessel. Vessel jacket and
electrical enclosure 304 stainless steel
Large selection of optional equipment
•
•
•
•
•
•
Standard Equipment of Each Boiler Includes:
A.S.M.E. pressure relief valve
One (1) quick opening bottom blowoff valve as per A.S.M.E. Code
B31.1
Bronze steam outlet ball valve
High pressure feed pump on ARH-models
Low water cutoff control with manual reset
One (1) high pressure cutoff control with manual reset
One (1) operating pressure control
Magnetic contactor
Indicator lights for POWER, REFILLING, HEATING and ALARMS
•
•
•
•
•
•
•
•
•
Applications
Process Steam
Dry Cleaning
Food Service
Laboratories
Air Humidification
•
•
•
•
•
(1)
HEATING
POWER
kW
STEAM
CAPACITY
lbs/hr (kg/hr)
BHP
VOLTAGE
4 KW
13.6
0.4
240
8 KW
27.2
0.8
240
Lbs (kg)
OP. PRESS.
RANGE
psig (bar)
LP
HP
1
90 (41)
0-85 (0 – 5.86)
1/2
1/4
1
90 (41)
0-85 (0 – 5.86)
1/2
1/4
PHASE
SHIP WT.
Steam Outlet
(NPT)
(1)
Each boiler model requires two (2) power supplies: Primary heating power and secondary control voltage. Nominal control voltage is
120V, 50/60Hz. Boiler models with the – X option (this applies to foreign voltages only, see Model Number Key below) require only the
heating power supply of 240V 1PH, 50/60Hz.
Model Number Key
Blank = 120VAC power supply required
at boiler installation site for
hookup as boiler control voltage
X = Boiler is equipped with transformer to
provide 120VAC as boiler control
voltage. (Applies to 380 & 415V
voltages only)
Feed Water Options:
Blank = Solenoid Valve
H = Solenoid Valve + Pump
Boiler Heating Power:
4 = 4kW
8 = 8kW
Example: ARH8E1F = AR-Series boiler with feed water solenoid and
pump, 8kW heating power, heating power supply 240V, 1ph, control
voltage power supply 120V 1ph, safety valve set to 100psi.
Reimers Electra Steam, Inc. 1/1/2013
PAGE 1
Safety Relief Valve Setting:
A = 15psi
F = 100psi
AR4 – 8 Brochure
Rev. 1
Electrical Specifications
HEATING
POWER
VOLTAGE
kW
V
4
8
240
240
PHASE
1
1
AMP
DRAW
A
16.67
33.33
MIN
REQUIRED
N.E.C.
SERVICE
A
20
40
NUMBER &
SIZES OF
CONTACTORS
1 x 35A res.
1 x 35A res.
NUMBER &
SIZE OF
ELEMENTS
GAGE OF
POWER
ENTRY WIRE
POWER ENTRY
CONDUIT SIZE
1 x 4kW, 240V
2 x 4kW, 240V
AWG(mm2)
10 (5.27)
8 (8.35)
IN
3/4
3/4
Construction
SAFETY RELIEF
VALVE
ELECTRONIC BOILER
CONTROLLER
SAFETY RELIEF
VALVE
STEAM OUTLET
BALL VALVE
WATER LEVEL
PROBES:
- HIGH WATER LEVEL
- AUTOMATIC REFILL
- LOW WATER CUT-OFF
HIGH DENSITY
MINERAL WOOL
THERMAL
INSULATION
ALL 304 STAINLESS
STEEL CABINET
WITH WIRE
BRUSH FINISH
PRESSURE
CONTROLS
®
INCOLOY SHEATH
HEATING ELEMENTS
WITH 2.5 X 2.5”
SQUARE FLANGE
GAUGE GLASS
FIXTURE
BOILER BLOWOFF
BALL VALVE
Dimensional Drawings
AR4 – AR8
ARH4 – ARH8
Reimers Electra Steam, Inc. 1/1/2013
PAGE 2
AR4 – 8 Brochure
Rev. 1
Optional Equipment
1. Pressure Controlled Boiler Blowoff System Automatic Flush & Drain (not suitable for 24/7 applications), #OPT1016
1.
2.
3.
4.
5.
Boiler Power OFF
Blowoff Enable Switch ON
Steam pressure drops
below the setting of the
blowoff pressure control,
set at 15psig or less
Motorized ball valve opens
for a time preset in the
boiler controller
At the end of boiler
blowoff, motorized ball
valve closes automatically
2. Timer Controlled Boiler Blowoff System (suitable for 24/7 applications), #OPT1001
1.
2.
When the digital timer
reaches its preset blowoff
begin time, the boiler
controls de-energize and
the motorized ball valve
opens
At the end of the boiler
blowoff time, the motorized
ball valve closes, the boiler
controls energize and
restore the water level and
resume boiler operation
automatically
3. Timer Controlled Boiler
ON/OFF, OPT1017
Programmable timer
to turn boiler ON/OFF
automatically
4. AR-Boiler Model ARD8E1F Equipped With Steam Wand and Steam/Water Mixing Module for Cleaning Applications
Steam Flow
Adjustment
Needle Valve
Cold Water Flow
Adjustment
Needle Valve for
Controlling
Steam Wetness
Steam Wand
5. AR-Boiler Model ARJH8E1F
Equipped With Steam Nozzle and Foot
Pedal for Steam Cleaning Applications
6. Control Voltage Transformer for All ARBoiler Models for Boiler Operation with
240V 1PH Heating Power Supply Only
Control
Voltage
Transformer
7. AR-Boiler Model with
Brass and Bronze Free
Boiler Trim # OPT1030-AR
AR-Steam boiler models fitted
with carbon/ stainless steel boiler
trim for steam generation with
very low lead concentrations.
Use this option in food service
and other applications where lead
concentrations are a concern.
8. Steam Filter for Culinary
Steam Applications, #OPT1032:
Use this filter with FDA listed materials in food
processing applications where the steam comes in
direct contact with food. The 3 or 5 micron
cartridges employed in this steam filter meet or
exceed the 3-A guidelines for the production of
Culinary Steam under Accepted Practice T609-04.
Reimers Electra Steam, Inc. 1/1/2013
PAGE 3
AR4 – 8 Brochure
Rev. 1
P.O. Box 37
4407 Martinsburg Pike
Clear Brook, VA 22624
USA
Phone: 540-662-3811
Fax: 540-665-8101
email: Sales@reimersinc.com
web: www.reimersinc.com
Electra Steam, Inc.
RB10 – RB30 Steam Boiler Series
Features
Miniature boiler max. vessel volume 1.5ft3
Maximum safety valve setting 100psi
All boilers are manufactured in accordance with the
requirements of the A.S.M.E. Boiler and Pressure Vessel Code
and A.S.M.E. CSD-1. Each boiler bears the National Board
Stamp “M”.
High quality saturated steam, operating pressure range 0 –
85psig
Very compact design, all controls accessible from boiler front,
very suitable for installation in tight spaces such as autoclaves
Heavy duty carbon steel pressure vessel. Vessel jacket and
electrical enclosure 304 stainless steel
Large selection of optional equipment
•
•
•
•
•
•
•
Standard Equipment of Each Boiler Includes:
•
•
•
•
•
•
•
•
•
•
•
Applications
• Process Steam
• Autoclaves/Sterilizers
• Air Humidification
• Dry Cleaning
• Food Service
• Laboratories
STEAM
CAPACITY
VOLTAGE
HEATING
POWER
kW
lbs/hr (kg/hr)
BHP
(1)
•
PHASE
A.S.M.E. pressure relief valve
One (1) quick opening boiler bottom blowoff valve as per
A.S.M.E. Code B31.1
½” NPT Bronze steam outlet ball valve
High pressure feed pump in RBH- and RBHC-models
Low water cutoff control with manual reset
One (1) high pressure cutoff control with manual reset
One (1) operating pressure control
High water cut-off control with automatic or manual reset
Magnetic contactors
Main supply power distribution block
Indicator lights for POWER, REFILLING, HEATING, ALARMS
and Automatic Boiler Blowoff Status
Pressure and water level gauge
SHIP WT.
(4)
(3)
lbs (kg)
10 KW
34 (15.4)
1.0
208/240/380/415/480/600
18 KW
61 (27.6)
1.8
208/240/380/415/480/600
3
20 KW
68 (30.8)
2.0
208/240/380/415/480/600
3
30 KW
102 (46.2)
3.0
208/240/380/415/480/600
3
3
Condensate Tank:
Blank = No Condensate Tank
C = Boiler with Condensate Tank
Boiler Power in kW
Example: RBHC20E3F = RB-Series boiler with pump and
condensate tank, 20kW heating power, power supply 240V,
3ph, safety valve set to 100psi.
Reimers Electra Steam, Inc. 1/1/2013
OP. PRESS.
RANGE
psi (bar)
Steam Outlet
(NPT)
LP
< 15psig
HP
> 15psig
(2)
210 (95)
6.8 (25.7)
0 - 85 (0 – 5.86)
1/2
1/2
(2)
210 (95)
6.8 (25.7)
0 - 85 (0 – 5.86)
1/2
1/2
(2)
210 (95)
6.8 (25.7)
0 - 85 (0 – 5.86)
1/2
1/2
(2)
210 (95)
6.8 (25.7)
0 - 85 (0 – 5.86)
1/2
1/2
Model Number Key
Feed Water Options:
Blank = Solenoid Valve
H = Solenoid Valve + Pump
PRESSURE
VESSEL
CAPACITY
GAL. (L)
(1)
Safety Relief
Valve Setting:
A = 15psi (1.03bar)
F = 100psi (6.9bars)
Power Supply:
1 = 1-Phase
3 = 3-Phase
Power Supply
Voltage:
C = 208V
E = 240V
G = 380V
J = 415V
K = 480V
M = 600V
PAGE 4
Each boiler model requires two (2) power supplies: Primary
heating power and secondary control voltage. Nominal control
voltage is 120V, 50/60Hz. Boiler models rated for 380V and
415V are equipped with control voltage transformers that
require 220/240V applied to their primary side in order to
provide the 120V AC control voltage to the boiler. As an
option, all boiler models can be equipped with control voltage
transformers so that only the heating power supply needs to
be connected to the boiler.
(2)
Also available in 240V 1PH
(3)
On boiler equipped with condensate tank, add 90lbs
(41.0kg) to shipping weight
(4)
The STEAM CAPACITY listed above is based on the
evaporation rate from and at 212°F, at 0 psig. If the boiler feed
water temperature is 50°F, then the STEAM CAPACITY for
each model listed above is approximately 15% lower.
RB10 – 30 Brochure
Rev. 2
Electrical Specifications
1 x 50A res.
1 x 75A, res.
1 x 75A, res.
2 x 50A res.
1 x 50A res.
2 X 50A, res.
2 X 50A, res.
2 X 50A, res.
1 x 50A res.
1 x 50A res.
1 x 75A, res.
1 x 75A, res.
1 x 50A res.
1 x 50A res.
AMP
DRAW
NUMBER & SIZE OF
ELEMENTS
PHASE
NUMBER &
SIZES OF
CONTACTORS
PRIMARY
VOLTAGE
INTERNAL
POWER
FUSING
BOILER
HEATING
POWER
MIN REQU.
N.E.C.
SERVICE
kW
10
18
20
30
10
18
20
30
V
208
208
208
208
240
240
240
240
3
3
3
3
1
1
1
1
A
27.8
50.0
55.5
83.3
41.7
75.0
83.3
125.0
A
35.0
62.0
70.0
104.0
52.0
94.0
104.0
156.0
10
18
20
30
10
20
240
240
240
240
380
380
3
3
3
3
3
3
24.1
43.3
48.1
72.2
14.4
31.9
30.0
54.0
60.0
90.0
18.0
40.0
NO
NO
NO
NO
NO
NO
NO
6 X 50A,
300V
NO
NO
NO
NO
NO
NO
30
10
20
30
10
18
20
30
10.4
17.9
380
415
415
415
480
480
480
480
600
600
3
3
3
3
3
3
3
3
3
3
45.6
13.9
27.8
41.7
12.0
21.7
24.1
36.1
10.0
17.2
57.0
17.0
35.0
52.0
15.0
27.0
30.0
45.0
13.0
22.0
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
1 x 75A, res.
1 x 50A res.
1 x 50A res.
1 x 50A res.
1 x 50A res.
1 x 50A res.
1 x 50A res.
1 x 50A res.
1 x 50A res.
1 x 50A res.
20.8
25
600
600
3
3
20.0
24.1
25.0
30.0
NO
NO
1 x 50A res.
1 x 50A res.
POWER SUPPLY
FIELD TERMINAL
MAX. CONDUCTOR
SIZE
CONFIGU
RATION
1 x 10kW, 208V
2 x 9kW, 208V
2 x 10kW, 208V
2 x 15kW, 208V
1 x 10kW, 240V
2 x 9kW, 240V
2 x 10kW, 240V
2 x 15kW, 240V
3 x AWG 4
3 x AWG 2
3 x AWG 2
3 x AWG 2/0
2 x AWG 2/0
2 x AWG 2/0
2 x AWG 2/0
2 x AWG 2/0
2
2
2
2
1
1
1
1
1 x 10kW, 240V
2 x 9kW, 240V
2 x 10kW, 240V
2 x 15kW, 240V
1 x 15kW, 480V
1 x 10kW, 240V +
1 x 15kW, 240V
2 x 15kW, 380V
1 x 10kW, 415V
2 x 10kW, 415V
2 x 15kW, 415V
1 x 10kW, 480V
2 x 9kW, 480V
2 x 10kW, 480V
2 x 15kW, 480V
2 x 10kW, 240V
1 x 15kW, 208V +
1 x 15kW, 240V
2 x 15kW, 208V
1 x 15kW, 240V +
1 x 10kW, 240V
3 x AWG 4
3 x AWG 4
3 x AWG 2
3 x AWG 2
3 x AWG 4
3 x AWG 4
2
2
2
2
2
2
3 x AWG 2
3 x AWG 4
3 x AWG 4
3 x AWG 4
3 x AWG 4
3 x AWG 4
3 x AWG 4
3 x AWG 4
3 x AWG 4
3 x AWG 4
2
2
2
2
2
2
2
2
2
2
3 x AWG 4
3 x AWG 4
2
2
Construction
SAFETY RELIEF
VALVE
PRESSURE
GAUGE
STEAM OUTLET
BALL VALVE ½”
WATER LEVEL
PROBES:
ELECTRONIC
BOILER
CONTROLLER
- LOW WATER CUTOFF
- AUTOMATIC REFILL
- HIGH WATER LEVEL
ALL CONTROLS
AND INDICATORS
ARE ACESSIBLE
FROM THE FRONT
OF THE BOILER:
HIGH DENSITY
MINERAL WOOL
THERMAL
INSULATION
PRESSURE
CONTROLS
®
INCOLOY SHEATH
HEATING
ELEMENTS WITH
2.5” X 2.5” SQUARE
FLANGES
Reimers Electra Steam, Inc. 1/1/2013
304 TYPE
STAINLESS STEEL
CABINET WITH
WIRE BRUSH FINISH
PAGE 5
RB10 – 30 Brochure
Rev. 2
Dimensional Drawings
RB10 – RB30 Models
RBH10 – RBH30 Models
RBHC10 – RBHC30
Reimers Electra Steam, Inc. 1/1/2013
PAGE 6
RB10 – 30 Brochure
Rev. 2
Optional Equipment And Accessories
Pressure Controlled Boiler Blowoff System Automatic Flush & Drain
(Not suitable for 24/7 operation) # OPT1016:
Boiler
Blowoff
Power
Enable
OFF
ON
Program boiler
blowoff duration
Steam pressure drops
Steam pressure drops
below setting of blowoffbelow setting of blowoff
pressure control.
pressure control set at
15psig or less.
Auxiliary Low Water Cut-Off with McDonnel & Miller
Model MM150, # OPTMM150:
Boiler Blowoff
At the end of boiler
blowoff, valve closes
automatically.
Timer Controlled Boiler Blowoff System (Suitable for 24/7 operation), # OPT1001:
Auxiliary Low Water Cut-Off with Warrick Probe
Fitting in External Water Column, # OPT1012
When boiler blowoff time
reached, boiler controls
turn off automatically.
At the end of boiler blowoff,
valve closes, boiler controls
turn on, water level in boiler
restores and boiler resumes
operation automatically.
Program boiler blowoff
day time and duration
Boiler Blowoff Tank, #BTANK-10:
Automatic Boiler ON/OFF, # OPT1017
- Designed in accordance with the National
Board Guide for Blowoff Vessels NB-27
- Designed and manufactured in accordance
with the requirements of the A.S.M.E. Boiler and
Pressure Vessel Code Section VIII, Division 1.
Each tank bears the National Board Stamp “U”.
The design pressure as per NB-27 is 50psig.
Program timer to turn boiler
ON/OFF automatically
Control Voltage Transformer Options: When using this
option, only main power supply is required to operate boiler.
Boiler
Voltage
208V
240V
380V
415V
480V
600V
Boiler Wheel Set and Steam Wand
for Cleaning Applications.
Steam Jet Station # 20845
Attach Steam
Jet Station to
RB-Boiler or any
other convenient
location
Transformer Option Part Number
RB – and RBH Series
RBHC- Series
OPT1009 – 208RBH
OPT1011- 208RBHC
OPT1009 – 240RBH
OPT1011- 240RBHC
OPT1009 – 380RBH
OPT1011- 380RBHC
OPT1009 –380RBH
OPT1011- 380RBHC
OPT1009 – 480RBH
OPT1011- 480RBHC
OPT1009 – 600RBH
OPT1011- 600RBHC
Brass and Bronze Free Boiler Trim,
# OPT1030-RB
RB-Steam boiler models fitted with carbon/stainless
steel boiler trim for steam generation with very low
lead concentrations. Use this option in food service
and other applications where lead concentration is a
concern.
Steam Filter for Culinary Steam Applications,
#OPT1032:
Use this filter with FDA listed materials in food
processing applications where the steam comes in
direct contact with food. The 3 or 5 micron
cartridges employed in this steam filter meet or
exceed the 3-A guidelines for the production of
Culinary Steam under Accepted Practice T609-04.
Wheel Set:
# OPT1019
Steam Wand:
PART # 20651
Reimers Electra Steam, Inc. 1/1/2013
PAGE 7
RB10 – 30 Brochure
Rev. 2
P.O. Box 37
4407 Martinsburg Pike
Clear Brook, VA 22624
USA
Electra Steam, Inc.
Phone: 540-662-3811
Fax: 540-665-8101
email: Sales@reimersinc.com
web: www.reimersinc.com
RX36 – RX120 Steam Boiler Series
Features
•
•
•
•
•
•
3
Miniature boiler max. vessel volume 5ft
Maximum safety valve setting 100psi
All boilers are manufactured in accordance with the
requirements of the A.S.M.E. Boiler and Pressure Vessel
Code and A.S.M.E. CSD-1. Each boiler bears the National
Board Stamp “M”.
High quality saturated steam, operating pressure range
0 – 85psig
Heavy duty carbon steel pressure vessel. Vessel jacket and
electrical enclosure 304 stainless steel
Large selection of optional equipment
Standard Equipment of Each Boiler Includes:
•
•
•
•
•
•
•
•
•
•
Applications
• Process Steam
• Autoclaves/Sterilizers
• Air Humidification
STEAM
CAPACITY
HEATING
POWER
kW
• Dry Cleaning
• Food Service
• Laboratories
lbs/hr (kg/hr)
BHP
• Breweries
• Process Heating
• Shrink Wrap Labels
VOLTAGE
(1)
PHASE
A.S.M.E. pressure relief valve
High pressure cutoff control with manual reset
One (1) operating pressure control for all models
equipped with two heating elements or two (2) staged
operating pressure controls for all models equipped
with three or four heating elements
Low water cutoff control with manual reset
High water cut-off control with automatic or manual
reset.
Magnetic contactors
Internal branch circuit fusing
Enable/Disable switch for each heating element
Main supply power distribution block
Indicator lights for POWER, REFILLING, HEATING and
ALARMS
SHIP WT.
(4)
(3)
Lbs (kg)
OP. PRESS.
RANGE
psig (bar)
Steam Outlet
(NPT)
LP
< 15psig
HP
> 15psig
36 KW
123 (56)
3.6
208/240/480/600
3(2)
480 (218)
0-85 (0 – 5.9)
1
3/4
40 KW
137 (62)
4.0
208/240/380/415/480/600
3
480 (218)
0-85 (0 – 5.9)
1
3/4
45KW
154 (70)
4.5
208/240/380/415/480/600
3
530 (240)
0-85 (0 – 5.9)
1-1/4
3/4
54 KW
185 (84)
5.4
208/240/480/600
3
530 (240)
0-85 (0 – 5.9)
1-1/4
3/4
60 KW
205 (93)
6.0
208/240/380/415/480/600
3
530 (240)
0-85 (0 – 5.9)
1-1/4
1
72 KW
246 (111)
7.2
208/240/480/600
3
610 (276)
0-85 (0 – 5.9)
1-1/4
1
80 KW
273 (124)
8.0
208/240/380/415/480/600
3
610 (276)
0-85 (0 – 5.9)
1-1/4
1
100 KW
342 (155)
10.0
208(5)/240/380/415/480/600
3
795 (360)
0-85 (0 – 5.9)
2
1-1/4
120 KW
409 (185)
12.0
208/240/380/415/480/600
3
795 (360)
0-85 (0 – 5.9)
2
1-1/4
(1)
Model Number Key
Feed Water Options:
Blank = Solenoid Valve
H = Solenoid Valve + Pump
Condensate Tank:
Blank = No Condensate Tank
C = Boiler with Condensate Tank
Boiler Power in kW
Example: RXHC120K3F = R-Series boiler with pump and condensate tank,
120kW heating power, power supply 480V, 3ph, safety valve set to 100psi.
Reimers Electra Steam, Inc. 1/1/2013
Safety Relief
Valve Setting:
A = 15psi
F = 100psi
Power Supply:
1 = 1-Phase
3 = 3-Phase
Power Supply
Voltage:
C = 208V
E = 240V
G = 380V
J = 415V
K = 480V
M = 600V
PAGE 8
Each boiler model requires two (2) power supplies: Primary
heating power and secondary control voltage. Nominal control
voltage is 120V, 50/60Hz. Boiler models rated for 380V and
415V are equipped with control voltage transformers that
require 220/240V applied to their primary side in order to
provide the 120V AC control voltage to the boiler. As an
option, all boiler models can be equipped with control voltage
transformers so that only the heating power supply needs to
be connected to the boiler.
(2)
Also available in 240V 1PH
(3)
On boiler equipped with condensate tank, add 150lbs
(68.0kg) to shipping weight
(4)
The STEAM CAPACITY listed above is based on the
evaporation rate from and at 212°F, at 0 psig. If the boiler feed
water temperature is 50°F, then the STEAM CAPACITY for
each model listed above is approximately 15% lower.
(5)
RX100 model, rated 208V, 3ph is limited to 307lbs/hr, 90kW,
9BHP
RX36 – 120 Brochure
Rev. 2
V
36
208
240
240
480
600
208
240
380
415
480
600
208
240
380
415
480
600
208
240
480
600
208
240
380
415
480
600
208
240
480
600
208
240
380
415
480
600
208
240
380
415
480
600
208
240
380
415
480
600
40
45
54
60
72
80
90
100
120
AMP
DRAW
kW
INTERNAL
POWER
FUSING
MIN
REQ.
N.E.C.
SERVICE
PHASE
PRIMARY
VOLTAGE
BOILER
HEATING
POWER
Electrical Specifications
A
A
3
3
1
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
100.0
86.6
150.0
43.3
34.6
111.0
96.2
60.8
55.6
48.1
38.5
124.9
108.3
68.4
62.6
54.1
43.3
149.9
129.9
65.0
52.0
166.5
144.3
91.2
83.5
72.2
57.7
199.9
173.2
86.6
69.3
222.1
192.5
121.5
111.3
96.2
77.0
250.2
240.6
151.9
139.1
120.3
96.2
333.1
288.7
182.3
166.9
144.3
115.5
125.0
108.0
188.0
55.0
44.0
140.0
121.0
76.0
70.0
60.0
48.0
156.0
136.0
86.0
79.0
68.0
55.0
188.0
163.0
82.0
65.0
208.0
181.0
114.0
105.0
90.0
72.0
250.0
217.0
108.0
87.0
278.0
241.0
152.0
140.0
120.0
96.0
313.0
300.0
190.0
174.0
150.0
120.0
417.0
360.0
228.0
209.0
180.0
145.0
INTERNAL
ELEMENT
WIRING
NUMBER &
SIZES OF
CONTACTORS
(RES. LOAD)
NUMBER & SIZE
OF ELEMENTS
2 x 75A
2 x 50A
2 x 75A
2 x 50A
2 x 50A
2 x 75A
2 x 75A
2 x 50A
2 x 50A
2 x 50A
2 x 50A
3 x 50A
3 x 50A
3 x 50A
3 x 50A
3 x 50A
3 x 50A
3 x 75A
3 x 50A
3 x 50A
3 x 50A
3 x 75A
3 x 75A
3 x 50A
3 x 50A
3 x 50A
3 x 50A
4 x 75A
4 x 50A
4 x 50A
4 x 50A
4 x 75A
4 x 75A
4 x 50A
4 x 50A
4 x 50A
4 x 50A
4 x 75A
4 x 75A
4 x 50A
4 x 50A
4 x 50A
4 x 50A
4 x 93A
4 x 75A
4 x 50A
4 x 50A
4 x 50A
4 x 50A
2 x 18kW, 208V, 3ph
2 x 18Kw, 240V, 3ph
2 x 18kW, 240V, 1ph
2 x 18kW, 480V, 3ph
2 x 18kW, 600V, 3ph
2 x 20kW, 208V, 3ph
2 x 20kW, 240V, 3ph
2 x 20kW, 380V, 3ph
2 x 20kW, 415V, 3ph
2 x 20kW, 480V, 3ph
2 x 20kW, 600V, 3ph
3 x 15kW, 208V, 3ph
3 x 15kW, 240V, 3ph
3 x 15kW, 380V, 3ph
3 x 15kW, 415V, 3ph
3 x 15kW, 480V, 3ph
3 x 15kW, 600V, 3ph
3 x 18kW, 208V, 3ph
3 x 18Kw, 240V, 3ph
3 x 18kW, 480V, 3ph
3 x 18kW, 600V, 3ph
3 x 20kW, 208V, 3ph
3 x 20kW, 240V, 3ph
3 x 20kW, 380V, 3ph
3 x 20kW, 415V, 3ph
3 x 20kW, 480V, 3ph
3 x 20kW, 600V, 3ph
4 x 18kW, 208V, 3ph
4 x 18Kw, 240V, 3ph
4 x 18kW, 480V, 3ph
4 x 18kW, 600V, 3ph
4 x 20kW, 208V, 3ph
4 x 20kW, 240V, 3ph
4 x 20kW, 380V, 3ph
4 x 20kW, 415V, 3ph
4 x 20kW, 480V, 3ph
4 x 20kW, 600V, 3ph
4 x 30kW, 240V, 3ph
4 x 25kW, 240V, 3ph
4 x 25kW, 380V, 3ph
4 x 25kW, 415V, 3ph
4 x 25kW, 480V, 3ph
4 x 25kW, 600V, 3ph
4 x 30kW, 208V, 3ph
4 x 30kW, 240V, 3ph
4 x 30kW, 380V, 3ph
4 x 30kW, 415V, 3ph
4 x 30kW, 480V, 3ph
4 x 30kW, 600V, 3ph
POWER SUPPLY
TERMINAL
MAX.
CONDUCTOR
SIZE
CONFI
GURA
TION
3 x AWG 2/0
3 x AWG 2/0
3 x 500 MCM
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x 500 MCM
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x 500 MCM
3 x 500 MCM
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x 500 MCM
3 x 500 MCM
3 x AWG 2/0
3 x AWG 2/0
3 x 500 MCM
3 x 500 MCM
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x 500 MCM
3 x 500 MCM
3 x 500 MCM
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
6 x 500 MCM
3 x 500 MCM
3 x 500 MCM
3 x 500 MCM
3 x 500 MCM
3 x AWG 2/0
2
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
2
2
2
2
2
AWG (mm2)
6 x 60A, 250V
6 x 60A, 250V
6 x 60A, 250V
6 x 30A, 600V
6 x 30A, 600V
6 x 70A, 250V
6 x 60A, 250V
6 x 40A, 600V
6 x 40A, 600V
6 x 30A, 600V
6 x 30A, 600V
9 x 50A, 250V
9 x 50A, 250V
9 x 30A, 600V
9 x 30A, 600V
9 x 30A, 600V
9 x 30A, 600V
9 x 60A, 250V
9 x 60A, 250V
9 x 30A, 600V
9 x 30A, 600V
9 x 70A, 250V
9 x 60A, 250V
9 x 40A, 600V
9 x 40A, 600V
9 x 30A, 250V
9 x 30A, 250V
12 x 60A, 250V
12 x 60A, 250V
12 x 30A, 600V
12 x 30A, 600V
12 x 70A, 250V
12 x 60A, 250V
12 x 40A, 600V
12 x 40A, 600V
12 x 30A, 250V
12 x 30A, 250V
12 x 80A, 250V
12 x 80A, 250V
12 x 50A, 600V
12 x 50A, 600V
12 x 40A, 600V
12 x 30A, 600V
12 x 100A, 600V
12 x 90A, 600V
12 x 60A, 600V
12 x 60A, 600V
12 x 50A, 600V
12 x 40A, 600V
8
8
8
10
10
8
8
8
10
10
10
8
8
10
10
10
10
8
8
10
10
8
8
8
10
10
10
8
8
10
10
8
8
8
10
10
10
6
8
8
8
10
10
6
6
8
8
8
10
(8.35)
(8.35)
(8.35)
(5.27)
(5.27)
(8.35)
(8.35)
(8.35)
(5.27)
(5.27)
(5.27)
(8.35)
(8.35)
(5.27)
(5.27)
(5.27)
(5.27)
(8.35)
(8.35)
(5.27)
(5.27)
(8.35)
(8.35)
(8.35)
(5.27)
(5.27)
(5.27)
(8.35)
(8.35)
(5.27)
(5.27)
(8.35)
(8.35)
(8.35)
(5.27)
(5.27)
(5.27)
(13.3)
(8.35)
(8.35)
(8.35)
(5.27)
(5.27)
(13.3)
(13.3)
(8.35)
(8.35)
(8.35)
(5.27)
Construction
PRESSURE GAUGE
SAFETY RELIEF VALVE
ELECTRONIC BOILER
CONTROLLER
STEAM OUTLET BALL VALVE
WATER LEVEL PROBES:
- HIGH WATER LEVEL
- AUTOMATIC REFILL
- LOW WATER CUT-OFF
PRESSURE CONTROLS
INSIDE ELECTRICAL
ENCLOSURE
HIGH DENSITY FIBERGLASS
THERMAL INSULATION 2” THICK
STAINLESS STEEL
ELECTRICAL
ENCLOSURE & WRAPPER
HEATING ELEMENTS 304 STAINLESS
STEEL SHEATHING STANDARD;
®
INCOLOY OPTIONAL (SEE PAGE );
2” CLASS 150# CARBON STEEL
FLANGES
HIGH PRESSURE FEED
PUMP
BOILER BLOW-OFF
VALVE
Reimers Electra Steam, Inc. 1/1/2013
PAGE 9
RX36 – 120 Brochure
Rev. 2
Dimensional Drawings (approximate)
RX36 – RX80 Models
RXH36 – RXH80 Models
RXHC36 – RXHC80 Models
Element Removal Clearance Left & Right (EL & ER)
MODEL
EL in (mm)
ER in (mm)
RX/RXH/RXHC-36
0
24 (610)
RX/RXH/RXHC-40
0
24 (610)
Reimers Electra Steam, Inc. 1/1/2013
RX/RXH/RXHC-45
24 (610)
24 (610)
RX/RXH/RXHC-54
24 (610)
24 (610)
PAGE 10
RX/RXH/RXHC-60
24 (610)
24 (610)
RX/RXH/RXHC-72
24 (610)
24 (610)
RX/RXH/RXHC-80
RX36 – 120 Brochure
24 (610)
24 (610)
Rev. 2
RX100 – RX120 Models
RXH100 – RXH120 Models
RXHC100 – RXHC120 Models
Element Removal Clearance Left & Right (EL & ER)
MODEL
EL in (mm)
ER in (mm)
RX/RXH/RXHC-100
36 (915)
36 (915)
Reimers Electra Steam, Inc. 1/1/2013
RX/RXH/RXHC-120
36 (915)
36 (915)
PAGE 11
RX36 – 120 Brochure
Rev. 2
Optional Equipment
1. Pressure Controlled Boiler Blowoff System Automatic Flush & Drain
(Not suitable for 24/7 operation), #OPT1016
Boiler
Power
OFF
Program boiler
blowoff duration
Blowoff
Enable
ON
Steam pressure drops below
setting of blowoff-pressure
control (15psig or less).
Boiler Blowoff
At the end of boiler
blowoff, valve closes
automatically.
2. Timer Controlled Boiler Blowoff System,
(Suitable for 24/7 operation), #OPT1001
External water
column with
conductive
probe fitting
#OPTMM150
External Water
Column with
McDonnel & Miller
Model 150 Control
Auxiliary
low water
cut-off
module
6. Proportional Step Control, #20802
When boiler blowoff time
reached, boiler controls
turn off automatically.
Program boiler blowoff
day time and duration
5. Auxiliary Low Water Cut-Off:
#OPT1012
Proportional
Pressure
Control
4-Stage Step Control
At the end of boiler blowoff, valve
closes, boiler controls turn on; water
level in boiler restores and boiler
resumes operation automatically.
•
•
3. Boiler Blowoff Tank, #BTANK-16 (#BTANK-16CAN for Canada)
- Designed in accordance with the National Board Guide for Blowoff Vessels NB-27
- Designed and manufactured in accordance with the requirements of the A.S.M.E. Boiler and Pressure Vessel
Code Section VIII, Division 1. Each tank bears the National Board Stamp “U”. The design pressure as per NB27 is 50psig.
•
7. Timer Controlled Boiler On/Off, #OPT1017
Increased accuracy of boiler
operating steam pressure
Decreased electrical load
switching surges
Increase life expectancy of
heating element contactors
8. Boiler Stacking:
Program timer to
turn boiler on/off
automatically
Typical Blowoff Tank
Installation
9. Brass/Bronze – Free Boiler Trim:
Standard Brass/Bronze boiler trim replaced with carbon
steel and stainless steel boiler trim provides very low lead
concentrations in the steam discharged from carbon steel
boilers.
Boiler Model
RX36 – RX54
RX60 – RX80
RX100 – RX120
4. Control Voltage Transformer. When using this option, only main power supply
required to operate the boiler.
Main Boiler
Supply Voltage
208V
240V
380V
415V
480V
600V
Transformer Option Part Number
Boiler Model
RRH- and RHCOPT1010 - 208R
OPT1011 - 208RH
OPT1010 - 240R
OPT1011 - 240RH
OPT1010 - 380
OPT1011 - 380RH
OPT1010 - 380
OPT1011 - 380RH
OPT1010 - 480R
OPT1011 - 480RH
OPT1010 - 600R
OPT1011 - 600RH
Reimers Electra Steam, Inc. 1/1/2013
Brass/Bronze – Free Boiler Trim
Option Part Number
OPT1030-RH54
OPT1030-RH80
OPT1030-RH120
10. Steam Filter for Culinary Steam Applications,
#OPT1032:
Use this filter with FDA listed materials in food processing
applications where the steam comes in direct contact with
food. The 3 or 5 micron cartridges employed in this steam
filter meet or exceed the 3-A guidelines for the production
of Culinary Steam under Accepted Practice T609-04.
®
11. Heating Elements with INCOLOY Sheathing
®
#OPT-INCOLOY
NOTE: Only available for 120kW model
PAGE 12
Boiler
Model
RX, RXH, RXHC36-80
RX, RXH, RXHC100-120
Stacking Frame
20562
20570
Operate two boilers in parallel for higher steam
loads and save floor space.
RX36 – 120 Brochure
Rev. 2
P.O. Box 37
4407 Martinsburg Pike
Clear Brook, VA 22624
USA
Electra Steam, Inc.
Phone: 540-662-3811
Fax: 540-665-8101
email: Sales@reimersinc.com
web: www.reimersinc.com
RHP120 – RHP300 Steam Boiler Series
Features
•
•
•
•
•
Maximum safety valve setting 150psi
All boilers are manufactured in accordance with the
requirements of the A.S.M.E. Boiler and Pressure Vessel
Code and A.S.M.E. CSD-1. Each boiler bears the National
Board Stamp “S”.
High quality saturated steam, operating pressure range
0 – 135psig
Heavy duty carbon steel pressure vessel. Vessel jacket and
electrical enclosure made from black painted carbon steel
Large selection of optional equipment
Standard Equipment of Each Boiler Includes:
•
•
•
•
•
•
•
•
•
•
•
•
Applications
•
•
•
HEATING
POWER
kW
•
•
•
•
Process Steam
Industrial Autoclaves
Air Humidification
STEAM
CAPACITY
BHP
Dry Cleaning
Food Service
Laboratories
Automotive Industry
VOLTAGE
(1)
(3)
lbs/hr (kg/hr)
•
A.S.M.E. pressure relief valve
One (1) slow opening boiler bottom blowoff valve as per
A.S.M.E. Code B31.1
Steam outlet globe valve
High pressure feed pump in RHPH- and RHPHC-models
One (1) primary high pressure cutoff control with
automatic reset and one (1) secondary high pressure
cutoff control with manual reset
One (1) primary low water cutoff control with automatic
reset and one (1) secondary low water cutoff with manual
reset
PID-step controller with number of heating stages
depending on boiler model
Digital readout of the operating pressure
Magnetic contactors
Internal branch circuit fusing
Main supply power distribution block
Indicator lights for POWER, REFILLING, HEATING,
ALARMS and Automatic Boiler Blowoff Status
Pressure and water level gauge
PHASE NUMBER OF SHIP WT. (2)
HEATING
lbs (kg)
STAGES
PRESSURE
VESSEL
CAPACITY
GAL. (L)
OP. PRESS.
RANGE
psig (bar)
Steam Outlet Size (NPT)
Steam Pressure
LP
< 15psig
HP
> 15psig
120 KW
409.0 (185.3)
12
240/380/415/480/600
3
4
1,300 (589)
78.5 (297)
0-135 (0 – 9.3)
2”
1-1/4”
150 KW
512.0 (232.0)
15
240/380/415/480/600
3
5
1,400 (634)
78.5 (297)
0-135 (0 – 9.3)
2”
1-1/4”
180 KW
614.0 (278.0)
18
240/380/415/480/600
3
6
1,500 (680)
78.5 (297)
0-135 (0 – 9.3)
3”
1-1/2”
210kW
717.0 (324.8)
21
240/380/415/480/600
3
6
1,600 (725)
78.5 (297)
0-135(0 – 9.3)
3”
1-1/2”
240kW
819.0 (370.6)
24
380/415/480/600
3
6
1,650 (748)
78.5 (297)
0-135(0 – 9.3)
3”
2”
300kW
1,024.0 (464.0)
30
380/415/480/600
3
6
1,700 (770)
78.5 (297)
0-135 (0 – 9.3)
3”
2”
(1)
Model Number Key
Safety Relief
Valve Setting:
F = 100psi (6.9bars)
H = 150psi (10.3bars)
Feed Water Options:
Blank = Solenoid Valve
H = Solenoid Valve + Pump
Condensate Tank:
Blank = No Condensate Tank
C = Boiler with Condensate Tank
Power Supply:
3 = 3-Phase
Boiler Power in kW
Example: RHPHC300K3H = RHP-Series boiler with pump and condensate tank,
300kW heating power, power supply 480V, 3ph, safety valve set to 150psi.
Reimers Electra Steam, Inc. 1/1/2013
Power Supply
Voltage:
E = 240V
G = 380V
J = 415V
K = 480V
M = 600V
PAGE 13
Each boiler model requires two (2) power supplies: Primary
heating power and secondary control voltage. Nominal control
voltage is 120V, 50/60Hz. Boiler models rated for 380V and 415V
are equipped with control voltage transformers that require
220/240V applied to their primary side in order to provide the
120V AC control voltage to the boiler. As an option, all boiler
models can be equipped with control voltage transformers so
that only the heating power supply needs to be connected to the
boiler.
(2)
On boiler equipped with condensate tank, add 180lbs (82kg)
(3)
The STEAM CAPACITY listed above is based on the
evaporation rate from and at 212°F, at 0psig. If the boiler feed
water temperature is 50°F, then the STEAM CAPACITY for each
model listed above is approximately 15% lower.
RHP120 – 300 Brochure
Rev. 1
Electrical Specifications
HEATING VOLT PH AMP MIN REQ.
N.E.C.
DRAW
POWER AGE
SERVICE
kW
V
120
240
380
415
480
600
240
380
415
480
600
240
380
415
480
600
240
380
415
480
600
380
415
150
180
210
240
300
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
A
A
288.7
182.3
166.9
144.3
115.5
360.8
227.9
208.7
180.4
144.3
433.0
273.5
250.4
216.5
173.2
505.2
319.1
292.2
252.6
202.1
364.6
333.9
361.0
228.0
209.0
181.0
145.0
451.0
285.0
261.0
226.0
181.0
542.0
342.0
313.0
271.0
217.0
632.0
399.0
366.0
316.0
253.0
456.0
418.0
480
3
288.7
361.0
600
3
230.9
289.0
380
415
3
3
455.8
417.4
570.0
522.0
480
3
360.8
451.0
600
3
288.7
361.0
INTERNAL
POWER
FUSING
INTERNAL
ELEMENT
WIRING
NUMBER & NUMBER & SIZE OF
ELEMENTS
SIZES OF
CONTACTORS
AWG (mm2)
12 x 90A, 250V
12 x 60A, 600V
12 x 50A, 600V
12 x 50A, 600V
12 x 40A, 600V
15 x 90A, 250V
15 x 60A, 600V
15 x 50A, 600V
15 x 50A, 600V
15 x 40A, 600V
18 x 90A, 250V
18 x 60A, 600V
18 x 50A, 600V
18 x 50A, 600V
18 x 40A, 600V
21 x 90A, 250V
21 x 60A, 600V
21 x 50A, 600V
21 x 50A, 600V
21 x 40A, 600V
24 x 60A, 600V
6 x 100A, 600V
12 x 50A, 600V
6 x 90A, 600V
12 x 50A, 600V
6 x 70A, 600V
12 x 40A, 600V
30 x 60A, 600V
12 x 100A, 600V
6 x 50A, 600V
12 x 90A, 600V
6 x 50A, 600V
12 x 70A, 600V
6 x 40A, 600V
6 (13.3)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
6 (13.3)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
6 (13.3)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
6 (13.3)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
4 x 93A res.
4 X 75A res.
4 x 50A res.
4 x 50A res.
4 x 50A res.
5 x 93A res.
5 X 75A res.
5 x 50A res.
5 x 50A res.
5 x 50A res.
6 x 93A res.
6 X 75A res.
6 x 50A res.
6 x 50A res.
6 x 50A res.
7 x 93A res.
7 X 75A res.
7 x 50A res.
7 x 50A res.
7 x 50A res.
8 X 75A res.
8 x 50A res.
4 x 30kW, 240V, 3ph
4 x 30kW, 380V, 3ph
4 x 30kW, 415V, 3ph
4 x 30kW, 480V, 3ph
4 x 30kW, 600V, 3ph
5 x 30kW, 240V, 3ph
5 x 30kW, 380V, 3ph
5 x 30kW, 415V, 3ph
5 x 30kW, 480V, 3ph
5 x 30kW, 600V, 3ph
6 x 30kW, 240V, 3ph
6 x 30kW, 380V, 3ph
6 x 30kW, 415V, 3ph
6 x 30kW, 480V, 3ph
6 x 30kW, 600V, 3ph
7 x 30kW, 240V, 3ph
7 x 30kW, 380V, 3ph
7 x 30kW, 415V, 3ph
7 x 30kW, 480V, 3ph
7 x 30kW, 600V, 3ph
8 x 30kW, 380V, 3ph
8 x 30kW, 415V, 3ph
POWER SUPPLY
TERMINAL
MAX.
CONDUCTOR
SIZE
CONFIGU
RATION
3 x 500MCM
3 x 500MCM
3 x 500MCM
3 x 500MCM
3 x 2/0AWG
6 x 500MCM
3 x 500MCM
3 x 500MCM
3 x 500MCM
3 x 500MCM
6 x 500MCM
3 x 500MCM
3 x 500MCM
3 x 500MCM
3 x 500MCM
6 x 500MCM
6 x 500MCM
3 x 500MCM
3 x 500MCM
3 x 500MCM
6 x 500MCM
6 x 500MCM
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
3
2
1
1
1
2
2
8 (8.35)
8 x 50A res.
8 x 30kW, 480V, 3ph
3 x 500MCM
1
8 (8.35)
8 x 50A res.
8 x 30kW, 600V, 3ph
3 x 500MCM
1
8 (8.35)
8 (8.35)
10 X 75A res.
10 x 50A res.
10 x 30kW, 380V, 3ph
10 x 30kW, 415V, 3ph
3 x 500MCM
3 x 500MCM
2
2
8 (8.35)
10 x 50A res.
10 x 30kW, 480V, 3ph
3 x 500MCM
2
8 (8.35)
10 x 50A res.
10 x 30kW, 600V, 3ph
3 x 500MCM
1
Construction
4 – 6 HEATING STAGES
STEP CONTROLLER WITH
FIRST ON – FIRST OFF
SWITCHING SEQUENCE
(FOFO)
SAFETY RELIEF VALVE
SECONDARY PRESSURE
SAFETY LIMIT CONTROL
WITH MANUAL RESET
FUNCTION
PRIMARY PRESSURE
SAFETY LIMIT CONTROL
WITH AUTOMATIC RESET
FUNCTION
PID – OPERATING
PRESSURE CONTROLLER
HONEYWELL T775U
TWO (2) INSPECTION &
CLEANOUT OPENINGS 3”
NPT AS PER A.S.M.E.
CODE (LOCATED IN
OPOSITE HEAD OF
PRESSURE VESSEL; NOT
SHOWN IN THIS IMAGE)
ELECTRONIC BOILER
CONTROLLER:
- LOW WATER & HIGH
PRESSURE LOCKOUT
- AUTOMATIC REFILL
- AUTOMATIC FLUSH &
DRAIN FUNCTION
- BOILER MONITORING
SHELL INSULATION:
FIBERGLASS, 2” THICK
SHELL WRAPPER,
BLACK PAINTED,
16GAGE CARBON STEEL
HEATING ELEMENTS,
30kW, 304 STAINLESS
STEEL SHEATHING
®
STANDARD; INCOLOY
ELECTRICAL
ENCLOSURE, NEMA1,
BLACK PAINTED,
12GAGE CARBON STEEL
Reimers Electra Steam, Inc. 1/1/2013
SHEATHING OPTIONAL
(SEE PAGE 6)
2” CARBON STEEL
FLANGES CLASS 150#
PAGE 14
RHP120 – 300 Brochure
Rev. 1
STEAM OUTLET VALVE:
2” OR 3” (DEPENDING ON
BOILER MODEL) NPT
BRONZE GLOBE VALVE
PRESSURE GAUGE WITH
3-WAY INSPECTION
VALVE
PRESSURE TRABSDUCER
FOR PID-OPERATING
PRESSURE CONTROLLER
AUTOMATIC WATER
REFILL & PRIMARY LOW
WATER CUT OFF
CONTROLLER WITH
AUTOMATIC RESET
FUNCTION, MCDONNEL &
MILLER MODEL 157S
SECONDARY LOW WATER
CUT-OFF SENSOR FOR
BOILER CONTROLLER
WATER LEVEL GAUGE
BOILER FEED WATER
SOLENOID VALVE ON
RHP- & RHPH MODELS
EXTERNAL WATER
COLUMN DRAIN BALL
VALVE ¾” NPT
BOILER BOTTOM
BLOWOFF VALVE:
1” NPT SLOW OPENING
Y-VALVE
OR
MOTORIZED BALL VALVE
IF BOILER IS EQUIPPED
WITH AN AUTOMATIC
BOILER BLOWOFF
OPTION (OPT1016 OR
OPT1002, SEE PAGE 6)
BOILER FEED WATER
SHUTOFF VALVE
HIGH PRESSURE BOILER
FEED WATER PUMP
FIELD TERMINAL FOR
CONTROL VOLTAGE
HOOKUP;
NOT NEEDED WHEN A
CONTROL VOLTAGE
TRANSFORMER (OPT1010
OR OPT1011) IS INSTALLED
FIELD TERMINAL FOR
POWER CIRCUITS;
NUMBER AND SIZE OF
TERMINALS PROVIDED PER
CIRCUIT AND PHASE
DEPENDS ON BOILER
MODEL (REFER TO
ELECTRICAL
SPECIFICATION TABLE ON
PAGE 2)
BOILER FEED WATER
PUMP FUSING;
UL CLASS RK5
HEATING ELEMENT
CIRCUIT FUSING;
UL CLASS K STANDARD
OR
UL CLASS J OPTIONAL
HEATING ELEMENT
WIRING, RATED 125°C
MINIMUM
Reimers Electra Steam, Inc. 1/1/2013
HEATING ELEMENT CIRCUIT
MAGNETIC CONTACTORS,
RATED MIN. 250,000
CYCLES AT FULL RATED
ELECTRICAL LOAD
PAGE 15
RHP120 – 300 Brochure
Rev. 1
RHP & RHPH120 – 180 MODELS
(Approximate Dimensions)
RHPHC120 – 180 MODELS
(Approximate Dimensions)
Reimers Electra Steam, Inc. 1/1/2013
PAGE 16
RHP120 – 300 Brochure
Rev. 1
RHP & RHPH210 – 300 MODELS
(Approximate Dimensions)
RHPHC210 – 300 MODELS
(Approximate Dimensions)
Reimers Electra Steam, Inc. 1/1/2013
PAGE 17
RHP120 – 300 Brochure
Rev. 1
Optional Equipment
1. Timer Controlled Boiler Blowoff System, #OPT1001:
Boiler Blowoff Valve
installed between boiler
and blow down tank
Programmable
Digital Timer
When boiler blowoff time is reached:
- Boiler control circuits turn off automatically
- Boiler Blowoff Valve opens
At the end of boiler blowoff:
- Boiler Blowoff Valve closes
- Boiler control circuits turn on automatically
- The water level in boiler restores
- Boiler resumes operation automatically
Program boiler blowoff
day time and duration
2. Automatic Flush & Drain System, #OPT1016
Electronic Boiler
Controller
Boiler Blowoff Valve
installed between boiler
and blow down tank
Steam pressure drops
below setting of blowoffpressure controller
(15psig or less).
Boiler
Power
OFF
At the end of boiler blowoff,
valve closes automatically.
Blowoff
Enable
ON
3. Blow Down Tank: #BTANK300USA/CRN
Typical Blowdown Tank Installation
- Designed in accordance with the National Board
Guide for Blowoff Vessels NB-27
- Designed and manufactured in accordance with
the requirements of the A.S.M.E. Boiler and
Pressure Vessel Code Section VIII, Division 1.
Each tank bears the National Board Stamp “U”.
The design pressure as per NB-27 is 50psig.
4. Control Voltage Transformer
When using this option, only the main power supply
is required to operate the boiler.
Boiler
Voltage
240V
380V
415V
480V
600V
5. Timer Controlled Boiler
On/Off #OPT1017
Transformer Option Part Number
RHP-120 - RHP-210
RHP-240 – RHP-300
OPT1010-240R
OPT1010-380
OPT1010-380
OPT1010-480R
OPT1010-600R
OPT1011 – 380RHP
OPT1011 – 380RHP
OPT1011 – 480RHP
OPT1011 – 600RHP
Reimers Electra Steam, Inc. 1/1/2013
®
6. INCOLOY HEATING
ELEMENT SHEATHING,
®
#OPT-INCOLOY
Program timer
to turn boiler
ON/OFF
automatically
PAGE 18
RHP120 – 300 Brochure
Rev. 1
P.O. Box 37
4407 Martinsburg Pike
Clear Brook, VA 22624
USA
Electra Steam, Inc.
Phone: 540-662-3811
Fax: 540-665-8101
email: Sales@reimersinc.com
web: www.reimersinc.com
RHP360 – RHP510 Steam Boiler Series
Features
•
•
•
•
•
Maximum safety relief valve setting 150psi
All boilers are manufactured in accordance with the
requirements of the A.S.M.E. Boiler and Pressure Vessel
Code and A.S.M.E. CSD-1. Each boiler bears the National
Board Stamp “S”.
High quality saturated steam, operating pressure range
0 – 135psig
Heavy duty carbon steel pressure vessel. Vessel jacket and
electrical enclosure made from black painted carbon steel
Large selection of optional equipment
Standard Equipment of Each Boiler Includes:
•
•
•
•
•
•
•
•
•
•
•
•
Applications
•
•
•
Process Steam
Industrial Autoclaves
Air Humidification
STEAM
CAPACITY
HEATING
POWER
kW
•
•
•
•
BHP
Dry Cleaning
Food Service
Laboratories
Automotive Industry
VOLTAGE
(1)
(3)
lbs/hr (kg/hr)
•
A.S.M.E. pressure relief valve
One (1) slow opening boiler bottom blowoff valve as per
A.S.M.E. Code B31.1
Steam outlet globe valve
High pressure feed pump in RHPH- and RHPHC-models
One (1) primary high pressure cutoff control with automatic
reset and one (1) secondary high pressure cutoff control
with manual reset
One (1) primary low water cutoff control with automatic reset
and one (1) secondary low water cutoff with manual reset
PID-step controller with number of heating stages
depending on boiler model
Digital readout of the operating pressure
Magnetic contactors
Internal branch circuit fusing
Main supply power distribution block
Indicator lights for POWER, REFILLING, HEATING, ALARMS
and Automatic Boiler Blowoff Status
Pressure and water level gauge
PHASE NUMBER OF SHIP WT. (2)
HEATING
STAGES
lbs (kg)
PRESSURE
VESSEL
CAPACITY
GAL. (L)
OPERATING
PRESSURE
RANGE
psig (bar)
Steam Outlet Size (NPT)
Steam Pressure
LP
< 15psig
HP
> 15psig
360
1229 (557)
36
380/415/480/600
3
6
2,460 (1114)
124 (468)
0-135 (0 – 9.3)
3”
2”
420
1434 (650)
42
380/415/480/600
3
7
2,500 (1133)
124 (468)
0-135 (0 – 9.3)
3”
2”
510
1742 (789)
51
380/415/480/600
3
8
2,600 (1178)
124 (468)
0-135 (0 – 9.3)
3”
2”
(1)
Model Number Key
Feed Water Options:
Blank = Solenoid Valve
H = Solenoid Valve + Pump
Condensate Tank:
Blank = No Condensate Tank
C = Boiler with Condensate Tank
Boiler Power in kW
Safety Relief
Valve Setting:
F = 100psi (6.9bars)
H = 150psi (10.3bars)
Power Supply:
3 = 3-Phase
Power Supply
Voltage:
G = 380V
J = 415V
K = 480V
M = 600V
Each boiler model requires two (2) power supplies: Primary
heating power and secondary control voltage. Nominal control
voltage is 120V, 50/60Hz. Boiler models rated for 380V and
415V are equipped with control voltage transformers that
require 220/240V applied to their primary side in order to
provide the 120V AC control voltage to the boiler. As an
option, all boiler models can be equipped with control voltage
transformers so that only the heating power supply needs to
be connected to the boiler.
(2)
On boiler equipped with condensate tank, add 250lbs
(113kg) to shipping weight
(3)
The STEAM CAPACITY listed above is based on the
evaporation rate from and at 212°F, at 0 psig. If the boiler feed
water temperature is 50°F, then the STEAM CAPACITY for
each model listed above is approximately 15% lower.
Example: RHPHC510K3H = RHP-Series boiler with pump and condensate tank,
510kW heating power, power supply 480V, 3ph, safety valve set to 150psi.
Reimers Electra Steam, Inc. 1/1/2013
PAGE 19
RHP360 – 510 Brochure
Rev. 1
HEATING
POWER
kW
360
420
510
VOLTAGE
PHASE
AMP
DRAW
Electrical Specifications
MIN REQ. INTERNAL POWER
FUSING
N.E.C.
SERVICE
A
A
380
415
480
600
380
415
480
600
380
415
3
3
3
3
3
3
3
3
3
3
547.0
500.8
433.0
346.4
638.1
584.3
505.2
404.1
774.9
709.5
684.0
626.0
542.0
433.0
798.0
731.0
632.0
506.0
969.0
887.0
480
3
613.4
767.0
600
3
490.7
614.0
V
36 x 60A, 600V
18 x 100A, 600V
18 x 90A, 600V
18 x 70A, 600V
42 x 60A, 600V
21 x 100A, 600V
21 x 90A, 600V
21 x 70A, 600V
17 x 60A, 600V
24 x 100A, 600V
3 x 50A, 600V
24 x 90A, 600V
3 x 50A, 600V
24 x 70A, 600V
3 x 40A, 600V
INTERNAL
ELEMENT
WIRING
NUMBER & SIZES
OF CONTACTORS
(RES. LOAD)
NUMBER & SIZE OF
ELEMENTS
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
12 x 75A
12 x 50A
12 x 50A
12 x 50A
14 x 75A
14 x 50A
14 x 50A
14 x 50A
17 x 75A
17 x 50A
8 (8.35)
8 (8.35)
AWG (mm2)
POWER SUPPLY
FIELD TERMINAL MAX.
CONDUCTOR SIZE
CONFIGUR
ATION
12 x 30kW, 380V, 3ph
12 x 30kW, 415V, 3ph
12 x 30kW, 480V, 3ph
12 x 30kW, 600V, 3ph
14 x 30kW, 380V, 3ph
14 x 30kW, 415V, 3ph
14 x 30kW, 480V, 3ph
14 x 30kW, 600V, 3ph
17 x 30kW, 380V, 3ph
17 x 30kW, 415V, 3ph
6 x 500MCM
6 x 500MCM
6 x 500MCM
6 x 500MCM
12 x 500MCM
6 x 500MCM
6 x 500MCM
6 x 500MCM
12 x 500MCM
12 x 500MCM
2
2
1
1
3
2
2
1
3
3
17 x 50A
17 x 30kW, 480V, 3ph
12 x 500MCM
3
17 x 50A
17 x 30kW, 600V, 3ph
6 x 500MCM
2
Construction
SAFETY RELIEF VALVE
6 – 8 HEATING STAGES
STEP CONTROLLER
WITH FIRST ON – FIRST
OFF SWITCHING
SEQUENCE (FOFO)
PRIMARY PRESSURE
SAFETY LIMIT
CONTROL WITH
AUTOMATIC RESET
FUNCTION
PID - OPERATING
PRESSURE
CONTROLLER
HONEYWELL T775U
SECONDARY
PRESSURE SAFETY
LIMIT CONTROL WITH
MANUAL RESET
FUNCTION
TWO (2) INSPECTION &
CLEANOUT OPENINGS
3” NPT AS PER A.S.M.E.
CODE (LOCATED IN
OPPOSITE HEAD OF THE
PRESSURE VESSEL; NOT
SHOWN IN THIS IMAGE)
ELECTRONIC BOILER
CONTROLLER:
- LOW WATER & HIGH
PRESSURE LOCKOUT
- AUTOMATIC REFILL
- AUTOMATIC FLUSH &
DRAIN FUNCTION
- BOILER MONITORING
HEATING ELEMENTS,
30kW, 304 STAINLESS
STEEL SHEATHING
®
STANDARD; INCOLOY
SHEATHING OPTIONAL
(SEE PAGE );
2” CARBON STEEL
FLANGES CLASS 150#
SHELL INSULATION:
FIBERGLASS,
4” THICK
ELECTRICAL
ENCLOSURE, NEMA1,
BLACK PAINTED,
12GAGE CARBON
STEEL
Reimers Electra Steam, Inc. 1/1/2013
SHELL WRAPPER,
BLACK PAINTED,
16GAGE CARBON
STEEL
PAGE 20
RHP360 – 510 Brochure
Rev. 1
STEAM OUTLET VALVE:
2” OR 3” (DEPENDING ON
BOILER MODEL) NPT
BRONZE GLOBE VALVE
PRESSURE GAUGE
WITH 3-WAY
INSPECTION VALVE
PRESSURE TRANSDUCER
FOR PID-OPERATING
PRESSURE CONTROLLER
AUTOMATIC WATER
REFILL & PRIMARY LOW
WATER CUT-OFF
CONTROLLER WITH
AUTOMATIC RESET
FUNCTION, MCDONNEL
& MILLER MODEL 157S
SECONDARY LOW
WATER CUT-OFF
SENSOR FOR BOILER
CONTROLLER
WATER LEVEL GAUGE
BOILER FEED WATER
SHUTOFF VALVES
EXTERNAL WATER
COLUMN DRAIN
BALL VALVES ¾” NPT
BOILER BOTTOM
BLOWOFF VALVE:
1-1/4” NPT SLOWOPENING Y-VALVE
OR
MOTORIZED BALL VALVE
IF BOILER IS EQUIPPED
WITH AN AUTOMATIC
BOILER BLOWOFF
OPTION (OPT1016 OR
OPT1002, SEE PAGE 6)
BOILER FEED WATER
SOLENOID VALVE ON
RHP- & RHPH MODELS
HIGH PRESSURE
BOILER FEED WATER
PUMP
FIELD TERMINAL FOR
CONTROL VOLTAGE
HOOKUP;
NOT NEEDED WHEN A
CONTROL VOLTAGE
TRANSFORMER
(OPT1011) IS INSTALLED
FIELD TERMINALS FOR
POWER CIRCUITS;
NUMBER AND SIZE OF
TERMINALS PROVIDED
PER CIRCUIT AND
PHASE DEPENDS ON
BOILER MODEL (REFER
TO ELECTRICAL
SPECIFICATION TABLE
ON PAGE 2)
BOILER FEED WATER
PUMP FUSING;
UL CLASS RK5
HEATING ELEMENT
CIRCUIT FUSING;
UL CLASS K STANDARD
OR
UL CLASS J OPTIONAL
ELECTRICAL ENCL.
COOLING FAN
HEATING ELEMENT
CIRCUIT MAGNETIC
CONTACTORS, RATED
MIN. 250,000 CYCLES AT
FULL RATED
ELECTRICAL LOAD
HEATING ELEMENT
WIRING, RATED 125°C
MINIMUM
Reimers Electra Steam, Inc. 1/1/2013
PAGE 21
RHP360 – 510 Brochure
Rev. 1
Dimensional Drawings (approximate)
RHP/RHPH360 – RHP/RHPH510
Reimers Electra Steam, Inc. 1/1/2013
PAGE 22
RHP360 – 510 Brochure
Rev. 1
RHPHC360 – RHPHC510
Reimers Electra Steam, Inc. 1/1/2013
PAGE 23
RHP360 – 510 Brochure
Rev. 1
Optional Equipment
1. Timer Controlled Boiler Blowoff System, #OPT1001:
Programmable
Digital Timer
When boiler blowoff time is reached:
- Boiler control circuits turn off automatically
- Boiler Blowoff Valve opens
Boiler Blowoff Valve
installed between boiler
and blow down tank
At the end of boiler blowoff:
- Boiler Blowoff Valve closes
- Boiler control circuits turn on automatically
- The water level in boiler restores
- Boiler resumes operation automatically
Program boiler blowoff
day time and duration
2. Automatic Flush & Drain System, #OPT1016
Electronic Boiler
Controller
Boiler Blowoff Valve
installed between boiler
and blow down tank
Steam pressure drops below
setting of blowoff-pressure
controller (15psig or less).
Boiler
Power
OFF
At the end of boiler blowoff,
valve closes automatically.
Blowoff
Enable
ON
3. Blowdown Tank: #BTANK-750-USA & BTANK-750-CRN
- Designed in accordance with the National Board Guide for Blowoff Vessels NB-27
- Designed and manufactured in accordance with the requirements of the A.S.M.E. Boiler and Pressure Vessel Code Section VIII, Division 1.
Each Blowdown tank bears the National Board Stamp “U”. The design pressure as per NB-27 is 50psig.
- BTANK-750-CRN meets also the Canadian Standard CSA-B51.1 Boiler, Pressure Vessel and Pressure Piping Code
#BTANK-750-USA for all
countries except Canada
4. Control Voltage Transformer
When using this option, only the main power
supply is required to operate the boiler.
Boiler
Voltage
Transformer Option
Part Number
380V
415V
480V
600V
OPT1011 – 380RHP
OPT1011 – 380RHP
OPT1011 – 480RHP
OPT1011 – 600RHP
Reimers Electra Steam, Inc. 1/1/2013
Typical Blowdown Tank Installation; RHPH510 model shown with
BTANK-750-CRN
#BTANK-750-CRN for
Canada
5. Timer Controlled Boiler
On/Off #OPT1017
®
6. INCOLOY HEATING
ELEMENT SHEATHING,
®
#OPT-INCOLOY
Program timer
to turn boiler
ON/OFF
automatically
PAGE 24
RHP360 – 510 Brochure
Rev. 1
P.O. Box 37
4407 Martinsburg Pike
Clear Brook, VA 22624
USA
Electra Steam, Inc.
Phone: 540-662-3811
Fax: 540-665-8101
email: Sales@reimersinc.com
web: www.reimersinc.com
RHP600 – RHP750 Steam Boiler Series
Features
Maximum safety relief valve setting 150psi
All boilers are manufactured in accordance with the
requirements of the A.S.M.E. Boiler and Pressure Vessel
Code and A.S.M.E. CSD-1. Each boiler bears the National
Board Stamp “S”.
High quality saturated steam, operating pressure range
0 – 135psig
Heavy duty carbon steel pressure vessel. Vessel jacket and
electrical enclosure made from black painted carbon steel
Large selection of optional equipment
•
•
•
•
•
Standard Equipment of Each Boiler Includes:
A.S.M.E. pressure relief valve
Two (2) boiler bottom blowoff valves (one quick-opening
and one slow opening) as per A.S.M.E. Code B31.1
4” flanged class 150# carbon steel steam outlet valve
High pressure feed pump in RHPH- and RHPHC-models
One (1) primary high pressure cutoff control with
automatic reset and one (1) secondary high pressure
cutoff control with manual reset
One (1) primary low water cutoff control with automatic
reset and one (1) secondary low water cutoff with manual
reset
PID-step controller with 10 heating stages
Digital readout of the operating pressure
Magnetic contactors
Internal branch circuit fusing
Main supply power distribution block
Indicator lights for POWER, REFILLING, HEATING,
ALARMS and Automatic Boiler Blowoff Status
Pressure and water level gauge
•
•
•
•
•
•
•
•
•
•
•
•
Applications
•
•
•
Process Steam
Industrial Autoclaves
Air Humidification
STEAM
CAPACITY
HEATING
POWER
kW
•
•
•
•
BHP
Dry Cleaning
Food Service
Laboratories
Automotive Industry
VOLTAGE
(1)
•
PHASE
NUMBER OF
HEATING
STAGES
(3)
lbs/hr (kg/hr)
(2)
SHIP WT.
lbs (kg)
PRESSURE
VESSEL
CAPACITY
GAL. (L)
OPERATING
PRESSURE
RANGE
psig (bar)
Steam Outlet
Size
600 KW
2049 (928)
60
380/415/480/600
3
10
2,780 (1259)
179 (677)
0-135 (0 – 9.3)
4” FLANGED
750 KW
2561 (1160)
75
380/415/480/600
3
10
2,820 (1278)
179 (677)
0-135 (0 – 9.3)
4” FLANGED
(1)
Model Number Key
Feed Water Options:
Blank = Solenoid Valve
H = Solenoid Valve + Pump
Condensate Tank:
Blank = No Condensate Tank
C = Boiler with Condensate Tank
Boiler Power in kW
Safety Relief
Valve Setting:
F = 100psi (6.9bars)
H = 150psi (10.3bars)
Power Supply:
3 = 3-Phase
Power Supply
Voltage:
G = 380V
J = 415V
K = 480V
M = 600V
Each boiler model requires two (2) power supplies: Primary
heating power and secondary control voltage. Nominal control
voltage is 120V, 50/60Hz. Boiler models rated for 380V and
415V are equipped with control voltage transformers that
require 220/240V applied to their primary side in order to
provide the 120V AC control voltage to the boiler. As an
option, all boiler models can be equipped with control voltage
transformers so that only the heating power supply needs to
be connected to the boiler.
(2)
On boiler equipped with condensate tank, add 250lbs
(113kg) to shipping weight
(3)
The STEAM CAPACITY listed above is based on the
evaporation rate from and at 212°F, at 0 psig. If the boiler feed
water temperature is 50°F, then the STEAM CAPACITY for
each model listed above is approximately 15% lower.
Example: RHPHC750K3H = RHP-Series boiler with pump and condensate tank,
750kW heating power, power supply 480V, 3ph, safety valve set to 150psi.
Reimers Electra Steam, Inc. 1/1/2013
PAGE 25
RHP600 – 750 Brochure
Rev. 1
Electrical Specifications
HEATING
POWER
VOLTAGE
PHASE
AMP
DRAW
MIN REQ. INTERNAL POWER
FUSING
N.E.C.
SERVICE
kW
V
A
A
600
380
415
480
600
380
415
3
3
3
3
3
3
911.6
834.7
721.7
577.4
1139.5
1043.4
1,140.0
1,044.0
902.0
722.0
1425.0
1305.0
480
3
902.1
1128.0
600
3
721.7
903.0
750
INTERNAL
ELEMENT
WIRING
NUMBER & SIZES
OF CONTACTORS
(RES. LOAD)
NUMBER & SIZE OF
ELEMENTS
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
20 x 75A
20 x 50A
20 x 50A
20 x 50A
25 x 75A
25 x 50A
8 (8.35)
8 (8.35)
POWER SUPPLY
FIELD TERMINAL MAX.
CONDUCTOR SIZE
CONFIGUR
ATION
20 x 30kW, 380V, 3ph
20 x 30kW, 415V, 3ph
20 x 30kW, 480V, 3ph
20 x 30kW, 600V, 3ph
25 x 30kW, 380V, 3ph
25 x 30kW, 415V, 3ph
12 x 500MCM
12 x 500MCM
12 x 500MCM
6 x 500MCM
18 x 500MCM
18 x 500MCM
2
2
2
1
3
3
25 x 50A
25 x 30kW, 480V, 3ph
12 x 500MCM
2
25 x 50A
25 x 30kW, 600V, 3ph
12 x 500MCM
2
AWG (mm2)
60 x 60A, 600V
30 x 100A, 600V
30 x 90A, 600V
30 x 70A, 600V
75 x 60A, 600V
36 x 100A, 600V
3 x 50A, 600V
36 x 90A, 600V
3 x 50A, 600V
36 x 70A, 600V
3 x 40A, 600V
Construction
SAFETY RELIEF VALVE
PRIMARY PRESSURE
SAFETY LIMIT
CONTROL WITH
AUTOMATIC RESET
FUNCTION
10 HEATING STAGES
STEP CONTROLLER
WITH FIRST ON – FIRST
OFF SWITCHING
SEQUENCE (FOFO)
SECONDARY
PRESSURE SAFETY
LIMIT CONTROL WITH
MANUAL RESET
FUNCTION
PID - OPERATING
PRESSURE
CONTROLLER
HONEYWELL T775U
TWO (2) INSPECTION &
CLEANOUT OPENINGS
3” NPT AS PER
A.S.M.E. CODE
ELECTRONIC BOILER
CONTROLLER:
- LOW WATER & HIGH
PRESSURE LOCKOUT
- AUTOMATIC REFILL
- AUTOMATIC FLUSH &
DRAIN FUNCTION
- BOILER MONITORING
HEATING ELEMENTS,
30kW, 304 STAINLESS
STEEL SHEATHING
®
STANDARD; INCOLOY
SHEATHING OPTIONAL
(SEE PAGE )
2” CARBON STEEL
FLANGES CLASS 150#
SHELL INSULATION:
FIBERGLASS,
4” THICK
ELECTRICAL
ENCLOSURE, NEMA1,
BLACK PAINTED,
12GAGE CARBON
STEEL
Reimers Electra Steam, Inc. 1/1/2013
SHELL WRAPPER,
BLACK PAINTED,
16GAGE CARBON
STEEL
PAGE 26
RHP600 – 750 Brochure
Rev. 1
STEAM OUTLET VALVE:
4” FLANGED
CLASS 150#
PRESSURE GAUGE
WITH 3-WAY
INSPECTION VALVE
PRESSURE TRANSDUCER
FOR PID-OPERATING
PRESSURE CONTROLLER
AUTOMATIC WATER
REFILL & PRIMARY LOW
WATER CUT-OFF
CONTROLLER WITH
AUTOMATIC RESET
FUNCTION, MCDONNEL
& MILLER MODEL 157S
SECONDARY LOW
WATER CUT-OFF
SENSOR FOR BOILER
CONTROLLER
WATER LEVEL GAUGE
BOILER FEED WATER
SHUTOFF VALVES
EXTERNAL WATER
COLUMN DRAIN
BALL VALVES ¾” NPT
BOILER BOTTOM
BLOWOFF VALVES:
1 X 1-1/4” NPT QUICKOPENING BALL VALVE
&
1 X 1-1/4” NPT SLOWOPENING Y-VALVE
OR
MOTORIZED BALL VALVE
IF BOILER IS EQUIPPED
WITH AN AUTOMATIC
BOILER BLOWOFF
OPTION
BOILER FEED WATER
SOLENOID VALVE ON
RHP- & RHPH MODELS
HIGH PRESSURE
BOILER FEED WATER
PUMP
FIELD TERMINAL FOR
CONTROL VOLTAGE
HOOKUP;
NOT NEEDED WHEN A
CONTROL VOLTAGE
TRANSFORMER
(OPT1011) IS INSTALLED
FIELD TERMINALS FOR
POWER CIRCUITS;
NUMBER AND SIZE OF
TERMINALS PROVIDED
PER CIRCUIT AND
PHASE DEPENDS ON
BOILER MODEL (REFER
TO ELECTRICAL
SPECIFICATION TABLE
ON PAGE 2)
BOILER FEED WATER
PUMP FUSING;
UL CLASS RK5
HEATING ELEMENT
CIRCUIT FUSING;
UL CLASS K STANDARD
OR
UL CLASS J OPTIONAL
ELECTRICAL ENCL.
COOLING FAN
HEATING ELEMENT
CIRCUIT MAGNETIC
CONTACTORS, RATED
MIN. 250,000 CYCLES AT
FULL RATED
ELECTRICAL LOAD
HEATING ELEMENT
WIRING, RATED 125°C
MINIMUM
Reimers Electra Steam, Inc. 1/1/2013
PAGE 27
RHP600 – 750 Brochure
Rev. 1
Dimensional Drawings (approximate)
RHP/RHPH600 – RHP/RHPH750
Reimers Electra Steam, Inc. 1/1/2013
PAGE 28
RHP600 – 750 Brochure
Rev. 1
RHPHC600 – RHPHC750
Reimers Electra Steam, Inc. 1/1/2013
PAGE 29
RHP600 – 750 Brochure
Rev. 1
Optional Equipment
1. Timer Controlled Boiler Blowoff System, #OPT1001:
Programmable
Digital Timer
Boiler Blowoff Valve
installed between boiler
and blow down tank
At the end of boiler blowoff:
- Boiler Blowoff Valve closes
- Boiler control circuits turn on automatically
- The water level in boiler restores
- Boiler resumes operation automatically
When boiler blowoff time is reached:
- Boiler control circuits turn off automatically
- Boiler Blowoff Valve opens
Program boiler blowoff
day time and duration
2. Automatic Flush & Drain System, #OPT1016
Electronic Boiler
Controller
Steam pressure drops below
setting of blowoff-pressure
controller (15psig or less).
Boiler
Power
OFF
Boiler Blowoff Valve
installed between boiler
and blow down tank
At the end of boiler blowoff,
valve closes automatically.
Blowoff
Enable
ON
3. Blowdown Tank: #BTANK-750-USA & BTANK-750-CRN
- Designed in accordance with the National Board Guide for Blowoff Vessels NB-27
- Designed and manufactured in accordance with the requirements of the A.S.M.E. Boiler and Pressure Vessel Code Section VIII, Division 1.
Each Blowdown tank bears the National Board Stamp “U”. The design pressure as per NB-27 is 50psig.
- BTANK-750-CRN meets also the Canadian Standard CSA-B51.1 Boiler, Pressure Vessel and Pressure Piping Code
#BTANK-750-USA for all
countries except Canada
#BTANK-750-CRN for
Canada
4. Control Voltage Transformer
When using this option, only the main power
supply is required to operate the boiler.
Boiler
Voltage
Transformer Option
Part Number
380V
415V
480V
600V
OPT1011 – 380RHP
OPT1011 – 380RHP
OPT1011 – 480RHP
OPT1011 – 600RHP
Reimers Electra Steam, Inc. 1/1/2013
Typical Blowdown Tank Installation; RHPH750 model shown with
BTANK-750-CRN
5. Timer Controlled Boiler
On/Off #OPT1017
®
6. INCOLOY HEATING
ELEMENT SHEATHING,
®
#OPT-INCOLOY
Program timer
to turn boiler
ON/OFF
automatically
PAGE 30
RHP600 – 750 Brochure
Rev. 1
P.O. Box 37
4407 Martinsburg Pike
Clear Brook, VA 22624
USA
Electra Steam, Inc.
Phone: 540-662-3811
Fax: 540-665-8101
email: Sales@reimersinc.com
web: www.reimersinc.com
SR20 Stainless Steel Steam Boiler Series
Features
•
•
•
•
•
•
•
Miniature boiler
Maximum safety valve setting 100psi
Al boilers are manufactured in accordance with the
requirements of the A.S.M.E. Boiler and Pressure
Vessel Code and A.S.M.E. CSD-1. Each boiler bears
the National Board stamp “M”.
Dry pure saturated steam, operating pressure range
0 – 85psig
Heavy duty 304 or 316 stainless steel pressure
vessel. Vessel jacket and electrical enclosure 304
stainless
PaVVLYDWHG pressure vessel and heating elements
Large selection of optional equipment
Applications
•
•
•
•
•
•
Clean Steam Generator for Autoclaves
Ultra Pure Steam for Medical Research,
Pharmaceutical and Cosmetics
Pure Steam Humidifier
Steam Sterilizing
Food Service
Laboratories
Standard equipment of each boiler includes: Low water cutoff control with manual reset, high pressure cutoff control
with manual reset, one (1) operating pressure control, gauge glass set, pressure gauge and safety valve.
SR20 SERIES LOW & HIGH PRESSURE STEAM BOILERS
KW
LB/HR
BHP
VOLTAGE*
PHASE SHIP WT.
LB
OP. PRESS.
RANGE
MBTU/HR
Steam Outlet (NPT)
LP
HP
20 KW
69
2.0
240
1
249
0-85 PSIG
67
1/2
1/2
20 KW
69
2.0
208/240/380/415/480/600
3
249
0-85 PSIG
67
1/2
1/2
* Each boiler model requires two (2) power supplies: Primary heating power and secondary control voltage. Nominal
control voltage is 120V, 50/60Hz. When boiler equipped with transformer option, only heating power supply required.
When boiler is equipped with transformer option, only heating power supply required.
Model Number Key
S R
Example: SRXHC20K3F = SRX20-Series boiler with pump and condensate tank, 20kW
heating power, power supply 480V, 3ph, safety valve set to 100psi.
Reimers Electra Steam, Inc. 1/1/2013
PAGE 31
SR20 Brochure
Rev. 1
Construction
Electrical Enclosure
and Shell Wrapper:
304 Stainless Steel
Heating Elements:
Rods and Flanges
316 SS standard
Reimers Electra Steam, Inc. 1/1/2013
Shell Thermal Insulation:
Fiberglass:
2” min. thick
Shell:
Choose 304L SS
or 316L SS
High Pressure Feed Water Pump:
Wetted parts:
Choose ABS, BUNA-N, 304/316 SS
Or
All 316 SS
Boiler External Piping:
Choose 304L SS
or 316L SS
PAGE 32
SR20 Brochure
Rev. 1
Overall Dimensions
SR20/SRH20 – Models
SRXHC20 – Models
Reimers Electra Steam, Inc. 1/1/2013
PAGE 33
SR20 Brochure
Rev. 1
Optional Equipment
1.
#OPT1016 : Automatic Flush & Drain Pressure Controlled Boiler Blowoff System
4.
This system is not suitable
for 24/7 boiler operation
Steam pressure drops
below setting of blowoffpressure control.
Boiler
Blowoff
Power
Enable
OFF
ON
Program boiler
blowoff duration
2.
Boiler Voltage
5.
This system is suitable
for 24/7 boiler operation
Transformer Option Part Number
Boiler Model
SRX20/SRXH20 - Models
SRXHC20 - Models
OPT1009 - 208RBH
OPT1011 - 208RBHC
OPT1009 - 240RBH
OPT1011 - 240RHHC
OPT1009 - 380 - 415RBH
OPT1011 - 380 - 415RBHC
OPT1009 - 380 - 415RBH
OPT1011 - 380 - 415RBHC
OPT1009 - 480RBH
OPT1011 - 480RBHC
OPT1009 - 600RBH
OPT1011 - 600RBHC
#OPT1012-SS Auxiliary Low Water Cut-Off:
6. Timer Controlled Boiler On/Off, #OPT1017
When boiler blowoff time
reached, boiler controls
turn off automatically.
3.
208V
240V
380V
415V
480V
600V
Boiler Blowoff
At the end of boiler
blowoff, valve closes
automatically.
#OPT1001: Timer Controlled Boiler Blowoff System
Program boiler blowoff
day time and duration
Control Voltage Transformer. When using this option, only main power supply
required to operate boiler.
At the end of boiler blowoff,
valve closes, boiler controls
turn on, water level in boiler
restores and boiler resumes
operation automatically.
Program timer to
turn boiler on/off
automatically
#BTANK-10: Blowoff Tank
Blowoff tank dimensions
Reimers Electra Steam, Inc. 1/1/2013
Typical blowoff tank installation
PAGE 34
SR20 Brochure
Rev. 1
P.O. Box 37
4407 Martinsburg Pike
Clear Brook, VA 22624
USA
Electra Steam, Inc.
Phone: 540-662-3811
Fax: 540-665-8101
email: Sales@reimersinc.com
web: www.reimersinc.com
SR40 – SR120 Steam Boiler Series
Features
3
Miniature boiler max. vessel volume 5ft
Maximum safety valve setting 100psi
All boilers are manufactured in accordance with the
requirements of the A.S.M.E. Boiler and Pressure Vessel Code
and A.S.M.E. CSD-1. Each boiler bears the National Board
Stamp “M”.
Dry pure saturated steam, operating pressure range
0 – 85psig
Heavy duty 304 or 316 stainless steel, passivated pressure vessel.
Vessel jacket and electrical enclosure 304 stainless steel
Large selection of optional equipment
•
•
•
•
•
•
Standard Equipment of Each Boiler Includes:
•
•
•
•
•
•
•
Applications
• Clean Steam Generator for Autoclaves
• Ultra pure steam for medical research, pharmaceutical and
cosmetics
• Pure steam humidifiers
• Steam sterilizing
• Food service
• Laboratories
HEATING
POWER
kW
STEAM
CAPACITY
lbs/hr (kg/hr)
BHP
VOLTAGE
(1)
•
•
•
•
•
•
A.S.M.E. pressure relief valve
One (1) quick-opening bottom blowoff valve as per A.S.M.E.
Code B31.1
Stainless steel steam outlet ball valve
High pressure feed pump in SRH- and SRHC-models
Low water cutoff control with manual reset
One (1) high pressure cutoff control with manual reset
One (1) operating pressure control for all models equipped
with two heating elements or two (2) staged operating
pressure controls for all models equipped with three or four
heating elements
Magnetic contactors
Internal branch circuit fusing
Enable/Disable switch for each heating element
Main supply power distribution block
Indicator lights for POWER, REFILLING, HEATING, ALARMS
and Automatic Boiler Blowoff Status
Pressure and water level gauge
PHASE
(3)
SHIP WT.
(2)
Lbs (kg)
OP. PRESS.
RANGE
psig (bar)
Steam Outlet
(NPT)
LP
< 15psig
HP
> 15psig
40 KW
137 (62)
4.0
208/240/380/415/480/600
3
480 (218)
0-85 (0 – 5.9)
1
3/4
60 KW
205 (93)
6.0
208/240/380/415/480/600
3
530 (240)
0-85 (0 – 5.9)
1-1/4
1
80 KW
273 (124)
8.0
208/240/380/415/480/600
3
610 (276)
0-85 (0 – 5.9)
1-1/4
1
120 KW
409 (185)
12.0
208/240/380/415/480/600
3
795 (360)
0-85 (0 – 5.9)
2
1-1/4
(1)
Model Number Key
S R
Feed Water Options:
Blank = Solenoid Valve
H = Solenoid Valve + Pump
Condensate Tank:
Blank = No Condensate Tank
C = Boiler with Condensate Tank
Boiler Power in kW
Example: SRHC120K3F = SR-Series boiler with pump and condensate tank,
120kW heating power, power supply 480V, 3ph, safety valve set to 100psi.
Reimers Electra Steam, Inc. 1/1/2013
Safety Relief
Valve Setting:
A = 15psi (1.03bar)
F = 100psi (6.9bars)
Power Supply:
3 = 3-Phase
Power Supply
Voltage:
C = 208V
E = 240V
G = 380V
J = 415V
K = 480V
M = 600V
PAGE 35
Each boiler model requires two (2) power supplies: Primary
heating power and secondary control voltage. Nominal control
voltage is 120V, 50/60Hz. Boiler models rated for 380V and
415V are equipped with control voltage transformers that
require 220/240V applied to their primary side in order to
provide the 120V AC control voltage to the boiler. As an
option, all boiler models can be equipped with control voltage
transformers so that only the heating power supply needs to
be connected to the boiler.
(2)
On boiler equipped with condensate tank, add 150lbs
(68.0kg) to shipping weight
(3)
The STEAM CAPACITY listed above is based on the
evaporation rate from and at 212°F, at 0 psig. If the boiler feed
water temperature is 50°F, then the STEAM CAPACITY for
each model listed above is approximately 15% lower.
SR40 – 120 Brochure
Rev. 1
V
40
208
240
380
415
480
600
208
240
380
415
480
600
208
240
380
415
480
600
208
240
380
415
480
600
60
80
120
AMP
DRAW
kW
INTERNAL
POWER
FUSING
MIN
REQ.
N.E.C.
SERVICE
PHASE
PRIMARY
VOLTAGE
BOILER
HEATING
POWER
Electrical Specifications
A
A
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
111.0
96.2
60.8
55.6
48.1
38.5
166.5
144.3
91.2
83.5
72.2
57.7
222.1
192.5
121.5
111.3
96.2
77.0
333.1
288.7
182.3
166.9
144.3
115.5
140.0
121.0
76.0
70.0
60.0
48.0
208.0
181.0
114.0
105.0
90.0
72.0
278.0
241.0
152.0
140.0
120.0
96.0
417.0
360.0
228.0
209.0
180.0
145.0
INTERNAL
ELEMENT
WIRING
NUMBER &
SIZES OF
CONTACTORS
(RES. LOAD)
NUMBER & SIZE OF
ELEMENTS
2 x 75A
2 x 75A
2 x 50A
2 x 50A
2 x 50A
2 x 50A
3 x 75A
3 x 75A
3 x 50A
3 x 50A
3 x 50A
3 x 50A
4 x 75A
4 x 75A
4 x 50A
4 x 50A
4 x 50A
4 x 50A
4 x 93A
4 x 75A
4 x 50A
4 x 50A
4 x 50A
4 x 50A
2 x 20kW, 208V, 3ph
2 x 20kW, 240V, 3ph
2 x 20kW, 380V, 3ph
2 x 20kW, 415V, 3ph
2 x 20kW, 480V, 3ph
2 x 20kW, 600V, 3ph
3 x 20kW, 208V, 3ph
3 x 20kW, 240V, 3ph
3 x 20kW, 380V, 3ph
3 x 20kW, 415V, 3ph
3 x 20kW, 480V, 3ph
3 x 20kW, 600V, 3ph
4 x 20kW, 208V, 3ph
4 x 20kW, 240V, 3ph
4 x 20kW, 380V, 3ph
4 x 20kW, 415V, 3ph
4 x 20kW, 480V, 3ph
4 x 20kW, 600V, 3ph
4 x 30kW, 208V, 3ph
4 x 30kW, 240V, 3ph
4 x 30kW, 380V, 3ph
4 x 30kW, 415V, 3ph
4 x 30kW, 480V, 3ph
4 x 30kW, 600V, 3ph
AWG (mm2)
6 x 70A, 250V
6 x 60A, 250V
6 x 40A, 600V
6 x 40A, 600V
6 x 30A, 600V
6 x 30A, 600V
9 x 70A, 250V
9 x 60A, 250V
9 x 40A, 600V
9 x 40A, 600V
9 x 30A, 250V
9 x 30A, 250V
12 x 70A, 250V
12 x 60A, 250V
12 x 40A, 600V
12 x 40A, 600V
12 x 30A, 250V
12 x 30A, 250V
12 x 100A, 600V
12 x 90A, 600V
12 x 60A, 600V
12 x 60A, 600V
12 x 50A, 600V
12 x 40A, 600V
8
8
8
10
10
10
8
8
8
10
10
10
8
8
8
10
10
10
6
6
8
8
8
10
(8.35)
(8.35)
(8.35)
(5.27)
(5.27)
(5.27)
(8.35)
(8.35)
(8.35)
(5.27)
(5.27)
(5.27)
(8.35)
(8.35)
(8.35)
(5.27)
(5.27)
(5.27)
(13.3)
(13.3)
(8.35)
(8.35)
(8.35)
(5.27)
POWER SUPPLY
TERMINAL
MAX.
CONDUCTOR
SIZE
CONFIGU
RATION
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x 500 MCM
3 x 500 MCM
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x 500 MCM
3 x 500 MCM
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
6 x 500 MCM
3 x 500 MCM
3 x 500 MCM
3 x 500 MCM
3 x 500 MCM
3 x AWG 2/0
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
2
2
2
2
2
Construction
STEAM OUTLET
BALL VALVE
ELECTRONIC
BOILER
CONTROLLER
SAFETY RELIEF
VALVE
PRESSURE GAUGE
WITH 3-WAY
INSPECTION
VALVE
FLOAT TYPE WATER
LEVEL SENSOR:
- AUTOMATIC REFILL
- LOW WATER CUT-OFF
PRESSURE
CONTROLS INSIDE
ELECTRICAL
ENCLOSURE
HIGH DENSITY
FIBERGLASS
THERMAL
INSULATION 2”
THICK
WATER LEVEL
GAUGE
PASSIVATED
304 OR 316
STAINLESS STEEL
PRESSURE VESSEL
304 STAINLESS
STEEL ELECTRICAL
ENCLOSURE &
PRESSURE VESSEL
JACKET WITH WIRE
BRUSH FINISH
PASSIVATED
HEATING ELEMENTS
WITH 316 STAINLESS
STEEL SHEATHING
AND 2” CLASS 150#
316 STAINLESS
STEEL FLANGES
HIGH PRESSURE
FEED PUMP
HIGH PRESSURE
FEED PUMP
QUICK-OPENING
BOILER BOTTOM
BLOWOFF VALVE
HIGH PRESSURE
FEED PUMP
Reimers Electra Steam, Inc. 1/1/2013
PAGE 36
SR40 – 120 Brochure
Rev. 1
Dimensional Drawings
SR40 – SR80 Models
SRH40 – SRH80 Models
SRHC40 – SRHC80 Models
Element Removal Clearance Left & Right (EL & ER)
MODEL
EL in (mm)
ER in (mm)
Reimers Electra Steam, Inc. 1/1/2013
SR/SRH/SRHC-40
0
24 (610)
PAGE 37
SR/SRH/SRHC-60
0
24 (610)
SR/SRH/SRHC-60
24 (610)
24 (610)
SR40 – 120 Brochure
Rev. 1
SR120 Model
SRH120 Model
SRHC120 Model
Element Removal Clearance Left & Right (EL & ER)
MODEL
EL in (mm)
ER in (mm)
Reimers Electra Steam, Inc. 1/1/2013
SR/SRH/SRHC-120
36 (915)
36 (915)
PAGE 38
SR40 – 120 Brochure
Rev. 1
Optional Equipment
1. Pressure Controlled Boiler Blowoff System Automatic Flush & Drain
(Not suitable for 24/7 operation), #OPT1016
Blowoff
Enable
ON
Boiler
Power
OFF
Steam pressure drops below
setting of blowoff-pressure
control (15psig or less).
5. Auxiliary Low Water Cut-Off, #OPT1012
Boiler Blowoff
At the end of boiler
blowoff, valve closes
automatically.
Program boiler
blowoff duration
External water
column with
conductive
probe fitting
2. Timer Controlled Boiler Blowoff System,
(Suitable for 24/7 operation), #OPT1001
When boiler blowoff time
reached, boiler controls
turn off automatically.
Program boiler blowoff
day time and duration
At the end of boiler blowoff,
valve closes, boiler controls
turn on, water level in boiler
restores and boiler resumes
operation automatically.
6. Proportional Step Control, #20802-SS
4-Stage Step Control
•
316-Stainless
Steel Pressure
Transducer
3. Boiler Blowoff Tank, #BTANK-16 (#BTANK-16CAN for Canada)
- Designed in accordance with the National Board Guide for Blowoff Vessels NB-27
- Designed and manufactured in accordance with the requirements of the A.S.M.E. Boiler and Pressure Vessel Code
Section VIII, Division 1. Each tank bears the National Board Stamp “U”. The design pressure as per NB-27 is 50psig.
Typical Blowoff
Tank Installation
Increase accuracy of boiler
operating steam pressure
Decrease electrical load switching
surges
Increase life expectancy of heating
element contactors
•
•
4-Stage
Step Control
7. Timer Controlled Boiler On/Off, #OPT1017
Blowoff
Tank
Dimensions
Program timer to
turn boiler on/off
automatically
8. Boiler Stacking:
Boiler
Model
SR, SRH, SRHC40-80
SR, SRH, SRHC120
Stacking Frame
20562
20570
Floor space saving setup of two boilers, feeding
into one common steam line
4. Control Voltage Transformer. When using this option, only main power supply
is required to operate the boiler.
Main Boiler
Supply Voltage
208V
240V
380V
415V
480V
600V
Transformer Option Part Number
Boiler Model
RRH- and RHCOPT1010 - 208R
OPT1011 - 208RH
OPT1010 - 240R
OPT1011 - 240RH
OPT1010 - 380
OPT1011 - 380RH
OPT1010 - 380
OPT1011 - 380RH
OPT1010 - 480R
OPT1011 - 480RH
OPT1010 - 600R
OPT1011 - 600RH
Reimers Electra Steam, Inc. 1/1/2013
PAGE 39
SR40 – 120 Brochure
Rev. 1
P.O. Box 37
4407 Martinsburg Pike
Clear Brook, VA 22624
USA
Electra Steam, Inc.
Phone: 540-662-3811
Fax: 540-665-8101
email: Sales@reimersinc.com
web: www.reimersinc.com
HLR15 – HLR105 Hot Water Boiler Series
Features
Maximum pressure 100psi
Maximum temperature 250°F
All boilers are manufactured in accordance with the
requirements of the A.S.M.E. Boiler and Pressure Vessel Code
and A.S.M.E. CSD-1. Each boiler bears the National Board
Stamp “H”
Shell fiberglass insulation thickness minimum 1.5”
Power range 15kW - 105kW with up to 8 heating stages,
depending on model
Heating stages controlled by Honeywell T775 series boiler
controller
•
•
•
•
•
•
Standard Equipment of Each Boiler Includes:
A.S.M.E. pressure relief valve
One (1) primary high temperature cutoff control with automatic
reset and one (1) secondary high temperature cutoff control
with manual reset
One (1) low water cutoff control with manual reset
PID-step controller with number of heating stages depending
on the boiler heating power
Digital readout of the operating temperature
Magnetic contactors
Internal branch circuit fusing
Main supply power distribution block
Indicator lights for POWER, HEATING, CIRCULATOR PUMP
and ALARMS
Pressure and temperature gauge
•
•
•
•
•
•
•
•
•
Applications:
•
•
•
Space heating
Tank heating
Heat pump backup
Capacity
MODEL
HLR-15
Swimming pool heating
Bio-Diesel reactors
De-icing
•
•
•
BTU/H
KW
NO. OF
STEPS
51,200
15
1
•
PHASE
INLET &
OUTLET
SIZE
(2)
20° F RISE
WATER
FLOW
G.P.M.
PRESSURE
VESSEL
CAPACITY
GAL. (L)
OPERATING
TEMPERATURE
RANGE
°F (°C)
APPROX.
SHIPPING
WEIGHT
LBS. (kg)
3
2” NPT
5.3 (20)
5.8 (22)
35 (1) – 225 (107)
255 (116)
(2)
(1)
VOLTS
208/240 /380/415/480/600
HLR-30
102,000
30
2
208/240 /380/415/480/600
3
2” NPT
10.7 (40)
5.8 (22)
35 (1) – 225 (107)
265 (120)
HLR-45
154,000
45
3
208/240/380/415/480/600
3
2” NPT
16 (60)
5.8 (22)
35 (1) – 225 (107)
270 (122)
HLR-60
205,000
60
4
208/240/380/415/480/600
3
2” NPT
21.3 (81)
5.8 (22)
35 (1) – 225 (107)
275 (125)
HLR-75
256,000
75
4
208/240/380/415/480/600
3
2” NPT
26.7 (101)
5.8 (22)
35 (1) – 225 (107)
285 (129)
HLR-90
307,000
90
4
208/240/380/415/480/600
3
2” NPT
32 (121)
5.8 (22)
35 (1) – 225 (107)
400 (181)
HLR-105
358,000
105
4
208/240/380/415/480/600
3
2” NPT
37.3 (141)
5.8 (22)
35 (1) – 225 (107)
410 (186)
(1)
Model Number Key
Boiler Power in kW
Power Supply
Voltage:
C = 208V
E = 240V
G = 380V
J = 415V
K = 480V
M = 600V
Example: HLR105K3B = HLR-Series hot water boiler, 105kW heating
power, power supply 480V, 3ph, safety valve set to 30psi.
Reimers Electra Steam, Inc. 1/1/2013
Safety Valve Setting:
A = 15 psi (1.0 bar)
B = 30 psi (2.1 bars)
C = 50 psi (3.4 bars)
D = 60 psi (4.1 bars)
E = 75 psi (5.2 bars)
F = 100 psi (6.9 bars)
G = 125psi (8.6 bars)
H = 150 psi (10.3 bars)
Each boiler model requires two (2) power supplies:
Heating power and control voltage. Nominal control voltage
is 120V AC. Boiler models rated for 380V and 415V are
equipped with control voltage transformers that require
220/240V applied to their primary side in order to provide the
120V AC control voltage to the boiler. As an option, all boiler
models can be equipped with control voltage transformers
so that only the heating power supply needs to be
connected to the boiler.
(2)
Also available in 240V 1PH
Power Supply:
1 = 1 Phase
3 = 3 Phase
PAGE 40
HLR15 – 105 Brochure
Rev. 1
V
15
208
240
240
380
415
480
600
208
240
240
380
415
480
600
208
240
380
415
480
600
208
240
380
415
480
600
208
240
380
415
480
600
208
240
380
415
480
600
208
240
380
415
480
600
30
45
60
75
90
105
AMP
DRAW
kW
MIN REQ.
N.E.C.
SERVICE
PHASE
PRIMARY
VOLTAGE
BOILER
HEATING
POWER
Electrical Specifications
A
A
3
3
1
3
3
3
3
3
3
1
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
41.4
36.1
62.5
22.8
20.9
18.0
14.4
83.3
72.2
125.0
45.6
41.7
36.1
28.9
124.9
108.3
68.4
62.6
54.1
43.3
166.5
144.3
91.2
83.5
72.2
57.7
208.2
180.4
114.0
104.3
90.2
72.2
249.8
216.5
136.7
125.2
108.3
86.6
291.5
252.6
159.5
146.1
126.3
101.0
52.0
46.0
79.0
29.0
27.0
23.0
18.0
105.0
91.0
157.0
57.0
53.0
46.0
37.0
157.0
136.0
86.0
79.0
68.0
55.0
209.0
181.0
114.0
105.0
91.0
73.0
261.0
226.0
143.0
131.0
113.0
91.0
313.0
271.0
171.0
157.0
136.0
109.0
365.0
316.0
200.0
183.0
158.0
127.0
INTERNAL
POWER
FUSING
INTERNAL
ELEMENT
WIRING
NUMBER &
SIZES OF
CONTACTORS
(RES. LOAD)
NUMBER & SIZE
OF ELEMENTS
1 x 50A
1 x 50A
2 x 50A
1 x 50A
1 x 50A
1 x 50A
1 x 50A
2 x 50A
2 x 50A
4 x 50A
2 x 50A
2 x 50A
2 x 50A
2 x 50A
3 x 50A
3 x 50A
3 x 50A
3 x 50A
3 x 50A
3 x 50A
4 x 50A
4 x 50A
4 x 50A
4 x 50A
4 x 50A
4 x 50A
5 x 50A
5 x 50A
5 x 50A
5 x 50A
5 x 50A
5 x 50A
6 x 50A
6 x 50A
6 x 50A
6 x 50A
6 x 50A
6 x 50A
7 x 50A
7 x 50A
7 x 50A
7 x 50A
7 x 50A
7 x 50A
1 x 15kW, 208V, 3ph
1 x 15Kw, 240V, 3ph
1 x 15kW, 240V, 1ph
1 x 15kW, 380V, 3ph
1 x 15kW, 415V, 3ph
1 x 15kW, 480V, 3ph
1 x 15kW, 600V, 3ph
2 x 15kW, 208V, 3ph
2 x 15Kw, 240V, 3ph
2 x 15kW, 240V, 1ph
2 x 15kW, 380V, 3ph
2 x 15kW, 415V, 3ph
2 x 15kW, 480V, 3ph
2 x 15kW, 600V, 3ph
3 x 15kW, 208V, 3ph
3 x 15Kw, 240V, 3ph
3 x 15kW, 380V, 3ph
3 x 15kW, 415V, 3ph
3 x 15kW, 480V, 3ph
3 x 15kW, 600V, 3ph
4 x 15kW, 208V, 3ph
4 x 15Kw, 240V, 3ph
4 x 15kW, 380V, 3ph
4 x 15kW, 415V, 3ph
4 x 15kW, 480V, 3ph
4 x 15kW, 600V, 3ph
5 x 15kW, 208V, 3ph
5 x 15Kw, 240V, 3ph
5 x 15kW, 380V, 3ph
5 x 15kW, 415V, 3ph
5 x 15kW, 480V, 3ph
5 x 15kW, 600V, 3ph
6 x 15kW, 208V, 3ph
6 x 15Kw, 240V, 3ph
6 x 15kW, 380V, 3ph
6 x 15kW, 415V, 3ph
6 x 15kW, 480V, 3ph
6 x 15kW, 600V, 3ph
7 x 15kW, 208V, 3ph
7 x 15Kw, 240V, 3ph
7 x 15kW, 380V, 3ph
7 x 15kW, 415V, 3ph
7 x 15kW, 480V, 3ph
7 x 15kW, 600V, 3ph
AWG (mm2)
3 x 50A, 250V
3 x 50A, 250V
6 x 30A, 250V
3 x 30A, 600V
3 x 30A, 600V
3 x 30A, 600V
3 x 20A, 600V
6 x 50A, 250V
6 x 50A, 250V
6 x 60A, 250V
6 x 30A, 600V
6 x 30A, 600V
6 x 30A, 600V
6 x 20A, 600V
9 x 50A, 250V
9 x 50A, 250V
9 x 30A, 600V
9 x 30A, 600V
9 x 30A, 600V
9 x 20A, 600V
12 x 50A, 250V
12 x 30A, 600V
12 x 30A, 600V
12 x 30A, 600V
12 x 30A, 600V
12 x 20A, 600V
15 x 50A, 250V
15 x 30A, 600V
15 x 30A, 600V
15 x 30A, 600V
15 x 30A, 600V
15 x 20A, 600V
18 x 50A, 250V
18 x 30A, 600V
18 x 30A, 600V
18 x 30A, 600V
18 x 30A, 600V
18 x 20A, 600V
21 x 50A, 250V
21 x 30A, 600V
21 x 30A, 600V
21 x 30A, 600V
21 x 30A, 600V
21 x 20A, 600V
AWG 8
AWG 8
AWG 8
AWG 10
AWG 10
AWG 10
AWG 10
AWG 8
AWG 8
AWG 8
AWG 10
AWG 10
AWG 10
AWG 10
AWG 8
AWG 8
AWG 10
AWG 10
AWG 10
AWG 10
AWG 8
AWG 8
AWG 10
AWG 10
AWG 10
AWG 10
AWG 8
AWG 8
AWG 10
AWG 10
AWG 10
AWG 10
AWG 8
AWG 8
AWG 10
AWG 10
AWG 10
AWG 10
AWG 8
AWG 8
AWG 10
AWG 10
AWG 10
AWG 10
A.S.M.E RATED SAFETY RELIEF VALVE
(NOT VISIBLE IN THIS IMAGE; FOR EXACT
LOCATION, REFER TO DIMENSIONAL
DRAWINGS)
POWER SUPPLY
TERMINAL
MAX.
CONDUCTOR
SIZE
CONFIGU
RATION
3 x AWG 2/0
3 x AWG 2/0
2 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
2 x 2/0AWG
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x 500MCM
3 x 500MCM
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x 500MCM
3 x 500MCM
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x 500MCM
3 x 500MCM
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x AWG 2/0
3 x 500MCM
3 x 500MCM
3 x 500MCM
3 x 500MCM
3 x AWG 2/0
3 x AWG 2/0
2
2
1
2
2
2
2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
BOILER CONTROLLER & STEP CONTROLLER
PRESSURE GAUGE
WATER INLET NOZZLE 2” NPT (NOT
VISIBLE IN THIS IMAGE; FOR EXACT
LOCATION, REFER TO DIMENSIONAL
DRAWINGS)
THERMOMETER
LOW WATER CUTOFF SENSOR
WATER OUTLET NOZZLE 2” NPT
PRIMARY TEMPERATURE HIGH LIMIT
CONTROL WITH AUTOMATIC RESET
HIGH DENSITY FIBERGLASS
THERMAL INSULATION MIN. 1.5” THICK
SECONDARY TEMPERATURE HIGH LIMIT
CONTROL WITH MANUAL RESET
®
HEATING ELEMENTS WITH INCOLOY
SHEATHS, 2.5” X 2.5” CARBON STEEL
SQUARE FLANGES
ELECTRICAL ENCLOSURE, NEMA1
HLR15 – HLR75: 304 TYPE STAINLESS STEEL
WITH WIRE BRUSH FINISH
HLR90 – HLR105: BLACK PAINTED, 12GAGE
CARBON STEEL
BOILER DRAIN VALVE
Reimers Electra Steam, Inc. 1/1/2013
PAGE 41
HLR15 – 105 Brochure
Rev. 1
Dimensional Drawings (approximate)
HLR15 – HLR75 Models
HLR90 – HLR105 Models
Reimers Electra Steam, Inc. 1/1/2013
PAGE 42
HLR15 – 105 Brochure
Rev. 1
Optional Equipment
1. Control Voltage Transformer. When using this option, only the main power supply is required to operate the boiler.
Boiler Main Power
Supply Voltage
Transformer Option Part Number
208V
240V
380V
415V
480V
600V
OPT1010 – 208R
OPT1010 – 240R
OPT1010 – 380
OPT1010 – 380
OPT1010 – 480R
OPT1010 – 600R
2. Flow Switch
A flow switch installed in the boiler return line
prevents the energizing of the boiler heating
elements when it detects no water flow in the
heating loop.
Boiler Model
HLR15
HLR30
HLR45 – HLR75
HLR90 – HLR105
Flow Switch Part #
OPT1033-15
OPT1033-30
OPT1033-75
OPT1033-105
3. Timer Controlled Boiler On/Off, #OPT1017
Programmable timer for turning
boiler on/off automatically
Reimers Electra Steam, Inc. 1/1/2013
PAGE 43
HLR15 – 105 Brochure
Rev. 1
P.O. Box 37
4407 Martinsburg Pike
Clear Brook, VA 22624
USA
Electra Steam, Inc.
Phone: 540-662-3811
Fax: 540-665-8101
email: Sales@reimersinc.com
web: www.reimersinc.com
HLR120 – HLR180 Hot Water Boiler Series
Features
•
•
•
•
•
•
Maximum pressure 100psi
Maximum temperature 250°F
All boilers are manufactured in accordance with
the requirements of the A.S.M.E. Boiler and
Pressure Vessel Code and A.S.M.E CSD-1.
Each boiler bears the National Board Stamp "H".
Shell fiberglass insulation thickness minimum 2”
Power range 120kW - 180kW with up to 6 heating
stages, depending on model
Heating stages controlled by Honeywell T775
series boiler controller
Applications:
•
Space heating
•
Tank heating
•
Water source heat pumps
•
Swimming pools
•
Bio-Diesel reactors
•
De-icing
Standard equipment of each boiler includes: One (1) low water cutoff control with manual reset, one (1) high temperature cutoff
control with automatic reset, one (1) high temperature cutoff control with manual reset, Honeywell T775 series boiler controller,
pressure and temperature gauge and safety valve.
HLR120 – HLR180 Models
Capacity
MODEL
BTU/H
KW
NO. OF
STEPS
VOLTS*
INLET &
PHASE OUTLET
SIZE
20° F RISE
WATER
FLOW
G.P.M.
WATER
CAP. GAL.
BOILER
DIMENSIONS
W-L-H
INCHES
APPROX.
SHIPPING
WEIGHT
LBS.
HLR-120
409,440
120
4
240/380/415/480/600
3
2-1/2”
42.6
33
30.90
910
HLR-150
511,800
150
5
240/380/415/480/600
3
2-1/2”
53.3
33
63.1
930
HLR-180
614,160
180
6
240/380/415/480/600
3
2-1/2”
64
33
38.5
940
* Each boiler model requires two (2) power supplies: Heating power and control voltage. Nominal control voltage is 120V AC. Boiler models
rated for 380V and 415V are equipped with control voltage transformers that require 220/240V applied to their primary side in order to provide
the 120V AC control voltage to the boiler. As an option, all boiler models can be equipped with control voltage transformers so that only the
heating power supply needs to be connected to the boiler.
Model Number Key
Safety Valve Setting:
A = 15 psi (1.0 bar)
B = 30 psi (2.1 bars)
C = 50 psi (3.4 bars)
D = 60 psi (4.1 bars)
E = 75 psi (5.2 bars)
F = 100 psi (6.9 bars)
G = 125psi (8.6 bars)
H = 150 psi (10.3 bars)
Boiler Power in kW
Power Supply
Voltage:
E = 240V
G = 380V
J = 415V
K = 480V
M = 600V
Power Supply:
3 = 3 Phase
Example: HLR180K3B = HLR-Series hot water boiler, 180kW heating power,
power supply 480V, 3ph, safety valve set to 30psi.
Reimers Electra Steam, Inc. 1/1/2013
PAGE 44
HLR120 - 180 Brochure
Rev. 1
Construction
Electrical Enclosure:
12gage carbon steel
black painted
Water Outlet:
2-1/2” NPT
Shell Wrapper:
16gage carbon steel
black painted
Pressure Vessel:
Manufactured from low carbon
steel to comply under the "H"
symbol of the A.S.M.E. Code and
are individually inspected.
Reimers Electra Steam, Inc. 1/1/2013
Heating Elements:
PAGE 45
Shell Insulation:
Fiberglass
Minimum 2” thick
304 stainless steel sheathing
®
standard; INCOLOY sheathing
optional
(Order #OPT-INCOLOY®);
2” class 150# carbon steel
flanges
Water Inlet:
2-1/2” NPT
HLR120 - 180 Brochure
Rev. 1
Overall Dimensions (approximate)
Reimers Electra Steam, Inc. 1/1/2013
PAGE 46
HLR120 - 180 Brochure
Rev. 1
Detailed Technical Specifications
Boiler Controller
- Max. boiler operating temperature: 240.0°F (115.6°C)
- One sensor operation – sensor A controls boiler temperature
- One sensor operation with outdoors reset – sensor A in boiler, sensor B outdoor sensor
- Two sensor operation (differential temperature control) – sensor A in boiler, sensor C in return line
- Three sensor operation (differential temperature control) – sensor A in boiler, sensor C in return line,
sensor B outdoors sensor
- Set point time scheduling with two events per day possible
Thermal and Mechanical Specifications
Model
Output
Capacity
BTU/H
(kW)
Inlet
and
Outlet
Size
20° F
Rise
Water
Flow
gal/min
(L/min)
Water
Cap.
(Gal.)
Dimensions
gal
(L)
in
(mm)
HLR-120
409,440
2-1/2”
42.6
33
HLR-150
511,800
2-1/2”
53.3
33
HLR-180
614,160
2-1/2”
64
33
Approx.
Shipping
Weight
LxHxW
lbs
(kg)
63.1 x 38.5 x 30.9
(1603 x 978 x 785)
63.1 x 38.5 x 30.9
(1603 x 978 x 785)
63.1 x 38.5 x 30.9
(1603 x 978 x 785)
910
930
940
Electrical Specifications
Boiler Models Equipped with 100W/in2 Watt Density Heating Elements
Model
Voltage
HLR-120
HLR-150
HLR-180
Amps
Volts
Phase
A
240
380
415
480
600
240
380
415
480
600
240
380
415
480
600
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
288.7
182.3
166.9
144.3
115.5
360.8
227.9
208.7
180.4
144.3
433.0
273.5
250.4
216.5
173.2
Reimers Electra Steam, Inc. 1/1/2013
No. and
Size of
Elements
No. and
Sizes of
Contactors
No. and Sizes of Fuses
Gage of
Power Entry
Wires
AWG/MCM
No. and Size
of Power Entry
Wire Conduits
4 x 30kW
4 x 93A
4 x 75A
4 x 50A
4 x 50A
4 x 50A
5 x 93A
5 x 75A
5 x 50A
5 x 50A
5 x 50A
6 x 93A
6 x 75A
6 x 50A
6 x 50A
6 x 50A
12 x 90A, 250V
12 x 60A, 600V
12 x 50A, 600V
12 x 50A, 600V
12 x 40A, 600V
15 x 90A, 250V
15 x 60A, 600V
15 x 50A, 600V
15 x 50A, 600V
15 x 40A, 600V
18 x 90A, 250V
18 x 60A, 600V
18 x 50A, 600V
18 x 50A, 600V
18 x 40A, 600V
3 x 500MCM
3 x 4/0AWG
3 x 4/0AWG
3 x 3/0AWG
3 x 3/0AWG
6 x 4/0AWG
3 x 300MCM
3 x 300MCM
3 x 4/0AWG
3 x 3/0AWG
6 x 300MCM
3 x 500MCM
3 x 400MCM
3 x 4/0AWG
3 x 4/0AWG
1 x 3”
1 x 2-1/2”
1 x 2-1/2”
1 x 2”
1 x 2”
1 x 2-1/2”
1 x 2-1/2”
1 x 2-1/2”
1 x 2-1/2”
1 x 2”
2 x 2-1/2”
1 x 3”
1 x 3”
1 x 2-1/2”
1 x 2-1/2”
5 x 30kW
6 x 30kW
PAGE 47
HLR120 - 180 Brochure
Rev. 1
P.O. Box 37
4407 Martinsburg Pike
Clear Brook, VA 22624
USA
Electra Steam, Inc.
Phone: 540-662-3811
Fax: 540-665-8101
email: Sales@reimersinc.com
web: www.reimersinc.com
HLR210 – HLR510 Hot Water Boiler Series
Features
•
•
•
•
•
•
Maximum pressure 150psi
Maximum temperature 250°F
All boilers are manufactured in accordance with
the requirements of the A.S.M.E. Boiler and
Pressure Vessel Code and A.S.M.E. CSD-1. Each
boiler bears the National Board Stamp “H”
Shell fiberglass insulation thickness minimum 2”
Power range 210kW - 510kW with up to 8 heating
stages, depending on model
Heating stages controlled by Honeywell T775
series boiler controller
Standard Equipment of Each Boiler Includes:
•
•
•
•
•
•
•
•
•
Applications:
•
•
•
Space heating
Tank heating
Heat pump backup
Capacity
MODEL
BTU/H
KW
•
•
•
NO. OF
STEPS
•
Swimming pool heating
Bio-Diesel reactors
De-icing
VOLTS
(1)
PHASE
INLET &
OUTLET
SIZE
A.S.M.E. pressure relief valve
One (1) primary high temperature cutoff control
with automatic reset and one (1) secondary high
temperature cutoff control with manual reset
One (1) low water cutoff control with manual reset
PID-step controller with number of heating stages
depending on the boiler heating power
Digital readout of the operating temperature
Magnetic contactors
Internal branch circuit fusing
Main supply power distribution block
Indicator
lights
for
POWER,
HEATING,
CIRCULATOR PUMP and ALARMS
Pressure and temperature gauge
20°F (11°C)
TEMP. RISE
WATER FLOW
G.P.M.( L/min)
PRESSURE
VESSEL
CAPACITY
GAL. (L)
OPERATING
TEMPERATURE
RANGE
°F (°C)
APPROX.
SHIPPING
WEIGHT
LBS. (kg)
35 (1) – 225 (107)
1,440
HLR-210
717,000
210
7
240/380/415/480/600
3
3” NPT
75 (282)
78 (295)
HLR-240
819,000
240
8
380/415/480/600
3
3” NPT
85 (322)
78 (295)
35 (1) – 225 (107)
1,510
HLR-300
1,023,000
300
8
380/415/480/600
3
3” NPT
107 (403)
78 (295)
35 (1) – 225 (107)
1,560
HLR-360
1,228,000
360
8
380/415/480/600
3
4” FLANGED
128 (483)
78 (295)
35 (1) – 225 (107)
1,720
HLR-420
1,433,000
420
8
380/415/480/600
3
4” FLANGED
149 (564)
78 (295)
35 (1) – 225 (107)
1,780
HLR-510
1,740,000
510
8
380/415/480/600
3
4” FLANGED
181 (685)
78 (295)
35 (1) – 225 (107)
1,830
(1)
Model Number Key
Boiler Power in kW
Power Supply
Voltage:
E = 240V
G = 380V
J = 415V
K = 480V
M = 600V
Safety Valve Setting:
A = 15 psi (1.0 bar)
B = 30 psi (2.1 bars)
C = 50 psi (3.4 bars)
D = 60 psi (4.1 bars)
E = 75 psi (5.2 bars)
F = 100 psi (6.9 bars)
G = 125psi (8.6 bars)
H = 150 psi (10.3 bars)
Each boiler model requires two (2) power supplies: Heating
power and control voltage. Nominal control voltage is 120V AC.
Boiler models rated for 380V and 415V are equipped with control
voltage transformers that require 220/240V applied to their
primary side in order to provide the 120V AC control voltage to
the boiler. As an option, all boiler models can be equipped with
control voltage transformers so that only the heating power
supply needs to be connected to the boiler.
Power Supply:
3 = 3 Phase
Example: HLR510K3B = HLR-Series hot water boiler, 510kW
heating power, power supply 480V, 3ph, safety valve set to 30psi.
Reimers Electra Steam, Inc. 1/1/2013
PAGE 48
HLR210 – 510 Brochure
Rev. 1
Electrical Specifications
BOILER PRIMARY PHASE AMP MIN REQ.
N.E.C.
DRAW
HEATING VOLTAGE
SERVICE
POWER
kW
V
210
240
380
415
480
600
380
415
240
300
360
420
510
3
3
3
3
3
3
3
A
A
505.2
319.1
292.2
252.6
202.1
364.6
333.9
632.0
399.0
366.0
316.0
253.0
456.0
418.0
480
3
288.7
361.0
600
3
230.9
289.0
380
415
3
3
455.8
417.4
570.0
522.0
480
3
360.8
451.0
600
3
288.7
361.0
380
415
480
600
380
415
480
600
380
415
3
3
3
3
3
3
3
3
3
3
547.0
500.8
433.0
346.4
638.1
584.3
505.2
404.1
774.9
709.5
684.0
626.0
542.0
433.0
798.0
731.0
632.0
506.0
969.0
887.0
480
3
613.4
767.0
600
3
490.7
614.0
INTERNAL
POWER
FUSING
INTERNAL
ELEMENT
WIRING
NUMBER &
SIZES OF
CONTACTORS
(RES. LOAD)
NUMBER & SIZE
OF ELEMENTS
7 x 93A
7 X 75A
7 x 50A
7 x 50A
7 x 50A
8 X 75A res.
8 x 50A res.
7 x 30kW, 240V, 3ph
7 x 30kW, 380V, 3ph
7 x 30kW, 415V, 3ph
7 x 30kW, 480V, 3ph
7 x 30kW, 600V, 3ph
8 x 30kW, 380V, 3ph
8 x 30kW, 415V, 3ph
AWG (mm2)
21 x 90A, 250V
21 x 60A, 600V
21 x 50A, 600V
21 x 50A, 600V
21 x 40A, 600V
24 x 60A, 600V
6 x 100A, 600V
12 x 50A, 600V
6 x 90A, 600V
12 x 50A, 600V
6 x 70A, 600V
12 x 40A, 600V
30 x 60A, 600V
12 x 100A, 600V
6 x 50A, 600V
12 x 90A, 600V
6 x 50A, 600V
12 x 70A, 600V
6 x 40A, 600V
36 x 60A, 600V
18 x 100A, 600V
18 x 90A, 600V
18 x 70A, 600V
42 x 60A, 600V
21 x 100A, 600V
21 x 90A, 600V
21 x 70A, 600V
51 x 60A, 600V
24 x 100A, 600V
3 x 50A, 600V
24 x 90A, 600V
3 x 50A, 600V
24 x 70A, 600V
3 x 40A, 600V
6 (13.3)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
POWER SUPPLY
TERMINAL
MAX.
CONDUCTOR
SIZE
CONFIGU
RATION
6 x 500MCM
6 x 500MCM
3 x 500MCM
3 x 500MCM
3 x 500MCM
6 x 500MCM
6 x 500MCM
3
2
1
1
1
2
2
8 (8.35)
8 x 50A res.
8 x 30kW, 480V, 3ph
3 x 500MCM
1
8 (8.35)
8 x 50A res.
8 x 30kW, 600V, 3ph
3 x 500MCM
1
8 (8.35)
8 (8.35)
10 X 75A res.
10 x 50A res.
10 x 30kW, 380V, 3ph
10 x 30kW, 415V, 3ph
6 x 500MCM
6 x 500MCM
2
2
8 (8.35)
10 x 50A res.
10 x 30kW, 480V, 3ph
6 x 500MCM
2
8 (8.35)
10 x 50A res.
10 x 30kW, 600V, 3ph
3 x 500MCM
1
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
12 x 75A res.
12 x 50A res.
12 x 50A res.
12 x 50A res.
14 x 75A res.
14 x 50A res.
14 x 50A res.
14 x 50A res.
17 x 75A res.
17 x 50A res.
12 x 30kW, 380V, 3ph
12 x 30kW, 415V, 3ph
12 x 30kW, 480V, 3ph
12 x 30kW, 600V, 3ph
14 x 30kW, 380V, 3ph
14 x 30kW, 415V, 3ph
14 x 30kW, 480V, 3ph
14 x 30kW, 600V, 3ph
17 x 30kW, 380V, 3ph
17 x 30kW, 415V, 3ph
6 x 500MCM
6 x 500MCM
6 x 500MCM
6 x 500MCM
12 x 500MCM
6 x 500MCM
6 x 500MCM
6 x 500MCM
12 x 500MCM
12 x 500MCM
3
3
2
2
4
3
3
2
4
4
8 (8.35)
17 x 50A res.
17 x 30kW, 480V, 3ph
12 x 500MCM
4
8 (8.35)
17 x 50A res.
17 x 30kW, 600V, 3ph
6 x 500MCM
3
Construction
WATER INLET NOZZLE
BOILER CONTROLLER
&
STEP CONTROLLER
A.S.M.E RATED SAFETY
RELIEF VALVE
PRESSURE GAUGE
LOW WATER CUTOFF
SENSOR
THERMOMETER
WATER OUTLET NOZZLE
SHELL WRAPPER, BLACK
PAINTED, 16GAGE CARBON
STEEL
PRIMARY TEMPERATURE
HIGH LIMIT CONTROL WITH
AUTOMATIC RESET
SECONDARY
TEMPERATURE HIGH LIMIT
CONTROL WITH MANUAL
RESET
HEATING ELEMENTS 304
STAINLESS STEEL
SHEATHING STANDARD;
®
INCOLOY OPTIONAL (SEE
PAGE 51); 2” CLASS 150#
CARBON STEEL FLANGES
HIGH DENSITY FIBERGLASS
THERMAL INSULATION
2” THICK
BOILER DRAIN VALVE
Reimers Electra Steam, Inc. 1/1/2013
ELECTRICAL ENCLOSURE,
NEMA1, BLACK PAINTED,
12GAGE CARBON STEEL
PAGE 49
HLR210 – 510 Brochure
Rev. 1
Dimensional Drawings (approximate)
HLR210 – HLR300
HLR360 – HLR510
Reimers Electra Steam, Inc. 1/1/2013
PAGE 50
HLR210 – 510 Brochure
Rev. 1
Optional Equipment
1. Control Voltage Transformer. When using this option, only the main power supply is required to operate the boiler.
Boiler Main Power
Supply Voltage
240V
380V
415V
480V
600V
Transformer Option Part Number
Boiler Model
HLR210
HLR240 – HLR420
OPT1010 - 240R
OPT1010 - 380
OPT1010 - 380
OPT1010 - 480R
OPT1010 - 600R
HLR510
OPT1011 - 380RH
OPT1011 - 380RH
OPT1011 - 480RH
OPT1011 - 600RH
2. Auxiliary Low Water Cut-Off Options:
Auxiliary Low Water Cut-Off in
external water column with
conductive type probe:
#OPT1034-PR
3. Flow Switch
Auxiliary Low Water Cut-Off in
external water column with float
control:
#OPT1034-FL
A flow switch installed in the boiler return line
prevents the energizing of the boiler heating
elements when it detects no water flow in the
heating loop.
Boiler Model
HLR210 – HLR300
HLR330 – HLR510
Flow Switch Part #
OPT1033-300
OPT1033-510
4. Timer Controlled Boiler On/Off, #OPT1017
Programmable timer for turning
boiler on/off automatically
®
5. Heating Elements with INCOLOY Sheathing
®
#OPT-INCOLOY
Reimers Electra Steam, Inc. 1/1/2013
PAGE 51
HLR210 – 510 Brochure
Rev. 1
P.O. Box 37
4407 Martinsburg Pike
Clear Brook, VA 22624
USA
Electra Steam, Inc.
Phone: 540-662-3811
Fax: 540-665-8101
email: Sales@reimersinc.com
web: www.reimersinc.com
HLR600 – HLR900 Hot Water Boiler Series
Features
Maximum pressure 150psi
Maximum temperature 250°F
All boilers are manufactured in accordance with
the requirements of the A.S.M.E. Boiler and
Pressure Vessel Code and A.S.M.E. CSD-1. Each
boiler bears the National Board Stamp “H”
Shell fiberglass insulation thickness minimum 4”
Power range 600kW - 900kW with up to 12 heating
stages, depending on model
Heating stages controlled by Honeywell T775
series boiler controller
•
•
•
•
•
•
Standard Equipment of Each Boiler Includes:
A.S.M.E. pressure relief valve
One (1) primary high temperature cutoff control
with automatic reset and one (1) secondary high
temperature cutoff control with manual reset
One (1) low water cutoff control with manual reset
PID-step controller with number of heating stages
depending on the boiler heating power
Digital readout of the operating temperature
Magnetic contactors
Internal branch circuit fusing
Main supply power distribution block
Indicator
lights
for
POWER,
HEATING,
CIRCULATOR PUMP and ALARMS
Pressure and temperature gauge
•
•
•
•
•
•
•
•
•
Applications:
•
•
•
Space heating
Tank heating
Heat pump backup
Capacity
MODEL
BTU/H
KW
NO. OF
STEPS
•
•
•
Swimming pool heating
Bio-Diesel reactors
De-icing
VOLTS
(1)
PHASE
•
INLET &
OUTLET
SIZE
20°F (11°C)
TEMP. RISE
WATER FLOW
G.P.M.( L/min)
PRESSURE
VESSEL
CAPACITY
GAL. (L)
OPERATING
TEMPERATURE
RANGE
°F (°C)
APPROX.
SHIPPING
WEIGHT
LBS. (kg)
HLR-600
2,047,200
600
10
380/415/480/600
3
5” FLANGED
213 (806)
124 (469)
35 (1) – 225 (107)
2,650 (1201)
HLR-720
2,456,640
720
12
380/415/480/600
3
5” FLANGED
256 (967)
124 (469)
35 (1) – 225 (107)
2,700 (1223)
HLR-780
2,661,360
780
12
380/415/480/600
3
5” FLANGED
277 (1048)
124 (469)
35 (1) – 225 (107)
2,750 (1246)
HLR-900
3,070,800
900
12
480/600
3
5” FLANGED
320 (1210)
124 (469)
35 (1) – 225 (107)
2,800 (1269)
(1)
Model Number Key
Boiler Power in kW
Power Supply
Voltage:
G = 380V
J = 415V
K = 480V
M = 600V
Safety Valve Setting:
A = 15 psi (1.0 bar)
B = 30 psi (2.1 bars)
C = 50 psi (3.4 bars)
D = 60 psi (4.1 bars)
E = 75 psi (5.2 bars)
F = 100 psi (6.9 bars)
G = 125psi (8.6 bars)
H = 150 psi (10.3 bars)
Each boiler model requires two (2) power supplies: Heating
power and control voltage. Nominal control voltage is 120V AC.
Boiler models rated for 380V and 415V are equipped with control
voltage transformers that require 220/240V applied to their
primary side in order to provide the 120V AC control voltage to
the boiler. As an option, all boiler models can be equipped with
control voltage transformers so that only the heating power
supply needs to be connected to the boiler.
Power Supply:
3 = 3 Phase
Example: HLR600K3B = HLR-Series hot water boiler, 600kW
heating power, power supply 480V, 3ph, safety valve set to 30psi.
Reimers Electra Steam, Inc. 1/1/2013
PAGE 52
HLR600 – 900 Brochure
Rev. 1
Electrical Specifications
HEATING VOLTAGE
POWER
kW
V
600
380
415
480
600
380
415
480
600
380
415
480
600
480
600
720
780
900
PHASE
3
3
3
3
3
3
3
3
3
3
3
3
3
3
AMP
DRAW
MIN REQ.
N.E.C.
SERVICE
A
A
911.6
834.7
721.7
577.4
1093.9
1001.7
866.0
692.8
1185.1
1085.1
938.2
750.6
1082.5
866.0
1,140.0
1,044.0
902.0
722.0
1,368.0
1,253.0
1,083.0
866.0
1,482.0
1,357.0
1,173.0
939.0
1,354.0
1,083.0
INTERNAL
POWER FUSING
INTERNAL
ELEMENT
WIRING
NUMBER & SIZES
OF CONTACTORS
(RES. LOAD)
NUMBER & SIZE OF
ELEMENTS
20 x 75A
20 x 50A
20 x 50A
20 x 50A
24 x 75A
24 x 50A
24 x 50A
24 x 50A
26 x 75A
26 x 50A
26 x 50A
26 x 50A
30 x 50A
30 x 50A
20 x 30kW, 380V, 3ph
20 x 30kW, 415V, 3ph
20 x 30kW, 480V, 3ph
20 x 30kW, 600V, 3ph
24 x 30kW, 380V, 3ph
24 x 30kW, 415V, 3ph
24 x 30kW, 480V, 3ph
24 x 30kW, 600V, 3ph
26 x 30kW, 380V, 3ph
26 x 30kW, 415V, 3ph
26 x 30kW, 480V, 3ph
26 x 30kW, 600V, 3ph
30 x 30kW, 480V, 3ph
30 x 30kW, 600V, 3ph
POWER SUPPLY
TERMINAL MAX.
CONDUCTOR SIZE
CONFIGU
RATION
12 x 500MCM
12 x 500MCM
12 x 500MCM
6 x 500MCM
18 x 500MCM
18 x 500MCM
12 x 500MCM
12 x 500MCM
18 x 500MCM
18 x 500MCM
12 x 500MCM
12 x 500MCM
18 x 500MCM
12 x 500MCM
2
2
2
1
3
3
2
2
3
3
2
2
3
2
AWG (mm2)
60 x 60A, 600V
30 x 100A, 600V
30 x 90A, 600V
30 x 70A, 600V
72 x 60A, 600V
36 x 100A, 600V
36 x 90A, 600V
36 x 70A, 600V
78 x 60A, 600V
39 x 100A, 600V
39 x 90A, 600V
39 x 70A, 600V
45 x 90A, 600V
45 x 70A, 600V
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
8 (8.35)
Construction
WATER INLET NOZZLE
A.S.M.E RATED
SAFETY RELIEF VALVE
BOILER CONTROLLER
& STEP CONTROLLER
LOW WATER CUTOFF
SENSOR
PRESSURE GAUGE
WATER OUTLET
NOZZLE
THERMOMETER
HIGH DENSITY
FIBERGLASS
THERMAL INSULATION
4” THICK
PRIMARY
TEMPERATURE HIGH
LIMIT CONTROL WITH
AUTOMATIC RESET
SHELL WRAPPER,
BLACK PAINTED,
16GAGE CARBON
STEEL
SECONDARY
TEMPERATURE HIGH
LIMIT CONTROL WITH
MANUAL RESET
HEATING ELEMENTS
304 STAINLESS STEEL
SHEATHING STANDARD;
®
INCOLOY OPTIONAL
(SEE PAGE 55);
2” CLASS 150# CARBON
STEEL FLANGES
Reimers Electra Steam, Inc. 1/1/2013
ELECTRICAL
ENCLOSURE, NEMA1,
BLACK PAINTED,
12GAGE
CARBON STEEL
PAGE 53
HLR600 – 900 Brochure
Rev. 1
Dimensional Drawings (approximate)
HLR600 - 900 Models
Reimers Electra Steam, Inc. 1/1/2013
PAGE 54
HLR600 – 900 Brochure
Rev. 1
Optional Equipment
1. Control Voltage Transformer. When using this option, only the main power supply is required to operate the boiler.
Boiler Main Power
Supply Voltage
380V
415V
480V
600V
Transformer Option Part Number
OPT1011 - 380RH
OPT1011 - 380RH
OPT1011 - 480RH
OPT1011 - 600RH
2. Auxiliary Low Water Cut-Off Options:
3. Flow Switch
Auxiliary Low Water Cut-Off in
external water column with float
control:
OPT1034-FL
Auxiliary Low Water Cut-Off in
external water column with
conductive type probe:
OPT1034-PR
A flow switch installed in the boiler return line
prevents the energizing of the boiler heating
elements when it detects no water flow in the
heating loop.
Boiler Model
HLR600 – HLR900
Flow Switch Part #
OPT1033-900
4. Timer Controlled Boiler On/Off, #OPT1017
Programmable timer for turning
boiler on/off automatically
®
5. Heating Elements with INCOLOY Sheathing
®
#OPT-INCOLOY
Reimers Electra Steam, Inc. 1/1/2013
PAGE 55
HLR600 – 900 Brochure
Rev. 1
Reimers Electra Steam has been manufacturing electric boilers, electric steam generators and quality
steam products since 1908. We specialize in numerous applications including: humidification, bakery
ovens, garment care, steam cleaning, sterilization, comfort heating, dry cleaning, laboratories, food service,
steam baths, and process steam. Our steam cleaners and boilers are manufactured to meet all of your
steam needs in a convenient, safe, and economical way. All boilers are built in accordance with
requirements of the ASME boiler and pressure vessel code, ASMECSD-1 and bear the national board
stamp (CRN Available).