ABB | FPBA-01 | ABB industrial drives ACS880-01, single drives 0.55 to 250 kW

Low voltage AC drives
ABB industrial drives
ACS880-01, single drives
0.55 to 250 kW
Catalog
What does all-compatible mean for you?
Being all-compatible means that drive choice should add
value to your business. Drives should meet the unique
demands of your processes, help you save energy and
reduce operating costs. Also, all-compatible means that
our drives are easy to select, use and maintain. These are
the cornerstones making our industrial drive series the
all-compatible choice.
Contents
3
The all-compatible ACS880 series drives
4
Designed to help you make your process more
efficient and reliable
6
Human all-compatible
7
Process all-compatible
8
Environment all-compatible
9
Business all-compatible
10
How to select a drive
10
Technical data
11
Ratings, types and voltages
12
Standard interface and extensions for
comprehensive connectivity
13
Standard software for scalable control and
functionality
14
Intuitive human-machine interface
15
PC tool for easy startup and maintenance
16
Integrated safety for simplified configuration
17
Flexible connectivity to automation networks
18
Input/output extension modules for increased
connectivity
18
Speed feedback interfaces for precise process
control
18
Brake options
19
EMC – electromagnetic compatibility
20
du/dt filters
22
Expertise at every stage of the value chain
23
Secure uptime throughout the drive life cycle
2 ABB industrial drives ACS880 single drives | Catalog
Human
Process
Allcompatible
Environment
Business
The all-compatible
ACS880 series drives
The ACS880 series drives are part of ABB’s
all-compatible drives portfolio. Compatible with
virtually all types of processes, automation
systems, users and business requirements they are
designed to tackle any motor-driven application,
in any industry, whatever the power range. The
innovation behind all-compatibility is our new drives
architecture that simplifies operation, optimizes
energy efficiency and helps maximize process
output. The ACS880 series consists of single
drives, multidrives and drive modules.
Catalog | ABB industrial drives ACS880 single drives 3
Simplifying your world
without limiting your possibilities.
Wide range of safety features
Safe torque-off is built in as
standard. An optional safety
functions module provides
extended safety functions,
simplifying the configuration
and reducing installation space.
Direct torque control (DTC)
ABB’s signature motor
control technology provides
precise speed and torque
control for all applications and
virtually any type of AC motor.
Removable memory unit
Stores all the software and
parameter configurations in
an easily replaceable and
simple-to-install module.
Energy efficiency
The drive provides features
such as an energy optimizer
and energy efficiency
information that help you
monitor and save the energy
used in the processes.
Speed feedback interfaces
Optional speed feedback
modules support HTL, TTL
and absolute encoders as
well as resolver feedback.
Drive-to-drive link
Allows fast communication between
drives including master-follower
configurations without any additional
hardware.
4 ABB industrial drives ACS880 single drives | Catalog
Wall-mounted drives, ACS880-01
The all-compatible drives architecture is designed to
provide customers across industries and applications
with unprecedented levels of compatibility and flexibility.
The wall-mounted ACS880-01 drives can be customized
to the precise needs of industries such as oil and gas,
mining, metals, chemicals, cement, power plants, material
handling, pulp and paper, sawmills and marine. They are
designed to control a wide range of applications such as
cranes, extruders, winches, winders, conveyors, mixers,
compressors, pumps and fans.
Intuitive human-machine
interface
Intuitive, high-contrast
and high-resolution display
enabling easy navigation in
multiple languages.
Startup and
maintenance tool
PC tool for drive startup,
configuration and daily
use and process tuning.
PC tool is connected to the
drive via Ethernet or USB
interface.
Communication with all
major automation networks
Fieldbus adapters enable
connectivity with all major
automation networks.
Input/output
extensions
In addition to the standard
interfaces the drive has two
built-in slots for additional
input/output extension
modules.
Flexible product
configurations
Drives are built-to-order
with a wide range of options
such as EMC filters, braking
options and different
enclosure variants.
Catalog | ABB industrial drives ACS880 single drives 5
Human all-compatible
The new drives share easy-to-use interfaces saving
you time during drive commissioning and maintenance.
When you have learned it once, you can use it with all
the drives in our all-compatible drives portfolio.
The new control panel supports over 20 languages.
The new PC tool provides extensive drive monitoring
capabilities and quick access to the drive settings.
Integrated and certified safety features provide safety
for machine operators.
6 ABB industrial drives ACS880 single drives | Catalog
Process all-compatible
The drives are compatible with all kinds of processes.
They control virtually any type of AC motor, provide
extensive input/output connectivity and support all
major fieldbus protocols. The drives cover a wide
voltage and power range. Control performance
is scalable from basic to demanding applications
delivered by direct torque control (DTC). The flexibility
and scalability of the drives enable one drive platform
to control virtually any application or process, making
your drive selection easy.
Catalog | ABB industrial drives ACS880 single drives 7
Environment all-compatible
There is an increased demand for reducing industries’
impact on the environment. Our drives can help
you reduce energy consumption in a wide range of
applications. The new drives have an energy optimizer
feature that ensures maximum torque per ampere,
reducing energy drawn from the supply. The built-in
energy efficiency calculators help you to analyze and
optimize processes. We can help you to investigate
the energy saving potential of selected applications
with our six-step energy appraisal. Our services
expand through the life cycle of the drive and help
you maintain energy efficiency from installation and
commissioning to drive replacement.
8 ABB industrial drives ACS880 single drives | Catalog
Business all-compatible
The new all-compatible drives are not just equipment
but part of your business strategy. Providing better
control over your processes, the new drives equal
lower energy consumption, improved productivity,
flexibility and ease of use. In addition to drives we
offer a wide range of products and services to support
your business. With offices in over 90 countries and
a global technical partner network, we are in a good
position to offer technical advice and local support,
worldwide.
Catalog | ABB industrial drives ACS880 single drives 9
How to select a drive
Many of the features for ACS880 drives are built in as standard
making selection easy. A wide options offering is available to
optimize the drive for different requirements. To choose the
right drive for your application, please refer to the ratings table
on page 11. The selected drive has a unique type designation,
Type designation:
ACS880 -
01 - XXXX -
X
which identifies the drive by construction, power and voltage
range. The options are added to the type designation with a
“plus” code. Build up your own ordering code using the type
designation key below or contact your local ABB drives sales
office and let them know what you want.
+ XXXX
Product series
Types and construction
Ratings
Voltages
Options
Technical data
Mains connection
Voltage and
power range
Frequency
Power factor
Efficiency
(at nominal power)
Environmental limits
3-phase, UN3 = 380 to 415 V, +10/-15%
3-phase, UN5 = 380 to 500 V, +10/-15%
0.55 to 250 kW
50 / 60 Hz ±5%
Ambient
temperature
Transport
Storage
cosϕ 1= 0.98 (fundamental)
cosϕ = 0.93 to 0.95 (total)
98%
Operation
Air-cooled
Motor connection
Voltage
Frequency
3-phase output voltage 0 to U 1
0 to ± 500 Hz*
Motor control
Direct torque control (DTC)
Torque control:
Open loop
Closed loop
Torque step rise time:
<5 ms with nominal torque
<5 ms with nominal torque
Non-linearity:
± 4% with nominal torque
± 3% with nominal torque
Open loop
Closed loop
Speed control:
Open loop
Closed loop
Open loop
Closed loop
Static accuracy:
10% of motor slip
0.01% of nominal speed
Dynamic accuracy:
0.3 to 0.4% seconds with 100% torque step
0.1 to 0.2% seconds with 100% torque step
EMC according to EN 61800-3 (2004)
-15 to +55 °C, no frost allowed
+40 to +55 °C with derating of 1% / 1 °C
Cooling method
Air-cooled
Dry clean air
Altitude
0 to 1,000 m
1,000 to 4,000 m
Without derating
With derating of 1% / 100 m
Relative humidity
5 to 95%, no condensation allowed
Degree of protection
IP21
IP55
Standard
Option
Paint color
RAL 9017, RAL 9002
Contamination levels No conductive dust allowed
IEC 60721-3-1, Class 1C2 (chemical gases),
Storage
Class 1S2 (solid particles)
Transportation
IEC 60721-3-2, Class 2C2 (chemical gases),
Class 2S2 (solid particles)
Operation
IEC 60721-3-3, Class 3C2 (chemical
gases), Class 3S2 (solid particles)
Functional safety
Standard
Safe torque-off (STO according EN 61800-5-2)
IEC 61508: SIL 3, IEC 61511: SIL3, IEC 62061:
SILCL 3, EN ISO 13849-1: PL e
Internal safety
option
Safe stop 1 (SS1), safely-limited speed (SLS), safe
stop emergency (SSE), safe brake control, (SBC)
and safe maximum speed (SMS)
IEC 61508: SIL 2, IEC 61511: SIL2, IEC 62061:
SILCL 2, EN ISO 13849-1: PL d
Product compliance
- CE
- Low Voltage Directive 2006/95/EC
- Machinery Directive 2006/42/EC
- EMC Directive 2004/108/EC
- Quality assurance system ISO 9001 and Environmental system ISO 14001
- RoHS
- Pending; UL, cUL 508A or 508C and CSA C22.2 NO.14-95, C-Tick, GOST R
-40 to +70 °C
-40 to +70 °C
Categories C3 and C2 with internal option
C = chemically active substances
S = mechanically active substances
* For higher output frequencies please contact your local ABB office
10 ABB industrial drives ACS880 single drives | Catalog
Ratings, types and voltages
U N = 400 V (range 380 to 415 V). The power ratings are valid at nominal voltage 400 V.
Nominal ratings
IN
A
2.4
3.3
4
5.6
7.2
9.4
12.6
17
25
32
38
45
61
72
87
105
145
169
206
246
293
363
430
Imax
A
3.1
4.1
5.6
6.8
9.5
12.2
16
21
29
42
54
64
76
104
122
148
178
247
287
350
418
498
617
Light-overload
use
PN
kW
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
250
ILd
A
2.3
3.1
3.8
5.3
6.8
8.9
12
16
24
30
36
43
58
68
83
100
138
161
196
234
278
345
428
PLd
kW
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
250
Heavy-duty
use
I Hd
A
1.8
2.4
3.3
4
5.6
7.2
9.4
12.6
17
25
32
38
45
61
72
87
105
145
169
206
246
293
363
PHd
kW
0.55
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
Noise
level
Heat
dissipation
Air flow
Type designation
Frame
size
dBA
W
m³/h
46
46
46
46
46
46
46
51
51
57
57
62
62
62
62
67
67
67
67
65
65
68
68
30
40
52
73
94
122
172
232
337
457
562
667
907
1117
1120
1295
1440
1940
2310
3300
3900
4200
4800
44
44
44
44
44
44
44
88
88
134
134
200
200
280
280
435
435
450
450
550
550
1150
1150
ACS880-01-02A4-3
ACS880-01-03A3-3
ACS880-01-04A0-3
ACS880-01-05A6-3
ACS880-01-07A2-3
ACS880-01-09A4-3
ACS880-01-12A6-3
ACS880-01-017A-3
ACS880-01-025A-3
ACS880-01-032A-3
ACS880-01-038A-3
ACS880-01-045A-3
ACS880-01-061A-3
ACS880-01-072A-3
ACS880-01-087A-3
ACS880-01-105A-3
ACS880-01-145A-3
ACS880-01-169A-3
ACS880-01-206A-3
ACS880-01-246A-3
ACS880-01-293A-3
ACS880-01-363A-3
ACS880-01-430A-3
R1
R1
R1
R1
R1
R1
R1
R2
R2
R3
R3
R4
R4
R5
R5
R6
R6
R7
R7
R8
R8
R9
R9
Type designation
Frame
size
ACS880-01-02A1-5
ACS880-01-03A0-5
ACS880-01-03A4-5
ACS880-01-04A8-5
ACS880-01-05A2-5
ACS880-01-07A6-5
ACS880-01-11A0-5
ACS880-01-014A-5
ACS880-01-021A-5
ACS880-01-027A-5
ACS880-01-034A-5
ACS880-01-040A-5
ACS880-01-052A-5
ACS880-01-065A-5
ACS880-01-077A-5
ACS880-01-096A-5
ACS880-01-124A-5
ACS880-01-156A-5
ACS880-01-180A-5
ACS880-01-240A-5
ACS880-01-260A-5
ACS880-01-361A-5
ACS880-01-414A-5
R1
R1
R1
R1
R1
R1
R1
R2
R2
R3
R3
R4
R4
R5
R5
R6
R6
R7
R7
R8
R8
R9
R9
UN = 500 V (range 380 to 500 V). The power ratings are valid at nominal voltage 500 V.
Nominal ratings
IN
A
2.1
3
3.4
4.8
5.2
7.6
11
14
21
27
34
40
52
65
77
96
124
156
180
240
260
361
414
Imax
A
3.1
4.1
5.6
6.8
9.5
12.2
16
21
29
42
54
64
76
104
122
148
178
247
287
350
418
542
617
Light-overload
use
PN
kW
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
250
ILd
A
2.0
2.8
3.2
4.6
4.9
7.2
10.4
13
19
26
32
38
49
62
73
91
118
148
171
228
247
343
393
PLd
kW
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
250
Heavy-duty
use
I Hd
A
1.6
2.1
3
3.4
4
5.2
7.6
11
14
21
27
34
40
52
65
77
96
124
156
180
240
260
361
PHd
kW
0.55
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
132
160
200
Nominal ratings
IN
PN
IMAX
Rated current available continuously without overloadability at 40 °C.
Typical motor power in no-overload use.
Maximum output current. Available for 10 seconds at start, then as
long as allowed by drive temperature.
Light-overload use
ILd
Continuous current allowing 110% ILd for 1 min / 5 min at 40 °C.
PLd
Typical motor power in light-overload use.
Heavy-duty use
IHd
PHd
Continuous current allowing 150% IHd for 1 min / 5 min at 40 °C.
Typical motor power in heavy-duty use.
The current ratings depend on the supply voltage.
The ratings apply at 40 °C ambient temperature. At higher temperatures
(up to 55 °C) the derating is 1% / 1 °C.
Noise
level
Heat
dissipation
Air flow
dBA
W
m³/h
46
46
46
46
46
46
46
51
51
57
57
62
62
62
62
67
67
67
67
65
65
68
68
30
40
52
73
94
122
172
232
337
457
562
667
907
1117
1120
1295
1440
1940
2310
3300
3900
4800
6000
44
44
44
44
44
44
44
88
88
134
134
200
200
280
280
435
435
450
450
550
550
1150
1150
Frame
size
R1
R2
R3
R4
R5
R6
R7
R8
R9
Height 1
(mm)
405
405
471
573
730
726
880
963
955
Height 2
(mm)
370
370
420
490
596
548
623
700
700
Width
(mm)
155
155
172
203
203
252
284
300
380
Depth
(mm)
227
250
262
275
274
357
365
386
414
Weight
(kg)
6
8
10
18.5
23
45
55
70
98
H1 = Height with cable entry box
H2 = Height without cable entry box
Width and depth with cable entry box
Catalog | ABB industrial drives ACS880 single drives 11
Standard interface and extensions for comprehensive
connectivity
The ACS880-01 offers a wide range of standard interfaces. In
addition the drive has three option slots that can be used for
extensions including fieldbus adapter modules, input/output
Control
Description
connections
2 analog inputs Current input: –20 to 20 mA,
(XAI)
Rin: 100 ohm
Voltage input: –10 to 10 V,
R in: 200 kohm
Resolution: 11 bit + sign bit
2 analog
0 to 20 mA, R load < 500 ohm
outputs (XAO) Frequency range: 0 to 300 Hz
Resolution: 11 bit + sign bit
6 digital inputs Input type: NPN/PNP (DI1 to DI5), NPN (DI6)
(XDI)
DI6 (XDI:6) can alternatively be used as an
input for 1 to 3 PTC thermistors.
Digital input
Input type: NPN/PNP
interlock (DIIL)
As input:
2 digital
inputs/outputs 24 V logic levels:
“0” < 5 V, “1” > 15 V
(XDIO)
Rin: 2.0 kohm
Filtering: 0.25 ms
As output:
Total output current from 24 V DC is limited to
200 mA
Can be set as pulse train input and output
3 relay outputs 250 V AC / 30 V DC, 2 A
XRO1, XRO2,
XRO3
Safe torque-off For the drive to start, both connections must
(STO)
be closed
Drive-to-drive
Physical layer: EIA-485
link (XD2D)
Built-in
EIA-485
Modbus
Connector: RJ-45
Assistant
control panel/
PC tool
connection
extension modules, feedback modules and a safety functions
module.
Default input/output connection diagram
XPOW
1
2
XAI
+24VI
GND
24 V DC, 2 A
Reference voltage and analog inputs
1
+VREF
10 V DC, R L 1 to 10 kohm
2
-VREF
3
4
5
6
7
J1
J2
AGND
AI1+
AI1AI2+
AI2J1
J2
-10 V DC, RL 1 to 10 kohm
Ground
XAO
1
2
3
4
XD2D
1
2
3
J3
Speed reference 0(2) to 10 V,
R in > 200 kohm
By default not in use. 0(4) to 20 mA,
R in > 100 ohm
AI1 current/voltage selection jumper
AI2 current/voltage selection jumper
Analog outputs
AO1
AGND
AO2
AGND
Motor speed rpm 0 to 20 mA,
RL < 500 ohm
Motor current 0 to 20 mA, RL < 500 ohm
Drive-to-drive link or Modbus
B
A
BGND
J3
Drive-to-drive link
Drive-to-drive link termination switch
XRO1, XRO2, XRO3 Relay outputs
Fault
1
2
3
1
2
3
NC
COM
NO
NC
COM
NO
Ready
250 V AC / 30 V DC
2A
1
2
3
NC
COM
NO
Faulted(-1)
250 V AC / 30 V DC
2A
XD24
1
2
3
4
5
J6
XDIO
1
2
XDI
12 ABB industrial drives ACS880 single drives | Catalog
External power input
Running
250 V AC / 30 V DC
2A
Auxiliary voltage output, digital input interlock
DIIL
By default not in use.
+24VD +24 V DC 200 mA
DICOM Digital input ground
+24VD +24 V DC 200 mA
DIOGND Digital input/output ground
Ground selection switch
Digital inputs/outputs
DIO1
DIO2
Output: Ready
Output: Running
Digital inputs
1
DI1
Stop (0) / Start (1)
2
3
4
5
6
DI2
DI3
DI4
DI5
DI6
Forward (0) / Reverse (1)
Reset
Acceleration and deceleration select
Constant speed select
By default not in use.
XSTO
Safe torque-off
1
2
3
4
X12
X13
X205
OUT1
SGND Safe torque-off. Both circuits must be closed
for the drive to start.
IN1
IN2
Safety functions module connection
Control panel connection
Memory unit connection
Standard software for scalable control and functionality
The same standard software, primary control program, is
used across the whole ACS880 series. Features such as
built-in preprogrammed application macros save time during
configuration and drive commissioning. The application
macros help set parameters for various functionalities,
including:
− Basic setup for input/output control and fieldbus
adapter control
− Hand/auto control for local and remote operation
− PID control for closed loop processes
− Sequential control for repetitive cycles
− Torque control
− Four user defined sets, for own parameter settings
The drives are equipped with direct torque control (DTC),
ABB’s signature motor control platform which supports
motors such as induction motors, permanent magnet
synchronous motors and servo motors. DTC helps control the
motor from standstill to maximum torque and speed without
the necessity of position sensors or encoders. DTC allows
high overloadability, gives high starting torque and reduces
stress on mechanics.
The drives come with built-in energy efficiency information
that helps the user fine-tune processes to ensure optimum
energy use. The energy optimizer mode ensures the maximum
torque per ampere, reducing energy drawn from the supply.
The load profile feature collects drive values with three
loggers: two amplitude loggers and one peak value logger.
Calculators provide essential energy efficiency information:
used and saved electrical energy, CO2 reduction and money
saved.
Additional software features include:
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
−
Adaptive programming
Automatic reset
Automatic start
Access levels
Constant speeds
Critical speeds and frequencies
DC hold
DC magnetizing
Diagnostics
Flux braking
Mechanical brake control
Drive-to-drive link for master-follower control
Power loss ride-through
Process PID control with trim function
Programmable inputs and outputs
Programmable and pre-programmed protection functions
Speed controller with auto tuning
Startup assistants
Scalar control with IR compensation
User selectable acceleration and deceleration ramps
User adjustable load supervision/limitation
Variable slope
Removable memory unit
The removable memory unit stores the standard software that
includes user settings, parameter settings and motor data.
Situated on the control unit, the memory unit can easily be
removed for maintenance, update or replacement purposes.
This common type of memory unit is used throughout the
ACS880 series.
Catalog | ABB industrial drives ACS880 single drives 13
Intuitive human-machine interface
The assistant control panel features intuitive use and easy
navigation. High resolution display enables visual guidance.
The panel saves on commissioning and learning time by
means of different assistants, making the drive simple to set
up and use.
It is possible to organize parameters in different ways and
store essential parameters for different configurations for any
specialized application needed. The menus and messages
are customizable for specific terminology, so each application
can be set up and configured to its optimum performance.
This makes the drive easier to use with information that is
14 ABB industrial drives ACS880 single drives | Catalog
familiar to users. With the panel’s text editor the user can
also add information, customize text and label the drive.
Powerful backup and restore functions are supported as well
as different language versions. The help key provides context
sensitive guidance. Faults or warnings can be resolved quickly
since the help key provides troubleshooting instructions.
One control panel can be connected to several drives
simultaneously using the panel network feature. The user can
also select the drive to operate in the panel network. The PC
tool can be easily connected to the drive through the USB
connector on the control panel.
PC tool for easy startup and maintenance
The Drive composer PC tool offers fast and harmonized
setup, commissioning and monitoring for the whole drives
portfolio. The free entry version provides startup and
maintenance capabilities, while the professional version of the
tool provides additional features such as custom parameter
windows, control diagrams of the drive’s configuration and
safety settings.
The Drive composer tool is connected to the drive using an
Ethernet connection or through the USB connection on the
control panel. With one mouse click all drive information such
as parameter lists, faults, backup and event lists are gathered
into a support diagnostics file. This provides faster fault
tracking, shortens downtime and minimizes operational and
maintenance costs.
Drive composer pro
Drive composer pro provides both basic functionality,
including parameter settings, downloading and uploading files
and searching parameters, and advanced features such as
graphical control diagrams and various displays. The control
diagrams save users from browsing long lists of parameters
and help to set the drive’s logic quickly and easily. The tool
has fast monitoring capabilities of multiple signals from several
drives in a network. Full backup and restore functions are
also included. Safety settings can be configured with Drive
composer pro.
Catalog | ABB industrial drives ACS880 single drives 15
Integrated safety for simplified configuration
Integrated safety reduces the need for external safety
components, simplifying the configuration and reducing
installation space. In the ACS880 the safety functionality is
a built-in feature. The ACS880 comes with safe torque-off as
standard. Optional safety functions include safe stop 1, safe
stop emergency, safely-limited speed, safe brake control and
safe maximum speed. The drives’ functional safety complies
with the requirements of the European Union Machinery
Directive 2006/42/EC.
Safe torque-off as standard
Safe torque-off (STO) is used for prevention of unexpected
startup (with such hardware as a key lock switch) or
other stopping-related functions enabling safe machine
maintenance and operation. With safe torque-off the drive
will not provide a rotational field, thereby preventing the
motor from generating a torque on the shaft. This function
corresponds to an uncontrolled stop in accordance with stop
category 0 of EN 60204-1.
The safety functions module
The safety functions module FSO-11 comes with self
diagnostic functionality and a range of safety functions
that meet current safety requirements and standards in
one compact module. Compared to using external safety
components, the FSO-11 provides a cost-efficient solution
packed into a single safety functions module to ensure safe
drive operation. The FSO-11 is easy to mount in the drive.
16 ABB industrial drives ACS880 single drives | Catalog
Commissioning and configuration is done through the Drive
composer pro PC tool. The safety functions module supports
the following safety functions (which at least achieve SIL2 or
PL d safety level (Cat. 3)):
− Safe stop 1 (SS1) initiates motor deceleration
(eg, emergency stop, stop category 1), monitors
deceleration and automatically activates the safe
torque-off. When stopped this function corresponds
to a controlled stop in accordance with EN 60204-1.
− Safely-limited speed (SLS) prevents the motor from
exceeding the specified safe speed.
− Safe brake control (SBC) provides a safe output for
controlling the motor’s external (mechanical) brakes.
− Safe maximum speed (SMS) monitors the drive output
frequency to ensure it does not exceed the set. This
function is set to be continuously active, to provide
protection for eg, structural maximum motor
frequency.
− Safe stop emergency (SSE) can be configured to, upon
request, either activate STO instantly (category 0 stop),
or first initiate motor deceleration and then when motor
is stopped activate the STO (category 1 stop).
Flexible connectivity to automation networks
Our fieldbus adapter modules enable communication between
drives, systems, devices and software. Our industrial drives
are compatible with a wide range of fieldbus protocols.
The plug-in fieldbus adapter module can easily be mounted
inside the drive. Other benefits include reduced wiring costs
when compared with traditional input/output connections.
Fieldbus systems are also less complex than conventional
systems resulting in less overall maintenance.
Multiple fieldbus connections for flexible control
ACS880 supports two fieldbus connections simultaneously.
The user has flexibility of choice for control modes, and the
possibility for redundant fieldbus adapters using the same
protocol.
Drive monitoring
A set of drive parameters and/or actual signals, such as
torque, speed, current, etc., can be selected for cyclic data
transfer providing fast data access.
Drive diagnostics
Accurate and reliable diagnostic information can be obtained
through the alarm, limit and fault words.
Drive parameter handling
The Ethernet fieldbus adapter module allows users to build
an Ethernet network for drive monitoring and diagnostic and
parameter handling purposes.
Cabling
Substituting the large amount of conventional drive control
cabling and wiring with a single cable reduces costs and
increases system reliability and flexibility.
Design
The use of fieldbus control reduces engineering time at
installation due to the modular structure of the hardware and
software and the simplicity of the connections to the drives.
Commissioning and assembly
The modular machine configuration allows pre-commissioning
of single machine sections and provides easy and fast
assembly of the complete installation.
Universal communication with ABB fieldbus adapters
The ACS880 supports the following fieldbus protocols:
Fieldbus adapter modules
Option
Option code
Fieldbus protocol
FPBA-01 *
+K454
PROFIBUS DP, DPV0/DPV1
FCAN-01 *
+K457
CANopen®
FDNA-01 *
+K451
DeviceNet™
FENA-11 *
+K473
EtherNet/IP™, Modbus TCP,
PROFINET IO
FECA-01 *
+K469
EtherCAT®
* For further details please contact your local ABB sales office.
Catalog | ABB industrial drives ACS880 single drives 17
Input/output extension modules for increased connectivity
Standard input and output can be extended by using optional
analog and digital input/output extension modules. The modules
are easily installed in the extension slots located on the drive.
Analog and digital input/output extension modules
Option
Option code
Connections
FIO-01
+L501
4 x DI/O, 2 x RO
FIO-11
+L500
3 x AI (mA/V), 1 x AO (mA), 2 x DI/O
Speed feedback interfaces for precise process control
ACS880 drives can be connected to various feedback
devices, such as HTL pulse encoder, TTL pulse encoder,
absolute encoder and resolver. The optional feedback module
is installed in the option slot on the drive. It is possible to use
two feedback modules at the same time, either of the same
type or different type.
Feedback interface modules
Option
Option code
Connections
FEN-01
+L517
2 inputs (TTL incremental encoder),
1 output
FEN-11
+L518
2 inputs (SinCos absolute, TTL
incremental encoder), 1 output
FEN-21
+L516
2 inputs (Resolver, TTL incremental
encoder), 1 output
FEN-31
+L502
1 input (HTL incremental encoder),
1 output
Brake options
Brake chopper
The brake chopper is built in as standard for the ACS880-01
frame sizes R1 to R4. For the other frames a brake chopper is
a selectable internal option. Braking control is integrated into
the ACS880-01. It controls braking, supervises system status
and detects failures such as brake resistor and resistor cable
short-circuits, chopper short-circuit, and calculated resistor
overtemperature.
18 ABB industrial drives ACS880 single drives | Catalog
Brake resistor
The brake resistors are separately available for ACS880-01.
Resistors other than the standard resistors may be used
providing the specified resistance value is not decreased, and
the heat dissipation capacity of the resistor is sufficient for the
drive application. No separate fuses in the brake circuit are
required if the conditions for eg. the mains cable is protected
with fuses and no mains cable/fuse overrating takes place.
EMC – electromagnetic compatibility
Each ACS880 model can be equipped with a built-in filter to
reduce high frequency emissions.
EMC standards
The EMC product standard (EN 61800-3 (2004)) covers the
specific EMC requirements stated for drives (tested with motor
and cable) within the EU. EMC standards such as EN55011,
or EN 61000-6-3/4, are applicable to industrial and domestic
equipment and systems including components inside the
drive. Drive units complying with the requirements of
EN 61800-3 are compliant with comparable categories in
EN 55011 and EN 61000-6-3/4, but not necessarily vice
versa. EN 55011 and EN 61000-6-3/4 do not specify cable
length or require a motor to be connected as a load. The
emission limits are comparable to EMC standards according
to the following table below.
1st environment versus 2nd environment
1st environment includes domestic premises. It also includes
establishments directly connected without an intermediate
transformer to a low-voltage power supply network that
supplies buildings used for domestic purposes.
2nd environment includes all establishments other than those
directly connected to a low voltage power supply network that
supplies buildings used for domestic purposes.
EMC standards
EMC according to EN 61800-3 (2004)
product standard
EN 61800-3
product
standard
EN 55011, product
family standard for
industrial, scientific
and medical (ISM)
equipment
EN 61000-6-4, generic
emission standard for
industrial environments
EN 61000-6-3, generic
emission standard for
residential, commercial and
light-industrial environment
1st environment, unrestricted distribution
1 st environment, restricted distribution
2 nd environment, unrestricted distribution
2 nd environment, restricted distribution
Category
Category
Category
Category
Group 1, Class B
Group 1, Class A
Group 2, Class A
Not applicable
Not applicable
Applicable
Not applicable
Not applicable
Applicable
Not applicable
Not applicable
Not applicable
1st environment,
restricted distribution,
C2, grounded network
(TN)
Option code
2 nd environment, C3
grounded network (TN)
2 nd environment, C3,
ungrounded network (IT)
Option code
Option code
+E202
+E200
+E210
C1
C2
C3
C4
Selecting an EMC filter
The following table gives the correct filter selection.
Type
ACS880-01
Voltage
380 to 500
Frame sizes
R1 to R9
(R6 to R9 frame size)
Catalog | ABB industrial drives ACS880 single drives 19
du/dt filters
du/dt filtering suppresses inverter output voltage spikes
and rapid voltage changes that stress motor insulation.
Additionally, du/dt filtering reduces capacitive leakage
currents and high frequency emission of the motor cable as
well as high frequency losses and bearing currents in the
motor. The need for du/dt filtering depends on the motor
insulation. For information on the construction of the motor
insulation, consult the manufacturer.
NOCH0016-62
NOCH0016-60
If the motor does not fulfil the following requirements, the
lifetime of the motor might decrease. Insulated N-end
(nondriven end) bearings and / or common mode filters are
also required for motor bearing currents with motors bigger
than 100 kW. For more information please see the ACS880
hardware manuals.
How to select a filter according to the motor. Please see
below:
NOCH0016-65
FOCH0610-70
Filter selection table for ACS880
Motor type
Nominal AC supply voltage
Requirements for
Motor insulation system
ABB du/dt and common mode filters,
insulated N-end motor bearings
PN < 100 kW and
frame size < IEC 315
100 kW ≤ PN < 350 kW or
IEC 315 ≤ frame size <
IEC 400
PN < 134 hp and
frame size < NEMA 500
134 hp ≤ PN < 469 hp or
NEMA 500 ≤ frame
size ≤ NEMA 580
ABB motors
Random-wound
M2__, M3__ and M4__
UN ≤ 500 V
Standard
-
+N
500 V < U N ≤ 600 V
Standard
+ du/dt
+ du/dt + N
or
Reinforced
-
+N
600 V < U N ≤ 690 V
(cable length ≤ 150 m)
Reinforced
+ du/dt
+ du/dt + N
600 V < U N ≤ 690 V
(cable length > 150 m)
Reinforced
-
+N
Form-wound
HX__ and AM__
380 V < UN ≤ 690 V
Standard
n.a.
+ N + CMF
Old* form-wound
HX__ and modular
380 V < U N ≤ 690 V
Check with the motor
manufacturer
+ du/dt with voltages over 500 V + N + CMF
Random-wound
HX__ and AM__**
0 V < UN ≤ 500 V
Enmelled wire with
fiber glass taping
HDP
Consult the motor manufacturer.
500 V < UN ≤ 690 V
+ N + CMF
+ du/dt + N + CMF
* manufactured before 1.1.1998
** For motors manufactured before 1.1.1998, check for additional instructions with the motor manufacturer.
20 ABB industrial drives ACS880 single drives | Catalog
Motor type
Nominal AC supply voltage
Requirements for
Motor insulation system
ABB du/dt and common mode filters,
insulated N-end motor bearings
P N < 100 kW and
frame size < IEC 315
100 kW ≤ PN < 350 kW or
IEC 315 ≤ frame size <
IEC 400
P N < 134 hp and
frame size < NEMA 500
134 hp ≤ PN < 469 hp or
NEMA 500 ≤ frame
size ≤ NEMA 580
Non-ABB motors
Randomwound
and formwound
UN ≤ 420 V
Standard
Û LL = 1300 V
-
+ N or CMF
420 V < U N ≤ 500 V
Standard
Û LL = 1300 V
+ du/dt
+ du/dt + N or
+ du/dt + CMF
Reinforced:
Û LL = 1600 V, 0.2
microsecond rise time
-
+ N or CMF
Reinforced:
Û LL = 1600 V
+ du/dt
+ du/dt + N or
+ du/dt + CMF
Reinforced:
Û LL = 1800 V
-
+ N or CMF
Reinforced:
Û LL = 1800 V
+ du/dt
+ du/dt + N
Reinforced:
Û LL = 2000 V, 0.3
microsecond rise time
-
+ N or CMF
or
500 V < U N ≤ 600 V
or
600 V < U N ≤ 690 V
The abbreviations used in the table are defined below
Abbr.
Definition
UN
ÜLL
PN
du/dt
CMF
N
n.a.
Nominal AC line voltage.
Peak line-to-line voltage at motor terminals which the motor insulation must withstand.
Motor nominal power.
du/dt filter at the output of the drive. Available from ABB as an optional add-on kit.
Common mode filter. Available from ABB as an optional add-on kit.
N-ned bearing: insulated motor non-drive end bearing.
Motors of this power range are not available as standard units. Consult the motor manufacturer.
External du/dt filters for ACS880-01
Dimensions and weights of the du/dt filters
du/dt filter type (3 filters included in kits marked *)
025A-3
032A-3
038A-3
045A-3
061A-3
072A-3
087A-3
105A-3
145A-3
169A-3
206A-3
246A-3
293A-3
363A-3
430A-3
034A-5
040A-5
052A-5
065A-5
077A-5
096A-5
124A-5
156A-5
180A-5
240A-5
260A-5
361A-5
414A-5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
NOCH0120-65
NOCH0070-65
NOCH0030-65
NOCH0016-60
NOCH0016-62/65
NOCH0030-60
NOCH0030-62/65
NOCH0070-60
NOCH0070-62/65
NOCH0120-60**
NOCH0120-62/65
NOCH0260-60**
FOCH0260-70
FOCH0320-50
FOCH0610-70
Height Width
Depth
Weight
mm
mm
mm
kg
195
323
215
348
261
433
200
765
383
382
662
662
140
199
165
249
180
279
154
308
185
340
319
319
115
154
130
172
150
202
106
256
111
254
293
293
2.4
6
4.7
9
9.5
15.5
7
45
12
47
65
65
** 3 filters included, dimensions apply for one filter.
1
1
1
1
1
1
1
1
1
1
NOCH0016-65
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
du/dt filter
Protected
to IP54
NOCH0120-62
NOCH0070-62
NOCH0030-62
FOCH0610-70
Protected
to IP22
FOCH0320-50
FOCH0260-70
NOCH0260-60 *)
NOCH0120-60 *)
02A1-5
03A0-5
03A4-5
04A8-5
05A2-5
07A6-5
11A0-5
014A-5
021A-5
027A-5
NOCH0070-60
500 V
02A4-3
03A3-3
04A0-3
05A6-3
07A2-3
09A4-3
12A6-3
017A-3
NOCH0030-60
400 V
NOCH0016-60
Unprotected (IP00)
NOCH0016-62
ACS880
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Catalog | ABB industrial drives ACS880 single drives 21
Expertise at every stage of the value chain
Pre-purchase
Order
and
delivery
Installation
and
commissioning
Operation
and
maintenance
Upgrade
and
retrofit
Replacement
and
recycling
Training and learning
Technical support
Contracts
The services offered for ABB low voltage drives span the
entire value chain, from the moment a customer makes
the first enquiry through to disposal and recycling of the
drive. Throughout the value chain, ABB provides training
and learning, technical support and contracts. All of this is
supported by one of the most extensive global drive sales and
service networks.
Pre-purchase
ABB provides a range of services that help guide the
customers to the right products for their applications.
Examples of services include correct drive selection and
dimensioning, energy appraisal, harmonic survey and EMC
assessment.
Upgrade and retrofit
An existing ABB drive can often be upgraded to the latest
software or hardware to improve the performance of the
application.
Existing processes can be economically modernized by
retrofitting the latest drive technology to mechanical control
equipment, such as inlet guide vanes or dampers or older
generations of drives.
Instead of replacing an entire drive or drive system, it is often
more economical to modernize the old installation by reusing
all relevant parts of the original equipment and purchasing
new where necessary.
Order and delivery
Orders can be placed through any ABB office or through
ABB’s channel partners. Placing and tracking of orders can be
done online.
Replacement and recycling
ABB can advise on the best replacement drive while ensuring
that the existing drive is disposed in a way that meets all local
environmental regulations.
ABB’s sales and services network offers timely deliveries
including express delivery.
Entire value chain services
The main services available throughout the value chain
include:
Installation and commissioning
While many customers have the resources to undertake
installation and commissioning on their own, ABB and its
channel partners are available to advise or undertake the
entire drive installation and commissioning.
Operation and maintenance
Through remote monitoring, ABB can guide the customer
through a fast and efficient fault-finding procedure as well as
analyze the operation of the drive and the customer’s process.
From maintenance assessment to preventive maintenance
and reconditioning of drives, ABB has all the options covered
to keep its customers’ processes operational.
Should corrective maintenance of drives be needed, ABB
offers on-site and workshop repair, fully backed up by the
most extensive spare holding.
22 ABB industrial drives ACS880 single drives | Catalog
− Training and learning – ABB offers product and application
training in classrooms and on the Internet.
− Technical support – At each stage of the value chain, an
ABB expert is available to offer advice to keep the customer’s
process or plant operational.
− Contracts – Drive care contracts and other types of
agreements, from individual services through to complete
drive care covering all repairs and even drive replacements,
are available.
Customers that register their drives with ABB can get six
months drive care contract for free. To qualify, contact your
local ABB office.
Secure uptime throughout the drive life cycle
ABB follows a four-phase model for managing the life cycles
of its drives. The life cycle phases are active, classic, limited
and obsolete. The availability of individual services varies
according to the drive life cycle phase.
Examples of individual services are drive selection and
dimensioning, installation and commissioning, preventive and
corrective maintenance, remote monitoring and intelligent
diagnostics, technical support, upgrade and retrofit,
replacement and recycling plus training and learning.
ABB defines individual services and their duration for every
drive at each phase of its life cycle. Services are identical in
the active and classic phases.
To ensure the availability of complete life cycle services, ABB
recommends that a drive is kept in the active or classic phase
by upgrading, retrofitting or replacing.
In the active phase the drive is in serial production. The drive,
with complete life cycle services, is available for purchase.
In the classic phase ABB carries out an annual review for each
drive life cycle plan. Should any changes to the availability or
duration of the services be necessary, ABB gives a life cycle
announcement indicating eventual change of life cycle phase
and/or any change in the duration of services.
In the classic phase, the serial production of the drive
has ended. The drive, with complete life cycle services, is
available for plant extensions.
In the limited phase, ABB issues a life cycle phase change
announcement, half a year prior to shifting the product into
the obsolete phase.
In the limited phase, the drive is no longer available. The life
cycle services are limited. Spare parts as well as maintenance
and repair services are available as long as materials can be
obtained.
Maximizing return on investment
The life cycle management model provides customers with a
transparent method for managing their investment in drives.
In each phase, customers clearly see what life cycle services
are available, and more importantly, what services are not
available. Decisions on upgrading, retrofitting or replacing
drives can be made with confidence.
In the obsolete phase, the drive is not available. ABB cannot
guarantee availability of services for technical reasons or
within reasonable cost.
ABB drive life cycle management model
Active
The drive, with complete life cycle
services, is available for purchase.
Classic
The drive, with complete life cycle
services, is available for plant extensions.
Complete life cycle services
To ensure the availability of complete life cycle services, a drive must be in the active
or classic phase. A drive can be kept in the active or classic phase by upgrading,
retrofitting or replacing.
Limited
Obsolete
Spare part, maintenance and repair
services are available as long as
materials can be obtained.
ABB cannot guarantee availability of life
cycle services for technical reasons or
within reasonable cost.
Limited life cycle services
Caution! A drive entering the limited or obsolete phase has limited repair options.
This may result in unpredictable process downtime. To avoid this possibility, the drive
should be kept in the active or classic phase.
Catalog | ABB industrial drives ACS880 single drives 23
For more information contact your local
ABB representative or visit:
www.abb.com/drives
www.abb.com/drivespartners
© Copyright 2011 ABB. All rights reserved.
Specifications subject to change without notice.
3AUA0000098111 REV D EN 28.10.2011
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