SJ-21P
SJ-21P
SJ-D25P
SERVICE MANUAL
S9117SE25CPSM
REFRIGERATOR-FREEZER
SJ-D25P
MODELS
SJ-21P-GY
SJ-D25P-GY
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.
DESTINATION .................. M
TABLE OF CONTENTS
page
CAUTIONS AND INFORMATIONS ................................................................................................................... 2
SPECIFICATIONS ............................................................................................................................................. 3
DESIGNATION OF VARIOUS PARTS .............................................................................................................. 4
DIMENSIONS .................................................................................................................................................... 6
LIST OF ELECTRICAL PARTS ......................................................................................................................... 8
WIRING DIAGRAM ............................................................................................................................................ 8
FUNCTIONS .................................................................................................................................................... 10
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS .............................................................. 14
COOLING UNIT ............................................................................................................................................... 22
REPLACEMENT PARTS LIST ........................................................................................................................ 24
SHARP CORPORATION
1
SJ-21P
SJ-D25P
CAUTIONS AND INFORMATIONS
In case of following troubles, the cause is not related with the failure of refrigerator.
Please mention the correct way to the customer for the use of refrigerator when the repairing.
1. Some foods freezed in the refrigerator compartment.
Do not place food directly in front of cold air outlet.
This may lead to the food freezing.
cold air flow
IN
OUT
2. Some plastic parts were cracked or splitted.
Some household cleaning chemicals may affect the internal food liner and plastic parts resulting in splitting or cracks occurring.
When cleaning all plastic parts inside this refrigerator, only use diluted dishwashing liquid(soapy water). Make sure that all plastic parts are thoroughly rinsed with water after cleaning.
3. Water leaked on the floor.
Make sure the back end of Evaporating pan rests securely on the rail.
Protrusions
Holes
Set Evaporating pan so that the two protrusions on the machine come through its corresponding holes, and move the pan to right.
Protrusions
Evaporating pan
Holes
Rail Evaporating pan
2
SJ-21P
SJ-D25P
SPECIFICATIONS
Items
Type
Outer dimensions
(Including spacer)
Height
Width
Depth
Rated storage volume
Rated gross volume
Defrosting System
Start
Finish
Temperature control
No-frost freezer
Deodorizing system
Interior lamp
Evaporating pan
Refrigerator R tray S
Compartment R tray L
Free set shelf
V tray
Vegetable case
Egg tray
-
1
1
1
1
1
1
SJ-21P
2-Door
1350mm
545mm
SJ-D25P
1510mm
545mm
585mm 585mm
190 liter F: 60 liter R: 130 liter 225 liter F: 60 liter R: 165 liter
210 liter F: 73 liter R: 137 liter 245 liter F: 73 liter R: 172 liter
Heater system
Automatic
Automatic
Automatic (Adjustable)
Yes
No
1
Yes
1
Bottle pocket
R door pocket
Freezer F-partition tray
Compartment F tray
F door bar
Ice cube maker
Cooling capsule
1
1
2
1
-
2
Twin ice cube maker
COLOR
Items
Outside color
Inside color
RATING
Models
Rated voltage
SJ-21P-GY,SJ-D25P-GY
Gray
White
Rated frequency
Climate class
Rated current
SJ-21P
(V~) 220-240
(Hz) 50
T
(A) 0.9-1.0
Rated input (W) 135-139
Rated input of heating elements (W) 128-152
Defrosting input
Refrigerant (Charging quantity)
Net weight
PLUG TYPE
(W)
(kg)
128-152
HFC-134a(85g)
43
Plug cord
Plug type
3 pin
BF
2
1
SJ-D25P
46
FUSED
Destination mark M
3
SJ-21P
SJ-D25P
DESIGNATION OF VARIOUS PARTS
EXTERNAL DESCRIPTION
By Operation manual
1
9
11
12
7
8
13
14
2
3
4
5
16
17
18
17
19
20
21
22
1
5
6
7
8
2
3
4
9
10
11
12
13
14
16
22
15 15
SJ-21P SJ-D25P
Fig. D-1
The names in parenthesis" [ ]" are the denominations used in the REPLACEMENT PARTS LIST.
1. Freezer shelf (Small) [F-partition tray]
2. Ice cube maker
3. Ice cube box [Ice storage box]
4. Freezer shelf (Large) [F tray]
5. Freezer temp. control knob
6. Cooling capsule
It is possible to cool juices so that they become slush. Juice may not freeze depending on the condition of use.
2 cans that are 121mm in height and 68mm in diameter (equivalent to 350ml cans) may be placed.
NOTE:
There is no rapid freeze function. The cooling speed is the same as the refrigerator compartment.
Do not place ice cream or it will melt.
Do not place bottles or they may break.
Always completely close the cooling capsule lid.
9. Refrigerator shelf (Small) [R tray S]
10. Refrigerator shelf (Large) [R tray L]
11. Three position adjustable shelf [Free set shelf]
This shelf has three positions, it can be partly or fully extended or be fully folded away simply by pushing the shelf back then lifting it up.
12. Evaporating pan
13. Shelf [V tray]
14. Fruit and vegetable crisper [Vegetable case]
15. Adjustable foot [Adjustable leg]
16. Table top [Top table]
Do not place hot objects on the table top. The table top may melt and deform. The table can resist temperatures up to 100˚C.
17. Freezer shelf [F door bar]
18. Light switch
19. Magnetic door seal [Door packing]
20. Egg holder [Egg tray]
21. Free pocket [R door pocket]
22. Bottle pocket
7. Refrigerator temp. control knob
8. Light [Lamp]
Replacing the lamp bulb
Replace lamp bulb with same type.
Base E12, MAX 10W
Make sure that the rated voltage and wattage of the lamp bulb are correct when replacing (check the label near the bulb).
Deodorizing unit (Only for SJ-D25P)
A built-in unit which requires no manual operation because it automatically starts operating when the refrigerator is powered on.
4
17
18
17
19
20
21
CONSTRUCTIONS
Fan motor
Defrost thermostat
F-temp. control knob
Evaporator
Defrost heater
R thermostat
Defrost timer
Lamp
V tray
Compressor
Mark: Cold air flow
Vegetable case
Fig. D-2 (SJ-21P)
Mark: Cold air flow
Fan motor
Defrost thermostat
F-temp. control knob
Evaporator
Defrost heater
R thermostat
Defrost timer
Lamp
V tray
Compressor
Fig. D-3 (SJ-D25P)
5
Vegetable case
SJ-21P
SJ-D25P
SJ-21P
SJ-D25P
DIMENSIONS
OUTER DIMENSIONS AND CLEARANCE
545 more than
90
585 more than
60 more than
60 545 more than
60
420
( Unit : mm )
Fig. E-1(SJ-21P)
545 more than
90
585 more than
60 more than
60 545 more than
60
Fig. E-2(SJ-D25P)
6
420
( Unit : mm )
INNER DIMENSIONS
390
207
391
414
402
389
390
207
391
391
414
402
389
379
379
407
384
384
Fig. E-3(SJ-21P)
407
407
384
379
379
384
57.5
182
189
57.5
108
108
124
198
267
291
237
84
129
57.5
182
189
57.5
108
198
124
291
237
84
129
Fig. E-4(SJ-D25P)
7
SJ-21P
SJ-D25P
SJ-21P
SJ-D25P
ITEMS
Defrost thermostat
Timer
TYPE NAME
S101
ND0804M2PR
Thermo. fuse (defrost) SF70E
Door switch 100424NC
Fan motor
Lamp
Lamp socket
R-thermostat
3R00121A
—
—
MM1-8071F
Defrost heater
Compressor
—
GLY-70AA
LIST OF ELECTRICAL PARTS
RATING
250V,8A
200-240V
50/ 60Hz
250V,10A
250V,0.25A
200/240V,50Hz
240V,10W
250V,1A
220-240V
220-240V
50Hz
SPECIFICATIONS
Open : 10˚C , Close : 1˚C
Integration type
Cycle time : 8h48m(50Hz)
Delay time : 4m50s(50Hz)
Cut off temperature : 70˚C
2 terminals type push-button
—
E-12
E-12 (Hard plastic body type)
ON : 3.5˚C , OFF : 0.5˚C
378
Ω without deodorizer
Main : 13.9
Ω
(20˚C)
Aux : 17.9
Ω
(20˚C )
Cooling capacity 183W
Terminal shape
Common
Aux. coil
Main coil
1
Starting relay
Protector
PTH8M150MD2
4TM308NFBYY
350V,15
Ω
—
—
—
WIRING DIAGRAM
Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.
CONNECTOR
CONNECTED IN
TERMINAL BOX
3PIN AC
Plug /
Cord
(G-Y)
(Br)
(Br)
Lamp
(S-B)
L
Door
Switch
R-Thermo.
(R)
Fan Motor
3
Thermo.
Fuse
2
FM
(W)
(O)
(Bk)
TM
1
4
Defrost
Timer
Defrost
Heater
(Y) (Y)
Defrost
Thermo.
(B)
(Bk)
(G)
Protector
(Overload relay)
C
(B)
Starting relay
(P.T.C relay)
M
A
Compressor
G-Y : GREEN-YELLOW(earth)
B : BLUE(neutral) Bk : BLACK
G : GRAY P : PINK
Br : BROWN(live)
S-B : SKY-BLUE
O: ORANGE
W: WHITE
R: RED
Y: YELLOW
Figure W-1. Wiring Diagram
8
SJ-21P
SJ-D25P
G
Br
R
P
B
Bk
S-B
G-Y
W
Y
: GRAY
: BROWN(live)
: RED
: PINK
: BLUE(neutral)
: BLACK
: SKY-BLUE
: GREEN-YELLOW(earth)
: WHITE
: YELLOW
DEFROST
THERMOSTAT
DEFROST
HEATER
THERMO.
FUSE
FAN MOTOR
FM
1
2
3
4
5
4
5
6 6
1
2
3
(G-1)
(B-1)
(B-3)
(Y-1)
1
2
3
4
1
2
3
4
(Y-2)
(W-1)
(W-1)
(BK-1)
DOOR SWITCH
1
2
(B-2)
(SB-1)
DEFROST
TIMER
R-THERMOSTAT
TM
LAMP L
3
2
4
1
(R-1)
1
2
3
4
5
1
2
3
4
5
(BK-1)
(G-2)
(Y-1)
(Y-2)
6 6
(BR-1)
7
8
7
8
(SB-1)
(BR-2)
(Br)
E
(B) (G)
Fig. W-2. Electric Accessories Layout
1
L
E
N
PROTECTOR
COMPRESSOR
C
M
A
STARTING
RELAY
9
SJ-21P
SJ-D25P
FUNCTIONS
1. ADJUSTABLE TEMPERATURE CONTROL
(1) Temperature control
FREEZER COMPARTMENT
The FREEZER TEMP. CONTROL regulates the quantity of cold air to the freezer.
"MAX"(7) setting directs more cold air to the freezer compartment. (making the freezer compartment colder)
"MIN"(1) setting directs less cold air to the freezer compartment. (making the freezer compartment less colder)
MIN
1 2
FREEZER TEMP. CONTROL
3
MED
4 5
(WINTER SEASON)
6
MAX
Coldest
7
KNOB
SETTING
MAX
PURPOSE
Fig. F-1.
MED
MIN
For making ice rapidly of fast freezing. And winter season.
When restocking with fresh food.
For normal freezing.
For storing frozen food for a short period (up to one month).
When frozen food or ice cream is not stored.
REFRIGERATOR COMPARTMENT
The REFRIGERATOR TEMP. CONTROL controls the compressor running time of the refrigeration system.
"Coldest"(5) setting will result in colder temperature in the both (refrigerator and freezer) compartments.
"MIN"(1) control setting will result in warmer temperature in the both (refrigerator and freezer) compartment.
2
MED
3
4
PURPOSE
1
MIN
5 MAX
Coldest
KNOB
SETTING
CHILLED
ZONE
For keeping freshness of food longer.
When the refrigerator does not provide sufficient cooling.
REFRIGERATOR
TEMP.CONTROL
MED For normal operation.
When the refrigerator provides excessive cooling.
Fig.F-2.
MIN
When refrigerator temperature control sets to the "Coldest", some foods stored may become frozen. In this case adjust control set back to the "MED" position.
NOTE:
For hot summer conditions (about over 35˚C ambient temperature), set your FREEZER TEMP. CONTROL to less colder than "MED" (towards "MIN"). This is because "MAX" setting may result in too little air flow to the refrigerator compartment, causing too warm temperature in the refrigerator compartment. And set your
REFRIGERATOR TEMP. CONTROL to colder than "MED".
In a cold kitchen (about under 10˚C ambient temperature), set your FREEZER TEMP. CONTROL to "MAX"
(7) to avoid too warm temperature in the freezer compartment. This is because the compressor operation is too short in winter, and not enough cold air is provided to the freezer compartment. And if the foods in the refrigerator compartment freeze, you must set the REFRIGERATOR TEMP. CONTROL to less colder setting. (toward "MIN").
With the FREEZER TEMP. CONTROL set to "MAX" (7), there will be less cold air directed to the refrigerator compartment, and the refrigerator compartment may not become cold enough.
(2) Reference value of temperature
SETTING OF
FREEZER TEMP.
CONTROL KNOB
Freezer temperature
MAX
(Coldest)
Approx.
-21
MED
Approx.
-18
MIN
Approx.
-15
SETTING OF
REFRIGERATOR TEMP.
CONTROL KNOB
Refrigerator temperature
MAX
(Coldest)
Approx.
0 c
MED
Approx.
3 c
MIN
Approx.
6 c
The values shown above refer to the case where the refrigerator temp. control knob is set at "MED".
The values shown above refer to the case where the freezer temp. control knob is set at "MED".
The values tables above refer to the measurement carried out center area and 1/3 of overall height from the bottom at each of the refrigerator and the freezer after the machine has been operated at an ambient temperature of 32˚C with no food stored and the door closed until the temperature is stabilized.
The values vary depending upon frequency of opening and closing, the doors ambient temperature, amount of stored foods and manner of storing foods.
10
SJ-21P
SJ-D25P
(3) Temp. control system
Fan
Cold air
Freezer Temp. Control Knob
The FREEZER TEMP. CONTROL regulates the quantity of cold air to the freezer.
MAX (7) setting directs more cold air to the freezer compartment.
(making the freezer compartment colder)
MIN (1) setting directs less cold air to the freezer compartment.
(making the freezer compartment less colder)
MIN
1 2 3
MED
4 5
(WINTER SEASON)
6
MAX
Coldest
7
MIN
1 2 3
MED
4 5
(WINTER SEASON)
6
MAX
Coldest
7
FREEZER
COMPARTMENT regulating the quantity of cold air.
Evaporator much cold air
FREEZER
COMPARTMENT regulating the quantity of cold air.
less cold air
REFRIGERATOR
COMPARTMENT
Compressor
REFRIGERATOR
COMPARTMENT less cold air much cold air
Refrigerator Temp. Control Knob
The REFRIGERATOR TEMP. CONTROL controls the compressor & the fan running time of the refrigerator system.
Coldest (5) setting will result in colder temperature in the both
(refrigerator and freezer) compartments.
MIN (1) control setting will result in warmer temperature in the both (refrigerator and freezer) compartments.
MED
3
2
4
2
MED
3
4
1
MIN
5 MAX
Coldest
1
MIN
5 MAX
Coldest high cold power low cold power
FREEZER
COMPARTMENT
REFRIGERATOR
COMPARTMENT controlling the compressor
& the fan running time controlling the compressor
& the fan running time
Normal operation (ex. at 20 C ambient temperature)
Temp.( C )
30
OFF
20
ON OFF ON
Compressor & Fan
Ambient temperature
10
0
-10
-20
Time
Refrigerator compartment temperature (at MED position)
Freezer compartment temperature (at MED position)
11
SJ-21P
SJ-D25P
2. DEFROSTING
(1) No defrosting operation is necessary.
No defrosting operation is necessary.
As this machine is so designed that a built-in evaporator cools air and a fan circulates cooled air, neither the freezer nor the refrigerator is frosted, though Evaporator is frosted.
The frosted Evaporator is defrosted automatically due to the function of defrosting timer and heater, requiring no defrosting operation.
(2) Where is melted frost brought.
1. Melted frost is brought into Evaporating pan at the back of the set and is evaporated here by the heat of compressor.
2. Be sure to use Evaporating pan as inserted so as to be level with the outer case.
(3) The following circuit diagrams in the table show automatic defrosting function of the refrigerator with timer and defrosting thermostat.
Operation
1. Cooling
(Normal)
Electric diagram
Defrost thermostat ON
Thermostat
Compressor running
Timer motor running
Timer contact
Thermo. fuse
Defrost heater
TM
Defrost thermostat (ON)
COMP
Description
The integration timer integrates running time of the compressor.
When it reaches cycle time of defrost timer, the timer contact is changed to start defrosting.
2. Defrosting
(Time 20 to 30 min.)
Fig. F-3
Defrost thermostat ON
Thermostat
Compressor stops
Timer motor stops
Timer contact
Thermo. fuse
Defrost heater
TM
Defrost thermostat (ON)
COMP
The timer contact is changed to start defrosting, the timer motor stops and power is supplied to the defrost heater.
It takes about 20 to 30 min. to defrost.
When little frosted, the defrosting take little time. When much frosted, the defrosting takes much time.
3. Drain
(Time approx. 5 min.)
4. Cooling
(Re-start)
Fig. F-4
Defrost thermostat OFF
Thermostat
Compressor stops
Timer motor running
Timer contact
Thermo. fuse
Defrost heater
TM
Defrost thermostat (OFF)
COMP
Fig. F-5
Defrost thermostat OFF
Thermostat
Compressor running
Timer motor stops
Timer contact
Thermo. fuse
Defrost heater
TM
Defrost thermostat (OFF)
COMP
Fig. F-6
When the defrost thermostat becomes
OFF, the timer motor at rest starts running.
During the operation time (delay time of defrost timer) defrosted water drained outside the refrigerator.
Timer contact is changed to cooling operation and the compressor starts running and the timer motor stops.
Defrost thermostat contact becomes
ON when it’s cooled. And the timer motor starts running(Fig. F-3)
12
SJ-21P
SJ-D25P
(4) As a reference to determine the causes of trouble, malfunction and phenomena are described below.
Refer to the following when repairing.
1. Disconnection of Defrost heater
As off-cycle defrosting is performed, the defrosting time is extremely prolonged.
Each time defrosting is started, the freezer temperature rises and a portion of ice and stored foods are melted.
2. Melted Thermo. fuse or opened-circuit due to the defect of Defrost thermostat.
When the above mentioned trouble occurs in cooling operation, the timer motor does not run, defrosting will not take place, and consequently freezing is caused.
In the above mentioned condition, when the timer shaft is turned by hand to defrost, the timer motor runs during the operation time. However, the motor stops from the time when the contact is changed, and freezing causes.
NOTE:
As Thermo. fuse assembly is intended to prevent dangers, do not use it under shorted condition even for a short period.
3. When Defrost thermostat failure causes the circuit to remain closed.
The thermostat assembly connected with Thermo. fuse in the same way.
A portion of ice or stored foods are melted when Thermo. fuse is worked.
3. DEW PREVENTION
The hot pipe, namely D.P.-condenser, is arranged around the flange part of cabinet and the C-partition plate, preventing dew from being generated on the cabinet.
NOTE:
D.P.-condenser pipe may be felt hot if touched by hand while the compressor is in operation.
If you are asked about this, please explain that the hot pipe serves to prevent the dew generation.
Hot pipe
Fig. F-7
4. INSPECTION OF INITIAL STARTING
(1) Inspection of cooling unit
1. Set the temperature control knob to "MAX" and check that the compressor starts to operate.
2. Depress the door switch to run the fan and check that cool air is blown out of the cold air outer of the freezer and the refrigerator.
3. When the compressor does not work, check that the timer is not set to "defrost" position.
4. It takes about an hour and a half or 2 hours to put food in the refrigerator after starting operation.
NOTE:
After return the temperature control knob to "MED" position.
When the refrigerator is operated initially after installed,the compressor may vibrate excessively for 1 to 2 min. However, vibration becomes normal if it is continuously operated.
(2) Inspection of defrost device
Operate the refrigerator for 20 to 30 min. and then check the defrost device in the following procedures :
Allow 5 min. to restart the compressor since immediate starting after stopping will cause unsmooth operation.
1. Turn the timer shaft clockwise with a screw driver.
At this time, make certains the timer clinks and the compressor stops.
2. After more than 5 min., turn the shaft further to operate.
Make certain cooling operation is started again.
13
SJ-21P
SJ-D25P
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS
CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING.
1. F-LOUVER ASSEMBLY
Aluminum tape
(65mm x 290mm, 65mm x 125mm)
A-sealer EVC B
F-louver sealer
F-louver
E.V. duct AL
E.V. duct insulation
A-sealer EVC A
F control label
A
A
C
F temp. control knob
1. Stick E.V. duct AL to E.V. duct insulation.
Fig. A-1
3. Stick F control label to F-louver.
F-control label
E.V. duct AL
Sec. AA
Fig. A-2
2. Stick A-sealer EVC A & A-sealer EVC B to E.V. duct insulation.
A-sealer EVC A
E.V. duct AL
F-louver
Fig. A-4
(Note) Do not fix F-control label upside down.
4. Insert F-temp. control knob to F-louver.
3 ~ 5 mm (102 mm)
View from C
Fig. A-3
3 ~ 5 mm
F temp. control knob b
D a
B
D b
B a
F-louver a
F-louver b
F-temp. control knob
Sec. DD Sec. BB
Fig. A-5
14
5. Set E.V. duct ass'y to F-louver.
6. Stick F-louver sealer to F-louver.
E.V duct ass’y
F-louver
B
B
A
A
Fig. A-6
SJ-21P
SJ-D25P
1~ 3mm
Sec. AA
Fig. A-7
Sec. BB
15
SJ-21P
SJ-D25P
2. FM COVER ASSEMBLY AND THERMAL FUSE D ASSEMBLY
FM cover ass’y
Fig. A-8
FM COVER ASSEMBLY
Motor holder
A-sealer FM
Motor cushion
Fan motor
Tape
Clip
Tape
Thermal fuse D ass’y
Motor cover
Propeller fan 90
Fan clamp
Fastening band A
Defrost thermo. ass’y
Fig. A-9
16
SJ-21P
SJ-D25P
1. Stick A-sealer FM to Motor holder.
finish
A
A start
Motor holder
A-sealer
FM
Sec. AA
Fig. A-10
2. Insert the fasten terminal of Defrost thermo. ass'y into the terminal of Fan motor. (2 pcs.)
Defrost thermo. ass'y has positive lock. (No. pole, so changeable)
Check locking by pulling them with more than
10N(1kgf), all wires after assemble them.
NOTE
(1) Assemble so that terminal of Fan motor does not deform.
(2) Take care not to stress to terminal of Fan motor after wiring.
Defrost thermo. ass’y
Fan motor
Motor cushion
Motor holder
A-sealer FM
Motor cover
A-sealer FM
Motor cushion
Sec. Horizontal Center
A-sealer FM
Motor cover
Motor cushion
Motor holder
Motor cushion
Fan motor
A-sealer FM
Sec. Length Center
Fig. A-13
6. Set Defrost thermo. ass'y to " 5 " ass'y as shown in
Fig. A-14.
" 5 " ass’y terminal fasten terminal
Fig. A-11
Fan motor
Defrost thermo. ass’y
C D
3. Set Motor cushion and " 2 " ass'y to " 1 " ass'y.
wire
" 2 "ass’y
" 1 "ass’y
View from B
B
Fig. A-12
4. Insert the wire of Defrost thermo. ass'y to the place of " 3 " ass'y as shown in Fig. A-12.
5. Set Motor cushion and Motor cover to " 4 " ass'y as shown Fig. A-13.
Insert
C D
Thermostat sensing face (aluminum side) should be fixed horizontally, lower side.
Insert wires wires
Fastening band A before
Sec. CC
after before after
Sec. DD
Fig. A-14
17
SJ-21P
SJ-D25P
7. Set Propeller fan 90 and Fan clamp to " 6 " ass'y as shown in Fig. A-15.
slit
Fan clamp shaft
Fan clamp
Propeller fan 90
" 6 " ass’y slit
Propeller fan 90
Fan clamp fan boss
GOOD NO GOOD
Fig. A-15
NOTE
(1) Slit of each Fan clamp and Propeller fan 90 should not be at same position.
(2) Fan clamp should be inserted virtically to the end of boss.
(3) Propeller fan 90 should not be taken out from shaft when pulled by 2kgf.
THERMAL FUSE D ASSEMBLY
1. Set Fuse ass'y to Thermo. fuse holder.
2. Wind the aluminum tape to the Thermo. fuse holder.
Fuse ass'y aluminum tape
(size 40 x 130)
A
A
Fuse ass'y
D
B
B
C
Thermo. fuse holder
C
Thermo. fuse holder
View from D aluminum tape wire tube
Datum : R end wire wire
Sec. AA Sec. BB Sec. CC aluminum tape after assembled
Fig. A-16
18
SJ-21P
SJ-D25P
3. R-CBOX ASSEMBLY
Lamp socket
Lamp
Defrost timer
R-thermostat
R-air guider ass’y
Insulating tube
Warning label
F-temp. control knob
R-Cbox cover
Fig. A-17
1. Connect D timer lead ass'y to Defrost timer,
R thermostat.
2. Screw Lamp to Lamp socket. (Fig. A-18)
D timer lead ass’y
4
3
2
1
Defrost timer
D timer lead ass’y
5. Fix R thermostat with screw and make up the tube of R thermostat as shown Fig. A-20.
Screw
R thermostat
Paper taping
40 X 80
Lamp
R thermostat
Lamp socket
Fig. A-18
3. Fix Lamp socket with screw, and Defrost timer with screw.
4. Cover the capillary tube of R thermostat by
Insulating tube and bend them as shown in
FigA-19.
Insulating tube
25mm
A
80mm
R thermostat
25_
2 mm
55_
2 mm
55mm
+5
5
-0 mm
185mm
View From A
NOTE
Fig. A-19
Minimum bending radius is R5.
There should be no gas leakage by reforming of Capillary tube.
Insulating tube
Fig. A-20
6. Insert F-temp. control knob to R thermostat.
7. Stick warning label on R-cbox cover as shown
Fig. A-21.
R-Cbox cover
50
±
2
Fig. A-21
100
5 mm
Warning label
8. Set R-air guider ass'y on R-cbox cover.
19
SJ-21P
SJ-D25P
4. DEFROST HEATER
(1) Taking-out Evaporator
1. Take out F-louver ass'y (Fig. A-22).
(2) Replacement of Def. heater ass'y.
1. Disconnect the lead wires inserted in the rib of center partition (Fig. A-25 : 8 pcs.).
Evaporator
Food liner convex part
Tape
Fig. A-22
2. As shown in Fig. A-23, pull the upper part of Evaporator toward you, pull it diagonally so that the pipe of
Evaporator does not contact the convex part of food liner.
Food liner convex part
Tape
Vinyl tape
Def. heater L ass'y
Evaporator
Pipe
Fig. A-25
2. Raise the protrusion part of Drain support AL
(Fig. A-26). Then remove Heater cover.
Protrusion part of Drain support (2 pcs.)
Fig. A-23
3. As shown in Fig. A-24, bend the removed Evaporator horizontally so that Defrost heater can be replaced easily.
NOTE: When pulling Evaporator and bending the pipes, pay attention so as not to break and deform the pipes. Still, take care not to hurt yourself by fin of Evaporator.
Evaporator
Def. heater ass’y
Heater cover
Removing direction
Mounting direction
Fig. A-26
3. Open Def. heater fixed part of Drain support
(Fig. A-27) to the right and left, then remove
Def. heater ass'y.
Removing direction
Mounting direction
Fig. A-24
Screw
Drain support
Def. heater ass’y
Fig. A-27
Screw
20
4. Replace Defrost heater with new one.
Def. heater ass’y g a c
Heater cover
SJ-21P
SJ-D25P
7. Stick the longer wire to the Drain support by aluminum tape (2 pieces), and wind vinyl tape (2 pieces) to lead wires of Def. heater ass'y by aluminum tape as shown in Fig. A-31.
Glass cloth tape part shall be both side of Drain support.
Glass cloth tape Glass cloth tape e
Drain support d f b h
Vinyl tape aluminum tape
(W40 x L60)
Fig. A-28
5. Wind the Glass cloth tape (3M: No. 27) to lead wire of
Def. heater ass'y. (2 places)
40 30
Def. heater ass’y
340 40
Glass cloth tape
(W40 x L25)
Fig. A-31
8. Set Heater cover on Drain support, and bend top edge c and d to outside as shown in Fig. A-32.
c
Heater cover
Drain support
Lead wire
Glass cloth tape
Wind the Glass cloth tape more than 2 turns.
Heater cover top edge
Drain support
A
Def. heater ass’y
A d
Fig. A-29
6. Band a and b of Drain support to right angle (90˚) set Def. heater ass'y. (Fig. A-30)
NOTE
Don't touch on glass tube with bare hand.
Sec. AA this side is longer wire a this side is shorter wire
Drain support
Def. heater ass’y b
Fig. A-32
9. Bend e , f , g and h Drain support 2 as shown in Fig. A-33.
g e
18.5
Heater cover
Drain support
60~75
Sec. BB
Def. heater ass’y
Fig. A-30
f
B
B h
Fig. A-33
21
SJ-21P
SJ-D25P
(3) Installing of Evaporator
1. Install Evaporator as shown in Fig. A-22 in the reverse order of Fig. A-23.
2. Correct the deformed fin.
NOTE
1. When installing Evaporator, take care not to deform significantly and break the pipes.
2. Take care not to damage the lead wires and hurt yourself by the fin of Evaporator.
COOLING UNIT
Cooling unit
Mark: Refrigerant flow
Mark: Brazing portion
Hot pipe L
(Side condenser)
Hot pipe
(DP-condenser)
Hot pipe R
(Side condenser)
Evaporator
Suction pipe
Back condenser
Discharge P connector
S.P connector
Compressor
Capillary tube
Dryer
Fig. C-1
22
Location
Capillary tube Dryer
Charge pipe
Hot pipe
Evaporator
Charge pipe
Back condenser
Suction pipe S.P Discharge connector
Compressor
P connector
Fig. C-2
Pinch Point
Compressor’s discharge pipe to Discharge
P. connector
S.P connector to Suction pipe
Pinch Point
S.P connector to Compressor’s suction tube
Charge pipe to Compressor’s process tube
Hot pipe to Dryer
Charge pipe to Dryer
Dryer
12 mm
Insert size
Dryer to Capillary tube
Capillary tube
Discharge P. connector to Back condenser
Fig. C-3
23
SJ-21P
SJ-D25P
SJ-21P
SJ-D25P
1-2
1-5
1-6
1-7
1-8
1-9
1-11
1-12
1-13
1-15
1-15
1-16
1-22
1-23
1-25
2-23
2-24
2-25
2-26
2-28
2-29
2-30
2-31
2-32
2-33
2-34
2-35
2-37
2-38
2-39
2-39
2-2
2-3
2-4
2-6
2-9
2-10
2-12
2-13
2-15
2-16
2-18
2-20
2-21
2-22
2-40
2-40
2-41
2-41
2-42
2-43
2-44
2-45
2-46
2-47
2-50
2-52
2-53
REF. NO.
3-1
3-1-1
3-1-2
3-2
3-12
3-12
3-13
3-13
3-25
PART NO.
REPLACEMENT PARTS LIST ( SJ-21P/D25P)
DESCRIPTION
SJ-21P
-GY
Q'TY
SJ-D25P
-GY
CODE
ELECTRIC PARTS
FFS-TA044CBK0 Fuse ass'y
QACC-A096CBE0 Source cord
QSWTDA024CBE0 Defrost timer
RMOTRA057CBE0 Fan motor
RTHM-A085CBE0 R thermostat
FTHM-A034CBKZ Defrost thermo.ass'y
RLMP-A012CBE0 Lamp
QSW-PA076CBEA Door switch
RSTT-A173CBZZ Starting relay
FHETBA126CBE0 Def.heater ass'y
FHETBA125CBE0 Def.heater ass'y
RHOG-A084CBE0 Protector
FCNW-A558CBK0 Relay wire ass'y
FW-VZA129CBE0 D timer lead ass'y
QTAN-A032CBE0 Terminal block
MECHANICAL PARTS
LFRM-A145CBFB Ice maker
DHNG-A304CBK0 Bottom hinge s-ass'y
LHLD-A438CBF0 E.v.holder
FAJS-A006CBFA Adjustable leg ass'y
DHNG-A396CBMZ Center hinge r ass'y
DHNG-A301CBM0 Upper hinge ass'y
FGID-A063CBY0 R-air guider ass'y
LBND-A018CBE0 Fastening band a
JKNB-A043CBFB F-temp. control knob
JKNB-A036CBFB F-temp. control knob
LPLTMA399CBP0 Dryer support
PCOV-A205CBFA Lamp cover
LHLD-A440CBF0 Term.fuse holder
LPLTMA490CBP0 Drain support
PSHEMA154CBP0 Heater cover
PSHEMA160CBE0 E.v.duct al
PSEL-B464CBE0 A-sealer evc a
PSEL-B465CBE0 A-sealer evc b
PDUC-A066CBF0 E.v.duct insulation
LHLD-A473CBE0 Clip
LCRA-A010CBE0 Fan clamp
PSEL-B472CBE0 A-sealer fm
LHLD-A389CBF0 Motor cushion
NFANPA012CBF0 Propeller fan 90
LHLD-A444CBF0 Motor holder
LHLD-A445CBF0 Motor cover
PTUBBA065CBE0 Insulating tube
GCOVPA132CBRA R-cbox cover
HGRL-A162CBFB Multi louver
HGRL-A161CBFB Multi louver
PFPFPB060CBF0 R-louver insu.
PFPFPB053CBF0 R-louver insu.
PSEL-B483CBE0 A-sealer ml
PSEL-B469CBE0 A-sealer ml
HGRL-A175CBFB F-louver
PSEL-B468CBE0 F-louver sealer
TLAB-A780CBR0 F control label
LHLD-A124CBFE K-frame holder
LPLTMA553CBP0 Ev.pan support
PTUBBA067CBE0 Insulating tube
GTOP-A023CBFA Top table
PBOX-A084CBFA Terminal box
PCOVPA184CBFA Terminal cover
DOOR PARTS
FDORFB444CBKZ F-door ass'y
NBRGPA013CBFB Nylon bearing 2
LSTPPA097CBFA Door stopper
FPACGA256CBK0 F-door packing
FDORRB277CBKZ R-door ass'y
FDORRB272CBKZ R-door ass'y
FPACGA259CBK0 R-door packing
FPACGA257CBK0 R-door packing
HBDGDA909CBEA Door trim
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
-
1
-
1
2
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
2
2
1
-
1
BR
AH
AF
AU
BQ
BS
AV
AW
AQ
1
1
1
-
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
8
1
-
2
-
1
1
1
-
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
8
-
1
-
2
1
AR
AZ
AY
AN
AM
AU
AE
AP
AX
AY
AZ
AY
AQ
AH
AK
AD
AH
AH
AE
AV
AG
AK
AF
AP
AB
AC
AH
AF
AD
AB
AF
AF
AP
AC
AD
AD
AK
AE
AP
AL
AN
AE
AF
AH
AF
AM
AD
AY
AG
AF
AE
AF
AD
AC
AN
AE
AC
AB
24
REF. NO.
PART NO.
DESCRIPTION
90-1
90-2
90-3
90-3
90-4
90-5
90-7
90-8
90-9
90-10
90-11
90-12
90-21
6-1
6-2
6-3
6-4
6-5
6-6
6-8
6-9
6-10
6-11
6-15
6-18
6-23
4-1
4-3
4-4
5-1
5-2
5-3
5-4
5-5
5-6
5-9
5-10
5-11
5-12
5-14
5-15
5-16
5-17
5-19
5-24
5-25
OTHER PARTS
LX-BZA018CBE0 Special screw
QTAN-A012CBE0 Solderless term. b
QTAN-A013CBE0 Solderless term. a
ATTACHMENT PARTS
FSRA-A199CBYZ Ice cube maker
USRA-A214CBFB R tray l
USRA-A215CBFB R tray s
USRA-A212CBFB F tray
UTNA-A260CBFB Free set shelf b
UTNA-A261CBFB Free set shelf f
USRA-A227CBFB F-partition tray
USRA-A266CBFA Evaporating pan
USRA-A216CBFB V tray
UYOK-A148CBFB Ice storage box
UYOK-A241CBFB Vegetable case
UPOK-A142CBFB F door bar
UTNA-A167CBFC Egg tray
UPOK-A139CBFB Bottle pocket
UPOK-A140CBFB R door pocket
PCOV-A206CBRB Can case cover
UYOK-A240CBFB Can case
CYCLE PARTS
PCMPLA177CBE0 Compressor
PSPAGA031CBE0 Rubber grommet
LFRMMA012CBP0 Base frame
LX-WZA003CBE0 Washer
PPIPCA252CBE0 Charge pipe
PPIPCA308CBE0 S.p connector
PSPAFA024CBE0 Sleeve
FDRY-A008CBK0 Dryer
PKYU-A034CBE0 Sp-butyl f
PKYU-A035CBE0 Sp-butyl h
PCLI-A035CBE0 Clip
PCOVPA165CBE0 Terminal cover
PPIPCA314CBE0 Discharge p.conecter
MISCELLANEOUS
CPADBA663YDK0 Bottom pad ass'y
CPADBA661YDK0 Top pad ass'y
SPAKCJ026YDEZ Packing case 21p
SPAKCI998YDEZ Packing case d25p
TINS-A518CBRZ Operation manual
TLAB-A153CBR0 Warning label
TLAB-A614CBE0 Case label gy
SPADBB974YDE0 Corner post r
SPADBB975YDE0 Corner post l
SPADBB976YDE0 Corner post bl
SPADBB977YDE0 Corner post br
TLAB-A713CBR0 Bottle warning label
TLAB-A939CBRZ Caution label rof
SJ-21P
SJ-D25P
1
1
1
1
-
1
-
1
1
4
1
1
1
1
1
1
1
1
1
4
2
1
4
1
4
1
SJ-21P
-GY
Q'TY
SJ-D25P
-GY
CODE
2
1
2
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
2
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
AA
AH
AH
AQ
AS
AM
AR
AM
AG
AN
AP
AM
AH
AR
AS
AQ
AS
AN
AQ
AL
1
1
1
1
1
1
1
1
1
4
1
1
-
1
1
1
1
1
1
4
2
1
4
1
4
1
AL
AL
AH
AH
AC
AD
AV
AK
BB
BC
AE
AD
AD
AU
AG
AG
AC
AF
AG
BT
AE
AU
AA
AD
AG
AB
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER
3. PART NO.
2. REF. NO.
4. DESCRIPTION
25
SJ-21P
SJ-D25P
1
DOOR PARTS
A
2
3-1
3-1-1
B
3 4 5 6
A
C
D
3-1-1
3-12
3-13
3-25
3-1-2
3-2
E
B
5-16
5-15
C
D
5-19
E
F
G
H
1 2
5-17
F
G
3-1-2
3
26
4 5
SJ-21P
SJ-D25P
6
H
A
1
CABINET PARTS
2 3 4 5 6
SJ-21P
SJ-D25P
A
2-50
6-11
2-2
6-10
B
5-1
5-12
5-9
2-45
2-10
2-21
2-47
1-2
2-4
B
2-23
C
D
E
F
G
5-6
2-42
2-28
5-4
2-35
2-32
2-43
2-26
2-33
2-30
2-31
2-32
1-9
1-7
2-29
2-34
2-13
5-24
5-25
2-24
2-44
2-15
2-45
2-9
2-45
1-15
2-22
1-5
C
1-12
5-10
2-46
D
5-3
2-25
2-12
5-2
2-20
5-5
2-38
1-6
1-23
1-11
2-16
1-8
2-6
2-3
2-37
6-5
6-6
6-9
2-18
6-3
6-5
6-1
2-40
2-41
5-11
2-39
6-2
5-14
6-23
6-4
6-8
4-1
1-22
2-53
4-3
2-52
4-4
2-13 E
1-16
1-13
1-25
6-15
F
6-18
G
H
1 2 3
27
4 5
SJ-21P
SJ-D25P
6
H
SJ-21P
SJ-D25P
21CPRM / 25CPSM
COPYRIGHT © 2001 BY SHARP CORPORATION
ALL RIGHTS RESERVED.
No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.
28
2001 SHARP CORP. (09K0.10E) Printed in Japan
