Air King 9424 Fan User Manual

IMPORTANT INSTRUCTIONS OPERATING MANUAL
IMPORTANT INSTRUCTIONS - OPERATING MANUAL
FOR OSCILLATING MODELS:
45˚ 90˚
OSCILLATION: Push down oscillation knob on motor housing
to make fan head move from side to side.
3.
NOTE FOR OSCILLATING MODELS: FAN IS SHIPPED
WITH 90º OSCILLATION ANGLE, FOR 45º OSCILLATION
ANGLE, CONNECT THE OSCILLATION LINK TO THE INNERMOST HOLE IN THE CAM GEAR. (Insert A)
Cam Gear
(Insert A)
MAINTENANCE
1.
24" / 30" OSCILLATING I-BEAM MOUNT FAN
2.
MODEL 9625, 9635, 9674, 9675
WARNING: ALWAYS UNPLUG THE CORD BEFORE MOVING OR SERVICING.
WARNING: DO NOT IMMERSE FAN IN WATER!
24" / 30" NON-OSCILLATING I-BEAM MOUNT FAN
CLEANING: Use a soft cloth and mild soap solution such as liquid dish washing detergent. Dry all parts completely before reconnecting to
power supply.
MODEL 9424, 9430, 9671, 9670
CAUTION: Do not use gasoline, benzine, thinner, harsh cleaners, etc. as they will damage the Fan. NEVER use
ALCOHOL OR SOLVENTS.
GENERAL SAFETY INFORMATION
SERVICING: All other servicing, with the exception of general user maintenance, should be performed by an authorized service representative.
Call 1-800-233-0268, Monday through Friday, between the hours of 8:00 a.m.and 5:00 p.m. EST for the location of your nearest service center.
LUBRICATION: Precision bearings are sealed at the factory for life and do not require further lubrication.
STORAGE: Store the Fan, with these instructions, in a clean and dry place.
When using electrical appliances,
basic precautions should always be followed
to reduce the risk of fire, electric shock and injury to person,
including the following:
LIMITED WARRANTY
AIRKING THREE-YEAR LIMITED WARRANTY. Products are warranted by AirKing to the original user against defects in workmanship or
materials under normal use for three years on the motor and one year on all other parts, after date of purchase. Any part which is determined by
AirKing to be detective in material or workmanship and returned to an authorized service location, as AirKing designates, shipping costs prepaid,
will be, as the exclusive remedy, repaired or replaced at AirKing’s option. For limited warranty claim procedures, see PROMPT DISPOSITION
below. This limited warranty gives purchasers specific legal rights which vary from state to state.
LIMITATION OF LIABILITY. To the extent allowable under applicable law. AirKing’s liability for consequential and incidental
damages is expressly disclaimed. AirKing’s liability in all events is limited to, and shall not exceed, the purchase price.
WARRANTY DISCLAIMER. AirKing has made a diligent effort to illustrate and describe the products in this literature accurately;
however, such illustrations and descriptions are for the sole purpose of identification, and do not express or imply a warranty the
products are merchantable, or fit a particular purpose, or that the products will necessarily conform to the illustrations or
descriptions.
Except as provided below, no warranty or affirmation of fact, expressed or implied, other than as stated in “LIMITED WARRANTY” above is made
or authorized by AirKing.
PRODUCT SUITABILITY. Many states and locations have codes and regulations governing sales, construction, installation, and/or use
of products for certain purposes, which may vary from those in neighboring areas. While AirKing attempts to assure that its products
comply with such codes, it cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before
purchase and use of a product, please review the product application, and national and local codes and regulations, and be sure that the
product, installation, and use will comply with them.
Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation or exclusion may not apply to you; (b) also, some states do not allow
limitations on how long an implied warranty lasts, consequently the above limitation may not apply to you; and (c) by law, during the period
of the Limited Warranty, and implied warranties of merchantability or fitness for a particular purpose applicable to consumer products
purchased by consumers, may not be excluded or otherwise disclaimed.
PROMPT DISPOSITION. AirKing will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to
be defective within limited warranty. For any product believed to be defective within limited warranty, first write or call dealer from whom product was
purchased. Dealer will give additional directions.
FOR PARTS:
Check package contents. If parts are missing, or replacement parts required, please call our PARTS DEPARTMENT
TOLL-FREE AT 1-800-233-0268. MONDAY THROUGH FRIDAY, BETWEEN THE HOURS OF 8 AM AND 4 PM EST.
"PLEASE DO NOT RETURN PRODUCT TO PLACE OF PURCHASE."
Reference the type and style of product (located on the underside of the product) when you call.
FOR TECHNICAL ASSISTANCE and SERVICE CENTER LOCATIONS:
For any questions, comments or the location of your nearest service center,
PLEASE CALL OUR TOLL-FREE "HOTLINE" AT 1-800-233-0268.
MONDAY THROUGH FRIDAY, BETWEEN THE HOURS OF 8 AM AND 5 PM EST.
Please reference product name and model no. when you call.
Appliance Service Dept. • P.O. Box 569 Franklin, TN 37064
PLEASE DO NOT SEND PRODUCT TO THIS LOCATION!
New 8/04
4
1. Read all instructions before using Fan.
2. Make certain that the power source conforms to the electrical
requirements of the Fan.
3. Use this Fan only as described in this manual. Any other use not
recommended by the manufacturer may cause fire, electrical
shock, or injury to persons.
4. To reduce the risk of personal injury and electric shock, the Fan
should not be played with or placed where small children can
reach it.
5. Unplug power cord before servicing, or moving the Fan.
WARNING: DO NOT DEPEND UPON THE ON-OFF SWITCH AS
THE SOLE MEANS OF DISCONNECTING POWER WHEN INSTALLING OR SERVICING THE FAN. ALWAYS UNPLUG THE
POWER CORD.
6. This Fan must NOT be used in potentially dangerous
locations such as flammable, explosive, chemical-laden
or wet atmospheres.
7. DO NOT use Fan in or near a window. Rain may create an
electrical hazard.
8. Completely reassemble Fan, according to instructions, before reconnecting to power supply.
9. The power cord is equipped with a three-prong grounded plug
that must be inserted into a matching receptacle. Under no
circumstances must the grounding prong be cut off the plug.
Where a two-prong wall receptacle is encountered, it must be
replaced with a properly grounded three-prong receptacle
installed in accordance with the National Electrical Code (NEC)
and all applicable local codes and ordinances. This work must
be done only by a qualified electrician, using copper wire only.
WARNING: USE OF A THREE-PRONG TO TWO-PRONG
ADAPTER IS NOT RECOMMENDED. IMPROPER CONNECTION
MAY CREATE THE RISK OF ELECTROCUTION. USE OF SUCH
ADAPTERS ARE NOT PERMITTED IN CANADA.
10. Where possible, avoid the use of extension cords. If they must be
used, minimize the risk of overheating by ensuring that they are
UL listed. Never use a single extension cord to operate more than
one Fan.
11.Do not operate any Fan with a damaged cord or plug or after the
Fan malfunctions, has been dropped or damaged in any manner.
Return Fan to authorized service facility for examination, electrical
or mechanical adjustment or repair.
12.Do not insert or allow fingers or foreign objects to enter any
ventilation or exhaust opening as it may cause an electric shock
or fire, or damage the Fan. Do not block or tamper with the Fan
in any manner while it is in operation.
13.Locate the Power Cord so the Fan or other objects are not resting
on it. Do not run Power Cord under carpeting. Do not cover Power
Cord with throw rugs, runners, or the like. Arrange Power Cord
away from room traffic and where it will not be tripped over.
14.This Fan is not intended for use in wet or damp locations.
Never locate a Fan where it may fall into a bathtub or other
water container.
15. Do not use Fan outdoors.
WARNING: REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK
– DO NOT USE THIS FAN WITH ANY SOLID STATE SPEED
CONTROL DEVICES.
CAUTION: BECAUSE OF THE SIZE AND WEIGHT OF THIS
FAN, MAKE SURE ALL PARTS ARE COMPLETELY ASSEMBLED ACCORDING TO INSTRUCTIONS. FAILURE TO
DO SO COULD RESULT IN FAN COMING APART DURING
OPERATION AND/OR PERSONAL INJURY.
SAVE THESE INSTRUCTIONS
5084417
New 8/04
1
5084417
IMPORTANT INSTRUCTIONS - OPERATING MANUAL
IMPORTANT INSTRUCTIONS - OPERATING MANUAL
I-BEAM MOUNT INSTALLATION (Figure 1 and 2)
GRILL AND BLADE ASSEMBLY (Figures 3 and 4)
1. Open one tube of Loctite #243 by snapping tube neck just below end cap. Be Certain to follow all warnings noted on Loctite #243 tube.
2. Apply (1) ENTIRE tube of Loctite #243 onto the first 2 threads on the end of the L-Shaped Pipe. (Figure 1 - Inset)
3. Screw Motor Mounting Adapter into L-Shaped Pipe .The Motor Mounting Adapter MUST BE screwed in at least 4 full revolutions.
Do not allow Loctite #243 to dry before joining.
4. Rotate the Motor Mounting Adapter back to desired location and tighten with the provided 1/4” set screw.
5. Locate the L-Shaped Pipe with attached Motor Mounting Adapter to the desired location on the I-Beam flange. Install the 5/16 x 2" U-Bolts
over the L-Shaped Pipe and through the Clamping Plate Holes. The flat part of the Clamping Plate fits on the I-Beam flange and the end
with the slight bend goes against the pipe. Install flat washer, lock washer and nuts. Finger tighten the nuts on the U-Bolt. (Figure 1)
6. Slide the Clamping Plate onto I-Beam flange until U-Bolts contact flange.
7. Adjust L-Shaped Pipe so forward Clamping Plate is as close to the label at the bend as possible
8. Tighten nuts on bolt so L-Shaped Pipe does not move.
NOTE: The assembly of the blade and grill is identical, regardless if the Fan has an oscillating motor or a non-oscillating
motor. One of each is shown in the illustrations below.
CAUTION: FAN IS HEAVY AND MAY REQUIRE TWO PEOPLE TO MOUNT.
1. Install the Rear Grill onto the Motor, lining up the six holes in the grill with the six threaded holes in the Motor. Install (6) 10-32 X 5/16”
Hex Screws through the Rear Grill into the Motor. Securely tighten all (6) screws. (Figure 3)
2. Push the Fan Blade onto the Motor Shaft, centering the Hub facing away from the motor, until it stops against the shaft (Inset A) . Align
Square Head Bolt with flat of the Motor Shaft. TIGHTEN VERY SECURELY WITH AN ADJUSTABLE WRENCH. Failure to securely
tighten the Bolt could result in damage to the Fan and/or personal injury.
3. Hold the Front Grill so that the name, in the center, is right side up and straight across. Starting at the top: Fasten Front Grill to Rear
Grill by sliding the hooked wires on the Front Grill over the outermost ring on the Rear Grill. (Figure 4/ Detail A). The bottom most hooks
will require the use of a flathead screwdriver to complete assembly. Stand behind the Fan. Slip the flat of the screwdriver between the
Front and Rear Grills, next to one of the unfastened hooks. (Figure 4/ Detail B) Pull screwdriver handle upwards towards the Rear Grill.
Slip the Front Grill hook over the Rear Grill outer ring with a push. Repeat procedure with remaining hooks.
CAUTION: DO NOT BEND WIRES ON THE FRONT OR THE REAR GRILLS.
9. Attach pull string to motor speed switch, if desired.
For Oscillating Motor: Place the flat section on the Motor Mounting Adapter next to the Motor Neck. (Figure 2A)
For Non-Oscillating Motor: Slide the Motor Neck Slot over the Motor Mounting Adapter. Align the 1/2” diameter hole in the Adapter with the
1/2” diameter holes in the Motor neck Slot. (Figure 2B)
10.Insert the 1/2” X 1” Hex Bolt (3/4” head) through the Motor Neck, and the Motor Mounting Adapter. Place 1/2” diameter Split Lockwasher
then the 1/2” diameter Hex Nut (3/4” head) and tighten fully with 2 adjustable wrenches.
11.From the same side of the Motor Neck, insert one 1/4-20 X 1 5/8” Carriage Bolt through the Arc-Shaped Slot in the Motor Neck and Hole
in the Motor Mounting Adapter.
To Fasten: Place one 1/4” Flatwasher, one 1/4” Internal Tooth Lockwasher, a second 1/4” Flatwasher and then tighten the Adjustable Knob
over the remaining threads.
Detail A
Top Hooks
Inset A
Oscillating Motor View
I-Beam
Mounting
Hardware
L-Shaped
Pipe
I-Beam Flange
Motor Figure 2A
Mounting
Adapter
Exploded View for Detail
Figure 3
Non-Oscillating Motor Shown
1. Loop one end of Cable around the Large Guard Wires of both the Front and Rear Grills.
2. Attach a Cable Clamp with the "U" on the tail side of the loop leaving a tail
approximately 1 to 2 inches. Tighten Clamp Nuts. Make sure no part of the Cable
interferes with the Blade.
3. Wrap the other end of the Cable around a secure building joist, truss, or other support near
the Fan. Take up all excess slack in the Cable.
Loctite 243
U-Bolts
Set Screw
Motor Mounting
Adapter
Figure 4
SECONDARY SUPPORT CABLE (Figure 5)
Inset
Application Loctite 243
Oscillating Motor Shown
CAUTION: THE SECONDARY SUPPORT CABLE PROVIDED SHOULD BE
USED ANYTIME THE CIRCULATOR IS MOUNTED OVERHEAD FOR
ADDITIONAL SAFETY.
Clamping
Plate
Clamping
Plate
Detail B
Bottom Hooks
Non-Oscillating Motor View
Motor Figure 2B
Mounting
Adapter
Motor Mounting
Hardware
Large Guard
Wires
CAUTION: USE ONLY THE MOUNTING HARDWARE WHICH
IS RECOMMENDED FOR USE ON THIS FAN.
4. Attach the remaining Cable Clamp as indicated in Step 2. The excess tail should be
trimmed to extend 1 to 2 inches past the Clamp.
5. Check the Assembly to assure the Blade is free of all obstructions.
Figure 5
CAUTION: Use of the secondary support cable does not guarantee protection against injury of persons, mounting of both the
circulator and cable could fail if subjected to abuse, neglect or improper installation.
OPERATING INSTRUCTIONS
1. TO OPERATE: Plug cord into a grounded 120V, 60 Hz outlet. Select desired operating speed with pull cord on the rear of the motor:
First pull: High
Second pull: Medium
Third pull: Low Fourth pull: OFF
Exploded View for Detail
NOTE: THIS FAN IS VERY HEAVY.
Failure to securely hold onto head assembly while adjusting head angle
could result in personal injury.
2. TO ADJUST HEAD ANGLE: While holding head firmly, loosen knob under motor (turn counterclockwise). Tilt head to desired position
FIRMLY retighten knob under motor.
NOTE: Motor Head Adjustment Knob and the On/Off Pull Cord have the same location on oscillating or non-oscialling models.
Non-Oscillating Motor Shown
New 8/04
2
5084417
New 8/04
3
5084417