Troubleshooting guide | American Standard 0456.013 Indoor Furnishings User Manual

INSTALLATION INSTRUCTIONS
YORKVILLE 1.6 GPF TWO-PIECE
PRESSURE-ASSISTED TOILETS
- Model 2320 Elongated
- Model 2325 Elongated
Thank you for selecting American Standard - the benchmark of fine quality for over 100 years. To ensure this
product is installed properly, please read these instructions carefully before you begin. (Certain installations may
require professional help.) Also be sure your installation conforms to local codes.
NOTE: For proper operation these products require a minimum of 20 psi line pressure
RECOMMENDED TOOLS AND MATERIALS
Regular Screwdriver
Neoprene or Graphite Felt Gasket
Adjustable Wrench
Carpenters Level
Closet FLange Set
Flexible Supply Tube
Tape Measure
Hacksaw
(2) 5/16" Lag Bolts
Sealant
1 REMOVE OLD TOILET
2
Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl.
Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply!
Remove old mounting hardware, remove toilet and plug wall waste opening to prevent escaping sewer gases.
Remove closet bolts from flange and clean away old wax, putty, etc. from base area.
NOTE: Mounting surface must be clean and perpendicular to the floor before new toilet is installed!
3
FINISHED WALL
CLOSET
BOLTS
495mm
(19-1/2)
813mm
(32)
FLUSH TO
1/16" (16mm)
EXPOSED
CLOSET
FLANGE
102mm
(4)
C/L
S A V E
a.
b.
c.
d.
381mm
(15)
FLEX
SUPPLY
AS REQ.
222mm
*(8-3/4)
324mm
(12-3/4)
102 mm
(4)
152 mm
(6)
C/L OF
WASTE
C/L OF 1/2" DIA HOLES OUTLET
152mm
152mm (6) CENTERS
(6)
2320
749mm
(29-1/2)
F U T U R E
Putty Knife
U S E
CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY
HANDLE WITH CARE!
F O R
!
324mm
(12-3/4)
2325
803mm
(31-5/8)
152mm
(6)
FINISHED
FLOOR
DIMENSIONS (Nominal) NOTE: Distance from floor to
closet flange centerline (rough-in) must be 4" (102 mm)
with flange surface flush to 1/16" (16mm) max. beyond
finished wall.
PILOT
HOLES
INSTALL CLOSET BOLTS
Install closet bolts in flange channel, turn 90°,
and slide into place 6" (152 mm) apart and
parallel to floor. (Use putty to hold bolts in
place if necessary.) Brace under flooring as
needed and drill two mounting pilot holes as
shown.
Saniwares
Product names listed herein are trademarks of American Standard Inc.
© American Standard Inc. 2006
730419-100 Rev. D
4
5
FLANGE
NEOPRENE
SEAL
FLANGE
BOLTS
SEALANT
LAG
BOLT
TAPERED
WASHERS
INSTALL NEOPRENE OR
GRAPHITE FELT SEAL*
Install seal evenly around waste
flange (horn). Apply a thin bead of
sealant around base flange.
* Note: Wax seal not recommended
for this application.
INSTALL TOILET ON FLANGE
a. Unplug wall waste opening and slide toilet towards closet
flange so bolts project through mounting holes.
b. Loosely install retainer tapered washers and nuts. Side of
washers marked "THIS SIDE UP" must face you!
6
7
BOLT
CAP
TANK MTG.
BOLTS
NUT &
WASHER
SPONGE
WASHER
BOLT
CAP
WASHER
NUT
WASHER
BOLT HEAD
INSTALL TANK
INSTALL TOILET
a. Position toilet squarely to wall and, with a rocking motion,
push bowl against ring and flange.
Alternately tighten nuts until toilet is firmly anchored.
! CAUTION: DO NOT OVERTIGHTEN NUTS
OR BASE MAY BE DAMAGED!
b. Insert the tapered washers (supplied in the kit) into the
lag bolts (not supplied). Insert bolts through mounting holes
and tighten into pre-drilled floor openings.
c. Install the four bolt caps on tapered washers. (If necessary,
cut wall bolt length to size before installing caps.)
d. Smooth off the bead of sealant around base. Remove excess
sealant.
8
a. Install large rubber gasket over threaded
outlet on bottom of tank and lower tank
onto bowl so that tapered end of gasket
fits evenly into bowl water inlet opening,
and tank mounting bolts go through
mounting holes. Secure with metal
washers and nuts.
b. With tank parallel to wall, alternately
tighten nuts until tank is snugged down
evenly against bowl's sanitary ribs.
!
CAUTION: DO NOT OVERTIGHTEN
NUTS MORE THAN REQUIRED
FOR A SNUG FIT!
INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.
730419-100 Rev. D
- 2 -
9
10
TANK
SET
SCREW
1/32"
APPROX.
WATER INLET
WASHER
FLEXIBLE
SUPPLY
COUPLING NUT
VALVE NUT
COMPRESSION
COLLAR
ADJUSTMENTS
The flushometer tank is designed and factory-adjusted to provide a
consistent, safe seal depth in the bowl after each flush. Field refill
adjustment is not required. The refill has been preset and locked.
TRIM PLATE
VALVE
CONNECT WATER SUPPLY
a. Connect water supply line between
shutoff valve and tank water inlet
fitting. Tighten coupling nuts
securely.
b. Turn on supply valve and allow
flushometer tank to fill.
c. Check for leakage at fittings,
tighten or correct as needed.
FLUSH ACTUATOR ADJUSTMENT - The spacing between the bellcrank
and flush actuator may be adjusted to assure positive operation of the trip
lever. Proceed as follows:
n Remove tank cover and check that there is approximately 1/32"
(0.8mm) gap between the top of the actuator and bottom of the spring
rod when it is lifted to remove slack from linkage.
n If necessary, loosen set screw in actuator cap and turn cap to increase
gap (clockwise) or decrease gap (counterclockwise), as needed.
n Tighten setscrew securely after adjustment is completed. Replace
tank cover.
11
REPAIR PARTS LIST
NOTE: "XXX" and "YYY" represent color or trim finish options.
Specify when ordering.
3
2
1
4
ITEM
PART NO.
1
738473-YYY0A
738494-YYY0A
4099.100.XXX
2
11
5
8
3
4
9
5
7
6
10
6
7
8
9
10
11
DESCRIPTION
TRIP LEVER-LH
TRIP LEVER-RH
TANK (COMPLETE WITH COUPLING
COMPONENTS AND L.H. TANK TRIM)
4099.800.XXX
TANK (COMPLETE WITH COUPLING
COMPONENTS AND R.H. TANK TRIM)
735084-400.XXX TANK COVER
3120.019.XXX
BOWL - ELONGATED
3125.016.XXX
BOWL - ELONGATED 16-1/8" (410mm)
738493-0070A
SPRING ROD ASSEMBLY-LH
738495-0070A
SPRING ROD ASSEMBLY-RH
034602-0070A
COUPLING GASKET
738496-0070A
LOWER SUPPLY ASSEMBLY (35 PSI)
047562-0070A
UPPER SUPPLY ASSEMBLY
047563-0070A
VALVE CARTRIDGE ASSEMBLY
730292-0070A
TANK COUPLING KIT
034783-XXX0A BOLTS AND CAPS
QTY
1
1
1
1
1
1
1
1
1
1
1
2
735083-600.XXX TANK COVER FOR LOCKING DEVICE 1
603111-0030A
COVER LOCKING DEVICE KIT
1
12 CARE AND CLEANING
When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth.
Avoid detergents, disinfectants, or cleaning products in aerosol cans. NEVER use abrasive scouring powders or
abrasive pads on your toilet seat. Some bathroom chemicals and cosmetics may damage the seat's finish.
730419-100 Rev. D
- 3 -
TROUBLESHOOTING GUIDE
NOTE: The presence of a small amount of water in the bottom of the tank is normal. The air inducer is designed to leak
for short periods during each flush cycle as a self-cleaning action. Drippage is drained into the bowl. If used on water
system containing excessive sand and/or debris, a periodic cleanup of inlet strainer is recommended. (See enclosed
instructions for strainer cleaning.)
!
WARNING
When servicing or replacing components of the flushometer tank system, be sure that the
water supply is shut off and the toilet is flushed to relieve pressure in the flushometer tank.
For service of the Flushometer Tank System, see enclosed literature.
PROBLEM
Does not flush
POSSIBLE CAUSE
CORRECTIVE ACTION
a.
b.
c.
Water supply valve closed.
Flush actuator incorrectly set.
Supply line blocked.
d.
Trip lever linkage damaged.
a.
Supply valve partly closed.
b.
c.
d.
e.
Plugged inlet strainer.
Supply pressure too low.
Partially clogged trapway and/or
drain pipe and/or vent.
Malfunctioning pressure regulator.
Toilet leaks
a.
b.
Poor supply line connection.
Poor bowl to tank/floor connection.
a. Review Step 9 of installation procedure.
b. Review Step 4 through 7 of installation procedure.
Toilet does not
shut off
a.
b.
Supply pressure too low.
Flush actuator incorrectly set.
a. Normal supply pressure must be at least 20 psi.
b. Follow instructions to adjust flush actuator.
Poor or sluggish
flush
a. Open valve and allow water to fill tank.
b. Follow instruction to adjust flush actuator.
c. Shut off water supply, disconnect supply line, and inspect
all gaskets and washers. Reassemble.
d. Check trip lever, linkage, and actuator wire assemblies
for damage.
a. Open supply valve fully. Be sure that proper supply tube
size is used.
b. Remove and clean strainer per enclosed instructions
c. Normal supply pressure must be at least 20 psi.
d. Remove obstruction. Consult a plumber if necessary.
e. Replace lower supply assembly.
AMERICAN-STANDARD ONE-YEAR LIMITED WARRANTY
If inspection of this American-Standard plumbing product, within one year after its initial installation, confirms that it is defective in materials or
workmanship, American-Standard will repair or, at its option, exchange the product for a similar model.
This warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this product should
check with a local building or plumbing contractor to insure local code compliance before installation.
This warranty shall be void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance, abuse,
misuse, accident or other damage; if it was not installed in accordance with American-Standard's instructions; or if it has been modified in a manner
inconsistent with the product as shipped by American-Standard.
American-Standard's option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation, nor
shall American-Standard be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or
exchange of a defective product, all of which are expressly excluded from this warranty. (Some states or provinces do not allow the exclusion or
limitation of implied warranties, so this exclusion may not apply to you.)
This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in which case
this warranty does not affect such statutory rights.
For service under this warranty, it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased, or
that a service request (including a description of the product model and of the defect) be sent to the following address:
In the United States:
American Standard Inc.,
P.O. Box 6820
Piscataway, New Jersey 08855
Attention: Director of Consumer Affairs
For residents of the United States, warranty information
may also be obtained by calling the following
toll free number: (800) 442-1902
www.AmericanStandard-US.com
730419-100 Rev. D
In Canada:
American-Standard,
2480 Stanfield Road
Mississauga, Ontario
Canada L4Y 1S2
Toll Free: (800) 387-0369
Toronto Area: (905) 949-4800
- 4 -
In Mexico:
Customer Service Manager
Ideal Standard, S.A. de C.V.
Via Morelos #330
Col. Santa Clara
Ecatepec 55540 Edo. Mexico
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