American Standard 0955.023 Indoor Furnishings User Manual

ChinaLux 1000 EL
ChinaLux 1000 RF
INSTALLATION INSTRUCTIONS
CARE AND MAINTENANCE
To ensure this product is installed properly, please read these instructions carefully before you begin.
Certain installations may require professional help.) Also be sure your installation conforms to local codes.
PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!
! CAUTION:
NOTE: Pictures may not exactly define contour of china and components.
Adjustable Wrench
Sealant
Wax Ring/Gasket
Carpenters Level
Flexible Supply Tube
Seat
Tape Measure
1 REMOVE OLD TOILET
a.
b.
c.
d.
2
Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl.
Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply!
Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases.
Remove closet bolts from flange and clean away old wax, putty, etc. from base area.
NOTE: Mounting surface must be clean and level before new toilet is installed!
3
ROUGHING-IN DIMENSIONS:
NOTE: Distance from wall to closet flange centerline
must be as listed below:
For 120012 Tanks: Rough-in distance is 305mm (12")
4
INSTALL CLOSET BOLTS
Install closet bolts in flange channel, turn 90°, and slide into
place 6" (152 mm) apart and parallel to wall.
5 POSITION TOILET ON FLANGE
INSTALL WAX SEAL
BOLT
CAP
NUT
6
a. Unplug floor waste opening and install toilet on
closet flange so bolts project through
mounting holes.
b. Loosely install retainer washers and nuts. Side of
washers marked “THIS SIDE UP” must face up!
7
INSTALL TOILET
a. Position toilet squarely to wall and, with a rocking
motion, press bowl down fully on wax ring and flange.
Alternately tighten nuts until toilet is firmly seated
on floor.
b. Install caps on washers. (If necessary, cut bolt height
to size before installing caps.)
c. Smooth off the bead of sealant around base.
Remove excess sealant.
INSTALL TOILET SEAT
TANK
WATER INLET
b. Turn on supply valve and
allow tank to fill until float
rises to shutoff position.
c. Check for leakage at fittings,
tighten or correct as needed.
d. Do not use plumber's putty to
seal these fittings.
INSTALL TANK
RUBBER
WASHER
Install toilet seat in accordance with manufacturer’s directions.
9 CONNECT WATER SUPPLY
a. Connect water supply line
between shutoff valve and
tank water inlet fitting. Tighten
COUPLING NUT 1/4 turn
beyond hand tight. Check
that refill tube is inserted into
overflow tube.
CLOSET
BOLT
a. Install large rubber gasket over threaded
outlet on bottom of tank and lower tank
RUBBER
TANK MTG.
GASKET
BOLTS
onto bowl so that tapered end of gasket
fits evenly into bowl water inlet opening.
b. Insert tank mounting bolts and rubber
washers from inside tank, through
mounting holes and gasket, and secure
with metal washers and nuts.
WASHER
NUT
c. With tank parallel to wall, alternately
tighten nuts until tank is
snugged down evenly
! CAUTION:
against bowl surface.
DO NOT OVERTIGHTEN NUTS MORE
THAN REQUIRED FOR A SNUG FIT!
! CAUTION:
DO NOT OVERTIGHTEN NUTS
OR BASE MAY BE DAMAGED!
8
TAPERED
WASHER
F O R
Invert toilet on floor (cushion to prevent damage),
and install wax ring evenly around waste flange
(horn), with tapered end of ring facing toilet. Apply
a thin bead of sealant around base flange.
WASHER
COUPLING NUT
FLEXIBLE
SUPPLY
VALVE NUT
COMPRESSION
COLLAR
TRIM PLATE
VALVE
CAUTION:
Overtightening of
COUPLING NUT could
result in breakage and
potential flooding.
10
ADJUSTMENTS
F U T U R E
Regular Screwdriver
Hacksaw
FLOW RATE
ADJUSTMENT
TO RAISE
WATER
LEVEL
a. Flush tank and check that
OVERFLOW LIFT
ROD
TUBE
LOWER +
tank fills and shuts off within TOWATER
REFILL
TUBE
LEVEL
30 to 60 seconds, and tank
FIG. 10A
TRIP
water level is set as
LEVER
FLOAT
specified on tank rear wall.
BALL
WATER
CONTROL
b. To adjust water level:
ASSEMBLY
turn water level adjustment
WATER
LINE
screw counterclockwise to
LEVEL
raise level; turn adjustment
FLAPPER
WATER
ASSEMBLY
screw clockwise to lower level.
INLET
FLUSH
VALVE
c. To adjust flow rate (tank fill time):
turn flow rate adjustment screw
clockwise to decrease flow rate (increase fill time); turn adjustment screw
counterclockwise to increase flow rate (decrease fill time).
d. Carefully position tank cover on tank.
e. The flush valve float has been factory set and does not require adjustments.
Repositioning of the float will change the amount of water used which may
effect the toilet's performance.
f. If bowl fails to siphon, an adjustment may be required with the lift chain. Simply
remove the chain from the retainment clip (see Fig. 10) and take up slack on
the chain, and reinsert on lift rod. Make sure the chain is not too taught.
CL
7301311-100 Rev.A
S A V E
Putty Knife
Closet Bolts
U S E
RECOMMENDED TOOLS AND MATERIALS
11
TOILET CARE AND CLEANING
When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth. Avoid detergents,
disinfectants, or cleaning products in aerosol cans. NEVER use abrasive scouring powders or abrasive pads on your toilet seat. Some bathroom
chemicals and cosmetics may damage the seat's finish.
WARNING: Do not use in-tank cleaners. Products containing chlorine (calcium hypochlorite) can seriously damage fittings in the tank. This
damage can cause leakage and property damage. ChinaLux™ shall not be responsible or liable for any tank fitting damage caused by
the use of cleaners containing chlorine (calcium hypochlorite).
!
TOILET SEAT CARE AND CLEANING
REPAIR
PARTS LIST
When cleaning your toilet seat wash it with mild, soapy water: rinse the seat thoroughly with clear water: and dry with a soft cloth.
Avoid detergents, disinfectants, or cleaning products in aerosol cans. NEVER use abrasive scouring powders on your seat. Some bathroom
chemicals and cosmetics may damage the seat's finish. After installation, check the tightness of the bolts from time to time to ensure a tight fit.
NOTE: “XXX” represents color or trim finish options. Specify when ordering.
DESCRIPTION
PART NO.
120000.XXX
7381044-0070A
738916-102.0070A
7301310-XXX0A
Chinaware cover
Fill Valve
Refill Tube
Tank Coupling Kit
PART NO.
DESCRIPTION
7381045-400.0070A
7381055-100.0070A
7381046-XXX0A
034783-XXX0A
Flush Valve
Flapper Assembly
Trip Lever
Bolt Cap Kit
TROUBLESHOOTING GUIDE
PROBLEM
Does not flush
POSSIBLE CAUSE
CORRECTIVE ACTION
a. Water supply valve closed.
b. Supply line blocked.
c. Flush valve chain too loose or disconnected.
d. Stuck float/float rod.
e. Water control flow rate too restricted.
Poor or
sluggish flush
a. Tank water level too low.
b. Bowl water level too low.
a. Open valve and allow water to fill tank.
b. Shut off water supply, disconnect supply line, and inspect
all gaskets and washers. Reassemble.
c. Readjust chain length as required.
d. Adjust to allow free downward movement of float arm.
e. Follow instructions to increase water control flow rate.
a. Follow instructions to adjust water level.
b. Check that refill tube is connected to water control and
inserted into tank overflow without being kinked or damaged.
c. Open supply valve fully. Be sure that proper supply tube size is used.
d. Follow instructions to reduce water control flow rate.
c. Supply valve partly closed.
d. Flush valve closes early due to high
supply pressure.
e. Partially clogged trapway and/or
drain pipe and/or vent.
f. Supply pressure too low.
f. Normal supply pressure must be at least 20 psi.
Toilet leaks
a. Poor supply line connection.
b. Poor bowl to tank/floor connection.
a. Review Step 9 of installation procedure.
b. Review Step 4 through 7 of installation procedure.
Toilet does
not shut off
a. Tank water level too high.
b. Float rod or float ball depressed by
tank cover.
c. Flush valve chain too tight, holding
flush valve open.
d. Float rod interfering with flush valve closing.
a. Follow instructions to adjust water level.
b. Readjust float rod.
e. Flush valve seat and/or flapper worn
or deformed.
f. Sand or debris lodged in water control.
Noisy Flush
a. Water control flow rate too restricted.
e. Remove obstruction. Consult a plumber if necessary.
c. Readjust chain length as needed.
d. Follow installation instructions to reduce water control flow rate, which
will lift lowest position of float rod without affecting water level.
e. Replace flapper/flush valve assembly, as needed.
f. Shut off water supply. Consult a plumber, if necessary.
a. Follow instructions to increase water control flow rate.
CHINALUX ONE-YEAR LIMITED WARRANTY
If inspection of this ChinaLux™ plumbing product, within one year after its initial installation, confirms that it is defective in materials or workmanship, ChinaLux will
repair or, at its option, exchange the product for a similar model.
This warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this product should check with a
local building or plumbing contractor to insure local code compliance before installation.
This warranty shall be void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance, abuse, misuse,
accident or other damage; if it was not installed in accordance with ChinaLux’s instructions; or if it has been modified in a manner inconsistent with the product as
shipped by ChinaLux.
ChinaLux’s option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation, nor shall ChinaLux be
responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product, all of
which are expressly excluded from this warranty. (Some states or provinces do not allow the exclusion or limitation of implied warranties, so this exclusion may
not apply to you.)
This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in which case this
warranty does not affect such statutory rights.
For service under this warranty, it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased, or that a
service request (including a description of the product model and of the defect) be sent to the following address:
AS America Inc.
P.O. Box 6820,
Piscataway, New Jersey 08855
Attention: Director of Consumer Affairs
For residents of the United States, warranty information may also be
obtained by calling the following toll free number: (800) 442-1902
7301311-100 Rev.A