Troubleshooting guide | American Standard 3505 Indoor Furnishings User Manual

INSTALLATION INSTRUCTIONS
For Two-Piece Toilets with Aquameter™ Fill Valve
Thank you for selecting American Standard - the benchmark of fine quality for over 100 years. To ensure this
product is installed properly, please read these instructions carefully before you begin. (Certain installations may
require professional help.) Also be sure your installation conforms to local codes
!
CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY
HANDLE WITH CARE!
U S E
RENAISSANCE 2241
COMPACT 2149.012, 3505
COLONY 2388 / 2399 / 2359
COLONY AFTON 2329.016
Putty Knife
Regular Screwdriver
Adjustable Wrench
Sealant
Tape Measure
Hacksaw
Wax Ring/Gasket
Flexible Supply Tube
Closet Bolts
Carpenters Level
1 REMOVE OLD TOILET
Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl.
Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply!
Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases.
Remove closet bolts from flange and clean away old wax, putty, etc. from base area.
NOTE: Mounting surface must be clean and level before new toilet is installed!
2 ROUGHING-IN DIMENSIONS:
NOTE: Distance from wall to closet flange centerline must
be as listed below:
For 4010.010/4310.016 Tanks: A = 254mm (10")
For 4014/4314 Tanks: A = 356mm (14")
For 4010.012/4392.016 and all other Tanks: A = 305mm (12")
3
S A V E
a.
b.
c.
d.
CLOSET FLANGE
FINISHED WALL
A
CLOSET BOLTS
SUPPLY
AS
REQ'D.
INSTALL CLOSET BOLTS
A
FINISHED
FLOOR
Install closet bolts in flange channel, turn 90°,
and slide into place 6" (152 mm) apart and
parallel to wall.
Saniwares
Product names listed herein are trademarks of American Standard Inc.
© American Standard Inc. 2004
F O R
RECOMMENDED TOOLS AND MATERIALS
F U T U R E
NOTE: Pictures may not exactly define contour of china and components.
730237-100 REV. Q
4
5
WAX RING
SEALANT
NUT
TAPERED
WASHER
CLOSET
BOLT
FLANGE
INSTALL WAX SEAL
Invert toilet on floor (cushion to prevent
damage), and install wax ring evenly around
waste flange (horn), with tapered end of ring
facing toilet. Apply a thin bead of sealant
around base flange.
6
POSITION TOILET ON FLANGE
a. Unplug floor waste opening and install toilet on closet flange
so bolts project through mounting holes.
b. Loosely install retainer washers and nuts. Side of washers
marked "THIS SIDE UP" must face up!
7a
For Tanks/Bowls using Speed
Connect System (Tank
mounting bolts pre-installed).
7b
For all other Tanks/Bowls
RUBBER
WASHER
TANK MTG.
BOLTS PREINSTALLED
RUBBER
GASKET
TANK MTG.
BOLTS
RUBBER
GASKET
BOLT CAP
WASHER
WASHER
NUT
NUT
CLOSET FLANGE
CLOSET BOLT
WASHER
NUT
INSTALL TOILET
a. Position toilet squarely to wall and, with a
rocking motion, press bowl down fully on wax
ring and flange. Alternately tighten nuts until
toilet is firmly seated on floor.
! CAUTION:
DO NOT OVERTIGHTEN NUTS
OR BASE MAY BE DAMAGED!
b. Install caps on washers. (If necessary, cut
bolt height to size before installing caps.)
c. Smooth off the bead of sealant around
base. Remove excess sealant.
8
INSTALL TANK
INSTALL TANK
a. Install large rubber gasket
over threaded outlet on bottom
of tank and lower tank onto bowl
so that tapered end of gasket fits
evenly into bowl water inlet
opening, and tank mounting
bolts go through mounting holes.
Secure with metal washers and
nuts.
b. With tank parallel to wall,
alternately tighten nuts until tank
is snugged down evenly against
bowl surface.
a. Install large rubber gasket
over threaded outlet on bottom
of tank and lower tank onto bowl
so that tapered end of gasket fits
evenly into bowl water inlet
opening.
b. Insert tank mounting bolts
and rubber washers from inside
tank, through mounting holes,
and secure with metal washers
and nuts.
c. With tank parallel to wall,
alternately tighten nuts until tank
is snugged down evenly against
bowl surface.
! CAUTION:
DO NOT OVERTIGHTEN NUTS MORE
THAN REQUIRED FOR A SNUG FIT!
! CAUTION:
DO NOT OVERTIGHTEN NUTS MORE
THAN REQUIRED FOR A SNUG FIT!
INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.
- 2 -
730237-100 REV. Q
9
10
TANK
WATER INLET
TO RAISE
WATER
LEVEL
WASHER
TO LOWER
WATER
LEVEL
FLEXIBLE
SUPPLY
COUPLING NUT
FLOW RATE
ADJUSTMENT
TRIP
LEVER
VALVE NUT
LIFT
ROD
OVERFLOW
TUBE
REFILL
TUBE
+
-
FIG. 10A
FLOAT
BALL
CL
WATER CONTROL
ASSEMBLY
COMPRESSION
COLLAR
WATER LINE
LEVEL
FLUSH
VALVE
FLOAT
TRIM PLATE
FLUSH VALVE
CAUTION: Overtightening of
COUPLING NUT could result in
breakage and potential flooding.
ADJUSTMENTS
d.
TANK NUMBER
Repair parts are determined by toilet tank number which can be
found marked inside tank.
NOTE: "XXX" represents color or trim finish options. Specify
when ordering.
PART NO.
047242-XXX0A
047148-XXX0A
047192-XXX0A
738172-XXX0A
738170-XXX0A
738171-XXX0A
034783-XXX0A
738145-0070A
738372-0070A
738351-0070A
738462-0070A
738138-0070A
738356-0070A
047188-0070A
047158-0070A
738159-0070A
738165-0070A
11
!
4010
COMPACT
REPAIR PARTS LIST
DESCRIPTION
TRIP LEVER
TRIP LEVER
TRIP LEVER
RIGHT HAND TRIP LEVER
RIGHT HAND TRIP LEVER
RIGHT HAND TRIP LEVER
BOLT CAP KIT (INCL 2 COVERS & WASHERS)
WATER CONTROL ASS'y W FLOAT BALL
WATER CONTROL ASS'y W FLOAT BALL
WATER CONTROL ASS'y W FLOAT BALL
WATER CONTROL ASS'y W FLOAT BALL
FLUSH VALVE
FLUSH VALVE
COUPLING KIT, BOWL-TO-TANK
COUPLING KIT, BOWL-TO-TANK
FLAPPER ASSEMBLY
FLAPPER ASSEMBLY
4310/4314/4392
COLONY/
COLONY AFTON
c.
4037
RENAISSANCE
b.
Connect water supply line between
shutoff valve and tank water inlet
fitting. Tighten COUPLING NUT 1/4 turn
beyond hand tight. Check that refill tube
is inserted into overflow tube.
Turn on supply valve and allow tank to
fill until float rises to shutoff position.
Check for leakage at fittings, tighten or
correct as needed.
Do not use plumber's putty to seal
these fittings.
a. Flush tank and check that tank fills and shuts off within 30 to 60
seconds, and tank water level is set as specified on tank rear wall.
b. To adjust water level: turn water level adjustment screw
counterclockwise to raise level; turn adjustment screw clockwise to
lower level.
c. To adjust flow rate (tank fill time): turn flow rate adjustment screw
clockwise to decrease flow rate (increase fill time); turn adjustment
screw counterclockwise to increase flow rate (decrease fill time).
d. Carefully position tank cover on tank.
e. The flush valve float has been factory set and does not require
adjustments. Repositioning of the float will change the amount of
water used which may effect the toilet's performance.
f. If bowl fails to siphon, an adjustment may be required with the lift chain.
Simply remove the bead chain from the retainment clip (see Fig. 10A)
and take up slack on the chain, and reinsert on lift rod. Make sure the
chain is not too taught.
4092
COLONY
CONNECT WATER SUPPLY
a.
FLAPPER
ASSEMBLY
WATER INLET
VALVE
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
CARE AND CLEANING
When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth. Avoid detergents,
disinfectants, or cleaning products in aerosol cans. NEVER use abrasive scouring powders or abrasive pads on your toilet seat. Some
bathroom chemicals and cosmetics may damage the seat's finish.
WARNING: Do not use in-tank cleaners. Products containing chlorine (calcium hypochlorite) can seriously damage fittings in the tank. This
damage can cause leakage and property damage. American Standard shall not be responsible or liable for any tank fitting damage
caused by the use of cleaners containing chlorine (calcium hypochlorite).
- 3 -
730237-100 REV. Q
TROUBLESHOOTING GUIDE
PROBLEM
Does not flush
POSSIBLE CAUSE
a. Water supply valve closed.
b. Supply line blocked.
CORRECTIVE ACTION
a. Open valve and allow water to fill tank.
b. Shut off water supply, disconnect supply line, and inspect
all gaskets and washers. Reassemble.
c. Readjust chain length as required.
c.
Flush valve chain too loose or
disconnected.
d. Stuck float/float rod.
e. Water control flow rate too
restricted.
Poor or
sluggish flush
d. Adjust to allow free downward movement of float arm.
e. Follow instructions to increase water control flow rate.
a. Tank water level too low.
b. Bowl water level too low.
c.
Supply valve partly closed.
a. Follow instructions to adjust water level.
b. Check that refill tube is connected to water control and
inserted into tank overflow without being kinked or damaged.
c. Open supply valve fully. Be sure that proper supply tube
size is used.
d. Follow instructions to reduce water control flow rate.
d. Flush valve closes early due to high
supply pressure.
e. Partially clogged trapway and/or
drain pipe and/or vent.
f. Supply pressure too low.
f.
Toilet leaks
a. Poor supply line connection.
b. Poor bowl to tank/floor connection.
a. Review Step 9 of installation procedure.
b. Review Step 4 through 7 of installation procedure.
Toilet does not
shut off
a. Tank water level too high.
b. Float rod or float ball depressed by
tank cover.
c. Flush valve chain too tight, holding
flush valve open.
d. Float rod interfering with flush valve
closing.
a. Follow instructions to adjust water level.
b. Readjust float rod.
e. Flush valve seat and/or flapper worn
or deformed.
f. Sand or debris lodged in water
control.
Noisy Flush
a.
e. Remove obstruction. Consult a plumber if necessary.
c.
Normal supply pressure must be at least 20 psi.
Readjust chain length as needed.
d. Follow installation instructions to reduce water control flow
rate, which will lift lowest position of float rod without
affecting water level.
e. Replace flapper/flush valve assembly, as needed.
f.
Shut off water supply. Consult a plumber, if necessary.
Water control flow rate too restricted. a. Follow instructions to increase water control flow rate.
AMERICAN-STANDARD ONE-YEAR LIMITED WARRANTY
If inspection of this American-Standard plumbing product, within one year after its initial installation, confirms that it is defective in materials or
workmanship, American-Standard will repair or, at its option, exchange the product for a similar model.
This warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this product should
check with a local building or plumbing contractor to insure local code compliance before installation.
This warranty shall be void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance, abuse,
misuse, accident or other damage; if it was not installed in accordance with American-Standard's instructions; or if it has been modified in a manner
inconsistent with the product as shipped by American-Standard.
American-Standard's option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation, nor
shall American-Standard be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or
exchange of a defective product, all of which are expressly excluded from this warranty. (Some states or provinces do not allow the exclusion or
limitation of implied warranties, so this exclusion may not apply to you.)
This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in which case
this warranty does not affect such statutory rights.
For service under this warranty, it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased, or
that a service request (including a description of the product model and of the defect) be sent to the following address:
In the United States:
American Standard Inc.
P.O. Box 6820
Piscataway, New Jersey 08855
Attention: Director of Consumer Affairs
In Canada:
American Standard
2480 Stanfield Rd.
Mississauga, Ontario
Canada L4Y 1S2
For residents of the United States, warranty
information may also be obtained by calling
the following toll free number: (800) 442-1902
Toll Free: (800) 387-0369
www.AmericanStandard.ca
In Mexico:
Customer Service Manager
Ideal Standard, S.A. de C.V.
Via Morelos #330
Col. Santa Clara
Ecatepec 55540 Edo. Mexico
www.AmericanStandard.com.mx
www.AmericanStandard-US.com
- 4 -
730237-100 REV. Q
Download PDF

advertising