Installation manual | A.O. Smith 186965-001 Water Heater User Manual

On-Demand Water Heater
System Design Manual
Design information for single and multiple unit
installations for residential, commercial, recirculation and storage tank systems.
PRINTED 0209
186965-001
Table of Contents
Certifications..................................................................................3
Installing Gas Water Heater...........................................................4-7
Water Quality and Scale ................................................................8
Pump Sizing for Circulation..........................................................9
Tank Water Heaters in a Circulation Loop...................................10
Additional Guidelines ....................................................................10
Pump Sizing for Storage Tank Applications ...............................11
Pressure Loss Curves ..................................................................12-13
Domestic Hot Water - Standard Installation
1 Water Heater (H-1).......................................................................14
2 Water Heaters (H- 2) .....................................................................15
3 Water Heaters (H- 3) .....................................................................16
4 Water Heaters (H- 4) .....................................................................17
5 Water Heaters (H- 5) .....................................................................18
6 Water Heaters (H- 6) .....................................................................19
Domestic Hot Water with Optional Freeze Protection
on Outdoor Models
1 Water Heater (H-1-E) ...................................................................20
2 Water Heaters (H-2- E) .................................................................21
3 Water Heaters (H-3- E) .................................................................22
6 Water Heaters (H-6- E) .................................................................23
Domestic Hot Water with Circulation Systems
1 Water Heater - Preferred (H-1-RP)...............................................24
1 Water Heater - Optional ( H-1-RO) ................................................25
2 Water Heaters - Preferred (H- 2-RP) ............................................26
2 Water Heaters - Optional (H- 2-RO)..............................................27
3 Water Heaters - Preferred (H- 3-RP) ............................................28
6 Water Heaters - Preferred (H-6-RP) .............................................29
Domestic Hot Water with Backup Storage Tanks
1 Water Heater (H-1-T) ...................................................................30
1 Water Heater with Circulation (H-1-TC) ........................................31
2 Water Heaters (H-2-T) ..................................................................32
2 Water Heaters with Circulation (H- 2-TC)......................................33
3 Water Heaters (H-3- T) .................................................................34
3 Water Heaters with Circulation (H- 3-TC) .....................................35
6 Water Heaters (H-6- T) .................................................................36
6 Water Heaters with Circulation (H- 6-TC) .....................................37
Maintenance Procedure
Scale Flush Procedure (MP-01).......................................................38
2
Approvals
ATI-305-N
ATI-305-P
ATO-305-N
ATO-305-P
ATI-505-N
ATI-505-P
ATO-505-N
ATO-505-P
ATI-705-N
ATI-705-P
ATO-705-N
ATO-705-P
*ATI-705A-N
*ATI-705A-P
*ATO-705A-N
*ATO-705A-P
GTS-305-NI
GTS-305-PI
GTS-305-NE
GTS-305-PE
GTS-505-NI
GTS-505-PI
GTS-505-NE
GTS-505-PE
GTS-705-NI
GTS-705-PI
GTS-705-NE
GTS-705-PE
*GTS-705-NIA
*GTS-705-PIA
*GTS-705-NEA
*GTS-705-PEA
GT-305-NI
GT-305-PI
GT-305-NE
GT-305-PE
GT-505-NI
GT-505-PI
GT-505-NE
GT-505-PE
GT-705-NI
GT-705-PI
GT-705-NE
GT-705-PE
*AGT-705-NI
*AGT-705-PI
*AGT-705-NE
*AGT-705-PE
The models listed in this manual have received the following certifications except where noted:
UP
C
Certified to applicable U.S.
standards for appliances using
gas or other petroleum fuel.
Air-Conditioning, Heating and
Refrigeration Institute
Certified to applicable Canadian
standards for appliances using
gas or other petroleum fuel.
Met the California Energy
Commission (CEC) standards
Approved by the Commonwealth
of Massachusetts (G1-0208-249)
Certified by the Uniform
Plumbing Code (UPC)
Received New York City’s Material
and Equipment Acceptance (MEA)
(MEA 327-02-E Vol. 09)
(MEA 327-02-E Vol. 10)
(MEA 327-02-E Vol. 11)
Certified by National Sanitation
Foundation (NSF), www.nsf.org
(indoor models must use the
NSF approved top guard)
R
*Water heaters are built in accordance with the requirements of the ASME Boiler
and Pressure Vessel Code and received the Certificate of Authorization from the
National Board. The heat exchanger has the NB and the HLW stamps.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to
publish a list of substances known to the State of California to cause cancer, birth defects, or other
repoductive harm, and requires businesses to warn of potential exposure to such substances.
WARNING: This product contains a chemical known to the State of California to cause cancer, birth
defects, or other reproductive harm.
This appliance can cause low-level exposure to some of the substances included in the Act.
3
Installation
Consumer Information
The on-demand water heaters must be installed according to all local and state codes or, in the absence
of local and state codes, the “National Fuel Gas Code”, ANSI Z223.1 (NFPA 54) - current edition.
CSA American, Inc.
8501 East Pleasat Valley Road
Cleveland, OH 44131
National Fire Protection Association
1 Batterymarch Park
Quincy, MA 02269
Check your phone listings for the local authorities having jurisdiction over your installation.
Consumer Responsibilities
This manual has been prepared to acquaint you (trained service technician) with the installation, operation, and maintenance of the on-demand water heater and provide important safety information in these
areas.
Read all of the instructions thoroughly before attempting the installation or operation of the water heater.
Service to the on-demand system should only be performed by a trained service technician.
Massachusetts code requires this water heater to be installed in accordance with Massachusetts Plumbing
and Fuel Gas Code 248 CMR Section 2.00 and 5.00.
Water Temperature Regulation
For systems with storage tanks, the water
temperature in certain situation may vary up
to 30°F (16.7°C) higher or lower at the point
of use such as, bathtubs,showers, sink, etc.
HOTTER WATER CAN SCALD: Water heaters, are intended to produce hot water. Water
heated to a temperature which will satisfy
space heating, clothes washing, dish washing, and other sanitizing needs can scald and
permanently injure you upon contact. Some
people are more likely to be permanently injured by hot water than others. These include
the elderly, children, the infirm, or physically/
mentally handicapped. If anyone using hot
water in the home fits into one of these
groups or if there is a local code or state law
requiring a certain temperature water at the
hot water tap, then you must take special
precautions.
WARNING
Water temperature over 125°F can cause
severe burns instantly or death from scalds.
Children, disabled and elderly are at highest
risk of being scalded.
Feel water before bathing or showering.
Temperature limiting valves are available.
4
Installation
In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means
such as a mixing valve, should be used at hot water taps used by these people or at the water heater.
Mixing valves are available at plumbing supply or hardware stores. Follow manufacturer’s instructions for
installation of the valves. Before changing the factory setting on the thermostat see table below. Using
the lowest hot water temperature that meets your needs will also provide the most energy efficient operation of the water heater.
Never allow small children to use a hot water
tap, or to draw their own bath water. Never
leave a child or handicapped person unattended in a bathtub or shower.
Temperature
Settings
160°F (71°C)
150°F (66°C)
140°F (60°C)
130°F (54°C)
120°F (49°C)
80°F (27°C)
NOTE: A water temperature range of 120°F 140°F (49°C-60°C) is recommended by most
dishwasher manufacturers.
Time to Produce 2nd & 3rd
Degree Burns on Adult Skin
About 1/2 second
About 1-1/2 seconds
Less than 5 seconds
About 30 seconds
More than 5 minutes
----------------
Table “A”
The thermostat of the water heater has been factory set at 120° F, to reduce the risk of scald injury. It is
adjustable and can be reset to the desired temperature setting. Some states have a requirement for a
lower setting. If you need hotter water, follow directions for temperature adjustment, but beware of the
warnings in this section.
Site Location
•
Select a location near the center of the water piping system.
•
Consider the exhaust vent system piping and combustion air supply requirements when selecting the
water heater location. The venting system must be able to run from the water heater to the termination with a minimal length and number of elbows.
•
Locate the water heater near the existing gas piping. If installing a new gas line, locate the water
heater to minimize the pipe length and elbows.
NOTE: This water heater must be installed according to all
local and state codes or, in the absence of local and state
codes, the “National Fuel Gas Code”, ANSI Z223.1(NFPA
54)-current edition.
•
The water heater should be located in an area not subject to freezing temperatures. Water heaters
located in unconditioned spaces (i.e., attics, basements, etc.) may require insulation of the water piping
and drain piping to protect against freezing. The drain and controls must be easily accessible for operation and service. Maintain proper clearances as specified on the data plate.
5
For Storage Tank System Installation
CAUTION - PROPERTY DAMAGE HAZARD
The storage tank should be located in an area
where leakage of the tank or connections will not
result in damage to the area adjacent to the storage
tank or to lower floors of the structure. Due to the
normal corrosive action of the water, the tank will
eventually leak after an extended period of time. Also
any external plumbing leak, including those from
improper installation, may cause early failure of the
tank due to corrosion if not repaired. If the owner/
operator is uncomfortable with making the repair a
qualified technician should be contacted. A suitable
metal drain pan should be installed under the storage
tank as shown below, to help protect the property
from damage which may occur from condensate formation or leaks in the piping connections or tank. The
pan must limit the water level to a maximum depth of
1-3/4” and be two inches wider than the tank and
piped to an adequate drain. NOTE: The pan must
not restrict combustion air flow. Locate the storage
tank near a suitable indoor drain. Outside drains are
subject to freezing temperatures which can obstruct
the drain line. The piping should be at least 3/4” ID
and pitched for proper drainage.
Closed System/Thermal Expansion
CAUTION - PROPERTY DAMAGE HAZARD
As water is heated, it expands (thermal expansion). In a closed system, the volume of water
will grow. As the volume of water grows, there
will be a corresponding increase in water pressure due to thermal expansion. Thermal expansion can cause premature tank failure (leakage).
This type of failure is not covered under the
limited warranty. Thermal expansion can also
cause intermittent temperature-pressure relief
valve operation: water discharged from the valve
due to excessive pressure build up. The temperature / pressure relief valve is not intended for
the constant relief of thermal expansion. This
condition is not covered under the limited warranty.
A properly-sized thermal expansion tank should
be installed on all closed systems to control the
harmful effects of thermal expansion. Contact a
local plumbing service agency to have a thermal
expansion tank installed.
Figure “1”
Storage Tank
A suitable metal drain pan
should be installed under
the storage tank.
Pipe to an
adequate drain
1-3/4”
max.
At least 2” greater than
the storage tank.
Figure “2”
Hot Water
Return Line
Typical water
piping installation
In a closed system use a
thermal expansion tank
Cold Water
Inlet Valve
Pressure Reducing
Valve with Bypass
Cold Water Supply
to Fixture
Hot Water
Outlet
Main Water
Supply
Temperature and
Pressure Relief Valve
Storage
Tank
Discharge line
6” Max. above drain
1“ Min.
Metal Drain
Pan 1-3/4”
Depth Max.
6
Drain line 3/4”
ID Min.
Massachusetts:
Drain
Install a vacuum relief
in cold water line per
section 19 MGL 142
For Storage Tank System Installation
Temperature and Pressure Relief Valve
For protection against excessive pressures and temperatures, a temperature and pressure relief valve
must be installed in the opening on the on-demand storage tank. This valve must be design certified by
a nationally recognized testing laboratory that maintains periodic inspection of the production of listed
equipment or materials as meeting the requirements for Releif Valves for Hot Water Supply Systems,
ANSI Z21.22. The function of the temperature and pressure relief valve is to discharge water in large
quantities in the event of excessive temperature or pressure developing in the water heater. The valve’s
relief pressure must not exceed the working pressure of the water heater as stated on the data plate.
IMPORTANT: Only a new temperature and pressure relief valve should be used with your water heater.
Do not use an old or existing valve as it may be damaged or not adequate for the working pressure of
the new water heater. Do not place any valve between the relief valve and the tank.
WARNING
Explosion Hazard
If the temperature and pressure relief valve
is dripping or leaking, have a qualified
service technician replace it.
Examples of a qualified service technician
include: Licensed plumbers, authorized gas
company personnel, and authorized service
personnel.
Do not plug valve.
Do not remove valve.
Failure to follow these instructions can
result in death, or explosion.
7
Water Quality and Scale
A complete water analysis and an understanding of system requirements are needed to protect the
on-demand water heaters and water heating systems from scale. Water analysis shows whether
water is hard or soft. Hard water, unless treated, will cause scaling or liming of the heat exchanger.
The rate of scaling increases with temperature and usage because calcium carbonate and other
scaling compounds lose solubility (fall out of solution) at higher temperatures. For example, for every
20°F over 140°F, the rate of scale increases by a factor of 2 (See figure below). Reference target
water quality levels found in the operation / installation manual and consider water treatment if these
levels are exceeded. *
BASED ON 10 grains/gal HARDNESS *
210
180°F
LIME DEPOSITED, lb/yr
180
170°F
150
160°F
120
90
150°F
60
140°F
30
120°F
3900
3300
2700
2100
900
300
0
1500
0
WATER USAGE, gal/day
Figure “3”
*Source 2003 ASHRAE Handbook HVAC Applications
8
Pump Sizing for Circulation
1. Use the chart below or one appropriate for your conditions to determine the heat loss in the length of
the hot water supply and return piping. For example, 100 ft of 1-1/2 in bare copper tubing results in a
heat loss of 5300 Btu/h.
Approximate Heat Loss from Piping at 140 ºF Inlet, 70 ºF Ambient *
Nominal Size, in.
Bare Copper Tubing,
Btu/h-ft
1/2 in. Glass Fiber Insulated
Copper Tubing, Btu/h-ft
3/4
30
17.7
1
38
20.3
1-1/4
45
23.4
1-1/2
53
25.4
2
66
29.6
2-1/2
80
33.8
3
94
39.5
4
120
48.4
* Source: 2003 ASHRAE Handbook HVAC Applications
Table “B”
2. Determine the acceptable temperature drop at the last fixture in the loop. For example, if the supply
temperature from the water heater is 120 ºF (49 ºC) and an acceptable temperature at the last fixture
is 100 ºF (38 ºC) then the acceptable temperature drop is 20 ºF (7 ºC).
3. Calculate the required pump flow rate using the following formula:
FLOW RATE (gpm) =
HEAT LOSS (BTU / h)
500 X ACCEPTABLE TEMPERATURE DROP (ºF )
4. Based on the above calculations select a pump for the type of circulation system you will be utilizing:
A). Preferred Method (reference drawing H-1-RP) - Reference pump manufacturers flow vs.
pressure specifications to select a pump that can provide the flow rate calculated above
while overcoming the pressure loss through:
•
Tank water heater (reference manufacturer’s information)
•
All building supply and return plumbing in the circulation loop (reference
local plumbling codes, standards, or practices)
B). Optional Method (H-1-RO) - Reference pump manuf acturers flow vs. pressure specifications
to select a pump that can provide 3 gpm of flow or the flow rate calculated above, whichever
is greater, while overcoming the pressure loss through:
NOTE:
•
On demand water heater (reference flow vs. pressure curve of the model
being used)
•
Optional storage tank (reference manufacturer’s information)
•
All building supply and return plumbing in the circulation loop (reference
local plumbling codes, standards, or practices)
Only use pumps of brass or stainless steel construction. Do not use pumps of iron
construction as they will oxidize and clog the inlet filter on the appliance.
9
Tank Water Heaters in a Circulation Loop
The following applies when using a tank water heater (gas or electric) to provide heat for a circulation
loop. Drawing H-1-RP is an example.
The heat output of the tank must be equal to or greater than the calculated circulation loop heat loss.
(Reference page 5, Step 1 on calculating heat loss).
Electric Tank Water Heater
Since the input and output are the same for an electric tank water heater, this can be expressed as:
Electric Tank Input (Kw) > Circulation loop heat loss (Btu/h)
3413
(1 Kilowatt = 3,413 BTU)
Gas Tank Water Heater
When using a gas style water heater, the efficiency of the tank must be taken into account.
Available Btu output = (Btu input of tank) x (efficiency) > Circulation loop heat loss (Btu/h)
Example:
30,000 Btu input gas tank
0.62 Efficiency
30,000 x .62 = 18,600 available Btu output
Additional Guidelines
On-demand water heaters not recovering a storage tank: In applications involving a commercial
dishwasher, a hot water circulation loop feeding the dishwasher is required.
On-demand water heater recovering a storage tank: In applications involving a commercial dishwasher,
a hot water circulation loop feeding the dishwasher may be required depending on the distance between
the dishwasher and the storage tank. Refer to local codes when determining the need for circulation
loops to dishwashers.
10
Pump Sizing for Storage Tank Application
The following applies when using on-demand water heaters to recover a storage tank.
Drawing H-1-TC is an example.
On-Demand water heaters have a pressure loss which must be considered in the system design.
Reference the pressure loss curve for the heater model being used to determine the pump size for the
desired recovery rate.
For recommended pump sizes use the table below. Additional pressure losses in plumbing between the
Heater(s) and the storage tank must also be taken into consideration.
The specified pump size is to provide maximum recovery of the storage tank. A smaller pump size may
be used, but could result in longer recovery time of the tank. Please contact the Tech Services department
with any questions on pump sizing.
NOTE:
Only use pumps of brass or stainless steel construction. Do not use pumps of iron
construction as they will oxidize and clog the inlet filter on the appliance.
Pump Flow Requirements
Number of
On-Demand
Water Heaters
705/505
305
1
6 gpm @ 30' head
5 gpm @ 25' head
2
12 gpm @ 30' head
10 gpm @ 25' head
3
18 gpm @ 30' head
15 gpm @ 25' head
4
24 gpm @ 30' head
20 gpm @ 25' head
5
30 gpm @ 30' head
25 gpm @ 25' head
6
36 gpm @ 30' head
30 gpm @ 25' head
7
42 gpm @ 30' head
35 gpm @ 25' head
8
48 gpm @ 30' head
40 gpm @ 25' head
9
54 gpm @ 30' head
45 gpm @ 25' head
10
60 gpm @ 30' head
50 gpm @ 25' head
11
66 gpm @ 30' head
55 gpm @ 25' head
12
72 gpm @ 30' head
60 gpm @ 25' head
13
78 gpm @ 30' head
65 gpm @ 25' head
14
84 gpm @ 30' head
70 gpm @ 25' head
15
90 gpm @ 30' head
75 gpm @ 25' head
Table “C”
11
100/101 Series
Pressure Loss Curves
9
10
11
0.0
10.0
20.0
30.0
40.0
50.0
60.0
Pressure Loss (ft head)
5
305i
Pressure Loss (psi)
Figure “4”
12
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
0
1
2
3
4
305e
Water Flow (gpm)
6
7
8
505
200/201 Series
Pressure Loss Curves
10
11
0
10
20
30
40
50
60
70
80
90
100
Pressure Loss (ft head)
705
8
9
505
Pressure Loss (psi)
Figure “5”
13
0
5
10
15
20
25
30
35
40
45
0
1
2
3
4
Water Flow (gpm)
5
6
7
305
On-Demand
Equipment List
On-Demand
Water Heaters
QTY
1
On-Demand
Water Heater
Gas Supply
3/4” Hot Water Supply Line
3/4” Cold Water Supply Line
Domestic Hot Water - Standard Installation
1 On-Demand Water Heater
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
14
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-1
On-Demand
Equipment List
QTY
On-Demand
Water Heaters
2
Electronic Connection *
* Refer to On-Demand Accessories
and Model Applicability for
electronic connection details.
On-Demand
Water Heater
On-Demand
Water Heater
Primary
Sub 1
Gas Supply
Cold Water Supply Line
Hot Water Supply Line
Domestic Hot Water - Standard Installation
2 On-Demand Water Heaters
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes..
15
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-2
On-Demand
Equipment List
QTY
On-Demand
Water Heaters
3
Electronic Connection *
* Refer to On-Demand Accessories
and Model Applicability for
electronic connection details.
On-Demand
Water Heater
Primary
On-Demand
Water Heater
On-Demand
Water Heater
Sub 1
Sub 2
Gas Supply
Cold Water Supply Line
Hot Water Supply Line
Domestic Hot Water - Standard Installation
3 On-Demand Water Heaters
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
16
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-3
On-Demand
Equipment List
QTY
On-Demand
Water Heaters
4
Electronic Connection *
* Refer to On-Demand Accessories
and Model Applicability for
electronic connection details.
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
Primary
Sub 1
Sub 2
Sub 3
Gas Supply
Cold Water Supply Line
Hot Water Supply Line
Domestic Hot Water - Standard Installation
4 On-Demand Water Heaters
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
17
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-4
On-Demand
Equipment List
QTY
On-Demand
Water Heaters
5
Electronic Connection *
* Refer to On-Demand Accessories
and Model Applicability for
electronic connection details.
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
Primary
Sub 1
Sub 2
Sub 3
Sub 4
Gas Supply
Cold Water Supply Line
Hot Water Supply Line
Domestic Hot Water - Standard Installation
5 On-Demand Water Heaters
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
18
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-5
On-Demand
Equipment List
QTY
On-Demand
Water Heaters
6
Electronic Connection *
* Refer to On-Demand Accessories
and Model Applicability for
electronic connection details.
OnDemand
Water
Heater
OnDemand
Water
Heater
OnDemand
Water
Heater
OnDemand
Water
Heater
OnDemand
Water
Heater
OnDemand
Water
Heater
Primary
Sub 1
Sub 2
Primary
Sub 1
Sub 2
Gas Supply
Pressure Regulator
Set to 5 PSI Below
Street Pressure
Hot Water Supply Line
Cold Water Supply Line
Domestic Hot Water - Standard Installation
6 On-Demand Water Heaters
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
19
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-6
IMPORTANT!
With electrical power supplied to a on-demand water heater, it will not freeze
in enviornments as cold as -30º F, when protected from direct wind exposure.
On-Demand
Equipment List
In the event of a power failure at temperatures below freezing, the water
heater should be drained of all water to prevent freezing damage.
Outdoor On-Demand
Water Heater
QTY
1
The unit may be drained manually or through the installation of the
Optional solenoid valves as shown.
The electrical connections for the two solenoid valves should be tied to
the 120 V power terminals provided on the PC Board of the water heater.
When the electrical power to the water heater fails, the cold water supply
Vacuum
Breaker
drain down solenoid valve opens, allowing the water heater and
associated piping to drain. Ensure that you run the drain for the solenoids
per local codes.
Outdoor
On-Demand
Water Heater
NOTE:
enclosure or recess box and packed with insulation
for additional protection.
NOTE:
outside building structure. These are indicated
by being above the dashed line.
Gas Supply Line
line should be located inside the building
structure.
S
The vacuum breaker line should be located inside
the building structure.
Minimum 3/4" Hot Water
Supply Line
S
1/4" Minimum
Normally Open
Solenoid Valve
Minimum 3/4 " C old W ater
S upply Line
3/4" Minimum
Normally Closed
Solenoid Valve
Route drain per local codes
Domestic Hot Water - Optional Freeze Protection
1 Outdoor On-Demand Water Heater
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
20
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-1-E
On-Demand
Equipment List
QTY
On-Demand Outdoor
Water Heaters
2
Electronic Connection *
* Refer to On-Demand Accessories
and Model Applicability for
electronic connection details.
Vacuum
Breaker
Outdoor
On-Demand
Water Heater
IMPORTANT!
With electrical power supplied to a on-demand water heater, it will not freeze
in enviornments as cold as -30oF, when protected from direct wind exposure.
Outdoor
On-Demand
Water Heater
Primary
Sub 1
In the event of a power failure at temperatures below freezing, the water
heater should be drained of all water to prevent freezing damage.
The unit may be drained manually or through the installation of the
Optional solenoid valves as shown.
NOTE:
The electrical connections for the two solenoid valves should be tied to
the 120 V power terminals provided on the PC Board of the water heater.
Pipes and fittings can be installed
inside a pipe enclosure or recess
box and packed with insulation
for additional protection.
When the electrical power to the water heater fails, the cold water supply
drain down solenoid valve opens, allowing the water heater and
associated piping to drain. Ensure that you run the drain for the solenoids
per local codes.
Gas Supply Line
NOTE:
outside building structure. These are indicated
by being above the dashed line.
S
line should be located inside the building
structure.
S
1/4" Normally Open
Solenoid Valve
The vacuum breaker line should be located inside
the building structure.
Normally Closed
Solenoid Valve
(Full size of supply line)
Hot Water
Supply Line
Cold Water Supply Line
Route drain per local codes
Domestic Hot Water - Optional Freeze Protection
2 Outdoor On-Demand Water Heaters
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
21
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-2-E
IMPORTANT!
With electrical power supplied to a on-demand water heater, it will not freeze in enviornments as cold as -300 F,
when protected from direct wind exposure.
On-Demand
Equipment List
In the event of a power failure at temperatures below freezing, the water heater should be drained of all water to
prevent freezing damage.
On-Demand Outdoor
Water Heaters
QTY
3
The unit may be drained manually or through the installation of the Optional solenoid valves as shown.
The electrical connections for the two solenoid valves should be tied to the 120V power terminals provided on the
PC Board of the water heater.
When the electrical power to the water heater fails, the cold water supply solenoid valve closes, stopping the flow of
water into the heater, and the drain down solenoid valve opens, allowing the water heater and associated piping to
drain. Ensure that you run the drain for the solenoids per local codes.
Vacuum
Breaker
Outdoor
On-Demand
Water Heater
Outdoor
On-Demand
Water Heater
Outdoor
On-Demand
Water Heater
Sub 1
Sub 2
Primary
Electronic Connection *
* Refer to On-Demand Accessories
and Model Applicability for
electronic connection details.
NOTE:
enclosure or recess box and packed with insulation
for additional protection.
Gas Supply Line
Normally Closed Solenoid Valve
(Full Size of Cold Water Supply Line)
Hot Water
Supply Line
S
Cold Water Supply Line
NOTE:
S
outside building structure. These are indicated
by being above the dashed line.
line should be located inside the building
structure.
1/4 “ Minimum
Normally Open
Solenoid Valve
Route drain
per local codes
The vacuum breaker line should be located inside
the building structure.
Domestic Hot Water - Optional Freeze Protection
3 Outdoor On-Demand Water Heater
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
22
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-3-E
IMPORTANT!
With electrical power supplied to a on-demand water heater, it will not freeze in enviornments as cold as -30o F,
when protected from direct wind exposure.
On-Demand
Equipment List
In the event of a power failure at temperatures below freezing, the water heater should be drained of all water to
prevent freezing damage.
On-Demand Outdoor
Water Heaters
QTY
6
The unit may be drained manually or through the installation of the Optional solenoid valves as shown.
The electrical connections for the two solenoid valves should be tied to the 120V power terminals provided on the
PC Board of the water heater.
When the electrical power to the water heater fails, the cold water supply solenoid valve closes, stopping the flow of
water into the heater, and the drain down solenoid valve opens, allowing the water heater and associated piping to
drain. Ensure that you run the drain for the solenoids per local codes.
Vacuum
Breaker
Outdoor
On-Demand
Water Heater
Outdoor
On-Demand
Water Heater
Outdoor
On-Demand
Water Heater
Sub 1
Sub 2
Primary
Outdoor
On-Demand
Water Heater
Pri mary
Electronic Connection *
* Refer to On-Demand Accessories
and Model Applicability for
electronic connection details.
Outdoor
On-Demand
Water Heater
Outdoor
On-Demand
Water Heater
Sub 1
Sub 2
Gas Supply Line
NOTE:
Pressure Regulator
Set to 5 PSI Below
Street Pressure
Pipes and fittings can be
installed inside a pipe enclosure or recess box and
packed with insulation for
additional protection.
Cold Water Supply Line
S
Hot Water Supply
Normally Closed Solenoid Valve
NOTE:
(Full Size of Cold Water Supply Line)
outside building structure. These are indicated
by being above the dashed line.
S
1/4 “ Minimum
Normally Open
Solenoid Valve
line should be located inside the building
structure.
Route drain
per local codes
The vacuum breaker line should be located inside
the building structure.
Domestic Hot Water - Optional Freeze Protection
6 Outdoor On-Demand Water Heater
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
23
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-6-E
For this application:
On-Demand
Equipment List
Pump should be controlled by an Aquastat,
Timer or Combination Aquastat and Timer.
Pump to be sized to maintain circulation
loop temperature.
The pump should be sized to overcome the
pressure loss through the tank water heater,
and supply and return plumbing in the
circulation loop. Reference the section
Pump Sizing for Circulation.
Pump to be of bronze or stainless construction.
QTY
On-Demand
Water Heater
1
On-Demand
Water Heater
Gas Supply Line
Minimum 3/4 “ Hot
Water Supply Line
Minimum 3/4 “ Cold
Water Supply Line
Important:
Install return line to the hot
supply line as close as possible
to the on-demand water heater.
Building Supply
Gas or Electric
Tank Water
Heater
Expansion Tank
Domestic Hot Water - Circulation Systems
1 On-Demand Water Heater with Gas or Electric Tank
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
24
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-1-RP
For this application:
On-Demand
Equipment List
Pump should be controlled by an Aquastat,
Timer or Combination Aquastat and Timer.
Pump to be sized to maintain circulation
loop temperature.
The pump should be sized to overcome the
pressure loss through the tank water heater,
and supply and return plumbing in the
circulation loop. Reference the section
Pump Sizing for Circulation.
Pump to be of bronze or stainless construction.
On-Demand
Water Heater
QTY
1
On-Demand
Water Heater
G as S upply
Minimum 3/4 “ Hot
Water Supply Line
Minimum 3/4 “ Cold
Water Supply Line
(Optional)
2-6 Gallon
Storage Tank
(To eliminate cold water
sandwich e ect caused by
fre quent On/O operation)
Aquastat Connection
Expansion Tank
Building Outlets
Domestic Hot Water - Circulation Systems
1 On-Demand Water Heater
Optional Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
25
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-1-RO
For this application:
On-Demand
Equipment List
Pump should be controlled by an Aquastat,
Timer or Combination Aquastat and Timer.
Pump to be sized to maintain circulation
loop temperature.
The pump should be sized to overcome the
pressure loss through the tank water heater,
and supply and return plumbing in the
circulation loop. Reference the section
Pump Sizing for Circulation.
Pump to be of bronze or stainless construction.
QTY
On-Demand
Water Heaters
2
Electronic Connection *
* Refer to On-Demand Accessories
and Model Applicability for
electronic connection details.
On-Demand
Water Heater
On-Demand
Water Heater
Primary
Sub 1
Gas Supply Line
Minimum 3/4 “ Cold
Water Supply Line
Minimum 3/4 “ Hot
Water Supply Line
Important:
Install return line to the hot
supply line as close as possible
to the on demand water heater.
Building Supply
Gas or Electric
Tank Water
Heater
Expansion Tank
Domestic Hot Water - Circulation Systems
2 On-Demand Water Heaters with Gas or Electric Tank
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
26
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-2-RP
For this application:
On-Demand
Equipment List
Pump should be controlled by an Aquastat,
Timer or Combination Aquastat and Timer.
Pump to be sized to maintain circulation
loop temperature.
A minimum of 3 GPM flow is recommended
for the circulation system.
The pump should be sized to overcome the
pressure loss through the on demand water
heater, optional storage tank, and supply
and return plumbing in the circulation loop.
Reference the section Pump Sizing for
Circulation.
Pump to be of bronze or stainless construction.
QTY
On-Demand
Water Heaters
2
Electronic Connection *
* Refer to On-Demand Accessories
and Model Applicability for
electronic connection details.
On-Demand
Water Heater
On-Demand
Water Heater
Primary
Sub 1
Gas Supply Line
Minimum 3/4 “ Hot
Water Supply Line
Minimum 3/4 “ Cold
Water Supply Line
(Optional)
2-10 Gallon
Storage Tank
(To eliminate cold water
sandwich e ect caused by
fre quent On/O operation)
Aquastat Connection
Expansion Tank
Building Outlets
Domestic Hot Water - Circulation Systems
2 On-Demand Water Heater
Optional Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
27
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-2-RO
For this application:
On-Demand
Equipment List
Pump should be controlled by an Aquastat,
Timer or Combination Aquastat and Timer.
Pump to be sized to maintain circulation
loop temperature.
The pump should be sized to overcome the
pressure loss through the tank water heater,
and supply and return plumbing in the
circulation loop. Reference the section
Pump Sizing for Circulation.
Pump to be of bronze or stainless construction.
QTY
On-Demand
Water Heaters
3
Electronic Connection *
* Refer to On-Demand Accessories
and Model Applicability for
electronic connection details.
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
Primary
Sub 1
Sub 2
Gas Supply
Cold Water Supply Line
Hot Water Supply Line
(Optional) Header Sized One Pipe Size Larger Than Hot
Water Supply Line - (To eliminate cold water sandwich effect
caused by frequent On/Off operation)
Gas or Electric
Tank Water
Heater
Tank Water Heater sized to
maintain circulation loop
temperature
Aquastat Connection
Smaller Return Line
Can Be Used After
The Last Fixture
Expansion Tank
Building Outlets
Domestic Hot Water - Circulation Systems
3 On-Demand Water Heaters with Gas or Electric Tank
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
28
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-3-RP
For this application:
On-Demand
Equipment List
Pump should be controlled by an Aquastat,
Timer or Combination Aquastat and Timer.
Pump to be sized to maintain circulation
loop temperature.
The pump should be sized to overcome the
pressure loss through the tank water heater,
and supply and return plumbing in the
circulation loop. Reference the section
Pump Sizing for Circulation.
Pump to be of bronze or stainless construction.
QTY
On-Demand
Water Heaters
6
Electronic Connection *
* Refer to On-Demand Accessories
and Model Applicability for
electronic connection details.
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
Primary
Sub 1
Sub 2
Primary
Sub 1
Sub 2
Gas Supply
Pressure
Regulator Set to
5 PSI Below
Street Pressure
Hot Water
Supply Line
Cold Water Supply Line
(Optional) Header Sized One Pipe Size Larger Than Hot
Water Supply Line - (To eliminate cold water sandwich effect
Gas or Electric
Tank Water
Heater
caused by frequent On/Off operation)
Tank Water
Heater sized
to maintain
circulation loop
temperature
Aquastat Connection
Smaller Return Line
Can Be Used After
The Last Fixture
Expansion Tank
Building Outlets
Domestic Hot Water - Circulation Systems
6 On-Demand Water Heaters with Gas or Electric Tank
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
29
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-6-RP
On-Demand
Equipment List
On-Demand
Water Heaters
Building Hot Water
Supply Line
On-Demand
Water Heater
QTY
1
Set @ 20°F above
storage tank Aquastat
Storage Tank
Gas Supply
(No Burner or
Heating Element)
Submersible
Aquastat
(set @ 20°F below OnDemand Temperature
Setting)
Reference the section on
Pump Sizing for Storage Tank
Application.
Pump / Aquastat Control Wire
Cold Water Supply Line
Expansion Tank
Domestic Hot Water - Backup Storage
1 On-Demand Water Heater
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
30
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-1-T
On-Demand
Equipment List
On-Demand
Water Heater
On-Demand
Water Heater
Building Hot Water
Supply Line
QTY
1
Set @ 20°F above
storage tank Aquastat
Storage Tank
Gas Supply
(No Burner or
Heating Element)
Submersible
Aquastat
(set @ 20°F below OnDemand Temperature
Setting)
Reference the section on
Pump Sizing for Storage Tank
Application.
Pump / Aquastat Control Wire
Cold Water Supply Line
Expansion Tank
Building
Circulation
Pump
Building Hot Water
Return Line
Domestic Hot Water - Backup Storage / Circulation
1 On-Demand Water Heater
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
31
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-1-TC
On-Demand
Equipment List
QTY
On-Demand Commercial
Water Heaters
Building Hot Water
Supply Line
On-Demand
Water Heater
On-Demand
Water Heater
2
Set water heaters @ 20°F
above storage tank Aquastat
Storage Tank
Gas Supply
(No Burner or
Heating Element)
Submersible
Aquastat
(set @ 20°F below
On-Demand Temperature
Setting)
Reference the section
on Pump Sizing for
Storage Tank Application.
Pump / Aquastat Control Wire
Cold Water Supply Line
Expansion Tank
Domestic Hot Water - Backup Storage
2 On-Demand Water Heater
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
32
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-2-T
On-Demand
Equipment List
QTY
On-Demand Commercial
Water Heaters
Building Hot Water
Supply Line
On-Demand
Water Heater
On-Demand
Water Heater
2
Set water heaters @ 20°F
above storage tank Aquastat
Storage Tank
Gas Supply
(No Burner or
Heating Element)
Submersible
Aquastat
(set @ 20°F below OnDemand Temperature
Setting)
Reference the section on
Pump Sizing for Storage Tank
Application.
Pump / Aquastat Control Wire
Cold Water Supply Line
Building
Circulation
Pump
Expansion Tank
Building Hot Water
Return Line
Domestic Hot Water - Backup Storage / Circulation
2 On-Demand Water Heater
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
33
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-2-TC
On-Demand
Equipment List
On-Demand
Water Heaters
Building Hot Water
Supply Line
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
QTY
3
Set water heaters @ 20°F
above storage tank Aquastat
Storage Tank
Gas Supply
(No Burner or
Heating Element)
Submersible
Aquastat
(set @ 20°F below OnDemand Temperature
Setting)
Reference the section on
Pump Sizing for Storage Tank
Application.
Pump / Aquastat Control Wire
Cold Water Supply Line
Expansion Tank
Domestic Hot Water - Backup Storage
3 On-Demand Water Heaters
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
34
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-3-T
On-Demand
Equipment List
On-Demand
Water Heaters
Building Hot Water
Supply Line
On-Demand
Water Heater
On-Demand
Water Heater
QTY
3
Set water heaters @ 20°F
above storage tank Aquastat
On-Demand
Water Heater
Storage Tank
Gas Supply
(No Burner or
Heating Element)
Submersible
Aquastat
(set @ 20°F below On Demand Temperature
Setting)
Reference the section on
Pump Sizing for Storage Tank
Application.
Pump / Aquastat Control Wire
Cold Water
Supply Line
Expansion Tank
Building Hot Water
Return Line
Building
Circulation
Pump
Domestic Hot Water - Backup Storage / Circulation
3 On-Demand Water Heaters
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
35
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-3-TC
On-Demand
Equipment List
On-Demand
Water Heaters
QTY
6
Building Hot Water
Supply Line
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Water Heater
Set water heaters @ 20°F
above storage tank Aquastat
Storage Tank
Gas Supply
(No Burner or
Heating Element)
Submersible
Aquastat
(set @ 20°F below OnDemand Temperature
Setting)
Reference the section on
Pump Sizing for Storage
Tank Application
Cold Water
Supply Line
Pump / Aquastat Control Wire
Expansion Tank
Domestic Hot Water - Backup Storage
6 On-Demand Water Heaters
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
36
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-6-T
On-Demand
Equipment List
QTY
On-Demand
Water Heaters
6
Supply Line
On-Demand
Water Heater
Expansion
Tank
On-Demand
Water Heater
On-Demand
Water Heater
On-Demand
Wat er Heat er
On-Demand
Water Heater
On-Demand
Water Heater
Set water Heaters
@ 20°F above storage
tank Aquastat
Storage Tank
Gas Supply
(No Burner or
Heating Element)
Submersible
Aquastat
(set @ 20°F below OnDemand Temperature
Setting)
Reference the
section on
Pump Sizing for
Storage Tank
Application.
Cold Water
Supply Line
Pump / Aquastat Control Wire
Expansion
Tank
Building Hot Water
Return Line
Building
Circulation
Pump
Domestic Hot Water - Backup Storage / Circulation
6 On-Demand Water Heaters
Preferred Piping Installation
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
37
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
H-6-TC
Flush Procedure
1. Disconnect electrical power to the water heater.
and V4).
3. Connect pump outlet hose (H1) to the cold water line at service valve V2.
4. Connect drain hose (H3) to service valve V1.
5. Pour approximately 4 gallons of virgin, food grade, white vinegar or citric
acid into pail.
6. Place the drain hose (H3) and the hose (H2) to the pump inlet into the
cleaning solution.
7. Open both service valves (V1 and V2) on the hot water and cold water
lines.
8. Operate the pump and allow the cleaning solution to circulate through
the water heater for at least 45 minutes.
10. Rinse the cleaning solution from the water heater by:
a. remove the free end of the drain hose (H3) from the pail
11. Disconnect all hoses.
In-l ine
F ilter
13. Restore electrical power to the water heater.
G as S upply
V2
V1
H3
V4
V3
C old W ate r Line
Hot Wa ter Line
H2
H1
Circulating Pump
Maintenace - Scale Flush Procedure
1 On-Demand Water Heater
Key
3/4" Ball Valve
3/4" Union
Check Valve
Pressure Relief Valve
Pressure Regulator
Circulating Pump
Boiler Drain Valve
S
NOTE: This drawing is not intended to describe a complete system and is not a replacement for a professional engineering drawing. It is intended only as a guide and does not imply compliance with local
building code requirements. Confer with local building officials before installation. The Contractor or
engineer is to determine the necessary components and configuration of the particular system to be installed. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance
with all local building codes.
38
Mixing Valve
Solenoid Valve
Drawing Date:
September 07, 2008
Drawing Number:
MP-01
Notes
39
• 500 Tennessee Waltz Parkway • Ashland, TN 37015 •
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