Arrow Storage Products 697.68101 Outdoor Storage User Manual

Owner's
Manual
& Assembly
Instructions
[]NOI
KM1010 D
697.68101D
Model No.
SC1010D
CAUTION: SOME PARTS HAVE SHARP EDGES. CARE
MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES
TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ
SAFETY INFORMATION
PROVIDED IN THIS MANUAL
BEFORE BEGINNING CONSTRUCTION.
WEAR GLOVES
WHEN HANDLING METAL PARTS.
713681207
BUILDING
DIMENSIONS
* Size rounded off to the nearest foot
Exterior
Storage Area
Sq, Ft. Cu, Ft,
Dimensions
(Roof Edge to Roof Edge)
Width
Depth
Height
Interior Dimensions
*Approx.
Size
Foundation
Size
10'x10'
121"x1141/2"
92
498
1231/4"
117"
707/8"
1181/4"
1113/4"
695/8"
551/2"
3.0mx28m
307cmx291cm
8,5m 2
14.1m _
313cm
297cm
180cm
300cm
284cm
177cm
141cm
Width
(Wall to Wall)
Depth
Height
Door
Opening
Width Height
58"
147cm
BEFORE
YOU BEGIN....
A2
Owner's
Manual
Before beginning construction, check local building codes regarding footings, location
and other requirements. Study and understand this owner's manual.
Important information and helpful tips will make your construction
easier and more
enjoyable.
Assembly
Instructions:
Instructions are supplied in this manual and contain all
appropriate information for your building model. Review all instructions before you begin,
and during assembly, follow the step sequence carefully for correct results.
Foundation
andAnchoring:
Your storage building must be anchored to prevent wind
damage. A foundation is also necessary as a base in order to construct a square and level
building. Anchoring and foundation materials are not included with your building. We
recommend the combined use of an Arrow Floor Frame Kit and an Arrow Anchoring
Kit as an effective method of securing your building to the ground (Available by mail order
or at your local dealer) or you may construct a foundation and anchoring system of your
choice. Your assembly instructions provide information on a few methods commonly used
to secure and level a storage building.
Parts and Parts List:
Check to be sure that you have all the necessary
parts for your
building.
,All part numbers can be found on the parts. All of these numbers
numbers on the parts list. The parts list is located on page 12.
,If you find that a part is missing,
include the model number
(before the -) must agree with the
of your building and contact:
Arrow Group Industries, Inc. Customer Service Department
Route 50 East
1-800-851-1085
Breese, Illinois 62230
,Separate contents of the carton by the part number while reviewing parts list. The first few steps
show how to join related parts to make larger sub assemblies which will be used later.
,Familiarize
packaged
2
yourself with the hardware
and fasteners
within the carton. Note that extra fasteners
for easier use during construction.
have been supplied
These are
for your convenience.
PLAN
AHEAD....
A3
Watch
the Weather:
Be sure the day you select to install your building is dry and calm.
Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Teamwork:
Whenever
possible,
two or more people should work together to assemble
your building. One person can position parts or panels while the other is able to handle the
fasteners and the tools.
Tools and Materials:
These are some basic tools and materials
construction of your building. Decide which method of anchoring
you wish to use in order to form a complete list of the materials
Required
* Eye Goggles
. No. 2 Phillips Screwdriver
(With Hardened Magnetic Tip)
Note: A power screwdriver or variable speed drill with Phillips-tip attachment can speed assembly by
as much as 40%.
Selecting
you will need for the
and the type of foundation
you will need.
Required
• Work Gloves
Step Ladder
Utility Knife / Scissors
• Pliers
• Carpenter's Level
,,Tape Measure
and Preparing
OptionaITime-Savers
,. Wrench / Nut Driver
,, Electric / Cordless Drill
Square
String (for
squaring frame)
Foundation Preparation
• Hammer and Nails
Spade or Shovel
Hand Saw/Power Saw
• Lumber and/or Concrete
Your Site:
Before assembly, you will want to decide on
a location for your building. The best location is a level area with good drainage.
,AIIow enough working space for ease of moving parts into position during assembly. Be sure there
will be enough space at entrance for doors to open fully and enough space around the building to
be able to fasten the panel screws from the outside.
*Before you begin the first steps in assembling
an anchoring system should be ready to use.
your parts, a foundation
should be constructed
and
SAFETY
FIRST....
A4
Safety precautions
are important
to follow
throughout
,Care must be taken when handling various
pieces of your building since some contain
sharp edges. Please wear work gloves, eye
protection and long sleeves when assembling
or performing any maintenance on your building.
the construction
of your building.
,Practice caution with the tools being used in the
assembly of this building. Be familiar with the
operation of all 3ower tools.
sM_ty edge
sharp
edge
sharpedge
satiety edge
,Keep children and pets away from worksite to
avoid distractions
and any accidents which
may occur.
• Do not attempt to assemble the building if parts
are missing because any building left partially
assembled may be seriously damaged by light
winds. Call 1-800-851-1085
,Never concentrate your total weight on the
roof of the building. When using a step ladder
make sure that it is fully open and on even
ground before climbing on it.
*Do not attempt to assemble the building on a
windy day, because the large panels acting as a
"sail", can be whipped about by the wind making
construction difficult and unsafe.
",o
CARE
& MAINTENANCE....
A5 Web
Finish:
For long lasting finish, periodically clean and wax the exterior surface. Touchup scratches as soon as you notice them on your unit. Immediately clean the area with
a wire brush; wash it and apply touch-up paint per manufacturer's
recommendation.
Roof:
Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavy
amounts of snow on roof can damage building making it unsafe to enter. In snow country,
Roof Strengthening
Kits are available for most Arrow Buildings for added protection
against heavy snow accumulation.
Always keep the door tracks clear of dirt and other debris that prevent them from
Doors:
sliding easily. Lubricate door track annually with furniture
doors closed and locked to prevent wind damage.
Fasteners:
polish or silicone spray. Keep
Use all washers supplied to protect against weather infiltration and to protect
the metal from being scratched by screws. Regularly check your building for loose screws,
bolts, nuts, etc. and retighten them as necessary.
Moisture:
ventilation
Other
A plastic sheet (vapor barrier) placed under the entire floor area with good
will reduce condensation.
Tips ....
, Wash off inked part numbers
, Silicone caulking
on coated panels with soap and water.
may be used for watertight
seals throughout
the building.
I
Do not store swimming
pool chemicals
in your
corrosives must be stored in air tight approved
Keep this
Owner's
Manual
and Assembly
instructions
building.
Combustibles
containers.
for future
and[
reference.
5
ACCESSORIES....
A6
V_ EB
ROOF
(heavy
STRENGTHENING
snow load) KITS
Extra roof beams and gable braces
designedforaddedprotectionagainst
hea W snow accumulation. Increases
the strength of your roof by 50%
ANCHOR
Model
_-
FLOOR
FRAME
KITS
_[_1
?t lll t u,,,'llll
I t t1II1
_,_._
_ I!1!1
_'_-"_'_-)_
KITS
No. AK4
Anchor Kit contains heavy-duty steel
augers, 60' (18m) of steel cable and 4 cable
clamps. No digging or concrete
/"-_
pouring, just insert cable under roof,
over roof beams, into augers and twist
augers into the ground. For buildings
larger than 10'x9', use 2 kits.
Model
__r-
_
No. AK100
New concrete anchor system permits
anchoring any size Arrow building
directly to a concrete slab. Each kit
contains heavy-duty, hot-dipped
galvanized steel corner gussets and
perimeter clips which fit over the floor
frame and lag bolt into a concrete slab.
Full assembly instructions and a 1/4"
masonary drill bit are included.
MODELS FB47410, FB5465, FB106-A
FB109-A and FB1014-A
A--"_----_
A simple new floor frame system made of heavy-duty, hot-dipped
galvanized steel. Use as foundation for plywood, sand or stone.
ATTIC
KIT / WORKBENCH
KIT
Heavy-duty galvanized steel bars that
fit all 10' wide Arrow buildings. They
install quickly and easily to help
organize space and create more
useable space as an attic or
workbench. Will hold up to 250 Ibs.
(113kg) evenly distributed.
Model No.
AT101
Fits
Shipping Weight
10' Long, 250 lb. (113kg) load+
Fits all Arrow 10' wide buildings.
16 Ibs. (7kg)
Must be drilled for use as workbench in Estator.
Model
No. AK600
+ Even weight distribution.
Earth Anchor Kit anchors any size
Arrow building to the ground.
Each kit contains heavy duty,
hot-dipped galvanized steel
corner gussets and 4 earth anchors.
TOOL
Model
HANGING
SHELF
UNITS
Heavy-duty, galvanized steel shelf units help organize storage
space. They easily mount on the wall or sit on the floor. Fits all
Arrowbuildings.*
RACK
No. THI(}(}
The perfect tool organizer. Twin
25 1/2" (65cm) steel channels
plus five heavy-duty snap-in
hangers and a small tool holder for
screwdrivers, pliers, etc. Holders
slide along channel for fully
adjustable spacing. Great for
garage, basement, or the back
of any door. Fits all Arrow
storage buildings.
Model No. SS404
* Makes 8" to 12" (20-30cm)
wide shelves in any length.
. Brackets, braces,
hardware included.
Lumber is not included.
Model No. ssg00-A
* Grey color
. 3 shelves
* Holds up to 85 Ibs. (38kg)
(even weight distribution)
* Some drilling required to fit buildings without mid-wall bracing.
THIS
PAGE
WAS
LEFT
BLANK
INTENTIONALLY
7
THIS
PAGE
WAS
LEFT
BLANK
INTENTIONALLY
Foundation
S09
The Foundation
OPTION
1: ARROW
For Your Building
FLOOR
FRAME
(orderNo.FB109-A
or SR68385-A)
KIT:
Arrow has the best base for your building in this simple kit. It keeps stored items above the ground. This kit should be used with one
of the following:
A. To support a plywood deck B. To be filled with sand. We recommend the combined use of
f. an ARROW FLOOR FRAME KIT and 2. an ARROW ANCHORING KIT as an effective method of securing the building to the ground.
Allow I - 2 hours for construction.
OPTION
2: Wood
Platform
if you decide to build your own foundation, be sure to select the appropriate materials.
These are the recommended materials for your foundation:
• 2 x 4's (5cm x 10cm) Pressure Treated Lumber O 5/8" (1,5cm) 4 x 8 (122cm x 244cm) Plywood-exterior grade
® 10 & 4 penny Galvanized Nails ® Concrete Blocks (optional)
The platform should be level and fiat (free of bumps, ridges etc.)
to provide good support for the building. The necessary materials
may be obtained from your local lumber yard.
To construct the foundation follow instructions and diagram,
Construct frame (using 10 penny galvanized nails)
Measure 16"/24" (40,6cm/61 cm) sections to construct
inside frame (see diagram)
Secure plywood to frame (using 4 penny galvanized nails)
Note: Platform/Slab will extend 9/16" (1,4era) beyond floor
frame on all four sides. Seal this 9/16" of wood with a
Allow 6 - 7 hours for construction.
OPTION
3: Concrete
roofing cement (not included), or bevel this 9/16" of
concrete when pouring, for good water drainage.
Slab
The slab should be at least 3" to 4" (8-10cm) thick. It must be level and flat to provide
The following are the recommended materials for your foundation.
• 1 x 4's (2,5cm x 10cm) (will be removed once the concrete cures)
O Concrete O Sheet of 6 rail plastic
• We recommend for a proper strength concrete to use a mix of:
1 part cement ® 3 parts pea sized gravel ® 2 1/2 parts clean sand
good support
for the frame.
Prepare the Site/Construct a Foundation
1. Dig a square, 6" (15cm) deep into the ground (remove grass).
2. Fill up to 4" (10cm) in the square with gravel and tamp firm.
3. Cover gravel with a sheet of 6 rail plastic.
4. Construct a wood frame using four planks of lx4 (2,5cm x 10cm)
lumber.
5. Pour in concrete to fill in the hole and the frame giving a
total of 4" (8-10cm) thick concrete. Be sure surface is level.
Allow 3 - 5 hours for construction
and a week for concrete
FRONT 3
(DOOR)
Note: Finished Slab dimensions, with lumber removed.
curing time.
Anchoring
_\ll)
it is important
that the entire floor frame
be anchored
after the building is erected.
Below are recommended ways of anchoring.
Arrow Anchoring
Kit: (Model No. AK4 or 60298)
Recommended for use with any suggested base.
Contains: 4 Anchors with Cable, Clamps and
installation instruction.
Anchoring
into Wood/Post:
Use 1/4" Wood Screws. There are 1/4" (0,83cm) dia.
holes provided in the frames for proper anchoring.
1.
J"
OVER THE BEAMS
AND INTO THE GROUND
Arrow Anchoring
Kit: (Model No. AK100 or 88383)
Recommended for use with the concrete foundation.
Contains: Corner gussets, perimeter clips, hardware,
1/4" masonary drill bit and installation instruction.
Anchoring
into Concrete:
1. For poured concrete slab or footing or patio blocks:
Use 1/4" x 2" Lag Screws.
2. For Anchor Post of Concrete poured after building is
erected: Use 1/4" x 8" Lag Screws.
2.
10
Hardware
SII
Remove from bag of screws
and save for the last step
T
T
T
65900A
65103
#8-32 Hex Nnt (165}
#10Bxl/2" Black Screw(8)
(Packed with Screws)
65923
#8=32×3/8" Bolt (165)
65004
#8Ax5/16" Screw (336}
66646
65109
67468
66045
Handle (2)
Washer(361 )
(10 sheets of 40)
#8-32 Acorn Nut (4)
(Packed with Screws)
Peak Cap (2)
(Arrow Logo)
66769
Door Slide (4)
66382
Lower Door Guide (4)
Roof Trim Cap
(2 right & 2 left)
66183
5971
67545
Roof Beam Bracket (4)
Weather Stripping (1)
6228
Track Support (2)
11
Parts List
LINI2
Assembly
Key No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
12
Part
Number
3719
5986
6000
6001
6015
10497
9355
6403
9156
8995
6529
6635
6640
6641
6869
9917
10489
10489
8934
8936
9923
9294
9295
9298
9299
9365
9366
9367
9900
9372
Part
Description
Door Handle Brace
Rear Wall Angle
Right Gable
Left Gable
Side Roof Trim
Horizontal Door Brace
Vertical Door Brace
Door Track Splice
Corner Panel
Wall Panel
Roof Panel
Gable Brace
Right Roof Panel
Left Roof Panel
Ridge Cap
Rear Wall Channel
Right Door
Left Door
Ramp
Rear Floor Frame
Side Wall Channel
Right Roof Beam
Left Roof Beam
Side Wall Angle
Side Floor Frame
Front Wall Channel
Door Track
Front Floor Frame
Door Jamb
Front Wall Panel
Quantity
in Carton
2
2
2
2
4
4
2
1
4
8
4
2
2
2
2
2
1
1
1
2
4
4
4
4
4
2
2
2
2
2
Check
List
Assembly
by Key No.
sI;
1
3
I
g
2
14
,=22
4
II lo..
2
4
2O
13
08934
C_,d.._.
t
® Parts Needed For O
_1 _V= I
Floor Frame
Ramp (1)
• 9367FrontFloorFrame(2)
®8936Rear
F_oor
Frame(2)
Assemblies
• 9299 Side Floor Frame (4)
$14
The front floor frame is made up of
three pieces. The side floor frames
and the rear floor frame are made up
of two pieces. The holes in these
pieces will align when the pieces are
positioned with correct amount of
overlap. The illustrations below show
the proper overall length for the sides,
rear and front. Proceed as follows:
9367
9299
"1 Place the front
floor
frames
as
shown. Center the ramp, with drain
holes facing outside, on top of the two
front floor frames. Join the frames by
inserting eight screws.
97
9'_,
_
__
-
20vedap
the aidefloor
the rear floor frames
frames
_
DRAIN HOLES FACE
OUTSIDE
as shown. The
,__
9299 _lht_!_t
--
'_1=_
1193/8"
"
9299
2,9m
Rear Floor Frame 119 3/8"
8
8936
3,0m
I ! *,t _ _r
8936
check the length of each
and set these pieces aside for later
use.
•
_''
112 7/8"
Side
112 7/8"
2,9m
1193/8" 3,0m
Front & Rear
1193/8" 3,0m
14
3,0m
Side Floor Frame 112 7/8"
B
_l
Double
Front Floor
Frame Assembly
and
holes in these pieces will align when
the pieces are positioned with correct amount of overlap. See the illustrations below for the proper overall
length of the side and rear floor frames.
Join the frames by inserting five bolts
into each frame set as shown.
3
99
9'9',
8934
2,9m
O 5988
tpC"e-
eFrame Needed
Assemblies e
Rear Wall Angle (2)
7Rea
Wa,,C,ann
o.99
9923
S_dewa.C.anne_
(4)
•
9298 Side Wall Angle (4)
SIS
The main frame pieces reinforce the
walls. These pieces will later be installed in the center and at the top
edge of the side walls and the rear
wall. Proceed as follows:
1
Overlap
9917
RearWall Channel
118 1/8"
3,0m
9917
the rear wall channel
pieces as shown in the figure and
fasten the two pieces together with
one bolt in the center hole (three
holes will align).
2 Make two side wall channels
9923
Side Wall Channels
111 5/8"
2,8m
9923
by
overlapping
the side wall channel
pieces as shown. Fasten each set
together with one bolt in the center
hole of each set.
3
Overlap
the
rear
wall
angle
pieces as shown in the figure and
fasten them together with one boltin
the center hole.
9298
929_
4
Make two side
wall angles
Side Wall Angles
111 5/8"
2,8m
by
overlapping the side wall angle pieces as shown. Fasten each set together with one bolt in the center hole.
5 Set the assemblies
use them later.
aside. You will
Rear Wall Angle
118 1/8" 3,0m
Side Wall Angles
1115/8"
2,8m
15
® Parts Needed For O
Step 3
Roof
Beam
• 9294 Right Roof Beam (4)
• 9295 Left Roof Beam (4)
Assemblies
S_6
The roof beams join the two gables
and support the roof panels. The main
roof beam is made up of four pieces
overlapped, back to back at the center. The left and right roof beam assemblies are made up of two pieces.
9295
Hint: These pieces are force-fitted,
so you may have to press hard to join
them together.
__,
How.To Hentify Left and
Right
"_'_...
Roof Beams
_'_
Right
"-_.:...._....
o;_
"1 The figu re shows how to identify a
1137/16"
2,9m
left and a right roof beam. As you
will note, the difference is only which
end of each beam has the six holes
for joining the beams at the center.
2 Place the end of a right roof beam
inside a left roof beam so that the six
holes in each piece align. Make four
sets of roof beams by repeating this
p rocedu re. Do not insert bolts yet.
3 Take two of the pressed-together
roof beams and join them as shown
to form the main roof beam assembly.
Hold the assembly together and fasten with 14 bolts and nuts.
4
Fasten
the other
1137/16"
2,9m
6
two pressed-
together roof beams with 8 bolts to
make the left and right roof beam
assemblies.
5
Set these pieces
Single Beam
Assembly
at Side of Roof
aside for later
assembly.
1137/16"
2,9m
Main Roof Beam
Doubled Beam Assembly at Peak
16
1137/16"
2,9m
® Parts Needed For ®
Step 4
#oorTrack
Assembly
o 6403DoorTrackSplice(1)
.e3e6DoorTrack(2)
AI7
NOTE:
Door Track Splice (painted part)
The door track assembly supports
the sliding doors and reinforces the
front wall. Iris made up of three pieces.
64O3
1
Using the door
track
splice,
(painted),
join the door track
(galvanized) pieces end-to-end as
shown.
2 Insert four screws from the underside only.
Hint: The holes in the top side of the
door track assembly are for fastening
the gable to the top of the front wall in
a later step.
3
legs,
Position
from
door slides
the
END VIEW
end
_
onto the
of door
,
track
66769
17
Q Parts Needed For e
Step 5
"1 Assemble
Floor Frame
• Front Floor Assembly (1)
• Side Floor Assembly (2)
• Rear Floor Assembly (1)
the four corners of the
floor frame using two screws at each
corner as shown. At the front corners
fasten
bolts
through
the bottom with nuts on top.
2
Measure
the floor frame
from
diago-
nally. When the diagonal measurements are equal, the floor frame is
square.
NOTE
If using a wood platform or
concrete slab do not fasten the
floor frames to your base at this
time. You will anchor the
building after it is erected.
NOTE
If you have purchased a Floor
Frame Kit you need to
install it at this time.
18
When Diagonal Measurements
are Equal the Floor Frame
is Square.
® Parts Needed For ®
Step 6
® 8995 Wall Panel (2)
• 9372 Front Wall Panel (2)
Q 9156 Corner Panel (4)
Corners
UNI9
NOTE
Narrow
The remainder of the building assembly
requires many hours and more than one
person. Do not continue beyond this point
if you do not have enough time to complete the assembly today. A partially
assembled building can be severely
damaged by light winds.
Wide Side
Each screw and bolt in the wall requires a washer.
"1 Position
a corner
panel
at the
corner of the floor frame as shown.
The widest part of each corner panel
must be placed along the side of the
building for all four corners. Fasten
the corner panel to the floor frame
with four screws.
8995
Support the corner panel with a step
ladder until a wall panel is attached.
2 Attach the front wall panels to the
front corner panels, as shown. A small
gap will exist between front wall panel
and ramp.
3 Attach the wall panels to the rear
9372
corner panels, as shown.
8995
8995
4. Double-check
the part numbers of
Washer
#8-32 Hex Nut
the wall panels, before proceeding.
IThe floor frame
must be square
Crimped Rib
Underneath
I
9372
Panels rest on
frame as shown
#8Ax5/16"Sclew
19
O Parts Needed For O
St
e
p
Frames
7
s2o
0 Door Track Assembly (1)
ORearWallAngleAssembly
(1)
,• Side
Rear Wail
Wall Angle
ChannelAssemb,ies
Assembly (2)
(1)
O Side Wall Channel Assemblies (2)
The main frame pieces give rigidity to
the side walls and provide a surface
for attaching the gables which support the roof.
1
Fasten the rear wall
angle
as-
sembly across the inside top of the
rear wall using screws.
2 Fasten the rear wall channel
as-
sembly across the middle of the rear
wall using screws.
3 Fasten
the sidewall
angles across
the inside top of the side panels using screws. Side wall angles must
overlap rear wall angle in corners.
4.
Fasten
assemblies
the side
wall
channel
across the middle of the
side panels using screws. Fasten
overlaps in rear corners with screws.
9366
\
5 Fasten the door track assembly
(holes on top) across the top of the
front wall panels using screws. See
the figu re.
NOTE
The wall channels
_on
Top
t """_..-.,_
Opening
_
Facing
Short Leg
on Bottom
behind the
front wall panels will be installed
in a later step.
2O
l
Long Leg
i
in
® Parts Needed For ®
Step 8
Wall Panels
0 8995 Wan Panel (8)
L]N21
Each wall panel has a crimped rib on
one side. The crimped rib should go
under the rib of the panel that follows
it.
[Z]
8995
1 Locate all of the wall panels
set each one alongside
and
the building.
8995
2 Be surethatyou
have the correct
8995
panels in each position. Do this by
overlapping
the panels and determining if the holes line up with the
holes in the frame.
Panels rest on
frame as shown
Crimped Rib
Underneath
Detail Showing
Center of Panel
Screwed to
Wall Channel
3 Fasten the wall panels at the top
and bottom with screws.
4 Fasten the center of each panel to
the wall channel with screws. Fasten
overlapping ribs using a bolt and nut
with two screws.
Bolt and nut
wall channel
does
at
overlap
not go thru
5 When you have attached
all wall
panels in the correct positions,
building will look like this.
the
Use bolts and
nuts thru wall
angle overlap
at the top of
panel at rear.
21
® Parts Needed For ®
Step 9
Front
Channel/Door
Jamb
• 9900 Door Jamb (2)
• 9365 Front Wall Channel (2)
UN22
The door jambs reinforce the door
opening and provide an attractive
trim. Follow these steps for both
doorjambs.
1 Fasten the front wall channels
in their positions between the end of
the side waft channel and the cor-
INSIDE OF
BUILDING
ner panel using screws. Do not put
a screw in the hole at the end behind the door opening
at this time.
(2)
Acorn Nut
2 Fasten a door jamb to the front
panel with two bolts, nuts and acorn
nuts, as shown.
3
Fasten
the center
\
",,,,.,
of the door
jamb to the front wall panel and the
front wall channel with two screws.
Front Wall Channel
Cross-Section
Hex Nut
Acorn Nut
Top View
Screw
9900
DoorTrack
4. Fasten the top of the doorjamb
to
the door track with two screws. Do
the same for the bottom into frame.
Repeat steps 2 through
opposite door jamb.
22
4 for the
Screw
Screw
® Parts Needed For ®
Step 10
Gable Assemblies
• 6000 Right Gable (2)
O 6001 Left Gable (2)
O 5971 Roof Beam Bracket (4)
_23
The gables go on top of the front and
rear walls to support the roof beams.
r
NOTE
The gables are packed nested
together and might be mistaken
as one piece. Carefully separate
them before continuing.
1
Attach
the
four
roof
brackets
to the gables
bolts, washers and nuts.
beam
using
two
NOTE
Mounting leg of bracket must
face toward center of gable
and holes closest together
must be on top
5971
Roof Beam Brackets
6001
23
® Parts Needed For ®
Step 11
Gables/Braces
• Left Gable Assemblies (2)
• Right Gable Assemblies (2)
• 6635 Gable Brace (2)
A24
1
Lift and fasten
a right and left
gable, under angle at corner, to the
door track and rear wall angle with
screws.
Hint: On the rear gable, use a bolt
and nut at the overlapping rear wall
angle. On the front gable, leave out 2
screws closest to center gable leg.
2
Join the left
and right
gables
together with a gable brace using a
bolt and nut in the bottom hole only.
3
Repeat
Steps 1 & 2 for the door
track on the front of building, except
for the track supports,
fasten as
shown.
ble Brace
pports 6228
24
St
ep
12
® Parts Needed For ®
Roof Beams
e aain RoofBeam(1)
• s_,,g_e
RoofBeam
(2_
A25
"1 Spread the two halves of the main
roof beam and fasten the roof beam
to the gable brace of the front gable.
2
Fasten the other end of the main
Single Roof Beam Assembly
roof beam to the gable brace of the
rear gable.
3
Fasten
the single
roof beams,
small holes on top, as shown using
bolts and nuts.
Spread Two Halves
Of Roof Beams
Main Roof Beam Assembly
25
® Parts Needed For ®
Step 13
O 6640 Right Roof Panel {1)
Right Roof Panel
$26
Installing the roof panels is best done
with a step ladder. Begin installing
roof panels at the back right corner of
the building. Each screw and bolt in
the roof requires a washer.
NOTE
Measure the building diagonally
again and make adjustments to
make sure the building is square.
This will make the roof panels fit
better, and holes will align.
6641
6640
6529
6529
6529
_6
6529
6640
6641
FRONT
NOTE
If a Roof Beef=Up Kit was
purchased,
attaching
assemble
prior to
the roof panels.
6 thru 9
1 Locate all the roof panels by their
1
numbers
and place them on the
ground alongside the building in their
proper positions.
2 Position a right
3
,--
roof panel at the
back right corner and fasten to the
gable and roof beams using screws
and bolts and nuts as shown. Do not
fasten the lower end of the panels to
the side waft angles at this time.
FRO N
Hint: Follow the fastener sequence
shown, for proper alignment.
26
6640 Right Roof Panel
4
Step 14
,, RoofAssemb|y
Parts Needed For ®
0664,
LeftRoofPane,(,)
• 6529 Roof Panel (4)
$27
1 Install a left roof panel at the left
6641
6640
6529
6629
rear corner of the roof.
2
Install 4 roof
panels
in the se-
quence and positions shown.
Follow fastener sequence and instructions in Steps 13 th ru 15 while fastening roof panels. Fasten roof panelsat
center of building to overlapping roof
beam using bolts and nuts.
6529
6529
6641
6640
FRONT
NOTE
Narrow roof panel rib (with bead
on it) is always overlapped by
wide rib of adjacent panel
6641 Left Roof Panel
3
Cover the joint at the peak with
weather stripping tape.
Unroll the
tape and press it down over the opening at the ridge as you install each
roof panel. Do not cut the tape at this
time.
%
FRONT
Use bolts and
nuts thru roof
Screws To
Roof Beam
6529 Roof Panel
beam overlaps at
the top and
._.,
middle of panel
NOTE
If roof beam holes do not line up
with the roof panel holes, shift the
building from left to right.
If this does not help, your building
may not be level. Shim the
corners until holes line up.
Fasten At
OverlaPBolt
with L
Screws To
Roof Beam
.%*
Screws At
_) Bottom Attach
To Wall Angle
27
O Parts Needed For ®
Step 15
• 6869 Ridge Cap (2)
• 6641 Left Roof Panel (1)
• 6640 Right Roof Panel (1)
Ridge Caps & Panels
$28
"1 Install 1 ridge
cap on the com-
pleted roof section using bolts and
nuts. Fasten the roof panel rib, peak
cap and ridge cap together using
bolts and nuts.
6869
2 Fasten the remaining left and right
roof panels as you un roll the weather
stripping tape, and press it down,
install the second ridge cap overlapping the first ridge cap. Align holes
and fasten using bolts and nuts. Fasten the remaining peak cap in the
same manner.
3 Fasten the lower end of the panels
to the side wall angles using screws
and washers.
Use bolts and nuts
through wall angle overlaps
bottom of the panel.
at the
6869
?
I
6640
Peak Ca[
Cut Weather
Strippingand
Fold Under
28
6641
® Parts Needed For ®
Step 16
Roof
Q6015 Side Roof Trim (4)
Trim
$29
"1 Attach the side
roof trim
to the
lower end of the roof panels on each
side of the building using screws at
each panel overlap,
?
2Using
your thumb and index finger,
overbend the bottom flange of the
side roof trim and roof panel rib at the
corner inward enough so the right
and left roof trim caps fit onto right and
left corners.
3
Fasten the roof trim caps to the
side trim using a screw.
Roof Trim Cap
Tuck Flange
Inward to Fit
Inside of
Roof Trim Cap
29
•
•
•
•
O Parts Needed For O
Door Assembly
3719
10489
10497
9355
Door Handle Brace (2)
Hight and Left Doors (2)
Horizontal Door Brace (4)
Vertical Door Brace (2)
The steps on this page tell how to
assemble
the right door. You will
perform exactly the same procedures
for the left door. Each bolt and screw
in the door requires a washer.
ceed as follows:
Pro-
/
/
10497
9355
handle
to the door
with 1 bolt as
•3719
shown. Don't tighten the bolt yet.
2 Swing the door handle brace up to
66382
the hole in the center of the door and
insert a screw.
3
Hold
66045
3719
1 Attach the door handle brace and
the vertical
door
66382 _1_
10489 Right Door
10489 Left Door
brace
10497
against the center of the inside surface of the door and turn the screw to
hold the vertical door brace and door
handle brace
door above
connection
4
in place.
Fasten to
and below
center
using 2 screws.
Insert a second
9355
bolt in the door
_J
handle and tighten both bolts.
5 Put a horizontal
door brace onto
the top edge and bottom edge and
fasten with 1 bolt in the center.
6 Attach the lower door guides
and
1O497
bolts as shown.
END VIEW
7 Repeat steps 1 through
left door.
6 for the
SHO_
3O
Step 18
A3
Door
® Parts Needed For ®
Installation
& Adjustment
• RightDoorAseembmy(1)
• LeftOoorAesemb_y(1)
I
"1 From inside the building,
put the
bottom of the right door assembly (on
your left when you are inside the
building) behind door jamb into the
front frame track.
2 Position the top of the door so that
the holes in the door line up with the
holes in the door slides.
Front Floor Frame Assembly
3
Fasten the door to the door slides
using two #10Bxl/2"
slide.
screws per door
NOTE
The holes in the door slides allow
you to adjust the doors. Place the
door in the middle holes.
#10Bxl/2"
4
Repeat steps 1 through
Screw
J
3 for the
left door.
Adjustment Holes Allow
Doors to Meet Evenly
Along Their Length
Keep this
Owner's
Manual and Assembly
instructions
for future
reference.
31
KM1010
SCI010
697.68101
UN32
SOME
FACTS
ABOUT
RUST
Rusting is a natural oxidizing process that occurs
when bare metal is exposed to moisture. Problem
areas include screw holes, unfinished edges, or
where scrapes and nicks occur in the protective
coating through normal assembly,
handling and
use. Identifying these natural rusting problem areas
and taking some simple rust protection precautions
can help to stop rust from developing,
or stop it
quickly as soon as it appears.
1. Avoid nicking
inside and out.
or scraping
the coating
surface,
2. Use all the washers supplied. In addition to protecting against weather infiltration, the washers protect the metal from being scraped by the screws.
3. Keep roof, base perimeter and door tracks free of
debris and leaves which may accumulate and retain
moisture. These can do double damage since they
give off acid as they decay.
4. Touch up scrapes or nicks and any area of visible
rust as soon as possible. Make sure the surface is
free of moisture, oils, dirt or grime and then apply an
even film of high quality touch-up paint.
713681207
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