Arrow Storage Products CM1014 Outdoor Storage User Manual

Owner's Manual & Assembly Instructions
SPl
Model No.
CM1014
OB1014-B
D
Q
697.68103-B
CAUTION: SOME PARTS HAVE SHARP EDGES. CARE
MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES
TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ
SAFETY INFORMATION
PROVIDED IN THIS MANUAL
BEFORE BEGINNING CONSTRUCTION.
WEAR GLOVES
WHEN HANDLING METAL PARTS.
712741204
BUILDING
DIMENSIONS
* Size rounded off to the nearest foot
Exterior Dimensions
*Approx.
Size
Foundation
Size
10'x14'
121"x1601/4"
3,0mx4,0m
307cmx407cm
Storage Area
Sq. Ft. Cu, Ft.
129
12,0m 2
769
21,8m 3
Interior
(Roof Edge to Roof Edge)
Width
Depth
Height
1231/4"
313cm
1623/4"
413cm
Q
813/8"
207cm
Door
(Wall to Wall)
Depth
Height
Width
1181/4"
300cm
Dimensions
1571/2"
400cm
204cm
Opening
Width Height
801/8"
141cm
551/2"
152cm
60"
BEFORE
YOU BEGIN....
A2
Owner*s
Manual
Before beginning construction, check local building codes regarding footings, location
and other requirements. Study and understand this owner's manual.
Important information and helpful tips will make your construction
easier and more
enjoyable.
Assembly
Instructions:
Instructions are supplied in this manual and contain all
appropriate information for your building model. Review all instructions before you begin,
and during assembly, follow the step sequence carefully for correct results.
Foundation
and Anchoring:
Your storage building must be anchored to prevent wind
damage. A foundation is also necessary as a base in order to construct a square and level
building. Anchoring and foundation materials are not included with your building. We
recommend the combined use of an Arrow Floor Foundation
Kit and an Arrow
Anchoring
Kit as an effective method of securing your building to the ground (Available
by mail order or at your local dealer) or you may construct the foundation and anchoring
system of your choice. Your assembly instructions provide information on a few methods
commonly used to secure and level a storage building.
Parts
and Parts
List:
Check to be sure that you have all the necessary
parts for your
building.
•All part numbers can be found on the parts. All of these numbers
numbers on the parts list. The parts list is located on page 12.
•if you find that a part is missing,
(before the -) must agree with the
include the model number of your building and contact:
Arrow Group Industries, Inc. Customer
Route 50 East
Breese, Illinois 62230
Service Department
1-800-851-1085
,Separate contents of the carton by the part number while reviewing parts list. The first few steps
show how to join related parts to make larger sub assemblies which will be used later.
.Familiarize
packaged
2
yourself
within
with the hardware
the carton.
and fasteners
Note that extra
fasteners
for easier
have
use during
been supplied
construction.
These
for your convenience.
are
PLAN
AHEAD....
A3
Watch the Weather:
Be sure the day you select to install your building is dry and calm.
Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Teamwork:
Whenever
possible,
two or more people should work together to assemble
your building. One person can position parts or panels while the other is able to handle the
fasteners and the tools.
Tools
and Materials:
These are some basic tools and materials
construction of your building, Decide which method of anchoring
you wish to use in order to form a complete list of the materials
Required
Eye Goggles
No. 2 Phillips Screwdriver
With Hardened Magnetic Tip)
Note: A power screwdriver or variable speed drill with Ph/tips-tip attachment can speed assembiy by
as much as 40%
Selecting
you will need for the
and the type of foundation
you will need,
Required
• Work Gloves
• Step Ladder
• Utility Knife / Scissors
• Pliers
Optional Time-Savers
• Wrench / Nut Driver
• Electric / Cordless Drill
• Carpenter's Level
• Tape Measure
• Square
• String (for squaringframe)
and Preparing
Foundation Preparation
• Hammer and Nails
• Spade or Shovel
• Hand Saw / Power Saw
• Lumber and/or Concrete
Your Site:
Before assembly, you will want to decide on
a location for your building. The best location is a level area with good drainage.
.Allow enough working space for ease of moving parts into position during assembly. Be sure there
will be enough space at entrance for doors to open fully and enough space around the building to
be able to fasten the panel screws from the outside.
.Before you begin the first steps Jn assembling
an anchoring system should be ready to use.
your parts, a foundation
should be constructed
and
3
SAFETY
FIRST....
A4
Safety precautions
are important
to follow
throughout
•Care must be taken when handling various
pieces of your building since some contain
sharp edges. Please wear work gloves, eye
protection and long sleeves when assembling
or performing any maintenance on your building.
the construction
of your building.
•Practice caution with the tools being used in the
assembly of this building. Be familiar with the
operation of all power tools.
safetyedge
sharpedge
sharpedge
safetyedge
• Keep children and pets away from worksite to
avoid distractions
and any accidents which
may occur.
•Do not attempt to assemble the building if parts
are missing because any building left partially
assembled may be seriously damaged by light
winds. Call 1-800-851-1085
?
• Never concentrate your total weight on the
roof of the building. When using a step ladder
make sure that it is fully open and on even
ground before climbing on it.
,Do not attempt to assemble the building on a
windy day, because the large panels acting as a
"sair', can be whipped about by the wind making
construction difficult and unsafe.
CARE
& MAINTENANCE....
A5 Web
Finish:
For long lasting finish, periodically
clean and wax the exterior surface. Touch-
up scratches as soon as you notice them on your unit. Immediately
a wire brush; wash it and apply touch-up paint per manufacturer's
Roof:
clean the area with
recommendation.
Keep roof clear of leaves and snow with long handled, soft-bristled
broom. Heavy
amounts of snow on roof can damage building making it unsafe to enter. In snow country,
Roof Strengthening
Kits are available for most Arrow Buildings for added protection
against heavy snow accumulation.
Always keep the door tracks clear of dirt and other debris that prevent them from
Doors:
sliding easily. Lubricate door track annually with furniture
doors closed and locked to prevent wind damage.
Fasteners:
Use all washers supplied to protect against weather infiltration and to protect
the metal from being scratched by screws. Regularly
bolts, nuts, etc. and retighten them as necessary.
Moisture:
ventilation
polish or silicone spray. Keep
check your building for loose screws,
A plastic sheet (vapor barrier) placed under the entire floor area with good
will reduce condensation.
Other Tips ....
• Wash off inked part numbers
• Silicone caulking
_
corrosives
Keep this
on coated panels with soap and water.
may be used for watertight
seals throughout
and_
swimming
pool chemicals
in your
must be stored in air tight approved
Owner's
Manual
and Assembly
instructions
the building.
building.
Combustibles
containers.
for future
reference.
ACCESSORIES....
A6
\VEB
ROOF
STRENGTHENING
(heavy snow load) KITS Extra roof beams and gable braces
designed for added protection against heavy snow accumulation. Increases the strength of your roof by 50%.
ANCHOR
ANCHOR
Model
KIT
Model
No. AK4
Anchor Kit contains heavy-duty steeI
augers, 60' (18m) of steet cable and 4 cable
clamps. No digging or concrete
pouring, just insert cable under roof,
over roof beams, into augers and twist
augers into the ground. For buildings
larger than 10'x9', use 2 kits.
FLOOR
FOUNDATION
KITS
KIT
No. AK100
New concrete anchor system permits
anchoring any size Arrow building
directly to a concrete slab. Each kit
contains heavy-duty, hot-dipped
galvanized steel corner gussets and
perimeter clips which fit over the floor
frame and lag bolt into a concrete slab.
Full assembly instructions and a 1/4"
masonary drill bit are included.
ATTIC
KIT
/ WORKBENCH
Heavy-duty galvanized steel bars that
fit all 10' wide Arrow buildings. They
install quickly and easily to help
organize space and create more
useable space as an attic or
workbench. Will hold up to 250 Ibs.
(113kg) evenly distributed.
Model No.
MODELS FB47410, FB5465, FB106-A
FB109-A, FB1010 AND FB1014-A
A simple new floor frame system made of heavy-duty, hot-dipped
galvanized steel. Use as foundation for plywood, sand or stone.
KIT
AT101
Fits
Shipping Weight
10' Long, 250 lb. (113kg) load+
Fits alI Arrow 10' wide buildings.
16 Ibs. (7kg)
Must be drilled for use as workbench in Estator.
+ Even weight distribution.
SHELF
TOOL
Model
HANGING
RACK
No. TH100
The perfect tool organizer. Twin
25 1/2" (65cm) steel channels
plus five heavy-duty snap-in
I
hangers and a small tool holder for
screwdrivers, pliers, etc. Holders
slide along channel for fully
adjustable spacing. Great for
garage, basement, or the back
of any door. Fits all Arrow
storage buildings.
UNITS
Heavy-duty, galvanized steel shelf units help organize storage
space. They easily mount on the wall or sit on the floor. Fits alI
Arrow buildings.*
%
Model No. SS404
* Makes 8" to 12" (20-30cm)
wide shelves in any length.
* Brackets, braces,
hardware included.
Lumber is not included.
Model No. SS900-A
* Grey color
* 3 shelves
* Holds up to 85 Ibs. (38kg)
(even weight distribution)
* Some drilling required to fit buildings without mid-wall bracing
THIS
PAGE
WAS
LEFT
BLANK
INTENTIONALLY
THIS
PAGE
WAS
LEFT
BLANK
INTENTIONALLY
Foundation
F09
The Foundation
OPTION
1: ARROW
For Your Building
FLOOR
FOUNDATION
KIT:
(Order
NoFSl0 4-Aor
68387-A)
Arrow has the best base for your building in this simple kit. It keeps stored items above the ground.
This foundation should be used with one of the following:
A. To support a plywood deck 8. To be filled with sand. We recommend the combined use of
1. an ARROW FLOOR FOUNDATION KIT and 2. a n ARROW ANC NORING KIT as an effective method of securing the building to the
ground. Allow 1 - 2 hours for construction.
OPTION
2: Wood
Plattbrm
If you decide to build your own foundation, be sure to select the appropriate materials.
These are the recommended materials for your foundation:
O 2 x 4's (5cm x 10cm) Pressure Treated Lumber ® 5/8" (1 ,Scm) 4 x 8 (122cm x 244cm) Plywood-exterior
O 10 & 4 penny Galvanized Nails O Concrete Blocks (optional)
grade
The platform should be level and fiat (free of bumps, ridges etc.)
to provide good support for the building. The necessary materials
may be obtained from your local lumber yard.
To construct the foundation follow instructions and diagram.
Construct frame (using 10 penny galvanized nails)
Measure 16"/24" (40,6cm/61cm) sections to construct
inside frame (see diagram)
Secure plywood to frame (using 4 penny galvanized nails)
Allow 6 - 7 hours for construction.
OPTION
3: Concrete
FRONT
*'_
(DOOR)
Note: Platform/Slab will extend 9/t6" (1,4cm) beyond floor
frame on all four sides. Seal this 9/16" of wood with a
roofing cement (not included), or bevel this 9/16" of
concrete when pouring, for good water drainage.
Slab
The slab should be at least 3" to 4" (8-10cm) thick. It must be level and flat to provide good support for the frame.
The following are the recommended materials for your foundation.
® 1 x 4's (2,5cm x 1Ocm) (will be removed once the concrete cures)
® Concrete ® Sheet of 6 miI plastic
O We recommend for a proper strength concrete to use a mix of:
1 part cement O 3 parts pea sized gravel O 2 1/2 parts clean sand
Prepare the Site/Construct a Foundation
1. Dig a square, 6" (15cm) deep into the ground (remove grass).
2. FilI up to 4" (10cm) in the square with gravel and tamp firm.
3. Cover gravel with a sheet of 6 mit plastic.
4. Construct a wood frame using four planks of lx4 (2,5cm x 1Ocm)
lumber.
FRONT
(DOOR)
_,_
5. Pour in concrete to fill in the hole and the frame giving a
total of 4" (8-1Ocm) thick concrete. Be sure surface is level.
Note: Finished Slab dimensions, with lumber removed.
Allow 3 - 5 hours for construction
and a week for concrete
curing time.
9
Anchoring
AIO
it is important
that the entire floor frame be anchored
after the building
is erected.
Below are recommended ways of anchoring.
Arrow Anchoring
Kit: (Model No. AK4 or 60298)
Recommended for use with any suggested base.
Contains: 4 Anchors with Cable, Clamps and
installation instruction.
Anchoring
into _Vood/Post:
Use 1/4" Wood Screws. There are 1/4" (O,63cm) dia.
holes provided in the frames for proper anchoring•
OVERTHE BEABIS
AND iNTO THE GROUND
Arrow Anchoring
Kit: (Model No. AK1OOor 88383)
Recommended for use with the concrete foundation•
Contains: Corner gussets, perimeter clips, hardware,
1/4" masonary drill bit and installation instruction•
10
Anchoring
into Concrete:
1. For poured concrete slab or footing or patio blocks:
Use 1/4" x 2" Lag Screws.
2. For Anchor Post of Concrete poured after building is
erected: Use 1/4" x 6" Lag Screws•
Hardware
SPll
Remove from bag of screws
and save for the last step
T
T
T
65900A
65103
#8-32 Hex Nut (188)
#f 0Bxf/2" Black Screw (4)
(Packed with Screws)
66923
#8-32x3/8" Bolt (188)
65004
#8Ax5/16" Screw (438)
66045
Handle (2)
66646
Washer (453)
(12 sheets of 40)
65109
#8-32 Acorn Nut (4)
(Packed with Screws)
67468
Peak Cap (2)
(Arrow Logo)
66183
66242
DoorSlide(4)
66382
Lower DoorGuide(4)
RoofTrim Cap
(2 right &21eft)
6228
TrackSuppo_(2)
67545 21'
WeatherStripping(1)
11
Parts List
BZ12
Parts in Carton One
12
Part
Number
Part
Description
8576
8577
6264
7743
9984
9983
8538
8539
9369
9373
6515
6020
3719
6278
6403
6892
6893
6015
6869
6797
9366
Right Gable
Left Gable
Horizontal Door Brace
Roof Panel
Right Roof Panel
Left Roof Panel
Right Door
Left Door
Door Jamb
Front Wall Panel
Wall Panel
Corner Panel
Door Handle Brace
Vertical Door Brace
Door Track Splice
Rt. Side Roof Trim
Lt. Side Roof Trim
Side Roof Trim
Ridge Cap
Ridge Cap
Door Track
Quantity
in Carton
2
2
4
8
2
2
1
1
2
2
12
4
2
2
1
2
2
2
1
2
2
Check
List
Parts List
8P13
Parts in Carton Two
Part
Number
Part
Description
5986
Rear
Rear
Front
Roof
Roof
Side
10389
9365
6635
10386
10388
10391
10387
8936
9367
9009
9204
8934
Wall Angle
Walt Channel
Wall Channel
Beam Bracket
Beam
Wall Channel
Side Wall Angle
Side Floor Frame
Rear Floor Frame
Front Floor Frame
Gable Brace
Roof Beam Brace
Ramp
Quantity
in Carton
Check
List
2
2
2
4
8
4
4
4
2
2
2
2
1
13
,m
=.
O
O
®
O
• Parts Needed For ®
Step 1
Floor Frame
Assemblies
8934 Ramp (1)
9367 Front Floor Frame (2)
8938 Rear Floor Frame (2)
10387 Side Floor Frame (4)
$O14
The front floor frame is made up of
three pieces. The side floor frames
and the rear floor frame are made up
of two pieces. The holes in these
pieces will align when the pieces are
positioned
with correct amount of
overlap. The illustrations below show
the proper overall length for the sides,
rear and front. Proceed as follows:
8934
9367
8936
I
Place the front
floor
frames
as
shown. Center the ramp, with drain
holes facing outside, on top of the two
front floor frames. Join the frames by
inserting eight screws.
2 Overlap the side floor frames and
the rear floor frames as shown. The
holes in these pieces will align when
the pieces are positioned with correct amount of overlap. See the illustrations below for the proper overall
length of the side and rear floor frames.
Join the frames by inserting fourlfive
bolts into each frame set as shown.
3
Double check the length of each
and set these pieces aside for later
use.
14
??
?_
L____.J
f_
8934 _
Frame Assembly
9367
119 3/8"
_#_
_DRAIN
Front Floor
HOLES FACE_:.9
OUTSIDE
3,0m
O 5986Rear Wall
St @p 2
.Frame
Parts Needed
For ®
Assemblies
Angle (2)
.10389RearWa,,Cha.ne,(2)
® 10388 Side Wall Channel (4)
O 10391 SideWall Angle {4)
S015
The main frame pieces reinforce the
walls. These pieces will later be installed in the center and at the top
edge of the side walls and the rear
wall. Proceed as follows:
1
Overlap
the rear wall
I
I
RearWaIIChannel
118 1/8" 3,0m
10389
10389
channel
pieces as shown in the figure and
fasten the two pieces together with
eight bolts as shown.
2 Make two side wall channels
o Ilil
I
Side Wall Channels
t57 3/8"
4,0m
10388
10388
by
overlapping
the side wall channel
pieces as shown. Fasten each set
together with eight bolts as shown.
3
Overlap the rear wall angle
pieces as shown in the figure and __3,0m
fasten them together with one bolt in
the center hole.
4
Make two side
5986
RearWallAngle
_
wall
angles
by
_
5986
o_._Side
Wall Angles
overlapping
the side wall angle
pieces as shown. Fasten each set
together with one bolt thru the second large hole from the end of each
part.
Rear Wall ChanneI
Side Wail Channels
5 Set the assemblies
118 1/8"
157 3/8"
3,0m
4,0m (2 Assemblies)
aside. You will
use them later.
Rear WailAngIe
118 1/8"
3,Om
15
® Parts Needed For ®
Step 3
O10386RoofBeam(8)
Roof Beam Assemblies
S016
The roof beams join the two gables
and support the roof panels. The main
roof beam is made up of four pieces
overlapped back to back at the center. The left and right roof beam assemblies are made up of two pieces.
Hint: These pieces are force-fitted,
so you may have to press hard to join
them together.
10386
10386
_-
RoofBeam
1593/8"
4,0m
1 Place the end of one roof beam
inside a second roof beam sothat the
six holes in each piece align. Make
four sets of roof beams by repeating
this procedure. Do not insert bolts
2 Take two of the pressed-together
roof beams and join them as shown
to form the main roof beam assembly.
Hold the assembly together and fasten with 14 bolts. Build only_one
Doubled Beam Assembly.
Build one Doubled Main Roof
10386
Beam Assembly for Peak in Roof
t
3
Fasten
the other
two pressed-
together roof beams with eight bolts
to make the left and right roof beam
assemblies.
4
Set these pieces
10386
10386
aside for later
assembly.
159 3/8"
4,0m
t t
Build two Single Beam
Assemblies for Break in Roof
16
159 3/8"
4,0m
® Parts Needed For •
Step 4
DooTrack
• 6403DoorTrackSplice(1)
Assembly
®936sDoor, ack(21
S017
NOTE:
Door Track Splice (painted part)
The door track assembly supports
the sliding doors and reinforces the
front wail. It is made up of three pieces.
6403
1
Using
the
door
track
splice,
(painted),
join the door
track
(galvanized)
pieces end-to-end
as
shown.
©©
2 Insert four screws from the under9366
side only.
@
9366
_
66242
Long Leg
on Top
Hint: The holes in the top sideofthe
door track assembly are for fastening
the gable to the top of the front wail in
a later step.
on Bottom
118 1/8"
3m
3 Position door slides onto the legs,
from
the
end
of
door
track
assembly, as shown in the end view.
NOTE: Fiat side on top, pins and
holes must be oriented as shown.
4 Set this piece aside for later use.
END VIEW
1!8 1/8"
3m
17
® Parts Needed For o
Floor Frame
Step 5
@ Front Floor Assembly (1)
• Side Floor Assembly (2)
• Rear Floor Assembly (1)
S018
you assembled earlier on the foundation. Assemble the four corners of
L_
v
the floor frame using two screws at
each corner as shown. At the front
corners fasten bolts through
the bottom with nuts on top.
from
' 9367
2
Measure
the floor frame
diago-
nally. When the diagonal measurements are equal, the floor frame is
square.
NOTE
If using a wood platform or
concrete slab do not fasten the
floor frames to your base at this
time. You will anchor the
building after it is erected,
NOTE
If you have purchased a Floor
Foundation Kit you need to
install it at this time.
18
When Diagonal Measurements
are Equal the Floor Frame
is Square.
® Parts Needed For ®
Corners
Step 6
• 6515 Wall Panel (2)
• 9373 Front Wall Panel (2)
O 6020 Corner Panel (4)
S019
Narrow
Side
NOTE
The remainder of the building assembly
requires many hours and more than one
person. Do not continue beyond this point
if you do not have enough time to complete the assembly today. A partially
assembled building can be severely
damaged by light winds.
Wide Side
6020
Each screw and bolt in the wall re-
I
Position
TOP VIEW
SIDE
quires a washer.
a corner
panel
SIDE
at the
6020
corner of the floor frame as shown.
6020
The widest part of each corner panel
must be placed along the side of the
building for all four corners. Fasten
the corner panel to the floor frame
with one screw.
FRONT
Support the corner panel with a step
ladder until a wall panel is attached.
2 Attach the front wall panels to the
front corner panels, as shown. A small
gap will exist between front wall panel
and ramp.
3 Attach
the wall panels
to the rear
corner panels, as shown.
6020
NOTE
Be careful to install the correct
panel in each position
65t5
6515 I_:_
6020
6020
as shown
9373
4 Double-check
the part numbers of
the wall panels, before proceeding.
IThe floor frame
must
be square
"_
Washer
19
Step 7
.
S020
The mid frame pieces give rigidity to
the side and rear walls.
1
Fasten
across
the
rear
the middle
wal!
channel
of the rear wall
using screws.
2
Fasten
the side
wall
channels
across the middle of the side panels
using screws.
Fasten overlaps in
rear corners with bolts and nuts, at
two locations. See the figure.
NOTE
The wall channels
behind the
front wall panels will be installed
in a later step.
10388
FRONT
2O
Parts
Needed
For ®
_/_id
Fl'*_]i_leS
ORearWallChannelAssemNy(1)
0 Side Wall Channel Assembly
(2)
Step
.
Parts Needed For ®
Top Frames
• Rear Wall Angle Assembly
O DoorTrackAssembly{1) (t)
o Side Wall Angle Assembly
(2)
8021
The top frame pieces give rigidity to
the walls and provide a surface for
attaching the gables which support
the roof.
I
Fasten the rear wall angle across
the inside top of the rear wall using
screws.
2 Fasten the sidewall
angles across
the inside top of the side panels using screws.
Side wall angles must
overlap rear wall angle in corners.
3 Fasten the door track assembly
(holes on top) across the top of the
front wall panels using screws. See
the figure.
Inside
Building
Long Leg
on Top
Opening
facing in
10391
Short Leg
on Bottom
9366
21
=m
O Parts Needed For O
Step 9
Wall Panels
0 6518 Wall Panel (10)
S022
Each wall panel has a crimped rib on
one side. The crimped rib should go
under the rib of the panel that follows
it.
1 Locate all of the wall panels
set each one alongside
2
Crimped Rib
Underneath
and
6515
the building.
Fasten the wall panels at the top
Detail Showing
Center of Panel
Screwed to
Wall Channel
and bottom with screws.
3 Fasten
the center of each panel to
the wall channel with screws.
4 Fasten overlapping
ribs as before.
Panels rest o
frame as shown
3olt and nut
does not go
thru wall
channeIat
overlap
Use bolts and nuts
thru wait angle
overlap at the top
of panel at rear.
22
® Parts Needed For O
Step 1
Front
Channel/Door
Jamb
O 9369 Door Jamb (2)
O 9365 Front Wall Channel (2)
SO23
The door jambs reinforce the door
opening and provide an attractive
trim. Follow these steps for both
doorjambs.
1 Fasten the front
l
9365@
wall channels
in their positions between the end of
the side wall channel and the cor-
INSIDE OF
BUILDING
ner panel using screws. Do not put
a screw in the hole at the end behind the door opening at this time.
(2;
Acorn Nut
'_ Fasten a door jamb
to the front
panel with two bolts, nuts and acorn
nuts, as shown.
3
Fasten
the center
\
Front WallChannel
Cross-Section
Hex Nut
Top View
of the door
jamb to the frontwall panel and the
front wall channel with two screws.
4 Fasten the top of the doorjamb
to
Acorn Nut
Screw
9369
Screw
Screw
the door track with two screws. Do
the same for the bottom into frame.
Repeat steps 2 through
opposite door jamb.
4 for the
23
Step 11
• Gable
Parts Assemblies
Needed For •
oeSS'tSR,ghteab,e(2)
as_7Le_Gable(2)
O 6635 Roof Beam Bracket
SR_4
The gables go on top of the front and
rear wails to support the roof beams.
NOTE
The gables are packed nested
together and might be mistaken
as one piece. Carefully separate
them before continuing.
'1
Attach
the
four
roof
brackets
to the gables
bolts, washers and nuts.
beam
using
two
NOTE
Mounting leg of bracket must
face toward center of gable.
8577
6635
Roof Beam Brackets
8576
Washer _,
6635
Roof Beam Brackets
24
(4)
• Parts Needed For ®
Gables/Braces
Step 12
• Left Gable Assemblies (2)
@ Right Gable Assemblies (2)
• 9009 Gable Brace (2)
$£25
I
Lift and fasten
a right and left
gable, under angle at corner, to the
door track and rear wall angle with
screws.
Hint: On the front
screws closest to
On the reargable,
at the overlapping
gable, leave out2
center gable leg.
usea boltand nut
rear wall angle.
2
and right
Join the left
gables
together with a gable brace using a
bolt and nut in the second hole from
the bottom only.
Repeat Steps 1 & 2 for the opposite
side of building.
3 Fasten the track
front gable assembly
supports
to the
only as shown.
Gable Brace
Track Supports 6228
25
® Parts Needed For ®
Roof Beam//Braces
Step 13
O Main Roof Beam Assembly (1)
O Single Roof Beam Assemblies (2)
O 9204 Roof Beam Brace (2)
SP26
I
Wrap the weather
stripping
tape
around the two joined edges of the
large left and right gables. See diagram. Cut the weather stripping to
length and repeat on next gable set.
2 Spread the two halves ofthe double
Weather Stripping
roof beam and fasten to the gable
brace of the front gable.
3 Fasten the other end of the double
Spread Two Halves j
Of Roof Beams /
roof beam to the gable brace of the
rear gable.
4
Fasten
the single
roof
beams,
small holes on top, as shown using
bolts and nuts.
Roof Beam (Double)
5 Fasten a roof beam brace to the
double
roof beam behind
the front
gable by placing the tab on the end of
the brace between the roof beams.
Align the tab with the fourth hole and
fasten the brace with a bolt and nut.
6
Fasten the lower end of the roof
Roof Beam (Single)
beam brace to the track support with
a bolt and nut.
7
Fasten
a roof
beam
brace
be-
tween the rear gable and the roof
beam at the third hole, as shown.
Roof Beam Brace 9204
Roof Beam Brace 9204
26
Step 14
. Right
Parts Roof
NeededPanel
For ®
.9984R,ghtRoo.Pane,(,)
Sp-_7
Installing the roof panels is best done
with a step ladder. Install the first roof
panel at the back right corner of the
building. Each screw and bolt in the
roof requires a washer.
NOTE
Measure the building diagonally
again and make adjustments to
make sure the building is square
and level. This will make the roof
(6) Screws
panels fit better, and holes will
align. Don't anchor the floor frame.
NOTE
if a Roof Beef-Up Kit was
purchased, assemble prior to
attaching the roof panels.
I Locate the roof panels and find the
right
roof panel part number 9984.
2 Position the right roof panel at the
back right corner and fasten to the
gable with six bolts and nuts and roof
beams using six screws. Do not fasten the lower end of the panel to the
side wall angle at this time.
9984 Right Roof Panel
Bolt
!
(3)
Screws
27
O Parts Needed For O
Step 15
Q 9983 Left Roof Panel (1)
O 7743 Roof Panel (2)
O 6797 Ridge Cap (1)
Ridge Cap & Panels
SP28
I Install a left roof panel 9983 atthe
left rear corner of the roof.
Screws To
Roof Beam
'_ Cover the joint at the peak with
weather stripping tape. Unroll the
tape and press it down over the opening at the ridge as you install each
roof panel. Do not cut the tape at this
time.
3 install
Fasten at
Overlap With
Bott
Screws To
Roof Beam
two roof panels 7743 work-
ing side to side. Do not fasten the
lower end of the panels to the side
wall angles at this time. Continue
weather stripping the ridge opening.
l
/_
OverlapWith
Bolt At
Fasten
Do not fasten
at this time
NOTE
Narrow roof panel crimped rib is
overlapped by wide rib of
adjacent panel where possible
4
Install the first ridge cap 6797 on
the completed roof section using bolts
and nuts. Do not fasten the ends of
6797
the ridge cap at this time.
5
[_
Fasten the roof panel ribs, peak
cap and ridge cap together
bolts and nuts.
using
?
Weather
Stripping
Tape
9983 Left Roof Panel
7743
7743
Roof Panel
28
O Parts Needed For O
Step 16
Riage Cap
&Panels
• 7743RoofPanel(4)
,GSSgaidgeCap,1,
SP29
I
Install the second ridge cap 6869
overlapping the first ridge cap while
installing four roof panels 7743. Hint.
The bolts on the ridge cap need to be
leR Ioose to move the ridge cap to the
side and overlap the ribs of the next
roof panel. Continue weather stripping the ridge.
NOTE
If roof beam holes do not line up
with the roof panel holes, shift the
building from left to right.
If this does not help, your building
may not be level. Shim the
corners until holes line up.
6869
Weather Stripping Tape
7743 Roof Panel
7743 Roof Panel
29
Q6797Ridge
•
Parts
$P30
Insta!l the third ridge
cap 6797
overlapping
the second ridge cap
while installing the remaining
two
roof panels 7743. Hint. The bolts on
the ridge cap need to be left loose to
move the ridge cap to the side and
overlap the ribs of the next roof paneL
Continue weather stripping the ridge.
2 Install the left 9983 and right roof
panel 9984 as you unroll the weather
stripping tape, and press it down.
Fasten the lower end of the panels to
the side wall angles using screws
and washers.
3
Fasten the roof panel ribs, peak
cap and ridge cap together
bolts and nuts.
using
6797
7743?
9984
Peak Cap
Cut
Weather Stripping
and Fold Under
3O
For •
Riagec.p a P..d.
Step 17
J
Needed
Cap (1)
o 7743 Roof Panel (2)
.9083Lo,,Roo, oo
Q 9984 Right Roof Panel (1)
•
Step 1
Parts Needed For •
RoofT i
O6893LeftSJdeRoofTrim(2)
.°01°SideRoofT.m,
O 6892 Right Side Roof Trim (2)
SP31
1 Attach the right, left and side roof
trim pieces to the Jower end of the
roof paneJs on each side of the buiJding using screws at each panel overlap.
NOTE
i
A single screw fastens both trim |
pieces at the overlap.
2
Using your thumb and index fin-
ger, overbend the bottom flange of
the roof panel rib at the corner
inward enough so the right and left
roof trim caps fit onto right and left
corners.
3
Fasten the roof trim caps to the
side trim using a screw.
6893
6015
6892
Roof Trim Cap
÷
6892
RoofTrim
6893
6015
Tuck Flange
tnward to Fit
Inside of
RoofTrim Cap
31
•
Step 19
"Dool'PartsNeededA hlvF°r
•
=_SSe][H,.,=j
so3_
3719 Door Handle Brace (2)
Right Door (1)
O 8539 Left Door (1)
®8838
• 6264 Horizontal Door Brace (4)
O 6278 Vertical Door Brace (2)
The steps on this page tell how to
assemble the right door. You will
perform exactlythe same procedures
for the left door. Each bolt and screw
in the door requires a washer.
ceed as follows:
1 Attach the door handle
Pro-
brace and
handle
to the door
shown.
Don't tighten the bolt yet.
Hold the
3719
with 1 bolt as
2 Swing the door handle brace up to
the hole on the center of the door and
insert a screw.
:3
6264
vertical
door
//
¢_
¢'/
Right Door
66382#_
brace
against the center of the inside surface of the door and turn the screw to
hold the vertical door brace and door
handle brace
door above
connection
3719
66382
_6264
in place.
Fasten to
and below
center
using 2 screws.
6278
4
Insert a second
bolt in the door
handle and tighten both bolts.
/
5 Put a horizontal
door brace onto
the top edge and bottom edge and
fasten with 1 bolt in the center.
6 Attach the lower
shown.
7 Repeat steps
left door.
door guides
1 through
as
6264
ENDVIEW
SHOWING:
6 for the
DO,
66382 _-
32
Step 20
Door
• Parts Needed For •
Installation
& Adjustment
o RightDoorAssembly(l}
• LeftDoorAssembly(1)
SQ33
Gable _ Horizontal Door Brace
UoorTrack _
_
It
Door Slide
I
From inside the building,
t!/
;/
put the
o
C3
bottom of the right door assembly (on
your left when you are inside the
building) behind door jamb into the
front fra me track.
II
fI
t_
i!
if
;/
:i
P_
2 Position the top of the door so that
the holes in the door line up with the
holes in the door slides,
Front Floor Frame Assembly
:3 Fasten the door to the door slides
using a #10Bxl/2"
screw.
NOTE
The four holes in the top of each
door allow you to adjust the
doors. Place the door slide in
the middle 2 holes.
4
Repeat steps
1 through
#10Bxl/2"
Screw
J
3 for the
left door.
Adjustment Holes Allow
Doors to Meet Evenly
Along Their Length
m
STEP
4
33
SOME
FACTS
ABOUT
RUST
8034
SOME FACTS
ABOUT
RUST
Rusting is a natural oxidizing process that occurs
when bare metal is exposed to moisture. Problem
areas include screw holes, unfinished edges, or
where scrapes and nicks occur in the protective
coating through normal assembly, handling and
use. Identifying these natural rusting problem areas
and taking some simple rust protection precautions
can help to stop rust from developing,
or stop it
quickly as soon as it appears.
1. Avoid nicking or scraping
inside and out.
the coating
surface,
2. Use all the washers supplied. In addition to protecting against weather infiltration, the washers protect the metal from being scraped by the screws.
3. Keep roof, base perimeter and door tracks free of
debris and leaves which may accumulate and retain
moisture. These can do double damage since they
give off acid as they decay.
4. Touch up scrapes or nicks and any area of visible
rust as soon as possible. Make sure the surface is
free of moisture, oils, dirt or grime and then apply an
even film of high quality touch-up paint.
34