ATD Tools ATD7325 Automobile Parts User Manual

MagicLift™
Service Jack,
Low Profile
Operating Instructions & Parts Manual
Model
ATD7325
Capacity
2 Ton
U.S. Patent No’s. 6,199,379 • 5,946,912
!
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
! ADVERTENCIA
• Leer, comprender, y seguir las instrucciónes antes
de utilizar el aparato.
• El manual de instrucciónes y la información de
seguridad deben estar comunicado en lengua del
operador antes del uso.
• No seguir estas indicaciónes puede causar daños
personales o materiales.
! WARNING
To avoid crushing and related injuries:
NEVER work on, under or around a
load supported only by a hydraulic
jack. ALWAYS use adequately rated
jack stands.
ATD Tools Inc.
160 Enterprise Drive, Wentzville MO 63385
Printed in China
ATD7325-M3 rev 07/10
SAFETY and GENERAL INFORMATION
Save these instructions. For your safety, read, understand, and follow the information provided with and on this
jack before using. The owner and/or operator of this equipment shall have an understanding of this jack and safe
operating procedures before attempting to use. The owner and/or operator shall be aware that the use and repair of
this product may require special skills and knowledge. Instructions and safety information shall be conveyed in the
operator’s native language before use of this jack is authorized. If any doubt exists as to the safe and proper use of
this jack, remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked, or damaged parts (including labels) are noted. Any
jack that appears damaged in any way, operates abnormally or is missing parts, shall be removed from service
immediately and the manufacturer notified. If you suspect that the jack was subjected to a shock load (a load dropped
suddenly, unexpectedly upon it), immediately discontinue use until jack has been checked by a factory authorized
service center (contact distributor or manufacturer for list of Authorized Service Centers). It is recommended that an
annual inspection be done by qualified personnel. Labels and owner’s manuals are available from manufacturer.
PRODUCT DESCRIPTION
ATD MagicLift™ Low Profile Garage Jack is designed to lift, but not support, one end of a vehicle. The jack must
be used in conjunction with a pair of appropriately rated jack stands. MagicLift™ Service Jack has a unique feature,
which provides fast, no load lifts to the jacking point, at which time it lifts in approximately 0.75~2" increments.
!
NEVER use a hydraulic jack as a stand-alone device. After lifting, immediately support the lifted vehicle
with a pair of appropriately rated jack stands.
SPECIFICATIONS
Model
Capacity
Jack Size (L x W x H)
Min. Height
Max. Height
Saddle Dia.
ATD7325
2 Ton
42-1/2" x 13-3/4" x 6-3/4"
2-1/2"
20"
4-7/8"
2
PREPARATION
Assembly
Insert handle into the handle sleeve. Tighten the bolt on handle sleeve to prevent accidental removal of handle while
in use.
Before Use
1. Verify that the product and application are compatible, if in doubt call ATD Tools Tech. Service (636) 327-9050.
2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the
product, its components and recognize the hazards associated with its use.
3. To familiarize yourself with basic operation of this jack, locate and turn the release valve (handle):
a. Clockwise until firm resistance is felt to further turning. This is the ‘CLOSED’ release valve position used to
raise the load.
b. Counter-clockwise, but no more than 1/2 full turn from the closed position. This is the ‘OPEN’ release valve
position used to lower the load.
4. Check to ensure that jack rolls freely. Raise and lower the unloaded saddle throughout the lifting range before
putting into service to ensure the pump operates smoothly.
5. Replace worn or damaged parts and assemblies with ATD authorized replacement parts only. Lubricate as
instructed in Maintenance Section.
Handle
Saddle
Lifting Arm
Vent Screw
(under cover plate,
on reservoir)
Handle Sleeve
Front Wheel
Rear Caster
Figure 1 - ATD7325 Nomenclature
3
! WARNING
! WARNING
X
• Study, understand, and follow all printed
materials provided with/on this product before use.
• Do not exceed rated capacity.
• Use only on hard, level surface.
• This is a lifting device only!
• Immediately after lifting, support the load with
a pair of appropriately rated jack stands.
• Lift only on areas of the vehicle as specified by
the vehicle manufacturer.
To avoid crushing and related injuries:
• Never work on, under or around a load supported
only by hydraulic jack.
• Always use adequately rated jack stands.
• Chock each unlifted tire in both directions.
• Do not move or dolly the vehicle while on the jack.
• No alterations shall be made to this product.
• Do not use this device to lift, level, lower, support
nor move a house, mobile home, travel trailer,
camper or any building structure.
FAILURE TO HEED THESE MARKINGS MAY
RESULT IN PERSONAL INJURY AND/OR
PROPERTY DAMAGE!
• Be alert and sober when using this product. Do not
operate under the influence of drugs or alcohol.
OPERATION
Lifting
Only attachments and/or adapters supplied by the manufacturer shall be used. Lift only on area of the
vehicle as specified by the vehicle manufacturer.
!
1. Follow the vehicle manufacturer’s recommended guidelines for lifting. Engage the emergency brake and chock
each unlifted wheel in both directions to prevent inadvertent vehicle movement.
2. Close the release valve by turning the handle clockwise until firm resistance is felt.
3. Refer to the vehicle manufacturer owner’s manual to locate approved lifting points on the vehicle. Center jack
saddle under lift point.
4. Verify lift point, then pump handle to contact lift point. To lift, pump handle until load reaches desired height.
5. Transfer the load immediately to appropriately rated jack stands.
NEVER use hydraulic jack as a stand alone device! ALWAYS transfer the lifted load IMMEDIATELY to a
pair of appropriately rated jack stands. Use one pair of jack stands per vehicle. Rated capacity is per
pair only! Do not exceed rated capacity.
!
Lowering
Be sure all tools and personnel are clear before lowering load. Slowly open the release valve! The more
you turn the handle counter-clockwise, the faster the load will come down. Maintain control of the rate
of speed at which the load lowers at all times!
!
1. Raise load high enough to clear the jack stands.
2. Remove jack stands carefully (always used in pairs).
3. Slowly turn the handle counter-clockwise, but no more than 1/2 full turn. If the load fails to lower:
a. Use another jack to raise the vehicle high enough to reinstall jack stands.
b. Remove the malfunctioning jack and then the jack stands.
c. Use the functioning jack to lower the vehicle.
4. After removing jack from under the load, fully lower the saddle to reduce ram exposure to rust and
contamination.
4
MAINTENANCE
Important: Use only good grade hydraulic jack oil. Avoid mixing different types of fluid and Never use brake fluid,
turbine oil, transmission fluid, motor oil or glycerin. Improper fluid can cause failure of the jack and the potential for
sudden and immediate loss of load. We recommend Mobil DTE 13M or equivalent.
Adding oil
1. With saddle fully lowered set jack in its upright, level position. Locate and remove vent screw.
2. Fill with oil until ~3/16” above the inner cylinder as seen from the oil filler hole. If the oil level is too low, the jack
will not raise to its advertised maximum height. Reinstall the vent screw.
Changing oil
For best performance, replace the complete fluid supply at least once per year.
1. With saddle fully lowered, remove the vent screw and drain the fluid into a suitable container.
2. Fill with oil until ~3/16” above the inner cylinder as seen from the oil filler hole. Reinstall vent screw.
Note: Dispose of hydraulic fluid in accordance with local regulations.
Lubrication
A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that
wheels, casters and pump assemblies move freely.
Cleaning
Periodically check the pump piston and ram for signs of rust/corrosion. Clean as needed and wipe with oily cloth.
Note: Never use sandpaper or abrasive material on these surfaces!
Storage
When not in use, store the jack with saddle fully lowered. This will help prevent rust and corrosion to those critical
surfaces.
TROUBLESHOOTING
Symptom
Possible Causes
Corrective Action
Jack will not lift load
• Release valve not tightly closed
• Load is too heavy
• Ensure release valve tightly closed
• Consider higher capacity jack
Jack will lift, but not maintain
pressure
• Release valve not tightly closed
• Hydraulic unit malfunction
• Ensure release valve tightly closed
• Discontinue use, contact ATD
Technical Service
Jack will not lower after unloading
• Reservoir overfilled
• Linkages binding
• Drain fluid to proper level
• Clean and lubricate moving parts
Poor lift performance
• Fluid level low
• Hydraulic unit malfunction
• Ensure proper fluid level
• Discontinue use, contact ATD
Technical Service
Will not lift to full extension
• Fluid level low
• Ensure proper fluid level
5
REPLACEMENT PARTS
Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence. When ordering parts, give Model number, part number and description below.
Call or write for current pricing: ATD Tools Inc. 160 Enterprise Drive, Wentzville, MO 63385. Tel:(636)327-9050
Fax:(636)327-9044
Replacement Parts Illustration for ATD7325
12
13
1
2
3
i
11
e
f
b
g
k
q
j
r
24
10
23
l
o
h
n
m
20
c
25
d
b
21
9
8
22
18R
a
19
18L
16
17
5
15
14
7
4
Figure 2 - Replacement Parts Illustration for ATD7325
6
p
6
Replacement Parts List for ATD7325
Item#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18R
18L
19
20
21
22
23
24
25
**
Part#
G86301-0001
G86301-0017
G86308-0001
G86301-0004
G86301-0003
G86301-0008
G86301-0019
G86308-0003
G48900-0024
G86308-0004
G86301-0014
G86301-0012
G86308-0005
G86301-0023
G86301-0024
G88009-0016
G86301-0032
G59509-0016
G59509-0015
G59305-0006
G73500-0011
G73500-0012
G59305-0005
G69400-0004
G69400-0003
G73500-0010
G86308-0000
Description
Qty.
1
1
1
2
2
1
1
1
1
1
1
2
1
2
2
1
4
1
1
2
1
1
1
1
1
1
1
Saddle Pad
Saddle
Hydraulic Unit
Front Wheel Assembly
Rear Caster Assembly
Handle Grip
Handle Assembly
Handle Sleeve
Bolt, M10x16
U-joint
Vent Screw
Return Spring, Lift Arm
Cover
Nut, M16
Spring Washer, D16
Bolt, M12
Nut, M12
Bolt, Handle Sleeve, RH side
Bolt, Handle Sleeve, LH side
Spring Washer, D20
Pin D12
Roller
Spring Washer, D10
Spring Pin
Cap, Pump Piston
Return Spring, Handle
Seal Kit (includes a thru r)
-
ATD7325-M2
Manual
-
-
ATD7325-L0
Label
-
**Repair Kit Contents:
Item
a
b
c
d
e
f
g
h
i
Description
O-ring
O-ring
Back-up Washer
U-cup
Back-up Washer
O-ring
O-ring
Washer, Metal
Oil Seal
Qty
1
2
1
1
1
1
2
2
1
Item
j
k
l
m
n
o
p
q
r
Description
Back-up Washer
O-ring 13x2.4
O-ring 8x1.8
O-ring
Back-up Washer
O-ring 17x2.65
Back-up Washer
Back-up Washer
Oil Seal
Qty
1
1
1
1
1
1
1
1
1
(**) Replacement requires special skills, knowledge, and equipment. Only an authorized service center may
perform the repair and/or replacement of these items. Contact ATD technical service for list of service centers.
7
ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase, ATD Tools Inc. will repair or replace, at its option, without
charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited
warranty is a consumer's exclusive remedy.
Performance of any obligation under this warranty may be obtained by returning the warranted product,
freight prepaid, to ATD Tools Inc. Warranty Service Department, 160 Enterprise Drive, Wentzville, MO 63385.
Except where such limitations and exclusions are specifically prohibited by applicable law, (1) THE
CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE
PRODUCTS AS DESCRIBED ABOVE. (2) ATD Tools Inc. SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL
OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT
LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, SHALL BE LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS
PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER,
AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. (4) ANY MODIFICATION,
ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND
IS NOT COVERED BY THIS WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not
apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.
ATD Tools Inc.
160 Enterprise Drive,
Wentzville MO 63385
636-327-9050
8
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