ATD Tools ATD-7431 Automobile Parts User Manual

Hydraulic
Transmission
Jack
Operating Instructions & Parts Manual
Capacity
1000 lbs
Model Number
Atd-7430
Series A
1000 lbs
Atd-7431 (Air Actuated Model)
Series A
Model Atd-7430
Series A
!
Model Atd-7431
Series A
U.S. Patent NO. 5,341,723
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
! advertencia
• Leer, comprender, y seguir las instrucciónes antes
de utilizar el aparato.
• El manual de instrucciónes y la información de
seguridad deben estar comunicado en lengua del
operador antes del uso.
• No seguir estas indicaciónes puede causar daños
personales o materiales.
! WARNING
To avoid crushing and related injuries:
NEVER work on, under or around a
load supported only by a hydraulic
jack. Immediately transfer the load to
an appropriate work station.
Atd Tools Inc.
160 Enterprise Drive, Wentzville, MO 63385
OIPM#7430-1010
Printed in China
SAFETY AND GENERAL INFORMATION
Save these instructions. For your safety, read, understand, and follow the information provided with and on this jack
before using. The owner and operator of this equipment shall have an understanding of this jack and safe operating
procedures before attempting to use. The owner and operator shall be aware that use and repair of this product
may require special skills and knowledge. Instructions and safety information shall be conveyed in the operator's
native language before use of this jack is authorized. If any doubt exists as to the safe and proper use of this jack,
remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked or damaged parts are noted. Any jack that appears
damaged in any way, or operates abnormally shall be removed from service immediately. If the jack has been or
suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately
discontinue use until jack has been checked by a factory authorized service center (contact distributor or manufacturer
for list of authorized service centers). It is recommended that an annual inspection be done by qualified personnel.
Labels and Operator's Manuals are available from manufacturer.
PRODUCT DESCRIPTION
Hydraulic Transmission Jack is designed to be used as an aid in the removal and installation of automotive and
light truck transmissions, transfer cases and transaxles. This telescopic style transmission jack is for use under an
overhead lift or in a garage pit. On air option model Atd-7431 Series A, ensure that your air source can dedicate 7.8
CFM @ 110-175 psi to each jack operated.
!
NEVER use for any purpose other than those uses outlined above!
SPECIFICATIONS
Model
Capacity
Min.
Height
Max.
Height
Saddle Base
Extended
Saddle Area
Jack Size
(L) x (W)
1000 lb
37-3/4"
78-1/8"
8-7/8" x 7-1/8"
21" x 21"
33-5/8" x 33-5/8"
Atd-7430
(Series A)
Atd-7431
(Series A)
2
PREPARATION
Assembly (refer to Figure 1)
Tools required: 1/2" box end wrench, 19mm wrench, 3/8" hex socket & torque wrench.
1. Three major parts should be included in the package:
(a) Hydraulic unit Assembly;
(b) Saddle Assembly;
(c) 2 pieces of base half with hardware.
2. Attach either one of the two base halves to the base of the hydraulic unit, then secure using allen head bolts and
washers provided. Apply the same procedure to the other base half. Use torque wrench to tighten to 30 lb.ft. Do
not overtighten.
3. Place the socket of the saddle assembly onto the ram piston. Tighten set screw on the socket.
Before Use
1. Verify that the product and application are compatible, if in doubt call ATD Tools Technical Service line (636)3279050.
2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the
product, its components and recognize the hazards associated with its use.
3. Press the release valve pedal, ensure that saddle is fully lowered. Remove shipping screw and replace with
provided vent screw (shipping screw is located above the oil filler screw).
4. Remove the oil filler screw. Ensure oil level is just below the rim of oil filler hole. Reinstall the oil filler screw.
5. For air option model Atd-7431 Series A, pour a teaspoon of good quality, air tool lubricant into the air supply inlet
of the lift control valve. Connect to air supply and operate for 3 seconds to evenly distribute lubricant.
Note: This unit is equipped with the popular 1/4” NPT air coupler. When installing a different air coupler of your
choice, ensure that thread tape or compound is used when servicing connections. To ensure dependable, trouble
free operation an inline air dryer and oiler is recommended.
6. Ensure that jack rolls freely. Raise and lower the unloaded jack throughout the lifting range before putting into
service to ensure the pump operates smoothly. Replace worn or damaged parts and assemblies with ATD Tools
authorized replacement parts only.
Saddle Plate
Saddle Socket
Ratchet Bracket
Tilt Adjustment Knobs
Shipping Screw
(replace w/ Vent Screw
before initial use)
Hydraulic Unit
Oil Filler Screw
Position Handle
*Air Supply Inlet
*Air Motor
*Air Pump Pedal
Caster
Release Valve Pedal
Lift Pedal
Base Half
(*) For air option model Atd-7431 Series A only
Figure 1- Typical Transmission Jack Components (Atd-7431 Series A shown)
3
! WARNING
• Read, understand, and follow all printed material provided with and on this product before use.
• Do not exceed rated capacity.
• Use only on hard, level surfaces.
• Adequately support the vehicle before starting repairs.
• If loaded jack must be moved, make certain that load is secured by appropriate means, is stable, is in
the lowest possible position, is moved over a smooth, hard level surface and that the lifting platform
is level.
• Use of this product is limited to removal, installation, and transportation of automotive and light
truck transmissions, transfer cases and transaxles.
• Use only adapters / accessories provided by the manufacturer of this transmission jack.
• Use only adapters / accessories whose rated capacity is greater than the rated capacity of this jack.
• Ensure the center of gravity is center loaded on the saddle.
• Never use this device as a work/repair station. Transfer the load immediately to a suitable work station.
• No alteration shall be made to this product.
• Failure to heed these markings may result in personal injury and/or property damage.
! WARNING
To avoid crushing and related injuries:
• Never work on, under or around a load supported only by hydraulic jack.
• Be alert and sober when using this product. Do not operate under the
influence of drugs or alcohol.
OPERATION
Follow the instruction for removal and installation of transmission, transfer case or transaxle according to the vehicle
manufacturer's service manual.
Raise saddle assembly:
Pump foot pedal or press air pump pedal (Model Atd-7431 Series A) until saddle reaches desired position. Secure
load with provided chains.
Note: DO NOT OPERATE BY AIR AND BY HAND PUMPING AT THE SAME TIME.
!
Ensure center gravity of load is centered on the saddle and load is stable before moving jack. An off-center
transmission could cause the jack to tip or flip over .
Lower saddle:
Be sure all tools and personnel are clear before lowering load. Slowly engage release valve pedal!
Maintain control of the rate of speed at which the load lowers at all times!
!
Slowly, gently apply downward pressure to the release valve pedal.
!
Never use this jack as a workstation!
4
MAINTENANCE
Important: Use only good grade hydraulic jack oil. Avoid mixing different types of fluid and NEVER use brake fluid,
turbine oil, transmission fluid, motor oil or glycerin. Improper fluid can cause premature failure of the jack and the
potential for sudden and immediate loss of load. Mobil DTE 13M or equivalent recommended.
Adding oil
1. With saddle fully lowered, set jack in its upright, level position. Remove oil filler screw.
2. Fill until oil is level with the oil filler screw hole, reinstall oil filler screw.
Changing oil
For best performance and longest life, replace the complete fluid supply at least once per year.
1. With saddle fully lowered, remove oil filler screw.
2. Lay the jack on its side and drain the fluid into a suitable container.
Note. Dispose of hydraulic fluid in accordance with local regulations.
3. Set jack in its level position. Fill until oil is level with the oil filler screw hole, reinstall oil filler screw.
Lubrication
1. A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that
casters and pump assemblies move freely.
2. For air option models Atd-7431 Series A: When used on a daily basis, air pump model should be internally lubricated
before each use. Use only good quality air tool lubricant. If no inline oiler is used, pour a teaspoon of air tool oil into
the inlet of the air supply inlet. Simply operate the jack using the air feature in order to fully distribute the oil.
Cleaning
Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily
cloth.
Note: Never use sandpaper or abrasive material on these surfaces!
Storage
When not in use, store the jack with saddle fully lowered.
TROUBLESHOOTING
Symptom
Possible Causes
Corrective Action
Jack will not lift load
• Release valve not tightly closed
• Load is too heavy
• Ensure release valve tightly closed
• Consider higher capacity jack
Jack will lift, but not maintain
pressure
• Release valve not tightly closed
• Hydraulic unit malfunction
• Ensure release valve tightly closed
• Discontinue use, Contact ATD
Tools Tech. Service
Jack will not lower after unloading
• Reservoir overfilled
• Ensure load is removed, then drain
fluid to proper level
• Clean and lubricate moving parts
• Linkage binding
Poor lift performance
• Fluid level low
• Hydraulic unit malfunction
• Ensure proper fluid level
• Discontinue use, Contact ATD
Tools Tech. Service
Jack will not lift to full extension
• Fluid level low
• Ensure proper fluid level
5
REPLACEMENT PARTS
Available Parts: Please refer to the Parts drawing when ordering parts. Not all components of this kit are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. When
ordering parts, give Model number, serial number and description below. Call or write for current pricing:
Atd Tools Inc. 160 Enterprise Drive, Wentzville, MO 63385 Tel:(636)327-9050 Fax:(636)327-9046
Replacement Parts Illustration for Models Atd-7430 Series A and Atd-7431 Series A:
Atd-7430 Series A
Replacement Parts
27
26
42
41
40
9
12
39
7
36
13
14
34
49
33
11
48
37
38
8
10
16
15
35
5
32
6
31
47
30
44
6
46
43
45
28
18
29
28
4
3
19
1
17
2
Atd-7431 Series A
Replacement Parts
27
42
49
48
12
9
41
40
8
39
38
13 47
11
37
44
46
45
10
43
34
20
15
26
23
22
35
14 21
24
25
16
5
33
6
32
31
18
17
19
7
36
30
28
6
29
3
1
4
2
6
Replacement Parts List for Models Atd-7430 Series A & Atd-7431 Series A:
Repair Kit Contents:
Item
Part No.
Description
Qty.
Item
Description
Qty.
1
G360-20000-000 Leg Assembly
2
28
U-Cup, Ram
2
2
G360-90030-K04 Bolt Set (4 sets)
1
29
O-Ring
1
3
G360-90030-K02 Caster, 3" Dia.
2
30
O-Ring
3
4
G360-90030-K01 Caster w/ Brake
2
31
O-Ring
1
5
5105-08015-000
Socket Head Bolt
1
32
Back-up Washer
1
6
4200-03500-000
Tilt Screw Assy.
2
33
O-Ring
1
7
G360-40000-000 Saddle Head Assembly
1
34
O-Ring
1
8
A070-90038-K02 Screw Assembly
2
35
Filter
1
9
G360-90009-K01 Vent Screw Assembly
1
36
O-Ring
1
10
G390-20000-000 Handle Assembly
1
37
Back-up Washer
1
38
Back-up Washer
1
11
G251-00007-000 Handle Grip
2
12
5104-10040-000
Bolt
1
39
O-Ring
1
13
5206-00010-000
Nylon Nut
1
40
O-Ring
1
14
G390-10005-000
Release Valve Pedal
(2pc. for Atd-7431 Series A)
1
41
Back-up Washer
1
42
Seal
1
5405-07027-000
Pin (2pc. for Atd-7431
Series A)
1
Retaining Pin
(2pc. for Atd-7431 Series A)
1
15
16
5405-02018-000
17
G390-30000-000 Lift Pedal
1
18
5405-12070-000
Axle
1
19
5405-02028-000
Retaining Pin
1
20
G831-00002-000
Coupler, Male 1/4NPT
(Atd-7431 Series A only)
1
21
Air Hose
G360-10003-000
(Atd-7431 Series A only)
1
22
G360-10002-000
Spring
(Atd-7431 Series A only)
1
23
G360-16000-000
Hose Connector, Elbow
(Atd-7431 Series A only)
2
24
G360-17000-000
Air Motor
(Atd-7431 Series A only)
1
25
5308-00120-000
Copper Washer
(Atd-7431 Series A only)
1
26
G390-41000-000 Nylon Strap Assy
1
27
5102-10016-000
1
Bolt
7
43
Seal
1
44
Back-up Washer
1
45
Back-up Washer
1
46
O-Ring
1
47
O-Ring
1
48
O-Ring
1
49
Back-up Washer
1
G3601S-111
(Atd-7430 Series A)
G3600S-130
(Atd-7431 Series A)
Repair Kit for Hydraulic
Unit (includes parts
28 - 49)
ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase, Atd Tools Inc. will repair or replace, at its option, without charge,
any of its products which fails due to a defect in material or workmanship, or which fails to conform to any implied
warranty not excluded hereby.
Performance of any obligation under this warranty may be obtained by returning the warranted product, freight
prepaid, to Atd Tools Inc. Warranty Service Department, 160 Enterprise Drive, Wentzville, MO 63385.
Except where such limitations and exclusions are specifically prohibited by applicable law, (1) the CONSUMER'S
SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS
DESCRIBED ABOVE, and (2) Atd Tools Inc. SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER, and (3) THE DURATION OF ANY AND ALL EXPRESSED AND IMPLIED
WARRANTIES, INCLUDING WITHOUT LIMITATION, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, IS LIMITED TO A PERIOD OF ONE (1) YEAR FROM DATE OF PURCHASE.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply
to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
Atd Tools Inc.
160 Enterprise Drive, Wentzville, MO 63385
Tel: (636)327-9050 Fax: (636)327-9046 www.atdtools.com
8
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