ATD Tools ATD-7435 Automobile Parts User Manual

Hydraulic
Transmission
Jacks
Operating Instructions & Parts Manual
Model Number
Atd-7435
Atd-7436
Atd-7437
Capacity
1100 Lb.
2000 Lb.
3000 Lb.
Model Atd-7435
Model Atd-7436
Model Atd-7437
Atd Tools Inc.
160 Enterprise Drive, Wentzville MO 63385
ATD7435-M0
Printed in Taiwan
Save these instructions
For your safety, read, understand, and follow the information provided with and on this jack. The owner and operator of
this equipment shall have an understanding of this jack and safe operating procedures before attempting to use. The
owner and operator shall be aware that use and repair of this product may require special skills and knowledge.
Instructions and safety information shall be conveyed in the operator's native language before use of this jack is
authorized. Make certain that the operator thoroughly understands the inherent dangers associated with the use and
misuse of the product. If any doubt exists as to the safe and proper use of this jack, remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked or damaged parts are noted. Any jack that appears
damaged in any way, or operates abnormally shall be removed from service immediately. If the jack has been or
suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately
discontinue use until jack has been checked by an Atd Tools authorized service center. It is recommended that an
annual inspection be done by qualified personnel. Labels and Operator's Manuals are available from manufacturer.
PRODUCT DESCRIPTION
Atd Tools Hydraulic Transmission Jacks are designed to be used as an aid in the removal and installation of automotive
and light truck transmissions, transfer cases and transaxles. They are intended for use under an overhead lift or in a
garage pit. These jacks comply with applicable ASME-PALD Standards.
SPECIFICATIONS
Saddle Base
Extended Saddle
Area
Base Size
24 3/4"
12 5/8" x 7 7/8"
17" x 9 3/8"
31 1/8" x 15"
7 7/8"
33 1/2"
14 1/4" x 8"
17" x 15 3/4"
39 3/8" x 19 1/8"
7 7/8"
37 1/4"
15 1/2" x 13 1/4"
24 7/8" x 19"
46 3/4" x 25 5/8"
Model
Capacity
Min. Height Max. Height
Atd-7435
1100 lb.
8 1/2"
Atd-7436
2000 lb.
Atd-7437
3000 lb.
CAUTION! Read carefully before unpacking product
SAFETY INSTRUCTIONS
BEFORE USE
1. Inspect jack before each use. Do not use if bent,
broken or cracked components are noted. Ensure
that casters move freely. Check for and tighten any
loose assemblies.
2. Verify that the product and the application are
compatible.
3. Remove oil filler plug/screw prior to initial use to
confirm oil level is at or just above the inner cylinder
as seen from the reservoir, fill as needed and
reinstall oil filler plug/screw.
! WARNING
• Study, understand, and follow all printed materials
provided with/on this product before use.
• Do not exceed rated capacity.
• Use only on hard, level surfaces capable of supporting
rated capacity loads.
• Use of this jack is limited to the removal, installation
and transportation of transmissions, transfer cases
and transaxles. Do not use a transmission jack to tilt
or support a vehicle.
• Ensure the center gravity of load is centered on the saddle.
• For your safety, do not exceed 100 tilt angle of the
saddle assembly in all directions.
• Adequately support the vehicle before starting repairs.
• Use only chains and slings provided.
• If loaded jack must be moved, make sure that the load
is secured, stable and in lowest position.
• This is a lifting and lowering device only.
• Transfer load immediately to appropriate support
device for service or repair.
• Shock loads may cause the sudden loss of load and/ or
cause the jack to tip or flip over violently, bend or break.
• No alterations shall be made on this product
• Failure to heed these markings may result in personal
injury and/or property damage.
2
Saddle
Oil Filler Plug
(not shown)
Handle Sleeve
ASSEMBLY
Release Valve
Knob
Chain
Little or no assembly is required. Refer to Figures in
the manual for details in understanding the assembly
and the components of your product.
OPERATION
Raise saddle:
1. Locate and close release valve by turning knob
clockwise firmly, then pump the pump handle until
the load is contacted.
2. Follow vehicle manufacturers recommended procedures for removing the load as outlined in vehicle
service manual or repair guide.
3. Secure load with provided chains. Ensure load's
center of gravity is centered on the saddle and load
is stable before moving jack.
Pump Handle
Tilt Adjustment
Knob
Caster
Figure 1 - Model Atd-7435 Components
Saddle
Lower saddle:
Chain
Caution! Be sure all tools and personnel are clear
before lowering load. Dynamic shock loads are created
by quickly opening and closing the release valve as the
load is being lowered. The resulting overload may
cause hydraulic system failure.
Tilt Adjustment
Knob
Grease Fitting Nipple
Handle Sleeve
Position
Handle
1. Slowly, gently turn the release valve knob
counterclockwise, never more than 1/2 full turn
until the load is completely lowered.
2. Immediately transfer the load to an appropriate
repair fixture.
Lift Arm
Pump Handle
Release Valve Knob
Oil Filler Plug
(not shown)
Caster
Figure 2 - Model Atd-7436 Components
! WARNING
To avoid crushing and related
injuries:
NEVER work on, under or
around a load supported only
by a jack. Immediately
transfer the load to an
appropriate work station.
Saddle
Tilt Adjustment Knob
Chain
Grease Fitting Nipple
Oil Filler Screw
Handle Sleeve
Pump Handle
Lift Arm
Caster
Release Valve Knob
Figure 3 - Model Atd-7437 Components
3
MAINTENANCE
Important: Use only a good grade hydraulic jack oil. Avoid
mixing different types of fluid and NEVER use brake fluid,
turbine oil, transmission fluid, motor oil or glycerin.
Improper fluid can cause premature failure of the jack
and the potential for sudden and immediate loss of load.
We recommend Mobil DTE 13M or equivalent.
Lubrication
A periodic coating of light lubricating oil to pivot points,
axles and hinges will help to prevent rust and assure
that wheels, casters and pump assemblies move freely.
Cleaning
Periodically check the ram for signs of rust or
corrosion. Clean as needed and wipe with an oily
cloth.
Adding oil
1. With saddle fully lowered, set jack in its upright,
level position. Remove oil filler plug/ screw.
2. Fill until oil is level with the oil filler hole, reinstall oil
filler plug/ screw.
Note: Never use sandpaper or abrasive material on
these surfaces!
Storage
When not in use, store the jack with pump piston and
saddle in lowest position.
Changing oil
For best performance and longest life, replace the
complete fluid supply at least once per year.
1. With saddle fully lowered, set jack in its upright,
level position. Remove the oil filler plug/ screw.
2. Lay the jack on its side and drain the fluid into a
suitable container.
REPLACEMENT PARTS
Not all components of the jack are replacement items,
but are illustrated as a convenient reference of location
and position in the assembly sequence. When ordering
parts, give part number and the description on page 5
thru 7. Call or write for current pricing:
Atd Tools Inc. 160 Enterprise Drive, Wentzville, MO 63385.
Tel:(636)327-9050 Fax:(636)327-9044
Note: Dispose of hydraulic fluid in accordance with
local regulations.
3. Set jack in its level upright position.
4. Fill with oil until just below the rim of oil filler hole.
5. Reinstall oil filler plug/ screw.
TROUBLESHOOTING
Symptom
Possible Causes
Corrective Action
Jack will not lift load
• Release valve not tightly closed • Ensure release valve tightly closed
• Remedy overload condition
• Overload condition
Jack bleeds off after lift
• Release valve not tightly closed • Ensure release valve tightly closed
• Remedy overload condition
• Overload condition
• Hydraulic unit malfunction
• Contact Atd Tech. Service
• Reservoir overfilled
Jack will not lower after unloading • Linkages binding
• Drain fluid to proper level
• Clean and lubricate moving parts
Poor lift performance
• Fluid level low
• Air trapped in system
• Ensure proper fluid level
• With ram fully retracted, remove oil filler
plug to let pressurized air escape, then
reinstall oil filler plug
Will not lift to full extension
• Fluid level low
• Ensure proper fluid level
4
Replacement Parts for Model Atd-7435
Item
1
2
3
4
5
6
7
8
9
10
11
-
Part#
505-9-0092-207
450-1-100-108
451-6-6200-108
450-3-5000-100
450-4-5300-108
450-3-5700-108
450-3-5600-205
G89-0-9003-7002
450-6-4409-107
G52-3-9903-104
450-4-1700-104
450-3-9901-107
Atd7435-L0
Atd7435-M0
5
Description
Oil Filler Plug
Hydraulic Unit
Chain
Saddle Assembly
Angle Bar
Tilt Screw
Saddle Holder
Caster Assembly
Hydraulic Unit Pivot Pin
Handle
Release Valve Assembly
Repair Kit for Hydraulic Unit
Product Label
Manual
Qty
1
1
2
1
2
1
1
4
2
1
1
-
3
4
1
2
11
9
10
6
7
8
Figure 4 - Replacement Parts Illustration for Model Atd-7435
5
Replacement Parts for Model Atd-7436
Part#
505-9-0092-207
G52-1-1000-100
G36-6-7000-102
G52-3-4204-103
G52-6-4207-107
G52-6-4402-105
G52-6-4401-103
G52-6-1709-106
G52-3-4300-109
G52-4-5200-106
G52-3-9903-104
G52-6-1701-100
G34-6-1709-104
G52-6-3004-108
653-1-0127-409
653-1-0159-008
G52-3-9901-100
Atd7436-L0
Atd7435-M0
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-
8
Description
Oil Filler Plug
Hydraulic Unit
Chain
Saddle Assembly
Angle Bar
Tilt Screw
Tilt Screw
Tilt Knob
Saddle Holder
Caster Assembly
Handle
Release Valve
Release Valve Knob
Position Handle
Hex. Bolt
Hex. Bolt
Repair Kit for Hydraulic Unit
Product Label
Manual
Qty
1
1
2
1
2
1
1
2
1
4
1
1
1
1
6
1
-
6
5
3
15
4
9
16
8
2
7
1
11
10
12
14
13
15
Figure 5 - Replacement Parts Illustration for Model Atd-7436
6
Replacement Parts for Model Atd-7437
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
-
Part#
324-4-1900-208
G62-1-1000-108
G36-6-7000-102
G52-4-4102-101
G62-3-4200-101
G62-6-4302-109
G62-6-4501-105
G52-6-1709-106
G62-3-4203-109
G38-4-5200-102
G46-6-2101-101
G62-6-1701-108
G34-6-1709-104
653-1-0127-409
G62-3-9901-108
Atd7437-L0
Atd7435-M0
Description
Oil Filler Screw
Hydraulic Unit
Chain
Hook & Chain
Saddle Plate
Support Bar
Tilt Screw
Tilt Knob
Saddle Holder
Caster Assembly
Handle
Release Valve
Release Valve Knob
Hex. Bolt
Repair Kit for Hydraulic Unit
Product Label
Manual
Qty
1
1
2
4
1
4
1
1
1
4
1
1
1
6
-
6
9
8
5
7
4
3
11
1
2
10
13
12
14
Figure 6 - Replacement Parts Illustration for Model Atd-7437
7
ATD7435-M0
ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase, ATD Tools Inc. will repair or replace, at its option, without
charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited
warranty is a consumer's exclusive remedy.
Performance of any obligation under this warranty may be obtained by returning the warranted product, freight
prepaid, to ATD Tools Inc. Warranty Service Department,160 Enterprise Drive, Wentzville, MO 63385.
Except where such limitations and exclusions are specifically prohibited by applicable law, (1) THE
CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE
PRODUCTS AS DESCRIBED ABOVE. (2) ATD Tools Inc. SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR
INCIDENTAL DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE
LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED UNDER THIS
EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS PROVIDED IN LIEU
OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. (4) ANY MODIFICATION, ALTERATION, ABUSE,
UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS
WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not
apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
Atd Tools Inc.
160 Enterprise Drive,
Wentzville MO 63385
636-327-9050