BMW BMW X5(E53) Automobile Accessories User Manual

Original BMW accessories.
Installation Instructions.
Park Distance Control (PDC) Rear Retrofit
BMW X5 (E 53)
Installation instructions only valid for U.S. vehicles.
Retrofit kit No.
66 21 0 416 597
Park Distance Control (PDC) Rear Retrofit
Installation time
The installation time is 1.5 hours, but this may vary depending on the condition of the car and the
equipment in it.
Important information
These installation instructions are primarily designed for use within the BMW dealership organization
and by authorised BMW service companies.
In any event the target group for these installation instructions is specialist personnel trained on BMW
cars with the appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals
and work instructions in a rational order using the prescribed tools (special tools) and observing current
health and safety regulations.
To avoid unnecessary extra work and/or costs, if any installation or function problems occur,
after a brief troubleshooting session (approx. 0.5 hours), an inquiry is to be sent straight away to
the technical parts support via the Aftersales Assistance Portal (ASAP), quoting the chassis
number, the part number of the retrofit kit and a precise description of the problem.
Do not archive the hard copy of these installation instructions since daily updates are made by ASAP.
Pictograms
Denotes instructions that draw your attention to special features.
Denotes the end of the instruction or other text.
Subject to technical modifications.
Print out section 9 of these installation instructions and give it to the customer.
Installation information
Ensure that the cables/lines are not kinked or damaged as you install them in the car. The costs incurred
as a result of this will not be reimbursed by BMW AG.
Additional cables/lines that you install must be secured with cable ties.
If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.
Special tools required
None
© BMW AG, Munich
01 29 0 409 384
04.2006 (Z/Z)
1
Contents
Section
Page
1.
Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
2.
Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
3.
Connection diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
4.
Installation and cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
5.
To install the license plate holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
6.
To install and connect the wiring harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
7.
Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
8.
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
9.
Customer information for operating the Rear Park Distance Control (PDC). . . . . . . . . . . . . . . . 12
© BMW AG, Munich
01 29 0 409 384
04.2006 (Z/Z)
2
1.
Parts list
A
B
C
D
E
I
K
Q
N
S
053 0824 Z
Legend
A
B
C
D
E
Wiring harness
Control unit
Signal generator
Signal generator cable
License plate holder
I
K
N
Q
S
Philips screw 4.8 x 15 mm (4x)
Expanding rivet, 6 mm (4x)
2-piece rubber grommet
Miniature connector (4x)
Cable tie 200 x 3.6 mm (20x)
The other parts in the universal retrofit kit are not required.
© BMW AG, Munich
01 29 0 409 384
04.2006 (Z/Z)
3
2.
Preparations
TIS No.
---
Conduct a brief test
Disconnect the negative pole of the battery
12 00 ...
The following components must be removed first of all
Trunk floor trim
51 47 101
Flap in the trunk wheel arch trim on the right
51 47 172
Trim for tailgate bottom section
51 49 090
---
Rear license plate holder (no longer required)
© BMW AG, Munich
01 29 0 409 384
04.2006 (Z/Z)
4
3.
Connection diagram
A
A3
A2
A1
D
D2
Branch/
Item
D1
Designation
A
Wiring harness
A1
Black 4-pin socket casing
A2
Cable open
A3
Cable open
087 0199 Z
Signal
Cable color /
Crosssection
Connection location in the car
Abbreviation /
Slot
---
---
---
---
---
---
Terminal
31
SW
RFS
terminal
RT
0.35 mm2
--X493
Using miniature connector Q on white/yellow
cable on grommet of tailgate bottom section
---
---
---
D
Signal generator cable
D1
Black 4-pin socket casing
---
---
On control unit B
---
D2
Black 2-pin socket casing
---
---
On signal generator C
---
© BMW AG, Munich
---
0.35 mm2
On control unit B
Using miniature connector Q on joint
connector terminal 31 on left of rear closing
panel
---
01 29 0 409 384
04.2006 (Z/Z)
5
4.
Installation and cabling diagram
D
C
B
1
E
2
053 0825 Z
Legend
B
C
D
E
Control unit
Signal generator
Signal generator cable
License plate holder
1
RFS terminal pick-up on the standard wiring harness
2
Terminal 31 pick-up on joint connector X493
© BMW AG, Munich
01 29 0 409 384
04.2006 (Z/Z)
6
5.
To install the license plate holder
Mark the hole (4) on the tailgate bottom
section (1) as follows:
- In the middle
N
- Approx. 40 mm from the reference line (2)
1
Drill through the tailgate bottom section (1) at the
drilling position (4) using a 12 mm step drill bit.
2
Complete the anti-corrosion treatment process.
40mm
3
4
053 0826 Z
Route the sensor cable (3) through rubber
grommet N and insert rubber grommet N in the
tailgate bottom section (1).
Unscrew the opener (1) of the tailgate bottom
section.
2
1
Route sensor cable (3) through the grommet (2)
into the trunk.
3
4
E
053 0827 Z
Secure license plate holder E to the tailgate
bottom section (1) using the license plate
screws (2).
1
2
053 0828 Z
E
Secure the license plate (2) to license plate
holder E using the license plate screws (1).
1
2
1
© BMW AG, Munich
053 0829 Z
01 29 0 409 384
04.2006 (Z/Z)
7
6.
To install and connect the wiring harness
Remove the cover (1) from the right of the trunk
and transfer the specified dimensions.
1
2
103 mm
17 mm
Drill through the cover (1) at the drilling position
(2) using a 3 mm twist drill bit.
053 0830 Z
Secure control unit B to the cover (1) using
Philips screw I.
I
Connect the sensor cable (2), branch A1 (black
4-pin) and branch D1 (black 4-pin) to control
unit B.
A1
1
Install the cover (1) and tie back excess lengths of
the sensor cables (2).
D1
B
2
053 0831 Z
Route branch A2, black cable, to joint connector
X493, brown/black cable, and connect it with
miniature connector Q.
Q
X493
Route branch A3, red cable, to the grommet (1)
on the tailgate bottom section.
Use a multimeter to check whether the
reversing light signal is present on the white/
yellow cable on the grommet.
A2
A3
1
C
Use miniature connector Q to connect branch A3
to the white/yellow cable.
053 0832 Z
Use expanding rivet K to secure signal generator
C to the existing hole in the fuse holder (1).
K
Route branch D2 (black 2-pin) along the standard
wiring harness to the signal generator C and
connect it.
D2
1
053 0833 Z
© BMW AG, Munich
01 29 0 409 384
04.2006 (Z/Z)
8
7.
Concluding work and coding
This retrofit system does not require coding.
- Connect the battery
- Conduct a brief test
- Perform a function test of the PDC
- Re-assemble the car
© BMW AG, Munich
01 29 0 409 384
04.2006 (Z/Z)
9
Circuit diagram
© BMW AG, Munich
0,35 SW/RT
01 29 0 409 384
-
C*
0,35 SW
+
D2*
D1*
A2*
31
0,35 SW
2
A3*
0,75 BR/SW
Q*
X493
Q*
0,35 RT
1
0,75 WS/GE
RFS
A1*
B*
B1
B2
X1*
E*
A1
A2
X2*
053 0834 Z
8.
04.2006 (Z/Z)
10
8.
Circuit diagram
Legend
A1*
A2*
A3*
Black 4-pin plug
Terminal 31 pick-up
RFS terminal pick-up on the standard wiring harness
B*
Control unit
C*
Signal generator
D1*
D2*
Black 4-pin plug
Black 2-pin plug
E*
License plate holder
Q*
Miniature connector
X1*
X2*
X493
Black 2-pin plug
Black 2-pin plug
Terminal 31 joint connector
All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram.
Cable colors
BR
GE
RT
SW
WS
Brown
Yellow
Red
Black
White
© BMW AG, Munich
01 29 0 409 384
04.2006 (Z/Z)
11
9.
Customer Information for Operating the Rear Park Distance Control (PDC)
Print out this customer information and give it to the customer.
Pictograms
!
Denotes instructions that draw your attention to dangers.
Denotes instructions that draw your attention to special features.
Denotes the end of the instruction or other text.
Function
The PDC is a system which assists you when parking and maneuvering.
Ultrasonic sensors record the position of obstacles behind the car and inform the driver by means of
acoustic signals.
Acoustic signals start when an obstacle is detected by the PDC.
The closer the car approaches the obstacle, the more rapid the acoustic signals. A permanent signal
sounds when the distance to the obstacle reaches 30 cm/1 ft.
Operation
The PDC is switched on automatically as soon as reverse gear is engaged when the ignition is turned on.
The PDC is switched off automatically as soon as the ignition is turned off or reverse gear is disengaged.
!
Judging obstacles is exclusively the responsibility of the driver, who must drive attentively and
carefully in order to avoid damaging property and injuring people.
As with all ultrasonic distance measuring systems, signals may be triggered incorrectly or individual
objects may not be registered sufficiently.
Due to the car, blind spots may occur in front of the bumper and at its lateral ends. Obstacles in these
blind spots may not be registered sufficiently, or not at all.
The limits of what can be physically measured may be reached when encountering very low obstacles
(lower than 10 cm/0,33 ft), thin obstacles (thinner than 6 cm/0,2 ft) or pointed obstacles. Such obstacles
might not be registered sufficiently under certain circumstances.
To guarantee that the PDC operates properly, you should drive slowly when parking and maneuvering
and also keep the ultrasonic sensors free from snow, ice or dirt.
Strong wind, falling snow or rain can trigger incorrect signals.
© BMW AG, Munich
01 29 0 409 384
04.2006 (Z/Z)
12