Installation manual | Bradley Smoker MG-2/TT Plumbing Product User Manual

Installation
Instructions
A
D
A
MG-2/TT
CO
M
Express® Lavatory
System - MG-Series
with TouchTime® Control
PL
IA NT
Table of Contents
Pre-Installation Information . . . . . . . . . . . . . . . . . .2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Installation Instructions . . . . . . . . . . . . . . . . . . 5-12
Cleaning and Maintenance . . . . . . . . . . . . . . . . . .13
Assembly of Components . . . . . . . . . . . . . . . .14-16
Solenoid Valve Troubleshooting . . . . . . . . . . .17-18
Vernatherm™ Valve Maintenance . . . . . . . . .19-20
Cleaning the Strainer . . . . . . . . . . . . . . . . . . . .19-20
IMPORTANT
Read this entire installation manual to ensure proper
installation.
Flush all the water supply lines before making connections.
Wall anchors used must have a minimum pull-out rating of
1,000 lbs.
File these instructions with the owner or maintenance
department.
Product warranties may be found under "Product
Information" on our web site at www.bradleycorp.com.
215-1480 Rev. E; EN 06-915
© 2007 Bradley Corporation
Page 1 of 20 2/8/07
P.O. Box 309, Menomonee Falls, WI 53052-0309
TEL. 1-800-BRADLEY FAX 262-251-5817
http://www.bradleycorp.com
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Installation Instructions
Pre-Installation Information
Barrier-free and ADA compliant - standard height mounting
The MG-2/TT Express® Lavatory System must have a rim height no higher than 34" above finished
floor to be compliant with Americans with Disabilities Act (ADA). When mounted at 34" rim height,
the MG-2/TT Express® Lavatory System meets ADA, ANSI and UFAS requirements for barrier-free
clearances, reaches and controls. Always check local codes and ordinances for compliance.
Barrier-free and ADA compliant - juvenile height mounting
The MG-2/TT Express® Lavatory System must have a rim height no higher than 30" above finished
floor to be compliant with Americans with Disabilities Act (ADA) Accessibility Guidelines for
Buildings and Facilities: Building Elements Designed for Children's Use; Final Rule.
Texas Accessibility Standards compliant:
The MG-2/TT Express® Lavatory System meets Texas Accessibility standards (TAS) for barrier-free
clearances, reaches and controls. Always check local codes and ordinances for compliance.
TouchTime® switch and solenoid
Each sprayhead is controlled by a TouchTime® switch, enabling each user to activate a single flow
of water. Each valve uses less than half the maximum of hot water allowed by the
ANSI/ASHRAE/IESNA 90.1-1989 Standard.
Supplies required for installation:
• (8) 3/8" wall anchors, bolts and washers to mount frame and bowl
to wall (minimum pull-out rating of 1,000 lbs.)
• 1/2" NPT hot and cold supply piping and 1-1/2" NPT drain piping
• 1/2" NPT street elbow
• 110 volt electrical outlet for 110/24 VAC plug-in transformer (supplied)
• 240/208-volt or 277-volt electrical outlet for optional electric tankless water heater
2
2/8/07
Bradley Corporation • 215-1480 Rev. E; EN 06-915
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Installation Instructions
MG-2/TT Express® Lavatory System Dimensions
54"
(1372)
(mm)
42"
(1067)
15"
(381)
15"
(381)
(mm)
27"
(686)
47"
(1194)
22"
(559)
(mm)
9-1/2"
(241)
21-1/2"
(546)
*39"
(991)
*33-1/2"
(851)
*17-1/2"
(445)
A
D
A
*29-1/2"
(749)
CO
M
PL
IA NT
*Subtract 4" from vertical dimensions for compliance with ADA guidelines for children's use.
Bradley Corporation • 215-1480 Rev. E; EN 06-915
2/8/07
3
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Installation Instructions
Dimensions continued . . .
(mm)
35-1/2"
(902)
TAS Juvenile Height
Grades Pre-K thru 5 or 6
30"
(762)
26"
(660)
14"
(356)
FLOOR
(mm)
TAS Juvenile Height
Grades 6 thru 8 or 9
37-1/2"
(952)
32"
(813)
28"
(711)
4
2/8/07
16"
(406)
FLOOR
Bradley Corporation • 215-1480 Rev. E; EN 06-915
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Installation Instructions
Installation Instructions
Step 1: Rough in supplies and optional hot water heater
NOTE: See Figure 1 (below), 1a, 1b (for TAS on page 6) and Figure 2 (on page 7) when roughing
in the MG-2/TT Express®.
IMPORTANT: Flush the supply lines before making connections. Debris in supply
lines will cause the valves to malfunction.
IMPORTANT: Dimensions shown in Figure 1 are for Standard Height Mounted
MG-2/TT Express®.
1. Rough in 1/2" NPT hot and cold supply lines through wall at dimensions shown.
2. Rough in 1-1/2" NPT drain waste connection through wall at dimensions shown.
3. OPTIONAL HOT WATER HEATER: Rough in appropriate electrical supply per local code
(recommended 240/208-volt or 277-volt electrical box location shown below).
Standard Height Mounting
CENTERLINE
OF FIXTURE
25-1/2" (648)
APPROX. DIMENSION
25-1/2" (648)
APPROX. DIMENSION
4"
(102)
A
4" (102)
16-1/2"
(419)
4"
(102)
A
B
B
RECOMMENDED 240V/208V
OR 277V FOR OPTIONAL
ELECTRICAL BOX
LOCATION
(2-1/2"l x 3"w x 4"h)
B
C
H
*31-1/2"
(800)
1-1/2" NPT DRAIN
STUB OUT 2"
14"
(356)
14"
(356)
RECOMMENDED
240V/208V OR 277V
FOR OPTIONAL
ELECTRICAL BOX
LOCATION
(4"l x 3"w x 4"h)
*28-1/4"
(718)
*26"
(660)
B
B
B
5"
(127)
*23"
(584)
3-3/4" (95)
110V GFI
PROTECTED
ELECTRICAL
OUTLET
*22-3/8"
(568)
*25-3/4"
(654)
*24-1/2"
(654)
*19-1/2"
(495)
FLOOR
1/2" NPT HOT AND COLD
SUPPLIES OR TEMPERED
SUPPLY – STUB OUT 2"
3/8" WALL ANCHORS (8) PLACES MIN. PULL-OUT
STRENGTH 1000 LBS. PER ANCHOR
*Juvenile Height Mounting:
Figure 1
Subtract 4" from vertical dimensions for compliance with ADA guidelines for children's use.
Bradley Corporation • 215-1480 Rev. E; EN 06-915
2/8/07
5
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
TAS - Texas Accessibility
Standards:
Juvenile Height (grades
Pre-K thru 5 or 6)
Installation Instructions
CENTERLINE OF FIXTURE
25-1/2" (648)
APPROX. DIMENSION
25-1/2" (648)
APPROX. DIMENSION
4"
(102)
4" (102)
16-1/2"
(419)
4"
(102)
A
1-1/2" NPT DRAIN
STUB OUT 2"
14"
(356)
14"
(356)
RECOMMENDED
240V/208V OR 277V
FOR OPTIONAL
ELECTRICAL BOX
LOCATION
(4"l x 3"w x 4"h)
A
B
B
RECOMMENDED 240V/208V
OR 277V FOR OPTIONAL
ELECTRICAL BOX
LOCATION
(2-1/2"l x 3"w x 4"h)
B
C
H
28"
(711)
24-3/4"
(629)
22-1/2"
(572)
B
B
B
5"
(127)
19-1/2"
(495)
22-1/4"
(565)
110V GFI
PROTECTED
ELECTRICAL
OUTLET
3-3/4" (95)
18-7/8"
(479)
21"
(533)
16"
(406)
FLOOR
1/2" NPT HOT AND COLD SUPPLIES OR TEMPERED SUPPLY – STUB OUT 2"
3/8" WALL ANCHORS (8) PLACES MIN. PULL-OUT STRENGTH 1000 LBS. PER ANCHOR
Figure 1a
TAS - Texas Accessibility
Standards:
Juvenile Height (grades 6
thru 8 or 9)
CENTERLINE OF FIXTURE
25-1/2" (648)
APPROX. DIMENSION
25-1/2" (648)
APPROX. DIMENSION
4"
(102)
4" (102)
16-1/2"
(419)
4"
(102)
A
1-1/2" NPT DRAIN
STUB OUT 2"
14"
(356)
14"
(356)
RECOMMENDED
240V/208V OR 277V
FOR OPTIONAL
ELECTRICAL BOX
LOCATION
(4"l x 3"w x 4"h)
A
B
B
RECOMMENDED 240V/208V
OR 277V FOR OPTIONAL
ELECTRICAL BOX
LOCATION
(2-1/2"l x 3"w x 4"h)
B
C
H
30"
(762)
26-3/4"
(679)
24-1/2"
(622)
B
B
B
5"
(127)
21-1/2"
(546)
3-3/4" (95)
24-1/4"
(616)
110V GFI
PROTECTED
ELECTRICAL
OUTLET
20-7/8"
(530)
23"
(584)
18"
(457)
FLOOR
1/2" NPT HOT AND COLD SUPPLIES OR TEMPERED SUPPLY – STUB OUT 2"
Figure 1b
6
3/8" WALL ANCHORS (8) PLACES MIN. PULL-OUT STRENGTH 1000 LBS. PER ANCHOR
2/8/07
Bradley Corporation • 215-1480 Rev. E; EN 06-915
Installation Instructions
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Installation Instructions continued . . .
Step 2: Rough in wall anchors and electrical outlet
IMPORTANT: Turn OFF electrical power to the outlet when installing the Express®
Lavatory System.
1. Install a 110 volt GFI protected electrical outlet per local code at the location shown in Figure 2.
2. Install six 3/8" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by installer)
at the locations marked (ref. location “B” shown in Figure 1, 1a or 1b on pages 5-6).
NOTE: The dimensions for the wall anchors at location “A” are for reference only.
3. On the back of the bowl, measure the distance between the 3/4" bowl mounting holes. Divide
this measurement in half. Measure and mark this dimension on the wall to the left of the
centerline and to the right of the centerline. Install two 3/8" wall anchors with a minimum pullout rating of 1,000 lbs. (supplied by installer) at the locations marked (ref. location “A” shown in
Figure 1, 1a or 1b on pages 5-6).
NOTE: The anchors will be used to mount the Express® MG-2/IR bowl and frame to the wall.
1/2" NPT HOT AND
COLD SUPPLIES OR
TEMPERED SUPPLY.
STUB OUT 2"
1-1/2" NPT DRAIN
STUB OUT 2"
110 VOLT GFCI
ELECTRICAL OUTLET
TRANSFORMER
LOCATION
Figure 2
Bradley Corporation • 215-1480 Rev. E; EN 06-915
2/8/07
7
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Installation Instructions
Installation Instructions continued . . .
Step 3: Mount frame to wall
1. Loosen, but do not remove the three bottom access panel screws.
2. Remove the two top access panel screws and washers securing the access panel to the frame and
remove the access panel (see Figure 3).
3. Position the frame with Terreon® End Caps attached, against the wall, ensuring that it is level.
IMPORTANT: Anchoring the frame to a wall that is not flat may cause the frame to
bend. If necessary, install shims to compensate for wall distortion.
4. Ensure that the back of the frame is flat against the wall. If wall is not flat, insert shims behind
the frame to ensure that it will not bend when anchored.
5. Once you have positioned the frame such that it is level and flat against the wall or shimmed, use
the 3/8" bolts and washers to mount the frame to the wall.
TERREON®
END CAP
LEFT
1/4" - 20 SCREWS
AND FINISHING
WASHERS
(5) PLACES
FRAME
3/8" BOLTS AND WASHERS
(6) PLACES
TERREON®
END CAP
RIGHT
STAINLESS STEEL
ACCESS PANEL
FRONT VIEW
Figure 3
8
2/8/07
Bradley Corporation • 215-1480 Rev. E; EN 06-915
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Installation Instructions
Installation Instructions continued . . .
Step 4: Install bowl assembly
IMPORTANT: See Figure 4 below when installing the bowl assembly. If the fixture
has soap option, refer to the soap installation manual 215-1585
before installing the bowl assembly.
1. With someone to assist you, place the bowl assembly squarely onto the frame being careful not
to pinch tubing between bowl and frame.
2. Attach the front of the bowl assembly to the frame using the two 1/4-20 x 1/2" pan-head
screws and washers provided. Do not tighten screws at this time.
IMPORTANT: When bolting the bowl assembly to the wall, do not overtighten the
bolts. Overtightening bolts can damage the Terreon® material.
3. After the bowl assembly is attached to the frame, install the two 3/8" bolts and washers
(supplied by the installer) to bolt the bowl to the wall anchors. Do not overtighten bolts.
4. Tighten the screws installed in procedure #2 above to secure the bowl assembly to the frame.
Do not overtighten.
5. If necessary, adjust sprayhead body to fit closely to wall by adjusting sprayhead mounting bolts.
See Figure 8 on page 14 for sprayhead mounting bolt locations.
3/8" BOLT
AND WASHER
FRAME
TERREON®
END CAP (R)
Figure 4
3/8" BOLT
AND WASHER
SPRAYHEAD
BOWL
1/4"-20 x 1/2"
PAN HEAD
SCREWS AND
WASHERS
(2) PLACES
TERREON®
END CAP (L)
BACK VIEW
Bradley Corporation • 215-1480 Rev. E; EN 06-915
2/8/07
9
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Installation Instructions
Installation Instructions continued . . .
Step 5: Connecting supply
1. Loosen but do not remove the two mounting screws holding the valve bracket to the frame. Slide
the valve bracket up until the larger cutout in the frame’s slot aligns with the screw head (see
Figure 5b). Then lift up to remove the valve bracket from the frame.
2 FOR HOT AND COLD SUPPLY: Attach the stop/check to the hot and cold water supply piping
from the wall. Connect the flexible hoses to the Vernatherm™ Mixing Valve and to the
check/stops (see Figure 5a).
NOTE: The “H” on Vernatherm™ Mixing Valve indicates hot water supply inlet.
FOR SINGLE TEMPERED SUPPLY: Attach the stop/check to the 1/2" tempered supply line.
Connect the stop/check to the tempered line adapter with the flexible supply hose (Figure 5c).
3. Assemble the P-trap by connecting the 1-1/2" tubular pipe to the tailpiece and to the 1-1/2" drain
pipe stubbed out of the wall.
4. Install the strainer on the drain plug opening inside the bowl, and push the strainer firmly into
place. Secure the stainer with the screw provided.
Hot and
Cold
Supplies
VALVE BRACKET
MOUNTING SCREW
FLEXIBLE
SUPPLY
HOSE
CONNECT TO
1/2" NPT HOT
WATER SUPPLY
VERNATHERM™
THERMOSTATIC
MIXING VALVE
CONNECT TO
1/2" NPT COLD
WATER SUPPLY
SLOT IN
FRAME
FLEXIBLE SUPPLY
HOSE
Figure 5b
Figure 5a
Single
Tempered
Supply
FLEXIBLE
SUPPLY HOSE
(TO SOLENOID
BRACKET)
TEMPERED
LINE ADAPTER
(S39-685)
TO SUPPLY LINE
Figure 5c
10
2/8/07
Bradley Corporation • 215-1480 Rev. E; EN 06-915
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Installation Instructions
Installation Instructions continued . . .
WATER
HEATER
Step 6: Connecting optional hot water heater
NOTE: 240/208 or 277 voltage is required for hot water
heater. Refer to the installation manual provided with the
hot water heater for further installation information.
1. Remove the two screws from the back of the water
heater. Attach the bracket with the screws as shown in
Figure 6a.
2. Hang the water heater on the rear frame member to the
right of the vertical frame member (see Figure 6b).
3. Connect the 1/2" flexible hose from the cold water
supply stub-out to the hot water heater inlet.
4. Connect the 1/2" flexible hose from the hot water
heater outlet to the supply inlet on the solenoid valve
assembly.
SCREWS
BRACKET
(140-945)
Figure 6a
REMOVE (2) SCREWS FROM
BACK OF WATER HEATER.
ATTACH BRACKET WITH
SCREWS AS SHOWN.
WATER HEATER EX95TMLB
MOUNTING CLIP
REFERENCE WATER HEATER
INSTRUCTIONS FOR REQUIRED
ELECTRICAL CONNECTIONS.
WATER HEATER EX95TMLB
(269-1767), 240V/208V
5-1/4" x 9-3/4" x 2-1/16"
FOR CLARITY,
BOWL NOT SHOWN.
HANG WATER HEATER
ON REAR FRAME MEMBER
TO THE RIGHT OF THE
VERTICAL FRAME MEMBER
VERTICAL FRAME
MEMBER
OUTLET
Figure 6b
INLET
2" (51mm)
REF. ONLY
COLD WATER
SUPPLY
COLD WATER
SUPPLY
OPTIONAL 240V/208V ELECTICAL
BOX LOCATION, 2-1/2" x 4"
Figure 6c
Bradley Corporation • 215-1480 Rev. E; EN 06-915
RECOMMENDED 240V/208V
ELECTICAL BOX LOCATION, 4" x 4"
2/8/07
11
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Installation Instructions
Installation Instructions continued . . .
Step 7: Connecting electrical and supply tubing
WARNING: MG-2/TT must be connected to 24 VAC Class II plug-in transformer provided.
Connection to 110 VAC may cause personal injury and/or damage to electronics.
Connection of leads other than shown may cause permanent damage to the switch.
1. Insert the two sprayhead supply tubes into the two solenoid tube connectors by loosening the
compression nut and firmly pushing the tubing into the connector until the tubes are fully seated,
then re-tighten the compression nut (hand-tight plus two full turns with a wrench) (see Figure 7).
2. Connect the wires per the wiring diagram shown below.
3. Align the mounting screws with slots on the frame. Valve bracket slides down to lock into place.
4. Turn on the water supply to the MG-2/TT Express® and check for leaks.
5. Turn on the electrical power, trigger the TouchTime® push buttons and check for proper function
(the timing is electronically controlled and set at 15 seconds).
IMPORTANT: The Vernatherm™ valve is NOT factory-preset. Upon installation, the valve
temperature must be checked and adjusted to assure delivery of safe water
temperature. Water in excess of 110°F (43°C) may cause scalding.
6. Check the temperature when approximately1.0 GPM water flow is reached and adjust if
necessary (the range of the valve is 95°F–115°F (35°C–43°C). To adjust the temperature, first
loosen the temperature locking nut with a wrench. Then using a blade screwdriver, turn the
adjustment stem counterclockwise to increase the temperature or clockwise to decrease the
temperature. Once desired temperature is reached, tighten the nut to prevent temperature change.
7. Reinstall panel to frame with the five Torx-head screws provided (see Figure 3 on page 8).
NOTE: Push button activation takes place only when released, (prevents “hold open” activation).
TRANSFORMER
S83-134
COMPRESSION
NUT
B BLACK
G BROWN
LEFT GRAY
RED
SUPPLY
TUBE
LEFT GREEN
RIGHT GRAY
LEFT
BUTTON
RIGHT GREEN
LEFT
GRAY
LEFT
GREEN
GREEN
SUPPLY
TUBE
A BLACK
F BROWN
H BROWN
F BROWN
G BROWN
E BROWN
D BLACK
VERNATHERM
THERMOSTATIC
MIXING VALVE
C BLACK
RIGHT
BUTTON
B BLACK
A BLACK
RIGHT
GRAY
Figure 7
12
2/8/07
RIGHT
GREEN
Bradley Corporation • 215-1480 Rev. E; EN 06-915
Installation Instructions
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Cleaning and Maintenance Instructions
IMPORTANT: Strong alkaline or acid-based chemicals and cleansers should not be
used to clean the MG-2/TT Express®. If these chemicals come in
contact with the Terreon® surface, wipe off the surface immediately
and flush with soapy water. Avoid unnecessary or prolonged contact
with hot pans and objects.
Terreon® and panel maintenance
The bowl, sprayhead and pedestal end caps are made of Terreon®, a solid cast polyester resin
material. Terreon® resists chemicals, stains, burns and impact, and is repairable with everyday
cleaners or fine-grit abrasives. The panel is made of stainless steel. With regular cleaning, your MG2/TT Express® will provide years of dependable service.
Stainless Steel Access Panel cleaning
Stainless steel is extremely durable, and maintenance is simple and inexpensive. Proper care,
particularly under corrosive conditions, is essential. Ordinary deposits of dirt and grease are quickly
removed with soap and water. Whenever possible, the metal should be thoroughly rinsed and dried
after washing. To remove tightly adhering deposits, use stainless steel polishing powder. In all cases,
rub in the direction of the stainless steel grain.
IMPORTANT: Never use ordinary steel wool or steel brushes on stainless steel.
Always use stainless steel wool or stainless steel brushes.
Avoid prolonged contact with chlorides, bromides, thiocyanates, and iodides on stainless steel
equipment, especially if acid conditions exist. Do not permit salty solutions to evaporate and dry on
stainless steel. The appearance of rust streaks on stainless steel leads to the belief that the stainless
steel is rusting. Look for the source of the rust in some iron or steel particles which may be touching,
but not actually a part of the stainless steel structure. NOTE: Strongly acidic or caustic cleaners may
attack the steel causing a reddish film to appear. The use of these cleaners should be avoided.
Terreon® Bowl, Sprayhead and Pedestal End Cap cleaning
IMPORTANT: To sustain original finish, additional care is recommended for dark
colored solid surfaces to maintain highest quality color. The original
luster can be maintained by periodically applying furniture polish,
mineral oil or a solid surface cleaner or polish. For more information
on restoring dark colors, see Bradley document #1505. Length of
time between applications varies with usage.
• For regular cleaning, use standard commercial or household products such as Formula 409® or
Windex®.
• Remove tough stains with Ajax®, Comet® or Soft-Scrub® and a green Scotch-Brite® pad or
lightly sand in a circular motion with 240 grit wet/dry sandpaper. The finish can be renewed with
a maroon Scotch-Brite® pad.
• Remove scratches with a green Scotch-Brite® pad. The finish can be renewed with a maroon
Scotch-Brite® pad. Remove hard water build-up with a mild solution of vinegar and water.
* Use of brand names is intended to indicate a type of cleaner and does not constitute an
endorsement.
** It is emphasized that all products should be used in strict accordance with package instructions.
• Repair kit: A repair kit is available from Bradley to repair/patch the Terreon® bowl and shelf.
Contact your Bradley representative to order a repair kit and be sure to specify color.
Bradley Corporation • 215-1480 Rev. E; EN 06-915
2/8/07
13
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Installation Instructions
Assembly of Components
SPRAYHEAD BODY
(PART NUMBER VARIES WITH
COLOR OF UNIT. CONTACT
YOUR LOCAL BRADLEY REP.
FOR ASSISTANCE).
BOWL
(PART NUMBER VARIES WITH
COLOR OF UNIT. CONTACT
YOUR LOCAL BRADLEY REP.
FOR ASSISTANCE).
END CAP (LEFT)
(PART NUMBER VARIES
WITH COLOR OF UNIT.
CONTACT YOUR LOCAL
BRADLEY REP. FOR
ASSISTANCE).
SPRAYHEAD
MOUNTING BOLTS (3)
END CAP (RIGHT)
(PART NUMBER VARIES WITH
COLOR OF UNIT. CONTACT
YOUR LOCAL BRADLEY REP.
FOR ASSISTANCE).
STAINLESS STEEL
ACCESS PANEL
186-1263
Figure 8
14
2/8/07
Bradley Corporation • 215-1480 Rev. E; EN 06-915
Installation Instructions
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Assembly of Components continued . . .
Sensor assembly and solenoid valve access
• To access solenoids:
Using a 5/32" Allen socket wrench, loosen, but do not remove the three bottom access panel screws.
Remove the two top access panel screws and washers securing the panel to the frame and remove the
access panel (see Figure 3 on page 8). Solenoids are located on left side of frame (see Figure 9).
• To remove sprayhead:
Remove (3) bolts located underside of bowl neck (see Figures 8 and 10). Carefully remove sprayhead
from bowl.
• To access sprayhead/aerator/lens and sensor assembly:
Remove (2) screws and washers from the access plate assembly using a 1/8" Allen socket wrench.
The access plate assembly is located underneath the sprayhead (2) places (see Figure 11 on page 16),
the assembly will drop down to access the lens, sensor, and sensor eyes, housing flow control and
tube connector.
FRAME
VERNATHERM™
MIXING VALVE
5/16" I.D. BRAIDED
HOSE 269-1365
SOLENOIDS
Figure 9
SPRAYHEAD AERATOR
ASSEMBLY S05-166
SPRAYHEAD BODY
Figure 10
MOUNTING LOCATION
TO BOWL (3) PLACES
Bradley Corporation • 215-1480 Rev. E; EN 06-915
2/8/07
15
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Installation Instructions
Assembly of Components continued . . .
TouchTime® and Aerator/Access Plate Assemblies
SPACER
182-115
NUT
110-115
ACCESS PLATE
150-201
TOUCHTIME® SWITCH
(15-SECOND)
S83-139B
ACCESS PLATE/AERATOR
ASSEMBLY
S05-166
1/4" CONNECTOR
145-089
Figure 11
AERATOR/HOUSING-FLOW
CONTROL
S05-142
SCREW-ALLEN SOCKET #10-24
160-138
Other replacement parts
110-24 VAC CLASS II
PLUG-IN TRANSFORMER
S83-134
16
2/8/07
Bradley Corporation • 215-1480 Rev. E; EN 06-915
Installation Instructions
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Troubleshooting Solenoid Valve (VAC)
CAUTION:
Problem:
Cause:
Solution:
Turn off electrical and water supplies to unit before troubleshooting.
An individual operating station fails to shut off and drips.
There is debris trapped between the diaphragm and the valve seat.
Remove debris between diaphragm and the valve seat.
1. Remove the three #8 Phillips-head screws that hold the solenoid valve assembly together. Be
careful not to lose the armature or spring (see Figure 12 on page 18).
2. Remove the diaphragm. Remove any particles that have been trapped between the diaphragm
and the valve seat. Rinse off the diaphragm and inspect for damage. Make sure the center orifice
and both small side orifices are open.
3. Reassemble in reverse order, being careful not to overtighten the Phillips-head screws or you
may crack the plastic valve body. Tighen until the armature plate makes contact with the plastic
body.
4. Reconnect the wiring per diagram on page 12.
Problem:
An individual operating station fails to turn on.
Cause:
A failed coil for the valve or loose electrical connection to the terminal.
Solution:
Test the station to determine cause.
1. Disconnect the wires from the coil of an adjacent valve. Disconnect the wires from the problem
valve and reconnect to the adjacent valve.
2. Turn on electrical and water supplies to the unit. Pass your hand in front of the sensor of the
problem station, and the adjacent station should turn on.
If the adjacent station turns on and cycles normally, replace the coil on the problem valve.
If the adjacent valve fails to turn on, inspect the wires from the sensor cable and do the following:
• make sure there are no breaks and that the fully insulated disconnect terminals are firmly
crimped in place;
• turn off the electrical and water supplies;
• reconnect to the adjacent valve and turn on the electrical and water supplies to the unit;
• pass your hand in front of the sensor. If the station still fails to turn on, replace the sensor
(see page 18).
Bradley Corporation • 215-1480 Rev. E; EN 06-915
2/8/07
17
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Installation Instructions
Solenoid Valve S07-067 (closed body) and S07-067A (thru body)
REF.
1
1
8
2
3
4
5
6
7
8
9
7
8
QTY.
1
1
1
1
1
1
1
1
3
1
PART NO.
118-307
118-307A
269-983
269-577
269-578
269-1729
269-1730
269-579
160-447
125-165
DESCRIPTION
VALVE BODY, 1/4" CLOSED
VALVE BODY, 1/4" THRU
DIAPHRAGM
ARMATURE
SPRING
ARMATURE HOUSING
CLAMP, ARMATURE HOUSING
COIL, SOLENOID VALVE
SCREW, #8 X 5/8
O-RING, #2-013
6
5
4
3
2
1
9
Figure 12
18
2/8/07
Bradley Corporation • 215-1480 Rev. E; EN 06-915
Installation Instructions
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Thermostatic Mixing Valve Maintenance and Troubleshooting
NOTE: Before attempting to troubleshoot the valve or disassemble the components, check for the
following conditions:
• If stop/check valves are used, make sure that they are fully open.
• Make sure that the hot and cold inlet pipes are connected properly, and that there are no
cross-connections or leaking stop/check valves.
• Check the hot water heater output to make sure that it is at least 20° F above the set
temperature.
Be sure to close the appropriate shut-off valves prior to disassembly of the valve and reopen the
valves after inspection and repair is complete.
Problem: Limited water flow
Cause: Dirt and debris have built up in the valve or strainer.
1. Remove and clean strainer (see Figure 13 or 14 on page 20). If strainer needs to be replaced,
order Bradley part no. 173-028.
2. Check the piston for smooth movement.
To check the valve's piston for free and smooth movement, follow the procedures outlined below:
1. Remove the valve's cap and thermostat (see Figure 13 on page 20).
2. Push down on the piston with your finger (the piston should move freely). If the movement is
not as it should be, the piston needs to be cleaned. Follow the method outlined below for
cleaning the piston and valve body:
• Remove the thermostat.
• Lift the piston out with a needle-nose pliers and remove the spring.
• Any cleaner suitable for brass and stainless steel may be used (if cleaning with suitable cleaner
is not sufficient to remove debris, a 400-grit sandpaper may be used to polish and hone the
piston and valve body).
• Snap spring into piston (will detent) and reassemble into the valve body. Retest the piston.
3. If, after a thorough cleaning, the piston does not move freely, the piston must be replaced.
Contact your Bradley representative and ask for Repair Kit (part number S65-259).
Problem: External leaks in the system
Cause: O-rings have been damaged.
Solution: Replace O-rings where necessary. For replacement of the O-rings, contact your
Bradley representative and ask for Repair Kit (part number S65-259).
Problem: Improper water temperature or temperature fluctuation
Cause: Thermostat is slowly failing or not working at all.
Solution: Check the thermostat for proper operation.
1. At room temperature (80° F or less) remove cap and thermostat.
2. Place thermostat into container with 115° F water. The pushrod should pop out of the
thermostat approximately 1/10".
3. If thermostat pushrod does not pop out, the thermostat must be replaced. Contact your Bradley
representative and ask for Repair Kit (part number S65-259).
Cause: Valve temperature is not properly set.
Solution: Adjust the temperature. Using a blade screwdriver, turn the adjustment stem
counterclockwise to increase the temperature or clockwise to decrease the temperature.
Bradley Corporation • 215-1480 Rev. E; EN 06-915
2/8/07
19
Express® Lavatory System - MG-Series with TouchTime® Control
MG-2/TT
Installation Instructions
Vernatherm™ Thermostatic Mixing Valve (S01-524)
Repair Kit S65-259
Item
Qty
Description
5
1
Thermostat
7
1
O-Ring
8
1
O-Ring
10 Nut 3/8-24 Hex Jam
9
Cap
8 O-Ring
7
O-Ring
6 Stem
5 Thermostat
4 Piston
3 Spring
2 Seal Cup
1 Valve Body
Strainer 11
(173-028)
Figure 13
Tempered Line Adapter Assembly (S39-685) Option
Figure 14
Strainer
173-028
20
2/8/07
Bradley Corporation • 215-1480 Rev. E; EN 06-915
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