SALD-1 & SALD-2 Service, Installation and Care Manual

SALD-1 & SALD-2 Service, Installation and Care Manual
SALD-1 & SALD-2
Service, Installation and Care Manual
Please read this manual completely before attempting to install or operate this equipment! Notify carrier
of damage! Inspect all components immediately. See page 2.
Salad and Vegetable Drier
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April 2011
Salad and Vegetable Drier Service and Installation Manual
Contents
Serial Number Information
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Receiving And Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Parts Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Standard Labor Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
To view the serial number on the Salad Ace machine, turn the
unit upside down. The serial number is listed on the bottom on
the side opposite the motor.
Always have the serial number of your unit available when calling
for parts or service. A complete list of authorized Delfield parts
depots can be found at www.delfield.com
©2011 The Delfield Company. All other trademarks are the
property of their respective owners, and are used for illustrative
purposes only.
Specifications
Model
Height
Width
Depth
Inner Liner
Capacity
Inner Liner
Diameter
Inner Liner
Depth
V/Hz/Ph
Amps
Ship
Weight
SALD-1
32.50”
(83cm)
27.00”
(69cm)
27.00”
(69cm)
20 Gal
(77L)*
15.62”
(40cm)
16.87”
(43cm)
115/60/1
2.7
85lbs/
38kg
SALD-2
32.50”
(83cm)
27.00”
(69cm)
27.00”
(69cm)
20 Gal
(77L)*
15.62”
(40cm)
16.87”
(43cm)
230/50/1
1.35
85lbs/
38kg
*Inner liner can hold up to 18 heads of chopped lettuce.
Receiving And Inspecting The Equipment
Even though most equipment is shipped crated, care should be
taken during unloading so the equipment is not damaged while
being moved into the building.
1. Visually inspect the exterior of the package and skid or
container. Any damage should be noted and reported to
the delivering carrier immediately.
2. If damaged, open and inspect the contents with the carrier.
4. Request an inspection by the shipping company of the
damaged equipment. This should be done within 10 days
from receipt of the equipment.
5. Freight carriers can supply the necessary damage forms
upon request.
6. Retain all crating material until an inspection has been
made or waived.
3. In the event that the exterior is not damaged, yet upon
opening, there is concealed damage to the equipment
notify the carrier. Notification should be made verbally as
well as in written form.
2
For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com
Salad and Vegetable Drier Service and Installation Manual
Operating Instructions
1. Position the Salad Ace over the floor drain or place a (2) two
gallon capacity container under the drain tube.
7. Drain the water from the sink. Allow the liner to remain in the
sink for 30 seconds to drain out the excess water.
2. Secure machine into position by depressing the brake pedal
on each caster.
8. Remove the liner from the sink and place into the “Salad
Ace”. Make sure the octagon shaped recess in the liner bottom engages with the metal octagon drive casting in the tank
bottom.
3. Remove the double lid slowly. DO NOT PULL OR FORCE
LID OFF IN A QUICK MOTION. Suspend the lid from the top
edge of the stainless steel tank using the bracket provided
on the lid.
4. Remove the perforated inner liner and place in sink.
5. TO PREPARE PRODUCTS: Remove the center core from
the lettuce heads; break apart, separating leaves or cut into
desired size. Fill liner with no more than 18 heads.
Do not overload inner liner. Weight in excess of 20
lbs. will cause lid and motor failure.
9. Place the lid on the machine, making sure the inner lid seats
on the top of the inner liner.
10. Turn the machine “ON” by rotating the bottom mounted timer
clockwise. Choosing a one-to-four minute cycle. Generally, a
two-minute cycle is sufficient to drain a full load. Machine will
turn off automatically.
11. When the time cycle has ended, wait 10 seconds for inner
liner to stop rotating before removing the lid. Remove inner
liner from the machine.
6. Run cold water into the sink. Turn water off when the product
level rises within three (3) inches of liner top edge. Gently stir
water through product to remove the dirt. Allow the produce
to soak 10 minutes.
For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com
3
Salad and Vegetable Drier Service and Installation Manual
Cleaning Instructions
Preparation and disassembly
1. Turn the machine timer to the OFF position.
2. Disconnect the Salad Ace from the power source.
3. Ensure each caster brake pedal is depressed.
4. Ensure the Salad Ace drain tube is positioned over the floor
drain or a (2) two gallon capacity container.
5. Open the hook latches and remove the lid.
6. Remove any food debris with a sponge.
7. Unscrew the lid T handle in order to remove the inner lid.
8. Remove the liner from the tank.
9. Remove remaining food debris with a sponge.
Inner liner and lids
10. Wash the liner and inner lid in warm, detergent-sanitizing
solution designed for use with plastic materials in contact
with food.
11. Rinse the liner and inner lid in clean water. Allow to air dry.
Never steam clean the liner or lids.
Interior surface of tank
12. Wash the interior tank liner with warm, detergent-sanitizing
solution designed to clean stainless steel surfaces that are in
contact with food.
13. Wash the lid with warm, detergent-sanitizing solution
designed to clean stainless steel surfaces that are in contact
with food.
14. Rinse with clean water. Allow to air dry before placing on lid.
Exterior surface of tank
15. Use a clean, damp cloth to wipe the wash solution from
surface. Allow to air dry.
16. Any commercial stainless steel polish can be used to shine
clean surfaces.
Reassembly
17. Place inner lid into lid and screw together with T handle.
18. Place the inner liner into the tank. Make sure the octagon
shaped recess in the liner bottom engages with the metal
octagon drive casting in the tank bottom.
Stainless Steel Care and Cleaning
To prevent discoloration of rust on stainless steel several
important steps need to be taken. First, we need to understand
the properties of stainless steel. Stainless steel contains 70-80%
iron which will rust. It also contains 12-30% Chromium which
forms an invisible passive film over the steel’s surface which
acts as a shield against corrosion. As long as the protective
layer is intact, the metal is still stainless. If the film is broken
or contaminated, outside elements can begin to breakdown the
steel and begin to form rust of discoloration.
Proper cleaning of stainless steel requires soft cloths or plastic
souring pads.
NEVER USE STEEL PADS, WIRE BRUSHES OR
SCRAPERS!
Cleaning solutions need to be alkaline based or non-chloride
cleaners. Any cleaner containing chlorides will damage
the protective film of the stainless steel. Chlorides are also
commonly found in hard water, salts, and household and
industrial cleaners. If cleaners containing chlorides are used be
sure to rinse repeatedly and dry thoroughly upon completion.
Routine cleaning of stainless steel can be done with soap and
water. Extreme stains or grease should be cleaned with a nonabrasive cleaner and plastic scrub pad. It is always good to
rub with the grain of the steel. There are also stainless steel
cleaners available which can restore and preserve the finish of
the steels protective layer.
Early signs of stainless steel breakdown can consist of small
pits and cracks. If this has begun, clean thoroughly and start to
apply stainless steel cleaners in attempt to restore the passivity
of the steel.
Never use an acid based cleaning solution!
Many food products have an acidic content which
can deteriorate the finish. Be sure to clean the
stainless steel surfaces of ALL food products.
Common items include, tomatoes, peppers and
other vegetables.
Drain Maintenance
Each unit has a drain located inside the unit which removes the
water to an appropriate drain location or container. Drain size
is 1 1/4”. Be sure all drain lines are free of obstructions, food
product can cause water to back up.
4
For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com
Salad and Vegetable Drier Service and Installation Manual
Wiring Diagram — SALD-1
CAPACITOR
RED
WHITE
GREEN
BLACK
WHITE
MOTOR LEADS
BLACK
COMM NO
TIMER SWITCH
Wiring Diagram — SALD-2
CAPACITOR
BLUE
BLUE
YELLOW
BROWN
COMM NO
BLUE
MOTOR LEADS
BROWN
TIMER SWITCH
For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com
5
Salad and Vegetable Drier Service and Installation Manual
Parts Listing
10
9
8
Key
Part Number
Description
1
6160015
Motor, gear, 120V, 1/6 H.P.
6160016
Motor, gear, 240V, 1/6 H.P.
2
6230217
Caster, 4”, stem, swvl, brk, polyur
3
6190197
Timer control, 115-277V, 10A
4
6190141
Capacitor, 5UF, 370V/AC-115V
46F1245
Capacitor, 220V/50 Hertz
2183348
Cord, lead, 16/3 w/NEMA 5-15P
000-586-0039
Cord/Plug Assembly, #14/3, 6-15P
6
6230251
Drive, liner, octagon casting
7
6230116
Liner, with lid, plastic
8
6230006
Bearing, T handle
9
6230252
Mount, bearing, outer lid
10
0201294
Lid assembly, outer
5
7
6
5
2
4
1
3
Standard Labor Guidelines To Repair Or Replace Parts On Delfield Equipment
Advice and recommendations given by Delfield Service Technicians do not constitute or guarantee any special coverage.
•
•
•
•
A maximum of 1-hour is allowed to diagnose a defective component.
A maximum of 1-hour is allowed for retrieval of parts not in stock.
A maximum travel distance of 100 miles round trip and 2-hours will be reimbursed.
Overtime, installation/start-up, normal control adjustments, general maintenance, glass breakage, freight damage, and/or
correcting and end-user installation error will not be reimbursed under warranty unless pre-approved with a Service Work
Authorization from Delfield. You must submit the number with the service claim.
LABOR OF 1-HOUR IS ALLOWED TO REPLACE:
• Gear Box
• Motor
• Run Capacitor
6
For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com
Salad and Vegetable Drier Service and Installation Manual
Standard One Year Limited Warranty (One Year Parts, 90 Days Labor)
The Delfield Company (“Delfield”) warrants to the Original Purchaser of
the Delfield product (herein called the “Unit”) that such Unit, and all
parts thereof, will be free from defects in material and workmanship
under normal use and service for a period of one (1) year from the date
of shipment of the Unit to the Original Purchaser or, if the Original
Purchaser returns the warranty card completely filled out including
the date of installation within thirty (30) days of receipt of the Unit,
one (1) year from the date of installation. During this one year warranty
period, Delfield will repair or replace any defective part or portion there of
returned to Delfield by the Original Purchaser which Delfield determines
was defective due to faulty material or workmanship. The Original
purchaser will pay all labor, crating, freight and related costs incurred
in the removal of the Unit or defective component and shipment to
Delfield, except that during a period of either ninety (90) days from the
date of shipment of the Unit to the Original Purchaser or, if the Original
Purchaser returns the warranty card completely filled out including the
date of installation within thirty (30) days of receipt of the Unit, ninety
(90) days from the date of installation Delfield will pay all related labor
costs. Delfield will pay the return costs if the Unit or part thereof was
defective.
The term “Original Purchaser” as used herein means that person, firm,
association, or corporation for whom the Unit was originally installed.
This warranty does not apply to any Unit or part thereof that has been
subjected to misuse, neglect, alteration, or accident, such as accidental
damage to the exterior finish, operated contrary to the recommendations
specified by Delfield; or repaired or altered by anyone other than Delfield
in any way so as to, in Delfield’s sole judgement, affect its quality or
efficiency. This warranty does not apply to any Unit that has been moved
from the location where it was originally installed. This warranty also
does not cover the refrigerator drier or the light bulbs used in the Unit.
The warranty is subject to the user’s normal maintenance and care
responsibility as set forth in the Service and Installation Manual, such
as cleaning the condenser coil, and is in lieu of all other obligations
of Delfield. Delfield neither assumes, nor authorizes any other person
to assume for Delfield, any other liability in connection with Delfield’s
products.
Removal or defacement of the original Serial Number or Model Number
from any Unit shall be deemed to release Delfield from all obligations
hereunder or any other obligations, express or implied.
Parts furnished by suppliers to Delfield are guaranteed by Delfield only
to the extent of the original manufacturer’s express warranty to Delfield.
Failure of the Original Purchaser to receive such manufacturers warranty
shall in no way create any warranty, expressed or implied, or any other
obligation or liability on Delfield’s part in respect thereof.
IF THE CUSTOMER IS USING A PART THAT RESULTS IN A VOIDED
WARRANTY AND A DELFIELD AUTHORIZED REPRESENTATIVE
TRAVELS TO THE INSTALLATION ADDRESS TO PERFORM WARRANTY
SERVICE, THE SERVICE REPRESENTATIVE WILL ADVISE CUSTOMER
THE WARRANTY IS VOID. SUCH SERVICE CALLS WILL BE BILLED
TO CUSTOMER AT THE AUTHORIZED SERVICE CENTER’S THEN
APPLICABLE TIME AND MATERIALS RATES. CONSIDER: CUSTOMER
MAY INITIATE A SERVICE AGREEMENT WITHOUT PARTS COVERAGE.
If shipment of a replacement part is requested prior to the arrival in the
Delfield factory of the part claimed to be defective, the Original Purchaser
must accept delivery of the replacement part on a C.O.D. basis, with credit
being issued after the part has been received and inspected at Delfield’s
plant and determined by Delfield to be within this warranty.
Under no condition does this warranty give the Original Purchaser the
right to replace the defective Unit with a complete Unit of the same
manufacturer or of another make. Unless authorized by Delfield in
writing, this warranty does not permit the replacement of any part,
including the motor-compressor, to be made with the part of another
make or manufacturer.
No claims can be made under this warranty for spoilage of any products
for any reason, including system failure.
The installation contractor shall be responsible for building access,
entrance and field conditions to insure sufficient clearance to allow any
hood(s), vent(s), or Unit(s) if necessary, to be brought into the building.
Delfield will not be responsible for structural changes or damages
incurred during installation of the Unit or any exhaust system.
Delfield shall not be liable in any manner for any default or delay in
performance hereunder caused by or resulting from any contingency
beyond Delfield’s control, including, but not limited to, war, governmental
restrictions or restraints, strike, lockouts, injunctions, fire, flood, acts of
nature, short or reduced supply of raw materials, or discontinuance of
the parts by the original part manufacturer.
Except as provided in any Additional Four Year Protection Plan, if
applicable, and the Service Labor Contract, if applicable, the foregoing
is exclusive and in lieu of all other warranties, whether written or
oral, express or implied. This warranty supersedes and excludes any
prior oral or written representations or warranties. Delfield expressly
disclaims any implied warranties of merchantability, fitness for a
particular purpose or compliance with any law, treaty, rule or regulation
relating to the discharge of substances into the environment. The sole
and exclusive remedies of any person relating to the Unit, and the full
liability of Delfield for any breach of this warranty, will be as provided
in this warranty.
Other than this Delfield Standard One Year Limited Warranty, any
applicable Delfield Additional Four Year Protection Plan or applicable
Delfield Service Labor Contract, the Original Purchaser agrees and
acknowledges that no other warranties are offered or provided in
connection with or for the Unit or any other part thereof.
In no event will Delfield be liable for special, incidental or consequential
damages, or for damages in the nature of penalties.
IF DURING THE WARRANTY PERIOD, CUSTOMER USES A PART FOR
THIS DELFIELD EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR
RECYCLED PART PURCHASED DIRECTLY FROM DELFIELD OR ANY OF
ITS AUTHORIZED SERVICE CENTERS AND/OR THE PART BEING USED
IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY
WILL BE VOID. FURTHER, DELFIELD AND ITS AFFILIATES WILL NOT
BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY
THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE
OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/
OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER. If
the warranty becomes void, Customer may purchase from Delfield, if
available, a Service Agreement or service at the then current time and
materials rate.
For more information on Delfield warranty’s log on and check out the
service section of our web site at www.delfield.com.
For customer service, call (800) 733-8829, (800) 733-8821, Fax (989) 773-3210, www.delfield.com
7
Delfield
™
®
Covington, TN
Mt. Pleasant, MI
Thank you for choosing Delfield!
Help is a phone call away! Help our team of professional, courteous customer service
reps by having your model number and serial number available at the time
of your call (800) 733-8829
Model:_________________________S/N: _____________________
Installation Date:_________________________________________
For a list of Delfield’s authorized parts depots,
visit our website at www.delfield.com
980 S. Isabella Rd., Mt. Pleasant, MI 48858, U.S.A. • (989) 773-7981 or (800) 733-8829 • Fax (989) 773-3210 • www.delfield.com
Delfield reserves the right to make changes in design or specifications without prior notice. ©2011 The Delfield Company. All rights reserved. Printed in the U.S.A.
DMSALD 04/11
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