Braun 403 Wheelchair User Manual

Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
"RAUN#ORPORATION&-633.O
1UICK2EFERENCE)NSTALLATION3HEET
.(43!6EHICLE0HYSICAL2EQUIREMENTS
Lowered (Drop) Floor Requirements
Nonmodified OEM full size van floors meet
all requirements for Vangater II. Nonmodified OEM mini van floors meet all requirements for Mini Vangater II.
Must meet or exceed nonmodified
OEM floor section.
e
Fram
e
Tub
Position wedge plate(s)
to achieve a 1/2" preload at right inboard
corner of platform. See
Figures C and D.
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Clearances
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ed te
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P
OEM (Van) Chassis Floor Requirements
Place lift in approximate
position. Note: Hoist
or other lifting device is
recommended.
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P
h$/4ˆ0RIVATE5SE,IFTv
1 0OSITION,IFT
Minimum 1" clearance
between lift and vehicle.
See Figure E.
Door Opening Dimensions
Vehicle lift access door opening
must meet specified dimensions.
“1992” and Newer Ford Slide Door
1. Remove the lower slide door stop.
2. With Power Door: Door stop not
used.
Vehicle
Door
Opening
Without Power Door: Drill (2) holes
in the lower door stop at dimensions
shown in Figure B.
B
1/2"
Position wedges as
needed for 1/2" preload.
&IGURE#
Maximum 1/2" between
inboard locator and floor
when locator is deployed.
See Figure E.
Minimum 3/4" clearance
between door and vertical arm. See Figures F
and G.
Floor
Stepwell
3. Replace door stop, locating on the
(2) drilled holes (provides adequate
clearance).
A
Maximum
1/2"
Inboard
Locator
&IGURE%
Minimum 1" Clearance
1-7/16"
2-3/4"
C
&IGURE&
&IGURE!
&IGURE'
Floor
Floor
Ground Level
31-1/2"
39-1/2"
29"
29"
B Clear Door Opening
C
Maximum Floor-to-
&IGURE"
PARALLEL
(ALIGNED)
or
48"
Wall
(ALIGNED)
(ALIGNED)
Minimum 3/4"
Clearance
wing
Do
Full Size
42"
PARALLEL
D oo r
Minivan
Wall
(ALIGNED)
ng
t Swi
Fron
A
DimenMinimum Clear
Wall
Slide Door
Rear
S
Drill (2) 5/16" diameter holes.
Minimum 3/4"
Clearance
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
2 3ECURE,IFT
5. Carefully operate lift through all
functions checking for clearances
(specified in Figures D-I). Adjust
lift position and/or upper mounting
hardware as needed.
6. Drill 3/8" diameter holes through
floor using the corner holes in the
base plate as a template. Refer to
Figure H. Insert 3/8"-16 hex bolts
and secure below floor as specified in Figure H (bolt lengths as
required per application).
Tighten all mounting hardware
securely. All fasteners must meet
FMVSS 571.403 Section 6.3.
8. Position and secure docking bumper. See Figure L.
9. Position and secure warning sensor mat as specified in Figure M.
Connect wiring harness to lift as
shown in Figure P.
Fab-Lock Bolt
2. Insert Fab-Lock bolts (minimum
2) fully through mounting channel
and C pillar.
5/16" Socket
4. Place a 5/16" socket onto the inner
screw and tighten (turn clockwise).
5. Turn socket until Fab-Lock has
expanded against metal surface.
Ratchet Wrench
Platform
&IGURE,
Trim
3/8" Body Washer
Floor
3/8-16 x 2"
Hex Bolt
(Qty: 2)
3/8" Lock Washer
Hardware
Typical
All Positions
3/8-16 Hex Nut
Upper
Adjustment
Bracket
Upper
Adjustment
Bracket
3/8-16 x 3"
Hex Bolt
5/16-18 x 3/4"
Flat Head
Screw
5/16"
Flat
Washer
5/16" 5/16"
Lock
Hex
Nut Washer
Upper
Mounting
Channel
5/16" Flat Washer
3/8" Lock Washer
3/8-16 Hex Nut
Stepwell
Docking Bumper
Fab-Lock Bolt
3/8" Lock
Washer
3/8" Hex
Nut
Vertical
Mounting
Brace
Upper
Mounting
Bracket
3/8-16 Slide Nut
Vertical
Mounting
Brace
5/16" Flat
Washer
Note: Cut bracket off flush with
mounting brace and install foam
padded cover using cable ties.
&IGURE)
Upper
Mounting
Channel
e
Fram
e
Tub
5/16" Flat
Washer
Hardware
typical
opposite side
5/16-18 x 7/8"
Button Head
Cap Screw
5/16" Lock
Washer
Threshold Warning
3/8-16 x 1"
Hex Cap Screw
with
Lock Washer
(Qty: 2)
&IGURE-
#10-16 x 1-1/2"
Wafer Head Phillips
Self-Drilling Screw
(Qty: 4)
&IGURE+
.
Min
18"
Wall (C Pillar)
Ed
ge
of
F
Upper
Adjustment
Bracket
Vertical
Mounting
Brace
3/8-16 x 3"
Hex Bolt
with
Lock Washer
and Hex Nut
d
ol
sh g
re in
Th arn
W
7. Cut upper adjustment bracket off
flush with mounting brace and
install foam padded cover using
cable ties. Note: Cover power
unit before cutting bracket.
Docking
Bumper
1/4" Flat Washers
Docking
Bumper
Vertical Mounting Brace
4. Secure upper adjustment bracket
and upper mounting channel assembly to vertical mounting brace.
3. Place a 5/8"
wrench onto
bolt head and
secure tightly
or
Flo
Outer Pivot
&IGURE*
5/8" Wrench
5/16" Flat Washer
Position
wedges
as needed.
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ed te ed te
W la W la
P
P
Carefully drill 5/16" diameter wall
mounting holes. Secure upper
mounting channel to wall (C pillar)
using expanding Fab-Lock bolts
(minimum 2). See Figure J.
1. Remove rubber
washer and install
1/4" flat washers.
3/8-16 Hex Bolt
(Minimum 4)
• One in each corner.
• Lengths as required
per application.
e
Fram
e
Tub
2. Secure vertical mounting brace
and upper mounting bracket to
frame tube. See Figure I.
3. Temporarily assemble upper adjustment bracket and upper mounting channel. See Figure K. Position assembly and mark mounting
holes on van wall (C pillar).
Fab-Lock Bolt Installation
&IGURE(
1. Temporarily secure base plate by
installing sheet metal screws in
base plate slots.
ini
sh
ed
Flo
or
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
W11
W20
1
2
3
1
2
3
1
2
1
1
2
2
D20
D24
D21
D7
D6
D5
D11
1
D30
J9
D31
1
1
D10
D29
D19
W13
R56
D18
C43
C45
K4
C39
K5
K1
C47
C42
D9
J8
4
3
D16
2
D15
1
C35
R60
D4
C30
R37
R38
C31 U8
R35
R36
R45
C34
U9
R50
U11
LIFT
R66
R32
18
29
W14
R7
C11
D2
U6
C54
5
W2
40
C 10
7
1
J5
C12
W3
1 2 3
R2
C4
R34
R46
R25
U3
R11 R14
C26
R33
R31
R30
W5
1 2 3
J4
C7
R51
ON ON ON
R71
+
+
D12
S1 1 2 3
D13
U10
R53
D14
C53
R58
R54
R55
R57
C38
D22
R59
D23
C29
100024-001
REVISION
R28
6
5
"
1/
8"
Pl x 4"
as x
tic 4
W17
4
C6
C2
Threshold Sensor
Stow Limit
Floor Limit
Down Limit
Unfold Limit
Fold Limit
Barrier Limit
Deploy Limit
1
Up Limit
2
GND
C50
F1
J2
Door Limit
3
12V
C51
+ C3
+
+
+
C52
+
C5
12V
GND
D28
C40
CAUTION!
ESD HAZARD
L1
L2
U1
7
12V
Q5
C46
ON
R68
R15
BUZZER D32
R72
Q3
R67
C27
1
2
W4
1 2 3
C28
R6
R5
C9
C13
R8
R9
C8
R4
C15
R12
J6
COUNTER
Q6
+
+
W1
1 2 3
U5
C1
R1
Q2
SPEED
1
2
3
HIGH
ON ON
MED-HI OFF ON
MED-LO ON OFF
LOW
OFF OFF
R18 R17 TRIFOLD ENABLE ON
C17
C21
R22
R21
C20
C22
R19
R16
U7
C23
C19
R24
R23
R13
C25
R26
R27
R29
L3
U4
C16
C18
C14
R10
R64
R63
R39
D27
Q7
Y1
C24
R20
R3
6. Carefully connect opposite
end of lead cable to Positive (+) post of battery.
R73
R69
R40
R44
Q4
C32
R49
R52
D3
R65
+
GY/R
R47 R48
R42
R43
R41
Q1
BARRIER
W12
K3
C36
D8
INTERLOCK
C37
K2
C33
1
C41
1 2 3 4
5. Attach power cable to
Auxiliary terminal of
Circuit Sentry. Attach one
end of 18" lead cable to
the Battery Circuit Sentry
terminal.
W10
W9
D26
D17
1
4. Connect ground cable to
vehicle framing member
(see detail below).
W8
W7
W6
Locate Circuit Sentry within
12" of positive (+) battery
terminal. Mount Circuit
Sentry with four self-tap
screws. Sandwich 1/8"
x 4" x 4" plastic between
Circuit Sentry and mounting surface.
1
2. Insert grommet. Secure
grommet with two self-tap
screws.
3. Route ground and power
cables through grommet.
Route cables clear of
exhaust, other hot areas
and moving parts.
WARNING
Install and verify
proper operation of
all NHTSA mandated
interlocks as
specified. Failure
to do so will result
in a non-compliant
installation and may
result in serious
bodily injury and/or
property damage.
Note: Detailed installation
instructions are supplied with
interlock kit(s).
To meet minimum NHTSA requirements, connect vehicle interlock
signal wires as detailed in Figure P
(Steps 1-4):
2
1. Drill 1-1/8” diameter grommet access hole. Check
under the vehicle for
obstructions.
Universal Interlock Kit 30940K
is available for easy interface
with vehicle OEM electronic
signals.
K6
R70
Y/LT. BU
1
M 2"
ax
.
B
at
.
Ne
g.
Ca
bl
e
A
ro
un
d
W16
J1
9/32" Diameter
Pilot Hole
&IGURE0
J3
D1
5/16"
External Tooth
Star Washer
&IGURE/
Ground Cable Mounting
Lift mounted ground
cable ground cable must
be mounted to a vehicle
framing member to provide optimum ground.
Ground Cable Corrosion:
When mounting ground
cables, remove undercoating, dirt, rust, etc. from
framing member around
mounting holes (minimum
5/8” diameter area). Apply protective coating to
mounting holes to prevent
corrosion. Failure to do
so will void warranty of
certain electrical components.
BN
BK
Connect vehicle
4 interlock signal wires.
Cut
1 wire.
Install butt
3 connector.
W
Thread Cutting
Screw
Disconnect
and discard.
Door Cut-Out
Switch Harness
BK
Ground Cable
GY
2
is
ass
Ch
BK
G
Po
s.
Optional Interlock Kits
A 2-circuit lift/vehicle interlock
interface harness is provided inside
the tower cover. The Grey/Red wire
is connected to the battery power
stud. A butt connector is provided
on the Yellow/Light Blue wire.
U12
L
C a e ad
bl
e
ab
le
Ci
Se rcu
nt it
ry
Po
we
rC
ux
.
G
ro
m
m
et
e
Fram
e
Tub
Vehicle and Lift Interlock
+
+
&IGURE.
4 #ONNECT)NTERLOCK
+
+
3 !TTACH0OWERAND'ROUND#ABLE
Threshold Warning
Sensor Harness
(Ve
hic
le
(Li
ft S
to
Y/L wed
S
T.
BU igna
l)
GY
Se /R
cu
re
Sig
na
l)
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
2%15)2%$"9&%$%2!,,!7
6
5 ,IMIT3WITCH!DJUSTMENT
Floor Level Cam Adjustment:
Stepwell Application
&IGURE1
The floor level cam(s) are located on the lower drive
arm shaft, on the rear side of the frame tube (under
the cover). Adjust per application.
Audible
Threshold
Warning
Screws
DOT — Private Use Lift
• Stepwell Application (Figure Q)
1.
2.
3.
4.
&-633#ERTIlCATION#HECKLIST
-USTBE#OMPLETEDAND3IGNED
Cam
Position platform at floor level.
Loosen the two cam screws.
Adjust the cam for proper switch activation.
Tighten the two cam screws.
Switch
The operations listed below must be
functionally verified. This lift is not available
for use unless these operations have been
verified by the installerʼs signature below.
Threshold
Warning Sensor
• Dropped Floor Application (Figure R)
Switch Arm
• Up-Stop Adjustment (inner cam and switch):
1. Position platform at original floor height
(full up position).
2. Loosen screws A, B and C.
3. Adjust the inner cam for proper switch
activation.
4. Tighten screw B.
Dropped Floor Application
&IGURE2
A
B
Inboard
Locator
Outer
Cam
• Floor Level Adjustment (outer cam and
switch):
C
1. Position platform at lowered floor level.
2. Loosen screws A and C.
3. Adjust the outer cam until the floor level
switch activates.
4. Tighten screws A and C.
Verified:
Deploy Limit Switch
Deploy Limit Switch Adjustment (Figure S)
1. Position platform at floor level.
2. Loosen the screw that secures the cam to the
vertical arm.
3. Level platform using a level (or as needed).
4. Adjust cam so the deploy limit switch activates.
5. Tighten screw.
6. Verify position and check level.
Switch
Inner
Cam
Activated when the platform switches from the
up/down positions to the stow/deploy positions.
This switch adjusts the angle of the platform when
positioned at floor level. The platform should be
level with the van floor. The switch is located on the
vertical arm where the switch arm pivots.
Platform
&IGURE3
Switch
Arm
Screw
Vertical
Arm
Cam
Deploy Limit Switch
Outer Barrier
Vehicle movement is prevented unless the
platform is fully stowed.
The outer barrier will not raise if occupied by at
least 25 pounds.
Lift operation shall be prevented unless the
vehicle is stopped and vehicle movement is
prevented.
An audible warning will activate if at least 25
pounds is on the threshold area when the platform is at least one inch below floor level.
The platform will not fold/stow when at least
50 pounds is on the platform.
Raising the platform more than 3” off of the
ground is prevented unless the outer barrier is
raised.
Lift Model:
Series No:
Serial No:
Process, fold and insert completed document in
the lift-mounted operatorʼs manual storage pouch.
Verified By:
Signature Required
2%15)2%$"9&%$%2!,,!7
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
,IFT/PERATING)NSTRUCTIONS
WARNING
Whenever a
passenger is on the
platform, the:
• Passenger must
face outward
• Wheelchair brakes
must be locked
• Inboard locator and
outer barrier must
be UP.
Failure to do so may
result in serious
bodily injury and/or
property damage.
A
Before lift operation, park the
vehicle on a level surface, away
from vehicular traffic. Place the
vehicle transmission in “Park”
and engage the parking brake.
Lift-posted Warnings and Lift
Operating Instructions decal
31185 provides lift operating instructions. Replace any missing, worn or illegible decals.
Photos appearing in the Lift
Operating Instructions depict lift
functions being activated by liftmounted control switches only.
Follow the Manual Operating
Instructions in event of power
or equipment failure. Do not
use electrical override to operate the lift when a passenger is
on the platform.
TO OPEN DOOR(S):
B
TO UNLOAD PASSENGER:
G
1. Load passenger onto platform
facing outward and lock wheelchair brakes.
Note: Outer barrier must be UP
before loading passenger onto
platform.
I
Power Door Operator(s):
Press the DEPLOY switch until
door(s) are fully open. Release
switch.
LEVEL
Switch
2. If necessary, press the switch
arm LEVEL switch until platform
is level.
3. Press DOWN switch until the
entire platform reaches ground
level and outer barrier unfolds
fully. Release switch. See
Photo K.
Manual Door(s):
Manually open door(s) fully and
secure.
C
A
TO DEPLOY PLATFORM:
D
K
2. Press DEPLOY switch until platform until platform stops (reaches
floor level) and the inboard locator unfolds. See Photos C and F.
Release switch.
TO UNLOAD PASSENGER:
DOWN
Switch
J
L
4. Unlock wheelchair brakes and
unload passenger from platform.
1. Press DEPLOY switch until platform sections open (rotate) to
full width. See Photos D and E.
Release switch.
E
H
Note: Outer barrier must be
fully unfolded until entire wheelchair has crossed the barrier.
See Photos M and N.
F
M
N
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
,IFT/PERATING)NSTRUCTIONS
TO LOAD PASSENGER:
Inboard Locator
(unfolded)
1. Load passenger onto platform facing outward and lock wheelchair
brakes. See Photos Q and R.
Note: Outer barrier must be fully
unfolded until entire wheelchair
has crossed the barrier. See Photos O and P.
O
Q
P
5. Unlock wheelchair brakes and unload
passenger from platform.
X
W
R
TO STOW PLATFORM:
1. Press STOW switch until platform
stops (fully stowed - vertical). Release switch.
Y
UP
Switch
2. Press UP switch until platform
raises just above ground level.
Release switch.
Z
2. Press STOW switch (Photo Y) until
platform sections close (rotate) to
locked position. See Photos AA-CC.
LEVEL
Switch
3. If necessary, press the switch arm
LEVEL switch until platform is level.
S
T
BB
AA
V
U
TO CLOSE DOOR(S):
UP
Switch
Power Door Operator(s):
Press the STOW switch until door(s)
are fully closed. Release switch.
4. Press UP switch until platform stops
(reaches floor level) and inboard
locator unfolds (see Photo W). Release switch.
Manual Door(s):
Manually close door(s) fully.
CC
DD
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
-ANUAL/PERATING)NSTRUCTIONS
If you experience power or equipment
failure, refer to the Manual Operating
Instructions to operate the lift. Do not
use electrical override to operate lift
when a passenger is on the platform.
WARNING
Do not use electrical
override to operate
lift when a passenger
is on the platform.
Doing so may result
in serious bodily
injury and/or property
damage.
Refer to the Lift Operating Instructions
for all normal lift operation procedures
(such as loading and unloading passengers). Follow all Lift Operation
Safety Precautions!
PLATFORM LATCH
INBOARD LOCATOR
Locked
Unlocked
Hairpin
The Electrical Override feature
is provided as a diagnostic
procedure to reset the system
and as an alternative method
of operating the lift without a
Hand Crank Note:
For easier operation
of the hand crank,
press and hold the
electrical override
MANUAL/BRAKE
RELEASE switch in
the MANUAL position
while turning crank.
ACTUATOR
MOTOR
Cap
Plug
Stow
Inb
o
Lo ard
cat
or
%LECTRICAL/VERRIDE)NSTRUCTIONS
Deploy Down
WARNING
Up
• Do not use electrical
override to operate
lift when a passenger
is on the platform.
• Override switches
must be released to
stop lift at desired
position.
Failure to follow these
rules may result in
serious bodily injury
and/or property damage.
passenger only. Do not use
the electrical override to operate the lift when a passenger is
on the platform. Lift functions
operate at higher rate of speed
when using the electrical override. When using the electrical
override, the operator must stop
pressing the applicable override
switch when the lift reaches the
desired position (limit switches
will not function).
Note: Following electrical
override procedures, press the
two override rocker switches to
NORMAL. Close access cover
and press the main control
switch to STOW. Function lift
through one full cycle to ensure
proper operation.
Locked
Unlocked
&IGURE!
Electrical Override Switches
Link
&IGURE!
TO OPEN DOOR(S):
Manually open door(s) fully and
secure.
TO DEPLOY PLATFORM:
1. Unlock (disengage) latch
under middle platform section.
See Figure A.
2. Manually open (rotate) the
three platform sections to full
width.
3. Engage latch under middle
platform section to lock platform sections at full width. See
Figure A.
4. Remove cap from top of vertical arm actuator. See Figure
C.
5. Place crank handle on actuator
shaft and turn counterclockwise until platform reaches
floor level. See Figure C.
Remove crank handle.
&IGURE"
&IGURE#
TO DEPLOY INBOARD
LOCATOR:
1. Remove hairpin cotter from
inboard locator link pin. See
Figure B.
2. Remove link from inboard locator pin. See Figure B.
3. Lower (unfold) inboard locator
to vehicle floor.
TO STOW INBOARD LOCATOR:
1. Raise (fold) inboard locator to
vertical position.
2. Place link on inboard locator
pin. See Figure B.
3. Insert hairpin cotter into inboard
locator link pin. See Figure B.
TO LOWER PLATFORM:
1. Remove plug from top of motor
cover. See Figure D.
2. Place crank handle on motor
shaft and turn clockwise until
platform reaches ground level.
See Figure D. Remove crank
handle.
&IGURE$
TO RAISE PLATFORM:
1. Remove plug from top of motor
cover. See Figure D.
2. Place crank handle on motor
shaft and turn counterclockwise
until platform reaches floor
level. See Figure D. Remove
crank handle.
TO STOW PLATFORM:
1. Remove cap from top of vertical
arm actuator. See Figure C.
2. Place crank handle on actuator
shaft and turn clockwise until
platform stops (reaches full
vertical position). See Figure C.
Remove crank handle.
3. Unlock (disengage) latch under
middle platform section. See
Figure A.
4. Manually close (rotate) the
three platform sections
5. Engage latch under middle
platform section to lock platform
sections. See Figure A.
TO CLOSE DOOR(S):
Manually close door(s).
TO OPEN DOOR(S):
TO OPEN DOOR(S):
Manually open door(s) fully and secure.
Manually open door(s) fully and secure.
TO DEPLOY PLATFORM:
TO STOW PLATFORM:
1. Unlock (disengage) latch under middle platform
section. See Figure A.
2. Manually open (rotate) the three platform sections to full width (unfolded).
3. Engage latch under middle platform section to
lock platform sections at full width. See Figure
A.
4. Rotate the access cover to expose the override
switches. See above photo.
5. Press the two override rocker switches to
OVERRIDE.
6. Press the left toggle switch to DEPLOY until
platform reaches floor level. Release switch.
7. Press the right toggle switch to DOWN until
platform reaches ground level. Release switch.
8. To deploy (unfold) the outer barrier, press
the left toggle switch to DEPLOY until barrier
unfolds fully. Release switch.
1. Rotate the access cover to expose the override
switches. See above photo.
2. Press the two override rocker switches to
OVERRIDE.
3. To raise (fold) the outer barrier to vertical position, press the left toggle switch to STOW until
barrier folds fully. Release switch.
4. Press the right toggle switch to UP until platform reaches floor level. Release switch.
5. Press the left toggle switch to STOW until platform reaches vertical position. Release switch.
6. Unlock (disengage) latch under middle platform
section. See Figure A.
7. Manually close (rotate) the three platform sections to closed position (folded).
8. Engage latch under middle platform section to
lock platform sections. See Figure A.
Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 31312
-AINTENANCEAND,UBRICATION
Proper maintenance is necessary to ensure
safe, troublefree operation. Inspecting the lift for
any wear, damage or other abnormal conditions
should be a part of your daily routine. Simple
inspections can detect potential problems.
The maintenance and lubrication procedures
specified in this schedule must be performed by
a Braun authorized service representative at the
scheduled intervals according to the number of
cycles.
The Vangater II is equipped with hardened pins
and self-lubricating bushings to decrease wear,
provide smooth operation and extend the service
life of the lift.
When servicing the lift at the recommended intervals, inspection and lubrication procedures specified in the previous sections should be repeated.
Clean the components and the surrounding area
before applying lubricants. LPS2 General
Purpose Penetrating Oil is recommended where
Light Oil is called out. Use of improper lubricants
can attract dirt or other contaminants which could
result in wear or damage to the components.
Platform components exposed to contaminants
when lowered to the ground may require extra
attention.
Lift components requiring grease are lubricated
during assembly procedures. When these com-
ponents are replaced,
grease must be
applied during installation procedures.
Specified lubricants
are available from
The Braun Corporation (part numbers
provided below).
WARNING
Maintenance and lubrication procedures
must be performed
as specified by an
authorized service
technician. Failure
to do so may result
in serious bodily
injury and/or property damage.
All listed inspection,
lubrication and maintenance procedures
should be repeated at
“750 cycle” intervals
following the scheduled “4500 Cycles” maintenance.
These intervals are a general guideline for scheduling
maintenance procedures and will vary according to
lift use and conditions. Lifts exposed to severe conditions (weather, environment, contamination, heavy
usage, etc.) may require inspection and maintenance
procedures to be performed more often than specified.
Discontinue lift use immediately if maintenance
and lubrication procedures are not properly performed, or if there is any sign of wear, damage or
improper operation. Contact your sales representative or call The Braun Corporation at 1-800-THE LIFT.
One of our national Product Support representatives
will direct you to an authorized service technician who
will inspect your lift.
Lubricant
Type
Specified (recommended)
Lubricant
Available
Amount
LPS2, General Purpose
Penetrating Oil
11 oz.
Aerosol Can
15807
Light Penetrating Oil
(30 weight or equivalent)
Light Oil
Braun
Part No.
Door-Ease
Stainless Stick
Style (tube)
Door-Ease
Stick (tube)
1.68 oz.
15806
Light Grease
Light Grease
(Multipurpose)
Lubriplate
14 oz.
Can
15805
#YCLES
Downstop pivot points (2)
Apply Light Oil - See Lubrication Diagram
Upper lift rod pin
Apply Light Oil - See Lubrication Diagram
Lower lift rod pin
Apply Light Oil - See Lubrication Diagram
Kickout spring (located in switch arm)
Apply Light Oil - See Lubrication Diagram
Platform hinges (6)
Apply Light Oil - See Lubrication Diagram
Outboard barrier latch
Apply Light Oil - See Lubrication Diagram
Perform all procedures listed in previous section also
#YCLES
Inboard locator latch mechanism
Apply Light Grease - See Lubrication Diagram
Check mounting hardware
Tighten, repair or replace if needed.
Check all fasteners (snap rings, nuts, hairpins, etc.)
Tighten, resecure or replace if needed.
Check all pivot points for excessive wear
Resecure, replace damaged parts or otherwise
correct as needed. Note: Apply lubricant during
reassembly procedures.
Perform all procedures listed in previous sections also
#YCLES
Platform fold mechanism
Apply Light Grease - See Lubrication Diagram
Ballscrew / main drive
Add Lucas Heavy Duty Oil Stabilizer
Clean ground cable at battery and frame
Main Drive Ballscrew
(in Frame Tube - hidden)
Drive Arms
Check power cables
#ONSECUTIVE Repeat all previously listed inspection, lubrica#YCLE tion and maintenance procedures at 750 cycle
intervals.
)NTERVALS
Switch Arm
Lift Rod
Inboard Locator
Latch Mechanism
Platform Fold
Mechanism
(Under Cover)
Downstop
(hidden)
Platform
Hinges (6)
Outer Barrier Latch