Braun NUVL855R Wheelchair User Manual

Service Manual for:
CJKA-**G
CJKA-**G
Under-Vehicle Lift®
Public Use Wheelchair Lifts
Series 01
DOT — Public Use Lift
“DOT — Public Use Lift” verifies that this platform lift meets the
“public use lift” requirements of FMVSS No. 403. This lift may be
installed on all vehicles appropriate for the size and weight of the
lift, but must be installed on buses, school buses, and multipurpose passenger vehicles other than motor homes with a gross
vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
www.braunlift.com ®
WARNING
Man
"Providing Access to the World"
®
®
l
Read manual
before installing
or servicing lift.
Failure to do so
may result in
serious bodily
injury and/or
property damage.
TM
TM
Braun UVL Series
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
1-800-THE LIFT ®
(574) 946-6153
FAX: (574) 946-4670
ua
33407 Rev. A
May
2007
Patent #4,958,979
Congratulations
We at The Braun Corporation wish to express our fullest appreciation
on your new purchase. With you in mind, our skilled craftsmen have designed and
assembled the finest lift available.
This manual provides service-related material. Refer to the FMVSS No. 403
Quick Reference Installation Sheet for installation instructions, operating instructions
and maintenance procedures.
Braun UVL Series™ lifts are built for dependability and will provide years of pleasure and independence as long as the lift is installed and serviced as specified by a
Braun certified technician, and the lift is operated by an instructed person.
Sincerely,
THE BRAUN CORPORATION
Ralph W. Braun
Chief Executive Officer
Warranty and Registration Instructions
Immediately upon receiving the lift, examine the
unit for any damage. Notify the carrier at once
with any claims.
Series No.
Model No.
Serial No.
OWNER'S WARRANTY REGISTRATION
NUVL855R-01-00025
Two warranty/registration cards (shown right) are
protected in a clear envelope and attached to the
lift protective shipping wrap. The sales representative must process one of the cards. The consumer
must fill out the other card and mail it to The Braun
Corporation. The warranty is provided on the back
cover of this manual. The warranty cards must
be processed to activate the warranty.
PURCHASED FROM
OWNER
DATE INSTALLED
NAME
ADDRESS
CITY
TELEPHONE
STATE
ZIP
TO VALIDATE WARRANTY
REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.
Sample Warranty/Registration Card
Two Braun Serial No./Series No. identification tags (shown below) are posted on the lift. One
I.D. tag is posted on the left platform side plate (outboard end). A second I.D. tag is located
inside of the pump module. Both I.D. tags provide the product identification information
provided on the warranty/registration card. Record the information in the space provided (or
document on a copy). This information must be provided when filing a warranty
claim or ordering parts.
The Braun Corporation
1-800-THE LIFT®
BRAUNLIFT.COM®
Model No.
DOT Public Use Lift MODEL#
NUVL855R
Max. Lifting Capacity - 750 lbs.
Series No.
SERIAL NUMBER
01-00025
PUMP CODE
CYLINDER
Serial No.
MFG DATE
09/16/05
Pump Code
e5*72/245*95/54*0102*00
U.S. PATENT 4958979
Cylinder Code
6DPSOH6HULDO1R6HULHV1R,GHQWLÀFDWLRQ7DJ
Date of Manufacture
Contents
Troubleshooting and Maintenance
Lift Terminology ............................................................ 2
Switch and Sensor Locations ..................................... 3
&HUWLÀFDWLRQ&KHFNOLVW'LDJQRVWLF3URFHGXUHV ......... 4
Adjustments and Calibration ....................................... 5
7HUPLQDO6WULSDQG'RRU2SHUDWRUV............................. 6
Floor Level and Inner Roll Stop Adjustments ....... 6-10
/XEULFDWLRQ'LDJUDP....................................................11
Maintenance and Lubrication Schedule............... 12-14
7URXEOHVKRRWLQJ'LDJQRVLV&KDUW......................... 15-18
Lift Wiring Schematic ................................................. 19
Hydraulics
+\GUDXOLFV3DUWV/LVW .................................................. 20
+\GUDXOLFV'LDJUDP .................................................... 21
5HSDLU3DUWV
3XPS0RGXOH
3XPS0RGXOH3DUWV/LVW ....................................... 22
3XPS0RGXOH'LDJUDP ......................................... 23
Lift Exploded Views
Complete Lift .......................................................... 24
5HSDLU3DUWV/LVW ................................................... 25
+RXVLQJ'HWDLO........................................................ 26
&DUULDJH'HWDLO........................................................ 27
3ODWIRUP'HWDLO........................................................ 28
Page 1
Lift Terminology
Lift Mounting
Brackets (6)
Hydraulic
Cylinders
Hand-Held Attendant's
Control Box
Inner
Roll Stop
Lift Housing
Rolling
Horizontal Arms
STOW
DOOR
UP
DOWN
Ca
rria
WARN
ING
Push
manu T-han
and ally dle
lock out movein fully
to
Failurbefore
engagplatfo
and
resulte to drivine rm
deplo in lock gplatfo in
uninteplatfovehiclrm
platfoymen
resultrm t. nded rm e.
may
and/o in deploUninte platfo
seriouymennded rm
r prope
s t may
rty bodily
dama injury
Do
ge.
not
remo
ve!
81823
ge
Outer Barrier
Actuator
JK
Pump
Module
A
tfo
rm
Torque
Tube
P
la
Platform Cable-activated
Manual Release System
Inboard
Left
Page 2
Right
Outboard
Lifting
Arms
Outer
Barrier
Switch and Sensor Locations
Lift Out
Limit Switch
73950A
Full Out
Limit Switch
73950A
Lift Out Cam
75776CN
Full Out Cam
73775
Pressure
Transducer
30426
STOW
DOOR
UP
DOWN
WARN
ING
Push
manuaT-hand
and lly le
lock out movein fully
to
before
Failure
engagplatfor
and
result to driving
e platfor
m
in
deployin lock
uninteplatfor
vehiclm
platfor ment.
nded m e.
result m
may
Uninte platfor
and/orin deploy
seriou
nded m
proper ment
s
may
ty bodily
damag injury
Do
not
e.
remo
ve!
81823
JK
A
Floor Level
Limit Switch
73950A
Below Stow
Limit Switch
73950A
Floor Level
Cam
73712
Barrier Down
Limit Switch
73950RNA
Below Stow
Cam
73712
Page 3
Certification Checklist Diagnostic Procedures
7KHIROORZLQJRSHUDWLRQVDQGFRQGLWLRQVPXVWEHIXQFWLRQDOO\YHULÀHGLQRUGHUIRUWKHOLIWWREH)0966
403/404 compliant. If an operation does not function as described or a condition is not met, follow the referenced procedures to correct the problem or contact a Braun Corporation Product Support representative at
7+(/,)7®.
‡9HKLFOHPRYHPHQWLVSUHYHQWHGXQOHVVWKHOLIWGRRULVFORVHGHQVXULQJWKHOLIWLVVWRZHG
9HULI\OLIWVWRZHGVLJQDOSLQLQWKHFRQGXFWRUSOXJRQWKHVLGHRIWKHSXPSPRGXOHKDVDYROW
signal.
2. Refer to the interlock installation instructions.
• Lift operation shall be prevented unless the vehicle is stopped and vehicle movement is prevented.
9HULI\YHKLFOHVHFXUHVLJQDOSLQLQWKHFRQGXFWRUSOXJRQWKHVLGHRIWKHSXPSPRGXOHKDVD
volt signal.
2. Refer to the interlock installation instructions.
• The platform will not fold/stow when occupied.
- Refer to Platform Sense Calibration.
• The inner roll stop will not raise if occupied.
- Refer to Inner Roll Stop Occupied Sensor Adjustment
• The outer barrier will not raise if occupied.
- Refer to Outer Barrier Occupied Calibration procedure
‡9HULI\SODWIRUPOLJKWLQJZKHQOLIWLVGHSOR\HGDQGSHQGDQWLOOXPLQDWLRQZKHQOLIWLVSRZHUHG
1. Replace bulb(s) in the light housing.
2. Check inline fuse on wires going out to lights.
• A visual and audible warning will activate if the threshold area is occupied when the platform is at least 1"
EHORZÁRRUOHYHO
1. Make sure connectors to threshold mat are properly connected.
2. Call Product Support.
• Platform movement is prohibited beyond the position where the inner roll stop is fully deployed (up).
- Call Product Support.
• Lift platform movement shall be interrupted unless the outer barrier is deployed (up).
- Check Barrier Down limit switch, wires and connector.
- LED D29 should not be illuminated when outer barrier is deployed (up).
Page 4
Adjustments and Calibration
$GMXVWPHQW3URFHGXUHV
&DOLEUDWLRQ3URFHGXUHV
/LIW2XW6ZLWFK The Lift Out Switch stops inward
travel of the carriage/platform during Stow function
(activated by the housing-mounted Lift Out Cam).
Move cam in to increase inward travel. Move cam
out to decrease inward travel. LED D25 will be illuminated when the switch is not contacting the cam.
3ODWIRUP6HQVH&DOLEUDWLRQ
)XOO2XW6ZLWFK7KH)XOO2XW6ZLWFKVWRSVRXWward travel of the carriage/platform during Deploy
(Up/Down) functions (activated by the housingPRXQWHG)XOO2XW&DP0RYHFDPLQWRGHFUHDVH
outward travel. Move cam out to increase outward
travel. Carriage rollers must be inside housing a
minimum 1/2". The platform will not raise or lower
until this switch is activated. LED D26 will be illuminated when the switch is contacting the cam.
1. There must be no weight on platform.
2. Press hand held pendant UP switch to raise platform a minimum 3" above stow level.
3. Remove pump cover and press and hold control
board mounted CAL. 50 lb. button. While pressing
the CAL. 50 lb. button, press and hold the handheld pendant STOW switch (button). The platform
will lower to stow level (begin stow function), and
then start to raise. Release CAL. 50 lb. button
immediately when platform starts to raise from
stow level.
4. LED D18 will be illuminated when weight on platform prevents stowing.
Ground Sense Calibration
)ORRU/HYHO6ZLWFK LED D28 will be illuminated
when the switch is contacting the cam. Detailed on
page 6.
%HORZ6WRZ6ZLWFK The Below Stow Switch
controls the height of the carriage/platform before it
moves inward during the Stow function (activated by
the torque tube-mounted Below Stow Cam). Rotate
the cam in to decrease platform height. Rotate the
cam out to increase platform height. Adjust cam so
OLIWLQJDUPVDUHDOLJQHG9LHZWKHSODWIRUPSRVLWLRQ
in the housing. LED D24 will be illuminated at stow
level and below.
%DUULHU'RZQ6ZLWFK This platform-mounted
switch prohibits the platform from raising unless
the outer barrier is in the full up position. The Up
function is prohibited if the outer barrier detent pin is
not fully engaged also. LED D29 will be illuminated
when the switch is not contacting the outer barrier
detent pin.
'ULYH&KDLQ$GMXVWPHQW
In event the drive chain sags 1/2" or more, adjust
tension as detailed. Tighten to eliminate visible sag
but do not overtighten.
1. Remove bottom pan.
2. Pull the manual release cable and lock.
3. Remove adjustment bolt (tensioner) access
cover.
4. Loosen inside jam nut. Secure tensioner and
tighten outside jam nut. Tighten to eliminate visible chain sag but do not overtighten.
5. Lock jam nuts together making sure the tensioner roller is horizontal. Release and push the
manual cable in fully. Ensure platform is locked
by moving the platform in and out until chain
release assembly engages chain.
1. Press hand-held pendant DOWN switch to lower
platform fully to ground level.
2. While continuing to press the pendant DOWN
switch, press and then release control board
mounted CALIB. GND SEN/OB button.
3. Release the pendant DOWN switch.
4. LED D23 will be illuminated when platform is at
ground level.
2XWHU%DUULHU2FFXSLHG&DOLEUDWLRQ
1. Press hand-held pendant DOWN switch to lower
platform fully to ground level.
2. Once outer barrier is fully unfolded (ramp position), release the pendant DOWN switch.
3. Press and hold the control board mounted CALIB.
GND SEN/OB button. While holding CALIB.
GND SEN/OB button, press hand-held pendant
UP switch to raise the outer barrier. Be sure to
release CALIB. GND SEN/OB button when outer
barrier reaches approximately half full up (vertical) position.
Carriage Ride Height Adjustment
The carriage horizontal arms move (roll) in and out
RIWKHKRXVLQJWUDFNVRQUROOHUEHDULQJV)ROORZing installation or extensive lift operation, clearance
between horizontal arms and tracks may diminish.
The eccentric shaft mounting plate allows height
adjustment.
Remove eccentric plate mounting screw. Using
screwdriver or small rod, rotate the shaft clockwise
to increase carriage height. Rotate the shaft counterclockwise to decrease carriage height. Reinstall
mounting screw in nearest retainer hole. Adjust left
and right side eccentric shafts (screw positions may
vary from side to side). Adjust height such that horizontal arms do not contact top or bottom of tracks
(align center).
Page 5
Terminal Strip and Door Operators
3RZHU'RRU2SHUDWRUV
Install optional power
door operators as
detailed in the instructions supplied with
door operator kit.
Route the wires to
the pump module and
connect to the terminal strip as shown.
To Door Openers
“Open” Trigger
Orange
Door Cutout
Full Open
Black
Red
Blue
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
The pump-mounted terminal
strip provides additional inputs
and outputs that can be used
for optional door operators,
beepers, interlocks, etc. - as
well as the door safety switch.
The black jumper wire must be
installed in terminals 6 and 9
to supply power to the circuit
board.
Black
Jumper
Terminal Strip
C_SW
O_RL
N/C
IN_LK
12_V
PWR
GND
F_LV
O_SW
C_RL
To Door Openers
“Close” Trigger
Floor Level and Inner Roll Stop Adjustments
$FKLHYLQJSURSHUÁRRUOHYHOSRVLWLRQLQJRIWKHSODWform and inner roll stop requires a combination of
)ORRU/HYHOVZLWFKDGMXVWPHQWDQGLQQHUUROOVWRS
adjustment. Both are factory set but must be inspected during installation procedures (will vary per
vehicle application).
Ensure the lift is positioned and secured as speciÀHGRQ4XLFN5HIHUHQFH,QVWDOODWLRQ6KHHWVXSplied with lift) panels 1 and 2. Adjust the Floor
Level switch ÀUVW(detailed below). Then, adjust
the inner roll stop as detailed in Inner Roll Stop
Adjustment Instructions (adjust only if necessary).
The inner roll stop must rest properly on the vehicle
ÁRRUIRUZKHHOFKDLUHQWU\DQGH[LW
Floor Level Switch Adjustment
Adjust the Floor Level switch ÀUVW
(before adjusting the inner roll stop)!
7KH)ORRU/HYHOVZLWFKVWRSVXSZDUGWUDYHORIWKH
platform during the Up function (activated by the
WRUTXHWXEHPRXQWHG)ORRU/HYHOFDP
)ORRU/HYHO&DP
)ORRU/HYHO6ZLWFK
A
Position the bottom of the lift platform 1 1/2" above
ÁRRUOHYHOWKUHVKROGPDWusing the manual operation system. 'RQRW operate the lift with the
electric pump during adjustment procedures.
Loosen the clamp securing the torque tube-mountHG)ORRU/HYHOFDP5RWDWHWKHFDPXQWLOWKH)ORRU
Level switch is activated (cam depresses switch).
1RWH&KHFNWKHÁRRUOHYHOSRVLWLRQRIWKHSODWIRUP
and the inner roll stop after powering the pump.
Hydraulic pressure may affect platform height
VOLJKWO\)LQHWXQLQJDGMXVWPHQWWZHDNLQJRIWKH
)ORRU/HYHOVZLWFKPD\EHUHTXLUHG
Page 6
Torque Tube
Cam depressing switch.
Floor Level and Inner Roll Stop Adjustments
Inner Roll Stop Adjustment
'RQRWDGMXVW
inner roll stop
OLQNDJHURGDW
'RQRWDGMXVWLQQHU
WKLVWLPHLinkUROOVWRSOLQNDJHURG
age rod adjust/LQNDJHURGDGMXVWment is not
ment may result in
required unless
lift damage.
extra usable
platform length
is needed. If the
angle of the inner roll stop (when in the vertical
position) restricts the usable platform length
for the wheelchair passenger, adjustment of
the linkage rod will change the angle.
&$87,21
Inner Roll Stop
B
With the platform at ground level and the inner
roll stop in the vertical position, there should
be a minimum of 1" clearance between the inner roll stop and torque tube. See photo I.
Linkage Rod
Adjust the inner roll stop as detailed in the
following procedures. Then, adjust the linkage
rod as detailed on page 9 (only if necessary).
0DQXDO2SHUDWLRQ6\VWHPV
2. Position the lift platform approximately 12" above stow level
using the manual operation
system. See Photo C.
Figure A
OPEN
1.5DLVHWKHOLIWSODWIRUPIXOO\ÁRRUOHYHOusing the manual operation system (Manual
2SHUDWLQJ,QVWUXFWLRQVGHWDLOHGRQ4XLFN
Reference Installation Sheet). If the inner
UROOVWRSUHVWVSURSHUO\RQWKHÁRRUdo not
adjust the inner roll stop. Lower the platform
to ground level. If the angle of the inner roll
stop (when in the vertical position), does not
restrict the usable platform length for the
wheelchair passenger, disregard inner roll
stop adjustment procedures. See Photo G
on page 9. Refer to the following procedures
if adjustment is required.
VALVE
Pump
Handle
Hand
Pump
OSE
CL
T-Handle
Release
Cable
9DOYH
Stow Level
Platform
12"
above
Stow
Level
Raising the platform will allow
access to the cam securement
screw and nut. See Photo E.
C
Page 7
Floor Level and Inner Roll Stop Adjustments
Inner Roll Stop Adjustment
3. Use an Allen wrench to prevent
the cam locking screw from
turning and loosen the 3/8" serUDWHGÁDQJHQXWVHFXULQJWKH
lifting arm cam. See Photos
D and E. Do not remove the
screw or nut.
4. Raise the platform 1" above
ÁRRUOHYHOusing the manual
operation system.
5. Turn the cam adjustment screw
counterclockwise until the inner
UROOVWRSUHVWVRQWKHÁRRU
Do not continue to turn the
adjustment screw once the
inner roll stop is contacting the
YHKLFOHÁRRU
6.9HULI\WKHUHLVQRJDSEHWZHHQ
the inner roll stop and the roll
VWRSFDWFK6HH3KRWR)7XUQ
the adjustment screw clockwise
to bring the roll stop catch back
in contact with the inner roll
stop. 'RQRWUHPRYHWKHJDS
E\DGMXVWLQJWKHOLQNDJHURG
'
Cam Locking Screw
Cam Adjustment
Screw
3/8"
Serrated
)ODQJH1XW
7. While holding the cam locking
screw, tighten the 3/8" serrated
ÁDQJHQXWsecurely.
E
Roll Stop
Catch
Inner
Roll Stop
Linkage Rod
F
Page 8
Floor Level and Inner Roll Stop Adjustments
Inner Roll Stop Adjustment
'RQRWDGjust the inner roll stop
Improper inner roll
OLQNDJHURG
VWRSOLQNDJHURG
unless extra
adjustment may
usable platresult in lift damage.
form length
is needed.
See Photo
G. If the angle of the inner roll stop (when
in the vertical position) restricts the usable
platform length for the wheelchair passenger, adjustment of the linkage rod will
change the angle.
&$87,21
Linkage rod adjustment affects angle
of inner roll stop (vertical position).
Adjust the inner roll stop as detailed in the
previous procedures. Then, adjust the linkage rod as detailed (only if necessary). If
the linkage rod is adjusted too long or too
short, it will exceed the travel of the slider
block resulting in damage to the cam follower bearing, the cam and/or other components.
G
Inner Roll Stop
1. Position the lift platform below stow level
using the manual operation system.
'RQRW operate the lift with the electric
pump during adjustment procedures.
2. Loosen the jam nuts at each end of the
linkage rod. Adjust rod length as needed. Minimize adjustment. To prevent inner roll stop contact with the torque tube
area, leave a minimum of 1" clearance.
See Photo I. Carefully check the inner
roll stop angle and operation using the
manual operation system. Ensure the
rod has not been over adjusted resulting
in pressure on components (damage
will result).
H
Linkage Rod
Torque Tube
3. Tighten the linkage rod jam nuts.
1" Minimum
Clearance
I
Page 9
Floor Level and Inner Roll Stop Adjustments
Inner Roll Stop Occupied Sensor Adjustment
1. The optimum setting for the inner roll
stop occupied sensor adjustment nut is
to have just enough pressure to fold and
unfold the inner roll stop without triggering the inner roll stop occupied sensor.
This provides the most weight sensitive
setting while allowing the unoccupied
inner roll stop to function correctly.
Adjustment Nut
2. If the weight of the empty inner roll stop
is triggering the sensor while it is folding, tighten the sensor nut 1/8 turn and
cycle the lift several times to verify correct operation. See Photo J.
3. If the lift is not reacting to weight on
the inner roll stop soon enough, loosen
the pressure adjusting nut 1/8 turn and
cycle the lift several times to verify correct operation.
J
4. If the inner roll stop occupied alarm
continues to go off even when the inner
roll stop is in the vertical position, turn
the sensor activation bolt clockwise until
alarm is not activated. See Photo K.
K
Sensor Activation Bolt
Page 10
Maintenance and Lubrication
Lubrication Diagram
Drive Chain and Rollers
LO
Drive Chain
Release Latch
SG
Hydraulic
Cylinder
Pivot
Points
LO
Eccentric
Shaft
Rollers
(bearings)
LO
Hydraulic
Cylinder
Pivot
Points
LO
STOW
UP
DOWN
Torque
Tube
Pivot
Points
LO
Lifting Arm
Pivot Points
Rolling
LO
Horizontal
Carriage Tube
Eccentric
Slot Area
Shaft and
DE
Carriage
Rollers
(bearings)
LO
WARN
ING
Push
manu T-han
and ally dle
lock out movein fully
to
Failurbefor
engagplatfo and
resulte to e drivine rm
deplo in lock gplatfo in
uninteplatfovehicrm
platfoymen
resultrm t. nded rm le.
may
and/o in deploUnint platfo
seriouymenended rm
r prope
s t may
rty bodily
dama injury
Do
ge.
not
rem
ove!
Platform Cable-activated
Manual Release System
81823
Torque Tube
Pivot Points
LO
Dual Outer
Barrier (tall)
Pivot Points
LO
JK
A
Outer Barrier
Detent Pin
LO
Lifting Arm
Pivot Points
LO
Inner Roll Stop
Inner Roll Stop
Linkage
Hinge
Pivot Points
Pivot Points Eccentric
LO
and
Shaft and
Inner Roll
Carriage
Stop Catch
Rollers
LO
(bearings)
LO
Dual Outer
Barrier (short)
and
Lower Closure
Pivot Points
LO
See the Maintenance/Lubrication Schedule for recommended applications per number of cycles.
/XEULFDQW
7\SH
6SHFLÀHGUHFRPPHQGHG
/XEULFDQW
Light Penetrating Oil
LPS2, General Purpose
(30 weight or equivalent)
Penetrating Oil
Stainless Stick
Door-Ease
'('RRU(DVH
Style (tube)
Stick (tube)
Synthetic Grease
Mobiltemp SHC32
SG - Synthetic Grease
(Multipurpose)
/2/LJKW2LO
$YDLODEOH
$PRXQW
11 oz.
Aerosol Can
1.68 oz.
12.5 oz.
Tube
%UDXQ
3DUW1R
15807
15806
28598
Page 11
Maintenance and Lubrication Schedule
Proper maintenance is necessary to ensure safe,
trouble free operation. Inspecting the lift for any wear,
damage or other abnormal conditions should be a part
of all transit agencies’s daily service program. Simple
inspections can detect potential problems.
The maintenance and lubrication procedures speciÀHGLQWKHIROORZLQJVFKHGXOHmust be performed
by a Braun authorized service representative at the
scheduled intervals according to the number of cycles.
1+76$189/6HULHVOLIWVDUHHTXLSSHGZLWKDF\FOH
counter (digital display built into the electronic control
board).
189/6HULHVOLIWVDUHHTXLSSHGZLWKKDUGHQHGSLQVDQG
self-lubricating bushings to decrease wear, provide
smooth operation and extend the service life of the lift.
When servicing the lift at the recommended intervals,
LQVSHFWLRQDQGOXEULFDWLRQSURFHGXUHVVSHFLÀHGLQWKH
previous sections should be repeated. Clean the components and the surrounding area before applying
lubricants. LPS2 General Purpose Penetrating Oil is
recommended where Light Oil is called out. Use of improper lubricants can attract dirt or other contaminants
which could result in wear or damage to the components. Platform components exposed to contaminants
when lowered to the ground may require extra attention. Lift components requiring grease are lubricated
during assembly procedures. When replacing these
components, be sure to apply grease during instalODWLRQSURFHGXUHV6SHFLÀHGOXEULFDQWVDUHDYDLODEOH
from The Braun Corporation (part numbers provided on
previous page).
All listed inspection, lubrication and maintenance procedures should be repeated at “750 cycle” intervals
750
Cycles
Page 12
following the scheduled
“4500 Cycles” maintenance. These intervals
are a general guideline
for scheduling maintenance procedures and
will vary according to lift
use and conditions. Lifts
exposed to severe conditions (weather, environment, contamination,
heavy usage, etc.) may
require inspection and
maintenance procedures
to be performed more
RIWHQWKDQVSHFLÀHG
WARNING
Maintenance and
lubrication procedures
must be performed as
VSHFLÀHGE\DQ
authorized service
technician. Failure to
do so may result in
serious bodily injury
and/or property
damage.
0DLQWHQDQFH,QGLFDWRUThe Lift Ready green LED
mounted on top of the pump cover will change color to
yellow after every 750 cycles. The yellow LED will not
affect the functions of the lift, but is a reminder to complete necessary maintenance and lubrication.
Once the lift has been serviced, press the CYCLE button
(located below LCD display on the control board) until
the Lift Ready LED changes back to green. The CYCLE
button also clears the lift cycle count (since last service)
but not the lifetime cycle count.
'LVFRQWLQXHOLIWXVHLPPHGLDWHO\ if maintenance and
lubrication procedures are not properly performed, or if
there is any sign of wear, damage or improper operation.
Contact your sales representative or call The Braun
&RUSRUDWLRQDW7+(/,)7®. One of our national
Product Support representatives will direct you to an
authorized service technician who will inspect your lift.
Outer barrier and lower closure pivot
points (2)
Apply Light Oil - See Lubrication Diagram
Outer barrier detent pin pivot points (2)
Apply Light Oil - See Lubrication Diagram
Inner roll stop hinge pivot points
Apply Light Oil - See Lubrication Diagram
Inner roll stop linkage pivot points
Apply Light Oil - See Lubrication Diagram
Lifting arm center and platform pivot
points (bearings at all points)
Apply Light Oil - See Lubrication Diagram
Inspect outer barrier and lower closure
for proper operation
Correct or replace damaged parts.
Inspect outer barrier seal and lower
closure gasket
Resecure, replace or correct as needed
Inspect outer barrier detent pin hairpin
cotter
Ensure hairpin cotter is present and can be removed
and inserted easily. Resecure, replace or correct as
needed.
Inspect lift for wear, damage or any
abnormal condition
Correct as needed.
Maintenance and Lubrication Schedule
750
Cycles
1500
Cycles
Inspect lift for rattles
Correct as needed.
Check drive chain tension.
Pull out and lock manual release cable. Adjust
chain tension as needed. See Drive Chain
Adjustment.
Inspect inner roll stop and linkage for:
• Proper operation. Roll stop should rest solidly on
ÁRRUSURYLGLQJVPRRWKWUDQVLWLRQ
• Positive securement
• Wear or damage
Resecure, replace or correct as needed. See
Inner Roll Stop Adjustment Instructions.
Check carriage ride height in housing
Adjust as needed. See Carriage Ride Height
Adjustment.
Check stow height/lifting arm alignment
Lifting arms should be horizontal, aligned with
each other and aligned with carriage. Adjust as
needed. See Switch Adjustment (Below Stow
Switch).
Inspect wiring harnesses for securement, wear or
other damage
Resecure, replace or correct as needed
Check lower pan securement
Resecure, replace damaged parts or correct as
needed.
Torque tube pivot bearings (4 places)
Apply Light Oil - See Lubrication Diagram
Carriage and eccentric shaft rollers (bearings)
Apply Light Oil - See Lubrication Diagram
Lifting arm slots in rolling horizontal carriage arm
tubes
Apply Door-Ease - See Lubrication Diagram.
Apply to the surface area around both slots and
wipe off excess.
Hydraulic cylinder pivot points (4 per cylinder)
Apply Light Oil - See Lubrication Diagram
Drive chain and chain rollers
Apply Light Oil - See Lubrication Diagram
Drive chain release latch mechanism
Apply Synthetic Grease - See Lubrication
Diagram
Deploy lift, remove inboard and outboard lower
pans and blow out housing. Blow off platform
also.
Use compressor and nozzle to remove all debris
from housing. Clean outboard lower pan slot
and apply Antisieze to slot before reinstalling
pan.
Deploy lift, remove inboard and outboard lower
pans and clean housing tracks
Use clean cloth and solvent to clean tracks.
Clean outboard lower pan slot and apply Antisieze to slot before reinstalling pan.
Check drive chain tensioner, jam nuts and con
necting link for securement and/or misalignment.
Correct or replace damaged parts and/or relubricate. See Drive Chain Adjustment.
Inspect drive chain release latch mechanism for
proper operation, positive securement, wear or
other damage
Correct or replace damaged parts and/or relubricate.
Inspect platform cable-activated manual release
system (T-handle/cable assembly and carriage
movement)
Ensure T-handle release and cable assembly
operate properly. Ensure carriage can be manually extended and retracted freely.
Page 13
Maintenance and Lubrication Schedule
1500
Cycles
4500
Cycles
Inspect limit switches for securement and proper
adjustment
Resecure, replace or adjust as needed. See
Switch Adjustment.
Inspect carriage, lifting arm and eccentric shaft
rollers (bearings) for wear or damage, positive
securement and proper operation
Correct, replace damaged parts and/or relubricate.
Inspect external snap rings (e-clips):
• Carriage roller bearings (4)
• Lower lifting arm pins (4)
• Eccentric shaft track roller bearing (1)
Resecure, replace or correct as needed.
Inspect lower lifting arm pins for wear or damage,
positive securement and proper adjustment
Resecure, replace damaged parts, lubricate or
correct as needed.
Inspect eccentric shaft pins, bearing mounting
screw, washers and securement hardware for
wear or damage, positive securement and proper
operation
Resecure, replace damaged parts, lubricate or
correct as needed. See Carriage Ride Height
Adjustment.
Inspect torque tube cams for securement, wear or
damage
Resecure, replace or correct as needed.
Inspect housing cam brackets for securement,
wear or damage
Resecure, replace or correct as needed.
,QVSHFWF\OLQGHUVKRVHVÀWWLQJVDQGK\GUDXOLF
connections for wear, damage or leaks
Tighten, repair or replace if needed.
Inspect power cable
Resecure, repair or replace if needed.
+\GUDXOLF)OXLG3XPS&KHFNOHYHO1RWH)OXLG
should be changed if there is visible contamination. Inspect the hydraulic system (cylinder, hoses,
ÀWWLQJVVHDOVHWFIRUOHDNVLIÁXLGOHYHOLVORZ
8VHDYLDWLRQÁXLGRQO\SDUW5
&KHFNÁXLGOHYHOZLWKplatform lowered fully.
)LOOWRZLWKLQRIWKHERWWRPRIWKHÀOOWXEH
(neck).
Inspect lifting arm bushings and pivot pins for visible wear or damage
Replace if needed.
Inspect outer barrier pivot pin mounting bolts (2)
Tighten or replace if needed
Mounting
Check to see that the lift is securely anchored to
the vehicle and there are no loose bolts, broken
welds, or stress fractures.
Decals and Antiskid
Replace decals if worn, missing or illegible. Replace antiskid if worn or missing.
Consecutive Repeat all previously listed inspection, lubrica750 Cycle tion and maintenance procedures at 750 cycle
intervals.
Intervals
Page 14
Troubleshooting Diagnosis Chart
WARNING
Troubleshooting and
repair procedures
must be performed
DVVSHFLÀHGE\DXthorized service personnel only. Failure
to do so may result
in serious bodily
injury and/or property
damage.
FUNCTION
1.00
NO
OPERATION
2.00
Pump Runs
But Will Not
Lift Platform
3.00
PUMP
DOES NOT
RUN WITH
MANUAL
OVERRIDE
OR REMOTE
If a problem occurs with your lift,
discontinue operation immeGLDWHO\'RQRW attempt repairs
yourself. Contact your dealer
or call The Braun Corporation at
7+(/,)7®. One of our
national Product Support representatives will direct you to an
authorized service repairman who
will inspect your lift.
The cause of the problem can
be determined by locating the lift
function and related symptom in
the Troubleshooting Diagnosis
&KDUWV7KHVSHFLÀFFDXVHDQG
POSSIBLE CAUSE
remedy can then be determined
by process of elimination. A Wiring Diagram, Electrical Schematic, Hydraulic Diagram and
Hydraulic Schematic are provided
to aid in troubleshooting.
A Repair Parts section with exploded views and corresponding
parts lists is also provided. Correct the problem if possible. If the
problem continues, contact The
Braun Corporation.
REMEDY
1.11 Low battery
Check vehicle battery
1.12 Bad ground
Check for good ground between vehicle chassis
and 3/8” bolt on back of power pack.
1.13 Poor plug connections
Check all plugs for proper contact.
1.14 Blown fuse
Check fuses. Check for power on terminal 9 of
terminal block on P.C. board.
1.15 Bad circuit breaker
Check 20 amp self reset circuit breaker. Check
25 amp fuse from circuit breaker to P.C. board.
1.16 Defective Interlock
Check for voltage on red wire with gray stripes in
interlock plug connected to P.C. board.
2.11 Hydraulic valve open
)OXVKYDOYHE\RSHUDWLQJPDQXDORYHUULGHVZLWFKHV
up and down at same time for 4 to 5 seconds
several times.
2.12 Pump mounted horizontal
Power pack must be mounted vertically.
2.13 No oil (low)
&KHFNÁXLGOHYHO
3.11 Up Solenoid
Check for power on pump “T” wire going to solenoid.
3.12 Bad power and ground
See 1.00
Page 15
Troubleshooting Diagnosis Chart
FUNCTION
4.00
LIFT WILL
GO UP WITH
OVERRIDE
SWITCH BUT
NOT WITH
REMOTE
5.00
LIFT WILL
NOT GO
DOWN WITH
MANUAL
OVERRIDE
OR WITH
REMOTE OR
GOES DOWN
SLOWLY
OR DRIFTS
DOWN BY
ITSELF
6.00
LIFT WILL GO
DOWN WITH
OVERRIDE
BUT NOT WITH
REMOTE
7.00
LIFT WILL NOT
GO OUT WITH
OVERRIDE OR
REMOTE
8.00
LIFT WILL NOT
STOW WITH
REMOTE
Page 16
POSSIBLE CAUSE
REMEDY
4.11 Barrier Down LED (D29) illuminated
Barrier is down, barrier release pin partially out
or Barrier Down switch out of adjustment. Make
adjustments as necessary.
)XOO2XW/(''QRWLOOXPLQDWHG
&KHFN)XOO2XWVZLWFKIRUSURSHURSHUDWLRQDGMXVWment. Replace or adjust as necessary.
4.13 Remote not working properly
Check for Up LED D20 when hitting Up button on
remote. Check battery in remote. Replace battery/remote as necessary.
5.11 Hydraulic Down valve bad
Check for power on valve “T” wire going to solenoid when pushing manual override or remote
button. Replace if necessary.
5.12 Dirty Down valve (clogged)
)OXVKYDOYHE\SXVKLQJPDQXDORYHUULGHXSDQG
down buttons at same time for 4 to 5 seconds
several times.
)XOO2XW/(''QRWLOOXPLQDWHG
&KHFNIRUSURSHURSHUDWLRQRI)XOO2XWVZLWFKZLWK
LED on P.C. board. Replace or adjust switch as
necessary.
7.11 Defective self-reset breaker
Check for power through 20 amp self-reset breaker.
Replace if necessary.
7.12 No power on terminal 9
&KHFNYHKLFOH'RRU)XOO2SHQVZLWFKDQGZLULQJ
7.13 Interlock circuit incomplete
9HULI\LQWHUORFNLQVWDOODWLRQ
7.14 Poor plug connections
Check harness connections A1, A2, B1 and B2
7.15 Bad in/out motor
Check power at motor. Replace motor if necessary.
7.16 Bad power and ground
See 1.00
)DXOW\%HORZ6WRZVZLWFK%HORZ
Stow LED (D24) not illuminated
Check for proper operation of Below Stow switch.
8.12 Pressure LED (D18) illuminated
Remove weight from platform. See Platform
Sense Calibration on page 5.
Troubleshooting Diagnosis Chart
FUNCTION
9.00
BARRIER WILL
NOT OPERATE
UP OR DOWN
WITH REMOTE
OR OVERRIDES
10.00
BARRIER
OPERATES WITH
OVERRIDES BUT
WILL NOT GO UP
WITH REMOTE
11.00
BARRIER
OPERATES WITH
OVERRIDES BUT
WILL NOT GO
DOWN WITH
REMOTE
12.00
SWITCHES
DO NOT
ACTIVATE
LED(S)
13.00
DOORS
DO NOT
OPEN
14.00
DOORS
DO NOT
CLOSE
POSSIBLE CAUSE
REMEDY
9.11 Bad circuit breaker
Check for proper operation of Below Stow switch.
9.12 Poor plug connections
Remove weight from platform.
)DXOW\EDUULHUDFWXDWRUPRWRURU
actuator out of adjustment
Check harness connectors A1 and A2, E1, N1,
1()DQG)&KHFNSRZHUDWPRWRU$Gjust or replace actuator if necessary.
9.14 Bad power and ground
See 1.00
10.11 Barrier Down LED (D29)
not illuminated
Check Barrier Down switch for proper operation
with LED on P.C. board. Replace or adjust as
necessary.
11.11 Ground sensor LED (D23)
not illuminated
Check Pressure Transducer. Replace or adjust
as necessary. See Ground Sense Calibration on
page 5.
11.12 Below Stow LED (D24)
not illuminated
Check Below Stow switch for proper operation.
Replace or adjust as necessary.
)XOO2XW/(''
not illuminated
&KHFN)XOO2XWVZLWFKIRUSURSHURSHUDWLRQ
Replace or adjust as needed.
12.11 Improper terminal block wiring
Check terminal block for correct wiring
FRQÀJXUDWLRQ
12.12 No power going to switches
Check power on connector A1, pins 1 and 2.
)DXOW\ZLULQJ
Check continuity of wires from switches to
connector A2.
)DXOW\FRQQHFWLRQV
Check for proper connections on each switch and
on each connector on the harnesses. Replace
contact if necessary. See diagram on following
page.
)DXOW\ZLULQJ
Check for proper wiring to door openers.
)XOO2XW/(''LOOXPLQDWHG
and Below Stow LED (D24)
not illuminated
Lift is out but not below stow level.
14.12 Lift Out LED (D25) illuminated
Lift not stowed fully. Adjust Lift Out switch.
Page 17
Troubleshooting Diagnosis Chart
CONTACT REMOVAL
1. Remove orange wedge using
needle nose pliers or a hook shaped
wire to pull wedge straight out.
Page 18
2. To remove the contacts, gently
pull wire backwards, while at the
same time releasing the locking
ÀQJHUE\PRYLQJLWDZD\IURPWKH
contact with a screwdriver.
3. Hold the rear seal in place, as
removing the contact will displace
the seal
Wiring Schematic
BAR DN
STOW / GND SENS
SAFETY
INBRD BAR
FLOOR LVL
A2
POWER PACK / LIFT HOUSING
HARNESS #73910A-1600
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
B2
T2
ALARM
ALARM
IGN PWR
SW PWR
LIFT OUT
FLOOR LVL
U1
W
BK
MAT
MAT
W
#30947A
#32426A
A
B
C
A
B
C
NOT USED
R
BK
R
BK
OR
BU / GN
1
2
3
4
BAR UP PWR
BAR DN PWR
BAR DN
SW PWR
PLATFORM
LIGHTS
CIRCUIT BREAKER
BU
OR
BU / GN
1
2
J2
R
BK
1
2
A
B
C
P2
NO
W
C
R
BK
6
5
4
3
2
1
BAR DN
MOTOR
SOLENOID
W
W
JUNCTION
M
MOTOR
RELAY
SOLENOID
86
85
87
30
87A
SOLENOID
OR RELAY
BK
R(2)
PUMP
M
GROUND
LT. GN / GN
NOT USED
W
BK
HYDRAULIC
PUMP MOTOR
MICROSWITCH
R(2)
NC
FUSE
R(2)
CIRCUIT
SENTRY
DIODE
PRESSURE
TRANSDUCER
J2
A
B
C
W
GROUND
THRESHOLD
MAT
6
5
4
3
2
1
BK
HARNESS #73950RNA
N2
N1
GROUND
W
CHASSIS GROUND
NC
YL
D. BU
BK
D. GN
OR
1
2
3
4
BAT.
NO
F2
J1
OR / BK
NOT USED
BU / BK
1
2
AUX.
R
R
DESCRIPTION
DOWN
SOLENOID
R
R/W
GN / W
RD / BK
BK
1
2
GROUND
R
W
BATTERY
C
BK
F1
#31730A
W
SYMBOL
UP
BK
R
BK
(LIFT STOWED SIGNAL +12V OUTPUT)
W
W
W
BARRIER ACTUATOR
MOTOR
P2
Y / LT. BU
GY / RD (VEHICLE SECURE SIGNAL +12V INPUT)
CONNECTORS
STOW
R
M
9
8
7
6
5
4
3
2
1
R
1 1
2 2
#30545A
R
BK
BK
#73950A
R
BK
A
B
C
A
B
C
GN
OR
BK
LIFT
SWITCH BOX
GN
OR
R
W
W
LIGHTS
LIGHTS
R
GN / W
R/W
R
BK
GND
VALVE T
PUMP T
12V
BK
STOW / GND SENS
FULL OUT
NOT FULL OUT
BELOW STOW
CARRIAGE / PLATFORM HARNESS
#75930SMNA - “NUVL855SM / NUVL855ESM”
#75930RNA - “NUVL855R”
P1
W
W
W
R
W
CIRCUIT
BREAKER
BK
M1
BK / W
GN / BK
GN
OR
R
W
BK
BEEPER / STROBE
ALARM
W
R
BK
R
BK
W
R
BK
A
B
C
NOT USED
GN / BK
BK
BK
GY / RD
U1
1 1
2 2
X2
9
8
7
6
5
4
3
2
1
#31236A
Y / LT. BU
GY / RD
1
2
GND
VALVE T
PUMP T
12V
12V PWR
U2
M2
L1
1
2
SWITCH
BAR DN PWR
BAR UP PWR
OR / BK
W
BK
R
BK
W
DOWN
SAFETY
6
5
4
3
2
1
W
BK
NC
DOOR
STOW / GND SENS
FULL OUT
NOT FULL OUT
BELOW STOW
BK
6
5
4
3
2
1
W
C
L2
INTERLOCK
X1
W2
T1
1 1
2 2
#31063A
A
B
C
W
NC
K1
BK / W
NOT USED
BK
NO
C
A
B
C
A
B
C
H1
NOT USED
BU
W
GN
OR
BU
GN / BK
OR / BK
BU / BK
BK / W
BK
W
BELOW STOW
K2
A
B
C
A
B
C
A
B
C
H2
G1
R / BK
OR
D. GN
BK
D. BU
YL
A
B
C
G2
R
#75960NA
BK
W
R
BK
R
BK
NC
W
R
BK
GN / W
R/W
R
GN
OR
BU
GN / BK
OR / BK
BU / BK
BK / W
BK
W
R / BK
BK
W
C
NOT USED
W
NC
NO
NOT USED
R (-OUT)
BK (+IN)
NO
#31235A
J4
U2
R
BAR DN PWR
BAR UP PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
STOW / GND SENS
SAFETY
INBRD BAR
FLOOR LVL
SW PWR
IGN PWR
BAR DN
SW PWR
LIFT HOUSING / CARRIAGE
HARNESS #75920NA
FULL OUT
1
2
LIFT POWER SWITCH
P4
FLOOR LVL
1
2
R
W
B1
STOW / GND SENS
LIFT OUT
Y2
W1
INTERLOCK INTERLOCK +
E2
C
BAR DN
SERVICE LED +
SERVICE LED -
BAR UP
BAR DN
LIFT OUT
LIFT IN
BK
NO
BU / BK
W
W
W
W
R/W
GN / W
BU / W
BK / R
W/R
OR / R
BU / R
R / GN
R
BK
SW PWR
SERVICE / INTERLOCK LED
A1
R/W
GN / W
BU / W
BK / R
W/R
OR / R
BU / R
R / GN
PUMP T
M
BK
12V
OR
C_SW 1
O_RL 2
N/C 3
IN_LK 4
12_V 5
PWR 6
GND 7
F_LV 8
O_SW 9
C_RL 10
UVL
PC
BOARD
#31445A
Y1
BAR UP PWR
BAR DN PWR
MOT OUT PWR
MOT IN PWR
MOT IN PWR
MOT OUT PWR
BAR DN PWR
BAR UP PWR
IN-OUT
MOTOR
BK
INBRD BAR
K
J
D
B
H
C
A
F
L
G
I
E
W
R / BK
GN / BK
OR / BK
BU / BK
BK / W
R/W
GN / W
BU / W
BK / R
W/R
OR / R
BU / R
R / GN
BK
W
R
GN
NOT USED
BU
NOT USED
R / BK
GN / BK
OR / BK
BU / BK
BK / W
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10 10
11 11
12 12
VALVE T
BAR DN
STOW / GND SENS
SAFETY
INBRD BAR
FLOOR LVL
BAR UP PWR
BAR DN PWR
MOT OUT PWR
MOT IN PWR
MOT IN PWR
MOT OUT PWR
BAR DN PWR
BAR UP PWR
BK
W
R
GN
OR
BU
NOT USED
R / BK
GN / BK
OR / BK
BU / BK
BK / W
W
E1
SW PWR
IGN PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
W
R/W
GN / W
BU / W
BK / R
NOT USED
NOT USED
NOT USED
NOT USED
W/R
OR / R
BU / R
R / GN
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
BK
W
R
GN
OR
BU
R
GN / W
R/W
R
GN
OR
BU
GN / BK
OR / BK
BU / BK
BK / W
BK
W
R / BK
BK
BK
OR
W/R
OR / R
D2
SW PWR
IGN PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
PUMP T
R/W
GN / W
BU / W
BK / R
NOT USED
NOT USED
NOT USED
NOT USED
W/R
MOT IN PWR
OR / R
MOT OUT PWR
BAR DN PWR
BU / R
R / GN
BAR UP PWR
BAR UP PWR
BAR DN PWR
BU / W MOT OUT PWR
BK / R MOT IN PWR
BK
W
R
GN
OR
BU
NOT USED
R / BK
GN / BK
OR / BK
BU / BK
BK / W
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
D1
GN / W
R/W
R / BK
R
GN
OR
BU
GN / BK
OR / BK
BU / BK
BK / W
BK
W
BAR DN
STOW / GND SENS
SAFETY
INBRD BAR
FLOOR LVL
BK
W
R
GN
OR
BU
NOT USED
R / BK
GN / BK
OR / BK
BU / BK
BK / W
12V PWR
BK
R / BK
SW PWR
IGN PWR
BELOW STOW
FULL OUT
NOT FULL OUT
LIFT OUT
W
BK
W
W
BK
R
GN
OR
BU
R(2)
SAFETY
R1
BU
W
NOT USED
INBRD BAR OCC
SWITCH
#31249A - “NUVL855SM / NUVL855ESM”
#31736A - “NUVL855R”
INBRD BAR
S2
R2
1
2
3
1
2
3
BK
GN
R
BK
GN
R
S1
1
2
3
1
2
3
#33197A
BK
RD
NOT USED
LED
GROUND
BATTERY
BEEPER
LAMP
Page 19
U
Li nfo
Sc ft ld
he Wi fo
m rin r:
at g
ic
Hydraulic Parts List
Item
Qty.
Description
Part No.
1
1
Pump Assembly (M259 with Reservoir/with Back-up pump)
2
1
Motor, Pump
3
1
Valve, “Down” (with Solenoid)
14901
4
1
Clamp, Reservoir - H-48
17069
5
1
Reservoir Replacement Kit (Includes Item #10)
6
1
O-Ring (only), Hand Pump Mounting
17351
7
1
Hand Pump (Backup) with O-Rings (Includes Item #6)
87065
8
1
Handle with Grip
9
3
Screw, 1/4-20 x 1 3/4”, Allen Head
17351
10
1
Fitting, 3/8” Male NPT x 3/8” Barbed
87618
11
2
Clamp, Hose - 5/8” O.D. - Worm Drive
84325
12
1
Tubing, 3/8” x 5/8”, Tygothane - Clear
82066R012
13
1
Plug, 3/8” Plastic Hose
14
1
Fitting, 90°-1/8” Male Pipe x 1/8” Barbed
15
1
Tube, 1/4” O.D. x 1/8” I.D. - Plastic
16
1
Plug, 1/8” Plastic Tube
81583
17
1
Adapter, 1/4” Male NPT x 7/16-20 Male JIC 37°
10130
18
1
Fitting, Tee, 7/16-20 Male JIC 37° (2) x F. Swivel 7/16-20 JIC 37° (1)
19
1
Hose Assembly, 1/4” - Female Swivel 7/16-20 JIC 37°
20
1
Fitting, 90° - 7/16-20 Male JIC 37° x 1/4” Male NPT
87569
21
1
Coupling, Hydraulic Quick Connect x 1/4” Female NPT
87614
22
1
Nipple, Hydraulic Quick Connect x 1/4” Female NPT
87615
23
1
Elbow, 90° - 1/4” NPT Street
10114
24
1
Nut, 9/16-18, Hex Jam
25
1
Fitting Assembly, Bulk Head
26
1
Hose Assembly, 3/16” - Female Swivel 7/16-20 JIC 37°
27
2
Fitting, 9/16” Male O-Ring x 7/16-20 Male JIC 37°
26787
28
2
Valve, Flow Control
87053
29
2
Adaptor, Hydraulic Internal
87560
30
1
Fitting, Tee - 1/4” Male NPT (2) x 1/4” Female NPT (1)
26786
31
1
Adapter, 7/16-20 Female O-Ring to 1/4-18 Male NPT
29305
32
1
Switch, Pressure Transducer
30426
33
1
Fitting, 90° - 1/4” Female Swivel NPT x 7/16-20 Male JIC 37°
34
2
Cylinder, UVL Retracting
35
1
Hose Assembly, 1/8” - Female Swivel 7/16-20 JIC 37°
36
1
Fitting, Straight - F. Swivel 7/16-20 JIC 37° x 1/4” Male NPT
87596
37
1
Fitting, 90°- 7/16-20 Male JIC 37° x 7/16” Male O-Ring
25085
Page 20
87060
14785-IS
88188K
17206A
81580
87563
81557R014
87587
32785A-202
83077
73777A
915-5603-080.5
26789
87055N
16004A-020
Hydraulic Diagram
1
38
39
40
13
11
26
2
18
12
8
35
7
11
Arrow must
face pump
9
3
32
10
27
31
28
29
33
30
Fr
6
on
tC
yli
nd
er
34
16
4
Arrow must
face pump
14
27
25
5
15
28
29
24
37
23
36
Re
ar
Cy
lin
de
r
34
22
21
17
20
19
Page 21
Pump Module Parts List
Item
Qty.
Description
Part #
1
1
Pump Assembly, M259
87060
2
1
Adapter, 1/4” Male NPT x 7/16-20 Male JIC 37°
10130
3
1
Hose Assembly, 1/4”- F. Swivel 7/16-20 JIC 37°
32785A-202
4
1
Fitting, 90° - 7/16-20 Male JIC 37° x 1/4” Male NPT
87569
5
1
Coupling, Hydraulic Quick Connect x 1/4” Female NPT
87614
6
1
Fitting, 3/8” Male NPT x 3/8” Barbed
87618
7
1
Tubing, 3/8” x 5/8”, Tygothane - Clear
82066R012
8
2
Clamp, Hose - 5/8” O.D. - Worm Drive
84325
9
1
Plug, 3/8” Plastic Tubing
81580
10
1
Fitting, 90°-1/8” Male Pipe x 1/8” Barbed
87563
11
1
Tube, 1/4” O.D. x 1/8” I.D. - Plastic
12
1
Plug, 1/8” Plastic Tube
81557R014
81583
13
1
Clamp, Hose
17069
14
1
Solenoid, Up - Trombetta
15
1
Diode Assembly, Up Solenoid
73906A
16
1
Diode Assembly, Down Valve Solenoid
73907A
17
1
Terminal, 14/16 Gage Male Spade - 1/4” Fully Insulated
18
2
Jumper Assembly, 12 Gage x 4”
31129
78036
73943A
19
1
Eyelet, 5/16” Insulated - Red
20
1
Weldment, Bracket - PC Board Mounting
86267
21
1
Circuit Breaker, 20 Amp - Self Reset
22
1
Clip, Cable - 7/16” Plastic
15777
23
2
Screw, 10-32 x 3/8”, Pan Head Philips, Thread Cutting
82755
24
4
Standoff, .25” PCB - Nylon
86739
25
4
Screw, #6 x 3/8”. Self Tap, Flat Head
82764
26
5
Bumper, 1/2” Dia. x 1/4” Tall - Rubber
82064
27
1
Electrical Board Assembly w/Program Chip
28
1
Hand Pendant Assembly, NHTSA NUVL
29
1
Edge Liner, 1/8” x 6”, Q-Trim
13910R006
30
1
Edge Liner, 1/8” x 4”, Q-Trim
13910R004
31
1
Washer, .328” x .562” x .042”
83583
32
3
Screw, 5/16-18 x 1/2”, Serrated Washer Head, Hex
82881
33
1
Plate, Power Pack Mounting
73822
34
1
Bracket, Power Pack Mounting
73825
35
4
Screw, 1/4-20 x 3/8”, Pan Head Phillips
82769
36
2
Washer, Lock - 1/4” External Tooth
83588
37
1
Lamp, Bicolored LED Panel
30728
38
1
Fitting, Strain Relief - Liquid Tight
30753
39
1
Switch, Toggle
40
1
Harness, Interlock
41
1
Plate, Interlock Plug / Cover Reinforcement
42
1
Harness, Lift Interlock Connection
31730A
31235A
73824W
16453
31445A
32426A
12185
31236A
31345
43
1
Harness, Service / Power Indicator
44
2
Rivet, Pop, 1/8” Dia. x .188/.250”
45
1
Cover, UVL Power Pack
46
1
Ground Cable, Black - 26”
68874
47
1
Screw, 5/16-18 x 3/4”, Serrated Washer Head, Hex
32464
Page 22
84249
73820N
Pump Module Diagram
13
7
28
8
9
OW
ST
OR
DO
UP
WN
DO
12
8
"VALVE T" WIRE
ON ELECTRICAL
BOARD
14
6
11
TO
DOWN
VALVE
15
17
1
33
18
47
"PUMP T" WIRE
ON ELECTRICAL
BOARD
39
19
TO
DOWN
VALVE
32
16
18
38
10
46
35
"12V" WIRE ON
ELECTRICAL BOARD
"GROUND" WIRE
ON ELECTRICAL
BOARD
INLINE FUSE HOLDER
37
40
45
34
"12V PWR" WIRE ON
ELECTRICAL BOARD
35
36
INLINE FUSE HOLDER
25
43
23
21
22
INLINE FUSE HOLDERS
2
24
5
25
31
44
24
4
32
26
3
24
27
42
24
29
30
20
41
Page 23
Pu Un
m fo
E x p ld
p M fo
V lod od r:
ie e u
w d le
Complete Lift Exploded View
60
25
7
25
25
65
25
162
76
88
134
133
142
86
65
156
117
129
162
144
143
162
80
25
142
74
114
135
72
162
131
109
25
142
115
148
53
147 129
138
53
73
68
163
53
53
53
162
62
53
75
53
73
136
53
53
141
56
23
65
146
70
71
162
97
61
162
100
108
43
44
43
101
43
45
85
4
27
14
21
39
33
153
38
50
83
78
10
10 102
155
15
4
2
25
154
152
150
47 47
94
39
93
41 37
38
25
49
41
37
28
30
158
32
105
159
102
161 104
161 87
29
161
116
38 112
34
105
103
3
25
82
32
25
24
104
161
25
95
37
36
53 53
53 53
51
53
125
53 53
25
Page 24
53 53
54
53
53
139
55
119
120
79
143
58
157
143
112
25
25
48 50
35
128
58
157
160
94
40
127
31
50 48
46
39
122
164
100
113
40
25
25
150
10
98
118
46
42
81
100
121
130
52
69
101
92
34
42 81
100
111
69
66
108
12
20
39
12
6
6
6
39
91
69
90
90
113
25
59
34 37
36
35
57
89
122
69
106
90
100 99
100
125
118
33
48
132
67
34
38
8
16
101
39
67
125
151
85
66
108
25
123
22
66
100
137
1
100
113
92
84
85
140
124
98
101
118
90
63
25
89
67
13
64
141
107
92
149
4
25
96 41
149
77 67
18
12 17
83
37
126
110
125
100
108
113
25
17
9
26
66
145
137
19
50
48
4
5
100
63
89
11 10
37 41
25
145
83 25
11
100
98
162
25
118
110
107
43
162
100
87
Repair Parts List
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
Qty.
1
1
1
4
1
1
1
4
1
5
2
5
1
1
1
1
3
1
1
1
1
1
1
1
35
1
1
1
1
1
1
2
2
4
2
2
6
5
10
2
4
2
4
1
1
2
2
4
1
4
1
1
20
1
1
1
2
2
2
1
1
1
2
1
3
11
4
1
4
1
1
1
2
1
1
1
1
1
1
1
2
1
3
1
3
Description
Housing Weldment
Chain Release Weldment
Cover, Lower
Clamp, Lift Mounting
Chain Tensioner Weldment
Manual Release Cable Assembly Kit
Cover, Upper
Screw, 1/4-20 x 1 1/2", Washer Head, Self Drill
Cover, Chain Tensioner
Screw, 1/4-20 x 3/4", Washer Head, Self Drill
Nut, 1/2-20 Hex Jam, Auto, Black
Nut, 1/4-20 Nylock, Full SS
Fitting Assembly, Bulk Head
Nut, 9/16-18, Hex, Jam
Elbow, 1/4" NPT 90° Street
Nipple, Hydraulic Quick Disconnect
Roller, Idler, Nylon, Chain
Screw, 5/16 x 1 1/4" Shoulder Soc Hd 1/4-20
Cover, Lift Arm Wiring
Washer, .328" x .562" x .042"
Coupling, Hydraulic Quick Disconnect
Fitting, 90° JIC Male x 1/4" Male Pipe
Spring, 3/4 x 3/8 x 3 x .135 x .165 RATE 405 MAX
Plug, Poly Finish, Black, 1" Hole
Screw, 10-32 x 3/8", Pan Hd., Self-Tap
Chain, Nickel Plated, #35 Roller
Connector Link, #35 Roller Chain
Screw, 5/16-18 x 1/2", Set
Screw, 3/8-16 x 1" Set
Nut, 3/8-16, Serrated Flange
Carriage Weldment
Bearing, Scissor Arm Pin
Shaft Bearing Weldment
Bearing Track Roller, 20mm x 52mm
Shaft, Eccentric Bearing Wmt.
E-Clip, 3/4" Bowed x .580" Groove
E-Clip, 3/4" x .580" Groove
Washer, .281" ID x .625" OD x .055"
Screw, 1/4-20 x 3/8", Serrated, Hex
Washer, Front Scissor Arm
Bearing, 1 5/8" O.D. x 3/4" I.D.
Washer, .758 I.D. x 1.245 O.D. x .06
Bearing, .75" I.D. x .625" Long
Cylinder Assembly - Front
Cylinder Assembly - Rear
Pin, Cylinder Mounting, Long, Black
Pin, Cylinder Rod Mounting, Black
Nut, 9/16-18 x 5/16" Stainless Jam
Motor, Electric, In/Out
Washer, UVL Cylinder Rod Pin
Spring, Torsion
Rod, Barrier Hinge
Screw, 1/4-20 x 3/8" FL SOC CAP HD
Barrier, Outboard
Weldment, Hinge Plate
Switch, Push Button, SPST NC Mountain 10PA12
Screw, 5/16" x 2" Shoulder, Soc. Hd.,1/4-20
Pin, Outboard Barrier
Screw, 1/4-20 x 2 3/4", Serrated, Hex
Plate, Platform Floor
Cover, Platform Wiring Harness
Cover, Platform Wiring Harness
Screw, #8-32 x 1/4" PAN HD PHL
Weldment Cover Platform Wiring Harness
Nut, 5/16-24, Nylon, Plated
Bolt, 3/8-16 x 3/4" GR5 Hex, Auto Black
Bearing, UHMW Flat
Block, Rear Barrier Slider
Bearing, Plastic Flange, 3/8 I.D. x 1/4"
Block, Nylon Slider - Inside
Block, Nylon Slider - Outside
Link, Rocker Assembly, I.B., UVL
Bolt, 5/16-24 x 1 1/2" FHSKT CAP
Weldment, Slide Block Rod
Screw, #10-32 x 1/2" Set
Tie Rod, Rear Barrier
Bracket, Cam, Outside
Bracket, In/Out Cam, Outboard
Weldment Barrier
Assembly Switch Actuator NUVL
Screw, 1/4-20 x 1/4", Pan Head, Nylon
Cam, Rear Barrier Weldment
Clamp, Insulate, 1 1/8"
Bracket, Switch In/Out Mounting
Tape, Limit Switch Mounting Pad
Part No.
75101RNW
73760A
75732-2
73733
76750W
73770-600
75730-2
24751
71754
24750
83022
83070
73777A
83077
10114
87615
73706
82751
75741
83583
87614
87569
30169
81576
82755
84314R124.75
84317
11568
28008
83065
75201RNW
75248
73230W
84305
73233W
84377
84376
83511
82761
73748
84004
25141
29515
75801CFNA
75801CRNA
75700N
75701N
31176
73780A
31137
85101EVO
32121
23471
75401RN-13YL
75420RNW
33196
82758
32198
82759
75306IBNGMG
75738RNY
75738IBNY
23512
75317RNWY
83079
12463
PS1006
74408CN
24028
74410
74409
75431CNA
27803
75407CNW
26613
75407CN-2
75776CN
73775
75321RNW
33201A
82773
75408NW
20535
73719
73747
Item
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
Qty.
1
2
1
6
4
2
3
2
2
1
1
1
3
1
16
4
2
1
2
2
1
2
4
1
2
1
2
4
1
1
1
1
4
1
1
1
2
1
1
4
1
1
1
1
1
1
2
1
1
1
2
4
1
1
1
2
3
4
1
2
1
1
1
4
5
1
1
1
1
1
1
2
1
1
1
4
1
1
1
Description
Rod End, 5/16-24 LH Male x 1 1/2" LG
Bearing, Outer Race Assembly
Rod End, 5/16-24 Male x 1 1/2" LG
Washer, #10 Internal Tooth
Screw, 3/8-16 x 1" FHSCS, Black
Screw, 10-32 x 7/8", Socket Cap
Plate, Switch Bracket, Tap
Cam,Torque Shaft Actuator
Clamp, Worm Drive
Cover, Idler Arm Wiring
Weldment, Handrail Rear, NUVL855R
Weldment, Handrail Front, NUVL855R
Block, Handrail Mounting
Block, Handrail Mounting
Bearing, Sleeve, 1/2" I.D. x 5/8" O.D. x 3/4" Long
Washer, Thrust, 1/2" I.D., GTI-0814-01
Nut, 1/4-20, Serrated Flange
Spring, .5" O.D. x 5" x .063" x 9.6" Max. Extension
Plug, 1 1/2" x 2" x 11 Gauge Tube
Shaft, Eccentric Bearing Weldment
Platform Weldment
Bearing, Split, .75" I.D. x .25" Long
Screw, Shoulder, 1/2" x 1.750" x 3/8" x 16/18-8
Bolt, 1/4-20 x 1/2" Socket Low HD
Grommet, 1.25' Diameter X .25" Wide
Closure, Weldment, UVL850
Bolt, 1/4-20 x 3/8" FLBHSCS-GD8
Nut, 3/8-16 Hex, Stainless Steel
Washer, .281 x .75 x .06 Brass
Screw, 10-32 x 1/2" PH PN ZP
Bolt, 1/4-20 x 3/4" Serrated Hex
Skid, Rear Barrier
Bearing, Flange 1/2" I.D. x 5/8" O.D. x 3/4" Long
Spring, Torsion, Lower Closure
Screw, 1/2" x 1 1/4" Shoulder, Socket Head x 3/8-16
Screw, 1/2" X 1/2" Shoulder, Socket Head x 3/8-16
Washer, .390" x .625" x .073"
Block, Carriage Stop
O-Ring, 7/16" I.D. x 5/8" O.D.
Pin, Detent, 1/2" X 3" Grip, 18.8 S.S.
Ring, Retaing 5/8"
Ring, Clevis Pin 5/16"
Pin, Barrier Clevis Release
Bolt, 5/16-24 x 1" SKT BTN PLTD
Clip, Hairpin, 5/16 DIA Shaft
E-Clip, 3/8" Shaft
Screw, 3/8-16 x 1 3/4 SS 18-8,FHSC
Nut, 5/16-24 LH Hex Jam ZP
Nut, 5/16-24 Hex Jam ZP
Lip, Upper Edge Seal
Nut, Rear Barrier Slide Block
Screw, 10-32 x 1 1/2" NF SKT CAP ZP
Weatherstrip, 8" R.S. Seal, UVL
Sponge Strip, 1/2" Wide x 1/4" - No Adhesive
Barrier, Actuator Assembly
E-Clip, 3/8" Shaft
Nut, #10-32 Serrated Flange ZP
Screw, #10-32 x 1/2", Flat Head with Patch
Skid, Rear Barrier
Spring, Torsion
Shaft, Barrier Hinge/RR
Catch Weldment
Hinge Weldment, Rear Barrier
Limit Switch Assembly, UVL
Clamp, 1/4" I.D. Nylon Loop BLK
Limit Switch Assembly, 14.25" NUVL
Lip, LH Side Shield
Lip, RH Side Shield
Screw, 1/4-20 x 1" SER HX ZP
Cam, 7/8" UVL Follower
Plate, Rear Barrier
Skid, Outboard Barrier
Bracket, Pulley Spring Tension
Pulley, Spring Tensioner
Cover, Pulley Spring Tensioner
Spacer, Bearing
Tape, 1/16" x 3/4" x 108" DBL Face
Tape, 1/8 x 2" Foam Adhesive
Spring, 1/2 x 5 x .075 EXT L 7.6"
Part No.
31773
75230A
31772
11540
26648
82778
68280-1
73712
26400
75742
75383CNW
75384CNW
31928
31926
32026
40-8668-0
83064
26367
81582
75234W
75301RNWY
84282
31929
82335
84386
75330W
28252
10059-SS
83592
82744
82768
75402
32027
73335
82771
25929
83585
75781N
87861
31930
84189
11390
73741-2
82348
84382
84383
30385
83076
83075
75746-8
31526
82717
82071R
82063R036
74340-3
84383
83080
17192P
75414C
85101
75413
75415CW
75420CNW
73950A
84396
73950RNA
75743
75744
82760
84052
75411NYL
32194
75748
75749N
75740
75231
82033R312
82054R048
25717
Page 25
Lift Housing Detail Exploded View
25
7
25
25
25
25
135
25
138
163
162
162
162
162
25
4
11
9
77 67
11 10
18
5
12 17
4
67
1
26
25
83
4
27
13
25
67
153
123
14
22
21
132
67
78
10
8
16
10 102
155
15
4
2
25
154
152
6
6
6
39
3
25
25
24
Page 26
25
Lift Carriage Detail Exploded View
43
44
43
43
45
43
85
83 25
89
137
19
50
48
149
25
17
92
149
84
85
89
137
39
34
38
39
33
33
48
39
57
38
50
83
12
20
39
12
92
34
46
42
81
25
59
34 37
36
35
40
25
150
25
150
47 47
42 81
31
50 48
160
41 37
46
94
39
93
94
40
38
25
49
37
36
41
37
28
30
82
105
87
158
32
159
102
161 104
161 87
29
161
116
38 112
34
104
161
25
95
35
105
25
25
48 50
112
103
32
Page 27
Lift Platform Detail Exploded View
60
162
142
156
117
162
144
143
162
142
162
142
115
148
53
53
53
53
53
53
53
162
62
53
53
141
146
97
61
100
100
108
101
118
110
100
98
37 41
25
107
100
63
66
145
113
37
96 41
64
63
100
113
66
125
89
151
25
90
100
100
10
98
122
129
53 53
53 53
53 53
54
53
139
55
119
120
79
58
157
80
143
74
114
72
58
131
109
147 129
73
68
75
73
136
56
23
65
70
71
Page 28
53 53
53
53
125
113
86
65
128
51
164
100
118
76
88
134
133
127
52
69
101
65
121
130
69
66
108
111
69
90
90
100 99
100
125
118
113
122
69
106
100
101
91
85
92
66
108
140
124
98
101
118
90
141
107
126
110
125
100
108
145
157
143
"Providing Access to the World"
®
Over 300 Braun
Dealers Worldwide
®
"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310
1-800-THE LIFT®
(574) 946-6153
Winamac, IN 46996 USA
FAX: (574) 946-4670
Series 01
Service Manual for:
CJKA-**G
Under-Vehicle Lift®
Public Use Wheelchair Lifts
Braun “Worry-Free”
Three-Year Limited Warranty
The Braun Corporation of Winamac, Indiana, warrants its wheelchair lift against
defects in material and workmanship for three years, providing the lift is operated and
maintained properly and in conformity with this manual. This warranty is limited to the
original purchaser and does not cover defects in the motor vehicle on which it is installed,
or defects in the lift caused by a defect in any part of the motor vehicle.
This warranty commences on the date the lift is put in service, providing the
warranty registration card is completed and received by The Braun Corporation within 20
days of purchase.
This warranty also covers the cost of labor for the repair or replacement of most
parts for one year when performed by an authorized Braun Representative. (A Braun labor
schedule determines cost allowance for repairs.)
This warranty does not cover normal maintenance, service, or periodic adjustments
necessitated by use or wear. The Braun Corporation will not, under any circumstances, pay
for loss of use of lift or vehicle in which it is installed or loss of time.
This warranty will become null and void if the lift has been damaged through
accident, misuse, or neglect, or if the lift has been altered in any respect.
Return Authorization Procedure
When processing any warranty claims (parts, repairs, etc.), all requests must be processed through The
Braun Corporation Product Support Department. Call 1-800-THE LIFT ® (extension 3009) during normal
working hours. Product Support will issue a Return Material Authorization (RMA) number and detail the
procedures required for processing returns and/or authorizing credit.
The lift identification information is provided on the Braun Serial No./Series No. identification tag and
the two warranty cards (shown on inside front cover). The lift identification information must be
provided when filing a warranty claim or ordering parts.
33407 Rev. A
May 2007
®
®
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
(574) 946-6153
FAX: (574) 946-4670
1-800-THE LIFT ®
TM
TM
Braun UVL Series
www.braunlift.com ®
"Providing Access to the World"
All illustrations, descriptions and specifications in this manual are based on the latest product information available
at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice.
Patent #4,958,979
© The Braun Corporation