Owner`s manual | Breville ESP8XL Espresso Maker User Manual

Operating & Maintenance
Instructions
Model Series
Covered in
This Manual
210000
280000
310000
Model
Type
Code
Note: General Model Series numbers noted above are inclusive of the specific model
number found on your engine. To get replacement parts or technical assistance in the
future, write your engine Model, Type, Code and date of purchase here.
TABLE OF CONTENTS
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Engine Information . . . . . . . . . . . . . . . . . . . . . . . . 6
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fuel and Starting Information . . . . . . . . . . . . . . . 8
Starting and Stopping . . . . . . . . . . . . . . . . . . . 9-10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Parts and Service & Storage . . . . . . . . . . . . 15-16
Warranty Information . . . . . . . . . . . . . . . . . . . . . 17
PRINTED IN U.S.A.
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Month Day Year
WARNING
Briggs & Stratton does not approve or authorize the use of
these engines on 3-wheel All Terrain Vehicles (ATVs), motor
bikes, aircraft products or vehicles intended for use in
competitive events. Use of these engines in such applications
could result in property damage, serious injury (including
paralysis), or even death.
Need assistance? Go to www.briggsandstratton.com
for detailed information regarding
Briggs & Stratton engines.
Or call, 1-800-233-3723, (U.S.A. and Canada)
to hear a menu of pre-recorded messages
offering engine maintenance information.
 Copyright 2003 by Briggs & Stratton Corporation
FORM NO. 275038-8/03
The Power That Works For You.
Look For Relevant Emissions Durability Period and
Air Index Information On Your Engine Emissions Label
Engines that are certified to meet the California Air Resources Board (CARB) Tier 2 Emission Standards must display information regarding the Emissions Durability Period and the Air Index. Briggs & Stratton makes this information available to the consumer on our emission
labels.
The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions
compliant, assuming proper maintenance in accordance with the Operating & Maintenance Instructions. The following categories are
used:
Moderate:
Engine is certified to be emission compliant for 125 hours of actual engine running time.
Intermediate:
Engine is certified to be emission compliant for 250 hours of actual engine running time.
Extended:
Engine is certified to be emission compliant for 500 hours of actual engine running time.
For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years.
The Air Index is a calculated number describing the relative level of emissions for a specific engine family. The lower the Air Index, the
cleaner the engine. This information is displayed in graphical form on the emissions label.
After July 1, 2000, Look For Emissions Compliance Period On
Engine Emissions Compliance Label
After July 1, 2000 certain Briggs & Stratton engines will be certified to meet the United States Environmental Protection Agency (USEPA)
Phase 2 emission standards. For Phase 2 certified engines, the Emissions Compliance Period referred to on the Emissions Compliance
label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements. For engines
less than 225 cc displacement, Category C = 125 hours, B = 250 hours and A = 500 hours. For engines of 225 cc or more, Category
C = 250 hours, B = 500 hours and A = 1000 hours.
The displacement engines of Model Series 210000 is 344 cc, 280000 is 465 cc, 310000 engines is 501 cc.
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275038
BEFORE OPERATING ENGINE
• Read entire Operating & Maintenance Instructions AND
the instructions for the equipment this engine powers.*
• Failure to follow instructions could result in serious injury
or death.
THE OPERATING & MAINTENANCE INSTRUCTIONS
CONTAIN SAFETY INFORMATION TO
• Make you aware of hazards associated with engines
• Inform you of the risk of injury associated with those hazards, and
• Tell you how to avoid or reduce the risk of injury.
(
)
HAZARD SYMBOLS AND MEANINGS
The safety alert symbol
is used to identify safety
information about hazards that can result in personal injury.
A signal word (DANGER, WARNING, or CAUTION) is
used with the alert symbol to indicate the likelihood and the
potential severity of injury. In addition, a hazard symbol
may be used to represent the type of hazard.
Fire
Explosion
Moving Parts
DANGER indicates a hazard which, if not
avoided, will result in death or serious injury.
Toxic Fumes
Hot Surface
Shock
WARNING indicates a hazard which, if not
avoided, could result in death or serious injury.
Kickback
CAUTION indicates a hazard which, if not
avoided, might result in minor or moderate
injury.
THE INTERNATIONAL SYMBOLS USED
ON THE ENGINE OR
IN THIS MANUAL INCLUDE:
CAUTION, when used without the alert symbol,
indicates a situation that could result in damage
to the engine.
WARNING
Safety Alert
The engine exhaust from this product contains chemicals known to the
State of California to cause cancer,
birth defects, or other reproductive
harm.
*
Oil
Read Owner’s
Manual
Stop Fuel Shutoff Choke
On Off
Fuel
Briggs & Stratton does not necessarily know what equipment this engine will power. For that reason, you should carefully read
and understand the operating instructions for the equipment on which your engine is placed.
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SAFETY
WARNING
WARNING
Starting engine creates sparking.
Gasoline and its vapors are extremely
flammable and explosive.
Sparking can ignite nearby flammable
gases.
Fire or explosion can cause severe burns
or death.
Explosion and fire could result.
WHEN ADDING FUEL
• If there is natural or LP gas leakage in area, do not
start engine.
• Do not use pressurized starting fluids because
vapors are flammable.
• Turn engine OFF and let engine cool at least 2
minutes before removing gas cap.
• Fill fuel tank outdoors or in well-ventilated area.
• Do not overfill fuel tank. Fill tank to approximately
1-1/2 inches below top of neck to allow for fuel
expansion.
• Keep gasoline away from sparks, open flames,
pilot lights, heat, and other ignition sources.
• Check fuel lines, tank, cap, and fittings frequently
for cracks or leaks. Replace if necessary.
WARNING
Rapid retraction of starter cord (kickback) will
pull hand and arm toward engine faster than
you can let go.
WHEN STARTING ENGINE
• Make sure spark plug, muffler, fuel cap and air
cleaner are in place.
• Do not crank engine with spark plug removed.
• If fuel spills, wait until it evaporates before starting
engine.
• If engine floods, set choke to OPEN/RUN position,
place throttle in FAST and crank until engine starts.
Broken bones, fractures, bruises or sprains
could result.
• When starting engine, pull cord slowly until
resistance is felt, then pull rapidly.
• Remove all external equipment/engine loads
before starting engine.
• Direct coupled equipment components such as,
but not limited to, blades, impellors, pulleys,
sprockets, etc., must be securely attached.
WHEN OPERATING EQUIPMENT
• Do not tip engine or equipment at angle which
causes gasoline to spill.
• Do not choke carburetor to stop engine.
WHEN TRANSPORTING EQUIPMENT
WARNING
• Transport with fuel tank EMPTY or with fuel shut-off
valve OFF.
Rotating parts can contact or entangle
hands, feet, hair, clothing, or accessories.
WHEN STORING GASOLINE OR EQUIPMENT
WITH FUEL IN TANK
Traumatic amputation or severe laceration
can result.
• Store away from furnaces, stoves, water heaters or
other appliances that have pilot light or other
ignition source because they can ignite gasoline
vapors.
• Operate equipment with guards in place.
• Keep hands and feet away from rotating parts.
• Tie up long hair and remove jewelry.
• Do not wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
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SAFETY
WARNING
WARNING
Engines give off carbon monoxide, an
odorless, colorless, poison gas.
Unintentional sparking can result in fire or
electric shock.
Breathing carbon monoxide can cause
nausea, fainting or death.
Unintentional start-up can result in entanglement, traumatic amputation, or laceration.
• Start and run engine outdoors.
• Do not start or run engine in enclosed area, even if
doors or windows are open.
BEFORE PERFORMING ADJUSTMENTS OR
REPAIRS
WARNING
• Disconnect spark plug wire and keep it away from
spark plug.
• Disconnect battery at negative terminal (only
engines with electric start).
Running engines produce heat. Engine
parts, especially muffler, become extremely
hot.
Severe thermal burns can occur on contact.
WHEN TESTING FOR SPARK
Combustible debris, such as leaves, grass,
brush, etc. can catch fire.
• Use approved spark plug tester.
• Do not check for spark with spark plug removed.
• Allow muffler, engine cylinder and fins to cool
before touching.
• Remove accumulated combustibles from muffler
area and cylinder area.
• Install and maintain in working order a spark
arrester before using equipment on forest-covered,
grass-covered, brush-covered unimproved land.
The state of California requires this (Section 4442
of the California Public Resources Code). Other
states may have similar laws. Federal laws apply
on federal land.
ENGINE INFORMATION
TECHNICAL INFORMATION
POWER RATINGS: The power ratings for an individual engine
model are initially developed by starting with SAE (Society of
Automotive Engineers) code J1940 (Small Engine Power &
Torque Rating Procedure) (Revision 2002-05). Given both the
wide array of products on which our engines are placed, and the
variety of environmental issues applicable to operating the
equipment, it may be that the engine you have purchased will not
develop the rated horsepower when used in a piece of power
equipment (actual “on-site” power). This difference is due to a
variety of factors including, but not limited to, the following:
differences in altitude, temperature, barometric pressure,
humidity, fuel, engine lubrication, maximum governed engine
speed, individual engine to engine variability, design of the
particular piece of power equipment, the manner in which the
engine is operated, engine run-in to reduce friction and clean out
of combustion chambers, adjustments to the valves and
carburetor, and other factors. The power ratings may also be
adjusted based on comparisons to other similar engines utilized
in similar applications, and will therefore not necessarily match the
values derived using the foregoing codes.
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ENGINE INFORMATION
2
3
4
3
4
2
1
5
1
6
7
5
6
7
12
12
8
11
9
11
1.
2.
3.
4.
5.
Oil drain
Oil fill/Dipstick
Rotating screen
Blower housing
Muffler/(Muffler guard, if equipped)/
(Spark arrester, if equipped)
6. 12 V electric starter
7.
8.
9.
10.
11.
12.
10
GENERAL INFORMATION
8
10
Code
xxxxxxxx
MODEL SERIES 210000
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7/16 in. (87.31 mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . . 2-17/64 in. (77.78 mm)
Displacement . . . . . . . . . . . . . . . . 21.00 cu. in. (344.1 cc)
ENGINE MODEL
This is a single cylinder, overhead valve (OHV), air-cooled
engine. It is a low emissions engine.
In the state of California, OHV Model Series 210000,
280000 and 310000 engines are certified by the California
Air Resources Board to meet emissions standards for 250
hours. Such certification does not grant the purchaser,
owner or operator of this engine any additional warranties
with respect to the performance or operational life of this
engine. This engine is warranted solely according to the
product and emissions warranties stated elsewhere in this
manual.
MODEL SERIES 280000
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7/16 in. (87.31 mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . 3-1/16 in. (77.78 mm)
Displacement . . . . . . . . . . . . . . . . 28.42 cu. in. (465.7 cc)
MODEL SERIES 310000
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9/16 in. (90.60 mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . 3-1/16 in. (77.78 mm)
Displacement . . . . . . . . . . . . . . . . 30.59 cu. in. (501.2 cc)
TUNE-UP SPECIFICATIONS
Note: For practical operation, the horsepower loading should
not exceed 85% of rated horsepower. Engine power will
decrease 3-1/2% for each 1,000 feet (300 meters) above sea
level and 1% for each 10° F (5.6° C) above 77° F (25° C).
Engine will operate satisfactorily at an angle up to 15°.
Armature air gap . . . 0.010 – 0.014 in. (0.25 – 0.36 mm)
Spark plug gap . . . . . . . . . . . . . . . . . . 0.030 in. (0.76 mm)
Valve clearance with valve springs installed and piston 1/4 in.
(6 mm) past top dead center (check when engine is cold).
See Repair Manual P/N 272147.
Intake . . . . . . . . . . . . . 0.003 – 0.005 in. (0.08 – 0.13 mm)
Exhaust . . . . . . . . . . . 0.005 – 0.007 in. (0.13 – 0.18 mm)
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Air cleaner
In-line fuel filter (if equipped)
Carburetor
Oil filter (if equipped)
Spark plug wire
Model
Type
Engine
xxxxx
xxxx xx
9
275038
OIL
SAE Viscosity Grades
CAUTION: This engine is shipped from Briggs &
Stratton without oil. Check oil level before starting
engine. If you start the engine without oil, the engine
will be damaged beyond repair and will not be
covered under warranty.
**
*
OIL CAPACITY
°F -20
°C -30
Engine without oil filter holds approximately 1-1/2 quarts
(48 ounces; 1.4 liters).
0
-20
20
-10
32
40
0
60
10
80
20
100
30
40
STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
TYPE OF OIL TO USE
• Use a high quality detergent oil classified “For Service
SF, SG, SH, SJ” or higher, such as Briggs & Stratton
30W, Part Number 100005 (20 oz) or 100028 (48 oz).
• Do not use special additives.
• Choose a viscosity according to the table opposite.
*
CAUTION: Air cooled engines run hotter than
automotive engines. The use of non-synthetic
multi-viscosity oils (5W-30, 10W-30, etc.) in
temperatures above 40° F (4° C) will result in higher
than normal oil consumption. When using a
multi-viscosity oil, check oil level more frequently.
** CAUTION: SAE 30 oil, if used below 40° F (4° C), will
result in hard starting and possible engine bore
damage due to inadequate lubrication.
Note: Synthetic oil meeting ILSAC GF-2, API
certification mark and API service symbol
(shown at left) with “SJ/CF ENERGY CONSERVING” or higher, is an acceptable oil at all
temperatures. Use of synthetic oil does not
alter required oil change intervals.
CHECKING AND ADDING OIL
• Check oil level before starting the engine.
• Check level daily, or after every eight (8) hours.
• Keep oil level at FULL.
• Do not overfill.
Oil Fill
[1]
Place engine level and
clean around oil fill area.
[2]
Remove dipstick and
wipe clean with cloth.
[4]
Oil level should be at
FULL line on dipstick.
[5]
If needed, add oil slowly recheck. Do not over fill.
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[3]
Replace and tighten dipstick. Remove and check
oil level.
[6]
Replace and tighten dipstick.
FUEL
• This engine is certified to operate on gasoline. Exhaust
Emission Control System: EM (Engine Modifications).
TYPE OF FUEL TO USE
• Use clean, fresh, regular unleaded gasoline with a
minimum of 85 octane. Fresh fuel prevents gum from
forming in the fuel system or on essential carburetor parts.
Purchase fuel in quantity that can be used within 30 days.
• Do not use gasoline which contains Methanol.
• Do not mix oil with gasoline.
• For engine protection use Briggs & Stratton Gasoline
Additive available from your Authorized Briggs &
Stratton Dealer (P/N 5041 or single use pouch).
CAUTION: Some fuels, called oxygenated or reformulated gasoline, are gasoline blended with alcohols or
ethers. Excessive amounts of these blends can damage
the fuel system or cause performance problems. If any
undesirable operating symptoms occur, use gasoline
with a lower percentage of alcohol or ether.
ADDING FUEL
WARNING
• Turn engine OFF and let engine cool at least 2
minutes before removing gas cap.
• Fill fuel tank outdoors or in well-ventilated area.
• Keep gasoline away from sparks, open flames,
pilot lights, heat, and other ignition sources.
• If fuel spills, wait until it evaporates before
starting engine.
[1]
Remove cap. Fill tank to approximately 1-1/2
inches below top of neck to allow for fuel
expansion. Be careful not to overfill.
Briggs & Stratton Smart-fill) fuel can fills to the
correct level and automatically shuts off, reducing spills and emissions.
[2]
Replace cap before starting.
STARTING
OIL PRESSURE SWITCH
WARNING
If engine is equipped with an oil pressure switch, the switch
will either activate a warning light or stop the engine when
the engine runs low on oil. (Read the operating instructions
supplied by the equipment manufacturer to determine
which way your engine is equipped because the equipment
manufacturer supplies the oil pressure gauge.)
• Do not use pressurized starting fluids.
• Vapors are flammable.
See OIL PRESSURE on page 12 for oil filling instructions.
STARTING AND OPERATING TIPS
♦ Store and fuel equipment in level position.
♦ Use fresh fuel. (See Fuel.)
♦ Use correct type of oil for expected starting
temperature. (See Oil.)
♦ Remove external equipment/engine loads. (See
equipment operating instructions.)
♦ Start lawn mower on hard surface or over previously
cut grass.
♦ Periodically remove grass buildup under mower
deck. (See Maintenance.)
♦ After engine has started, let it warm up several
seconds to several minutes, depending on outside
temperature.
♦ For maximum performance and life, operate engine
with choke in RUN and throttle in FAST.
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STARTING AND STOPPING
REWIND (MANUAL) STARTER (auxiliary)
TO START ENGINE
1/4 TURN
Choke
[1]
[2]
Check oil level (see p. 7).
Open fuel shut-off valve
(if equipped) 1/4 turn.
[3]
If choke and throttle controls are
separate, move choke control to
CHOKE. Move throttle to FAST.
WARNING
[5]
Insert key and
turn to RUN.
[6]
Choke/throttle control
Throttle
[4]
If choke and throttle are on the
same control, move control to
CHOKE or START
[7]
Grasp rope handle. Pull slowly until resistance is
felt, then pull rapidly to start engine and avoid
kickback.
Let engine warm up.
If choke equipped:
Slowly adjust toward
RUN position. Wait
until engine runs
smoothly before each
choke adjustment.
TO STOP ENGINE
CAUTION: Do not stop
engine by moving choke
control to CHOKE.
Backfire, fire or engine
damage could occur.
1/4 TURN
[1]
With throttle in FAST, turn key to OFF.
Remove key and store out of reach of children.
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[2]
Close fuel shut-off valve
(if equipped).
STARTING AND STOPPING
ELECTRIC (KEY) STARTER (if equipped)
TO START ENGINE
[2]
[1]
Check oil level.
CAUTION:
To prolong starter life,
use
short
starting
cycles (5 seconds maximum, then wait one
minute). Follow equipment manufacturer’s
recommendations for
charging battery.
Choke
Throttle
If choke and throttle controls are separate, move choke control to CHOKE.
Move throttle to FAST.
Choke/throttle control
[3]
If choke and throttle are on the
same control, move control to
CHOKE or START
1/4 TURN
[4]
[6]
Open fuel shut-off
valve (if equipped).
[5]
Insert key and
turn to START.
TO STOP ENGINE
1/4 TURN
[1]
With throttle in FAST, turn key to OFF.
Remove key and store out of reach of children.
[2]
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Close fuel shut-off valve
(if equipped).
Let engine warm up.
If choke equipped:
Slowly adjust toward
RUN position. Wait
until engine runs
smoothly before each
choke adjustment.
MAINTENANCE
Check Oil Level
5/16” HEX
3/8” SQUARE
*
Change oil filter
(if equipped)
Replace air cleaner
cartridge (if not
equipped with precleaner)
TO REMOVE
Change Oil
Service air cleaner
pre-cleaner (if
equipped)
CHANGING OIL
Yearly
Perform task at hourly
or calendar interval,
whichever comes first.
200 Hours or
Every Season
Task
100 Hours or
Every Season
Maintenance, replacement or repair of the emission
control devices and systems may be performed by any
nonroad engine repair establishment or individual.
However, to obtain no charge repairs under the terms and
provisions of the Briggs & Stratton warranty statement, any
service or emission control part repair or replacement must
be performed by a factory authorized dealer.
50 Hours or
Every Season
Regular maintenance will improve the performance and
extend the life of the engine. See any Authorized Briggs &
Stratton Dealer for service. Use only genuine Briggs &
Stratton parts. Other parts may not perform as well,
may damage the engine, and may result in injury. In
addition, use of other parts may void your warranty.
25 Hours or
Every Season
EMISSION CONTROL
Every 8 Hours
or Daily
MAINTENANCE
*
7/16” PIPE
Typical drain
plugs
**
WARNING
OIL DRAIN
PLUG
[1]
Place engine level.
[2]
**
Replace air cleaner
cartridge (if equipped
with pre-cleaner)
Clean Extended Life
Series air cleaner
cartridge
**
[4]
**
Fill to FULL mark on dipstick with new oil.
Do not overfill.
Note: Engine without oil filter holds approximately 1-1/2
quarts (48 ounces; 1.4 liters). Engine equipped with filter
holds approximately 1-3/4 quarts (56 ounces; 1.7 liters).
**
Replace spark plug
Replace in-line fuel filter (if equipped)
Clean cooling system
**
Check valve clearance
[6]
Replace dipstick.
*
Change oil after first 5 to 8 hours of use, then every
50 hours or every season. Change oil every 25 hours
when operating the engine under heavy load or in high
temperatures.
** Clean more often under dusty conditions or when
airborne debris is present. Replace air cleaner parts, if
very dirty.
CAUTION: Used oil is a hazardous waste product.
Dispose of used oil properly. Do not discard with
household waste. Check with your local authorities,
service center, or dealer for safe disposal/recycling
facilities.
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Reinstall drain plug. Remove dipstick.
[5]
Replace Extended
Life Series
air cleaner cartridge
Inspect spark arrester
(if equipped)
[3]
Disconnect spark plug
wire and keep away from
spark plug. Disconnect
battery (if equipped with
electric starter) at negative terminal.
With engine OFF but still warm remove oil drain
plug and drain oil into appropriate receptacle.
MAINTENANCE
AIR CLEANER
CAUTION: Do not use pressurized air or solvents to clean cartridge. Pressurized air can damage cartridge;
solvents will dissolve cartridge.
FLAT AIR CLEANER REMOVAL/ INSTALLATION
OVAL AIR CLEANER REMOVAL / INSTALLATION
[1]
[1]
[2]
[3]
Pull up on air cleaner cover handle, and rotate toward
engine.
[2] Remove air cleaner cover.
[3] Carefully lift air cleaner cartridge and pre-cleaner, if
equipped, from blower housing.
Note: To clean pre-cleaner, wash in soapy water. Squeeze
dry in a clean cloth. DO NOT OIL.
[4] Clean base of air cleaner cartridge area carefully to
prevent debris from entering engine.
[5] Place air cleaner pre-cleaner, if equipped, and cartridge
into blower housing. Cartridge must fit securely in base.
[6] Align tabs on cover with slots of blower housing and
replace cover.
[7] Hook handle and close cover.
Remove cover knob and cover.
Remove cartridge knob.
Carefully lift air cleaner assembly (pre-cleaner, if
equipped, and cartridge) from base over stud.
Note: To clean pre-cleaner (if equipped), separate it from
cartridge and wash soapy water. Squeeze dry in a clean
cloth. Saturate in engine oil. Squeeze in clean, absorbent
cloth to remove all EXCESS oil.
[4] Clean base carefully to prevent debris from entering
carburetor.
[5] Reassemble pre-cleaner on cartridge and place
assembly over stud. Air cleaner must fit securely in
base.
[6] Tighten cartridge knob securely.
[7] Replace cover and tighten cover knob securely.
COVER
KNOB
COVER
PRE-CLEANER
(if equipped)
CARTRIDGE
KNOB
CARTRIDGE
CARTRIDGE
PRE-CLEANER
COVER
STUD
BASE
TABS
SLOTS
EXTENDED LIFE SERIESE CARTRIDGE ONLY
This filter, IF STAMPED ‘WASHABLE’, can be washed with warm
water and mild soap.
IMPORTANT: Rinse in tap water
with SCREEN side up allowing dirt
and debris to filter out.
Leave filter to dry overnight before
reinstalling.
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MAINTENANCE
HIGH FLOW AIR CLEANER MAINTENANCE
Perform this maintenance every 25 hours or every season,
clean more often under dusty conditions or when airborne
debris is present. This filter is made of cotton, which is
different from a standard paper filter, therefore it MUST be
oiled.
[1] Remove clamp and pull air cleaner from intake
manifold.
[2] Remove as much dirt from the filter as possible.
[3] Using the High Flow Air Filter Cleaner Kit, Briggs &
Stratton part no. 5089D, spray the filter with cleaner.
Allow the solution to soak in to the filter for about 15
minutes.
WARNING
Never use motor oil, transmission fluid, WD40, or other
oils. Failure to follow instructions can cause fires
resulting in death or serious injury. Use only air filter oil
designed specifically for air filters.
[7]
CAUTION: DO NOT over-oil air filter, it will interfere
with engine performance and may cause engine
damage. If the filter is placed on cardboard for 10
minutes and leaves a stain, it is over oiled. Wash/clean
and re-oil per above instructions.
CAUTION: Never use strong detergents, high
pressure water, or gasoline to clean this filter.
[4]
[5]
[6]
Spray the filter with oil, or pour small amount onto
each pleat and allow filter to stand for 20 minutes. The
filter is correctly oiled when the cotton changes from
white to the color of the oil.
Rinse the filter with warm water, inside first and then
outside. (Let the water run from the clean side to the
dirty side.)
Allow the filter to dry completely. It is best to allow the
filter to dry naturally. Don’t use heat, this might shrink
the cotton.
Use only air filter oil, such as the oil included in the
cleaning kit (P/N 5089D), to re-oil the filter.
[8]
Re-install air filter.
CARBURETOR
HIGH FLOW
AIR FILTER
FILTER
P/N 698973
CLAMP
OIL PRESSURE
OIL FILTER (IF EQUIPPED)
If oil pressure drops too low, an oil pressure switch (if
engine is equipped) will either activate a warning light or
stop the engine. Check oil level with dipstick. If oil level is
between ADD and FULL mark on dipstick, Do not try to
restart engine. Contact an Authorized Briggs & Stratton
Service Dealer. Do not operate engine until oil pressure is
corrected.
If oil level is below ADD mark on dipstick, add oil to bring
level to FULL mark. Restart engine and check oil pressure.
If pressure is normal, continue to operate engine.
Note: Oil pressure gauge, if engine is equipped, is supplied
by manufacturer of equipment.
Replace oil filter after every 100 hours of operation.
[1]
Drain engine oil and remove oil filter.
[2]
Before installing new filter, lightly oil filter gasket with
fresh, clean engine oil.
[3]
Screw filter on by hand until gasket contacts oil filter
adapter. Tighten 1/2 to 3/4 turn more.
[4]
Add fresh oil. Fill to FULL line on dipstick.
[5]
Start and run engine at idle to check for oil leaks.
[6]
Stop engine. Recheck oil level and add oil if required.
13
Document: - page 13 (Black)
Screen angle and frequency: 45.0000, 150.0000
MAINTENANCE
ENGINE AND ENGINE PARTS
We recommend that you see an authorized Briggs & Stratton Service Dealer for all maintenance and service of the engine
and engine parts. Use only genuine Briggs & Stratton parts.
If you perform any maintenance on the engine, first disconnect the spark plug wire
from the spark plug, and disconnect the battery at the negative terminal (electric
WARNING
starter engines only) to prevent unintentional sparking. Unintentional sparking can
result in fire or electric shock. Unintentional start-up can result in entanglement,
traumatic amputation or laceration. Use only correct tools.
WARNING
• Do not strike the flywheel with a hammer or hard object because the flywheel may
later shatter during operation.
• Do not tamper with governor spring, links or other parts to increase engine speed.
MUFFLER
REPLACE FUEL FILTER (if equipped)
Replacement parts for the muffler
WARNING must be the same and installed in the
WARNING
same position as the original parts,
otherwise fire can occur.
If muffler is equipped with spark arrester screen, remove
screen for inspection. Replace screen if damaged or
plugged.
Drain fuel tank or close
fuel shut-off valve before
replacing fuel filter.
Otherwise, fuel can leak
out, creating a fire/explosion hazard.
SPARK PLUG
Use only Briggs & Stratton Spark Tester (part number
19368) to check for spark.
Note: In some areas, local
law requires using resistor
spark plug to suppress ignition signals. If this engine
was originally equipped
with resistor spark plug,
use same type for replacement.
EXTENDED LIFE SERIES FUEL FILTER
PART NO. 695666 OR 5070
(WITH FUEL PUMP)
STANDARD FUEL FILTER
AIR COOLING SYSTEM
.030” (0.76 mm)
WIRE GAGE
Debris may clog the engine’s air cooling system.
Remove blower housing
and clean area shown to
prevent overheating and
engine damage.
CLEANING DEBRIS
PART NO. 298090 OR 5018
(WITHOUT FUEL PUMP)
FUEL HOSE
CLAMPS
CLEAN OUT CHAFF AND
DEBRIS
Daily or before every use, clean grass, chaff or accumulated debris from engine. Keep linkage, spring and
controls clean. Keep area around and behind muffler free
of any combustible debris.
WARNING Engine parts should be kept clean to
reduce the risk of overheating and
ignition of accumulated debris. This is
especially important if cutting tall grass.
CAUTION: Do not use water to clean engine parts.
Water could contaminate fuel system. Use a brush
or dry cloth.
CLEAN
PART NO. 394358
(WITH FUEL PUMP)
CLEAN
CLEAN
CLEAN
Finger Guard
Linkage, Springs,
Controls
Rotating Screen
14
Document: - page 14 (Black)
Screen angle and frequency: 45.0000, 150.0000
Muffler,
Spark Arrester
ADJUSTMENTS
TUNE-UP SPECIFICATIONS
TO ADJUST REMOTE CHOKE
Armature air gap . . . 0.010 – 0.014 in. (0.25 – 0.36 mm)
CASING
CLAMP
SCREW
Spark plug gap . . . . . . . . . . . . . . . . . . 0.030 in. (0.76 mm)
Valve clearance with valve springs installed and piston 1/4 in.
(6 mm) past top dead center (check when engine is cold).
See Repair Manual P/N 272147.
[1]
[2]
[3]
Intake . . . . . . . . . . . . . 0.003 – 0.005 in. (0.08 – 0.13 mm)
[4]
Exhaust . . . . . . . . . . . 0.005 – 0.007 in. (0.13 – 0.18 mm)
CARBURETOR ADJUSTMENT
CONTROL ADJUSTMENTS
WARNING
The manufacturer of the equipment on which this
engine is installed specifies top speed at which the
engine will be operated. DO NOT EXCEED this speed.
WARNING
Differences in fuel, temperature, altitude or load may require
minor carburetor adjustment. Air cleaner and its cover must
be assembled to carburetor before starting engine.
The carburetor on this engine is equipped with an idle
mixture valve with a limiter (see inset), which allows some
adjustment, and an idle speed adjustment screw.
TO ADJUST REMOTE THROTTLE
If the engine does not start or if it runs roughly, the remote
throttle control may need adjustment. See your authorized
Briggs & Stratton dealer or follow the instructions below.
HOLE IN
GOVERNOR
CONTROL PLATE
STOP
SWITCH
Hold choke control to CHOKE or START position.
Loosen casing clamp screw.
Pull casing, wire and choke lever in direction of
arrow to end of travel.
Tighten casing clamp screw.
TO ADJUST CARBURETOR
CARBURETOR
THROTTLE
LEVER
GOVERNOR
CONTROL LEVER
IDLE MIXTURE
VALVE
WITH LIMITER
IDLE
SPEED
SCREW
[1]
[2]
GOVERNOR CONTROL RACK
[3]
CASING CLAMP SCREW
[1]
Move remote throttle control to FAST position.
[2]
Hole in governor control lever (located just behind
governor control plate) must align with hole in
governor control plate, as illustrated above.
[3]
If holes do not line up, loosen casing clamp screw
and then move governor control rack until it does.
[4]
Tighten casing clamp screw.
[5]
Check operation of throttle. Move throttle control to
STOP position.
[6]
Governor control lever must make good contact with
stop switch (if equipped). Readjust if necessary.
[4]
[5]
[6]
[7]
Note: Engines operated at approximately 3000 to 5000 feet
(900 to 1500 meters) above sea level may require a high
altitude carburetor nozzle. If erratic performance is observed,
contact a Briggs & Stratton Authorized Service Dealer for cost
to install/purchase a high altitude carburetor nozzle.
15
Document: - page 15 (Black)
Screen angle and frequency: 45.0000, 150.0000
To adjust idle speed, start engine and warm up
about 5 minutes.
With engine running, place equipment throttle
control in SLOW position.
Rotate carburetor throttle lever against the idle
speed screw and hold it. Turn idle speed screw to
obtain 1750 rpm (use a tachometer).
Then rotate idle mixture valve full travel clockwise
and then counterclockwise.
Note: DO NOT remove limiter caps. DO NOT
force beyond limits.
Then, position idle mixture valve in middle of travel.
Check idle speed. Re-adjust to 1750 rpm, if needed.
Move throttle control to FAST position. Engine
should accelerate smoothly. If it does not, adjust
idle mixture valve counterclockwise 1/8 turn.
SERVICE & STORAGE
PARTIAL LIST OF BRIGGS & STRATTON PARTS
You may locate your nearest Authorized Briggs & Stratton
Service Dealer in our dealer locator map on our web site
or in the “Yellow Pages”
directory under “Engines, Gasoline” or “Gasoline
 Engines,” or “Lawn Mowers” or similar category.
Note: Walking fingers logo and “Yellow Pages” are registered trademarks in various jurisdictions.
Models 280000, 310000 AVSE series
Extended Life SeriesE flat air cleaner cartridge 697153
(washable, no pre-cleaner required)
Extended Life SeriesE Maintenance Kit . . . . . . . . 5128
(Includes oil, A/C filter, spark plug, gas additive)
Flat air cleaner cartridge and pre-cleaner kit . . . . . 5077
Flat air cleaner cartridge . . . . . . . . . . . . . . . . . . . . 698083
Flat air cleaner pre-cleaner . . . . . . . . . . . . . . . . . . 697015
Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5127
(Includes oil, A/C filter, spark plug, gas additive)
Model 210000 AVSE series
Flat air cleaner cartridge and pre-cleaner kit . . . . . 5079
Flat air cleaner cartridge . . . . . . . . . . . . . . . . . . . . 698413
Flat air cleaner pre-cleaner . . . . . . . . . . . . . . . . . . 697292
Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5126
(Includes oil, A/C filter, spark plug, gas additive)
An illustrated shop manual includes
common specifications and detailed
information covering adjustment,
tune-up and repair of Briggs & Stratton single cylinder, OHV, 4 cycle
engines. It is available for purchase
from an Authorized Briggs & Stratton
Service Dealer or you can order it
from the factory. Write:
Briggs & Stratton Corporation
Attn: Service Division
P. O. Box 1144
Milwaukee, WI 53201
Oval air cleaner cartridge and pre-cleaner kit . . . . 5053
Oval air cleaner cartridge . . . . . . . . . . . . . . . . . . . . 496894
Oval air cleaner pre-cleaner . . . . . . . . . . . . . . . . . . 272403
High Flow Air Filter (cylinder) . . . . . . . . . . . . . . . . 698973
High Flow Air Filter Cleaning Kit . . . . . . . . . . . . . . . 5089D
Synthetic Oil (32 oz.) . . . . . . . . . . . . . . . . . . . . . . . 100074
Oil (20 oz.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100005
Oil (48 oz.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100028
Oil filter (3-1/2 in. long) . . . . . . . . . . . . . . . . . . . . . . 491056
Oil filter (2-1/4 in. long) . . . . . . . . . . . . . . . . . . . . . . 492932
Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . 298090 -or- 5018
(for engines without fuel pump installed)
Extended Life Series fuel filter . . . . . . 695666 -or- 5070
(for engines equipped with fuel pump)
Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394358
(for engines equipped with fuel pump)
Gas additive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5041
Resistor spark plug . . . . . . . . . . . . . . . . . . . . . . . . . 491055
Long life platinum spark plug . . . . . . . . . . . . . . . . . . . 5066
(used on most OHV engines)
Spark plug wrench . . . . . . . . . . . . . . . . . . . 89838 -or- 5023
Spark tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19368
Oil pump kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5056
(uses standard electric drill to remove oil from engine quickly)
STORAGE
Engines stored over 30 days need special attention.
SERVICE
[1]
To prevent gum from forming in fuel system or on
essential carburetor parts:
a) if fuel tank contains oxygenated or reformulated
gasoline (gasoline blended with an alcohol or an
ether), run engine until it stops from lack of fuel, or b) if
fuel tank contains gasoline, either run engine until it
stops from lack of fuel, or add a gasoline additive to the
gas in the tank. (See parts list. Single – use pouches of
gas additive are available from your service dealer.) If
you use a gas additive, run the engine for several
minutes to circulate the additive through the carburetor.
Then, engine and fuel can be stored up to 24 months.
[2]
While engine is still warm, change oil.
[3]
Remove spark plug and pour about 1 oz. (30 ml) of
engine oil into cylinder. Replace spark plug and crank
slowly to distribute oil.
[4]
Clean engine of surface debris, chaff or grass.
[5]
See an Authorized Briggs & Stratton Service Dealer. Each
one carries a stock of Genuine Briggs & Stratton Parts and
is equipped with special service tools. Trained mechanics
assure expert repair service on all Briggs & Stratton
engines. Only dealers advertising as “Authorized Briggs &
Stratton” are required to meet Briggs & Stratton standards.
When you purchase equipment powered by a
Briggs & Stratton engine, you are assured of
highly skilled, reliable service at more than
30,000
Authorized
Service
Dealers
worldwide, including more than 5,000 Master
Service Technicians. Look for these signs
wherever Briggs & Stratton service is offered.
16
Document: - page 16 (Black)
Screen angle and frequency: 45.0000, 150.0000
Part No. 272147
WARNING
Store in a clean, dry area.
Do not store in same area
as a stove, furnace, water
heater, or other appliance
that uses a pilot light or
has a device that can
create a spark.
LIMITED WARRANTY
Briggs & Stratton Corporation will repair or replace, free of charge, any part(s) of the engine that is defective in material or workmanship or both.
Transportation charges on parts submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the
time periods and subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map
at www.briggsandstratton.com, or by calling 1-800-233-3723, or as listed in the ‘Yellow Pages’.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED
WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT
EXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or
countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country to country.
( )(
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2 years
2 years
1 year
1 year
90 days
90 days
)*
Consumer Use
Commercial Use
*
2 years
1 year
Note the following special warranty periods: 2 years for Classic engines in the European Union and Eastern European countries, for all consumer products in
the European Union, and for emission control systems on engines certified by EPA and CARB. 5 years for consumer use, 90 days for commercial use of Touch-NMow starter on Quantum and Intek engines. Engines used in competitive racing or on commercial or rental tracks are not warrantied.
The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table
above. “Consumer use” means personal residential household use by a retail consumer. “Commercial use” means all other uses, including use for commercial,
income producing or rental purposes. Once an engine has experienced commercial use, it shall thereafter be considered as a commercial use engine for purposes of this warranty.
NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR PROOF OF PURCHASE
RECEIPT. IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE
MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.
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Engwnty1-03 - page 1 (Black)
Screen angle and frequency: 45.0000, 150.0000
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EMISSION CONTROL WARRANTY COVERAGE IS APPLICABLE TO CERTIFIED ENGINES PURCHASED IN CALIFORNIA IN 1995 AND THEREAFTER, WHICH ARE USED IN CALIFORNIA, AND TO CERTIFIED MODEL YEAR 1997 AND LATER ENGINES WHICH ARE PURCHASED AND
USED ELSEWHERE IN THE UNITED STATES (AND AFTER JANUARY 1, 2001 IN CANADA).
/! ( &! !! )/" 1 &
The California Air Resources Board (CARB), U.S.
EPA and B&S are pleased to explain the Emission
Control System Warranty on your model year
2002 and later small off-road engine (SORE). In
California, new small off-road engines must be designed, built and equipped to meet the State’s
stringent anti-smog standards.
Elsewhere in the United States, new non-road,
spark-ignition engines certified for model year
1997 and later must meet similar standards set
forth by the U.S. EPA. B&S must warrant the emission control system on your engine for the periods
of time listed below, provided there has been no
abuse, neglect or improper maintenance of your
small off-road engine.
Your emission control system includes parts
such as the carburetor, air cleaner, ignition system, muffler and catalytic converter. Also included may be connectors and other emission
related assemblies.
Where a warrantable condition exists, B&S will
repair your small off-road engine at no cost to
you including diagnosis, parts and labor.
! &! !! )/" 1 !0
Small off-road engines are warranted relative to emission control parts defects for a period of two years, subject to provisions set forth below. If any
covered part on your engine is defective, the part will be repaired or replaced by B&S.
#3 1 '!4
As the small off-road engine owner, you are responsible for the performance of the required
maintenance listed in your Operating and Maintenance Instructions. B&S recommends that
you retain all your receipts covering maintenance on your small off-road engine, but B&S
cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine owner, you should
however be aware that B&S may deny you warranty coverage if your small off-road engine or a
part has failed due to abuse, neglect, improper
maintenance or unapproved modifications.
You are responsible for presenting your small
off-road engine to an Authorized B&S Service
Dealer as soon as a problem exists.
The undisputed warranty repairs should be
completed in a reasonable amount of time, not
to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact a B&S Service Representative at
1-414-259-5262.
The emission warranty is a defects warranty.
Defects are judged on normal engine performance. The warranty is not related to an in-use
emission test.
! &! !! )/" 1 !0!
The following are specific provisions relative to your Emission Control Defects Warranty Coverage. It is in addition to the B&S engine warranty for nonregulated engines found in the Operating and Maintenance Instructions.
1. Warranted Parts
2. Length of Coverage
set forth in the B&S Engine Warranty Policy.
B&S is not liable to cover failures of WarB&S warrants to the initial owner and each
Coverage under this warranty extends only
ranted Parts caused by the use of add-on,
subsequent purchaser that the Warranted
to the parts listed below (the emission connon-original, or modified parts.
Parts shall be free from defects in materials
trol systems parts) to the extent these parts
and workmanship which caused the failure 5. Maintenance
were present on the engine purchased.
of the Warranted Parts for a period of two
Any Warranted Part which is not scheduled
a. Fuel Metering System
years from the date the engine is delivered to
for replacement as required maintenance or
•
Cold start enrichment system
a retail purchaser.
which is scheduled only for regular inspec•
Carburetor and internal parts
3. No Charge
tion to the effect of “repair or replace as nec•
Fuel Pump
essary” shall be warranted as to defects for
Repair or replacement of any Warranted
b. Air Induction System
the warranty period. Any Warranted Part
Part will be performed at no charge to the
which is scheduled for replacement as re•
Air cleaner
owner, including diagnostic labor which
quired maintenance shall be warranted as to
leads to the determination that a Warranted
•
Intake manifold
defects only for the period of time up to the
Part
is
defective,
if
the
diagnostic
work
is
c. Ignition System
first scheduled replacement for that part. Any
performed at an Authorized B&S Service
•
Spark plug(s)
replacement part that is equivalent in perforDealer. For emissions warranty service
•
Magneto ignition system
mance and durability may be used in the percontact your nearest Authorized B&S Serformance of any maintenance or repairs.
vice Dealer as listed in the “Yellow Pages”
d. Catalyst System
The owner is responsible for the perforunder “Engines, Gasoline,” “Gasoline En•
Catalytic converter
mance of all required maintenance, as degines,”
“Lawn
Mowers,”
or
similar
category.
•
Exhaust manifold
fined in the B&S Operating and Maintenance
4. Claims and Coverage Exclusions
•
Air injection system, Pulse valve
Instructions.
Warranty claims shall be filed in accordance
e. Miscellaneous Items
with the provisions of the B&S Engine War- 6. Consequential Coverage
•
Vacuum, temperature, position,
ranty Policy. Warranty coverage shall be exCoverage hereunder shall extend to the failtime sensitive valves
cluded for failures of Warranted Parts which
ure of any engine components caused by
and switches
are not original B&S parts or because of
the failure of any Warranted Part still under
•
Connectors and assemblies
abuse, neglect or improper maintenance as
warranty.
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5,819,513
5,606,948
5,497,679
5,235,943
6,325,036
6,077,063
5,813,384
5,606,851
5,320,795
5,197,425
6,284,123
6,064,027
5,548,955
5,271,363
5,197,422
5,765,713
6,260,529
6,014,808
5,645,025
5,546,901
5,269,713
5,191,864
6,230,678
5,894,715
6,202,616
5,852,951
5,642,701
5,503,125
5,265,700
5,188,069
6,116,212
5,823,153
5,619,845
5,501,203
5,243,878
5,186,142
18
Engwnty1-03 - page 2 (Black)
Screen angle and frequency: 45.0000, 150.0000
5,138,996
5,086,890
5,070,829
5,058,544
5,040,644
5,009,208
4,996,956
4,977,879
4,971,219
4,895,119
4,819,593
4,719,682
4,633,556
4,630,498
4,522,080
4,520,288
4,512,499
4,453,507
4,430,984
DES. 308,871
DES. 308,872
DES. 309,457
DES. 356,951
DES. 361,771
DES. 375,963
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Document: - page 1 (Black)
Screen angle and frequency: 45.0000, 150.0000
INFORMATIONS IMPORTANTES
CORPORATION BRIGGS & STRATTON
FAMILLE YBSXS.3192VA
274812
CE MOTEUR EST CONFORME AUX NORMES
ANTIPOLLUTION 2000 – 2001 DE CALIFORNIE
POUR LES PETITS MOTEURS HORS ROUTE ET
AUX NORMES ENVIRONNEMENTALES
AMÉRICAINES (EPA PHASE 2) POUR LES
PETITS MOTEURS HORS ROUTE. CONSULTEZ
LE MANUEL DU PROPRIÉTAIRE POUR LES
SPÉCIFICATIONS, L’ENTRETIEN ET LES
AJUSTEMENTS. CONFORME À LA PÉRIODE
D’ÉMISSION EPA : CATÉGORIE : C
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