installation, start-up and
service instructions
580F
DuraPac Series
SINGLE PACKAGE ROOFTOP
GAS HEATING/ELECTRIC COOLING UNITS
Cancels: II 580F-180-2
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-25
I. Step 1 — Provide Unit Support. . . . . . . . . . . . . . . . . 1
II. Step 2 — Rig and Place Unit . . . . . . . . . . . . . . . . . . . 4
III. Step 3 — Field Fabricate Ductwork . . . . . . . . . . . . 11
IV. Step 4 — Make Unit Duct Connections . . . . . . . . . 11
V. Step 5 — Install Flue Hood and Wind Baffle . . . . . 11
VI. Step 6 — Trap Condensate Drain . . . . . . . . . . . . . . 11
VII. Step 7 — Orifice Change. . . . . . . . . . . . . . . . . . . . . 12
VIII. Step 8 — Install Gas Piping . . . . . . . . . . . . . . . . . . 13
IX. Step 9 — Make Electrical Connections . . . . . . . . . 13
X. Step 10 — Make Outdoor-Air Inlet Adjustments . . 15
XI. Step 11 — Install Outdoor-Air Hood. . . . . . . . . . . . 15
XII. Step 12 — Install All Accessories . . . . . . . . . . . . . 16
XIII. Step 13 — Adjust Factory-Installed Options . . . . . 18
XIV. Step 14 — Install Control Accessory for Optional
Perfect Humidity™ Dehumidification Package . . 24
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-34
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-42
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . .43-47
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe
precautions in the literature, tags and labels attached to the
unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing operations.
WARNING: Before performing service or maintenance operations on unit, turn off main power switch to
unit and install lockout tag to disconnect switch. Electrical shock could cause personal injury.
Sizes 180-300
15 to 25 Tons
II 580F-180-3
3/15/06
WARNING:
1. Improper installation, adjustment, alteration, service, or maintenance can cause property damage,
personal injury, or loss of life. Refer to the User’s
Information Manual provided with this unit for
more details.
2. Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
What to do if you smell gas:
1. DO NOT try to light any appliance.
2. DO NOT touch any electrical switch, or use any
phone in your building.
3. IMMEDIATELY call your gas supplier from
a neighbor’s phone. Follow the gas supplier’s
instructions.
4. If you cannot reach your gas supplier, call the fire
department.
WARNING: Disconnect gas piping from unit when
pressure testing at pressure greater than 0.5 psig. Pressures greater than 0.5 psig will cause gas valve damage
resulting in hazardous condition. If gas valve is subjected
to pressure greater than 0.5 psig, it must be replaced
before use. When pressure testing field-supplied gas piping at pressures of 0.5 psig or less, a unit connected to
such piping must be isolated by closing the manual gas
valve(s).
IMPORTANT: Units have high ambient operating limits. If
limits are exceeded, the units will automatically lock the compressor out of operation. Manual reset will be required to
restart the compressor.
INSTALLATION
I. STEP 1 — PROVIDE UNIT SUPPORT
A. Roof Curb
Assemble or install accessory roof curb or horizontal adapter
roof curb in accordance with instructions shipped with this
accessory. See Fig. 1A, 1B, and 2. Install insulation, cant
strips, roofing, and counter flashing as shown. Ductwork can
be installed to roof curb or horizontal adapter roof curb before
unit is set in place. Curb or adapter roof curb should be level.
This is necessary to permit unit drain to function properly.
Unit leveling tolerance is ± 1/16 in. per linear ft in any direction. Refer to Accessory Roof Curb or Horizontal Adapter Roof
Curb Installation Instructions for additional information as
required. When accessory roof curb or horizontal adapter roof
curb is used, unit may be installed on class A, B, or C roof covering material.
Instructions continued on page 4.
—2 —
CRRFCURB010A00
CRRFCURB011A00
CRRFCURB012A00
PKG. NO. REF.
CURB
HEIGHT
1′− 2″ (305)
2′- 0″ (610)
2′- 0″ (610)
Fig. 1A — Roof Curb Details — 580F180-240
Standard Curb 14″ High
Standard Curb for Units Requiring High Installation
Side Supply and Return Curb for High Installation
DESCRIPTION
—3—
Fig. 1B — Roof Curb Details — 580F300
A
A
3 1/2"
FULLY INSULATED
SUPPLY PLENUM
1" INSULATION
1 1/2 # DENSITY,
STICK PINNED & GLUED
2" X 1/4
SUPPORT TYP.
STITCH WELDED
14 3/4"
23"
6"
12" WIDE STANDING
SEAM PANELS
NOTE: CRRFCURB013A00 is a fully factory preassembled horizontal
adapter and includes an insulated transition duct. The pressure drop
through the adapter curb is negligible.
For horizontal return applications: The power exhaust and barometric
relief dampers must be installed in the return air duct.
ACCESSORY
PACKAGE NO.
CRRFCURB013A00
CURB
HEIGHT
1′-11″
(584)
DESCRIPTION
Pre-Assembled, Roof Curb,
Horizontal Adapter
Fig. 2 — Horizontal Supply/Return Adapter Installation (580F180-240)
IMPORTANT: The gasketing of the unit to the roof curb or
adapter roof curb is critical for a watertight seal. Install
gasket with the roof curb or adapter as shown in Fig. 1A and
1B. Improperly applied gasket can also result in air leaks
and poor unit performance.
B. Alternate Unit Support
When the curb or adapter cannot be used, install unit on a
noncombustible surface. Support unit with sleepers, using
unit curb support area. If sleepers cannot be used, support
long sides of unit with a minimum of 3 equally spaced 4-in. x
4-in. pads on each side.
II. STEP 2 — RIG AND PLACE UNIT
Inspect unit for transportation damage. File any claim with
transportation agency.
Do not drop unit; keep upright. Use spreader bars over unit
to prevent sling or cable damage. Rollers may be used to
move unit across a roof. Level by using unit frame as a reference; leveling tolerance is ± 1/16 in. per linear ft in any direction. See Fig. 3 for additional information. Unit operating
weight is shown in Table 1.
Four lifting holes are provided in ends of unit base rails as
shown in Fig. 3. Refer to rigging instructions on unit.
NOTE: On 580F300 units, the lower forklift braces must be
removed prior to setting unit on roof curb.
A. Positioning
Maintain clearance, per Fig. 4-6, around and above unit to
provide minimum distance from combustible materials,
proper airflow, and service access.
Do not install unit in an indoor location. Do not locate air
inlets near exhaust vents or other sources of contaminated air.
For proper unit operation, adequate combustion and ventilation air must be provided in accordance with Section 5.3 (Air
for Combustion and Ventilation) of the National Fuel Gas
Code, ANSI Z223.1 (American National Standards Institute).
Although unit is weatherproof, guard against water from
higher level runoff and overhangs.
Locate mechanical draft system flue assembly at least 4 ft
from any opening through which combustion products could
enter the building, and at least 4 ft from any adjacent building. When unit is located adjacent to public walkways, flue
assembly must be at least 7 ft above grade.
B. Roof Mount
Check building codes for weight distribution requirements.
Unit operating weight is shown in Table 1.
Instructions continued on page 11.
—4 —
NOTES:
1. Dimensions in ( ) are in millimeters.
2. Refer to Fig. 4-6 for unit operating weights.
3. Remove boards at ends of unit and runners prior to rigging.
4. Rig by inserting hooks into unit base rails as shown. Use corner
post from packaging to protect coil from damage. Use bumper
boards for spreader bars on all units.
5. Weights do not include optional EconoMi$erIV. Add 90 lb (41 kg)
for EconoMi$erIV weight.
6. Weights given are for aluminum evaporator and condenser coil
plate fins.
CAUTION: All panels must be in place when rigging.
UNIT
580F
180
210
240
300
DIMENSIONS
MAXIMUM
SHIPPING WEIGHT
lb
1875
1925
2085
2445
kg
850
873
923
1109
A
ft-in.
6-111/2
6-111/2
6-111/2
6-111/2
B
mm
2121
2121
2121
2121
Fig. 3 — Rigging Details
—5—
ft-in.
4-0
3-2
3-4
3-4
mm
1219
964
1016
1016
—6 —
Fig. 4 — Base Unit Dimensions — 580F180, 210
Direction of airflow.
5. Ductwork to be attached to accessory roof curb only.
6. Minimum clearance:
• Rear: 7′-0″ (2134) for coil removal. This dimension can be reduced to 4′-0″
(1219) if conditions permit coil removal from the top.
• 4′-0″ (1219) to combustible surfaces, all four sides (includes between units).
• Left side: 4′-0″ (1219) for proper condenser coil airflow.
• Front: 4′-0″ (1219) for control box access.
• Right side: 4′-0″ (1219) for proper operation of damper and power exhaust if
so equipped.
• Top: 6′-0″ (1829) to assure proper condenser fan operation.
• Bottom: 14″ (356) to combustible surfaces (when not using curb).
• Control box side: 3′-0″ (914) to ungrounded surfaces, non-combustible.
• Control box side: 3′-6″ (1067) to block or concrete walls, or other grounded
surfaces.
• Local codes or jurisdiction may prevail.
7. With the exception of clearance for the condenser coil and the damper/power
exhaust as stated in Note #6, a removable fence or barricade requires no clearance.
8. Dimensions are from outside of corner post. Allow 0′-5/16″ (8) on each side for
top cover drip edge.
4.
NOTES:
1. Refer to print for roof curb accessory dimensions.
2. Dimensions in [ ] are in millimeters.
3.
Center of gravity.
—7—
Fig. 5 — Base Unit Dimensions — 580F240
Direction of airflow.
5. Ductwork to be attached to accessory roof curb only.
6. Minimum clearance:
• Rear: 7′-0″ (2134) for coil removal. This dimension can be reduced to 4′-0″
(1219) if conditions permit coil removal from the top.
• 4′-0″ (1219) to combustible surfaces, all four sides (includes between units).
• Left side: 4′-0″ (1219) for proper condenser coil airflow.
• Front: 4′-0″ (1219) for control box access.
• Right side: 4′-0″ (1219) for proper operation of damper and power exhaust if
so equipped.
• Top: 6′-0″ (1829) to assure proper condenser fan operation.
• Bottom: 14″ (356) to combustible surfaces (when not using curb).
• Control box side: 3′-0″ (914) to ungrounded surfaces, non-combustible.
• Control box side: 3′-6″ (1067) to block or concrete walls, or other grounded
surfaces.
• Local codes or jurisdiction may prevail.
7. With the exception of clearance for the condenser coil and the damper/power
exhaust as stated in Note #6, a removable fence or barricade requires no clearance.
8. Dimensions are from outside of corner post. Allow 0′-5/16″ (8) on each side for
top cover drip edge.
4.
NOTES:
1. Refer to print for roof curb accessory dimensions.
2. Dimensions in [ ] are in millimeters.
3.
Center of gravity.
—8 —
Fig. 6 — Base Unit Dimensions — 580F300
Direction of airflow.
Center of Gravity.
5. Ductwork to be attached to accessory roof curb only.
6. Minimum clearance:
• Rear: 7′-0″ (2134) for coil removal. This dimension can be reduced to 4′-0″ (1219) if conditions permit coil removal from the top.
• 4′-0″ (1219) to combustible surfaces, all four sides (includes between units).
• Left side: 4′-0″ (1219) for proper condenser coil airflow.
• Front: 4′-0″ (1219) for control box access.
• Right side: 4′-0″ (1219) for proper operation of damper and power exhaust if so equipped.
• Top: 6′-0″ (1829) to assure proper condenser fan operation.
• Bottom: 14″ (356) to combustible surfaces (when not using curb).
• Control box side: 3′-0″ (914) to ungrounded surfaces, non-combustible.
• Control box side: 3′-6″ (1067) to block or concrete walls, or other grounded surfaces.
• Local codes or jurisdiction may prevail.
7. With the exception of clearance for the condenser coil and the damper/power exhaust as
stated in Note #6, a removable fence or barricade requires no clearance.
8. Dimensions are from outside of corner post. Allow 0′-5/16 ″ (8) on each side for top cover
drip edge.
9. The lower forklift brace must be removed prior to setting unit on roof curb.
4.
3.
NOTES:
1. Refer to print for roof curb accessory dimensions.
2. Dimensions in ( ) are in millimeters.
Table 1 — Physical Data
UNIT 580F
NOMINAL CAPACITY (tons)
OPERATING WEIGHT
EconoMi$erIV
Perfect Humidity™ Dehumidification Package
COMPRESSOR/MANUFACTURER
1...ZR94KC,
1...ZR72KC
60, 40
2
85, 60
Quantity...Model (Ckt 1, Ckt 2)
Capacity Stages (%)
Number of Refrigerant Circuits
Oil (oz) (Ckt 1, Ckt 2)
REFRIGERANT TYPE
Expansion Device
Operating Charge (lb-oz)
Circuit 1†
Circuit 2
CONDENSER COIL
Rows...Fins/in.
Total Face Area (sq ft)
EVAPORATOR FAN
Quantity...Size (in.)
Type Drive
Nominal Cfm
Motor Hp
Motor Nominal Rpm
Maximum Continuous Bhp
Motor Bearing Type
Maximum Allowable Rpm
Motor Pulley Pitch Diameter
Min/Max (in.)
Nominal Motor Shaft Diameter (in.)
Fan Pulley Pitch Diameter (in.)
Nominal Fan Shaft Diameter (in.)
Belt, Quantity...Type...Length (in.)
Pulley Center Line Distance (in.)
Speed Change per Full Turn of
Movable Pulley Flange (rpm)
Movable Pulley Maximum Full Turns
From Closed Position
Factory Pulley Setting
Factory Speed Setting (rpm)
Fan Shaft Diameter at Pulley (in.)
Bhp
TXV
210
240
18
20
1850
1900
90
90
40
40
Scroll, Copeland
1...ZR108KC,
1...ZR125KC,
1...ZR94KC
1...ZR108KC
55, 45
55, 45
2
2
106, 81
106,106
R-22
TXV
300
25
2270
90
40
1...ZRU140KC,*
1...ZR144KC
50, 50
2
136, 106
19-8
13-8
Rows...Fins/in.
Total Face Area (sq ft)
CONDENSER FAN
Nominal Cfm
Quantity...Diameter (in.)
Motor Hp...Rpm
Watts Input (Total)
EVAPORATOR COIL
Motor Frame Size
Nominal Rpm High/Low
Fan Rpm Range
180
15
1800
90
40
Low-Medium Static
High Static
Low-Medium Static
High Static
Low-Medium Static
High Static
Low-Medium Static
High Static
Low-Medium Static
High Static
Low-Medium Static
High Static
19-8
19-11
26-13
19-2
13-14
25-10
Cross-Hatched 3/8-in. Copper Tubes, Aluminum Lanced,
Aluminum Pre-Coated, or Copper Plate Fins
4...15
4...15
4...15
3...15 (2 coils)
21.7
21.7
21.7
43.4
Propeller Type
10,500
10,500
14,200
21,000
3...22
3...22
2...30
6...22
1/2...1050
1/2...1050
1
1...1075
/2...1050
1100
1100
3400
2200
Cross-Hatched 3/8-in. Copper Tubes, Aluminum Lanced or
Copper Plate Fins, Face Split
4...15
4...15
4...15
4...15
17.5
17.5
17.5
17.5
Centrifugal Type
2...12 x 12
2...12 x 12
2...12 x 12
2...12 x 12
Belt
Belt
Belt
Belt
6000
7200
8000
10,000
5
5
7.5
10
1745
1745
1745
1740
8.7 [208/230 v]
10.2 [208/230 v]
6.13
5.90
9.5 [460 v]
11.8 [460 v]
184T
184T
213T
215T
—
—
—
—
873-1021
910-1095
1002-1151
1066-1283
1025-1200
1069-1287
1193-1369
1332-1550
Ball
Ball
Ball
Ball
1550
1550
1550
1550
4.9/5.9
4.9/5.9
5.4/6.6
4.9/5.9
4.9/5.9
4.9/5.9
5.4/6.6
4.9/5.9
11/8
13/8
13/8
11/8
9.4
9.4
9.4
8.0
8.0
8.0
7.9
6.4
17/16
17/16
17/16
17/16
1...BX...50
1...BX...50
1...BX...53
2...BX...50
1...BX...48
1...BX...48
1...BX...50
2...BX...47
13.3-14.8
13.3-14.8
14.6-15.4
14.6-15.4
37
37
37
36
44
34
44
45
6**
3.5
965
1134
17/16
6††
3.5
1002
1178
17/16
LEGEND
— Brake Horsepower
— Thermostatic Expansion Valve
*The ZRU140KC compressor is a tandem compressor, consisting of a ZR72KC (25% total
capacity) and a ZR68KC (24% total capacity).
†Circuit 1 uses the lower portion of the condenser coil and lower portion of the evaporator coils;
and Circuit 2 uses the upper portion of both coils.
**Pulley has 6 turns. Due to belt and pulley size, movable pulley cannot be set to 0 to 11/2 turns
open.
††Pulley has 6 turns. Due to belt and pulley size, movable pulley cannot be set to 0 to 1/2 turns
open.
***Rollout switch is manual reset.
†††A Liquid Propane kit is available as an accessory.
¶The 580F300 unit requires 2-in. industrial-grade filters capable of handling face velocities up to
625 ft/min (such as American Air Filter no. 5700 or equivalent).
NOTE: The 580F units have a low-pressure switch (standard) located on the suction side.
—9—
6**
3.5
1120
1328
17/16
6††
3.5
1182
1470
17/16
Table 1 — Physical Data (cont)
UNIT 580F
FURNACE SECTION
Rollout Switch Cutout Temp (F)***
Burner Orifice Diameter (in. ...drill size)
Natural Gas
Std
Thermostat Heat Anticipator Setting (amps)
208/230 v
Stage 1
Stage 2
460 v
Stage 1
Stage 2
Gas Input
Stage 1
Stage 2
Efficiency (Steady-State) (%)
Temperature Rise Range
Manifold Pressure (in. wg)
Natural Gas
Std
Liquid Propane†††
Alt
Gas Valve Quantity
Gas Valve Pressure Range
in. wg
psig
Field Gas Connection Size (in.-FPT)
HIGH-PRESSURE SWITCH (psig)
Cutout
Reset (Auto)
LOW-PRESSURE SWITCH (psig)
Cutout
Reset (Auto)
FREEZE PROTECTION THERMOSTAT (F)
Opens
Closes
OUTDOOR-AIR INLET SCREENS
Quantity...Size (in.)
RETURN-AIR FILTERS
Quantity...Size (in.)
POWER EXHAUST
Bhp
TXV
180
210
240
300
(Low Heat/High Heat) (Low Heat/High Heat) (Low Heat/High Heat) (Low Heat/High Heat)
190
190
190
190
0.1285...30/0.136...29
0.1285...30/0.136...29
0.1285...30/0.136...29
0.1285...30/0.136...29
0.98
0.44
0.80
0.44
206,000/270,000
275,000/360,000
81
15-45/20-50
0.98
0.44
0.80
0.44
206,000/270,000
275,000/360,000
81
15-45/20-50
0.98
0.44
0.80
0.44
206,000/270,000
275,000/360,000
81
15-45/20-50
0.98
0.44
0.80
0.44
206,000/270,000
275,000/360,000
81
15-45/20-50
3.3
3.3
1
3.3
3.3
1
3.3
3.3
1
3.3
3.3
1
5.5-13.5
0.235-0.487
3/
4
5.5-13.5
0.235-0.487
3/
4
5.5-13.5
0.235-0.487
3/
4
5.5-13.5
0.235-0.487
3/
4
426
320
27
44
30 ± 5
45 ± 5
Cleanable
2...20 x 25 x 1
1...20 x 20 x 1
Throwaway¶
4...20 x 20 x 2
4...16 x 20 x 2
1/ Hp, 208/230-460 v Motor Direct Drive, Propeller-Fan (Factory-Wired for 460 v)
2
LEGEND
— Brake Horsepower
— Thermostatic Expansion Valve
*The ZRU140KC compressor is a tandem compressor, consisting of a ZR72KC (25% total capacity) and a ZR68KC (24% total capacity).
†Circuit 1 uses the lower portion of the condenser coil and lower portion of the evaporator coils;
and Circuit 2 uses the upper portion of both coils.
**Pulley has 6 turns. Due to belt and pulley size, movable pulley cannot be set to 0 to 11/2 turns
open.
††Pulley has 6 turns. Due to belt and pulley size, movable pulley cannot be set to 0 to 1/2 turns
open.
***Rollout switch is manual reset.
†††A Liquid Propane kit is available as an accessory.
¶The 580F300 unit requires 2-in. industrial-grade filters capable of handling face velocities up to
625 ft/min (such as American Air Filter no. 5700 or equivalent).
NOTE: The 580F units have a low-pressure switch (standard) located on the suction side.
—10—
III. STEP 3 — FIELD FABRICATE DUCTWORK
Secure all ducts to building structure. Use flexible duct connectors between unit and ducts as required. Insulate and
weatherproof all external ductwork, joints, and roof openings
with counter flashing and mastic in accordance with applicable codes.
Ducts passing through an unconditioned space must be
insulated and covered with a vapor barrier.
IV. STEP 4 — MAKE UNIT DUCT CONNECTIONS
Unit is shipped for thru-the-bottom duct connections. Ductwork openings are shown in Fig. 1 and 4-6. Duct connections
are shown in Fig. 7. Field-fabricated concentric ductwork
may be connected as shown in Fig. 8 and 9. Attach all ductwork to roof curb and roof curb basepans.
V. STEP 5 — INSTALL FLUE HOOD AND WIND BAFFLE
Flue hood and wind baffle are shipped secured under main
control box. To install, secure flue hood to access panel. See
Fig. 10. The wind baffle is then installed over the flue hood.
NOTE: When properly installed, flue hood will line up with
combustion fan housing. See Fig. 11.
VI. STEP 6 — TRAP CONDENSATE DRAIN
See Fig. 12 for drain location. One 3/4-in. half coupling is provided inside unit evaporator section for condensate drain
connection. An 81/2-in. x 3/4-in. diameter and 2-in. x 3/4-in.
diameter pipe nipple, coupled to standard 3/4-in. diameter
elbows, provide a straight path down through hole in unit
base rails (see Fig. 13). A trap at least 4-in. deep must be
used.
NOTE: Dimensions A, A′, B, and B′ are obtained from field-supplied
ceiling diffuser.
Shaded areas indicate block-off panels.
Fig. 9 — Concentric Duct Details
NOTE: Do not drill in this area; damage to basepan may result in water
leak.
Fig. 7 — Air Distribution — Thru-the-Bottom
WIND
BAFFLE
NOTE: Do not drill in this area; damage to basepan may result in water
leak.
Fig. 8 — Concentric Duct Air Distribution
Fig. 10 — Flue Hood Location
—11—
VII. STEP 7 — ORIFICE CHANGE
This unit is factory assembled for heating operation using
natural gas at an elevation from sea level to 2000 ft. This
unit uses orifice type LH32RFnnn, where “nnn” indicates the
orifice size based on drill size diameter in thousands of an
inch.
INDUCED DRAFT
MOTOR
A. High Elevation (Above 2000 ft)
Use accessory high altitude kit when installing this unit at
an elevation of 2000 to 7000 ft. For elevations above 7000 ft,
refer to Table 2 to identify the correct orifice size for the
elevation. See Table 3 for the number of orifices required for
each unit size. Purchase these orifices from your local Bryant
dealer. Follow instructions in accessory Installation Instructions to install the correct orifices.
Table 2 — Altitude Compensation*
ELEVATION (ft)
COMBUSTION
FAN HOUSING
MAIN BURNER
SECTION
0-1,999
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
10,000
HEAT EXCHANGER
SECTION
Fig. 11 — Combustion Fan Housing Location
NATURAL GAS ORIFICE†
Low Heat
High Heat
30
29
30
29
31
30
31
30
31
30
31
30
32
31
32
31
33
31
35
32
*As the height above sea level increases, there is less oxygen per cubic
foot of air. Therefore, heat input rate should be reduced at higher altitudes. Includes a 4% input reduction per each 1000 ft.
†Orifices available through your Bryant dealer.
Table 3 — Orifice Quantity
UNIT
580F180 Low Heat
580F210 Low Heat,
580F240 Low Heat,
580F300 Low Heat,
580F180 High Heat
580F210 High Heat,
580F240 High Heat,
580F300 High Heat
ORIFICE QUANTITY
5
6
7
B. Conversion To LP (Liquid Propane) Gas
3/4" FPT DRAIN
CONNECTION
1-3/8"
DRAIN HOLE
Fig. 12 — Condensate Drain Details (580F180 Shown)
Use accessory LP gas conversion kit when converting this unit
for use with LP fuel usage for elevations up to 7000 ft. For
elevations above 7000 ft, refer to Table 4 to identify the correct
orifice size for the elevation. See Table 3 for the number of
orifices required for each unit size. Purchase these orifices
from your local Bryant dealer. Follow instructions in accessory
Installation Instructions to install the correct orifices.
Table 4 — LP Gas Conversion*
ELEVATION (ft)
0-1,999
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
10,000
Fig. 13 — Condensate Drain Piping Details
LP GAS ORIFICE†
36
37
38
38
39
40
41
41
42
43
*As the height above sea level increases, there is less oxygen per
cubic foot of air. Therefore, heat input rate should be reduced at higher
altitudes. Includes a 4% input reduction per each 1000 ft.
†Orifices available through your Bryant dealer.
—12—
VIII. STEP 8 — INSTALL GAS PIPING
Unit is equipped for use with natural gas. Installation must
conform with local building codes or, in the absence of local
codes, with the National Fuel Gas Code, ANSI Z223.1.
Install field-supplied manual gas shutoff valve with a 1/8-in.
NPT pressure tap for test gage connection at unit. Field gas
piping must include sediment trap and union. See Fig. 14.
WARNING: Do not pressure test gas supply while
connected to unit. Always disconnect union before
servicing.
IMPORTANT: Natural gas pressure at unit gas connection
must not be less than 5.5 in. wg or greater than 13.5 in. wg.
Size gas-supply piping for 0.5-in. wg maximum pressure
drop. Do not use supply pipe smaller than unit gas
connection.
Fig. 14 — Field Gas Piping
Transformer no. 1 is wired for 230-v unit. If 208/230-v unit is
to be run with 208-v power supply, the transformer must be
rewired as follows:
1. Remove cap from red (208 v) wire.
2. Remove cap from orange (230 v) spliced wire.
3. Replace orange wire with red wire.
4. Recap both wires.
IMPORTANT: BE CERTAIN UNUSED WIRES ARE
CAPPED. Failure to do so may damage the transformers.
Operating voltage to compressor must be within voltage
range indicated on unit nameplate. On 3-phase units, voltages between phases must be balanced within 2%.
Unit failure as a result of operation on improper line voltage
or excessive phase imbalance constitutes abuse and may
cause damage to electrical components.
B. Field Control Wiring
Install a Bryant-approved accessory thermostat assembly (or
light commercial Thermidistat™ device for units equipped
with Perfect Humidity™ option) according to the installation
instructions included with accessory. Locate thermostat
assembly on a solid interior wall in the conditioned space to
sense average temperature.
Route thermostat cable or equivalent single leads of colored
wire from subbase terminals through conduit in unit to lowvoltage connections as shown on unit label wiring diagram
and in Fig. 16.
NOTE: For wire runs up to 50 ft, use no. 18 AWG (American
Wire Gage) insulated wire (35 C minimum). For 50 to 75 ft,
use no. 16 AWG insulated wire (35 C minimum). For over
75 ft, use no. 14 AWG insulated wire (35 C minimum). All
wire larger than no. 18 AWG cannot be directly connected at
the thermostat and will require a junction box and splice at
the thermostat.
Set heat anticipator settings as follows:
VOLTAGE
208/230
460
IX. STEP 9 — MAKE ELECTRICAL CONNECTIONS
A. Field Power Supply
Unit is factory wired for voltage shown on unit nameplate.
When installing units, provide a disconnect per NEC
(National Electrical Code) requirements of adequate size
(Table 5).
All field wiring must comply with NEC and local
requirements.
Route power and ground lines through control box end
panel or unit basepan (see Fig. 4-6) to connections as shown
on unit wiring diagram and Fig. 15.
CAUTION: The correct power phasing is critical in
the operation of the scroll compressors. An incorrect
phasing will cause the compressor to rotate in the
wrong direction. This may lead to premature compressor failure.
WARNING: The unit must be electrically grounded
in accordance with local codes and NEC ANSI/NFPA 70
(National Fire Protection Association).
Field wiring must conform to temperature limitations for
type ‘‘T’’ wire. All field wiring must comply with NEC and
local requirements.
W1
0.98
0.80
W2
0.44
0.44
Settings may be changed slightly to provide a greater degree
of comfort for a particular installation.
C. Optional Non-Fused Disconnect
On units with the optional non-fused disconnect, incoming
power will be wired into the disconnect switch. Refer to
Fig. 17 for wiring for 100 and 200 amp disconnect switches.
Units with an MOCP (maximum overcurrent protection)
under 100 will use the 100 amp disconnect switch. Units
with an MOCP over 100 will use the 200 amp disconnect
switch. Refer to the applicable disconnect wiring diagram.
To prevent breakage during shipping, the disconnect handle
and shaft are shipped and packaged inside the unit control
box. Install the disconnect handle before unit operation. To
install the handle and shaft, perform the following procedure:
1. Open the control box door and remove the handle and
shaft from shipping location.
2. Loosen the Allen bolt located on the disconnect
switch. The bolt is located on the square hole and is
used to hold the shaft in place. The shaft cannot be
inserted until the Allen bolt is moved.
3. Insert the disconnect shaft into the square hole on
the disconnect switch. The end of the shaft is specially cut and the shaft can only be inserted in the
correct orientation.
—13—
D. Optional Convenience Outlet
On units with optional convenience outlet, a 115-v GFI
(ground fault interrupt) convenience outlet receptacle is provided for field wiring. Field wiring should be run through the
7/ -in. knockout provided in the basepan near the return air
8
opening.
THERMOSTAT ASSEMBLY
REMOVABLE JUMPER
EQUIP
GND
NEC
TB
Y2
W1
W2
G
C
Y1
Y2
W1
W2
G
C
X
ORN
VIO
BLK
BRN
WHT
LEGEND
— Equipment
— Ground
— National Electrical Code
— Terminal Board
L
Y1
PNK
RED
R
RC
BLU
RH
X
Fig. 16 — Field Control Thermostat Wiring
6T3 4T2 2T1 LOAD
NOTE: The maximum wire size for TB1 is 2/0.
Fig. 15 — Field Power Wiring Connections
4. Tighten the Allen bolt to lock the shaft into position.
5. Close the control box door.
6. Attach the handle to the external access door with
the two screws provided. When the handle is in the
ON position, the handle will be vertical. When
the handle is in the OFF position, the handle will be
horizontal.
7. Turn the handle to the OFF position and close the
door. The handle should fit over the end of the shaft
when the door is closed.
8. The handle must be in the OFF position to open the
control box door.
5L3 3L2 1L1 LINE
NOTE: The disconnect takes the place of TB-1 as shown on the unit
wiring diagram label and the component arrangement label.
—14—
Fig. 17 — Optional Non-Fused Disconnect Wiring
Table 5 — Electrical Data
UNIT
580F
Max
COMPRESSOR
OFM
No. 1
No. 1A
No. 2
RLA LRA RLA LRA RLA LRA Qty Hp FLA (ea)
Hp
187
253
32.1
195
—
—
20.7
156
3
0.5
1.7
5.0 15.8/15.8
460
414
508
16.4
95
—
—
10
70
3
0.5
0.8
5.0
208/230
187
253
30.1
225
—
—
28.8
195
3
0.5
1.7
5.0 15.8/15.8
460
414
508
15.5
114
—
—
14.7
95
3
0.5
0.8
5.0
208/230
187
253
42
239
—
—
33.6
225
2
1
6.6
7.5 25.0/25.0
460
414
508
19.2
125
—
—
17.3
114
2
1
3.3
7.5
187.2 253
20.7
156
20.7
156
47.1
245
6
0.5
1.7
10.0 28.0/28.0
10
75
10
75
19.6
125
6
0.5
0.8
10.0
VOLTAGE
RANGE
NOMINAL
VOLTAGE
(3 Ph, 60 Hz)
Min
208/230
POWER
EXHAUST
IFM
FLA
180
7.9
210
7.9
240
208/230
13.0
300
460
FLA
HACR
IFM
LRA
MCA
MOCP
NEC
OFM
RLA
—
—
—
—
—
—
—
—
—
414
508
LEGEND
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Outdoor (Condenser) Fan Motor
Rated Load Amps
14.6
FLA
—
4.6
—
2.3
—
4.6
—
2.3
—
4.6
—
2.3
—
4.6
—
2.3
LRA
—
18.8
—
6.0
—
18.8
—
6.0
—
18.8
—
6.0
—
18.8
—
6
COMBUSTION
FAN MOTOR
FLA
0.57
0.57
0.30
0.30
0.57
0.57
0.30
0.30
0.57
0.57
0.30
0.30
0.57
0.57
0.30
0.30
POWER
SUPPLY
MCA
82/82
86/86
41
43
87/87
92/92
44
47
124/124
129/129
61
63
138/138
143/143
64
66
MOCP*
110/110
110/110
50
50
110/110
110/110
50
60
150/150
150/150
80
80
175/175
150/175
80
80
% Voltage Imbalance
max voltage deviation from average voltage
= 100 x
average voltage
EXAMPLE: Supply voltage is 460-3-60.
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
*Fuse or HACR circuit breaker.
452 + 464 + 455
3
1371
3
= 457
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v
(BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent voltage imbalance.
7
% Voltage Imbalance = 100 x
457
= 1.53%
=
NOTES:
1. In compliance with NEC requirements for multimotor and combination load
equipment (refer to NEC Articles 430 and 440), the overcurrent protective
device for the unit shall be fuse or HACR breaker. Canadian units may be
fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is
greater than 2%. Use the following formula to determine the percent voltage
imbalance.
This amount of phase imbalance is satisfactory as it is below the maximum
allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
X. STEP 10 — MAKE OUTDOOR-AIR INLET ADJUSTMENTS
A. Manual Outdoor-Air Damper
All units (except those equipped with a factory-installed
EconoMi$erIV) have a manual outdoor-air damper to provide
ventilation air.
Damper can be preset to admit up to 25% outdoor air into
return-air compartment. To adjust, loosen securing screws
and move damper to desired setting, then retighten screws
to secure damper (Fig. 18).
XI. STEP 11 — INSTALL OUTDOOR-AIR HOOD
The outdoor-air hood is common to 25% air ventilation and
EconoMi$erIV. If EconoMi$erIV is factory installed, all
electrical connections have been made and adjusted at the
factory. Assemble and install hood in the field.
—15—
Fig. 18 — Standard 25% Outdoor-Air Section Details
IMPORTANT: If the unit is equipped with the optional
EconoMi$erIV component, move the outdoor-air temperature sensor prior to installing the outdoor-air hood. See the
Optional EconoMi$erIV section for more information.
NOTE: The hood top panel, upper and lower filter retainers,
hood drain pan, baffle (size 300), and filter support bracket
are secured opposite the condenser end of the unit. The
screens, hood side panels, remaining section of filter support
bracket, seal strip, and hardware are in a package located
inside the return-air filter access panel (Fig. 19).
1. Attach seal strip to upper filter retainer. See Fig. 20.
2. Assemble hood top panel, side panels, upper filter
retainer, and drain pan (see Fig. 21).
3. Secure lower filter retainer and support bracket to
unit. See Fig. 21. Leave screws loose on size 300 units.
4. Slide baffle (size 300) behind lower filter retainer and
tighten screws.
5. Loosen sheet metal screws for top panel of base unit
located above outdoor-air inlet opening, and remove
screws for hood side panels located on the sides of the
outdoor-air inlet opening.
6. Match notches in hood top panel to unit top panel
screws. Insert hood flange between top panel flange
and unit. Tighten screws.
7. Hold hood side panel flanges flat against unit, and
install screws removed in Step 5.
8. Insert outdoor-air inlet screens and spacer in channel
created by lower filter retainer and filter support
bracket.
9. Attach remaining section of filter support bracket.
Fig. 19 — Outdoor-Air Hood Component Location
Fig. 20 — Seal Strip Location
XII. STEP 12 — INSTALL ALL ACCESSORIES
After all the factory-installed options have been adjusted,
install all field-installed accessories. Refer to the accessory
installation instructions included with each accessory.
BAFFLE
A. Motormaster® I Control (–20 F) Installation (580F180
and 210 Only)
Install Field-Fabricated Wind Baffles
Wind baffles must be field-fabricated for all units to ensure
proper cooling cycle operation at low ambient temperatures.
See Fig. 22 for baffle details. Use 20-gage, galvanized sheet
metal, or similar corrosion-resistant metal for baffles. Use
field-supplied screws to attach baffles to unit. Screws should
be 1/4-in. diameter and 5/8-in. long. Drill required screw holes
for mounting baffles.
LOWER FILTER
RETAINER
FILTER SUPPORT
BRACKET
CAUTION: To avoid damage to the refrigerant
coils and electrical components, use recommended
screw sizes only. Use care when drilling holes.
Install Motormaster I Controls
One Motormaster I control is required on size 180 and 210
units. The Motormaster I control must be used in conjunction
with the accessory fan motor sequencing kit and winter start
kit (purchased separately). The Motormaster I device controls
outdoor fan no. 1 while outdoor fans no. 2 and 3 are sequenced
off by the accessory fan motor sequencing kit.
Accessory Fan Motor Sequencing Kit — Install the accessory
fan motor sequencing kit per instruction supplied with accessory (purchased separately).
Winter Start Time Delay Relay Kit — Install the kit per
the instructions supplied with the accessory (purchased
separately).
Sensor Assembly — Install the sensor assembly in the location shown in Fig. 23.
HOOD TOP
PANEL
HOOD SIDE
PANELS (2)
BAFFLE
(300 ONLY)
LOWER
FILTER
RETAINER
FILTER SUPPORT
BRACKET
HOOD DRAIN PAN
UPPER FILTER RETAINER
NOTE: The outdoor-air hood comes with a baffle which is used on
size 300 units only, discard baffle for size 180-240 units.
—16—
Fig. 21 — Outdoor-Air Hood Details
Motor Mount — To ensure proper fan height, replace the
existing motor mount with the new motor mount provided
with accessory.
Transformer (460-v Units Only) — On 460-v units, a transformer is required. The transformer is provided with the
accessory and must be field-installed.
Motormaster® I Control — Recommended mounting location
is on the inside of the panel to the left of the control box. The
control should be mounted on the inside of the panel, vertically, with leads protruding from bottom of extrusion.
B. Motormaster V Control Installation (580F240 and 300)
Install Field-Fabricated Wind Baffles
Wind baffles must be field-fabricated for all units to ensure
proper cooling cycle operation at low ambient temperatures.
See Fig. 22 for baffle details. Use 20-gage, galvanized sheet
metal, or similar corrosion-resistant metal for baffles. Use
field-supplied screws to attach baffles to unit. Screws should
be 1/4-in. diameter and 5/8-in. long. Drill required screw holes
for mounting baffles.
CAUTION: To avoid damage to the refrigerant coils
and electrical components, use recommended screw
sizes only. Use care when drilling holes.
Install Motormaster V Controls
The Motormaster V control is a motor speed control device
which adjusts condenser fan motor speed in response to
declining liquid refrigerant pressure. A properly applied
Motormaster V control extends the operating range of airconditioning systems and permits operation at lower outdoor
ambient temperatures.
NOTE: Dimensions in ( ) are in mm.
Fig. 22 — Wind Baffle Details
The minimum ambient temperatures at which the unit will
operate are:
Standard
Unit
40
TEMPERATURE OPERATING LIMITS — F°
Unit with
Unit with
Low Ambient Kit
MMV Control
25
–20
To operate down to the ambient temperatures listed,
Motormaster V controls (Fig. 24) must be added. Fieldfabricated and installed wind baffles are also required for all
units (see Fig. 22). The Motormaster V control permits operation of the unit to an ambient temperature of –20 F. The control regulates the speed of 3-phase fan motors that are
compatible with the control. These motors are factory
installed.
See Table 6 for the Motormaster V control accessory package
usage. Table 7 shows applicable voltages and motors.
Replacement of motor or fan blade IS NOT REQUIRED
ON CURRENT PRODUCTION UNITS since the control is
compatible with the factory-installed fan motors. Only field
wiring control is required.
Install the Motormaster V control per instructions supplied
with accessory.
SENSOR
LOCATION
SENSOR
LOCATION
Table 6 — Motormaster V Control Package Usage
UNIT
580F180-300
VOLTAGE
208/230
ITEM DESCRIPTION
CRLOWAMB015A00
460
CRLOWAMB016A00
Table 7 — Applicable Voltages and Motors
VOLTAGE
208/230-3-60
460-3-60
COMPATIBLE MOTOR
HD52AK654
HD52AK654
HAIRPIN END
HAIRPIN END
580F180
580F210
NOTE: All sensors are located on the eighth hairpin up from the
bottom.
Fig. 23 — Motormaster I Sensor Locations
—17—
SUPPLY AIR
TEMPERATURE SENSOR
LOCATION
BLU
YEL
BLK
FROM FUSE BLOCK
ECONOMI$ERIV
ACTUATOR
B
TR1
TR
24
24
Vac
HOT
EXH
Set
Vac
COM
_
+
2
10V
N1
CONTROLLER
13B
13C
12 13A
1
4
n
Ope
P
T1
5
Min
Pos
EXH
P1
3
DCV
Max
T
EF1
10V
EF
2V
DCV
Set
DCV
10V
AQ1
AQ
2V
SO+
Free l
Coo
SO
SR+
SR
C
B
D
A
FLANGE
AND SCREWS
(HIDDEN)
2
256
2V
N
TO PRESSURE
TRANSDUCER
Fig. 26 — EconoMi$erIV Assembled in Unit —
Side View
1
2
3
4. Install all EconoMi$erIV accessories. EconoMi$erIV
wiring is shown in Fig. 27.
TO MOTOR(S)
Outdoor air leakage is shown in Table 8. Return air pressure
drop is shown in Table 9.
Fig. 24 — Motormaster® V Control
Table 8 — Outdoor Air Damper Leakage
XIII. STEP 13 — ADJUST FACTORY-INSTALLED OPTIONS
A. Optional EconoMi$erIV
See Fig. 25 and 26 for EconoMi$erIV component locations.
NOTE: These instructions are for installing the optional
EconoMi$erIV only. Refer to the accessory EconoMi$erIV or
EconoMi$er2 installation instructions when field installing an
EconoMi$erIV or EconoMi$er2 accessory.
To complete installation of the optional EconoMi$erIV, perform the following procedure.
1. Remove the EconoMi$erIV hood. Refer to Step 11 —
Install Outdoor-Air Hood on page 15 for information
on removing and installing the outdoor-air hood.
2. Relocate outdoor air temperature sensor from shipping position to operation position on EconoMi$erIV.
See Fig. 25.
IMPORTANT: Failure to relocate the sensor will result in the
EconoMi$erIV not operating properly.
3. Re-install economizer hood.
SCREWS ECONOMI$ERIV
OUTDOOR AIR
TEMPERATURE SENSOR
FRAME
(INSTALLED OPERATION
SCREWS
TOP
POSITION)
LOW TEMPERATURE
COMPRESSOR
LOCKOUT SWITCH
Fig. 25 — EconoMi$erIV Component Locations —
End View
LEAKAGE (cfm)
DAMPER STATIC PRESSURE (in. wg)
0.2
0.4
0.6
0.8
1.0
1.2
35
53
65
75
90
102
Table 9 — Return Air Pressure Drop (in. wg)
CFM
4500 5000 5400 6000 7200 7500 9000 10,000 11,250
0.040 0.050 0.060 0.070 0.090 0.100 0.110 0.120 0.140
B. EconoMi$erIV Standard Sensors
Outdoor Air Temperature (OAT) Sensor
The outdoor air temperature sensor (HH57AC074) is a 10 to
20 mA device used to measure the outdoor-air temperature.
The outdoor-air temperature is used to determine when the
EconoMi$erIV can be used for free cooling. The sensor must
be field-relocated. See Fig. 25. The operating range of temperature measurement is 40 to 100 F.
Supply Air Temperature (SAT) Sensor
The supply air temperature sensor is a 3 K thermistor
located at the inlet of the indoor fan. See Fig. 26. This sensor
is factory installed. The operating range of temperature
measurement is 0° to 158 F. See Table 10 for sensor temperature/resistance values.
The temperature sensor looks like an eyelet terminal with
wires running to it. The sensor is located in the “crimp end”
and is sealed from moisture.
Low Temperature Compressor Lockout Switch
The EconoMi$erIV is equipped with an ambient temperature lockout switch located in the outdoor air stream which
is used to lockout the compressors below a 42 F ambient temperature. See Fig. 25.
—18—
LEGEND
DCV — Demand Controlled Ventilation
IAQ — Indoor Air Quality
LALS — Low Temperature Compressor
Lockout Switch
OAT — Outdoor-Air Temperature
POT — Potentiometer
Potentiometer Default Settings:
Power Exhaust Middle
Minimum Pos.
Fully Closed
DCV Max.
Middle
DCV Set
Middle
Enthalpy
C Setting
NOTES:
1. 620 ohm, 1 watt 5% resistor should be removed only when using differential
enthalpy or dry bulb.
2. If a separate field-supplied 24 v transformer is used for the IAQ sensor power
supply, it cannot have the secondary of the transformer grounded.
3. For field-installed remote minimum position POT, remove black wire jumper
between P and P1 and set control minimum position POT to the minimum
position.
Fig. 27 — EconoMi$erIV Wiring
Table 10 — Supply Air Sensor Temperature/
Resistance Values
TEMPERATURE (F)
–58
–40
–22
–4
14
32
50
68
77
86
104
122
140
158
176
185
194
212
230
248
257
266
284
302
RESISTANCE (ohms)
200,250
100,680
53,010
29,091
16,590
9,795
5,970
3,747
3,000
2,416
1,597
1,080
746
525
376
321
274
203
153
116
102
89
70
55
C. EconoMi$erIV Control Modes
Determine the EconoMi$erIV control mode before set up of the
control. Some modes of operation may require different sensors.
Refer to Table 11. The EconoMi$erIV is supplied from the factory with a supply air temperature sensor, a low temperature
compressor lockout switch, and an outdoor air temperature
sensor. This allows for operation of the EconoMi$erIV with outdoor air dry bulb changeover control. Additional accessories
can be added to allow for different types of changeover control
and operation of the EconoMi$erIV and unit.
Outdoor Dry Bulb Changeover
The standard controller is shipped from the factory configured for outdoor dry bulb changeover control. The outdoor
air and supply air temperature sensors are included as standard. For this control mode, the outdoor temperature is compared to an adjustable set point selected on the control. If the
outdoor-air temperature is above the set point, the
EconoMi$erIV will adjust the outdoor-air dampers to minimum position. If the outdoor-air temperature is below the set
point, the position of the outdoor-air dampers will be controlled to provide free cooling using outdoor air. When in this
mode, the LED next to the free cooling set point potentiometer will be on. The changeover temperature set point is controlled by the free cooling set point potentiometer located on
the control. See Fig. 28. The scale on the potentiometer is A,
B, C, and D. See Fig. 29 for the corresponding temperature
changeover values.
—19—
Table 11 — EconoMi$erIV Sensor Usage
ECONOMI$ERIV WITH OUTDOOR AIR
DRY BULB SENSOR
Accessories Required
None. The outdoor air dry bulb sensor is factory installed.
CRTEMPSN002A00*
HH57AC078
HH57AC078
and
CRENTDIF004A00*
APPLICATION
Outdoor Air Dry Bulb
Differential Dry Bulb
Single Enthalpy
Differential Enthalpy
ECONOMI$ERIV WITH SINGLE
ENTHALPY SENSOR
Accessories Required
CRTEMPSN002A00*
(2) CRTEMPSN002A00*
None. The single enthalpy sensor is factory installed.
CO2 for DCV Control using a
Wall-Mounted CO2 Sensor
CGCDXSEN004A00
CO2 for DCV Control using a
Duct-Mounted CO2 Sensor
CGCDXSEN004A00†
and
CGCDXASP001A00**
CRENTDIF004A00*
*CRENTDIF004A00 and CRTEMPSN002A00 accessories are used on many different base units. As such, these kits may contain parts that will not be needed for
installation.
†CGCDXSEN004A00 is an accessory CO2 sensor.
**CGCDXASP001A00 is an accessory aspirator box required for duct-mounted applications.
Differential Dry Bulb Control
For differential dry bulb control the standard outdoor dry
bulb sensor is used in conjunction with an additional accessory return air sensor (part number CRTEMPSN002A00).
The accessory sensor must be mounted in the return
airstream. See Fig. 30.
In this mode of operation, the outdoor-air temperature is
compared to the return-air temperature and the lower temperature airstream is used for cooling. When using this mode
of changeover control, turn the free cooling/enthalpy set point
potentiometer fully clockwise to the D setting. See Fig. 28.
TR
1
TR
c
Va
24 M
CO
24
c
Va
T
HO
H
EX t
Se
_
+
V
10
N1
2
2V
N
P1
1
H
EX
T1
en
Op
T
4
V
DC x
Ma
3
EF
V
10
V
DC t
Se
V
10
V
DC
1
AQ
AQ
1
EF
2V
2V
+
SO
e
Fre ol
Co
SO
+
SR
SR
IAQ
SENSOR
5
Min s
Po
P
C
B
D
A
RETURN AIR
TEMPERATURE
OR ENTHALPY
SENSOR
Fig. 30 — Return Air Temperature or Enthalpy
Sensor Mounting Location
Fig. 28 — EconoMi$erIV Controller Potentiometer
and LED Locations
19
LED ON
18
D
17
LED OFF
16
mA
15
14
LED ON
C
LED OFF
13
12
LED ON
B
LED OFF
LED ON
A
11
10
LED OFF
9
40
45
50
55
60
65 70 75 80
DEGREES FAHRENHEIT
85
90
Fig. 29 — Outside Air Temperature
Changeover Set Points
95
100
Outdoor Enthalpy Changeover
For enthalpy control, accessory enthalpy sensor (part number HH57AC078) is required. Replace the standard outdoor
dry bulb temperature sensor with the accessory enthalpy
sensor in the same mounting location. See Fig. 25. When the
outdoor air enthalpy rises above the outdoor enthalpy
changeover set point, the outdoor-air damper moves to its
minimum position. The outdoor enthalpy changeover set
point is set with the outdoor enthalpy set point potentiometer on the EconoMi$erIV controller. The set points are A, B,
C, and D. See Fig. 31. The factory-installed 620-ohm jumper
must be in place across terminals SR and SR+ on the
EconoMi$erIV controller. See Fig. 25 and 32.
Differential Enthalpy Control
For differential enthalpy control, the EconoMi$erIV controller
uses
two
enthalpy
sensors
(HH57AC078
and
CRENTDIF004A00), one in the outside air and one in the
return airstream on the EconoMi$erIV frame. The
EconoMi$erIV controller compares the outdoor air enthalpy to
the return air enthalpy to determine EconoMi$erIV use. The
controller selects the lower enthalpy air (return or outdoor)
—20—
for cooling. For example, when the outdoor air has a lower
enthalpy than the return air and is below the set point, the
EconoMi$erIV opens to bring in outdoor air for free cooling.
Replace the standard outside air dry bulb temperature sensor with the accessory enthalpy sensor in the same mounting
location. See Fig. 25. Mount the return air enthalpy sensor
in the return airstream. See Fig. 30. The outdoor enthalpy
changeover set point is set with the outdoor enthalpy set
point potentiometer on the EconoMi$erIV controller. When
using this mode of changeover control, turn the enthalpy set
point potentiometer fully clockwise to the D setting.
NOTE: Remove 620-ohm resistor if differential enthalpy sensor is installed.
Indoor Air Quality (IAQ) Sensor Input
installed). The set point is modified with the Exhaust Fan
Set Point (EXH SET) potentiometer. See Fig. 28. The set
point represents the damper position above which the
exhaust fan will be turned on. When there is a call for
exhaust, the EconoMi$erIV controller provides a 45 ± 15 second delay before exhaust fan activation to allow the dampers
to open. This delay allows the damper to reach the appropriate position to avoid unnecessary fan overload.
Minimum Position Control
There is a minimum damper position potentiometer on the
EconoMi$erIV controller. See Fig. 28. The minimum damper
position maintains the minimum airflow into the building
during the occupied period.
When using demand ventilation, the minimum damper position represents the minimum ventilation position for VOC
(volatile organic compound) ventilation requirements. The
maximum demand ventilation position is used for fully occupied ventilation.
The IAQ input can be used for demand control ventilation
control based on the level of CO2 measured in the space or
return air duct.
Mount the accessory IAQ sensor according to manufacturer
specifications. The IAQ sensor should be wired to the AQ and
AQ1 terminals of the controller. Adjust the DCV potentiometers to correspond to the DCV voltage output of the indoor air
quality sensor at the user-determined set point. See Fig. 33.
When demand ventilation control is not being used, the minimum position potentiometer should be used to set the occupied ventilation position. The maximum demand ventilation
position should be turned fully clockwise.
Adjust the minimum position potentiometer to allow the
minimum amount of outdoor air, as required by local codes,
to enter the building. Make minimum position adjustments
with at least 10° F temperature difference between the outdoor and return-air temperatures.
If a separate field-supplied transformer is used to power the
IAQ sensor, the sensor must not be grounded or the
EconoMi$erIV control board will be damaged.
Exhaust Set Point Adjustment
The exhaust set point will determine when the exhaust fan
runs based on damper position (if accessory power exhaust is
46
85
90
95 100 105 110
(29) (32) (35) (38) (41) (43)
44
CONTROL CONTROL POINT
CURVE
APPROX. °F (°C)
AT 50% RH
73 (23)
A
70 (21)
B
67 (19)
C
63 (17)
D
UM
36
75
(24)
EH
RE
30
U
70
(21)
16
12
14
50
(10)
40
(4)
45
(7)
A
30
18
55
(13) B
40
20
60
(16)
50
22
60
70
24
65
(18)
80
10
0
90
8
EN
TH
AL
26 PY
—
2 BT
LA
TIV
32
PE
R
34
PO
UN
D
IDI
DR
Y
TY
38
AI
R
(%
)
40
42
80
(27)
C
20
D
10
35
(2)
B A
D C
35
(2)
40
(4)
45
(7)
50
(10)
55
60
65
70
75
80
85
90
95 100 105 110
(13) (16) (18) (21) (24) (27) (29) (32) (35) (38) (41) (43)
APPROXIMATE DRY BULB TEMPERATURE— °F (°C)
Fig. 31 — Enthalpy Changeover Set Points
—21—
HIGH LIMIT
CURVE
TR
TR1
24
Vac
HOT
24 Vac
COM
EXH
N1
N
Set
10V
2V
EXH
P1
P
Min
Pos
T1
+
_
1
2
DCV
2V
Max
10V
5
DCV
AQ
SO+
2V
SO
SR+
SR
6. Reconnect the supply air sensor to terminals T and T1.
Remote control of the EconoMi$erIV damper is desirable when
requiring additional temporary ventilation. If a field-supplied
remote potentiometer (Honeywell part number S963B1128) is
wired to the EconoMi$erIV controller, the minimum position
of the damper can be controlled from a remote location.
Open
T
AQ1
4. Connect 24 vac across terminals TR and TR1.
5. Carefully adjust the minimum position potentiometer
until the measured mixed-air temperature matches
the calculated value.
DCV
Set
10V
Free
Cool
B
C
A
D
3
4
EF
EF1
To control the minimum damper position remotely, remove
the factory-installed jumper on the P and P1 terminals on
the EconoMi$erIV controller. Wire the field-supplied potentiometer to the P and P1 terminals on the EconoMi$erIV controller. See Fig. 30.
Damper Movement
Damper movement from full open to full closed (or vice
versa) takes 21/2 minutes.
Fig. 32 — EconoMi$erIV Controller
Thermostats
The EconoMi$erIV control works with conventional thermostats that have a Y1 (cool stage 1), Y2 (cool stage 2), W1
(heat stage 1), W2 (heat stage 2), and G (fan). The
EconoMi$erIV control does not support space temperature
sensors. Connections are made at the thermostat terminal
connection board located in the main control box.
Occupancy Control
CO2 SENSOR MAX RANGE SETTING
RANGE CONFIGURATION (ppm)
6000
5000
4000
The factory default configuration for the EconoMi$erIV control is occupied mode. Occupied status is provided by the red
jumper from terminal TB2-9 to terminal TB2-10. When
unoccupied mode is desired, install a field-supplied timeclock
function in place of the jumper between terminals TB2-9 and
TB2-10. See Fig. 27. When the timeclock contacts are closed,
the EconoMi$erIV control will be in occupied mode. When
the timeclock contacts are open (removing the 24-v signal
from terminal N), the EconoMi$erIV will be in unoccupied
mode.
Demand Controlled Ventilation (DCV)
800 ppm
900 ppm
1000 ppm
1100 ppm
3000
2000
1000
0
2
3
4
5
6
7
8
DAMPER VOLTAGE FOR MAX VENTILATION RATE
Fig. 33 — CO2 Sensor Maximum Range Setting
To determine the minimum position setting, perform the
following procedure:
1. Calculate the appropriate mixed-air temperature
using the following formula:
OA
RA
(TO x
) + (TR x
) = TM
100
100
TO = Outdoor-Air Temperature
OA = Percent of Outdoor Air
TR = Return-Air Temperature
RA = Percent of Return Air
TM = Mixed-Air Temperature
As an example, if local codes require 10% outdoor air
during occupied conditions, outdoor-air temperature
is 60 F, and return-air temperature is 75 F.
(60 x .10) + (75 x .90) = 73.5 F
2. Disconnect the supply-air sensor from terminals T and
T1.
3. Ensure that the factory-installed jumper is in place
across terminals P and P1. If remote damper positioning is being used, make sure that the terminals
are wired according to Fig. 27 and that the minimum
position potentiometer is turned fully clockwise.
When using the EconoMi$erIV for demand controlled ventilation, there are some equipment selection criteria which
should be considered. When selecting the heat capacity and
cool capacity of the equipment, the maximum ventilation
rate must be evaluated for design conditions. The maximum
damper position must be calculated to provide the desired
fresh air.
Typically the maximum ventilation rate will be about 5 to
10% more than the typical cfm required per person, using
normal outside air design criteria.
A proportional anticipatory strategy should be taken with
the following conditions: a zone with a large area, varied
occupancy, and equipment that cannot exceed the required
ventilation rate at design conditions. Exceeding the required
ventilation rate means the equipment can condition air at a
maximum ventilation rate that is greater than the required
ventilation rate for maximum occupancy. A proportionalanticipatory strategy will cause the fresh air supplied to
increase as the room CO2 level increases even though the
CO2 set point has not been reached. By the time the CO2
level reaches the set point, the damper will be at maximum
ventilation and should maintain the set point.
In order to have the CO2 sensor control the economizer damper
in this manner, first determine the damper voltage output for
minimum or base ventilation. Base ventilation is the ventilation required to remove contaminants during unoccupied
periods. The following equation may be used to determine the
—22—
percent of outside-air entering the building for a given damper
position. For best results there should be at least a 10 degree
difference in outside and return-air temperatures.
OA
RA
(TO x
) + (TR x
) = TM
100
100
TO = Outdoor-Air Temperature
Use setting 1 or 2 for Bryant equipment. See Table 12.
1. Press Clear and Mode buttons. Hold at least 5 seconds until the sensor enters the Edit mode.
2. Press Mode twice. The STDSET Menu will appear.
3. Use the Up/Down button to select the preset number.
See Table 12.
OA = Percent of Outdoor Air
TR = Return-Air Temperature
4. Press Enter to lock in the selection.
5. Press Mode to exit and resume normal operation.
RA = Percent of Return Air
TM = Mixed-Air Temperature
The custom settings of the CO2 sensor can be changed anytime after the sensor is energized. Follow the steps below to
change the non-standard settings:
1. Press Clear and Mode buttons. Hold at least 5 seconds until the sensor enters the Edit mode.
2. Press Mode twice. The STDSET Menu will appear.
Once base ventilation has been determined, set the minimum damper position potentiometer to the correct position.
The same equation can be used to determine the occupied or
maximum ventilation rate to the building. For example, an
output of 3.6 volts to the actuator provides a base ventilation
rate of 5% and an output of 6.7 volts provides the maximum
ventilation rate of 20% (or base plus 15 cfm per person). Use
Fig. 33 to determine the maximum setting of the CO2 sensor.
For example, a 1100 ppm set point relates to a 15 cfm per
person design. Use the 1100 ppm curve on Fig. 33 to find the
point when the CO2 sensor output will be 6.7 volts. Line up
the point on the graph with the left side of the chart to determine that the range configuration for the CO2 sensor should
be 1800 ppm. The EconoMi$erIV controller will output the
6.7 volts from the CO2 sensor to the actuator when the CO2
concentration in the space is at 1100 ppm. The DCV set point
may be left at 2 volts since the CO2 sensor voltage will be
ignored by the EconoMi$erIV controller until it rises above
the 3.6 volt setting of the minimum position potentiometer.
Once the fully occupied damper position has been determined, set the maximum damper demand control ventilation
potentiometer to this position. Do not set to the maximum
position as this can result in over-ventilation to the space
and potential high-humidity levels.
CO 2 Sensor Configuration
The CO2 sensor has preset standard voltage settings that
can be selected anytime after the sensor is powered up. See
Table 12.
3. Use the Up/Down button to toggle to the NONSTD
menu and press Enter.
4. Use the Up/Down button to toggle through each of
the nine variables, starting with Altitude, until the
desired setting is reached.
5. Press Mode to move through the variables.
6. Press Enter to lock in the selection, then press Mode
to continue to the next variable.
Dehumidification of Fresh Air with DCV Control
Information from ASHRAE indicates that the largest humidity load on any zone is the fresh air introduced. For some
applications, a field-supplied energy recovery unit can be
added to reduce the moisture content of the fresh air being
brought into the building when the enthalpy is high. In most
cases, the normal heating and cooling processes are more
than adequate to remove the humidity loads for most commercial applications.
If normal rooftop heating and cooling operation is not adequate for the outdoor humidity level, an energy recovery unit
and/or a dehumidification option should be considered.
Table 12 — CO2 Sensor Standard Settings
OUTPUT
VENTILATION
RATE
(cfm/Person)
Proportional
Any
Proportional
Any
3
Exponential
Any
4
Proportional
15
Proportional
20
6
Exponential
15
7
Exponential
20
SETTING
EQUIPMENT
1
2
Interface w/Standard
Building Control System
5
Economizer
8
Health & Safety
Proportional
—
9
Parking/Air Intakes/
Loading Docks
Proportional
—
ANALOG
OUTPUT
0-10V
4-20 mA
2-10V
7-20 mA
0-10V
4-20 mA
0-10V
4-20 mA
0-10V
4-20 mA
0-10V
4-20 mA
0-10V
4-20 mA
0-10V
4-20 mA
0-10V
4-20 mA
LEGEND
ppm — Parts Per Million
—23—
CO2
CONTROL RANGE
(ppm)
OPTIONAL
RELAY SETPOINT
(ppm)
RELAY
HYSTERESIS
(ppm)
0-2000
1000
50
0-2000
1000
50
0-2000
1100
50
0-1100
1100
50
0- 900
900
50
0-1100
1100
50
0- 900
900
50
0-9999
5000
500
0-2000
700
50
XIV. STEP 14 — INSTALL HUMIDISTAT FOR OPTIONAL
PERFECT HUMIDITY™ DEHUMIDIFICATION PACKAGE
Perfect Humidity dehumidification package operation can be
controlled by field installation of a Bryant-approved
humidistat. To install the humidistat perform the following
procedure:
1. Locate humidistat on a solid interior wall in the
conditioned space. Location should be in a well ventilated area to sense average humidity.
2. Route thermostat cable or equivalent single leads of
colored wire from humidistat terminals through conduit in unit to the low voltage connection on the
2-pole terminal strip (TB3) as shown in Fig. 34 and
Fig. 35. See Fig. 36 for operation diagram.
Fig. 35 — Typical Perfect Humidity
Dehumidification Package Control Box
CB
LLSV
LPS
TB
TRAN
—
—
—
—
—
LEGEND
Circuit Breaker
Liquid Line Solenoid Valve
Low-Pressure Switch
Terminal Block
Transformer
Fig. 34 — Typical Wiring Perfect Humidity Dehumidification Package Humidistat (460 V Unit Shown)
—24—
Fig. 36 — Perfect Humidity™ Dehumidification Package Operation Diagram (Single Circuit Shown)
—25—
START-UP
Use the following information and Start-Up Checklist on
page CL-1 to check out unit PRIOR to start-up.
I. UNIT PREPARATION
Check that unit has been installed in accordance with these
installation instructions and all applicable codes.
II. COMPRESSOR MOUNTING
Compressors are internally spring mounted. Do not loosen or
remove compressor holddown bolts.
III. GAS PIPING
Check gas piping for leaks.
WARNING: Disconnect gas piping from unit when
leak testing at pressure greater than 1/2 psig. Pressures greater than 1/2 psig will cause gas valve damage
resulting in hazardous condition. If gas valve is subjected to pressure greater than 1/2 psig, it must be
replaced before use. When pressure testing fieldsupplied gas piping at pressures of 1/2 psig or less, a
unit connected to such piping must be isolated by manually closing the gas valve.
IV. REFRIGERANT SERVICE PORTS
Each refrigerant system has a total of 3 Schrader-type
service gage ports. One port is located on the suction line,
one on the compressor discharge line, and one on the liquid
line. In addition, Schrader-type valves are located underneath the low-pressure switches. Be sure that caps on the
ports are tight.
V. COMPRESSOR ROTATION
It is important to be certain the compressors are rotating in
the proper direction. To determine whether or not compressors are rotating in the proper direction:
1. Connect service gages to suction and discharge pressure fittings.
2. Energize the compressor.
3. The suction pressure should drop and the discharge
pressure should rise, as is normal on any start-up.
If the suction pressure does not drop and the discharge pressure does not rise to normal levels:
1. Note that the evaporator fan is probably also rotating
in the wrong direction.
2. Turn off power to the unit.
activate the unit’s lockout and requires a manual reset.
Reset is accomplished by turning the thermostat on and off.
VI. INTERNAL WIRING
Check all electrical connections in unit control boxes; tighten
as required.
VII. CRANKCASE HEATER
Crankcase heater(s) is energized as long as there is power to
the unit and the compressor is not operating.
IMPORTANT: Unit power must be on for 24 hours prior to
start-up. Otherwise, damage to compressor may result.
VIII. EVAPORATOR FAN
Fan belt and variable pulleys are factory-installed. See
Tables 13-20 for fan performance data. Be sure that fans
rotate in the proper direction. See Table 21 for air quantity
limits. See Table 22 for static pressure information for accessories and options. See Table 23 for fan rpm at various motor
pulley settings. See Tables 24 and 25 for evaporator fan
motor data. To alter fan performance, see Evaporator Fan
Performance Adjustment section on page 35.
NOTE: A 31/2-in. bolt and threaded plate are included in the
installer’s packet. They can be added to the motor support
channel below the motor mounting plate to aid in raising the
fan motor.
IX. CONDENSER-FANS AND MOTORS
Condenser fans and motors are factory set. Refer to
Condenser-Fan Adjustment section on page 36 as required.
Be sure that fans rotate in the proper direction.
X. RETURN-AIR FILTERS
Check that correct filters are installed in filter tracks (see
Table 1). Do not operate unit without return-air filters.
XI. OUTDOOR-AIR INLET SCREENS
Outdoor-air inlet screens must be in place before operating
unit.
XII. GAS HEAT
Verify gas pressures before turning on heat as follows:
3. Reverse any two of the incoming power leads.
4. Turn on power to the compressor.
The suction and discharge pressure levels should now move
to their normal start-up levels.
NOTE: When compressors are rotating in the wrong direction, the unit will have increased noise levels and will not
provide heating and cooling.
After a few minutes of reverse operation, the scroll compressor internal overload protection will open, which will
—26—
1. Turn off manual gas stop.
2. Connect pressure gage to supply gas pressure tap
(see Fig. 14).
3. Connect pressure gage to manifold pressure tap on
gas valve.
4. Turn on manual gas stop and set thermostat to
HEAT position. After the unit has run for several
minutes, verify that incoming pressure is 5.5 in. wg
or greater, and that the manifold pressure is
3.3 in. wg. If manifold pressure must be adjusted,
refer to Gas Valve Adjustment section on page 37.
5. After unit has been in operation for 5 minutes, check
temperature rise across the heat exchangers. See unit
informative plate for correct rise limits of the heat
supplied. Air quantities may need to be adjusted to
bring the actual rise to within the allowable limits.
Table 13 — Fan Performance — 580F180275 (Low Heat Units)*
AIRFLOW
(Cfm)
4500
4800
5100
5700
6000
6300
6600
6900
7200
7500
AIRFLOW
(Cfm)
4500
4800
5100
5700
6000
6300
6600
6900
7200
7500
AIRFLOW
(Cfm)
4500
4800
5100
5700
6000
6300
6600
6900
7200
7500
Rpm
753
747
741
810
844
879
915
950
986
1022
0.2
Watts
1307
1384
1465
1911
2164
2439
2737
3057
3401
3770
Rpm
1044
1065
1086
1132
1157
1182
1208
1235
1262
—
1.2
Watts
2345
2561
2795
3324
3619
3935
4274
4636
5021
—
Rpm
1322
1337
1353
1388
—
—
—
—
—
—
2.2
Watts
3781
4025
4290
4881
—
—
—
—
—
—
Bhp
1.53
1.62
1.72
2.24
2.54
2.86
3.21
3.59
3.99
4.42
Bhp
2.75
3.00
3.28
3.90
4.24
4.62
5.01
5.44
5.89
—
Bhp
4.43
4.72
5.03
5.72
—
—
—
—
—
—
Rpm
761
790
820
882
914
947
980
1013
1047
1081
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
0.4
0.6
0.8
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
1330
1.56
840
1572
1.84
912
1822
1515
1.78
866
1765
2.07
936
2023
1718
2.01
893
1977
2.32
961
2243
2182
2.56
950
2459
2.88
1014
2741
2444
2.87
980
2730
3.20
1042
3021
2729
3.20
1010
3023
3.55
1070
3322
3035
3.56
1041
3338
3.91
1099
3645
3364
3.95
1072
3675
4.31
1129
3991
3717
4.36
1104
4037
4.74
1159
4361
4095
4.80
1136
4423
5.19
1189
4755
Bhp
2.14
2.37
2.63
3.21
3.54
3.90
4.28
4.68
5.11
5.58
Rpm
980
1002
1025
1075
1100
1127
1155
1183
1211
1241
1.0
Watts
2080
2289
2516
3029
3317
3626
3957
4311
4689
5091
Bhp
2.44
2.68
2.95
3.55
3.89
4.25
4.64
5.06
5.50
5.97
Rpm
1105
1124
1144
1187
1210
1234
1259
1285
—
—
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
1.4
1.6
1.8
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
2619
3.07
1163
2899
3.40
1218
3187
2841
3.33
1180
3127
3.67
1235
3420
3082
3.61
1199
3375
3.96
1252
3674
3624
4.25
1240
3929
4.61
1291
4241
3925
4.60
1262
4239
4.97
1312
4557
4249
4.98
1285
4569
5.36
1334
4894
4595
5.39
1309
4922
5.77
—
—
4964
5.82
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Bhp
3.74
4.01
4.31
4.97
5.34
5.74
—
—
—
—
Rpm
1271
1287
1304
1341
1361
—
—
—
—
—
2.0
Watts
3481
3720
3979
4558
4880
—
—
—
—
—
Bhp
4.08
4.36
4.67
5.35
5.72
—
—
—
—
—
Rpm
1372
1386
1401
—
—
—
—
—
—
—
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
2.4
2.6
2.8
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
4088
4.79
1419
4400
5.16
1466
4719
4337
5.09
1433
4655
5.46
1479
4978
4607
5.40
1448
4930
5.78
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Bhp
5.53
5.84
—
—
—
—
—
—
—
—
Rpm
1511
—
—
—
—
—
—
—
—
—
3.0
Watts
5042
—
—
—
—
—
—
—
—
—
Bhp
5.91
—
—
—
—
—
—
—
—
—
Refer to page 32 for general Fan Performance Data notes.
LEGEND
Bhp
— Brake Horsepower
Watts — Input Watts to Motor
*Standard low-medium static drive range is 873 to 1021 rpm. Alternate
high-static drive range is 1025 to 1200. Other rpms require a fieldsupplied drive.
NOTE: Maximum continuous bhp for the standard motor is 6.13. The
maximum continuous watts is 5180. Do not adjust motor rpm such that
motor maximum bhp and/or watts is exceeded at the maximum operating cfm. See Table 24 for more information.
—27—
Table 14 — Fan Performance — 580F180360 (High Heat Units)*
AIRFLOW
(Cfm)
4500
4800
5100
5700
6000
6300
6600
6900
7200
7500
AIRFLOW
(Cfm)
4500
4800
5100
5700
6000
6300
6600
6900
7200
7500
AIRFLOW
(Cfm)
4500
4800
5100
5700
6000
6300
6600
6900
7200
7500
Rpm
753
747
775
849
886
924
962
1000
1038
1077
0.2
Watts
1307
1384
1571
2054
2329
2628
2951
3298
3672
4072
Rpm
1060
1082
1106
1157
1184
1212
1241
1270
—
—
1.2
Watts
2414
2644
2894
3459
3774
4114
4478
4866
—
—
Rpm
1332
1349
1367
1407
—
—
—
—
—
—
2.2
Watts
3841
4100
4380
5007
—
—
—
—
—
—
Bhp
1.53
1.62
1.84
2.41
2.73
3.08
3.46
3.87
4.31
4.78
Bhp
2.83
3.10
3.39
4.06
4.43
4.83
5.25
5.71
—
—
Bhp
4.50
4.81
5.14
5.87
—
—
—
—
—
—
Rpm
786
818
850
918
952
987
1023
1059
1095
1131
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
0.4
0.6
0.8
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
1404
1.65
861
1644
1.93
932
1893
1603
1.88
890
1852
2.17
958
2108
1822
2.14
920
2079
2.44
986
2344
2323
2.73
982
2598
3.05
1044
2879
2607
3.06
1015
2891
3.39
1074
3180
2915
3.42
1047
3207
3.76
1105
3504
3246
3.81
1081
3547
4.16
1136
3853
3603
4.23
1115
3912
4.59
1168
4225
3986
4.67
1149
4303
5.05
1201
4625
4394
5.15
1184
4720
5.54
1234
5050
Bhp
2.22
2.47
2.75
3.38
3.73
4.11
4.52
4.96
5.42
5.92
Rpm
997
1022
1048
1102
1130
1160
1190
1220
1251
—
1.0
Watts
2150
2373
2616
3166
3474
3807
4163
4543
4950
—
Bhp
2.52
2.78
3.07
3.71
4.08
4.46
4.88
5.33
5.81
—
Rpm
1119
1140
1163
1211
1236
1263
1290
—
—
—
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
1.4
1.6
1.8
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
2685
3.15
1175
2964
3.48
1230
3250
2922
3.43
1195
3207
3.76
1248
3498
3178
3.73
1216
3470
4.07
1268
3767
3757
4.41
1262
4061
4.76
1312
4371
4080
4.79
1287
4391
5.15
1335
4707
4427
5.19
1312
4745
5.57
1359
5067
4798
5.63
1338
5122
6.01
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Bhp
3.81
4.10
4.42
5.13
5.52
5.94
—
—
—
—
Rpm
1282
1299
1319
1360
1382
—
—
—
—
—
2.0
Watts
3542
3795
4071
4686
5029
—
—
—
—
—
Bhp
4.15
4.45
4.77
5.50
5.90
—
—
—
—
—
Rpm
1381
1397
1414
—
—
—
—
—
—
—
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
2.4
2.6
2.8
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
4145
4.86
1428
4456
5.23
1473
4772
4409
5.17
1443
4725
5.54
1488
5046
4695
5.51
1460
5016
5.88
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Bhp
5.60
5.92
—
—
—
—
—
—
—
—
Rpm
1518
—
—
—
—
—
—
—
—
—
3.0
Watts
5095
—
—
—
—
—
—
—
—
—
Bhp
5.98
—
—
—
—
—
—
—
—
—
Refer to page 32 for general Fan Performance Data notes.
LEGEND
Bhp
— Brake Horsepower
Watts — Input Watts to Motor
*Standard low-medium static drive range is 873 to 1021 rpm. Alternate
high-static drive range is 1025 to 1200. Other rpms require a fieldsupplied drive.
NOTE: Maximum continuous bhp for the standard motor is 6.13. The
maximum continuous watts is 5180. Do not adjust motor rpm such that
motor maximum bhp and/or watts is exceeded at the maximum operating cfm. See Table 24 for more information.
—28—
Table 15 — Fan Performance — 580F210275 (Low Heat Units)*
AIRFLOW
(Cfm)
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
AIRFLOW
(Cfm)
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
Rpm
755
810
866
923
980
1038
1096
1154
1213
1272
Watts
1908
2287
2710
3177
3690
4251
4859
5517
6224
6983
Rpm
1149
1183
1219
1258
1299
1341
1385
1431
1478
—
1.4
Bhp
4.28
4.76
5.29
5.88
6.52
7.21
7.97
8.78
9.65
—
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
1.6
1.8
1.9
Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
3602 1204
4.65 3907 1258 5.02 4217 1284 5.20 4375
4003 1236
5.13 4310 1288 5.50 4622 1313 5.68 4780
4450 1270
5.66 4759 1320 6.03 5073 1344 6.22 5232
4942 1307
6.25 5253 1355 6.62 5569 1378 6.81 5729
5480 1346
6.89 5794 1392 7.27 6113 1415 7.46 6273
6065 1387
7.59 6383 1392 7.97 6704 1453 8.16 6866
6699 1429
8.35 7019 1472 8.73 7343 1493 8.93 7506
7382 1473
9.15 7705 1515 9.55 8032 1535 9.75 8196
8114 1519 10.04 8441
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Rpm
831
881
932
985
1038
1093
1148
1204
1260
1317
0.4
Bhp
2.58
3.04
3.55
4.11
4.73
5.40
6.13
6.92
7.77
8.67
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
0.6
0.8
Watts Rpm Bhp Watts Rpm Bhp Watts Rpm
2171
901 2.91 2443
968 3.24 2723 1031
2556
947 3.37 2833 1010 3.71 3116 1070
2985
994 3.88 3266 1054 4.23 3554 1111
3458 1044 4.45 3744 1100 4.80 4036 1155
3976 1094 5.07 4267 1148 5.43 4564 1200
4542 1146 5.75 4838 1197 6.11 5138 1246
5156 1198 6.49 5456 1247 6.85 5761 1294
5818 1251 7.28 6123 1298 7.65 6432 1343
6531 1306 8.13 6840 1350 8.51 7154 1394
7294 1360 9.05 7608 1403 9.43 7926 1445
0.2
Bhp
2.27
2.72
3.22
3.78
4.39
5.06
5.78
6.56
7.40
8.30
LEGEND
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Standard low-medium static drive range is 910 to 1095 rpm. Alternate
high-static drive range is 1069 to 1287. Other rpms require a fieldsupplied drive.
Rpm
1309
1337
1368
1402
1437
1475
1514
—
—
—
1.0
Bhp
3.58
4.05
4.57
5.15
5.78
6.47
7.22
8.02
8.88
9.81
Watts
3009
3406
3847
4333
4864
5443
6070
6745
7471
8247
2.0
Bhp
5.39
5.87
6.41
7.00
7.65
8.36
9.12
—
—
—
Watts
4533
4939
5391
5890
6435
7028
7670
—
—
—
1.2
Rpm Bhp
1091
3.93
1127
4.40
1166
4.93
1207
5.51
1250
6.15
1294
6.84
1340
7.59
1388
8.40
1436
9.26
1486 10.19
Watts
3302
3702
4146
4635
5170
5752
6382
7062
7791
8570
Refer to page 32 for general Fan Performance Data notes.
NOTE: Maximum continuous bhp is 5.90. The maximum continuous
watts is 5180. Do not adjust motor rpm such that motor maximum bhp
and/or watts is exceeded at the maximum operating cfm. See Table 24
for more information.
Table 16 — Fan Performance — 580F210360 (High Heat Units)*
AIRFLOW
(Cfm)
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
AIRFLOW
(Cfm)
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
Rpm
795
854
914
975
1037
1099
1161
1223
1286
1349
Watts
2043
2452
2909
3414
3969
4575
5232
5943
6708
7528
Rpm
1173
1211
1252
1295
1340
1388
1436
1486
1538
—
1.4
Bhp
4.44
4.95
5.53
6.16
6.85
7.60
8.41
9.28
10.22
—
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
1.6
1.8
1.9
Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts
3732 1227 4.80 4036 1279 5.17 4345 1304 5.35 4502
4165 1263 5.32 4471 1313 5.69 4782 1337 5.87 4939
4646 1302 5.89 4954 1350 6.26 5267 1373 6.56 5425
5176 1343 6.52 5487 1389 6.90 5802 1412 7.09 5961
5756 1386 7.22 6070 1431 7.60 6387 1452 7.79 6547
6388 1431 7.97 6704 1474 8.35 7024 1495 8.54 7186
7071 1478 8.79 7390 1520 9.17 7713 1540 9.37 7876
7807 1527 9.67 8130
—
—
—
—
—
—
8597
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Rpm
866
921
977
1034
1092
1150
1210
1270
1331
1392
0.4
Bhp
2.74
3.24
3.79
4.39
5.06
5.79
6.57
7.43
8.34
9.32
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
0.6
0.8
Watts Rpm Bhp Watts Rpm Bhp Watts Rpm
2306
934 3.07 2578
998
3.40 2856 1059
2722
984 3.57 3998 1044
3.90 3281 1102
3184 1036 4.12 3465 1093
4.46 3752 1148
3695 1090 4.73 3981 1144
5.08 4272 1196
4255 1145 5.41 4546 1196
5.76 4842 1256
4866 1201 6.14 5162 1249
6.50 5462 1297
5529 1258 6.93 5829 1304
7.29 6134 1349
6245 1315 7.79 6550 1360
8.16 6869 1403
7014 1374 8.71 7324 1416
9.08 7638 1457
7839 1433 9.70 8154 1473 10.07 8471
—
0.2
Bhp
2.43
2.92
3.46
4.06
4.72
5.44
6.22
7.07
7.98
8.95
LEGEND
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Standard low-medium static drive range is 910 to 1095 rpm. Alternate
high-static drive range is 1069 to 1287. Other rpms require a fieldsupplied drive.
Rpm
1329
1361
1396
1434
1474
1516
—
—
—
—
1.0
Bhp
3.74
4.25
4.81
5.43
6.12
6.86
7.66
8.53
9.46
—
Watts
3142
3570
4045
4569
5142
5766
6443
7171
7954
—
2.0
Bhp
5.54
6.06
6.64
7.28
7.98
8.74
—
—
—
—
Watts
4629
5097
5584
6121
6709
7348
—
—
—
—
Rpm
1117
1158
1201
1246
1294
1343
1393
1445
1498
—
1.2
Bhp
4.08
4.60
5.16
5.79
6.48
7.22
8.03
8.90
9.84
—
Watts
3434
3865
4343
4870
5447
6075
6755
7487
8274
—
Refer to page 32 for general Fan Performance Data notes.
NOTE: Maximum continuous bhp is 5.90. The maximum continuous
watts is 5180. Do not adjust motor rpm such that motor maximum bhp
and/or watts is exceeded at the maximum operating cfm. See Table 24
for more information.
—29—
Table 17 — Fan Performance — 580F240275 (Low Heat Units)*
AIRFLOW
(Cfm)
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
AIRFLOW
(Cfm)
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
AIRFLOW
(Cfm)
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
Rpm
824
881
939
998
1056
1116
1175
1235
1295
0.2
Watts
2607
3030
3488
3982
4512
5077
5678
6315
6988
Rpm
1141
1181
1223
1267
1313
1360
1408
1458
1508
1.2
Watts
3829
4247
4702
5194
5721
6285
6885
7521
8193
Rpm
1399
1429
1462
1498
1535
—
—
—
—
2.2
Watts
5118
5527
5974
6459
6981
—
—
—
—
Bhp
3.09
3.59
4.14
4.72
5.35
6.02
6.74
7.49
8.29
Bhp
4.54
5.04
5.58
6.16
6.79
7.46
8.17
8.92
9.72
Bhp
6.07
6.56
7.09
7.66
8.28
—
—
—
—
Rpm
894
947
1001
1055
1111
1167
1224
1282
1340
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
0.4
0.6
0.8
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
2844
3.37
961
3085
3.66
1023
3330
3266
3.88
1009
3507
4.16
1069
3751
3725
4.42
1060
3965
4.70
1116
4208
4218
5.00
1111
4458
5.29
1165
4701
4748
5.63
1164
4988
5.92
1215
5230
5314
6.30
1218
5553
6.59
1266
5795
5915
7.02
1272
6154
7.30
1319
6395
6552
7.77
1327
6791
8.06
1372
7033
7225
8.57
1383
7465
8.86
1426
7706
Bhp
3.95
4.45
4.99
5.58
6.20
6.87
7.59
8.34
9.14
Rpm
1083
1126
1170
1217
1264
1314
1364
1415
1468
1.0
Watts
3578
3998
4454
4946
5474
6039
6639
7276
7949
Bhp
4.24
4.74
5.28
5.87
6.49
7.16
7.88
8.63
9.43
Rpm
1196
1234
1274
1316
1359
1405
1451
1499
1549
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
1.4
1.6
1.8
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
4082
4.84
1249
4337
5.15
1301
4596
4499
5.34
1285
4753
5.64
1334
5009
4953
5.88
1323
5205
6.18
1371
5460
5443
6.46
1363
5694
6.76
1409
5947
5970
7.08
1405
6220
7.38
1449
6472
6533
7.75
1449
6783
8.05
1491
7034
7132
8.46
1494
7381
8.76
1535
7631
7768
9.22
1540
8016
9.51
—
—
8440
10.01
—
—
—
—
—
Bhp
5.45
5.94
6.48
7.06
7.68
8.34
9.05
—
—
Rpm
1351
1383
1417
1454
1493
1533
—
—
—
2.0
Watts
4856
5267
5716
6202
6726
7286
—
—
—
Bhp
5.76
6.25
6.78
7.36
7.98
8.64
—
—
—
Rpm
1446
1475
1507
1540
—
—
—
—
—
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
2.4
2.6
2.8
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
5381
6.38
1492
5647
6.70
1537
5914
5789
6.87
1520
6052
7.18
—
—
6234
7.40
1550
6495
7.71
—
—
6717
7.97
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Bhp
7.02
—
—
—
—
—
—
—
—
Rpm
—
—
—
—
—
—
—
—
—
3.0
Watts
—
—
—
—
—
—
—
—
—
Bhp
—
—
—
—
—
—
—
—
—
Refer to page 32 for general Fan Performance Data notes.
LEGEND
Bhp
— Brake Horsepower
Watts — Input Watts to Motor
*Standard low-medium static drive range is 1002 to 1151 rpm. Alternate
high-static drive range is 1193 to 1369. Other rpms require a fieldsupplied drive.
NOTE: Maximum continuous bhp for the standard motor is 8.7 (for 208/
230-v units) and 9.5 (for 460-v units). The maximum continuous watts is
7915 (for 208/230-v units) and 8640 (for 460-v units). Do not adjust
motor rpm such that motor maximum bhp and/or watts is exceeded at
the maximum operating cfm. See Table 24 for additional information.
—30—
Table 18 — Fan Performance — 580F240360 (High Heat Units)*
AIRFLOW
(Cfm)
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
AIRFLOW
(Cfm)
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
AIRFLOW
(Cfm)
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
Rpm
868
929
991
1054
1117
1180
1244
1308
1372
0.2
Watts
2752
3201
3687
4211
4773
5373
6011
6687
7401
Rpm
1171
1215
1262
1310
1360
1412
1465
1519
—
1.2
Watts
3965
4410
4894
5415
5976
6575
7212
7888
—
Rpm
1422
1456
1493
1533
—
—
—
—
—
2.2
Watts
5243
5679
6155
6670
—
—
—
—
—
Bhp
3.26
3.80
4.37
5.00
5.66
6.37
7.13
7.93
8.78
Bhp
4.70
5.23
5.81
6.42
7.09
7.80
8.56
9.36
—
Bhp
6.22
6.74
7.30
7.91
—
—
—
—
—
Rpm
934
991
1049
1109
1168
1229
1290
1352
1414
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
0.4
0.6
0.8
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
2987
3.54
997
3227
3.83
1058
3470
3436
4.08
1051
3675
4.36
1108
3917
3923
4.65
1105
4161
4.94
1159
4403
4447
5.28
1161
4686
5.56
1213
4926
5009
5.94
1218
5247
6.22
1267
5488
5609
6.65
1277
5847
6.94
1323
6088
6247
7.41
1335
6485
7.69
1380
6726
6924
8.21
1395
7162
8.50
1437
7402
7638
9.06
1455
7876
9.34
1496
8117
Bhp
4.12
4.65
5.22
5.84
6.51
7.22
7.98
8.78
9.63
Rpm
1115
1162
1211
1262
1314
1368
1423
1479
1535
1.0
Watts
3716
4163
4647
5170
5731
6331
6968
7644
8358
Bhp
4.41
4.94
5.51
6.13
6.80
7.51
8.27
9.07
9.92
Rpm
1224
1266
1311
1357
1405
1455
1506
—
—
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
1.4
1.6
1.8
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
4216
5.00
1276
4469
5.30
1326
4726
4659
5.53
1316
4911
5.83
1364
5165
5142
6.10
1358
5392
6.40
1404
5645
5663
6.72
1403
5912
7.01
1447
6164
6222
7.38
1449
6471
7.68
1492
6721
6821
8.09
1497
7068
8.39
1538
7318
7457
8.85
1547
7705
9.14
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Bhp
5.61
6.13
6.70
7.31
7.97
8.68
—
—
—
Rpm
1374
1411
1449
1490
1533
—
—
—
—
2.0
Watts
4983
5421
5899
6416
6973
—
—
—
—
Bhp
5.91
6.43
7.00
7.61
8.27
—
—
—
—
Rpm
1468
1501
1536
—
—
—
—
—
—
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
2.4
2.6
2.8
Watts
Bhp
Rpm
Watts
Bhp
Rpm
Watts
5505
6.53
1513
5768
6.84
—
—
5938
7.04
1544
6199
7.35
—
—
6412
7.61
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Bhp
—
—
—
—
—
—
—
—
—
Rpm
—
—
—
—
—
—
—
—
—
3.0
Watts
—
—
—
—
—
—
—
—
—
Bhp
—
—
—
—
—
—
—
—
—
Refer to page 32 for general Fan Performance Data notes.
LEGEND
Bhp
— Brake Horsepower
Watts — Input Watts to Motor
*Standard low-medium static drive range is 1002 to 1151 rpm. Alternate
high-static drive range is 1193 to 1369. Other rpms require a fieldsupplied drive.
NOTE: Maximum continuous bhp for the standard motor is 8.7 (for 208/
230-v units) and 9.5 (for 460-v units). The maximum continuous watts is
7915 (for 208/230-v units) and 8640 (for 460-v units). Do not adjust
motor rpm such that motor maximum bhp and/or watts is exceeded at
the maximum operating cfm. See Table 24 for more information.
—31—
Table 19 — Fan Performance — 580F300275 (Low Heat Units)*
AIRFLOW
(Cfm)
7,000
7,500
8,000
8,500
9,000
9,500
10,000
10,500
11,000
11,250
AIRFLOW
(Cfm)
7,000
7,500
8,000
8,500
9,000
9,500
10,000
10,500
11,000
11,250
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
0.4
0.6
0.8
Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm
3.80 3,140 1061
4.27 3528 1117
4.76 3,934 1171
4.53 3,742 1112
5.02 4152 1166
5.54 4,579 1218
5.35 4,424 1165
5.87 4856 1216
6.41 5,304 1266
6.28 5,190 1219
6.83 5645 1268
7.40 6,114 1315
7.31 6,047 1274
7.89 6524 1320
8.48 7,015 1365
8.46 6,999 1329
9.07 7499 1374
9.69 8,012 1417
9.74 8,051 1385 10.37 8574 1428 11.02 9,110 1469
11.14 9,209 1442 11.80 9755 1483 12.47 10,314 1523
12.67 10,478
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Rpm
941
999
1058
1117
1177
1237
1297
1358
1418
1449
0.2
Bhp Watts
3.35 2,769
4.05 3,348
4.85 4,007
5.74 4,750
6.75 5,583
7.98 6,511
9.12 7,450
10.49 8,674
12.00 9,919
12.80 10,585
Rpm
1274
1316
1360
1406
1453
1501
—
—
—
—
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
1.4
1.6
1.8
Bhp Watts Rpm Bhp Watts Rpm Bhp
6.35 5248 1323
6.92 5,718 1371 5.54
7.20 6960 1364
7.79 6,437 1410 6.41
8.14 6734 1406
8.76 7,239 1450 7.40
9.20 7605 1449
9.83 8,129 1492 8.48
10.36 8568 1495 11.02 9,111 1536 9.69
11.64 9627 1541 12.32 10,190
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Rpm
1002
1057
1113
1169
1226
1284
1342
1400
1459
—
LEGEND
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Standard low-medium static drive range is 1066 to 1283 rpm. Alternate
high-static drive range is 1332 to 1550. Other rpms require a field-supplied
drive.
1.0
Bhp Watts
5.27 4,356
6.07 5,020
6.97 5,766
7.98 6,597
9.09 7,520
10.33 8,538
11.68 9,657
13.16 10,883
—
—
—
—
Rpm
1224
1268
1314
1361
1410
1459
1510
—
—
—
1.2
Bhp Watts
5.80 4,794
6.63 5,478
7.55 6,243
8.58 7,094
9.72 8,037
10.98 9,076
12.36 10,217
—
—
—
—
—
—
Watts
6204
6939
7759
8666
9667
—
—
—
—
—
Refer to this page for general Fan Performance Data notes.
NOTE: Maximum continuous bhp is 10.20 (208/230 v) or 11.80 (460 v) and
the maximum continuous watts are 9510 (208/230 v) or 11,000 (460 v). Do
not adjust motor rpm such that motor maximum bhp and/or watts is
exceeded at the maximum operating cfm. See Table 24 for more information.
Table 20 — Fan Performance — 580F300360 (High Heat Units)*
AIRFLOW
(Cfm)
7,000
7,500
8,000
8,500
9,000
9,500
10,000
10,500
11,000
11,250
AIRFLOW
(Cfm)
7,000
7,500
8,000
8,500
9,000
9,500
10,000
10,500
11,000
11,250
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
0.4
0.6
0.8
Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm
4.44 3,668 1106
4.83 3995 1160
5.24 4331 1212
5.17 4,277 1162
5.58 4615 1214
6.00 4960 1263
5.99 4,950 1220
6.41 5298 1268
6.84 5653 1315
6.88 5,690 1278
7.31 6047 1324
7.75 6411 1369
7.86 6,498 1337
8.30 6865 1381
8.75 7239 1424
8.92 7,377 1397
9.38 7754 1439
9.84 8137 1480
10.07 8,329 1457 10.54 8715 1497 11.02 9107 1537
11.32 9,356 1518 11.79 9752
—
—
—
—
12.65 10,460
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Rpm
992
1055
1118
1182
1246
1310
1374
1439
1503
1536
0.2
Bhp Watts
4.05 3,348
4.77 3,947
5.58 4,610
6.46 5,339
7.42 6,136
8.47 7,005
9.61 7,947
10.84 8,964
12.17 10,059
12.86 10,636
Rpm
1311
1358
1406
1456
1507
—
—
—
—
—
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
1.4
1.6
1.8
Bhp Watts Rpm Bhp Watts Rpm Bhp
6.51 5385 1359
6.96 5751 1405 6.00
7.30 6039 1403
7.76 6412 1448 6.84
8.17 6767 1560
8.63 7137 1492 7.75
9.12 7541 1498
9.59 7929 1539 8.75
10.15 8393 1548 10.63 8790
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Rpm
1051
1110
1170
1231
1292
1354
1416
1479
1542
—
LEGEND
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Standard low-medium static drive range is 1066 to 1283 rpm. Alternate
high-static drive range is 1332 to 1550. Other rpms require a field-supplied
drive.
1.0
Bhp
5.65
6.43
7.27
8.20
9.21
10.31
11.50
—
—
—
Watts
4675
5312
6014
6782
7618
8525
9504
—
—
—
Rpm
1262
1311
1361
1413
1466
1520
—
—
—
—
1.2
Bhp
6.08
6.86
7.72
8.66
9.68
10.79
—
—
—
—
Watts
5026
5672
6382
7158
8003
8918
—
—
—
—
Watts
6124
6792
7524
8323
—
—
—
—
—
—
Refer to this page for general Fan Performance Data notes.
NOTE: Maximum continuous bhp is 10.20 (208/230 v) or 11.80 (460 v) and
the maximum continuous watts are 9510 (208/230 v) or 11,000 (460 v). Do
not adjust motor rpm such that motor maximum bhp and/or watts is
exceeded at the maximum operating cfm. See Table 24 for more information.
GENERAL NOTES FOR FAN PERFORMANCE DATA TABLES
1. Static pressure losses (i.e., EconoMi$erIV) must be added to
external static pressure before entering Fan Performance table.
2. Interpolation is permissible. Do not extrapolate.
3. Fan performance is based on wet coils, clean filters, and
casing losses. See Table 24 for Accessory/FIOP Static Pressure
information.
4. Extensive motor and drive testing on these units ensures that the
full horsepower and watts range of the motor can be utilized with
—32—
confidence. Using fan motors up to the watts or bhp rating shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected.
5. Use of a field-supplied motor may affect wire size. Contact your
Bryant representative for details.
Table 21 — Air Quantity Limits
UNIT
580F
MINIMUM
COOLING CFM
180
210
240
300
4500
5400
6000
7000
MINIMUM HEATING CFM
Low Heat
High Heat
3800
3800
4750
5450
4750
5450
4750
5450
MAXIMUM
CFM
7,500
9,000
10,000
11,250
Table 22 — Accessory/FIOP Static Pressure (in. wg) — 580F180-300
COMPONENT
4500
0.040
0.045
EconoMi$erIV
Perfect Humidity™ Dehumidification
5000
0.050
0.048
5400
0.060
0.060
LEGEND
FIOP — Factory-Installed Option
6000
0.070
0.071
CFM
7200
0.090
0.103
7500
0.100
0.111
9000
0.110
0.160
10,000
0.120
0.197
11,250
0.140
0.250
NOTES: The static pressure must be added to external static pressure.
The sum and the evaporator entering-air cfm should then be used in
conjunction with the Fan Performance table to determine blower rpm,
bhp, and watts.
Table 23 — Fan Rpm at Motor Pulley Settings*
MOTOR PULLEY TURNS OPEN
UNIT 580F
180†
180**
210†
210**
240†
240**
300†
300**
0
1/
2
1
11 / 2
2
21 / 2
3
31 / 2
4
41 / 2
5
51 / 2
6
††
††
††
††
††
††
††
††
††
††
††
††
††
††
††
††
††
††
1095
1287
††
††
1283
††
††
††
1077
1265
††
††
1269
††
1021
1200
1058
1243
1151
1369
1247
1551
1002
1178
1040
1222
1132
1347
1225
1524
984
1156
1021
1200
1114
1325
1203
1497
965
1134
1002
1178
1095
1303
1182
1470
947
1112
984
1156
1077
1281
1160
1443
928
1091
965
1134
1058
1259
1138
1415
910
1069
947
1112
1040
1237
1116
1388
891
1047
928
1091
1021
1215
1095
1361
873
1025
910
1069
1002
1193
1066
1332
*Approximate fan rpm shown
†Indicates standard drive package.
**Indicates alternate drive package.
††Due to belt and pulley size, pulley cannot be set to this number of turns open.
Table 24 — Evaporator-Fan Motor Data
UNIT
580F
180
210
240
300
UNIT
VOLTAGE
208/230
460
208/230
460
208/230
460
208/230
460
MAXIMUM ACCEPTABLE
CONTINUOUS BHP
MAXIMUM ACCEPTABLE
CONTINUOUS BkW*
MAXIMUM ACCEPTABLE
OPERATING WATTS
6.13
4.57
5,180
5.90
4.40
5,180
8.70
9.50
10.20
11.80
6.59
7.08
7.61
8.80
7,915
8,640
9,510
11,000
LEGEND
BHP — Brake Horsepower
BkW — Brake Kilowatts
*Extensive motor and electrical testing on these units ensures that the
full horsepower (brake kilowatt) range of the motors can be utilized
with confidence. Using your fan motors up to the horsepower (brake
kilowatt) ratings shown in this table will not result in nuisance tripping
or premature motor failure. Unit warranty will not be affected.
NOTE: All indoor-fan motors 5 hp and larger meet the minimum efficiency requirements as established by the Energy Policy Act of 1992
(EPACT) effective October 24, 1997.
Table 25 — Evaporator-Fan Motor Efficiency
UNIT 580F
5 Hp
7.5 Hp
10 Hp
MAXIMUM
AMP DRAW
15.8
7.9
15.8
7.9
22.0
13.0
28.0
14.6
MOTOR EFFICIENCY (%)
87.5
88.5
89.5
NOTE: All indoor-fan motors 5 hp and larger meet the minimum efficiency requirements as established by the Energy
Policy Act of 1992 (EPACT) effective October 24, 1997.
—33—
XIII. OPERATING SEQUENCE
A. Cooling, Units Without Economizer
When thermostat calls for cooling, terminals G and Y1 are
energized. The indoor (evaporator) fan contactor (IFC), compressor contactor no. 1 (C1) and outdoor-fan contactor (OFC)
are energized, and evaporator-fan motor, compressor no. 1,
and both condenser fans start. The condenser-fan motors run
continuously while unit is cooling. If the thermostat calls for
a second stage of cooling by energizing Y2, compressor contactor no. 2 (C2) is energized and compressor no. 2 starts.
When the thermostat is satisfied, C1 and C2 are deenergized and the compressors and outdoor (condenser) fan
motors (OFM) shut off. After a 30-second delay, the indoor
(evaporator) fan motor (IFM) shuts off. If the thermostat fan
selector switch is in the ON position, the evaporator-fan
motor will run continuously.
If free cooling can be used as determined from the appropriate changeover command (switch, dry bulb, enthalpy curve,
differential dry bulb, or differential enthalpy), a call for cooling (Y1 closes at the thermostat) will cause the control to
modulate the dampers open to maintain the supply air temperature set point at 50 to 55 F.
As the supply-air temperature drops below the set point range
of 50 to 55 F, the control will modulate the outdoor-air dampers closed to maintain the proper supply-air temperature.
D. Heating, Units With EconoMi$erIV
When the room thermostat calls for heat, the heating controls are energized as described in the Heating, Units Without Economizer section. When the indoor fan is running, the
economizer damper moves to the minimum position. When
the indoor fan is off, the economizer damper is fully closed.
SERVICE
B. Heating, Units Without Economizer
When the thermostat calls for heating, terminal W1 is energized. In order to prevent thermostat short-cycling, the unit
is locked into the Heating mode for at least 1 minute when
W1 is energized. The induced-draft motor (IDM) is then
energized and the burner ignition sequence begins. The
indoor (evaporator) fan motor (IFM) is energized 45 seconds
after a flame is ignited. On units equipped for two stages of
heat, when additional heat is needed, W2 is energized and
the high-fire solenoid on the main gas valve (MGV) is energized. When the thermostat is satisfied and W1 and W2 are
deenergized, the IFM stops after a 45-second time-off delay.
C. Cooling, Units with EconoMi$erIV
When free cooling is not available, the compressors will be
controlled by the zone thermostat. When free cooling is available, the outdoor-air damper is modulated by the
EconoMi$erIV control to provide a 50 to 55 F supply-air temperature into the zone. As the supply-air temperature fluctuates above 55 or below 50 F, the dampers will be modulated
(open or close) to bring the supply-air temperature back
within the set point limits.
For EconoMi$erIV operation, there must be a thermostat
call for the fan (G). This will move the damper to its minimum position during the occupied mode.
Above 50 F supply-air temperature, the dampers will modulate from 100% open to the minimum open position. From
50 F to 45 F supply-air temperature, the dampers will maintain at the minimum open position. Below 45 F the dampers
will be completely shut. As the supply-air temperature rises,
the dampers will come back open to the minimum open position once the supply-air temperature rises to 48 F.
If optional power exhaust is installed, as the outdoor-air
damper opens and closes, the power exhaust fan will be energized and deenergized.
If field-installed accessory CO2 sensors are connected to the
EconoMi$erIV control, a demand controlled ventilation
strategy will begin to operate. As the CO2 level in the zone
increases above the CO2 set point, the minimum position of
the damper will be increased proportionally. As the CO2 level
decreases because of the increase in fresh air, the outdoor-air
damper will be proportionally closed. Damper position will
follow the higher demand condition from DCV mode or free
cooling mode.
WARNING: Before performing service or maintenance operations on unit, turn off main power switch
to unit and install lockout tag on disconnect switch.
Electrical shock could cause personal injury.
I. CLEANING
Inspect unit interior at beginning of each heating and cooling season and as operating conditions require. Remove unit
top panel and/or side panels for access to unit interior.
A. Main Burner
At the beginning of each heating season, inspect for deterioration or blockage due to corrosion or other causes. Observe
the main burner flames. Refer to Main Burners section on
page 37.
B. Flue Gas Passageways
The flue collector box and heat exchanger cells may be
inspected by removing heat exchanger access panel (Fig. 46), flue box cover, and main burner assembly (Fig. 10 and
11). Refer to Main Burners section on page 37 for burner
removal sequence. If cleaning is required, remove heat
exchanger baffles and clean tubes with a wire brush.
Use caution with ceramic heat exchanger baffles. When
installing retaining clip, be sure the center leg of the clip
extends inward toward baffle. See Fig. 37.
C. Combustion-Air Blower
Clean periodically to assure proper airflow and heating efficiency. Inspect blower wheel every fall and periodically
during heating season. For the first heating season,
inspect blower wheel bi-monthly to determine proper cleaning frequency.
To inspect blower wheel, remove heat exchanger access
panel. Shine a flashlight into opening to inspect wheel. If
cleaning is required, remove motor and wheel assembly by
removing screws holding motor mounting plate to top of
combustion fan housing. The motor and wheel assembly will
slide up and out of the fan housing. Remove the blower wheel
from the motor shaft and clean with a detergent or solvent.
Replace motor and wheel assembly.
D. Evaporator Coil
Clean as required with commercial coil cleaner.
Damper movement from full closed to full open (or vice
versa) will take between 11/2 and 21/2 minutes.
—34—
B. Fan Shaft Bearings
Lubricate bearings at least every 6 months with suitable
bearing grease. Extended grease line is provided for far side
fan bearing (opposite drive side). Typical lubricants are
given below:
CERAMIC
BAFFLE
CLIP
MANUFACTURER
Texaco
Mobil
Sunoco
Texaco
LUBRICANT
Regal AFB-2*
Mobilplex EP No. 1
Prestige 42
Multifak 2
*Preferred lubricant because it contains rust and oxidation inhibitors.
C. Condenser and Evaporator-Fan Motor Bearings
The condenser and evaporator-fan motors have permanently
sealed bearings, so no field lubrication is necessary.
HEAT EXCHANGER
TUBES
NOTE: One baffle and clip will be in each upper tube of the heat
exchanger.
III. EVAPORATOR FAN PERFORMANCE ADJUSTMENT
(Fig. 38 and 39)
Fig. 37 — Removing Heat Exchanger Ceramic
Baffles and Clips
Fan motor pulleys are factory set for speed shown in Table 1.
To change fan speeds:
1. Shut off unit power supply.
2. Loosen nuts on the 2 carriage bolts in the motor
mounting base. Install jacking bolt and plate under
motor base (bolt and plate are shipped in installer’s
packet). Using bolt and plate, raise motor to top of
slide and remove belt. Secure motor in this position
by tightening the nuts on the carriage bolts.
3. Loosen movable-pulley flange setscrew (see Fig. 38).
E. Condenser Coil
Clean condenser coil annually and as required by location
and outdoor-air conditions. Inspect coil monthly — clean as
required.
F. Condensate Drain
Check and clean each year at start of cooling season. In
winter, keep drains and traps dry.
G. Filters
Clean or replace at start of each heating and cooling season,
or more often if operating conditions require. Refer to Table 1
for type and size.
NOTE: The 580F300 unit requires industrial grade throwaway filters capable of withstanding face velocities up to
625 fpm. Ensure that replacement filters for the 580F300
units are rated for 625 fpm.
H. Outdoor-Air Inlet Screens
Clean screens with steam or hot water and a mild detergent.
Do not use throwaway filters in place of screens.
4. Screw movable flange toward fixed flange to increase
speed and away from fixed flange to decrease speed.
Increasing fan speed increases load on motor. Do not
exceed maximum speed specified in Table 1.
See Table 21 for air quantity limits.
5. Set movable flange at nearest keyway of pulley hub
and tighten setscrew. (See Table 1 for speed change
for each full turn of pulley flange.)
6. Replace and tighten belts. See Belt Tension Adjustment section below.
To align fan and motor pulleys:
1. Loosen fan pulley setscrews.
2. Slide fan pulley along fan shaft.
3. Make angular alignment by loosening motor from
mounting plate.
II. LUBRICATION
A. Compressors
Each compressor is charged with the correct amount of oil at
the factory. Conventional white oil (Sontex 200LT) is used.
White oil is compatible with 3GS oil, and 3GS oil may be
used if the addition of oil is required. See compressor nameplate for original oil charge. A complete recharge should be
four ounces less than the original oil charge. When a
compressor is exchanged in the field it is possible that a
major portion of the oil from the replaced compressor may
still be in the system. While this will not affect the reliability
of the replacement compressor, the extra oil will add rotor
drag and increase power usage. To remove this excess oil, an
access valve may be added to the lower portion of the suction
line at the inlet of the compressor. The compressor should
then be run for 10 minutes, shut down and the access valve
opened until no oil flows. This should be repeated twice to
make sure the proper oil level has been achieved.
IV. EVAPORATOR FAN SERVICE AND REPLACEMENT
The 580F units use a fan motor mounting system that features a slide-out motor mounting plate. See Fig. 39. To
replace or service the motor, slide out the bracket.
—35—
1. Remove the evaporator-fan access panel and the
heating control access panel.
2. Remove the center post (located between the evaporator fan and heating control access panels) and all
screws securing it.
3. Loosen nuts on the 2 carriage bolts in the motor
mounting base.
4. Using jacking bolt under motor base, raise motor to
top of slide and remove belt. Secure motor in this
position by tightening the nuts on the carriage bolts.
11. Remove the motor.
12. To install the new motor, reverse Steps 1-11.
V. BELT TENSION ADJUSTMENT
To adjust belt tension:
1. Loosen fan motor bolts.
2. Turn motor jacking bolt to move motor mounting
plate up or down for proper belt tension (3/8 in. deflection at midspan with one finger [9 lb force]).
3. Tighten nuts.
4. Adjust bolts and nut on mounting plate to secure
motor in fixed position.
VI. CONDENSER-FAN ADJUSTMENT
A. 580F180, 210, 300 UNITS (Fig. 40)
1. Shut off unit power supply.
2. Remove access panel(s) closest to the fan to be
adjusted.
3. Loosen fan hub setscrews.
4. Adjust fan height on shaft using a straightedge
placed across the fan orifice.
5. Tighten setscrews and replace panel(s).
6. Turn on unit power.
B. 580F240 Units (Fig. 41)
1. Shut off unit power supply.
2. Remove fan top-grille assembly and loosen fan hub
screws.
3. Adjust fan height on unit, using a straightedge
placed across the fan orifice.
4. Tighten setscrews and replace rubber hubcap to prevent hub from rusting to motor shaft.
5. Fill hub recess with permagum if rubber hubcap is
missing.
Fig. 38 — Evaporator-Fan Pulley and Adjustment
VII. POWER FAILURE
Dampers have a spring return. In event of power failure,
dampers will return to fully closed position until power is
restored. Do not manually operate economizer motor.
VIII. REFRIGERANT CHARGE
Amount of refrigerant charge is listed on unit nameplate and
in Table 1. Refer to GTAC II; Module 5; Charging, Recovery,
Recycling, and Reclamation section for charging methods
and procedures. Unit panels must be in place when unit is
operating during charging procedure.
NOTE: Do not use recycled refrigerant as it may contain
contaminants.
NOTE: A 31/2-in. bolt and threaded plate are included in the installer’s
packet. They should be added to the motor support channel below the
motor mounting plate to aid in raising the motor. The plate part number
is 50DP503842. The adjustment bolt is 3/8-16 x 13/4-in. LG.
Fig. 39 — 580F180-300 Evaporator-Fan Motor Section
5. Remove the belt drive.
6. Remove jacking bolt and tapped jacking bolt plate.
7. Remove the 2 screws that secure the motor mounting
plate to the motor support channel.
8. Remove the 3 screws from the end of the motor support channel that interfere with the motor slide path.
9. Slide out the motor and motor mounting plate.
10. Disconnect wiring connections and remove the
4 mounting bolts.
A. No Charge
Use standard evacuating techniques. After evacuating system, weigh in the specified amount of refrigerant (refer to
Table 1).
B. Low Charge Cooling
Using cooling charging chart (see Fig. 42), add or remove
refrigerant until conditions of the chart are met. Note that
charging chart is different from those normally used. An
accurate pressure gage and temperature-sensing device is
required. Charging is accomplished by ensuring the proper
amount of liquid subcooling. Measure liquid line pressure at
the liquid line service valve using pressure gage. Connect
temperature sensing device to the liquid line near the liquid
line service valve and insulate it so that outdoor ambient
temperature does not affect reading.
—36—
D. Perfect Humidity™ System Charging
The system charge for units with the Perfect Humidity
option is greater than that of the standard unit alone. The
charge for units with this option is indicated on the unit
nameplate drawing. To charge systems using the Perfect
Humidity dehumidification package, fully evacuate, recover,
and re-charge the system to the nameplate specified charge
level. To check or adjust refrigerant charge on systems using
the Perfect Humidity dehumidification package, charge per
the standard subcooling charts. The subcooler MUST be
deenergized to use the charging charts. The charts reference
a liquid pressure (psig) and temperature at a point between
the condenser coil and the subcooler coil. A tap is provided
on the unit to measure liquid pressure entering the subcooler (leaving the condenser).
NOTE: Dimensions are in inches.
Fig. 40 — Condenser Fan Adjustment, 580F180, 210, 300
IX. GAS VALVE ADJUSTMENT
A. Natural Gas
The gas valve opens and closes in response to the thermostat
or limit control.
When power is supplied to valve terminals D1 and C2, the
main valve opens to its preset position.
The regular factory setting is stamped on the valve body
(3.3 in. wg).
To adjust regulator:
NOTE: Dimensions are in inches.
Fig. 41 — Condenser Fan Adjustment, 580F240
1. Set thermostat at setting for no call for heat.
2. Turn main gas valve to OFF position.
3. Remove 1/8-in. pipe plug from manifold or gas valve
pressure tap connection. Install a suitable pressuremeasuring device.
4. Set main gas valve to ON position.
5. Set thermostat at setting to call for heat.
6. Remove screw cap covering regulator adjustment
screw (see Fig. 43).
7. Turn adjustment screw clockwise to increase pressure or counterclockwise to decrease pressure.
8. Once desired pressure is established, set thermostat
setting for no call for heat, turn off main gas valve,
remove pressure-measuring device, and replace
1/8-in. pipe plug and screw cap.
LIQUID TEMPERATURE AT LIQUID VALVE (DEG F)
BOTH CIRCUITS
ALL OUTDOOR FANS MUST BE OPERATING
140
120
ADD CHARGE IF ABOVE CURVE
100
80
REDUCE CHARGE IF BELOW CURVE
60
40
50
X. MAIN BURNERS
For all applications, main burners are factory set and should
require no adjustment.
150
100
200
250
350
300
LIQUID PRESSURE AT LIQUID VALVE (PSIG)
400
Fig. 42 — Cooling Charging Chart
C. To Use the Cooling Charging Chart
Use the above temperature and pressure readings, and find
the intersection point on the cooling charging chart. If intersection point on chart is above line, add refrigerant. If intersection point on chart is below line, carefully recover some of
the charge. Recheck suction pressure as charge is adjusted.
NOTE: Indoor-air cfm must be within normal operating
range of unit. All outdoor fans must be operating.
The TXV (thermostatic expansion valve) is set to maintain
between 15 and 20 degrees of superheat at the
compressors. The valves are factory set and should not
require re-adjustment.
A. Main Burner Removal
1. Shut off (field-supplied) manual main gas valve.
2. Shut off power to unit.
3. Remove unit control box access panel, burner section
access panel, and center post (Fig. 4-6).
4. Disconnect gas piping from gas valve inlet.
5. Remove wires from gas valve.
6. Remove wires from rollout switch.
7. Remove sensor wire and ignitor cable from IGC
board.
8. Remove 2 screws securing manifold bracket to
basepan.
9. Remove 2 screws that hold the burner support plate
flange to the vestibule plate.
10. Lift burner assembly out of unit.
—37—
C. Condenser-Fan Motor Protection
Each condenser-fan motor is internally protected against
overtemperature.
RECEPTACLE AND
TAB COMBINATION
TERMINAL
D. High and Low-Pressure Switches
If either switch trips, or if the compressor overtemperature
switch activates, that refrigerant circuit will be automatically locked out by the CLO. To reset, manually move the
thermostat setting.
C1
OFF
ON
C2
PILOT
ADJ.
INLET PRESSURE TAP
(PLUGGED)
1/8 - 27 N.P.T. THDS.
OUTLET PRESSURE
TAP (PLUGGED)
1/8-27 N.P.T. THDS.
D-1 D-2
W-1
increase the size of the breaker to correct trouble. Determine
the cause and correct it before resetting the breaker.
REGULATOR
ADJUSTMENT SCREW
(REMOVE COVER)
2 LEADS, #18 WIRE 1/32 INSULATION,
600V. MAX., 105°C
W-2
PILOT CONNECTION
FOR 1/4” O.D. TUBING
(PLUGGED)
RECEPTACLE TERMINAL
Fig. 43 — Gas Valve
B. Cleaning and Adjustment
1. Remove burner rack from unit as described in Main
Burner Removal section on page 37.
2. Inspect burners, and if dirty, remove burners from
rack.
3. Using a soft brush, clean burners and crossover port
as required.
4. Adjust spark gap. See Fig. 44.
5. Reinstall burners on rack.
6. Reinstall burner rack as described above.
XI. FILTER DRIER
Replace whenever
atmosphere.
refrigerant
system
is
exposed
to
E. Freeze Protection Thermostat (FPT)
An FPT is located on the top and bottom of the evaporator
coil. They detect frost build-up and turn off the compressor,
allowing the coil to clear. Once the frost has melted, the
compressor can be reenergized by resetting the compressor
lockout.
XIII. RELIEF DEVICES
All units have relief devices to protect against damage from
excessive pressures (i.e., fire). These devices protect the high
and low side.
XIV. CONTROL CIRCUIT, 24-V
This control circuit is protected against overcurrent by a
3.2 amp circuit breaker. Breaker can be reset. If it trips,
determine cause of trouble before resetting. See Fig. 45 and
46 for typical wiring diagrams.
XV. REPLACEMENT PARTS
A complete list of replacement parts may be obtained from
any Bryant distributor upon request.
XVI. DIAGNOSTIC IGC CONTROL LEDs
The unit control boards have LEDs for diagnostic purposes.
Refer to Troubleshooting section on page 43.
XII. PROTECTIVE DEVICES
XVII. OPTIONAL HINGED ACCESS DOORS
When the optional hinged access doors option is ordered, the
unit will be provided with external and internal hinged
access doors to facilitate service.
A. Compressor Protection
Overcurrent
Each compressor has internal line break motor protection.
Crankcase Heater
All units are equipped with a 70-watt crankcase heater to
prevent absorption of liquid refrigerant by oil in the crankcase when the compressor is idle. The crankcase heater is
energized whenever there is main power to the unit and the
compressor is not energized.
IMPORTANT: After prolonged shutdown or servicing, energize the crankcase heaters for 24 hours before starting the
compressors.
Compressor Lockout
If any of the safeties (high-pressure, low-pressure, freeze
protection thermostat, compressor internal thermostat) trip,
or if there is loss of power to the compressors, the cooling
lockout (CLO) will lock the compressors off. To reset, manually move the thermostat setting.
B. Evaporator Fan Motor Protection
A manual reset, calibrated trip, magnetic circuit breaker
protects against overcurrent. Do not bypass connections or
Four external hinged access doors are provided on size 180240 units. Two external hinged doors are provided on size
300 units. All external doors are provided with 2 large
1/ turn latches with folding bail-type handles. (Compressor
4
access doors have one latch.) A single door is provided for
filter and drive access. One door is provided for control box
access. The control box access door is interlocked with the
non-fused disconnect which must be in the OFF position to
open the door. Two doors are provided on 580F180-240 units
for access to the compressor compartment.
Two internal access doors are provided inside the filter/drive
access door. The filter access door (on the left) is secured by
2 small 1/4 turn latches with folding bail-type handles. This
door must be opened prior to opening the drive access door.
The drive access door is shipped with 2 sheet metal screws
holding the door closed. Upon initial opening of the door,
these screws may be removed and discarded. The door is
then held shut by the filter access door, which closes over it.
—38—
SEE
DETAIL
"C"
580F180275 (Low Heat)
SEE
DETAIL
"C"
580F180360 (High Heat) AND 580F210275-300275 (Low Heat)
SEE
DETAIL
"C"
580F210360-300360 (High Heat)
Fig. 44 — Spark Gap Adjustment
—39—
Fig. 45 — Typical Wiring Schematic (580F240, 208/230 V Shown)
—40—
Fig. 46 — Typical Component Arrangement (580F240 Shown)
—41—
LEGEND AND NOTES FOR FIG. 45 AND 46
LEGEND
AHA
C
CAP
CB
CC
CH
CLO
COMP
CR
DM
DU
EQUIP
FPT
FU
GND
HPS
HS
HV
I
IAQ
IDM
IFC
IFCB
IFM
IGC
L
LED
LOR
LPS
LS
MGV
NEC
OAT
OCCUP
OFC
OFM
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
PL
PRI
QT
RAT
RS
SN
SW
TB
TC
TH
TRAN
Adjustable, Heat Anticipator
Contactor, Compressor
Capacitor
Circuit Breaker
Cooling Compensator
Crankcase Heater
Compressor Lockout
Compressor Motor
Control Relay
Damper Motor
Dummy Terminal
Equipment
Freeze Protection Thermostat
Fuse
Ground
High-Pressure Switch
Hall Effect Sensor
High Voltage
Ignitor
Indoor Air Quality Sensor
Induced-Draft Motor
Indoor-Fan Contactor
Indoor-Fan Circuit Breaker
Indoor-Fan Motor
Integrated Gas Unit
Light
Light-Emitting Diode
Lockout Relay
Low-Pressure Switch
Limit Switch
Main Gas Valve
National Electrical Code
Outdoor Air Temperature Sensor
Occupancy Sensor
Outdoor Fan Contactor
Outdoor Fan Motor
—
—
—
—
—
—
—
—
—
—
—
Plug Assembly
Primary
Quadruple Terminal
Return Air Temperature Sensor
Rollout Switch
Sensor
Switch
Terminal Block
Thermostat Cooling
Thermostat Heating
Transformer
Terminal (Marked)
Terminal (Unmarked)
Terminal Block
Splice
Factory Wiring
Field Wiring
Option/Accessory Wiring
To indicate common potential only;
not to represent wiring.
Economizer Motor
Remote POT Field Accessory
OAT Sensor
Disch Air Sensor
RAT Accessory Sensor
Low Ambient Lockout Switch
NOTES:
1. Compressor and/or fan motor(s) thermally protected three-phase motors protected against primary single
phasing conditions.
2. If any of the original wire furnished must be replaced, it must be replaced with Type 90° C or its equivalent.
3. Jumpers are omitted when unit is equipped with economizer.
4. IFCB must trip amps is equal to or less than 140% FLA.
5. On TRAN1 use BLK lead for 460-v power supply and ORN lead for 575-v power supply.
6. The CLO locks out the compressor to prevent short cycling on compressor overload and safety devices;
before replacing CLO check these devices.
7. Number(s) indicates the line location of used contacts. A bracket over (2) numbers signifies a single pole,
double throw contact. An underlined number signifies a normally closed contact. Plain (no line) number
signifies a normally open contact.
8. 620 Ohm, 1 watt, 5% resistor should be removed only when using differential enthalpy or dry bulb.
9. If a separate field-supplied 24-v transformer is used for the IAQ sensor power supply, it cannot have the
secondary of the transformer grounded.
10. OAT sensor is shipped inside unit and must be relocated in the field for proper operation.
11. For field-installed remote minimum position POT, remove black wire jumper between P and P1 and set
control minimum position POT to the minimum position.
—42—
TROUBLESHOOTING
D. DCV (Demand Controlled Ventilation) and Power
Exhaust
I. UNIT TROUBLESHOOTING
Refer to Tables 26-28 and Fig. 47.
II. ECONOMI$ERIV TROUBLSHOOTING
See Table 29 for EconoMi$erIV logic.
A functional view of the EconoMi$erIV is shown in Fig. 48.
Typical settings, sensor ranges, and jumper positions are
also shown. An EconoMi$erIV simulator program is available from Bryant to help with EconoMi$erIV training and
troubleshooting.
To check DCV and Power Exhaust:
1. Make sure EconoMi$erIV preparation procedure has
been performed.
2. Ensure terminals AQ and AQ1 are open. The LED for
both DCV and Exhaust should be off. The actuator
should be fully closed.
3. Connect a 9-v battery to AQ (positive node) and AQ1
(negative node). The LED for both DCV and Exhaust
should turn on. The actuator should drive to between
90 and 95% open.
A. EconoMi$erIV Preparation
4. Turn the Exhaust potentiometer CW until the
Exhaust LED turns off. The LED should turn off
when the potentiometer is approximately 90%. The
actuator should remain in position.
This procedure is used to prepare the EconoMi$erIV for
troubleshooting. No troubleshooting or testing is done by
performing the following procedure.
NOTE: This procedure requires a 9-v battery, 1.2 kilo-ohm
resistor, and a 5.6 kilo-ohm resistor which are not supplied
with the EconoMi$erIV.
5. Turn the DCV set point potentiometer CW until the
DCV LED turns off. The DCV LED should turn off
when the potentiometer is approximately 9 v. The
actuator should drive fully closed.
IMPORTANT: Be sure to record the positions of all potentiometers before starting troubleshooting.
6. Turn the DCV and Exhaust potentiometers CCW
until the Exhaust LED turns on. The exhaust contacts will close 30 to 120 seconds after the Exhaust
LED turns on.
1. Disconnect power at TR and TR1. All LEDs should be
off. Exhaust fan contacts should be open.
2. Disconnect device at P and P1.
3. Jumper P to P1.
4. Disconnect wires at T and T1. Place 5.6 kilo-ohm
resistor across T and T1.
5. Jumper TR to 1.
6. Jumper TR to N.
7. Return EconoMi$erIV settings and wiring to normal
after completing troubleshooting.
E. DCV Minimum and Maximum Position
To check the DCV minimum and maximum position:
1. Make sure EconoMi$erIV preparation procedure has
been performed.
7. If connected, remove sensor from terminals SO and +.
Connect 1.2 kilo-ohm 4074EJM checkout resistor
across terminals SO and +.
8. Put 620-ohm resistor across terminals SR and +.
2. Connect a 9-v battery to AQ (positive node) and AQ1
(negative node). The DCV LED should turn on. The
actuator should drive to between 90 and 95% open.
3. Turn the DCV Maximum Position potentiometer to
midpoint. The actuator should drive to between 20
and 80% open.
9. Set minimum position, DCV set point, and exhaust
potentiometers fully CCW (counterclockwise).
10. Set DCV maximum position potentiometer fully CW
(clockwise).
4. Turn the DCV Maximum Position potentiometer to
fully CCW. The actuator should drive fully closed.
11. Set enthalpy potentiometer to D.
12. Apply power (24 vac) to terminals TR and TR1.
5. Turn the Minimum Position potentiometer to midpoint. The actuator should drive to between 20 and
80% open.
6. Turn the Minimum Position Potentiometer fully CW.
The actuator should drive fully open.
7. Remove the jumper from TR and N. The actuator
should drive fully closed.
8. Return EconoMi$erIV settings and wiring to normal
after completing troubleshooting.
B. Differential Enthalpy
To check differential enthalpy:
1. Make sure EconoMi$erIV preparation procedure has
been performed.
2. Place 620-ohm resistor across SO and +.
3. Place 1.2 kilo-ohm resistor across SR and +. The Free
Cool LED should be lit.
4. Remove 620-ohm resistor across SO and +. The Free
Cool LED should turn off.
5. Return EconoMi$erIV settings and wiring to normal
after completing troubleshooting.
F. Supply-Air Input
To check supply-air input:
C. Single Enthlapy
To check single enthalpy:
1. Make sure EconoMi$erIV preparation procedure has
been performed.
2. Set the enthalpy potentiometer to A (fully CCW). The
Free Cool LED should be lit.
3. Set the enthalpy potentiometer to D (fully CW). The
Free Cool LED should turn off.
4. Return EconoMi$erIV settings and wiring to normal
after completing troubleshooting.
—43—
1. Make sure EconoMi$erIV preparation procedure has
been performed.
2. Set the Enthalpy potentiometer to A. The Free Cool
LED turns on. The actuator should drive to between
20 and 80% open.
3. Remove the 5.6 kilo-ohm resistor and jumper T to T1.
The actuator should drive fully open.
4. Remove the jumper across T and T1. The actuator
should drive fully closed.
5. Return EconoMi$erIV settings and wiring to normal
after completing troubleshooting.
G. EconoMi$erIV Troubleshooting Completion
This procedure is used to return the EconoMi$erIV to operation. No troubleshooting or testing is done by performing the
following procedure.
1. Disconnect power at TR and TR1.
2. Set enthalpy potentiometer to previous setting.
3. Set DCV maximum position potentiometer to previous setting.
4. Set minimum position, DCV set point, and exhaust
potentiometers to previous settings.
6. Remove 1.2 kilo-ohm checkout resistor from terminals
SO and +. If used, reconnect sensor from terminals SO
and +.
7. Remove jumper from TR to N.
8. Remove jumper from TR to 1.
9. Remove 5.6 kilo-ohm resistor from T and T1. Reconnect wires at T and T1.
10. Remove jumper from P to P1. Reconnect device at P
and P1.
11. Apply power (24 vac) to terminals TR and TR1.
5. Remove 620-ohm resistor from terminals SR and +.
Table 26 — Perfect Humidity™ Dehumidification Subcooler Service Analysis
PROBLEM
Subcooler Will Not Energize
Subcooler Will Not Deenergize
Low System Capacity
CAUSE
No power to subcooler control transformer.
REMEDY
Check power source. Ensure all wire connections
are tight.
No power from subcooler control transformer to liq- 1. Fuse open; check fuse. Ensure continuity of wiring.
uid line three-way valve.
2. Subcooler control low-pressure switch open.
Cycle unit off and allow low-pressure switch
to reset. Replace switch if it will not close.
3. Transformer bad; check transformer.
Liquid line three-way valve will not operate.
1. Solenoid coil defective; replace.
2. Solenoid valve stuck closed; replace.
Liquid Line three-way valve will not close.
Valve is stuck open; replace.
Low refrigerant charge or frosted coil.
1. Check charge amount. See system charging
section.
2. Evaporator coil frosted; check and replace
subcooler control low-pressure switch if necessary.
Table 27 — Heating Service Analysis
PROBLEM
Burners Will Not
Ignite.
CAUSE
Misaligned spark electrodes.
No gas at main burners.
Water in gas line.
No power to furnace.
No 24 v power supply to control circuit.
Inadequate Heating.
Miswired or loose connections.
Burned-out heat anticipator in thermostat.
Broken thermostat wires.
Dirty air filter.
Gas input to unit too low.
Unit undersized for application.
Restricted airflow.
Blower speed too low.
Limit switch cycles main burners.
Too much outdoor air.
Poor Flame
Characteristics.
Incomplete combustion (lack of combustion air)
results in:
Aldehyde odors, CO, sooting flame, or floating flame.
Burners Will Not Turn
Off.
Unit is locked into Heating mode for a one minute
minimum.
—44—
REMEDY
Check flame ignition and sensor electrode positioning.
Adjust as needed.
Check gas line for air; purge as necessary. After purging
gas line of air, allow gas to dissipate for at least 5 minutes
before attempting to relight unit.
Check gas valve.
Drain water and install drip leg to trap water.
Check power supply, fuses, wiring, and circuit breaker.
Check transformer. Transformers with internal overcurrent
protection require a cool-down period before resetting.
Check 24-v circuit breaker; reset if necessary.
Check all wiring and wire nut connections.
Replace thermostat.
Run continuity check. Replace wires if necessary.
Clean or replace filter as necessary.
Check gas pressure at manifold. Clock gas meter for
input. If too low, increase manifold pressure or replace
with correct orifices.
Replace with proper unit or add additional unit.
Clean filter, replace filter, or remove any restrictions.
Install alternate motor, if applicable, or adjust pulley to
increase fan speed.
Check rotation of blower, thermostat heat anticipator
settings, and temperature rise of unit. Adjust as needed.
Adjust minimum position.
Check economizer operation.
Check all screws around flue outlets and burner
compartment. Tighten as necessary.
Cracked heat exchanger.
Overfired unit — reduce input, change orifices, or adjust
gas line or manifold pressure.
Check vent for restriction. Clean as necessary.
Check orifice to burner alignment.
Wait until mandatory one minute time period has
elapsed or power to unit.
Table 28 — Cooling Service Analysis
PROBLEM
Compressor and
Condenser Fan
Will Not Start.
CAUSE
Power failure.
Fuse blown or circuit breaker tripped.
Defective thermostat, contactor, transformer, or control
relay.
Insufficient line voltage.
Incorrect or faulty wiring.
Thermostat setting too high.
Compressor Will Not Start Faulty wiring or loose connections in compressor circuit.
but Condenser Fan Runs. Compressor motor burned out, seized, or internal overload open.
Defective overload.
Compressor locked out
One leg of 3-phase power dead.
Compressor Cycles
(other than normally
satisfying thermostat).
Refrigerant overcharge or undercharge.
Defective compressor.
Insufficient line voltage.
Blocked condenser.
Defective overload.
Defective thermostat.
Faulty condenser-fan motor.
Restriction in refrigerant system.
Compressor Operates
Dirty air filter.
continuously.
Unit undersized for load.
Thermostat set too low.
Low refrigerant charge.
Air in system.
Condenser coil dirty or restricted.
Excessive Head Pressure. Dirty air filter.
Dirty condenser coil.
Refrigerant overcharged.
Faulty TXV.
Head Pressure Too Low.
Excessive Suction
Pressure.
Suction Pressure Too
Low.
Air in system.
Condenser air restricted or air short-cycling.
Low refrigerant charge.
Restriction in liquid tube.
High heat load.
Faulty TXV.
Refrigerant overcharged.
Dirty air filter.
Low refrigerant charge.
Metering device or low side restricted.
Faulty TXV.
Insufficient evaporator airflow.
Temperature too low in conditioned area.
Field-installed filter drier restricted.
LEGEND
TXV — Thermostatic Expansion Valve
—45—
REMEDY
Call power company.
Replace fuse or reset circuit breaker.
Replace component.
Determine cause and correct.
Check wiring diagram and rewire correctly.
Lower thermostat setting below room temperature.
Check wiring and repair or replace.
Determine cause. Replace compressor.
Determine cause and replace.
Determine cause for safety trip and reset lockout.
Replace fuse or reset circuit breaker.
Determine cause.
Recover refrigerant, evacuate system, and recharge
to nameplate.
Replace and determine cause.
Determine cause and correct.
Determine cause and correct.
Determine cause and replace.
Replace thermostat.
Replace.
Locate restriction and remove.
Replace filter.
Decrease load or increase unit size.
Reset thermostat.
Locate leak, repair, and recharge.
Recover refrigerant, evacuate system, and recharge.
Clean coil or remove restriction.
Replace filter.
Clean coil.
Recover excess refrigerant.
1. Check TXV bulb mounting and secure tightly to
suction line.
2. Replace TXV if stuck open or closed.
Recover refrigerant, evacuate system, and recharge.
Determine cause and correct.
Check for leaks, repair, and recharge.
Remove restriction.
Check for source and eliminate.
1. Check TXV bulb mounting and secure tightly to
suction line.
2. Replace TXV if stuck open or closed.
Recover excess refrigerant.
Replace filter.
Check for leaks, repair, and recharge.
Remove source of restriction.
1. Check TXV bulb mounting and secure tightly to
suction line.
2. Replace TXV if stuck open or closed.
Increase air quantity. Check filter and replace if
necessary.
Reset thermostat.
Replace.
LEGEND
IGC — Integrated Gas Unit Controller
NOTE: Thermostat Fan Switch in the “AUTO”
position.
Fig. 47 — IGC Control (Heating and Cooling)
—46—
Table 29 — EconoMi$erIV Input/Output Logic
Demand Control
Ventilation (DCV)
Below set
(DCV LED Off)
Above set
(DCV LED On)
INPUTS
Enthalpy*
Outdoor
OUTPUTS
N Terminal†
Occupied
Unoccupied
Stage
2
Damper
On
Minimum position
Closed
Off
Off
Off
Modulating** (between min.
Modulating** (between
position and full-open)
closed and full-open)
Off
Compressor
Return
High
(Free Cooling LED Off)
Low
Low
(Free Cooling LED On)
High
High
(Free Cooling LED Off)
Low
Low
(Free Cooling LED On)
High
Y1
Y2
Stage
1
On
On
Off
On
On
Off
On
On
Off
On
On
Off
On
Off
Off
On
Off
Off
On
Off
Off
On
Off
Off
On
On
Off
On
Off
Off
On
On
Off
On
Off
Off
*For single enthalpy control, the module compares outdoor enthalpy
to the ABCD set point.
†Power at N terminal determines Occupied/Unoccupied setting:
24 vac (Occupied), no power (Unoccupied).
**Modulation is based on the supply air sensor signal.
††Modulation is based on the DCV signal.
Off
On
Off
Off
Off
Off
Off
Minimum position
Modulating†† (between min.
position and DCV maximum)
Closed
Modulating†† (between
closed and DCV
maximum)
Modulating***
Modulating†††
***Modulation is based on the greater of DCV and supply air sensor
signals, between minimum position and either maximum position
(DCV) or fully open (supply air signal).
†††Modulation is based on the greater of DCV and supply air sensor
signals, between closed and either maximum position (DCV) or fully
open (supply air signal).
Fig. 48 — EconoMi$erIV Functional View
—47—
INDEX
Air quality limits 33
Altitude compensation 12
Burner section 12
Burner spark gap 39
Charging chart, refrigerant 37
Clearance 6-8
CO2 sensor
Configuration 23
Settings 22, 23
Combustion blower wheel 34
Compressor
Lockout 18, 38
Lubrication 35
Mounting 26
Rotation 26
Concentric duct 11
Condensate drain
Cleaning 35
Location 11, 12
Condenser coil 9
Cleaning 35
Condenser fan 9
Adjustment 36, 37
Control circuit
Wiring 13
Convenience outlet 14
Crankcase heater 26, 38
Demand control ventilation 22
Dehumidification 23
Dimensions 2-4, 6-8
Ductwork 11
EconoMi$erIV 18-23
Control mode 19
Controller wiring 19
Damper movement 22
Demand ventilation control 22
Dry bulb changeover 19
Troubleshooting 43, 47
Usage 20
Wiring 19
Electrical connections 13
Electrical data 15
Enthalpy changeover set points 21
Error codes 46
Evaporator coil 9
Cleaning 34
Evaporator fan motor
Efficiency 33
Lubrication 35
Motor data 33
Performance 27-32
Pulley adjustment 35, 36
Pulley setting 9, 33
Speed 9
Filter
Cleaning 35
Size 10
Filter drier 38
Flue collector box 34
Flue gas passageways 34
Flue hood 11
Freeze protection thermostat 10, 38
Gas connection 10
Gas input 10
Gas piping 13, 26
Gas pressure 1, 10
Heat anticipator settings 10, 13
High-pressure switch 10, 38
Hinged access doors 38
Horizontal adapter roof curb 4
Humidistat 24
Indoor air quality sensor 21
Integrated gas controller
Error codes 46
Liquid propane 10, 12
Low-pressure switch 10, 38
Main burners 34, 37
Manual outdoor air damper 15
Motormaster® I control 16, 17
Motormaster V control 17, 18
Mounting
Compressor 26
Unit 4
Natural gas 10, 37
Non-fused disconnect 13, 14
Operating limits 17
Operating sequence 34
Cooling 34
EconoMi$erIV 34
Heating 34
Outdoor air hood 15, 16
Outdoor air inlet screens
Cleaning 35
Dimensions 10
Outdoor air temperature sensor 18
Perfect Humidity™ dehumidification
package 24, 25, 37, 44
Physical data 9, 10
Power exhaust 10
Power supply 13
Wiring 14
Pressure, drop
EconoMi$erIV 33
Pressure switches
High pressure 10
Low pressure 10
Refrigerant
Charge 36
Type 9
Refrigerant service ports 26
Replacement parts 38
Return air filter 10, 26
Return air temperature sensor 20
Rigging unit 4, 5
Roof curb
Assembly 1
Dimensions 2-4
Leveling tolerances 2, 3
Safety considerations 1
Service 34-42
Service ports 26
Start-up 26-34
Start-up checklist CL-1
Supply-air temperature sensor 18
Thermostat 14
Troubleshooting 43-47
Weight
Corner 6-8
EconoMi$erIV 6-9
Maximum 5
Unit 6-9
Wind baffle 11, 16, 17
Wiring
EconoMi$erIV 19
Humidistat 24
Power connections 14
Thermostat 14
Unit 40, 41
—48—
SERVICE TRAINING
Packaged Service Training programs are an excellent way to increase your knowledge of the equipment
discussed in this manual, including:
• Unit Familiarization
• Maintenance
• Installation Overview
• Operating Sequence
A large selection of product, theory, and skills programs are available, using popular video-based formats
and materials. All include video and/or slides, plus companion book.
Classroom Service Training which includes “hands-on” experience with the products in our labs can
mean increased confidence that really pays dividends in faster troubleshooting and fewer callbacks. Course
descriptions and schedules are in our catalog.
CALL FOR FREE CATALOG 1-800-644-5544
[
] Packaged Service Training
[
—49—
] Classroom Service Training
Copyright 2006 Bryant Heating & Cooling Systems
Printed in U.S.A.
CATALOG NO. 04-53580003-01
START-UP CHECKLIST
MODEL NO.:
SERIAL NO.:
DATE:
TECHNICIAN:
I. PRE-START-UP
VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED FROM UNIT
VERIFY INSTALLATION OF INDOOR FAN MOTOR ADJUSTMENT BOLT AND PLATE
VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTRUCTIONS
VERIFY THAT ALL ELECTRICAL CONNECTIONS AND TERMINALS ARE TIGHT
CHECK GAS PIPING FOR LEAKS
CHECK THAT FILTERS AND SCREENS ARE CLEAN AND IN PLACE
VERIFY THAT UNIT IS LEVEL
CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE, AND VERIFY SETSCREW
IS TIGHT
VERIFY THAT FAN SHEAVES ARE ALIGNED AND BELTS ARE PROPERLY TENSIONED
VERIFY THAT SCROLL COMPRESSOR IS ROTATING IN THE CORRECT DIRECTION
VERIFY THAT CRANKCASE HEATER HAS BEEN ENERGIZED FOR 24 HOURS
CUT ALONG DOTTED LINE
VERIFY INSTALLATION OF OUTDOOR-AIR HOOD
VERIFY INSTALLATION OF FLUE HOOD AND WIND BAFFLE
II. START-UP
ELECTRICAL
SUPPLY VOLTAGE
L1-L2
L2-L3
L3-L1
COMPRESSOR AMPS — COMPRESSOR NO. 1 L1
L2
L3
— COMPRESSOR NO. 2 L1
L2
L3
SUPPLY FAN AMPS
EXHAUST FAN AMPS
TEMPERATURES
OUTDOOR-AIR TEMPERATURE
F DB (Dry-Bulb)
RETURN-AIR TEMPERATURE
F DB
COOLING SUPPLY AIR
F
GAS HEAT SUPPLY AIR
F
PRESSURES
GAS INLET PRESSURE
IN. WG
GAS MANIFOLD PRESSURE
STAGE NO. 1
IN. WG
STAGE NO. 2
IN. WG
REFRIGERANT SUCTION
CIRCUIT NO. 1
PSIG
CIRCUIT NO. 2
PSIG
REFRIGERANT DISCHARGE
CIRCUIT NO. 1
PSIG
CIRCUIT NO. 2
PSIG
VERIFY REFRIGERANT CHARGE USING CHARGING CHART ON PAGE 37.
GENERAL
ECONOMI$ERIV MINIMUM VENT AND CHANGEOVER SETTINGS TO JOB REQUIREMENTS
Copyright 2006 Bryant Heating & Cooling Systems
Printed in U.S.A.
CL-1
CATALOG NO. 04-53580003-01
CUT ALONG DOTTED LINE
F WB (Wet-Bulb)