User`s manual | Bryant 588A Air Conditioner User Manual

installation, start-up
and service instructions
SINGLE PACKAGE GAS HEATING/
ELECTRIC COOLING UNITS
Cancels: II 588A-18-8
588A
Sizes 018-060
589A
Sizes 024-060
II 588A-18-9
9/15/98
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
RECEIVING AND INSTALLATION . . . . . . . . . . . . . . . . . 10-22
I. Step 1 — Check Equipment . . . . . . . . . . . . . . . . . 10
II. Step 2 — Provide Unit Support . . . . . . . . . . . . . . 10
III. Step 3 — Field Fabricate Ductwork . . . . . . . . . . . 10
IV. Step 4 — Provide Clearances . . . . . . . . . . . . . . . . 10
V. Step 5 — Rig and Place Unit . . . . . . . . . . . . . . . . 10
VI. Step 6 — Connect Condensate Drain . . . . . . . . . 13
VII. Step 7 — Install Flue Hood . . . . . . . . . . . . . . . . . . 13
VIII. Step 8 — Install Gas Piping . . . . . . . . . . . . . . . . . 13
IX. Step 9 — Install Duct Connections . . . . . . . . . . . 16
X. Step 10 — Install Electrical Connections . . . . . . 18
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22,23
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-44
I. Check for Refrigerant Leaks . . . . . . . . . . . . . . . . . 23
II. Start Up Heating Section and
Make Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 23
III. Start Up Cooling Section and
Make Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 26
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-47
I. Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
II. Unit Top Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 45
III. Evaporator Blower and Motor . . . . . . . . . . . . . . . . 45
IV. Flue Gas Passageways . . . . . . . . . . . . . . . . . . . . . 45
V. Combustion-Air Blower . . . . . . . . . . . . . . . . . . . . . 46
VI. Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
VII. Burner Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
VIII. Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
IX. Condenser Coil, Evaporator Coil, and
Condensate Drain Pan . . . . . . . . . . . . . . . . . . . . . . 47
X. Condenser Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
XI. Electrical Controls and Wiring . . . . . . . . . . . . . . . 47
XII. Refrigerant Circuit . . . . . . . . . . . . . . . . . . . . . . . . . 47
XIII. Gas Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
XIV. Evaporator Airflow . . . . . . . . . . . . . . . . . . . . . . . . . 47
XV. Metering Device — Acutrol™ Device . . . . . . . . . . 47
XVI. Liquid Line Strainer . . . . . . . . . . . . . . . . . . . . . . . . 47
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-50
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1
NOTE TO INSTALLER — Before the installation, READ
THESE INSTRUCTIONS CAREFULLY AND COMPLETELY.
Also, make sure the User’s Manual and Replacement Guide
are left with the unit after installation. This unit is NOT to
be used for temporary heating of buildings or structures under construction.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical components. Only trained and qualified personnel should install,
repair, or service air-conditioning equipment.
Fig. 1 — Unit 589A Shown With Optional Base Rail
Untrained personnel can perform basic maintenance functions of cleaning coils and filters. All other operations should
be performed by trained service personnel. When working on
air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire extinguisher available for all brazing operations.
WARNING: Improper installation, adjustment, alteration, service, maintenance, or use can cause carbon monoxide poisoning, fire, or an explosion which can result
in personal injury or unit damage. Consult a qualified
installer, service agency, or gas supplier for information or assistance. The qualified installer or agency must
use only factory-authorized kits or accessories when modifying this product.
WARNING: Before performing service or maintenance operations on unit, turn off gas supply then unit
main power switch. Electrical shock could cause personal injury.
GENERAL
The 588A, 589A units (see Fig. 1) are fully self-contained, combination Category I gas heating/electric cooling units designed for outdoor installation. See Fig. 2-9 (pages 2-9) for
unit dimensions. All unit sizes have discharge openings for
both horizontal and downflow configurations, and are factory
shipped with all 4 duct openings covered. Units may be installed either on a rooftop or a ground-level cement slab. See
Fig. 10 for roof curb dimensions.
REQ’D CLEARANCES FOR SERVICING. in. (mm)
Duct panel . . . . . . . . . .
Unit top . . . . . . . . . . .
Side opposite ducts . . . . .
Compressor access . . . . .
(Except for NEC requirements)
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. 36
. 36
. 36
. .0
(914)
(914)
(914)
REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm)
Maximum extension of overhangs . . . . . . . . . . . . . . . 48 (1219)
Unit top . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 (356)
Duct side of unit . . . . . . . . . . . . . . . . . . . . . . . . 2 (51)
Side opposite ducts . . . . . . . . . . . . . . . . . . . . . 14 (356)
Bottom of unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Flue panel . . . . . . . . . . . . . . . . . . . . . . . . . 36 (914)
NEC REQ’D CLEARANCES. in. (mm)
Between units, control box side . . . . . . . . . . . . . . . . 42 (1067)
Unit and ungrounded surfaces, control box side . . . . . . . . . 36 (914)
Unit and block or concrete walls and other grounded
surfaces, control box side . . . . . . . . . . . . . . . . . . 42 (1067)
UNIT
588A
ELECTRICAL
CHARACTERISTICS
018040
024040
024060
030040
030060/080
036060/080
036100/120
042060/080
042100/120
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60, 208/230-3-60
208/230-1-60, 208/230-3-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
UNIT
588A
018040
024040
024060
030040
030060/080
036060/080
036100/120
042060/080
042100/120
F
in./mm
G
in./mm
169⁄16/420.7
1815⁄16/481.0
209⁄16/522.3
2215⁄16/582.6
CENTER
X
25.07/637
27.07/688
26.98/685
26.71/678
27.15/689
27.50/698
27.40/696
27.01/686
26.94/684
UNIT WEIGHT
lb
272
303
315
320
332
336
348
375
387
kg
123
138
143
145
149
153
158
170
176
OF GRAVITY in./mm
Y
Z
20.59/523
23.35/593
23.27/591
23.46/596
10.85/276
22.36/568
22.48/571
22.44/570
22.44/570
12.7/321
22.44/570
A
81/37
97/44
100/45
100/45
103/46
86/39
89/40
95/43
98/45
CORNER WEIGHT
(lb/kg)
B
C
62/28
76/35
43/20
123/56
46/21
126/57
47/21
126/57
50/22
129/58
76/35
111/50
79/36
114/52
86/39
119/54
89/40
122/55
LEGEND
CG
— Center of Gravity
COND — Condenser
LV
— Low Voltage
MAT’L — Material
NEC
— National Electrical Code
REQ’D — Required
NOTES:
1. Clearances must be maintained to prevent recirculation of air from outdoorfan discharge.
2. Adequate clearance around air openings into combustion chamber must
be provided.
Fig. 2 — 588A018-042 Without Base Rail, Unit Dimensions
—2—
D
53/24
40/18
43/20
47/21
50/23
63/29
66/30
75/34
78/35
UNIT HEIGHT
(in./mm)
E
24.1/613
24.1/613
24.1/613
24.1/613
24.1/613
24.1/613
24.1/613
28.1/714
28.1/714
REQ’D CLEARANCES FOR SERVICING. in. (mm)
Duct panel . . . . . . . . . .
Unit top . . . . . . . . . . .
Side opposite ducts . . . . .
Compressor access . . . . .
(Except for NEC requirements)
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. 36
. 36
. 36
. .0
(914)
(914)
(914)
REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm)
Maximum extension of overhangs . . . . . . . . . . . . . . . 48 (1219)
Unit top . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 (356)
Duct side of unit . . . . . . . . . . . . . . . . . . . . . . . . 2 (51)
Side opposite ducts . . . . . . . . . . . . . . . . . . . . . 14 (356)
Bottom of unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Flue panel . . . . . . . . . . . . . . . . . . . . . . . . . 36 (914)
NEC REQ’D CLEARANCES. in. (mm)
Between units, control box side . . . . . . . . . . . . . . . . 42 (1067)
Unit and ungrounded surfaces, control box side . . . . . . . . . 36 (914)
Unit and block or concrete walls and other grounded
surfaces, control box side . . . . . . . . . . . . . . . . . . 42 (1067)
UNIT
588A
ELECTRICAL
CHARACTERISTICS
018040
024040
024060
030040
030060/080
036060/080
036100/120
042060/080
042100/120
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60, 208/230-3-60
208/230-1-60, 208/230-3-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
UNIT
588A
018040
024040
024060
030040
030060/080
036060/080
036100/120
042060/080
042100/120
F
in./mm
G
in./mm
197⁄8/504.8
221⁄4/565.4
237⁄8/606.4
261⁄4/666.8
UNIT WEIGHT
lb
296
327
339
344
356
360
372
399
411
kg
135
149
155
157
162
164
169
181
187
CENTER OF GRAVITY in./mm
X
Y
Z
25.04/636
22.72/577
26.90/683.3 20.17/512.3
26.82/681.2 20.22/513.6
26.57/674.9 20.1 /509.3 13.16/334.3
26.93/684
21.1 /535.4
27.31/693.7 21.0 /532.6
27.23/691.6 21.0 /533.1
26.87/682.5 21.0 /533.1
14.96/380
26.81/681
21.0 /533.7
A
87/40
103/47
106/48
106/48
102/46
92/42
95/43
101/46
104/47
CORNER WEIGHT
(lb/kg)
B
C
68/31
82/37
49/22
129/59
52/24
132/60
53/24
132/60
71/32
123/56
82/37
117/53
85/39
120/55
92/42
125/57
95/43
128/58
LEGEND
CG
— Center of Gravity
COND — Condenser
LV
— Low Voltage
MAT’L — Material
NEC
— National Electrical Code
REQ’D — Required
NOTES:
1. Clearances must be maintained to prevent recirculation of air from outdoorfan discharge.
2. Adequate clearance around air openings into combustion chamber must
be provided.
Fig. 3 — 588A018-042 With Optional Base Rail, Unit Dimensions
—3—
D
59/27
46/21
49/22
53/24
60/27
69/31
72/33
81/37
84/38
UNIT HEIGHT
(in./mm)
E
27.4/697
27.4/697
27.4/697
27.4/697
27.4/697
27.4/697
27.4/697
31.4/798
31.4/798
REQ’D CLEARANCES FOR SERVICING. in. (mm)
Duct panel . . . . . . . . . .
Unit top . . . . . . . . . . .
Side opposite ducts . . . . .
Compressor access . . . . .
(Except for NEC requirements)
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. .
. 36
. 36
. 36
. .0
(914)
(914)
(914)
REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm)
Maximum extension of overhangs . . . . . . . . . . . . . . . 48 (1219)
Unit top . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 (356)
Duct side of unit . . . . . . . . . . . . . . . . . . . . . . . . 2 (51)
Side opposite ducts . . . . . . . . . . . . . . . . . . . . . 14 (356)
Bottom of unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Flue panel . . . . . . . . . . . . . . . . . . . . . . . . . 36 (914)
NEC REQ’D CLEARANCES. in. (mm)
Between units, control box side . . . . . . . . . . . . . . . . 42 (1067)
Unit and ungrounded surfaces, control box side . . . . . . . . . 36 (914)
Unit and block or concrete walls and other grounded
surfaces, control box side . . . . . . . . . . . . . . . . . . 42 (1067)
UNIT
588A
048080
048100/120/140
060080
060100/120/140
UNIT
588A
048080
048100/120/140
060080
060100/120/140
ELECTRICAL
CHARACTERISTICS
208/230-1-60,
208/230-1-60,
208/230-1-60,
208/230-1-60,
208/230-3-60,
208/230-3-60,
208/230-3-60,
208/230-3-60,
460-3-60
460-3-60
460-3-60
460-3-60
UNIT WEIGHT
lb
414
426
453
465
kg
188
193
206
211
A
107/49
110/50
117/53
120/55
CORNER WEIGHT
(lb/kg)
B
C
83/38
158/72
86/39
159/72
93/42
167/76
96/44
167/76
D
66/30
71/32
76/35
82/37
LEGEND
CENTER OF GRAVITY (in./mm)
X
Y
Z
28.76/731
23.46/596
15.35/390
28.42/722
23.42/595
15.35/390
28.36/720
23.27/591
15.35/390
27.95/710
23.23/590
15.35/390
CG
— Center of Gravity
COND — Condenser
LV
— Low Voltage
MAT’L — Material
NEC
— National Electrical Code
REQ’D — Required
NOTES:
1. Clearances must be maintained to prevent recirculation of air from outdoorfan discharge.
2. Adequate clearance around air openings into combustion chamber must
be provided.
Fig. 4 — 588A048,060 Without Base Rail, Unit Dimensions
—4—
REQ’D CLEARANCES FOR SERVICING. in. (mm)
Duct panel . . . . . . . . . .
Unit top . . . . . . . . . . .
Side opposite ducts . . . . .
Compressor access . . . . .
(Except for NEC requirements)
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. .
. 36
. 36
. 36
. .0
(914)
(914)
(914)
REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm)
Maximum extension of overhangs . . . . . . . . . . . . . . . 48 (1219)
Unit top . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 (356)
Duct side of unit . . . . . . . . . . . . . . . . . . . . . . . . 2 (51)
Side opposite ducts . . . . . . . . . . . . . . . . . . . . . 14 (356)
Bottom of unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Flue panel . . . . . . . . . . . . . . . . . . . . . . . . . 36 (914)
NEC REQ’D CLEARANCES. in. (mm)
Between units, control box side . . . . . . . . . . . . . . . . 42 (1067)
Unit and ungrounded surfaces, control box side . . . . . . . . . 36 (914)
Unit and block or concrete walls and other grounded
surfaces, control box side . . . . . . . . . . . . . . . . . . 42 (1067)
UNIT
588A
048080
048100/120/140
060080
060100/120/140
UNIT
588A
048080
048100/120/140
060080
060100/120/140
ELECTRICAL
CHARACTERISTICS
208/230-1-60,
208/230-1-60,
208/230-1-60,
208/230-1-60,
208/230-3-60,
208/230-3-60,
208/230-3-60,
208/230-3-60,
460-3-60
460-3-60
460-3-60
460-3-60
UNIT WEIGHT
lb
438
450
477
489
kg
199
205
217
222
A
113/51
116/53
123/56
126/57
CORNER WEIGHT
(lb/kg)
B
C
89/40
164/75
92/42
165/75
99/45
173/79
102/46
173/79
D
72/33
77/35
82/37
88/40
LEGEND
CENTER OF GRAVITY (in./mm)
X
Y
Z
28.54/724.9
20.00/508
17.66/448.6
28.22/716.8
20.05/509.3
17.66/448.6
28.18/715.6
20.19/512.8
17.66/448.6
27.79/705.9
20.23/513.8
17.66/448.6
MAT’L — Material
CG
— Center of Gravity
NEC
— National Electrical Code
COND — Condenser
REQ’D — Required
LV
— Low Voltage
NOTES:
1. Clearances must be maintained to prevent recirculation of air from outdoorfan discharge.
2. Adequate clearance around air openings into combustion chamber must
be provided.
Fig. 5 — 588A048,060 With Optional Base Rail, Unit Dimensions
—5—
REQ’D CLEARANCES FOR SERVICING. in. (mm)
Duct panel . . . . . . . . . .
Unit top . . . . . . . . . . .
Side opposite ducts . . . . .
Compressor access . . . . .
(Except for NEC requirements)
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. .
. 36
. 36
. 36
. .0
(914)
(914)
(914)
REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm)
Maximum extension of overhangs . . . . . . . . . . . . . . . 48 (1219)
Unit top . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 (356)
Duct side of unit . . . . . . . . . . . . . . . . . . . . . . . . 2 (51)
Side opposite ducts . . . . . . . . . . . . . . . . . . . . . 14 (356)
Bottom of unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Flue panel . . . . . . . . . . . . . . . . . . . . . . . . . 36 (914)
NEC REQ’D CLEARANCES. in. (mm)
Between units, control box side . . . . . . . . . . . . . . . . 42 (1067)
Unit and ungrounded surfaces, control box side . . . . . . . . . 36 (914)
Unit and block or concrete walls and other grounded
surfaces, control box side . . . . . . . . . . . . . . . . . . 42 (1067)
UNIT
589A
ELECTRICAL
CHARACTERISTICS
024040
024060
030040
030060/080
036060/080
036100/120
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
UNIT
589A
024040
024060
030040
030060/080
036060/080
036100/120
UNIT WEIGHT
lb
333
345
336
348
366
378
kg
151
157
153
158
166
172
A
104/47
107/49
97/44
100/45
94/43
97/44
CORNER WEIGHT
(lb/kg)
B
C
50/23
130/59
53/24
133/60
66/30
118/54
69/31
121/55
84/38
117/53
87/40
120/55
D
49/22
52/24
55/25
58/26
71/32
74/34
LEGEND
CENTER OF GRAVITY (in./mm)
X
Y
Z
26.71/678
20.06/510
12.65/321
26.64/677
20.12/511
12.65/321
27.06/687
21.05/535
12.65/321
26.98/685
21.07/535
12.65/321
27.14/689
21.10/536
12.65/321
27.06/687
21.12/536
12.65/321
CG
— Center of Gravity
COND — Condenser
LV
— Low Voltage
MAT’L — Material
NEC
— National Electrical Code
REQ’D — Required
NOTES:
1. Clearances must be maintained to prevent recirculation of air from outdoorfan discharge.
2. Adequate clearance around air openings into combustion chamber must
be provided.
Fig. 6 — 589A024-036 Without Base Rail, Unit Dimensions
—6—
REQ’D CLEARANCES FOR SERVICING. in. (mm)
Duct panel . . . . . . . . .
Unit top . . . . . . . . . .
Side opposite ducts . . . . .
Compressor access . . . . .
(Except for NEC requirements)
.
.
.
.
.
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.
.
. .
. 36
. 36
. 36
. .0
(914)
(914)
(914)
REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm)
Maximum extension of overhangs . . . . . . . . . . . . . 48 (1219)
Unit top . . . . . . . . . . . . . . . . . . . . . . . . . 14 (356)
Duct side of unit . . . . . . . . . . . . . . . . . . . . . . 2 (51)
Side opposite ducts . . . . . . . . . . . . . . . . . . . . 14 (356)
Bottom of unit . . . . . . . . . . . . . . . . . . . . . . . . . 0
Flue panel . . . . . . . . . . . . . . . . . . . . . . . . 36 (914)
NEC REQ’D CLEARANCES. in. (mm)
Between units, control box side . . . . . . . . . . . . . . 42 (1067)
Unit and ungrounded surfaces, control box side . . . . . . . 36 (914)
Unit and block or concrete walls and other grounded
surfaces, control box side . . . . . . . . . . . . . . . . 42 (1067)
UNIT
589A
ELECTRICAL
CHARACTERISTICS
024040
024060
030040
030060/080
036060/080
036100/120
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
UNIT
589A
024040
024060
030040
030060/080
036060/080
036100/120
CENTER
X
26.57/674.9
26.51/673.3
26.90/683.3
26.83/681.5
26.99/685.5
26.92/683.8
UNIT WEIGHT
lb
357
369
360
372
390
402
kg
163
168
164
169
177
183
A
110/50
113/51
103/47
106/48
100/45
103/47
CORNER WEIGHT
(lb/kg)
B
C
56/25
136/62
59/27
139/63
72/33
124/56
75/34
127/58
90/41
123/56
93/42
127/57
D
55/25
58/26
61/28
64/29
77/35
80/36
LEGEND
OF GRAVITY (in./mm)
Y
Z
20.17/512.3
14.96/380.0
20.22/513.6
14.96/380.0
21.09/535.7
14.96/380.0
21.11/536.2
14.96/380.0
21.14/537.0
14.96/380.0
21.14/537.0
14.96/380.0
CG
— Center of Gravity
COND — Condenser
LV
— Low Voltage
MAT’L — Material
NEC
— National Electrical Code
REQ’D — Required
NOTES:
1. Clearances must be maintained to prevent recirculation of air from outdoorfan discharge.
2. Adequate clearance around air openings into combustion chamber must
be provided.
Fig. 7 — 589A024-036 With Optional Base Rail, Unit Dimensions
—7—
REQ’D CLEARANCES FOR SERVICING. in. (mm)
Duct panel . . . . . . . . . .
Unit top . . . . . . . . . . .
Side opposite ducts . . . . .
Compressor access . . . . .
(Except for NEC requirements)
.
.
.
.
.
.
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.
. .
. 36
. 36
. 36
. .0
(914)
(914)
(914)
REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm)
Maximum extension of overhangs . . . . . . . . . . . . . . . 48 (1219)
Unit top . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 (356)
Duct side of unit . . . . . . . . . . . . . . . . . . . . . . . . 2 (51)
Side opposite ducts . . . . . . . . . . . . . . . . . . . . . 14 (356)
Bottom of unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Flue panel . . . . . . . . . . . . . . . . . . . . . . . . . 36 (914)
NEC REQ’D CLEARANCES. in. (mm)
Between units, control box side . . . . . . . . . . . . . . . . 42 (1067)
Unit and ungrounded surfaces, control box side . . . . . . . . . 36 (914)
Unit and block or concrete walls and other grounded
surfaces, control box side . . . . . . . . . . . . . . . . . . 42 (1067)
UNIT
589A
ELECTRICAL
CHARACTERISTICS
042060/080
042100/120
048080
048100/120/140
060080
060100/120/140
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60
208/230-1-60, 208/230-3-60
UNIT
589A
042060/080
042100/120
048080
048100/120/140
060080
060100/120/140
UNIT WEIGHT
lb
391
403
422
434
453
465
kg
178
183
192
197
206
211
A
100/45
103/47
109/50
112/51
117/53
120/55
CORNER WEIGHT
(lb/kg)
B
C
91/41
120/55
94/43
123/56
85/39
158/72
88/40
161/73
93/42
167/76
96/44
167/76
D
80/36
83/38
70/32
73/33
76/35
82/37
LEGEND
CENTER OF GRAVITY (in./mm)
X
Y
Z
26.66/677
21.19/538
15.35/390
26.61/676
21.21/539
15.35/390
28.45/723
19.95/507
15.35/390
28.35/720
19.99/508
15.35/390
28.36/720
23.27/591
15.35/390
27.95/710
23.23/590
15.35/390
CG
— Center of Gravity
COND — Condenser
LV
— Low Voltage
MAT’L — Material
NEC
— National Electrical Code
REQ’D — Required
NOTES:
1. Clearances must be maintained to prevent recirculation of air from outdoorfan discharge.
2. Adequate clearance around air openings into combustion chamber must
be provided.
Fig. 8 — 589A042-060 Without Base Rail, Unit Dimensions
—8—
REQ’D CLEARANCES FOR SERVICING. in. (mm)
Duct panel . . . . . . . . . .
Unit top . . . . . . . . . . .
Side opposite ducts . . . . .
Compressor access . . . . .
(Except for NEC requirements)
.
.
.
.
.
.
.
.
.
.
.
.
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.
.
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.
.
.
. .
. 36
. 36
. 36
. .0
(914)
(914)
(914)
REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm)
Maximum extension of overhangs . . . . . . . . . . . . . . . 48 (1219)
Unit top . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 (356)
Duct side of unit . . . . . . . . . . . . . . . . . . . . . . . . 2 (51)
Side opposite ducts . . . . . . . . . . . . . . . . . . . . . 14 (356)
Bottom of unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Flue panel . . . . . . . . . . . . . . . . . . . . . . . . . 36 (914)
CG
COND
LV
MAT’L
NEC
REQ’D
UNIT
589A
ELECTRICAL
CHARACTERISTICS
042060/080
042100/120
048080
048100/120/140
060080
060100/120/140
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60
208/230-1-60, 208/230-3-60
UNIT
589A
042060/080
042100/120
048080
048100/120/140
060080
060100/120/140
LEGEND
— Center of Gravity
— Condenser
— Low Voltage
— Material
— National Electrical Code
— Required
UNIT WEIGHT
lb
415
427
446
458
477
489
CENTER OF GRAVITY (in./mm)
X
Y
Z
26.55/674.4
21.22/539.0
17.66/448.6
26.50/673.0
21.24/539.6
17.66/448.6
28.25/717.6
20.04/509.0
17.66/448.6
28.16/715.3
20.08/510.0
17.66/448.6
28.18/715.6
20.19/512.8
17.66/448.6
27.79/705.9
20.23/513.8
17.66/448.6
kg
189
194
293
208
217
222
A
106/48
109/50
115/52
118/54
123/56
126/57
CORNER WEIGHT
(lb/kg)
B
C
97/44
126/57
100/45
129/59
91/41
164/75
94/43
167/76
99/45
173/79
102/46
173/79
D
86/39
89/40
76/35
79/36
82/37
88/40
NOTES:
1. Clearances must be maintained to prevent recirculation of air from outdoorfan discharge.
2. Adequate clearance around air openings into combustion chamber must be
provided.
NEC REQ’D CLEARANCES. in. (mm)
Between units, control box side . . . . . . . . . . . . . . . . 42 (1067)
Unit and ungrounded surfaces, control box side . . . . . . . . . 36 (914)
Unit and block or concrete walls and other grounded
surfaces, control box side . . . . . . . . . . . . . . . . . . 42 (1067)
Fig. 9 — 589A042-060 With Optional Base Rail, Unit Dimensions
—9—
RECEIVING AND INSTALLATION
I. STEP 1 — CHECK EQUIPMENT
A. Identify Unit
The unit model number and serial number are stamped on
unit identification plate. Check this information against shipping papers and job data.
Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier.
If a plenum return is used on a vertical unit, the return should
be ducted through the roof deck to comply with applicable
fire codes.
A minimum clearance is not required around ductwork. Cabinet return-air static shall not exceed −.25 in. wg.
B. Inspect Shipment
IV. STEP 4 — PROVIDE CLEARANCES
Inspect for shipping damage while unit is still on shipping
pallet. If unit appears to be damaged or is torn loose from its
anchorage, have it examined by transportation inspectors before removal. Forward claim papers directly to transportation company. Manufacturer is not responsible for any damage incurred in transit.
The required minimum operating and service clearances are
shown in Fig. 2-9. Adequate combustion, ventilation, and condenser air must be provided, in accordance with section 5.3,
Air for Combustion and Ventilation, of the National Fuel Gas
Code ANSI Z223.1 (in Canada, sections 7.2, 7.3 or 7.4 or Can/
CGA [Canadian Gas Association] B149 Installation Codes),
or applicable provisions of local building code.
Check all items against shipping list. Immediately notify your
Bryant Heating and Cooling representative if any item is
missing.
CAUTION: Do not restrict condenser airflow. An air
restriction at either the outdoor-air inlet or the fan discharge can be detrimental to compressor life.
To prevent loss or damage, leave all parts in original packages until installation.
II. STEP 2 — PROVIDE UNIT SUPPORT
A. Roof Curb
Install accessory roof curb in accordance with instructions
shipped with curb. See Fig. 10 for roof curb dimensions. Install insulation, cant strips, roofing, and flashing. Ductwork
must be attached to curb.
IMPORTANT: The gasketing of the unit to the roof curb is
critical for a watertight seal. Install gasketing material supplied with the roof curb. Improperly applied gasketing can
also result in air leaks and poor unit performance.
Curb should be level to within 1⁄4 inch. This is necessary for
unit drain to function properly. Refer to accessory roof curb
installation instructions for additional information as
required.
B. Slab Mount
Place the unit on a solid, level concrete pad that is a minimum of 4 in. thick with 2 in. above grade. The slab should be
flush on the front of the unit (to allow condensate drain installation) and should extend 2 in. on the three remaining
sides of the unit. See Fig. 11. Install a 6-in. gravel apron in
front of condenser-air inlets to prevent obstruction of airflow
by grass or shrubs. Do not secure the unit to the slab except
when required by local codes.
C. Flush Mount
Place side of unit with duct panel flush against transition.
On units with optional base rails, the skirt on duct-panel side
of unit can be removed to allow unit to be mounted flush against
transitions that extend below basepan of unit. To remove skirt,
remove 4 screws holding skirt to base rail. Then, remove skirt.
To remove wood support under unit (with base rail only), loosen
4 screws above rigging holes and slide assembly out through
rectangular hole.
The condenser fan pushes air through the condenser coil and
discharges it through the bank of louvers in the top cover,
the decorative grille on the right side of the unit, and the compressor access panel. Be sure that the fan discharge does not
recirculate to the condenser coil. Do not locate the unit in either a corner or under an overhead obstruction. The minimum clearance under a partial overhang (such as a normal
house overhang) is 48-in. above the unit top. The maximum
horizontal extension of a partial overhang must not exceed
48 inches.
Do not place the unit where water, ice, or snow from an overhang or roof will damage or flood the unit. Do not install the
unit on carpeting, tile, or other combustible materials. The
unit may be installed on wood flooring or on Class A, B, or C
roof covering materials.
V. STEP 5 — RIG AND PLACE UNIT
CAUTION: When installing the unit on a rooftop, be
sure the roof will support the additional weight. Refer
to Fig. 2-9 for corner weight information.
Use spreader bars or crate top when rigging the unit. The
units must be rigged for lifting as shown in Fig. 12 and 13.
Refer to Tables 1 and 2 for operating weight and to Fig. 2-9
for corner weights. Use extreme caution to prevent damage
when moving the unit. Unit must remain in an upright position during all rigging and moving operations. The unit must
be level for proper condensate drainage; therefore, the groundlevel pad or accessory roof curb must be level before setting
the unit in place. When a field-fabricated support is used, be
sure that the support is level and properly supports the unit.
III. STEP 3 — FIELD FABRICATE DUCTWORK
Secure all ducts to roof curb and building structure on vertical discharge units. Do not connect ductwork to unit. For horizontal applications, unit is provided with flanges on the horizontal openings. All ductwork should be secured to the flanges.
Insulate and weatherproof all external ductwork, joints, and
roof openings with counter flashing and mastic in accordance
with applicable codes.
—10—
FLAT
CURB
PART NUMBER
CPRFCURB001A00
CPRFCURB002A00
CPRFCURB003A00
‘‘A’’
89 [203]
119 [279]
149 [356]
NOTES:
1. Roof curb must be set up for unit being installed.
2. Seal strip must be applied as required for unit being installed.
3. Dimensions in [ ] are in millimeters.
4. Roof curb is made of 16 gage steel.
5. Attach ductwork to curb (flanges of duct rest on curb).
6. Service clearance 4 ft on each side.
7.
Direction of airflow.
8. Insulated panels: 1-in. thick fiberglass 1 lb density.
Fig. 10 — Roof Curb Dimensions
—11—
NOTICE TO RIGGERS
Hook rigging shackles through holes in lifting brackets, as shown in Detail ‘‘A.’’ Lifting brackets to be centered around the unit center of gravity.
Use wood top skid when rigging, to prevent rigging straps from damaging unit. Remove 4 screws to slide wood support through rectangular
hole in rail.
CAUTION: All panels must be in place when rigging.
UNIT
588A
Size
018
024
030
036
042
048
060
UNIT
589A
024
030
036
042
048
060
Fig. 11 — Slab Mounting Details
MAX
WEIGHT
lb
kg
332 150
375 170
384 174
408 185
447 203
486 220
525 238
405
408
438
463
494
525
184
185
199
210
224
238
A
B
in.
mm
49.4
1255
49.4
1255
mm
618
570
565
559
571
533
545
in.
24.85
24.85
24.85
24.85
28.85
34.85
34.85
mm
631
631
631
631
733
885
885
22.8
22.4
22.4
22.8
21.1
21.5
579
569
569
579
536
545
28.9
28.9
28.9
34.9
34.9
34.9
733
733
733
885
885
885
in.
mm
49.4
1255
49.4
1255
C
in.
24.4
22.6
22.5
22.2
22.6
21.2
21.6
mm
619
574
571
563
574
538
549
in.
28.2
28.2
28.2
28.2
32.2
38.2
38.2
mm
715
715
715
715
816
969
969
22.9
22.6
22.5
22.9
21.3
21.6
582
574
571
582
540
549
32.2
32.2
32.2
38.2
38.2
38.2
816
816
816
969
969
969
WARNING: Secure screws and paint protectors solidly against unit basepan to hold lifting brackets in
position.
Never use lifting brackets when the temperature is below −10 F.
Never exceed 200 lbs per bracket of lifting force.
Never use lifting brackets for lifting other models of airconditioning units.
Lifting point should be directly over the unit center of
gravity.
C
in.
24.3
22.4
22.3
22.0
22.5
21.0
21.5
178
180
193
205
219
233
B
A. Units Without Base Rail
If accessory rigging brackets are to be used for rigging, install them as follows:
CAUTION: All panels must be in place when rigging.
UNIT
588A
Size
018
024
030
036
042
048
060
UNIT
589A
024
030
036
042
048
060
393
396
426
451
482
513
A
Fig. 13 — Suggested Rigging for Units With
Optional Base Rail
NOTICE TO RIGGERS
Hook rigging shackles through holes in lifting brackets, as shown in Detail ‘‘A.’’ Lifting brackets to be centered around the unit center of gravity.
Use wooden top skid when rigging, to prevent rigging straps from damaging unit.
MAX
WEIGHT
lb
kg
320
145
363
165
380
172
396
180
435
197
474
215
513
233
1. Position brackets as close to the corners of unit as possible. Be sure brackets are well outside of center of gravity. (See Fig. 2, 4, 6, 8, and 12.).
2. Position paint protectors and foam strips between screws
and painted surface of unit. Tighten screws until they
make contact with the paint protectors.
3. Secure device or hook of sufficient strength to hole in
bracket as shown in detail ‘‘A’’ of Fig. 12.
4. If wood top is available, use it for a spreader bar to prevent straps from damaging unit. If wood top is not available, use spreader bars of sufficient length.
Fig. 12 — Suggested Rigging for Units Without
Base Rail
—12—
2. Remove from shipping location. Place vent cap assembly over flue panel. Orient screw holes in vent cap with
holes in the flue panel.
3. Secure flue hood to flue panel by inserting a single screw
on the right side, the left side, and the top of the hood.
B. Units With Optional Base Rail
Lifting holes are provided in optional base rail as shown in
Fig. 13. Operating weights are shown in Tables 1 and 2. Refer to rigging instructions on unit.
Protective wood support must be removed from unit before
unit is mounted to curb. Remove 4 screws that secure support above rigging holes in rails. Slide support out through
rectangular hole in rail. See Fig. 13.
VI. STEP 6 — CONNECT CONDENSATE DRAIN
NOTE: When installing condensate drain connection be sure
to comply with local codes and restrictions.
Model 588A, 589A disposes of condensate water through a 3⁄4
in. NPT fitting which exits through the compressor access panel.
See Fig. 2-9 for location.
Condensate water can be drained directly onto the roof in rooftop installations (where permitted) or onto a gravel apron in
ground-level installations. Install a field-supplied condensate trap at end of condensate connection to ensure proper
drainage. Make sure that the outlet of the trap is at least
1 in. lower than the drain-pan condensate connection to prevent the pan from overflowing. See Fig. 14. Prime the trap
with water. When using a gravel apron, make sure it slopes
away from the unit.
If the installation requires draining the condensate water away
from the unit, install a 2-in. trap at the condensate connection to ensure proper drainage. See Fig. 14. Make sure that
the outlet of the trap is at least 1 in. lower than the drainpan condensate connection to prevent the pan from overflowing. Prime the trap with water. Connect a drain tube using a
minimum of 3 ⁄ 4 -in. PVC or 3 ⁄ 4 -in. copper pipe (all fieldsupplied) at the outlet end of the 2-in. trap. Do not undersize
the tube. Pitch the drain tube downward at a slope of at least
one in. for every 10 ft of horizontal run. Be sure to check the
drain tube for leaks.
Fig. 14 — Condensate Trap
VII. STEP 7 — INSTALL FLUE HOOD
The flue hood assembly is shipped screwed to the control box
in the burner compartment. Remove the burner access panel
to locate the assembly.
For units being installed in California Air Quality Management Districts which require NOx emissions of 40 nanograms/
joule or less, kit CRLOWNOX001A00 must be installed.
CAUTION: The venting system is designed to ensure proper venting. The flue hood assembly must be
installed as indicated in this section of the unit installation instructions.
Install the flue hood as follows:
1. This installation must conform with local building codes
and with the National Fuel Gas Code (NFGC), American National Standards Institute (ANSI) Z223.1 (in
Canada, CAN/CGA B149.1, and B149.2) or NFPA (National Fire Protection Association) latest revision. Refer
to Provincial and local plumbing or wastewater codes
and other applicable local codes.
VIII. STEP 8 — INSTALL GAS PIPING
The gas supply pipe enters the unit through the access hole
provided. The gas connection to the unit is made to the 1⁄2-in.
FPT gas inlet on the manual shutoff or gas valve.
Install a gas supply line that runs to the heating section. Refer to Table 3 and the NFGC for gas pipe sizing. Do not use
cast-iron pipe. It is recommended that a black iron pipe is
used. Check the local utility for recommendations concerning existing lines. Size gas supply piping for 0.5 in. wg maximum pressure drop. Never use pipe smaller than the 1⁄2-in.
FPT gas inlet on the unit gas valve.
For natural gas applications, the gas pressure at unit gas connection must not be less than 4.0 in. wg or greater than
13 in. wg while the unit is operating. For propane applications, the gas pressure must not be less than 4.0 in. wg or
greater than 13 in. wg at the unit connection.
An 1⁄8-in. NPT plugged tapping accessible for test gage connection must be installed immediately upstream of the gas
supply connection to the furnace.
When installing the gas supply line, observe local codes pertaining to gas pipe installations. Refer to the NFGC ANSI
Z223.1-1988 NFPA latest edition (in Canada, CAN/CGA B149.1,
(2)-M86). In the absence of local building codes, adhere to the
following pertinent recommendations:
1. Avoid low spots in long runs of pipe. Grade all pipe
1⁄4 inch in every 15 ft to prevent traps. Grade all horizontal runs downward to risers. Use risers to connect to
heating section and to meter.
2. Protect all segments of piping system against physical
and thermal damage. Support all piping with appropriate straps, hangers, etc. Use a minimum of one hanger
every 6 ft. For pipe sizes larger than 1⁄2 in., follow recommendations of national codes.
3. Apply joint compound (pipe dope) sparingly and only to
male threads of joint when making pipe connections. Use
only pipe dope that is resistant to action of liquefied
petroleum gases as specified by local and/or national codes.
Never use Teflon tape.
4. Install sediment trap in riser leading to heating section
per Fig. 15. This drip leg functions as a trap for dirt and
condensate.
5. Install an accessible, external, manual main shutoff valve
in gas supply pipe within 6 ft of heating section.
6. Install ground-joint union close to heating section between unit manual shutoff and external manual main
shutoff valve.
7. Pressure-test all gas piping in accordance with local and
national plumbing and gas codes before connecting piping to unit.
NOTE: Pressure test the gas supply system after the gas supply piping is connected to the gas valve. The supply piping
must be disconnected from the gas valve during the testing
of the piping systems when test pressure is in excess of
0.5 psig. Pressure test the gas supply piping system at pressures equal to or less than 0.5 psig. The unit heating section
must be isolated from the gas piping system by closing the
external main manual shutoff valve and slightly opening the
ground-joint union.
—13—
Table 1 — Physical Data — Unit 588A
UNIT SIZE 588A
NOMINAL CAPACITY (ton)
OPERATING WEIGHT (lb)
Without Base Rail
With Optional Base Rail
COMPRESSORS
Quantity
REFRIGERANT (R-22)
Charge (lb)
REFRIGERANT METERING DEVICE
Orifice ID (in.)
CONDENSER COIL
Rows...Fins/in.
Face Area (sq ft)
CONDENSER FAN
Nominal Cfm
Diameter (in.)
Motor Hp (Rpm)
EVAPORATOR COIL
Rows Fins/in.
Face Area (sq ft)
EVAPORATOR FAN
Nominal Airflow (Cfm)
Size (in.)
Motor Hp
FURNACE SECTION*
Burner Orifice (Qty...drill size)
Natural Gas
Burner Orifice (Qty...drill size)
Propane Gas
RETURN-AIR FILTERS (in.)†
Throwaway
UNIT SIZE 588A
NOMINAL CAPACITY (ton)
OPERATING WEIGHT (lb)
Without Base Rail
With Optional Base Rail
COMPRESSORS
Quantity
REFRIGERANT (R-22)
Charge (lb)
REFRIGERANT METERING
DEVICE
Orifice ID (in.)
CONDENSER COIL
Rows...Fins/in.
Face Area (sq ft)
CONDENSER FAN
Nominal Cfm
Diameter (in.)
Motor Hp (Rpm)
EVAPORATOR COIL
Rows Fins/in.
Face Area (sq ft)
EVAPORATOR FAN
Nominal Airflow (Cfm)
Size (in.)
Motor Hp
FURNACE SECTION*
Burner Orifice (Qty...drill size)
Natural Gas
Burner Orifice (Qty...drill size)
Propane Gas
RETURN-AIR FILTERS (in.)†
Throwaway
018040
11⁄2
024040
2
024060
2
030040
21⁄2
030060
21⁄2
272
296
Rotary
1
303
327
315
339
320
344
332
356
2.60
2.75
2.75
3.40
.030
.030
.030
.030
3.40
3.40
Acutrol™ Device
.030
.030
1...17
5.95
1...17
5.95
1...17
5.95
2...17
5.95
2...17
5.95
1700
18
⁄ (850)
18
1700
18
⁄ (850)
18
1700
18
⁄ (850)
18
1900
18
⁄ (850)
18
1900
18
⁄ (850)
18
3...15
1.83
3...15
2.29
3...15
2.29
3...15
2.29
600
10 x 10
1⁄4
800
10 x 10
1⁄4
800
10 x 10
1⁄4
1000
10 x 10
1⁄4
1...32
1...32
2...40
1...32
2...40
1...41
1...41
2...47
1...41
2...47
20 x 20
20 x 20
20 x 20
20 x 24
20 x 24
042060
31⁄2
042080
31⁄2
042100
31⁄2
030080
21⁄2
036060
3
036080
3
036100
3
036120
3
336
360
348
372
348
372
4.30
4.30
4.30
4.30
.032
.032
.032
.032
2...17
5.95
2...17
5.95
2...17
5.95
2...17
5.95
332
336
356
360
Reciprocating
1
2...17
5.95
1900
18
⁄ (850)
1900
18
⁄ (1050)
18
1900
18
⁄ (1050)
14
3...15
3...15
2.29
2.29
Direct Drive
1000
1000
10 x 10
10 x 10
1⁄4
1⁄4
14
1900
18
⁄ (1050)
14
1900
18
⁄ (1050)
14
3...15
3.06
3...15
3.06
3...15
3.06
3...15
3.06
1200
10 x 10
1 ⁄2
1200
10 x 10
1⁄ 2
1200
10 x 10
1⁄ 2
1200
10 x 10
1⁄ 2
2...32
2...40
2...32
2...30
3...32
2...42
2...47
2...42
2...40
3...42
20 x 24
20 x 24
20 x 24
20 x 24
20 x 24
042120
31⁄2
048080
4
048100
4
048120
4
426
450
048140
4
060080
5
060100
5
060120
5
060140
5
426
453
450
477
Hermetic Scroll
1
465
489
465
489
465
489
375
399
375
387
399
411
Reciprocating
1
387
411
414
438
426
450
5.20
5.20
5.20
5.20
6.50
6.50
6.50
Acutrol Device
6.50
7.00
7.00
7.00
7.00
.034
.034
.034
.034
.030
.030
.030
.030
.030
.030
.030
.030
2...17
7.04
2...17
7.04
2...17
7.04
2...17
7.04
2...17
8.67
2...17
8.67
2...17
8.67
2...17
8.67
2...17
8.67
2...17
8.67
2...17
8.67
2...17
8.67
1900
18
⁄ (1050)
14
1900
18
⁄ (1050)
14
1900
18
⁄ (1050)
14
1900
18
⁄ (1050)
14
2400
20
⁄ (1050)
13
2400
20
⁄ (1050)
13
3...15
3.33
3...15
3.33
3...15
3.33
3...15
3.33
3...15
4.44
1400
10 x 10
3⁄4
1400
10 x 10
3⁄4
1400
10 x 10
3⁄4
1400
10 x 10
3⁄4
1600
10 x 10
3⁄4
2...40
2...32
2...30
3...32
2...32
2...30
2...47
2...42
2...40
3...42
2...42
24 x 24
24 x 24
24 x 24
24 x 24
24 x 30
2400
20
⁄ (1050)
13
3...15
3...15
4.44
4.44
Direct Drive
1600
1600
10 x 10
10 x 10
3⁄4
3⁄4
2400
20
⁄ (1050)
13
2400
20
⁄ (1050)
13
2400
20
⁄ (1050)
13
2400
20
⁄ (1050)
13
3...15
4.44
4...15
4.44
4...15
4.44
4...15
4.44
4...15
4.44
1600
10 x 10
3⁄4
1995
10 x 11
1
1995
10 x 11
1
1995
10 x 11
1
1995
10 x 11
1
3...32
3...31
2...32
2...30
3...32
3...31
2...40
3...42
3...40
3...42
2...40
3...42
3...40
24 x 30
24 x 30
24 x 30
24 x 30
24 x 30
24 x 30
24 x 30
*Based on altitude of 0-2000 feet.
†Required filter sizes shown are based on the larger of the ARI (Air Conditioning & Refrigeration Institute) rated
cooling airflow or the heating airflow at a velocity of 300 ft/min for throwaway type or 450 ft/min for high-capacity
type. For non-standard air filters, air filter pressure drop must not exceed 0.08 in. wg.
—14—
2400
20
⁄ (1050)
13
Table 2 — Physical Data — Unit 589A
UNIT SIZE 589A
NOMINAL CAPACITY (ton)
OPERATING WEIGHT (lb)
Without Base Rail
With Optional Base Rail
COMPRESSORS
Quantity
REFRIGERANT (R-22)
Charge (lb)
REFRIGERANT METERING DEVICE
Orifice ID (in.)
CONDENSER COIL
Rows...Fins/in.
Face Area (sq ft)
CONDENSER FAN
Nominal Cfm
Diameter (in.)
Motor Hp (Rpm)
EVAPORATOR COIL
Rows Fins/in.
Face Area (sq ft)
EVAPORATOR FAN*
Nominal Airflow (Cfm)
Size (in.)
Motor Hp
FURNACE SECTION†
Burner Orifice (Qty...drill size)
Natural Gas
Burner Orifice (Qty...drill size)
Propane Gas
RETURN-AIR FILTERS (in.)**
Disposable
UNIT SIZE 589A
NOMINAL CAPACITY (ton)
OPERATING WEIGHT (lb)
Without Base Rail
With Optional Base Rail
COMPRESSORS
Quantity
REFRIGERANT (R-22)
Charge (lb)
REFRIGERANT METERING
DEVICE
Orifice ID (in.)
CONDENSER COIL
Rows...Fins/in.
Face Area (sq ft)
CONDENSER FAN
Nominal Cfm
Diameter (in.)
Motor Hp (Rpm)
EVAPORATOR COIL
Rows Fins/in.
Face Area (sq ft)
EVAPORATOR FAN*
Nominal Airflow (Cfm)
Size (in.)
Motor Hp
FURNACE SECTION†
Burner Orifice (Qty...drill size)
Natural Gas
Burner Orifice (Qty...drill size)
Propane Gas
RETURN-AIR FILTERS (in.)**
Disposable
024040
2
024060
2
030040
21⁄2
030060
21⁄2
030080
21⁄2
036060
3
036080
3
036100
3
036120
3
333
357
345
369
336
360
348
372
348
372
Scroll
1
366
390
366
390
378
402
378
402
3.9
3.9
4.5
4.5
5.4
5.4
5.4
5.4
.034
.034
.030
.030
4.5
Acutrol™ Device
.030
.032
.032
.032
.032
2...17
7.0
2...17
7.0
2...17
7.0
2...17
7.0
2...17
7.0
2...17
7.0
2...17
7.0
2...17
7.0
2...17
7.0
2200
20
⁄ (1100)
14
2200
20
⁄ (1100)
14
2200
20
⁄ (1100)
2200
20
⁄ (1100)
14
2200
20
⁄ (1100)
14
2...15
3.6
2...15
3.6
3...15
2.7
3...15
2.7
800
10 x 10
1⁄4
800
10 x 10
1⁄4
1000
10 x 10
1⁄4
1...32
2...41
1...41
2...47
24 x 24
24 x 24
14
4...15
3.6
4...15
3.6
1000
10 x 10
1⁄4
1200
10 x 10
1⁄2
1200
10 x 10
1⁄2
1200
10 x 10
1⁄2
1200
10 x 10
1⁄2
1...32
2...40
2...32
2...40
2...32
2...30
3...32
1...41
2...47
2...42
2...47
2...42
2...40
3...42
24 x 24
24 x 24
24 x 24
24 x 24
24 x 24
24 x 24
24 x 24
042120
31⁄2
048080
4
391
415
391
415
403
427
403
427
422
446
5.7
5.7
5.7
5.7
5.8
.034
.034
.034
.034
.034
.034
2...17
8.7
2...17
8.7
2...17
8.7
2...17
8.7
2...17
8.7
2...17
8.7
2400
20
⁄ (1100)
2400
20
⁄ (1100)
14
2200
20
⁄ (1100)
14
4...15
3.6
042100
31⁄2
14
2200
20
⁄ (1100)
14
4...15
3.6
042080
31⁄2
2400
20
⁄ (1100)
2200
20
⁄ (1100)
14
3...15
2.7
Direct Drive
1000
10 x 10
1⁄4
042060
31⁄2
14
2200
20
⁄ (1100)
14
2400
20
⁄ (1100)
14
2400
20
⁄ (1100)
14
048100
4
048120
4
048140
4
060080
5
060100
5
060120
5
060140
5
434
458
434
458
453
477
465
489
465
489
465
489
5.8
5.8
Acutrol Device
5.8
7.00
7.00
7.00
7.00
.034
.034
.030
.030
.030
.030
2...17
8.7
2...17
8.7
2...17
8.67
2...17
8.67
2...17
8.67
2...17
8.67
434
458
Scroll
1
2400
20
⁄ (1100)
14
3...15
4.4
3...15
4.4
3...15
4.4
3...15
4.4
4...15
4.4
1400
10 x 10
3⁄4
1400
10 x 10
3⁄4
1400
10 x 10
3⁄4
1400
10 x 10
3⁄4
1600
10 x 10
3⁄4
2...40
2...32
2...30
3...32
2...32
2...30
2...47
2...42
2...40
3...42
2...42
24 x 30
24 x 30
24 x 30
24 x 30
24 x 30
2400
20
⁄ (1100)
14
4...15
4...15
4.4
4.4
Direct Drive
1600
1600
10 x 10
10 x 10
3⁄4
3⁄4
2400
2400
2400
2400
20
20
20
20
1
1
1
⁄ (1050) ⁄3 (1050) ⁄3 (1050) ⁄3 (1050)
13
4...15
4.4
4...15
4.44
4...15
4.44
4...15
4.44
4...15
4.44
1600
10 x 10
3⁄4
1995
10 x 11
1
1995
10 x 11
1
1995
10 x 11
1
1995
10 x 11
1
3...32
3...31
2...32
2...30
3...32
3...31
2...40
3...42
3...40
3...42
2...40
3...42
3...40
24 x 30
24 x 30
24 x 30
24 x 30
24 x 30
24 x 30
24 x 30
*Size 048 evaporator fan is equipped with a 460-v or integrated control motor (ICM). Size 060 evaporator fan is
equipped with an ICM only. The ICM provides variable speed.
†Based on an altitude of 0-2000 feet.
**Required filter sizes shown are based on the ARI (Air Conditioning & Refrigeration Institute) rated heating airflow
at a velocity of 300 ft/min for throwaway type or 450 ft/min for high-capacity type. For non-standard air filters, air
filter pressure drop must not exceed 0.08 in. wg.
—15—
2400
20
⁄ (1100)
14
(Text continued from page 13)
A. Configuring Units for Downflow (Vertical) Discharge
CAUTION: Unstable operation may occur when the
gas valve and manifold assembly are forced out of position while connecting improperly-routed rigid gas piping to the gas valve. Use a backup wrench when making connection to avoid strain on, or distortion of, the
gas control piping.
WARNING: Before performing service or maintenance operations on the system, turn off main power to
unit or electrical shock could result.
1. Open all electrical disconnects before starting any service work.
2. Remove return duct cover located on duct panel.
Figure 16 shows duct cover removed. Save duct cover
and screws.
3. Locate lances in basepan insulation that are placed over
the perimeter of the vertical duct opening cover
(Fig. 17).
CAUTION: If a flexible conductor is required or allowed by the authority having jurisdiction, black iron
pipe shall be installed at the gas valve and shall extend a minimum of 2 in. outside the unit casing.
WARNING: Never use a match or other open flame
when checking for gas leaks. Never purge gas line into
combustion chamber. Failure to follow this warning could
result in an explosion causing personal injury or death.
4. Using a straight edge and sharp knife, cut and remove
the insulation around the perimeter of the cover. Remove and save 5 screws securing the cover to the basepan and slide out the cover. Discard the cover (Fig. 18).
5. Remove supply duct cover located on duct panel.
Figure 16 shows duct cover removed. Save duct cover
and screws.
6. Remove and discard 2 screws which secure vertical discharge opening cover to basepan (Fig. 19). Slide cover
forward to disengage, then tilt and remove cover through
vertical discharge opening in bottom of unit. Discard
duct cover (Fig. 20).
8. Check for gas leaks at the field-installed and factoryinstalled gas lines after all piping connections have been
completed. Use soap-and-water solution (or method specified by local codes and/or regulations).
CAUTION: Collect ALL screws that were removed.
Do not leave screws on rooftop as permanent damage
to the roof may occur.
Fig. 15 — Sediment Trap
IX. STEP 9 — INSTALL DUCT CONNECTIONS
The unit has duct flanges on the supply- and return-air openings on the side and bottom of the unit. See Fig. 2-9 for connection sizes and locations.
7. If unit ductwork is to be attached to vertical opening
flanges on the unit basepan (jackstand applications only),
do so at this time.
8. It is recommended that the basepan insulation around
the perimeter of the vertical return-air opening be secured to the basepan with aluminum tape. Applicable
local codes may require aluminum tape to prevent exposed fiberglass.
9. Cover both horizontal duct openings with the duct covers from Steps 2 and 5. Make sure opening is air- and
watertight.
10. After completing unit conversion, perform all safety
checks and power up unit.
NOTE: The design and installation of the duct system must
be in accordance with the standards of the NFPA for installation of nonresidence-type air conditioning and ventilating
systems, NFPA 90A or residence-type, NFPA 90B; and/or local codes and residence-type, NFPA 90B; and/or local codes
and ordinances.
—16—
Table 3 — Maximum Gas Flow Capacity*
NOMINAL
IRON PIPE,
SIZE
(in.)
1⁄2
3⁄4
1
11⁄4
11⁄2
LENGTH OF PIPE, FT†
INTERNAL
DIAMETER
(in.)
10
20
30
40
50
60
70
80
90
100
125
150
175
200
.622
.824
1.049
1.380
1.610
175
360
680
1400
2100
120
250
465
950
1460
97
200
375
770
1180
82
170
320
600
990
73
151
285
580
900
66
138
260
530
810
61
125
240
490
750
57
118
220
460
690
53
110
205
430
650
50
103
195
400
620
44
93
175
360
550
40
84
160
325
500
—
77
145
300
460
—
72
135
280
430
*Capacity of pipe in cu ft of gas per hr for gas pressure of 0.5 psig or less. Pressure drop of 0.5-in. wg (based on
a 0.60 specific gravity gas). Refer to Table C-4, National Fire Protection Association NFPA 54.
†This length includes an ordinary number of fittings.
SUPPLY DUCT OPENING
RETURN DUCT OPENING
Fig. 16 — Supply and Return Duct Openings
Fig. 18 — Vertical Duct Cover Removed
Fig. 17 — Lance Location for Vertical Duct
Opening Cover
Fig. 19 — Removal of Vertical Discharge
Opening Cover
—17—
X. STEP 10 — INSTALL ELECTRICAL CONNECTIONS
WARNING: The unit cabinet must have an uninterrupted, unbroken electrical ground to minimize the possibility of personal injury if an electrical fault should
occur. This ground may consist of an electrical wire connected to the unit ground lug in the control compartment, or conduit approved for electrical ground when
installed in accordance with NEC (National Electrical
Code) ANSI/NFPA (latest edition) (in Canada, Canadian Electrical Code CSA [Canadian Standards Association] C22.1) and local electrical codes. Do not use gas
piping as an electrical ground. Failure to adhere to this
warning could result in personal injury or death.
CAUTION: Failure to follow these precautions could
result in damage to the unit being installed:
1. Make all electrical connections in accordance with NEC
ANSI/NFPA (latest edition) and local electrical codes governing such wiring. In Canada, all electrical connections must be in accordance with CSA standard C22.1
Canadian Electrical Code Part 1 and applicable local codes.
Refer to unit wiring diagram.
2. Use only copper conductor for connections between fieldsupplied electrical disconnect switch and unit. DO NOT
USE ALUMINUM WIRE.
3. Be sure that high-voltage power to unit is within operating voltage range indicated on unit rating plate.
4. Do not damage internal components when drilling through
any panel to mount electrical hardware, conduit, etc. On
3-phase units, ensure phases are balanced within 2%.
Consult local power company for correction of improper
voltage and/or phase imbalance.
Fig. 20 — Vertical Discharge Cover Removed
Adhere to the following criteria when selecting, sizing,
and installing the duct system:
1. Units are shipped with all 4 duct openings covered. Remove appropriate panels for intended installation.
2. Select and size ductwork, supply-air registers, and
return-air grilles according to American Society of
Heating, Refrigeration and Air Conditioning Engineers
(ASHRAE) recommendations.
3. Use flexible transition between rigid ductwork and unit
to prevent transmission of vibration. The transition may
be screwed or bolted to duct flanges. Use suitable gaskets to ensure weathertight and airtight seal.
4. All units must have field-supplied filters or accessory filter rack installed in the return-air side of the unit. Recommended sizes for filters are shown in Tables 1 and 2.
5. Size all ductwork for maximum required airflow (either
heating or cooling) for unit being installed. Avoid abrupt
duct size increases or decreases or performance may be
affected.
6. Adequately insulate and weatherproof all ductwork
located outdoors. Insulate ducts passing through unconditioned space, and use vapor barrier in accordance with
latest issue of Sheet Metal and Air Conditioning
Contractors National Association (SMACNA) and Air Conditioning Contractors of America (ACCA) minimum installation standards for heating and air conditioning
systems. Secure all ducts to building structure.
7. Flash, weatherproof, and vibration-isolate all openings
in building structure in accordance with local codes and
good building practices.
A. High-Voltage Connections
The unit must have a separate electrical service with a fieldsupplied, waterproof, disconnect switch mounted at, or within
sight from, the unit. Refer to the unit rating plate for maximum fuse/circuit breaker size and minimum circuit amps (ampacity) for wire sizing. See Tables 4A and 4B for electrical
data.
The field-supplied disconnect switch box may be mounted on
the unit over the high-voltage inlet hole when the
standard power and low-voltage entry points are used. See
Fig. 2-9 for acceptable location.
Standard Power Entry
Proceed as follows to complete the high-voltage connections
to the unit:
1. Connect ground lead to chassis ground connection when
using separate ground wire.
2. Run high-voltage leads into unit control box.
3. Locate black and yellow wires connected to line side of
contactor.
4. Cut wires at partition where they exit control box.
5. Strip back leads and connect to high voltage leads. On
3-phase units, blue wire is provided stripped back and
ready to connect to high voltage lead. See unit wiring
label and Fig. 21.
—18—
Table 4A — Electrical Data — Unit 588A
UNIT
SIZE
588A
018
024
030
036
042
048
060
V-PH-Hz
208/230-1-60
208/230-1-60
208/230-1-60
208/230-3-60
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60†
208/230-1-60**
208/230-3-60†
208/230-3-60**
460-3-60†
460-3-60**
208/230-1-60
208/230-3-60
460-3-60
AWG —
FLA
—
HACR —
LRA
MCA
MOCP
RLA
—
—
—
—
VOLTAGE
RANGE
Min Max
187
253
187
253
187
253
187
253
187
253
187
253
414
506
187
253
187
253
414
506
187
253
187
253
187
253
187
253
414
506
414
506
187
253
187
253
414
506
COMPRESSOR
RLA
8.3
12.4
14.4
9.4
18.0
11.7
5.6
20.4
14.0
6.4
21.8
26.4
12.8
15.0
6.4
8.2
32.1
19.3
10.0
LRA
45.0
61.0
82.0
66.0
96.0
75.0
40.0
104.0
91.0
42.0
124.0
129.0
93.0
99.0
46.5
50.0
169.0
123.0
62.0
OUTDOOR-FAN
MOTOR
FLA
0.7
0.7
1.4
1.4
1.4
1.4
0.8
1.4
1.4
0.8
2.1
2.1
2.1
2.1
1.1
1.1
2.1
2.1
1.1
POWER SUPPLY
MCA
12.9
18.2
21.4
15.1
26.7
18.8
9.2
30.9
22.9
10.8
40.1
40.1
25.9
25.9
13.7
13.7
49.0
33.0
16.8
MOCP*
15
30
30
25
40
30
10
50
35
15
60
60
40
40
20
20
60
50
25
AWG 60 C
MIN WIRE
SIZE
MAX WIRE
LENGTH (ft)
14
12
10
12
10
12
14
8
10
14
8
6
10
10
14
14
6
8
12
75
80
100
80
90
65
100
100
85
100
100
100
75
75
100
100
100
90
100
Example: Supply voltage is 460-3-60.
AB = 452 v
BC = 464 v
AC = 455 v
LEGEND
American Wire Gage
Full Load Amps
Heating, Air Conditioning and
Refrigeration
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
Rated Load Amps
Average Voltage =
452 1 464 1 455
3
=
1371
3
*Fuse or HACR Breaker.
† Carrier Scroll Compressor.
**Copeland Scroll Compressor.
= 457
Determine maximum deviation from average voltage.
(AB) 457 − 452 = 5 v
(BC) 464 − 457 = 7 v
(AC) 457 − 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
7
% Voltage Imbalance = 100 x
457
NOTES:
1. In compliance with NEC (National Electrical Code) requirements for
multimotor and combination load equipment (refer to NEC
Articles 430 and 440), the overcurrent protective device for the unit
shall be fuse or HACR breaker. The CGA (Canadian Gas Association) units may be fuse or circuit breaker.
2. Minimum wire size is based on 60 C copper wire. If other than
60 C wire is used, or if length exceeds wire length in table, determine size from NEC.
3. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is
greater than 2%. Use the following formula to determine the percentage of voltage imbalance.
% Voltage imbalance
max voltage deviation from average voltage
= 100 x
average voltage
INDOOR-FAN
MOTOR
FLA
1.8
2.0
2.3
2.0
2.8
2.8
1.4
4.0
4.0
2.0
5.0
5.0
5.0
5.0
2.3
2.3
6.8
6.8
3.2
= 1.53%
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%,
contact your local electric utility company immediately.
—19—
Table 4B — Electrical Data — Unit 589A
UNIT
SIZE
589A
024
030
036
042
048
060
V-PH-Hz
208/230-1-60
208/230-1-60
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60
208/230-3-60
460-3-60
208/230-1-60
208/230-3-60
AWG —
FLA
—
HACR —
LRA
MCA
MOCP
RLA
—
—
—
—
VOLTAGE
RANGE
Min Max
187
253
187
253
187
253
187
253
414
506
187
253
187
253
414
506
187
253
187
253
414
506
187
253
187
253
COMPRESSOR
RLA
12.9
15.0
16.7
10.9
5.4
20.0
13.9
6.8
26.4
15.0
8.2
32.1
19.3
LRA
62.5
76.0
95.0
75.0
40.0
104.0
88.0
44.0
129.0
99.0
49.5
169.0
123.0
OUTDOOR-FAN
MOTOR
FLA
1.4
1.4
1.4
1.4
0.8
1.4
1.4
0.8
1.4
1.4
0.8
2.1
2.1
POWER SUPPLY
MCA
19.5
22.8
25.1
17.8
9.0
29.5
21.9
10.9
41.6
27.4
13.4
49.4
33.4
MOCP*
30
30
30
25
10
45
30
15
60
40
20
60
50
AWG 60 C
MIN WIRE
SIZE
MAX WIRE
LENGTH (ft)
12
10
10
12
14
10
10
14
6
10
14
6
8
75
100
95
70
100
80
60
100
100
70
100
100
90
Example: Supply voltage is 460-3-60.
AB = 452 v
BC = 464 v
AC = 455 v
LEGEND
American Wire Gage
Full Load Amps
Heating, Air Conditioning and
Refrigeration
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
Rated Load Amps
Average Voltage = 452 1 464 1 455
3
=
1371
3
*Fuse or HACR Breaker.
† Carrier Scroll Compressor.
**Copeland Scroll Compressor.
= 457
Determine maximum deviation from average voltage.
(AB) 457 − 452 = 5 v
(BC) 464 − 457 = 7 v
(AC) 457 − 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
7
% Voltage Imbalance = 100 x
457
NOTES:
1. In compliance with NEC (National Electrical Code) requirements for
multimotor and combination load equipment (refer to NEC
Articles 430 and 440), the overcurrent protective device for the unit
shall be fuse or HACR breaker. The CGA (Canadian Gas Association) units may be fuse or circuit breaker.
2. Minimum wire size is based on 60 C copper wire. If other than
60 C wire is used, or if length exceeds wire length in table, determine size from NEC.
3. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is
greater than 2%. Use the following formula to determine the percentage of voltage imbalance.
% Voltage imbalance
max voltage deviation from average voltage
= 100 x
average voltage
INDOOR-FAN
MOTOR
FLA
2.0
2.6
2.8
2.8
1.4
3.1
3.1
1.6
7.2
7.2
2.3
7.2
7.2
= 1.53%
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%,
contact your local electric utility company immediately.
—20—
Use no. 18 American Wire Gage (AWG) color-coded, insulated (35 C minimum) wires to make the control voltage connections between the thermostat and the unit. If the thermostat is located more than 100 ft from the unit (as measured
along the control voltage wires), use no. 16 AWG color-coded,
insulated (35 C minimum) wires.
Standard Connection
Remove knockout hole located in the flue panel adjacent to
the control access panel. See Fig. 2-9. Remove the rubber grommet from the installer’s packet (included with unit) and install grommet in the knockout opening. Provide a drip loop
before running wire through panel.
Run the low-voltage leads from the thermostat, through the
inlet hole, and into unit low-voltage splice box.
LEGEND
Field Control-Voltage Wiring
Field High-Voltage Wiring
NOTE: Use blue wire for 3-phase units only.
Fig. 21 — High- and Control-Voltage Connections
Alternate Power Entry
1. Remove knockouts in fixed compressor panel located on
duct panel side of unit.
2. Route high-voltage leads into high-voltage terminal box.
3. Connect ground wire to green-yellow wire using fieldsupplied splice.
4. Connect power wires to unit high-voltage leads.
5. On 3-phase units, locate blue wire projecting from compressor junction box. Cut wire at partition and route into
high-voltage junction box through grommet in back of
junction box.
6. On 3-phase units, strip back blue lead and connect to
third leg of the power wires.
B. Special Procedures for 208-V Operation
WARNING: Make sure that the gas supply then the
power supply to the unit is switched OFF before making any wiring changes. Electrical shock can cause personal injury or death.
1. Disconnect the orange transformer-primary lead from
the contactor. See unit wiring label.
2. Remove the tape and wirenut from the terminal on the
end of the red transformer-primary lead.
3. Save the wirenut.
4. Connect the red lead to the contactor terminal from which
the orange lead was disconnected.
5. Using the wirenut removed from the red lead, insulate
the loose terminal on the orange lead.
6. Wrap the cover with electrical tape so that the metal
terminal cannot be seen.
C. Control Voltage Connections; Non-Integrated Control
Motor (Non-ICM) Units
Locate the room thermostat on an inside wall in the space to
be conditioned, where it will not be subjected to either a cooling or heating source or direct exposure to sunlight. Mount
the thermostat 4 to 5 ft above the floor.
NOTE: Do not use any type of power-stealing thermostat. Unit
control problems may result.
Locate five 18-gage wires leaving control box. These lowvoltage connection leads can be identified by the colors red,
green, yellow, brown, and white. (See Fig. 21.) Ensure the leads
are long enough to be routed into the low-voltage splice box
(located below right side of control box). Cut wires at the point
where they exit control box; do NOT cut yellow wire on
589A024,030 units. Stripped yellow wire is located in connection box. Route leads through hole in bottom of control box
and make low-voltage connections as shown in Fig. 21. Secure all cut wires, so that they do not interfere with operation of unit.
Alternate Connection
Remove knockout in compressor fixed panel located below highvoltage knockout. Remove the rubber grommet from the installer’s packet (included with unit) and install grommet in
the knockout opening. Route thermostat wires through grommet providing drip loop at panel. Connect low-voltage leads
as shown in Fig. 21. On 589A024 and 030 units, the yellow
wire originating from discharge thermostat of compressor must
be cut and routed into low-voltage section of junction box.
D. Control Voltage Connections; Integrated Control Motor
(ICM) Units
Routing Control Power Wires (24 v)
Remove knockout in the compressor fixed access panel located below the high-voltage knockout. Remove the rubber
grommet from the installer’s packet (included with unit) and
install grommet in the knockout opening. Route thermostat
wires through grommet providing drip loop at panel. Connect low-voltage leads to the thermostat.
Alternate Connection (24 v)
Remove knockout in the flue panel adjacent to the control access panel. Remove the rubber grommet from the installer’s
packet (included with unit) and install grommet in the knockout opening. Provide a drip loop before running wire through
panel. Run the low-voltage leads from the thermostat, through
the inlet hole, and into the unit low-voltage splice box.
Connecting to Easy Select Interface Board
The Easy Select interface board is located in the control box
area. The Easy Select interface board is factory wired to the
motor, and factory default selections are preset.
Locate the five 18-gage thermostat lead wires of plug assembly 1 (PL1) attached to the Easy Select interface board (See
Fig. 22 and wiring diagrams for units 589A048 and 060 on
pages 31 and 33.) These low voltage connection leads are identified by the colors red, green, yellow, brown, and white. Cut
the wires between the 2 wire ties approximately 4 in. from
the plug. Connect low-voltage leads to the thermostat. Secure all cut wires in the control and splice boxes so they do
not interfere with the proper operation of the unit.
—21—
PRE-START-UP
WARNING: Failure to observe the following warnings could result in serious personal injury:
1. Follow recognized safety practices and wear protective goggles when checking or servicing refrigerant
system.
2. Do not operate compressor or provide any electric
power to unit unless compressor terminal cover is in
place and secured.
3. Do not remove compressor terminal cover until all
electrical sources are disconnected.
4. Relieve and reclaim all refrigerant from system before touching or disturbing anything inside terminal box if refrigerant leak is suspected around compressor terminals.
5. Never attempt to repair soldered connection while
refrigerant system is under pressure.
6. Do not use torch to remove any component. System
contains oil and refrigerant under pressure. To remove a component, wear protective goggles and proceed as follows:
a. Shut off gas supply and then electrical power to
unit.
b. Relieve and reclaim all refrigerant from system
using both high- and low-pressure ports.
c. Cut component connecting tubing with tubing cutter and remove component from unit.
d. Carefully unsweat remaining tubing stubs when
necessary. Oil can ignite when exposed to torch
flame.
LEGEND
IFO — Indoor (Evaporator) Fan On
JW — Jumper Wire
Fig. 22 — Easy Select Interface Board
E. Heat Anticipator Setting
The room thermostat heat anticipator must be properly adjusted to ensure proper heating performance. Set the heat
anticipator, using an ammeter between the W and R terminals to determine the exact required setting.
NOTE: For thermostat selection purposes, use 0.18 amp for
the approximate required setting.
Failure to make a proper heat anticipator adjustment will
result in improper operation, discomfort to the occupants of
the conditioned space, and inefficient energy utilization; however, the required setting may be changed slightly to provide
a greater degree of comfort for a particular installation.
F. Transformer Protection
The unit transformer protection may be one of 2 types.
The first transformer type may contain an auto. reset overcurrent protector for control circuit protection. If this device
trips, it may reset without warning, starting the heating or
cooling section of this product. Use caution when servicing; if
overcurrent protector continues to trip, there is a problem in
the low-voltage electrical circuit, such as an electrical short,
ground, or transformer overload. Disconnect power, correct
the condition, and check for normal unit operation.
The second transformer type is of the energy-limiting type. It
is set to withstand a 30-second overload or shorted secondary condition.
Proceed as follows to inspect and prepare the unit for initial
start-up:
1. Remove all access panels.
2. Read and follow instructions on all WARNING, CAUTION, and INFORMATION labels attached to, or shipped
with, unit.
3. Make the following inspections:
a. Inspect for shipping and handling damages such as
broken lines, loose parts, disconnected wires, etc.
b. Inspect for oil at all refrigerant tubing connections
and on unit base. Detecting oil generally indicates a
refrigerant leak. Leak-test all refrigerant tubing connections using electronic leak detector, halide torch,
or liquid-soap solution. If a refrigerant leak is detected, see Check for Refrigerant Leaks section on
page 23.
c. Inspect all field- and factory-wiring connections. Be
sure that connections are completed and tight.
d. Inspect coil fins. If damaged during shipping and handling, carefully straighten fins with a fin comb.
4. Verify the following conditions:
CAUTION: Do not purge gas supply into the combustion chamber. Do not use a match or other open flame
to check for gas leaks. Failure to follow this warning
could result in an explosion causing personal injury or
death.
—22—
a. Before lighting the unit for the first time, perform
the following: If the gas supply pipe was not purged
before connecting the unit, it will be full of air. It is
recommended that the ground joint union be loosened, and the supply line be allowed to purge until
the odor of gas is detected. Never purge gas lines into
a combustion chamber. Immediately upon detection
of gas odor, retighten the union. Allow 5 minutes to
elapse, then light unit.
b. Make sure that condenser-fan blade is correctly positioned in fan orifice. Leading edge of condenser-fan
blade should be 1⁄2 in. maximum from plastic fan orifice (see Fig. 23).
c. Make sure that air filter(s) is in place.
d. Make sure that condensate drain trap is filled with
water to ensure proper drainage.
e. Make sure that all tools and miscellaneous loose parts
have been removed.
Fig. 23 — Fan Blade Clearance
START-UP
I. CHECK FOR REFRIGERANT LEAKS
Proceed as follows to locate and repair a refrigerant leak and
to charge the unit:
1. Locate leak and make sure that refrigerant system pressure has been relieved and reclaimed from both highand low-pressure ports.
2. Repair leak following accepted practices.
NOTE: Install a filter drier whenever the system has been
opened for repair.
3. Add a small charge of R-22 refrigerant vapor to system
and leak-test unit.
4. Evacuate and reclaim refrigerant from refrigerant system if additional leaks are not found.
5. Charge unit with R-22 refrigerant, using a volumetriccharging cylinder or accurate scale. Refer to unit rating
plate for required charge. Be sure to add extra refrigerant to compensate for internal volume of filter drier.
II. START UP HEATING SECTION AND MAKE
ADJUSTMENTS
CAUTION: Complete the required procedures given
in Pre-Start-Up section on page 22 before starting the
unit.
Do not jumper any safety devices when operating the unit.
Make sure that burner orifices are properly aligned. Unstable operation may occur when the burner orifices in the
manifold are misaligned.
Follow the lighting instructions on the heating section
operation label (located inside the burner or blower access
door) to start the heating section.
NOTE: Make sure that gas supply has been purged, and that
all gas piping has been checked for leaks.
A. Check Heating Control
Start and check the unit for proper heating control operation
as follows. (See furnace lighting instructions located inside
burner or blower access panel.)
1. Place the room thermostat SYSTEM switch in the HEAT
position and the fan switch in the AUTO. position.
2. Set the heating temperature control of the thermostat
above room temperature.
3. The induced-draft motor will start.
4. After a call for heating, the main burner should light
within 5 seconds. If the burners do not light, there is a
22-second delay before another 5-second try. If the burners still do not light, this sequence is repeated. If the
burners do not light within 15 minutes from the initial
call for heat, there is a lockout. To reset the control, break
the 24-v power to W.
5. The evaporator fan will turn on 45 seconds after the flame
has been established. The evaporator fan will turn off
45 seconds after the thermostat has been satisfied.
B. Check Gas Input
Check gas input and manifold pressure after unit start-up.
(See Table 5.) If adjustment is required proceed as follows.
The rated gas inputs shown in Table 5 are for altitudes from
sea level to 2000 ft above sea level. These inputs are based
on natural gas with a heating value of 1050 Btu/ft3 at 0.65
specific gravity, or propane gas with a heating value of 2500
Btu/ft3 at 1.5 specific gravity. For elevations above 2000 ft,
reduce input 4% for each 1000 ft above sea level. When the
gas supply being used has a different heating value or specific gravity, refer to national and local codes, or contact your
distributor to determine the required orifice size.
CAUTION: These units are designed to consume the
rated gas inputs using the fixed orifices at specified manifold pressures as shown in Table 5. DO NOT REDRILL
THE ORIFICES UNDER ANY CIRCUMSTANCES.
C. Adjust Gas Input
The gas input to the unit is determined by measuring the
gas flow at the meter or by measuring the manifold pressure.
Measuring the gas flow at the meter is recommended for natural gas units. The manifold pressure must be measured to
determine the input of propane gas units.
—23—
Table 5 — Rated Gas Inputs at Indicated Manifold Pressures
UNIT 588A, 589A
018040,
024060,
030080,
048080,
036100,
036120,
048140,
024040,
030060,
036080,
060080
042100,
042120,
060140
NUMBER
OF
ORIFICES
GAS SUPPLY PRESSURE
(in. wg)
MANIFOLD
PRESSURE
(in. wg)
NATURAL GAS
PROPANE*
Min
Max
Min
Max
Natural
Propane
030040
036060, 042060
042080,
1
2
4.0
4.0
13.0
13.0
4.0
4.0
13.0
13.0
3.5
3.5
3.1
3.3
Orifice
Drill
Size
32
40
2
4.0
13.0
4.0
13.0
3.5
3.4
32
80,000
42
80,000
048100, 060100
048120, 060120
2
3
3
4.0
4.0
4.0
13.0
13.0
13.0
4.0
4.0
4.0
13.0
13.0
13.0
3.5
3.5
3.5
3.7
3.5
3.4
30
32
31
95,000
120,000
136,000
40
42
40
95,000
115,000
133,000
Natural
Propane
Heating
Input
(Btuh)†
40,000
56,000
Orifice
Drill
Size
41
47
Heating
Input
(Btuh)†
40,000
54,000
* When a unit is converted to propane, different size orifices must be used. See separate natural-to-propane conversion kit
instructions.
†Based on altitudes from sea level to 2000 ft above sea level. For altitudes above 2000 ft: reduce input rating 4% for each
additional 1000 ft above 2000 ft. In Canada, from 2000 ft above sea level to 4500 ft above sea level, derate the unit 10%.
NOTE: Unit size 018 is 588A only.
Measure Gas Flow (Natural Gas Units)
Minor adjustment to the gas flow can be made by changing
the manifold pressure. The manifold pressure must be maintained between 3.4 and 3.6 in. wg. If larger adjustments are
required, change main burner orifices following the recommendations of national and local codes.
NOTE: All other appliances that use the same meter must
be turned off when gas flow is measured at the meter.
Proceed as follows:
1. Turn off gas supply to unit.
2. Remove pipe plug on manifold (see Fig. 24), then connect manometer at this point. Turn on gas to unit.
3. Record number of seconds for gas meter test dial to make
one revolution.
4. Divide number of seconds in Step 3 into 3600 (number
of seconds in one hour).
5. Multiply result of Step 4 by the number of cu ft shown
for one revolution of test dial to obtain cu ft of gas flow
per hour.
6. Multiply result of Step 5 by Btu heating value of gas to
obtain total measured input in Btuh. Compare this value
with heating input shown in Table 5. (Consult the local
gas supplier if the heating value of gas is not known.)
EXAMPLE: Assume that the size of test dial is 1 cu ft, one
revolution takes 30 seconds, and the heating value of the gas
is 1050 Btu/ft3. Proceed as follows:
1. 30 seconds to complete one revolution.
2. 3600 ÷ 30 = 120.
3. 120 x 1 = 120 ft3 of gas flow/hr.
4. 120 x 1050 = 126,000 Btuh input.
If the desired gas input is 120,000 Btuh, only a minor change
in the manifold pressure is required.
Observe manifold pressure and proceed as follows to adjust gas input:
1. Remove cover screw over regulator adjustment screw on
gas valve.
2. Turn regulator adjustment screw clockwise to increase
gas input, or turn regulator adjustment screw counterclockwise to decrease input. Manifold pressure must be
between 3.4 and 3.6 in. wg.
—24—
MANIFOLD
PIPE PLUG
Fig. 24 — Burner Assembly
WARNING: Unsafe operation of the unit may result
if manifold pressure is outside this range. Personal injury or unit damage may result.
3. Replace cover screw cap on gas valve.
4. Turn off gas supply to unit. Remove manometer from
pressure tap and replace pipe plug on gas valve. Turn
on gas to unit and check for leaks.
Measure Manifold Pressure (Propane Units)
The main burner orifices on a propane gas unit are sized for
the unit rated input when the manifold pressure reading
matches the level specified in Table 5.
Proceed as follows to adjust gas input on a propane gas unit:
1. Turn off gas to unit.
2. Remove pipe plug on manifold (see Fig. 24), then connect manometer at this point.
3. Turn on gas to unit.
4. Remove cover screw over regulator adjustment screw on
gas valve.
5. Adjust regulator adjustment screw to the correct manifold pressure, as specified in Table 5. Turn adjusting
screw clockwise to increase manifold pressure, or turn
adjusting screw counterclockwise to decrease manifold
pressure.
Fig. 25 — Monoport Burners
6. Replace cover screw.
E. Airflow and Temperature Rise
7. Turn off gas to unit. Remove manometer from pressure
tap. Replace pipe plug on gas valve, then turn on gas to
unit. Check for leaks.
The heating section for each size unit is designed and approved for heating operation within the temperature-rise range
stamped on the unit rating plate.
Table 6 shows the approved temperature-rise range for each
heating input, and the air delivery cfm at various temperature rises. The heating operation airflow must produce a temperature rise that falls within the approved range.
Refer to Indoor Airflow and Airflow Adjustments section on
page 35 to adjust heating airflow when required.
D. Check Burner Flame
With burner access panel removed, observe the unit heating
operation. Watch the burner flames to see if they are light
blue and soft in appearance, and that the flames are approximately the same for each burner. Propane will have blue flame
with yellow tips. See Fig. 25. Refer to Maintenance section
for information on burner removal.
Table 6 — Air Delivery (Cfm) at Indicated Temperature Rise and Rated Heating Input
HEATING
INPUT
(Btuh)
40,000
56,000
80,000
95,000
120,000
136,000
TEMPERATURE RISE °F
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
1389
2083
2778
3472
4167
5037
1111
1667
2222
2778
3333
4029
926
1389
1852
2315
2778
3358
794
1190
1587
1984
2381
2878
694
1042
1389
1736
2083
2518
617
926
1235
1543
1852
2238
556
833
1111
1389
1667
2014
—
758
1010
1263
1515
1831
—
—
926
1157
1389
1679
—
—
855
1068
1282
1549
—
—
794
992
1190
1439
—
—
—
926
1111
1343
—
—
—
868
1042
1259
—
—
—
—
980
1185
—
—
—
—
926
1119
NOTE: Dashed areas do not fall within the approved temperature rise range of the unit.
—25—
F. Heating Sequence of Operation
III. START UP COOLING SECTION AND MAKE
ADJUSTMENTS
See Fig. 26-33 and unit wiring label.
On a call for heating, terminal ‘‘W’’ of the thermostat is energized, starting the induced-draft motor. When the halleffect sensor on the induced-draft motor senses that it has
reached the required speed, the burner sequence begins. This
function is performed by the integrated gas control (IGC). The
evaporator-fan motor is energized 45 seconds after flame is
established. When the thermostat is satisfied and ‘‘W’’ is deenergized, the burners stop firing and the evaporator-fan motor
shuts off after a 45-second time-off delay.
CAUTION: Complete the required procedures given
in the Pre-Start-Up section on page 22 before starting
the unit.
Do not jumper any safety devices when operating the
unit.
Do not operate the compressor when the outdoor temperature is below 40 F (unless accessory low-ambient
kit is installed).
A LED (light-emitting diode) indicator is provided on the control board to monitor operation. The control board is located
by removing the burner access panel. During normal operation, the LED is continuously on. See Table 7 for error codes.
Do not rapid-cycle the compressor. Allow 5 minutes between ‘‘on’’ cycles to prevent compressor damage.
Table 7 — LED Indications
ERROR CODE
Normal Operation
Hardware Failure
Fan On/Off Delay Modified
Limit Switch Fault
Flame Sense Fault
Four Consecutive Limit Switch Faults
Ignition Lockout Fault
Induced-Draft Motor Fault
Rollout Switch Fault
Internal Control Fault
Checking Cooling Control Operation
Start and check the unit for proper cooling control operation
as follows:
1. Place room thermostat SYSTEM switch in OFF position. Observe that blower motor starts when FAN switch
is placed in ON position and shuts down when FAN switch
is placed in AUTO. position.
2. Place SYSTEM switch in COOL position and FAN switch
in AUTO. position. Set cooling control below room temperature. Observe that compressor, condenser fan, and
evaporator blower motors start. Observe that cooling
cycle shuts down when control setting is satisfied. The
evaporator fan will continue to run for 30 seconds.
3. When using an auto.-changeover room thermostat, place
both SYSTEM and FAN switches in AUTO. positions.
Observe that unit operates in heating mode when temperature control is set to ‘‘call for heating’’ (above room
temperature) and operates in cooling mode when temperature control is set to ‘‘call for cooling’’ (below room
temperature).
LED INDICATION
On
Off
1 Flash
2 Flashes
3 Flashes
4 Flashes
5 Flashes
6 Flashes
7 Flashes
8 Flashes
NOTES:
1. There is a 3-second pause between error code displays.
2. If more than one error code exists, all applicable error codes will be
displayed in numerical sequence.
3. This chart is on the wiring diagram located inside the burner access
panel.
G. Limit Switches
Normally-closed limit switch (LS) completes the control circuit through the thermostat R circuit. Should the leaving-air
temperature rise above the maximum allowable temperature, the limit switch opens and the R control circuit ‘‘breaks.’’
Any interruption in the R control circuit instantly closes the
gas valve and stops gas flow to the burners and pilot. The
blower motor continues to run until LS resets.
When the air temperature at the limit switch drops to the
low-temperature setting of the limit switch, the switch closes
and completes the R control circuit. The electric-spark ignition system cycles and the unit returns to normal heating
operation.
IMPORTANT: Three-phase, scroll compressor units
(588A048,060 and 589A036-060) are direction-oriented. These
units must be checked to ensure proper compressor 3-phase
power lead orientation. If not corrected within 5 minutes, the
internal protector will shut off the compressor. The 3-phase
power leads to the unit must be reversed to correct rotation.
When turning backwards, scroll compressors emit elevated
noise levels, and the difference between compressor suction
and discharge pressures may be dramatically lower than
normal.
H. Auxiliary Limit Switch — Rollout
The function of the switch is to close the main gas valve in
the event of flame rollout. The switch is located above the
main burners. When the temperature at the auxiliary switch
reaches the maximum allowable temperature, the R control
circuit trips, closing the gas valve and stopping gas flow to
the burners. The indoor (evaporator) fan motor (IFM) and induced draft motor continue to run until switch is reset.
—26—
(Text continued on page 35.)
LEGEND
AWG
BR
C
CAP
CH
COMP
CR
EQUIP
FL
FS
FU
GND
GVR
HS
HV TRAN
I
IDM
IFM
IGC
IP
LS
MGV
NEC
OFM
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
American Wire Gage
Blower Relay
Contactor
Capacitor
Crankcase Heater
Compressor Motor
Combustion Relay
Equipment
Fuse Link
Flame Sensor
Fuse
Ground
Gas Valve Relay
Hall Effect Sensor
High-Voltage Transformer
Ignitor
Induced-Draft Motor
Indoor-Fan Motor
Integrated Gas Control
Internal Protector
Limit Switch
Main Gas Valve
National Electrical Code
Outdoor-Fan Motor
PWR
QT
RS
TRAN
NOTES:
1. If any of the original wire furnished must be replaced, it must be replaced
with type 90 C wire or its equivalent.
2. Use copper conductors only.
Fig. 26 — 208/230-1-60 Wiring Diagram, Units 588A018-060
—27—
—
—
—
—
Power
Quadruple Terminal
Rollout Switch
Transformer
Field Splice
Terminal (Marked)
Terminal (Unmarked)
Splice
Splice (Marked)
Factory Wiring
Field Control Wiring
Field Power Wiring
Accessory or Optional Wiring
To Indicate Common Potential
Only, Not to Represent Wiring
LEGEND
AWG
BR
C
CAP
CH
COMP
CR
EQUIP
FL
FS
FU
GND
GVR
HS
HV TRAN
I
IDM
IFM
IGC
IP
LS
MGV
NEC
OFM
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
American Wire Gage
Blower Relay
Contactor
Capacitor
Crankcase Heater
Compressor Motor
Combustion Relay
Equipment
Fuse Link
Flame Sensor
Fuse
Ground
Gas Valve Relay
Hall Effect Sensor
High-Voltage Transformer
Ignitor
Induced-Draft Motor
Indoor-Fan Motor
Integrated Gas Control
Internal Protector
Limit Switch
Main Gas Valve
National Electrical Code
Outdoor-Fan Motor
PWR
QT
RS
TRAN
NOTES:
1. If any of the original wire furnished must be replaced, it must be replaced
with type 90 C wire or its equivalent.
2. Use copper conductors only.
Fig. 27 — 208/230-3-60 Wiring Diagram, Units 588A030-060
—28—
—
—
—
—
Power
Quadruple Terminal
Rollout Switch
Transformer
Field Splice
Terminal (Marked)
Terminal (Unmarked)
Splice
Splice (Marked)
Factory Wiring
Field Control Wiring
Field Power Wiring
Accessory or Optional Wiring
To Indicate Common Potential
Only, Not to Represent Wiring
LEGEND
AWG
BR
C
CAP
CH
COMP
CR
EQUIP
FS
FU
GND
GVR
HS
HV TRAN
I
IDM
IFM
IGC
LS
MGV
NEC
OFM
PWR
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
American Wire Gage
Blower Relay
Contactor
Capacitor
Crankcase Heater
Compressor Motor
Combustion Relay
Equipment
Flame Sensor
Fuse
Ground
Gas Valve Relay
Hall Effect Sensor
High-Voltage Transformer
Ignitor
Induced-Draft Motor
Indoor-Fan Motor
Integrated Gas Control
Limit Switch
Main Gas Valve
National Electrical Code
Outdoor-Fan Motor
Power
QT
— Quadruple Terminal
RS
— Rollout Switch
TRAN — Transformer
NOTES:
1. If any of the original wire furnished must be replaced, it must be replaced
with type 90 C wire or its equivalent.
2. Use copper conductors only.
Fig. 28 — 460-3-60 Wiring Diagram, Units 588A036-060
—29—
Field Splice
Terminal (Marked)
Terminal (Unmarked)
Splice
Splice (Marked)
Factory Wiring
Field Control Wiring
Field Power Wiring
Accessory or Optional Wiring
To Indicate Common Potential
Only, Not to Represent Wiring
LEGEND
NOTES:
1. If any of the original wire furnished must be replaced, it must be
replaced with type 90 C wire or its equivalent.
2. Use copper conductors only.
AWG
BR
C
CAP
COMP
CR
EQUIP
FL
FS
FU
GND
GVR
HS
HV TRAN
I
IDM
IFM
IGC
LS
MGV
NEC
OFM
PWR
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
American Wire Gage
Blower Relay
Contactor
Capacitor
Compressor Motor
Combustion Relay
Equipment
Fuse Link
Flame Sensor
Fuse
Ground
Gas Valve Relay
Hall Effect Sensor
High-Voltage Transformer
Ignitor
Induced-Draft Motor
Indoor-Fan Motor
Integrated Gas Control
Limit Switch
Main Gas Valve
National Electrical Code
Outdoor-Fan Motor
Power
QT
RS
ST
TRAN
Fig. 29 — 208/230-1-60 Wiring Diagram, Units 589A024-042
—30—
—
—
—
—
Quadruple Terminal
Rollout Switch
Start Thermistor
Transformer
Field Splice
Terminal (Marked)
Terminal (Unmarked)
Splice
Splice (Marked)
Factory Wiring
Field Control Wiring
Field Power Wiring
Accessory or Optional Wiring
To Indicate Common Potential
Only, Not to Represent Wiring
LEGEND
NOTES:
1. If any of the original wire furnished must be replaced, it must be
replaced with type 90 C wire or its equivalent.
2. Use copper conductors only.
AWG
BR
C
CAP
COMP
CR
EQUIP
FL
FS
FU
GND
GVR
HS
HV TRAN
I
ICM
IDM
IFM
IGC
LS
MGV
NEC
OFM
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
American Wire Gage
Blower Relay
Contactor
Capacitor
Compressor Motor
Combustion Relay
Equipment
Fuse Link
Flame Sensor
Fuse
Ground
Gas Valve Relay
Hall Effect Sensor
High-Voltage Transformer
Ignitor
Integrated Control Motor
Induced-Draft Motor
Indoor-Fan Motor
Integrated Gas Control
Limit Switch
Main Gas Valve
National Electrical Code
Outdoor-Fan Motor
PWR
QT
RS
SEC
TRAN
Fig. 30 — 208/230-1-60 Wiring Diagram, Units 589A048,060
—31—
—
—
—
—
—
Power
Quadruple Terminal
Rollout Switch
Secondary
Transformer
Field Splice
Terminal (Marked)
Terminal (Unmarked)
Splice
Splice (Marked)
Factory Wiring
Field Control Wiring
Field Power Wiring
Accessory or Optional Wiring
To Indicate Common Potential
Only, Not to Represent Wiring
LEGEND
AWG
BR
C
CAP
COMP
CR
EQUIP
FL
FS
FU
GND
GVR
HS
HV TRAN
I
IDM
IFM
IGC
LS
MGV
NEC
OFM
PWR
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
American Wire Gage
Blower Relay
Contactor
Capacitor
Compressor Motor
Combustion Relay
Equipment
Fuse Link
Flame Sensor
Fuse
Ground
Gas Valve Relay
Hall Effect Sensor
High-Voltage Transformer
Ignitor
Induced-Draft Motor
Indoor-Fan Motor
Integrated Gas Control
Limit Switch
Main Gas Valve
National Electrical Code
Outdoor-Fan Motor
Power
QT
— Quadruple Terminal
RS
— Rollout Switch
TRAN — Transformer
NOTES:
1. If any of the original wire furnished must be replaced, it must be
replaced with type 90 C wire or its equivalent.
2. Use copper conductors only.
Fig. 31 — 208/230-3-60 Wiring Diagram, Units 589A036-042
—32—
Field Splice
Terminal (Marked)
Terminal (Unmarked)
Splice
Splice (Marked)
Factory Wiring
Field Control Wiring
Field Power Wiring
Accessory or Optional Wiring
To Indicate Common Potential
Only, Not to Represent Wiring
LEGEND
NOTES:
1. If any of the original wire furnished must be replaced, it must be
replaced with type 90 C wire or its equivalent.
2. Use copper conductors only.
AWG
BR
C
CAP
COMP
CR
EQUIP
FL
FS
FU
GND
GVR
HS
HV TRAN
I
ICM
IDM
IFM
IGC
LS
MGV
NEC
OFM
PWR
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
American Wire Gage
Blower Relay
Contactor
Capacitor
Compressor Motor
Combustion Relay
Equipment
Fuse Link
Flame Sensor
Fuse
Ground
Gas Valve Relay
Hall Effect Sensor
High-Voltage Transformer
Ignitor
Integrated Control Motor
Induced-Draft Motor
Indoor-Fan Motor
Integrated Gas Control
Limit Switch
Main Gas Valve
National Electrical Code
Outdoor-Fan Motor
Power
QT
RS
SEC
TRAN
Fig. 32 — 208/230-3-60 Wiring Diagram, Units 589A048,060
—33—
—
—
—
—
Quadruple Terminal
Rollout Switch
Secondary
Transformer
Field Splice
Terminal (Marked)
Terminal (Unmarked)
Splice
Splice (Marked)
Factory Wiring
Field Control Wiring
Field Power Wiring
Accessory or Optional Wiring
To Indicate Common Potential
Only, Not to Represent Wiring
LEGEND
AWG
BR
C
CAP
COMP
CR
EQUIP
FS
FU
GND
GVR
HS
HV TRAN
I
IDM
IFM
IGC
LS
MGV
NEC
OFM
PWR
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
American Wire Gage
Blower Relay
Contactor
Capacitor
Compressor Motor
Combustion Relay
Equipment
Flame Sensor
Fuse
Ground
Gas Valve Relay
Hall Effect Sensor
High-Voltage Transformer
Ignitor
Induced-Draft Motor
Indoor-Fan Motor
Integrated Gas Control
Limit Switch
Main Gas Valve
National Electrical Code
Outdoor-Fan Motor
Power
QT
— Quadruple Terminal
RS
— Rollout Switch
TRAN — Transformer
NOTES:
1. If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or its equivalent.
2. Use copper conductors only.
Fig. 33 — 460-3-60 Wiring Diagram, Units 589A036-048
—34—
Field Splice
Terminal (Marked)
Terminal (Unmarked)
Splice
Splice (Marked)
Factory Wiring
Field Control Wiring
Field Power Wiring
Accessory or Optional Wiring
To Indicate Common Potential
Only, Not to Represent Wiring
B. Checking and Adjusting Refrigerant Charge
C. Indoor Airflow and Airflow Adjustments
The refrigerant system is fully charged with R-22 refrigerant, tested, and factory-sealed.
CAUTION: For cooling operation, the recommended
airflow is 350 to 450 cfm for each 12,000 Btuh of rated
cooling capacity. For heating operation, the airflow must
produce a temperature rise that falls within the range
stamped on the unit rating plate.
NOTE: Adjustment of the refrigerant charge is not required
unless the unit is suspected of not having the proper R-22
charge.
A superheat charging label is attached to the inside of the
compressor access door. The label includes a ‘‘Superheat Charging Table’’ and a ‘‘Required Suction-Tube (F) Temperature’’
chart.
An accurate superheat, thermocouple-, or thermistor-type thermometer, a sling psychrometer, and a gage manifold are required when using the superheat charging method for evaluating the unit charge. Do not use mercury or small dial-type
thermometers because they are not adequate for this type of
measurement.
Table 6 shows the temperature rise at various airflow rates.
Tables 11-14 show both heating and cooling airflows at various external static pressures. See Tables 15 and 16 for ICM
(Integrated Control Motor) units air delivery. Refer to these
tables to determine the airflow for the system being installed. See Table 17 for wet coil pressure drop.
NOTE: Be sure that all supply- and return-air grilles are open,
free from obstructions, and adjusted properly.
WARNING: Shut off gas supply then disconnect electrical power to the unit before changing blower speed.
Electrical shock can cause personal injury or death.
CAUTION: When evaluating the refrigerant charge,
an indicated adjustment to the specified factory charge
must always be very minimal. If a substantial adjustment is indicated, an abnormal condition exists somewhere in the cooling system, such as insufficient airflow
across either coil or both coils.
Proceed as follows:
1. Remove caps from low- and high-pressure service
fittings.
2. Using hoses with valve core depressors, attach low- and
high-pressure gage hoses to low- and high-pressure service fittings, respectively.
3. Start unit in Cooling mode and let unit run until system pressures stabilize.
4. Measure and record the following:
a. Outdoor ambient-air temperature (F db).
b. Evaporator inlet-air temperature (F wb).
c. Suction-tube temperature (F) at low-side service
fitting.
d. Suction (low-side) pressure (psig).
5. Using ‘‘Superheat Charging Table,’’ compare outdoorair temperature (F db) with evaporator inlet-air temperature (F wb) to determine desired system operating
superheat temperature. See Tables 8A-8H and 9A-9F.
6. Using ‘‘Required Suction-Tube Temperature (F)’’ table,
compare desired superheat temperature with suction (lowside) operating pressure (psig) to determine proper suctiontube temperature. See Table 10.
7. Compare actual suction-tube temperature with proper
suction-tube temperature. Using a tolerance of ± 3° F,
add refrigerant if actual temperature is more than 3° F
higher than proper suction-tube temperature, or remove refrigerant if actual temperature is more than
3° F lower than required suction-tube temperature.
NOTE: If the problem causing the inaccurate readings is a
refrigerant leak, refer to Check for Refrigerant Leaks section
on page 23.
Airflow can be changed by changing the lead connections of
the blower motor.
Unit 588A two- or 3-speed motors (except size 030) are factory wired for low speed operation. Unit 588A030 is factory
wired for medium speed. Units 589A024,036, and 048 (460 v)
two- or 3-speed motors are factory wired for low speed; units
589A030 and 042 are factory wired for medium speed.
For 208/230-v and A.O. Smith 460-v Blower Motors
The motor leads are color-coded as follows:
3-SPEED
2-SPEED
black = high speed
black = high speed
blue = medium speed
red = low speed
red
= low speed
To change the speed of the blower motor, remove the fan motor speed leg lead from the blower relay (BR). This wire is
attached to terminal BM for single-phase and 3-phase units.
To change the speed, remove and replace with lead for desired blower motor speed. Insulate the removed lead to avoid
contact with chassis parts.
For 460-v GE Motors
The motor leads are color coded as follows:
3-SPEED
2-SPEED
black = high
black = high
blue
= jumper
blue = jumper
orange = medium
red
= low
red
= low
To change the speed of the blower motor, remove fan motor
speed lead from the blower relay (BR) and replace with the
lead for the desired blower motor speed. The motor speed lead
is attached to terminal BM. Insulate removed lead end to avoid
contact with chassis parts. On 3-speed motors only, connect
orange lead to terminal BM of BR. To select high speed on
460-v GE motors, separate the black (female QC) from the
blue lead (male QC) and connect the black lead to the BR.
Insulate the blue lead to avoid contact with any chassis parts.
—35—
For Integrated Control Motors (ICM)
To configure the 589A unit, move the 5 Easy Select board wires
to the terminals which control the airflow. Refer to the Easy
Select interface board (Fig. 22) located next to the terminals
and to Fig. 30 and 32.
The selection options allow installer to adjust airflow to meet
such individual needs as noise and static compensation, etc.
MODE
LO - Adjust
HI - Adjust
Perform the following steps for basic system configuration.
AUX HEAT RANGE (VIO) — The airflow for unit 589A is
preset at the factory. The airflow selection must not be set at
a setting lower than the default. Refer to Table 15 for airflow
and gas heat input for terminals 1-4.
FAN ONLY
−15%
15%
COOLING
−10%
10%
HEATING
−10%
10%
AC/HP TIME DELAY (GRY) — Four motor operation delay
options are provided to customize system operation. See table
below:
AC/HP SIZE (BLU) — The preset factory default selection
for AC/HP SIZE (air conditioner/heat pump) is set to 400 cfm/
ton. The selection pins are configured for 350 cfm/ton and
400 cfm/ton.
OPTION
TERMINAL
30-Sec On/60-Sec
Off Delay Profile
1
TYPE (ORN) — The TYPE is a preset factory default selection. The preset factory default setting is AC for the 589A
units. Default setting should not be altered.
No Delay Option
2
30-Sec Off Delay
45-Sec Off Delay
3
4
AC/HP CFM ADJUST (BLK) — The preset factory default
selection is MED. Selections HI and LO will adjust the airflow supplied for all operational modes (see following table).
DESCRIPTION
Used when it is desirable
to allow system coils time
to heat up or cool down
prior to airflow. Enhances
system efficiency.
Preset factory default setting for
589A. Used for servicing or
when other components are
used to perform a delay function (e.g., integrated gas
control).
Enhances system efficiency.
Enhances system efficiency.
Table 8A — Superheat Charging Table, 588A018
TEMP (F)
OUTDOOR
ENTERING
AIR
65
70
75
80
85
90
95
100
105
110
115
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
54
17.3
13.8
10.2
8.2
6.1
*
*
*
*
*
*
56
18.5
14.9
11.4
8.8
6.2
*
*
*
*
*
*
58
19.6
16.1
12.5
9.5
6.5
*
*
*
*
*
*
60
20.8
17.3
13.7
10.2
6.6
5.0
*
*
*
*
*
62
24.2
20.7
17.1
13.6
10.0
8.1
6.2
*
*
*
*
LEGEND
Ewb — Entering Wet Bulb
SPH — Superheat at Compressor (F)
INDOOR AIR — CFM
600
Indoor Air — Ewb (F)
64
66
27.7
28.5
24.1
25.7
20.6
22.9
17.0
20.1
13.5
17.3
11.4
15.2
9.4
13.2
7.3
11.1
5.3
9.1
*
6.7
*
*
68
29.3
27.3
25.2
23.1
21.1
19.0
17.0
14.9
12.9
10.8
8.8
70
29.3
27.3
25.2
23.9
22.6
20.5
18.5
17.2
15.9
13.8
11.8
72
29.3
27.3
25.2
24.1
24.1
22.0
20.0
19.5
18.9
16.8
14.8
74
29.3
27.3
25.2
25.4
25.6
23.5
21.5
21.7
21.9
19.8
17.8
76
29.3
27.3
25.2
26.1
27.1
25.0
23.0
24.0
24.9
22.8
20.8
*Do not attempt to charge system under these conditions — refrigerant
slugging may occur.
Table 8B — Superheat Charging Table, 588A024
TEMP (F)
OUTDOOR
ENTERING
AIR
65
70
75
80
85
90
95
100
105
110
115
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
54
18.2
17.1
16.0
14.8
13.7
11.1
8.5
7.3
6.2
*
*
56
19.0
17.6
16.2
14.7
13.3
10.9
8.4
7.5
6.6
*
*
LEGEND
Ewb — Entering Wet Bulb
SPH — Superheat at Compressor (F)
58
19.9
18.1
16.4
14.6
12.9
10.7
8.4
7.7
6.9
*
*
60
20.7
18.6
16.6
14.5
12.5
10.4
8.4
7.9
7.3
5.3
*
62
22.5
20.4
18.3
16.3
14.3
12.2
10.1
8.9
7.6
5.5
*
INDOOR AIR — CFM
800
Indoor Air — Ewb (F)
64
66
24.2
25.1
22.1
23.0
20.1
21.0
18.0
19.7
16.0
18.4
13.9
16.3
11.9
14.3
9.9
12.2
7.8
10.2
5.8
8.1
*
6.1
68
25.9
23.9
21.8
21.3
20.7
18.7
16.6
14.6
12.5
10.5
8.4
70
26.6
24.9
23.3
22.4
21.5
19.9
18.2
16.6
14.9
13.3
11.6
72
27.2
26.0
24.8
23.5
22.3
21.0
19.8
18.6
17.3
16.1
14.9
74
27.9
27.1
26.2
24.6
23.1
22.2
21.4
20.6
19.7
18.9
18.1
76
28.6
28.1
27.7
25.8
23.8
23.4
23.0
22.6
22.1
21.7
21.3
*Do not attempt to charge system under these conditions — refrigerant
slugging may occur.
—36—
Table 8C — Superheat Charging Table, 588A030
TEMP (F)
OUTDOOR
ENTERING
AIR
65
70
75
80
85
90
95
100
105
110
115
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
54
14.2
13.6
13.0
10.9
8.9
8.3
7.8
7.3
6.7
*
*
56
15.1
14.1
13.0
11.0
8.9
8.4
7.8
7.3
6.7
*
*
58
16.1
14.6
13.0
11.0
8.9
8.4
7.8
7.3
6.7
*
*
60
17.1
15.0
13.0
10.9
8.9
8.3
7.8
7.3
6.7
*
*
62
19.2
17.1
15.1
13.6
12.0
10.9
9.9
9.3
8.8
6.7
*
LEGEND
Ewb — Entering Wet Bulb
SPH — Superheat at Compressor (F)
INDOOR AIR — CFM
1000
Indoor Air — Ewb (F)
64
66
21.3
23.3
19.2
21.3
17.2
19.2
16.1
18.7
15.1
18.2
13.6
16.2
12.0
14.1
11.4
13.6
10.9
13.0
8.9
10.9
6.8
8.9
68
24.7
22.8
20.9
20.1
19.2
17.7
16.1
15.6
15.0
13.0
10.9
70
25.9
24.2
22.6
21.4
20.2
19.2
18.2
17.6
17.1
15.0
13.0
72
27.2
25.7
24.2
22.7
21.2
20.8
20.2
19.7
19.1
17.1
15.0
74
27.8
26.3
24.8
23.6
22.4
21.6
20.9
20.2
19.4
18.0
16.5
76
28.5
26.9
25.4
24.4
23.5
22.5
21.7
20.7
19.8
18.9
18.0
*Do not attempt to charge system under these conditions — refrigerant
slugging may occur.
Table 8D — Superheat Charging Table, 588A036
TEMP (F)
OUTDOOR
ENTERING
AIR
65
70
75
80
85
90
95
100
105
110
115
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
54
8.4
5.0
*
*
*
*
*
*
*
*
*
56
8.4
5.0
*
*
*
*
*
*
*
*
*
58
8.4
5.0
*
*
*
*
*
*
*
*
*
60
8.4
5.0
*
*
*
*
*
*
*
*
*
INDOOR AIR — CFM
1200
Indoor Air — Ewb (F)
64
66
68
16.7
18.7
20.7
13.1
15.9
18.6
9.6
13.1
16.6
6.0
10.3
14.5
*
7.5
12.5
*
5.4
10.4
*
*
8.4
*
*
6.4
*
*
*
*
*
*
*
*
*
62
12.5
9.0
5.4
*
*
*
*
*
*
*
*
LEGEND
Ewb — Entering Wet Bulb
SPH — Superheat at Compressor (F)
70
22.0
20.0
17.9
15.9
13.9
12.5
11.3
10.0
8.7
9.3
10.0
72
23.4
21.3
19.3
17.3
15.2
14.6
14.1
13.5
13.0
12.4
11.9
74
24.8
22.7
20.6
18.6
16.5
16.8
17.0
17.1
17.3
15.6
13.8
76
26.1
24.0
22.0
20.0
17.9
18.8
19.8
20.7
21.7
18.7
15.8
*Do not attempt to charge system under these conditions — refrigerant
slugging may occur.
Table 8E — Superheat Charging Table, 588A042
TEMP (F)
OUTDOOR
ENTERING
AIR
65
70
75
80
85
90
95
100
105
110
115
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
54
11.0
7.5
*
*
*
*
*
*
*
*
*
56
11.0
7.5
*
*
*
*
*
*
*
*
*
LEGEND
Ewb — Entering Wet Bulb
SPH — Superheat at Compressor (F)
58
11.0
7.5
*
*
*
*
*
*
*
*
*
60
14.0
10.4
6.9
5.9
5.0
*
*
*
*
*
*
62
17.0
13.4
9.9
8.4
6.9
6.0
*
*
*
*
*
INDOOR AIR — CFM
1400
Indoor Air — Ewb (F)
64
66
20.0
22.0
16.4
18.9
12.9
15.9
10.8
13.8
8.8
11.8
6.8
10.2
5.0
8.7
*
6.5
*
*
*
*
*
*
68
24.0
21.4
18.9
16.8
14.8
13.7
12.7
10.5
8.4
8.0
7.7
70
26.0
24.0
21.9
19.8
17.8
17.3
16.7
14.6
12.6
12.0
11.5
72
26.0
25.0
23.2
21.3
19.5
18.6
17.8
16.4
15.1
14.2
13.4
74
27.7
26.1
24.4
22.8
21.1
20.0
18.9
18.2
17.6
16.4
15.3
76
28.6
27.1
25.7
24.9
22.8
21.4
20.0
20.0
20.0
18.6
17.2
*Do not attempt to charge system under these conditions — refrigerant
slugging may occur.
—37—
Table 8F — Superheat Charging Table, 588A048 (Carrier Scroll Compressor)
TEMP (F)
OUTDOOR
ENTERING
AIR
65
70
75
80
85
90
95
100
105
110
115
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
54
15.5
11.7
8.0
6.0
*
*
*
*
*
*
*
56
15.5
11.8
8.0
6.0
*
*
*
*
*
*
*
58
15.6
11.8
8.0
6.0
*
*
*
*
*
*
*
60
15.6
11.8
8.0
6.0
*
*
*
*
*
*
*
62
17.6
13.9
10.2
8.7
7.2
5.6
*
*
*
*
*
LEGEND
Ewb — Entering Wet Bulb
SPH — Superheat at Compressor (F)
INDOOR AIR — CFM
1600
Indoor Air — Ewb (F)
64
66
19.6
21.6
16.0
18.0
12.3
14.5
11.3
13.9
10.3
13.4
7.7
9.9
5.2
6.3
*
5.8
*
5.2
*
6.2
*
7.1
68
22.8
20.1
17.4
16.3
15.1
12.4
9.8
9.1
8.4
8.8
9.1
70
24.0
22.2
20.4
18.6
16.8
15.0
13.2
12.5
11.7
11.4
11.1
72
25.2
24.3
23.3
20.9
18.5
17.6
16.7
15.8
14.9
14.0
13.1
74
25.2
24.3
23.3
21.5
19.7
18.7
17.7
17.1
16.5
15.9
15.3
76
25.3
24.3
23.3
22.0
20.8
19.8
18.8
18.4
18.1
17.8
17.5
*Do not attempt to charge system under these conditions — refrigerant
slugging may occur.
Table 8G — Superheat Charging Table, 588A048 (Copeland Scroll Compressor)
TEMP (F)
OUTDOOR
ENTERING
AIR
65
70
75
80
85
90
95
100
105
110
115
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
54
19.0
15.4
11.9
8.4
5.0
*
*
*
*
*
*
56
19.0
15.4
11.9
8.4
5.0
*
*
*
*
*
*
58
19.0
15.4
11.9
8.4
5.0
*
*
*
*
*
*
60
19.0
15.4
11.9
8.4
5.0
*
*
*
*
*
*
62
21.7
18.1
14.6
11.0
7.5
*
*
*
*
*
*
LEGEND
Ewb — Entering Wet Bulb
SPH — Superheat at Compressor (F)
INDOOR AIR — CFM
1600
Indoor Air — Ewb (F)
64
66
24.3
26.0
20.8
22.5
17.2
18.9
13.7
15.4
10.1
11.8
6.6
9.0
*
6.2
*
*
*
*
*
*
*
*
68
27.7
24.1
20.6
17.0
13.5
11.4
9.4
7.3
5.3
*
*
70
27.9
25.1
22.3
19.5
16.7
14.7
12.6
10.6
8.5
6.9
5.3
72
28.2
26.1
24.0
22.0
20.0
17.9
15.9
13.8
11.8
11.2
10.6
74
28.4
27.1
25.8
24.5
23.2
21.1
19.1
17.0
15.0
15.5
16.0
76
28.6
28.1
27.5
27.0
26.4
24.4
22.3
20.3
18.2
19.8
21.3
*Do not attempt to charge system under these conditions — refrigerant
slugging may occur.
Table 8H — Superheat Charging Table, 588A060
TEMP (F)
OUTDOOR
ENTERING
AIR
65
70
75
80
85
90
95
100
105
110
115
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
54
20.1
16.5
13.0
10.9
8.9
6.9
5.0
*
*
*
*
56
20.1
16.5
13.0
10.9
8.9
6.9
5.0
*
*
*
*
LEGEND
Ewb — Entering Wet Bulb
SPH — Superheat at Compressor (F)
58
20.1
16.5
13.0
10.9
8.9
6.9
5.0
*
*
*
*
60
20.1
16.5
13.0
10.9
8.9
6.9
5.0
*
*
*
*
62
20.1
17.3
14.5
12.4
10.4
8.4
6.3
*
*
*
*
INDOOR AIR — CFM
1995
Indoor Air — Ewb (F)
64
66
20.1
22.6
18.0
20.6
16.0
18.5
13.9
16.5
11.9
14.4
9.9
12.4
7.8
10.3
5.8
8.3
*
6.2
*
*
*
*
68
25.2
23.1
21.1
19.0
17.0
14.9
12.9
10.8
8.8
6.7
*
70
25.6
24.0
22.3
20.6
18.9
17.3
15.6
13.9
12.3
10.6
8.9
72
26.1
24.8
23.5
22.2
20.9
19.6
18.3
17.0
15.7
14.4
13.1
74
26.6
25.6
24.7
23.8
22.9
22.0
21.1
20.1
19.2
18.3
17.4
76
27.0
26.5
25.9
25.4
24.9
24.3
23.8
23.2
22.7
22.2
21.6
*Do not attempt to charge system under these conditions — refrigerant
slugging may occur.
—38—
Table 9A — Superheat Charging Table, 589A024
TEMP (F)
OUTDOOR
ENTERING
AIR
65
70
75
80
85
90
95
100
105
110
115
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
54
22.1
18.5
15.0
9.2
*
*
*
*
*
*
*
56
22.1
18.9
15.4
9.5
*
*
*
*
*
*
*
58
22.8
19.3
15.7
9.7
*
*
*
*
*
*
*
60
23.2
19.6
16.1
9.9
*
*
*
*
*
*
*
62
25.3
22.2
19.2
14.4
9.6
7.2
*
*
*
*
*
LEGEND
Ewb — Entering Wet Bulb
SPH — Superheat at Compressor (F)
INDOOR AIR — CFM
800
Indoor Air — Ewb (F)
64
66
27.4
29.5
24.8
27.5
22.3
25.4
18.9
23.3
15.5
21.3
12.5
17.8
9.4
14.2
7.1
10.6
*
7.1
*
*
*
*
68
29.8
28.3
26.7
24.7
22.6
20.1
17.5
14.5
11.4
8.4
5.3
70
30.2
29.1
28.1
26.0
24.0
22.4
20.9
18.3
15.8
13.2
10.7
72
30.5
30.0
29.4
27.3
25.3
24.8
24.2
22.1
20.1
18.0
16.0
74
31.3
30.0
28.7
27.4
26.1
25.1
24.2
22.9
21.6
19.5
17.5
76
32.1
30.0
28.0
27.4
26.8
25.5
24.2
23.6
23.1
21.0
19.0
*Do not attempt to charge system under these conditions — refrigerant
slugging may occur.
Table 9B — Superheat Charging Table, 589A030
TEMP (F)
OUTDOOR
ENTERING
AIR
65
70
75
80
85
90
95
100
105
110
115
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
54
11.2
7.6
*
*
*
*
*
*
*
*
*
56
11.2
7.7
*
*
*
*
*
*
*
*
*
58
11.2
7.7
*
*
*
*
*
*
*
*
*
60
11.2
7.7
*
*
*
*
*
*
*
*
*
62
14.9
12.1
9.4
8.5
7.6
*
*
*
*
*
*
LEGEND
Ewb — Entering Wet Bulb
SPH — Superheat at Compressor (F)
INDOOR AIR — CFM
1000
Indoor Air — Ewb (F)
64
66
18.6
22.3
16.6
21.1
14.7
20.0
13.5
18.5
12.3
17.0
10.0
14.2
7.7
11.5
*
5.7
*
*
*
*
*
*
68
22.4
21.6
20.7
19.3
18.0
16.0
14.1
9.9
5.7
*
*
70
22.5
22.0
21.4
20.2
18.9
17.8
16.7
14.0
11.4
8.9
*
72
22.7
22.4
22.1
21.0
19.9
19.6
19.2
18.2
17.1
13.5
10.0
74
22.9
22.5
22.1
21.6
21.1
20.7
20.2
19.4
18.6
15.8
13.0
76
23.1
22.5
22.0
22.1
22.3
21.8
21.2
20.6
20.1
18.0
16.0
*Do not attempt to charge system under these conditions — refrigerant
slugging may occur.
Table 9C — Superheat Charging Table, 589A036
TEMP (F)
OUTDOOR
ENTERING
AIR
65
70
75
80
85
90
95
100
105
110
115
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
54
21.3
19.3
17.2
13.6
10.1
6.5
*
*
*
*
*
56
21.3
19.3
17.2
13.6
10.1
6.5
*
*
*
*
*
LEGEND
Ewb — Entering Wet Bulb
SPH — Superheat at Compressor (F)
58
21.3
19.3
17.2
13.6
10.1
6.5
*
*
*
*
*
60
21.3
19.3
17.2
13.6
10.1
6.5
*
*
*
*
*
62
22.0
20.2
18.5
15.1
11.7
8.8
6.0
*
*
*
*
INDOOR AIR — CFM
1200
Indoor Air — Ewb (F)
64
66
22.6
23.3
21.2
22.2
19.7
21.0
16.6
18.0
13.4
15.0
11.2
13.5
9.0
12.0
*
6.0
*
*
*
*
*
*
68
23.5
22.3
21.1
18.5
15.8
14.6
13.4
8.7
*
*
*
70
23.7
22.5
21.3
18.9
16.5
15.7
14.8
11.4
8.0
*
*
72
23.8
22.6
21.4
19.3
17.3
16.8
16.2
14.1
12.1
10.0
8.0
74
23.3
22.0
20.7
19.4
18.1
17.2
16.2
14.9
13.6
11.5
9.5
76
22.8
21.5
20.1
19.5
19.0
17.6
16.2
15.6
15.1
13.0
11.0
*Do not attempt to charge system under these conditions — refrigerant
slugging may occur.
—39—
Table 9D — Superheat Charging Table, 589A042
TEMP (F)
OUTDOOR
ENTERING
AIR
65
70
75
80
85
90
95
100
105
110
115
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
54
23.9
21.9
19.8
16.3
12.7
9.2
5.6
*
*
*
*
56
23.9
21.9
19.8
16.3
12.7
9.2
5.6
*
*
*
*
58
23.9
21.9
19.8
16.3
12.7
9.2
5.6
*
*
*
*
60
23.9
21.9
19.8
16.3
12.7
9.2
5.6
*
*
*
*
62
24.4
22.4
20.3
17.9
15.6
12.0
8.5
*
*
*
*
LEGEND
Ewb — Entering Wet Bulb
SPH — Superheat at Compressor (F)
INDOOR AIR — CFM
1400
Indoor Air — Ewb (F)
64
66
24.9
25.5
22.9
23.4
20.8
21.3
19.6
21.3
18.4
21.3
14.9
17.8
11.3
14.2
8.0
10.6
*
7.1
*
*
*
*
68
25.8
23.7
21.7
21.5
21.3
18.7
16.2
13.1
10.1
7.0
*
70
26.1
24.1
22.0
21.7
21.3
19.7
18.2
15.6
13.1
10.5
8.0
72
26.5
24.5
22.4
21.8
21.3
20.8
20.2
18.1
16.1
14.0
12.0
74
25.6
24.0
22.4
21.8
21.3
20.8
20.2
18.9
17.6
15.5
13.5
76
24.7
23.5
22.4
21.8
21.3
20.8
20.2
19.6
19.1
17.0
15.0
*Do not attempt to charge system under these conditions — refrigerant
slugging may occur.
Table 9E — Superheat Charging Table, 589A048
TEMP (F)
OUTDOOR
ENTERING
AIR
65
70
75
80
85
90
95
100
105
110
115
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
54
27.2
25.0
22.8
20.6
18.3
13.3
8.2
*
*
*
*
56
27.2
25.0
22.8
20.6
18.3
13.3
8.2
*
*
*
*
58
27.2
25.0
22.8
20.6
18.3
13.3
8.2
*
*
*
*
60
27.2
25.0
22.8
20.6
18.3
13.3
8.2
*
*
*
*
62
27.0
24.8
22.7
20.5
18.3
14.2
10.2
6.3
*
*
*
LEGEND
Ewb — Entering Wet Bulb
SPH — Superheat at Compressor (F)
INDOOR AIR — CFM
1600
Indoor Air — Ewb (F)
64
66
26.7
26.5
24.6
24.5
22.5
22.4
20.4
20.3
18.3
18.3
15.2
16.3
12.2
14.2
8.4
10.6
*
7.1
*
*
*
*
68
26.0
24.5
22.9
21.4
19.8
17.8
15.7
12.9
10.1
7.1
*
70
25.6
24.5
23.5
22.4
21.4
19.3
17.3
15.2
13.1
10.5
8.0
72
25.1
24.6
24.0
23.5
22.9
20.9
18.8
17.5
16.1
14.0
12.0
74
24.5
23.8
23.1
22.4
21.8
20.4
19.0
18.1
17.1
15.3
13.5
76
24.0
23.1
22.2
21.4
20.6
19.9
19.2
18.7
18.2
16.6
15.0
*Do not attempt to charge system under these conditions — refrigerant
slugging may occur.
Table 9F — Superheat Charging Table, 589A060
TEMP (F)
OUTDOOR
ENTERING
AIR
65
70
75
80
85
90
95
100
105
110
115
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
SPH
54
20.1
16.5
13.0
10.9
8.9
6.9
5.0
*
*
*
*
56
20.1
16.5
13.0
10.9
8.9
6.9
5.0
*
*
*
*
LEGEND
Ewb — Entering Wet Bulb
SPH — Superheat at Compressor (F)
58
20.1
16.5
13.0
10.9
8.9
6.9
5.0
*
*
*
*
60
20.1
16.5
13.0
10.9
8.9
6.9
5.0
*
*
*
*
62
20.1
17.3
14.5
12.4
10.4
8.4
6.3
*
*
*
*
INDOOR AIR — CFM
1995
Indoor Air — Ewb (F)
64
66
20.1
22.6
18.0
20.6
16.0
18.5
13.9
16.5
11.9
14.4
9.9
12.4
7.8
10.3
5.8
8.3
*
6.2
*
*
*
*
68
25.2
23.1
21.1
19.0
17.0
14.9
12.9
10.8
8.8
6.7
*
70
25.6
24.0
22.3
20.6
18.9
17.3
15.6
13.9
12.3
10.6
8.9
72
26.1
24.8
23.5
22.2
20.9
19.6
18.3
17.0
15.7
14.4
13.1
74
26.6
25.6
24.7
23.8
22.9
22.0
21.1
20.1
19.2
18.3
17.4
76
27.0
26.5
25.9
25.4
24.9
24.3
23.8
23.2
22.7
22.2
21.6
*Do not attempt to charge system under these conditions — refrigerant
slugging may occur.
—40—
Table 10 — Required Suction-Tube Temperature (F)*
SUPERHEAT
TEMP (F)
61.5
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
64.2
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
SUCTION PRESSURE AT SERVICE PORT (psig)
67.1
70.0
73.0
76.0
79.2
39
41
43
45
47
41
43
45
47
49
43
45
47
49
51
45
47
49
51
53
47
49
51
53
55
49
51
53
55
57
51
53
55
57
59
53
55
57
59
61
55
57
59
61
63
57
59
61
63
65
59
61
63
65
67
61
63
65
67
69
63
65
67
69
71
65
67
69
71
73
67
69
71
73
75
69
71
73
75
77
71
73
75
77
79
73
75
77
79
81
75
77
79
81
83
77
79
81
83
85
79
81
83
85
87
82.4
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
81
83
85
87
89
85.7
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
81
83
85
87
89
91
*Temperature at suction service valve.
Table 11 — Dry-Coil Air Delivery* — Horizontal Discharge at 230 and 460 V — Unit 588A
(Deduct 10% from Cfm and Watts for 208 V Operation)
UNIT
588A
MOTOR
SPEED
Low
018
High
Low
024,
030
Med
High
Low
036
Med
High
Low
042
High
Low
048
High
Low
060
Med
High
AIR
DELIVERY
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
0.0
230
760
†
†
275
857
371
1079
514
1409
473
1253
519
1414
667
1734
678
1540
†
†
†
†
†
†
1104
1876
1351
2249
†
†
0.1
225
745
†
†
275
835
368
1063
493
1383
447
1253
500
1366
634
1639
635
1515
820
1825
†
†
†
†
1093
1865
1295
2209
†
†
EXTERNAL STATIC PRESSURE (in. wg)
0.3
0.4
0.5
0.6
0.7
210
195
170
†
†
695
640
540
†
†
†
270
235
200
†
†
850
700
450
†
269
260
257
249
†
782
745
717
663
†
349
345
326
319
304
996
978
919
865
783
460
443
425
401
378
1282
1223
1156
1068
984
418
395
367
346
337
1130
1047
946
865
829
459
439
410
377
357
1234
1162
1074
920
829
593
564
541
506
469
1461
1370
1292
1157
960
580
550
520
493
455
1430
1375
1280
1225
1128
750
700
680
649
612
1685
1610
1525
1485
1355
786
744
706
641
606
1905
1830
1752
1603
1513
905
846
824
804
748
2025
1905
1830
1752
1603
1029
986
938
891
830
1803
1765
1710
1641
1533
1197
1148
1096
1053
994
2097
2036
1959
1882
1781
1343
1296
1247
1191
1129
2231
2152
2060
1975
1859
0.2
220
725
†
†
273
802
360
1027
476
1324
427
1172
478
1287
609
1563
604
1475
785
1750
854
2026
†
†
1072
1840
1245
2157
1391
2299
*Air delivery values are without air filter and are for dry coil. See
Table 17 for wet coil pressure drop. Deduct field-supplied air filter pressure drop and wet coil pressure drop to obtain external static pressure
available for ducting.
†Unit air delivery is outside of operating range.
0.8
†
†
†
†
†
†
293
726
344
857
323
768
340
743
436
829
430
1020
570
1215
557
1367
683
1398
769
1425
936
1679
1067
1746
0.9
†
†
†
†
†
†
†
†
†
†
†
†
†
†
422
743
†
†
†
†
511
1228
637
1228
733
1345
871
1542
1002
1591
1.0
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
697
1264
812
1405
936
1441
NOTE: Do not operate the unit at a cooling airflow that is less than
350 cfm for each 12,000 Btuh of rated cooling capacity. Evaporator-coil
icing may occur at airflows below this point. Water blow-off may occur at
airflows above 450 cfm per 12,000 Btuh of rated cooling
capacity.
—41—
Table 12 — Dry-Coil Air Delivery* — Downflow Discharge at 230 and 460 V — Unit 588A
(Deduct 10% from Cfm and Watts for 208 V Operation)
UNIT
588A
MOTOR
SPEED
Low
018
High
Low
024,
030
Med
High
Low
036
Med
High
Low
042
High
Low
048
High
Low
060
Med
High
AIR
DELIVERY
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watt
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
0.0
†
†
401
1334
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
†
0.1
295
821
376
1253
285
798
378
1011
520
1342
460
1191
511
1316
655
1541
637
1500
790
1750
847
1995
†
†
983
1838
1115
2067
1284
2167
0.2
251
817
346
1128
284
761
371
982
511
1309
439
1136
492
1244
631
1458
612
1450
750
1675
784
1901
909
2018
950
1808
1083
2023
1201
2108
*Air delivery values are without air filter and are for dry coil. See
Table 17 for wet coil pressure drop. Deduct field-supplied air filter
pressure drop and wet coil pressure drop to obtain external static
pressure available for ducting.
†Unit air delivery is outside of operating range.
EXTERNAL STATIC PRESSURE (in. wg)
0.3
0.4
0.5
0.6
0.7
223
201
176
149
124
753
665
536
343
164
322
294
272
250
229
996
816
658
461
246
282
278
274
270
261
727
682
634
581
525
368
362
357
343
332
948
906
858
771
703
487
472
451
431
411
1237
1181
1106
1007
892
423
398
379
349
322
1081
1005
907
795
687
470
450
420
392
364
1178
1104
1005
891
784
603
584
552
522
492
1367
1292
1178
1053
920
587
560
526
493
455
1405
1350
1290
1200
1105
700
679
639
608
574
1604
1509
1421
1323
1221
746
708
646
609
563
1822
1730
1580
1477
1319
852
820
801
751
687
1896
1814
1729
1582
1380
923
885
845
804
751
1755
1702
1628
1553
1446
1045
1006
964
921
872
1957
1891
1807
1723
1612
1166
1131
1092
1053
1001
2038
1968
1882
1796
1676
0.8
†
†
219
167
251
450
315
597
385
745
297
579
332
657
459
806
†
†
547
1094
516
1178
639
1270
697
1339
823
1501
950
1555
0.9
†
†
†
†
244
371
301
492
362
610
270
471
308
535
433
662
†
†
†
†
†
†
†
†
665
1257
783
1392
907
1437
1.0
†
†
†
†
230
304
283
387
341
471
246
349
275
389
398
509
†
†
†
†
†
†
†
†
633
1175
742
1282
864
1318
NOTE: Do not operate the unit at a cooling airflow that is less than
350 cfm for each 12,000 Btuh of rated cooling capacity. Evaporatorcoil icing may occur at airflows below this point. Water blow-off may
occur at airflows above 450 cfm per 12,000 Btuh of rated cooling
capacity.
Table 13 — Dry-Coil Air Delivery* — Horizontal Discharge at 230 and 460 V — Unit 589A
(Deduct 10% from Cfm and Watts for 208 V Operation)
UNIT
589A
MOTOR
SPEED
Low
024,
030
Med
High
Low
036
Med
High
Low
042
Med
High
Low
048**
High
AIR
DELIVERY
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
0.0
280
820
365
1025
†
†
520
1375
575
1520
†
†
490
1400
590
1600
†
†
1050
1850
†
†
0.1
275
810
360
1010
†
†
495
1335
560
1490
†
†
480
1380
580
1560
†
†
1000
1830
†
†
0.2
265
755
350
975
490
1300
474
1290
535
1450
†
†
470
1340
560
1540
†
†
970
1800
†
†
*Air delivery values are without air filter and are for dry coil. See
Table 17 for wet coil pressure drop. Deduct field-supplied air filter
pressure drop and wet coil pressure drop to obtain external static
pressure available for ducting.
†Unit air delivery is outside of operating range.
**For 460 v units only.
EXTERNAL STATIC PRESSURE (in. wg)
0.3
0.4
0.5
0.6
0.7
255
250
245
240
†
700
660
600
560
†
345
340
330
320
310
940
900
850
800
720
480
470
460
445
430
1255
1200
1150
1080
1005
458
445
425
†
†
1240
1200
1140
†
†
510
480
460
440
425
1400
1380
1300
1200
1080
†
650
614
575
540
†
1560
1500
1380
1280
460
450
430
410
390
1300
1250
1200
1140
1070
545
525
505
480
450
1470
1430
1360
1300
1220
†
†
700
670
640
†
†
1780
1670
1600
930
870
810
750
680
1785
1750
1700
1640
1500
1050
1000
930
870
810
2000
1940
1850
1750
1635
0.8
†
†
300
630
410
915
†
†
†
†
510
1170
†
†
420
1120
600
1480
600
1330
740
1500
0.9
†
†
†
†
390
790
†
†
†
†
480
1060
†
†
†
†
560
1340
†
†
665
1300
1.0
†
†
†
†
380
620
†
†
†
†
†
†
†
†
†
†
500
1100
†
†
†
†
NOTE: Do not operate the unit at a cooling airflow that is less than
350 cfm for each 12,000 Btuh of rated cooling capacity. Evaporatorcoil icing may occur at airflows below this point. Water blow-off may
occur at airflows above 450 cfm per 12,000 Btuh of rated cooling
capacity.
—42—
Table 14 — Dry-Coil Air Delivery* — Downflow Discharge at 230 and 460 V — Unit 589A
(Deduct 10% from Cfm and Watts for 208 V Operation)
UNIT
589A
MOTOR
SPEED
Low
024,
030
Med
High
Low
036
Med
High
Low
042
Med
High
Low
048**
High
AIR
DELIVERY
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
Watts
Cfm
0.0
280
820
365
1025
†
†
520
1375
575
1520
†
†
490
1400
590
1600
†
†
1050
1850
†
†
0.1
275
810
360
1010
†
†
495
1335
560
1490
†
†
480
1380
580
1560
†
†
1000
1830
†
†
EXTERNAL STATIC PRESSURE (in. wg)
0.3
0.4
0.5
0.6
0.7
255
250
245
240
†
700
660
600
560
†
345
340
330
320
310
940
900
850
800
720
480
470
460
445
430
1255
1200
1150
1080
1005
458
445
425
†
†
1240
1200
1140
†
†
510
480
460
440
425
1400
1380
1300
1200
1080
†
650
614
575
540
†
1560
1500
1380
1280
460
450
430
410
390
1300
1250
1200
1140
1070
545
525
505
480
450
1470
1430
1360
1300
1220
†
†
700
670
640
†
†
1780
1670
1600
930
870
810
750
680
1785
1750
1700
1640
1500
1050
1000
930
870
810
2000
1940
1850
1750
1635
0.2
265
755
350
975
490
1300
474
1290
535
1450
†
†
470
1340
560
1540
†
†
970
1800
†
†
0.8
†
†
300
630
410
915
†
†
†
†
510
1170
†
†
420
1120
600
1480
600
1330
740
1500
0.9
†
†
†
†
390
790
†
†
†
†
480
1060
†
†
†
†
560
1340
†
†
665
1300
1.0
†
†
†
†
380
620
†
†
†
†
†
†
†
†
†
†
500
1100
†
†
†
†
*Air delivery values are without air filter and are for dry coil. See
Table 17 for wet coil pressure drop. Deduct field-supplied air filter pressure drop and wet coil pressure drop to obtain external static pressure
available for ducting.
†Unit air delivery is outside of operating range.
**For 460 v units only.
NOTE: Do not operate the unit at a cooling airflow that is less than 350
cfm for each 12,000 Btuh of rated cooling capacity. Evaporator-coil icing
may occur at airflows below this point. Water blow-off may occur at airflows above 450 cfm per 12,000 Btuh of rated cooling capacity.
Table 15 — Dry Coil Air Delivery* — Heating —
Horizontal and Downflow Discharge for Integrated Control
Motor Units at 230-V (Deduct 10% from Cfm for 208-V
Operation)
Table 16 — Dry-Coil Air Delivery* — Fan Only and Cooling
— Horizontal and Downflow Discharge for Integrated Control Motor Units at 230-V (Deduct 10% from Cfm for 208-V
Operation)
HEATING
INPUT
(Btuh)
80,000
100,000
95,000
136,000
UNIT 589A
048
060
EASY SELECT BOARD TERMINALS (Cfm)
1
2
3
4
1300
—
—
—
1400
1400
—
—
1600
1600
1600
—
1750
1750
1750
1750
FAN ONLY (Cfm)
1400
1750
COOLING (Cfm)
1600
2000
*Air delivery values are for dry coil at 230 v. Airflow is independent of
external static pressure within 65% of table values up to 0.8 in wg.
*Air delivery values are for dry coil at 230 v. Airflow is independent of
external static pressure within 65% of table values up to 0.8 in wg.
NOTES:
1. Dashed areas do not fall within approved range.
2. The above values occur with the AC/HP CFM ADJUST select jumper
set on MED.
3. Airflow can be adjusted 110% or −10% by selecting HI or LO for all
modes except FAN ONLY.
NOTE: Do not operate the unit at a cooling airflow that is less than
350 cfm for each 12,000 Btuh of rated cooling capacity. Evaporator-coil
icing may occur at airflows below this point. Water blow-off may occur at
airflows above 450 cfm per 12,000 Btuh of rated cooling capacity.
—43—
Table 17 — Wet Coil Pressure Drop
UNIT SIZE
018*
024
030
036
042
048
060
AIRFLOW
(cfm)
600
700
800
900
600
700
800
900
900
1000
1200
1000
1200
1400
1600
1000
1200
1400
1600
1400
1600
1800
1700
1900
2100
2300
MAINTENANCE
To ensure continuing high performance, and to minimize the
possibility of premature equipment failure, periodic maintenance must be performed on this equipment. This combination heating/cooling unit should be inspected at least once each
year by a qualified service person. To troubleshoot heating or
cooling of units, refer to tables at the back of the book.
PRESSURE DROP
(in. wg)
0.069
0.082
0.102
0.116
0.039
0.058
0.075
0.088
0.088
0.095
0.123
0.068
0.088
0.108
0.123
0.048
0.069
0.088
0.102
0.068
0.075
0.088
0.082
0.095
0.108
0.123
NOTE TO EQUIPMENT OWNER: Consult your local dealer
about the availability of a maintenance contract.
WARNING: The ability to properly perform maintenance on this equipment requires certain expertise, mechanical skills, tools, and equipment. If you do not possess these, do not attempt to perform any maintenance
on this equipment other than those procedures recommended in the User’s Manual. FAILURE TO HEED THIS
WARNING COULD RESULT IN SERIOUS PERSONAL
INJURY AND POSSIBLE DAMAGE TO THIS
EQUIPMENT.
WARNING: Failure to follow these warnings could result in serious personal injury:
1. Turn off gas supply, then turn off electrical power to
the unit before performing any maintenance or service on the unit.
2. Use extreme caution when removing panels and parts.
As with any mechanical equipment, personal injury
can result from sharp edges, etc.
3. Never place anything combustible either on, or in contact with, the unit.
4. Should overheating occur, or the gas supply fail to
shut off, shut off the external main manual gas valve
to the unit, then shut off the electrical supply.
*Unit 588A only.
D. Cooling Sequence of Operation
With the room thermostat SYSTEM switch in the COOL position and the FAN switch in the AUTO. position, the cooling
sequence of operation is as follows:
When the room temperature rises to a point that is slightly
above the cooling control setting of the thermostat, the thermostat completes the circuit between thermostat terminal R
to terminals Y and G. These completed circuits through the
thermostat connect contactor coil (C) (through unit wire Y)
and blower relay coil (BR) (through unit wire G) across the
24-v secondary of transformer (TRAN).
NOTE: The blower relay coil (BR) is used on standard nonICM units, ICM units use evaporator (indoor) fan on (IFO)
connection.
The normally-open contacts of energized contactor (C) close
and complete the circuit through compressor motor (COMP)
to condenser (outdoor) fan motor (OFM). Both motors start
instantly.
On standard non-ICM units, the set of normally-open contacts of energized relay BR close and complete the circuit
through evaporator blower (indoor) fan motor (IFM). On ICM
units, the IFO completes the circuit through evaporator blower
IFM. The blower motor starts instantly.
NOTE: Once the compressor has started and then has stopped,
it should not be started again until 5 minutes have elapsed.
The cooling cycle remains ‘‘on’’ until the room temperature
drops to point that is slightly below the cooling control setting of the room thermostat. At this point, the thermostat
‘‘breaks’’ the circuit between thermostat terminal R to terminals Y and G. These open circuits deenergize contactor coil C
and relay coil BR. The condenser and compressor motors stop.
After a 30-second delay, the blower motor stops. The unit is
in a ‘‘standby’’ condition, waiting for the next ‘‘call for cooling’’ from the room thermostat.
CAUTION: Errors made when reconnecting wires may
cause improper and dangerous operation. Label all wires
prior to disconnection when servicing.
The minimum maintenance requirements for this equipment
are as follows:
1. Inspect air filter(s) each month. Clean or replace when
necessary.
2. Inspect indoor coil, drain pan, and condensate drain each
cooling season for cleanliness. Clean when necessary.
3. Inspect blower motor and wheel for cleanliness and check
lubrication each heating and cooling season. Clean and
lubricate (if required) when necessary. For first heating
season, inspect blower wheel bimonthly to determine
proper cleaning frequency.
4. Check electrical connections for tightness and controls
for proper operation each heating and cooling season.
Service when necessary.
5. Check and inspect heating section before each heating
season. Clean and adjust when necessary.
6. Check flue hood screen and remove any obstructions if
necessary.
7. Check vent screen and clean if necessary.
—44—
housing, and slide motor and motor mount out of
housing.
I. AIR FILTER
CAUTION: Never operate the unit without a suitable air filter in the return-air duct system. Always replace the filter with the same dimensional size and type
as originally installed. See Tables 1 and 2 for recommended filter sizes.
2. Lubricate motor as follows:
a. Thoroughly clean all accumulations of dirt or grease
from motor housing.
b. Remove dust caps or plugs from oil ports located at
each end of motor.
c. Use a good grade of SAE 20 nondetergent motor oil
and put one teaspoon (3⁄16 oz. or 16 to 25 drops) in
each oil port.
d. Allow time for oil to be absorbed by each bearing, then
wipe excess oil from motor housing.
e. Replace dust caps or plugs in oil ports.
Inspect air filter(s) at least once each month and replace
(throwaway-type) or clean (cleanable-type) at least twice during each heating and cooling season or whenever the filter(s)
becomes clogged with dust and lint.
II. UNIT TOP REMOVAL
NOTE: When performing maintenance or service procedures
that require removal of the unit top, be sure to perform all of
the routine maintenance procedures that require top removal, including: inspection of the heat exchanger area, coil
inspection and cleaning, and condensate drain pan inspection and cleaning.
Only qualified service personnel should perform maintenance and service procedures that require unit top removal.
Refer to the following top removal procedures:
1. Turn off gas supply, then turn off electric power to unit.
2. Remove all screws that secure unit top, including screws
around 4 sides and those on top that screw into internal
divider panels. Save all screws.
3. Lift top from unit carefully. Set top on edge.
4. Carefully replace and secure unit top to unit, using screws
removed in Step 2, when maintenance and/or service procedures are completed. (Be sure to use original screws
that have rubber washers to seal out water when securing top to internal divider panels.)
III. EVAPORATOR BLOWER AND MOTOR
NOTE: Motors without oilers are prelubricated. Do not attempt to lubricate these motors.
For longer life, operating economy, and continuing efficiency,
clean accumulated dirt and grease from the blower wheel and
motor annually.
Lubricate the motor every 5 years if the motor is used intermittently (thermostat FAN switch in AUTO. position), or every 2 years if the motor is used continuously (thermostat FAN
switch in ON position).
WARNING: Turn off the gas supply, then disconnect
and tag electrical power to the unit before cleaning and
lubricating the blower motor and wheel. Failure to adhere to this warning could cause personal injury or death.
3. Remove and clean blower wheel as follows:
a. Ensure proper reassembly by marking wheel
orientation.
b. Lift wheel from housing. When handling and/or cleaning blower wheel, be sure not to disturb balance weights
(clips) on blower wheel vanes.
c. Remove caked-on dirt from wheel and housing with
a brush. Remove lint and/or dirt accumulations from
wheel and housing with vacuum cleaner, using soft
brush attachment. Remove grease and oil with mild
solvent.
d. Reassemble wheel into housing.
e. Reassemble motor into housing. Be sure setscrews are
tightened on motor shaft flats and not on round part
of shaft.
f. Reinstall blower access door.
4. Restore electrical power, then gas supply to unit. Start
unit and check for proper blower rotation and motor speeds
during heating and cooling cycles.
IV. FLUE GAS PASSAGEWAYS
To inspect the flue collector box and upper areas of the heat
exchanger:
1. Remove the combustion blower wheel and motor assembly according to directions in Combustion-Air Blower section on page 46.
2. Remove the 3 screws holding the blower housing to the
flue collector box cover (see Fig. 34).
3. Remove the 12 screws holding the flue collector box cover
(Fig. 34) to the heat exchanger assembly. Inspect the heat
exchangers.
4. Clean all surfaces as required using the wire brush.
To clean and lubricate the blower motor and wheel:
1. Remove and disassemble blower assembly as follows:
a. Remove blower access door.
b. On standard non-ICM units disconnect motor lead from
blower relay (BR). Disconnect yellow lead from terminal L2 of the contactor.
c. On all units remove blower assembly from unit. Remove screws securing blower to gas partition and slide
assembly out. Be careful not to tear insulation in blower
compartment.
d. Ensure proper reassembly by marking blower wheel
and motor in relation to blower housing before disassembly.
e. Loosen setscrew(s) that secures wheel to motor shaft,
remove screws that secure motor mount brackets to
—45—
FLUE COLLECTOR
BOX
INDUCED
DRAFT MOTOR
MOUNTING PLATE
BLOWER
HOUSING
BURNER
RACK
MOUNTING
SCREW
Fig. 34 — Blower Housing and Flue Collector Box
5. To remove motor, remove 4 screws that hold blower housing to mounting plate. Remove the motor cooling fan by
removing one setscrew. Remove nuts that hold motor to
mounting plate.
V. COMBUSTION-AIR BLOWER
Clean periodically to assure proper airflow and heating efficiency. Inspect blower wheel every fall and periodically during heating season. For the first heating season, inspect blower
wheel bimonthly to determine proper cleaning frequency.
To inspect blower wheel, remove draft hood assembly. Shine
a flashlight into opening to inspect wheel. If cleaning is required, remove motor and wheel as follows:
1. Remove burner access panel. (See Fig. 35.)
2. Remove the 7 screws that attach induced-draft motor
mounting plate to blower housing. (See Fig. 34.)
3. Slide the motor and blower wheel assembly out of the
blower housing. (See Fig. 36.) Clean the blower wheel.
If additional cleaning is required, continue with Steps 4
and 5.
4. To remove blower, remove 2 setscrews. (See Fig. 36.)
6. To reinstall, reverse the procedure outlined above.
VI. LIMIT SWITCH
Remove blower panel. Limit switch is located on the gas
partition.
VII. BURNER IGNITION
Unit is equipped with a direct spark ignition 100% lockout
system. Ignition module is located in the control box. Module
contains a self-diagnostic LED. During servicing, refer to label diagram for LED interpretation.
If lockout occurs, unit may be reset by either momentarily
interrupting power supply to unit, or turning selector switch
to OFF position at the thermostat.
VIII. MAIN BURNERS
At the beginning of each heating season, inspect for deterioration or blockage due to corrosion or other causes. Observe
the main burner flames and adjust if necessary.
CAUTION: When servicing gas train, do not hit or
plug orifice spuds.
BURNER
ACCESS
PANEL
Fig. 35 — Burner Access Panel
A. Removal of Gas Train
1. Shut off manual gas valve.
2. Shut off power to unit.
3. Remove burner access panel. (See Fig. 35.)
4. Disconnect gas piping at unit gas valve.
5. Remove wires connected to gas valve. Mark each wire.
6. Remove ignitor and sensor wires at the ignitor module.
7. Remove the mounting screw that attaches the burner
rack to the basepan. (See Fig. 34.)
8. Slide the burner rack out of the unit. (See Fig. 34
and 37.)
9. To reinstall, reverse the procedure outlined above.
BLOWER
HOUSING
2 SETSCREWS
(HIDDEN)
Fig. 37 — Burner Rack Removed
Fig. 36 — Removal of Motor and Blower Wheel
—46—
IX. CONDENSER COIL, EVAPORATOR COIL, AND
CONDENSATE DRAIN PAN
Inspect the condenser coil, evaporator coil, and condensate
drain pan at least once each year. Proper inspection and cleaning requires the removal of the unit top. See Unit Top Removal section on page 45.
The coils are easily cleaned when dry; therefore, inspect and
clean the coils either before or after each cooling season. Remove all obstructions, including weeds and shrubs, that interfere with the airflow through the condenser coil. Straighten
bent fins with a fin comb. If coated with dirt or lint, clean the
coils with a vacuum cleaner, using the soft brush attachment. Be careful not to bend the fins. If coated with oil or
grease, clean the coils with a mild detergent-and-water solution. Rinse coils with clear water, using a garden hose. Be
careful not to splash water on motors, insulation, wiring, or
air filter(s). For best results, spray condenser coil fins from
inside to outside the unit. On units with an outer and inner
condenser coil, be sure to clean between the coils. Be sure to
flush all dirt and debris from the unit base.
Inspect the drain pan and condensate drain line when inspecting the coils. Clean the drain pan and condensate drain
by removing all foreign matter from the pan. Flush the pan
and drain tube with clear water. Do not splash water on the
insulation, motor, wiring, or air filter(s). If the drain tube is
restricted, clear it with a ‘‘plumbers snake’’ or similar probe
device. Ensure that the auxiliary drain port above the drain
tube is also clear.
X. CONDENSER FAN
CAUTION: Keep the condenser fan free from all obstructions to ensure proper cooling operation. Never place
articles on top of the unit. Damage to unit may result.
1. Remove 2 screws at bottom and 2 screws along sides of
condenser air intake grille and remove plastic grille.
2. Inspect the fan blades for cracks or bends.
3. If fan needs to be removed, loosen the setscrew and slide
the fan off the motor shaft.
4. When replacing fan blade, position blade so that leading edge is 1⁄2 in. in front of fan orifice. See Fig. 23.
5. Ensure that setscrew engages the flat area on the motor shaft when tightening.
6. Replace grille.
XI. ELECTRICAL CONTROLS AND WIRING
Inspect and check the electrical controls and wiring annually. Be sure to turn off the gas supply, and then the electrical
power to the unit.
Remove the control, blower, and compressor compartment access panels to locate all the electrical controls and wiring. Check
all electrical connections for tightness. Tighten all screw connections. If any smoky or burned connections are noticed, disassemble the connection, clean all the parts, restrip the wire
end and reassemble the connection properly and securely.
After inspecting the electrical controls and wiring, replace all
the panels. Start the unit, and observe at least one complete
heating cycle and one complete cooling cycle to ensure proper
operation. If discrepancies are observed in either or both operating cycles, or if a suspected malfunction has occurred, check
each electrical component with the proper electrical instrumentation. Refer to the unit wiring label when making these
checkouts.
NOTE: Refer to the heating and/or cooling sequence of operation in this publication as an aid in determining proper
control operation.
XII. REFRIGERANT CIRCUIT
Inspect all refrigerant tubing connections and the unit base
for oil accumulations annually. Detecting oil generally indicates a refrigerant leak.
If oil is detected or if low cooling performance is suspected,
leak-test all refrigerant tubing using an electronic leakdetector, halide torch, or liquid-soap solution. If a refrigerant
leak is detected, refer to Check for Refrigerant Leaks section
on page 23.
If no refrigerant leaks are found and low cooling performance is suspected, refer to Checking and Adjusting Refrigerant Charge section on page 35.
XIII. GAS INPUT
The gas input does not require checking unless improper heating performance is suspected. If a problem exists, refer to
Start-Up section on page 23.
XIV. EVAPORATOR AIRFLOW
The heating and/or cooling airflow does not require checking
unless improper performance is suspected. If a problem exists, be sure that all supply- and return-air grilles are open
and free from obstructions, and that the air filter is clean. When
necessary, refer to Indoor Airflow and Airflow Adjustments
section on page 35 to check the system airflow.
XV. METERING DEVICE — ACUTROL™ DEVICE
This metering device is a fixed orifice and is located in the
header to the evaporator coil.
XVI. LIQUID LINE STRAINER
The liquid line strainer (to protect metering device) is made
of wire mesh and located in the liquid line on the inlet side of
the metering device.
—47—
TROUBLESHOOTING
Cooling
SYMPTOM
Compressor and
condenser fan will
not start.
Compressor will not
start but condenser
fan runs.
Three-phase scroll
compressor (Units
588A048,060 and
589A036-060 only)
makes excessive
noise, and there
may be a low pressure differential.
Compressor cycles
(other than normally
satisfying
thermostat).
Compressor
operates
continuously.
Excessive head
pressure.
Head pressure too
low.
Excessive suction
pressure.
Suction pressure
too low.
CAUSE
Power failure
Fuse blown or circuit breaker tripped
Defective thermostat, contactor, transformer,
or control relay
Insufficient line voltage
Incorrect or faulty wiring
Thermostat setting too high
Faulty wiring or loose connections in
compressor circuit
Compressor motor burned out, seized, or
internal overload open
Defective run/start capacitor, overload,
start relay
One leg of 3-phase power dead
Scroll compressor is rotating in the
wrong direction
Refrigerant overcharge or undercharge
Defective compressor
Insufficient line voltage
Blocked condenser
Defective run/start capacitor, overload
or start relay
Defective thermostat
Faulty condenser-fan motor or capacitor
Restriction in refrigerant system
Dirty air filter
Unit undersized for load
Thermostat set too low
Low refrigerant charge
Leaking valves in compressor
Air in system
Condenser coil dirty or restricted
Dirty air filter
Dirty condenser coil
Refrigerant overcharged
Air in system
Condenser air restricted or air short-cycling
Low refrigerant charge
Compressor valves leaking
Restriction in liquid tube
High heat load
Compressor valves leaking
Refrigerant overcharged
Dirty air filter
Low refrigerant charge
Metering device or low side restricted
Insufficient evaporator airflow
Temperature too low in conditioned area
Outdoor ambient below 40 F
Field-installed filter-drier restricted
—48—
REMEDY
Call power company.
Replace fuse or reset circuit breaker.
Replace component.
Determine cause and correct.
Check wiring diagram and rewire correctly.
Lower thermostat setting below room temperature.
Check wiring and repair or replace.
Determine cause. Replace compressor.
Determine cause and replace.
Replace fuse or reset circuit breaker.
Determine cause.
Correct the direction of rotation by reversing the
3-phase power leads to the unit. Shut down unit to
allow pressures to equalize.
Recover refrigerant, evacuate system, and
recharge to capacities shown on nameplate.
Replace and determine cause.
Determine cause and correct.
Determine cause and correct.
Determine cause and replace.
Replace thermostat.
Replace.
Locate restriction and remove.
Replace filter.
Decrease load or increase unit size.
Reset thermostat.
Locate leak, repair, and recharge.
Replace compressor.
Recover refrigerant, evacuate system, and recharge.
Clean coil or remove restriction.
Replace filter.
Clean coil.
Recover excess refrigerant.
Recover refrigerant, evacuate system, and recharge.
Determine cause and correct.
Check for leaks, repair and recharge.
Replace compressor.
Remove restriction.
Check for source and eliminate.
Replace compressor.
Recover excess refrigerant.
Replace filter.
Check for leaks, repair and recharge.
Remove source of restriction.
Increase air quantity. Check filter — replace if
necessary.
Reset thermostat.
Install low-ambient kit.
Replace.
Cooling (cont)
SYMPTOM
Integrated control
motor
(units 589A048,060
208/230 v)
IFM does not run.
Integrated control
motor (units
589A048,060
208/230 v)
IFM runs when it
should be off.
Integrated control
motor (units
589A048,060
208/230 v) IFM
operation is
intermittent.
CAUSE
Blower wheel not secured to shaft
Insufficient voltage at motor
Power connectors not properly
seated
Motor programmed with a delay
profile
With thermostat in OFF the voltage
on G,Y1,Y/Y2,W with respect to
common, should be 1⁄2 of actual
low voltage supply
Water dripping into motor
Connectors not firmly seated
REMEDY
Properly tighten blower wheel to shaft.
Determine cause and correct.
Connectors should snap easily; do not
force.
Allow a few minutes for motor to shut off.
If measured voltage is more than 1⁄2, the
thermostat is incompatible with motor. If
voltage is less than 1⁄2, the motor has failed.
Verify proper drip loops in connector wires.
Gently pull wires individually to be sure they
are crimped into the housing.
IFM — Evaporator (Indoor) Fan Motor
Heating
SYMPTOM
Burners will not ignite.
CAUSE
Water in gas line
No power to furnace
No 24-v power supply to control
circuit
Miswired or loose connections
Burned-out heat anticipator in
thermostat
Broken thermostat wire
Misaligned spark electrodes
No gas at main burners
Inadequate heating.
Dirty air filter
Gas input to furnace too low
Unit undersized for application
Restricted airflow
Blower speed too low
Limit switch cycles main burners
Poor flame characteristics.
Incomplete combustion results in:
Aldehyde odors, carbon monoxide, sooting flame, floating flame
—49—
REMEDY
Drain. Install drip leg.
Check power supply fuses, wiring, or circuit breaker.
Check transformer.
NOTE: Some transformers have internal overcurrent
protection that requires a cool-down period to reset.
Check all wiring and wirenut connections.
Replace thermostat.
Run continuity check. Replace wire if necessary.
Check flame ignition and sense electrode positioning.
Adjust as necessary.
1. Check gas line for air. Purge as necessary.
NOTE: After purging gas line of air, wait at least
5 minutes for any gas to dissipate before attempting to light unit.
2. Check gas valve.
Clean or replace filter as necessary.
Check gas pressure at manifold. Match with that on
unit nameplate.
Replace with proper unit or add additional unit.
Clean or replace filter. Remove any restriction.
Use faster speed tap if available, or install alternate
motor.
Check rotation of blower, thermostat heat anticipator settings, temperature rise of unit. Adjust as
necessary.
1. Tighten all screws around burner compartment.
2. Cracked heat exchanger. Replace.
3. Unit overfired. Reduce input (change orifices or
adjust gas line or manifold pressure).
4. Check burner alignment.
LED Troubleshooting — Error Code
SYMPTOM
Hardware failure.
(LED OFF)
CAUSE
Loss of power to control module
(IGC).
Limit switch fault.
(LED 2 flashes)
High temperature limit switch is
open.
Flame sense fault.
(LED 3 flashes)
4 consecutive limit switch
faults.
(LED 4 flashes)
Ignition lockout.
(LED 5 flashes)
The IGC sensed flame that
should not be present.
Inadequate airflow to unit.
Induced-draft motor fault.
(LED 6 flashes)
IGC does not sense that induceddraft motor is operating.
Rollout switch fault.
(LED 7 flashes)
Rollout switch has opened.
Internal control fault.
(LED 8 flashes)
Microprocessor has sensed an
error in the software or hardware.
Unit unsuccessfully attempted
ignition for 15 minutes.
REMEDY
Check 5 amp fuse on IGC, power to unit, 24-v circuit
breaker, and transformer. Units without a 24-v circuit
breaker have an internal overload in the 24-v transformer. If the overload trips, allow 10 minutes for automatic reset.
Check the operation of the indoor (evaporator) fan
motor. Ensure that the supply-air temperature rise is
in accordance with the range on the unit nameplate.
Reset unit. If problem persists, replace control board.
Check operation of indoor (evaporator) fan motor and
that supply-air temperature rise agrees with range on
unit nameplate information.
Check ignitor and flame sensor electrode spacing,
gaps, etc. Ensure that flame sense and ignition wires
are properly terminated. Verify that unit is obtaining
proper amount of gas.
Check for proper voltage. If motor is operating, check
the speed sensor plug/IGC Terminal J2 connection.
Proper connection: PIN 1 — White, PIN 2 — Red,
PIN 3 — Black.
Rollout switch will automatically reset, but IGC will
continue to lockout unit. Check gas valve operation.
Ensure that induced-draft blower wheel is properly
secured to motor shaft. Reset unit at unit disconnect.
If error code is not cleared by resetting unit power,
replace the IGC.
IMPORTANT: Refer to Heating troubleshooting chart for additional
WARNING: If the IGC must be replaced, be sure to ground
troubleshooting analysis.
yourself to dissipate any electrical charge that may be present
before handling new control board. The IGC is sensitive to static
electricity and may be damaged if the necessary precautions are
not taken.
LEGEND
IGC — Integrated Gas Unit Controller
LED — Light-Emitting Diode
SERVICE TRAINING
Packaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, including:
• Unit Familiarization
• Installation Overview
• Maintenance
• Operating Sequence
A large selection of product, theory, and skills programs are available, using popular video-based
formats and materials. All include video and/or slides, plus companion book.
Classroom Service Training which includes ‘‘hands-on’’ experience with the products in our labs
that can mean increased confidence that really pays dividends in faster troubleshooting and fewer
callbacks. Course descriptions and schedules are in our catalog.
CALL FOR FREE CATALOG 1-800-962-9212
[
Copyright 1998 Bryant Heating & Cooling Systems
] Packaged Service Training
[
] Classroom Service Training
CATALOG NO. CATALOG NO. 5358-802
I. PRELIMINARY INFORMATION
MODEL NO.:
SERIAL NO.:
DATE:
TECHNICIAN:
II. PRE-START-UP (insert checkmark in box as each item is completed)
M VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED FROM UNIT
M VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS
M CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS
M CHECK GAS PIPING FOR LEAKS
M CHECK THAT INDOOR (EVAPORATOR) AIR FILTER IS CLEAN AND IN PLACE
M VERIFY THAT UNIT INSTALLATION IS LEVEL
M CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW
TIGHTNESS
III. START-UP
ELECTRICAL
SUPPLY VOLTAGE
L1-L2
L2-L3
L3-L1
COMPRESSOR AMPS
L1
L2
L3
COMPRESSOR AMPS
L1
L2
L3
INDOOR (EVAPORATOR) FAN AMPS
TEMPERATURES
OUTDOOR (CONDENSER) AIR TEMPERATURE
RETURN-AIR TEMPERATURE
DB
DB
WB
CUT ALONG DOTTED LINE
COOLING SUPPLY AIR
GAS HEAT SUPPLY AIR
PRESSURES
GAS INLET PRESSURE
IN. WG
GAS MANIFOLD PRESSURE
IN. WG
REFRIGERANT SUCTION
PSIG
REFRIGERANT DISCHARGE
PSIG
M VERIFY REFRIGERANT CHARGE USING CHARGING TABLES
M VERIFY THAT 3-PHASE SCROLL COMPRESSOR (588A048,060 AND 589A036-060 UNITS) ROTATING IN
CORRECT DIRECTION
Copyright 1998 Bryant Heating & Cooling Systems
CUT ALONG DOTTED LINE
(Remove and Store in Job File)
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
START-UP CHECKLIST
CL-1
CATALOG NO. CATALOG NO. 5358-802
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