Bryant 604B Heat Pump User Manual

User Information Manual
604B
SINGLE-PACKAGED ELECTRIC HEAT PUMP
WITH PURON® (R-410A) REFRIGERANT
Cancels:
New
OM02–62
4–03
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified personnel should install, repair, or service
air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of
cleaning coils and filters. All other operations should be performed
by trained service personnel. When working on air-conditioning
equipment, observe precautions in the literature, tags, and labels
attached to the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for unbrazing operations. Have fire extinguisher
available for all brazing operations.
Recognize safety information. This is the safety-alert symbol .
When you see this symbol on the product or in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words — DANGER, WARNING, CAUTION, and NOTE. Danger identifies the most serious hazards,
which will result in severe personal injury or death. Warning
indicates a condition that could cause serious personal injury or
death. Caution is used to identify unsafe practices, which would
result in minor personal injury or product and property damage.
NOTE is used to highlight suggestions which will result in
enhanced installation, reliability, or operation.
Note to Installer:This manual should be left with the equipment
user.
C99064
Fig. 1—Unit 604B
b. Select temperature and set SYSTEM switch or MODE
control to desired mode.
2. To shut unit off:
NOTE: If the unit is being shut down because of a malfunction,
call your dealer as soon as possible.
a. Set system SWITCH or MODE control to OFF.
WARNING: Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any
other appliance. Failure to follow this warning could
result in fire, serious injury, or death.
b. Turn off the electrical power supply to unit.
OPERATING YOUR HEAT PUMP
The operation of your heat pump system is controlled by the
indoor thermostat. You simply adjust the thermostat and it
maintains the indoor temperature at the level you select. Most
thermostats of heat pump systems have 3 controls: a temperature
control selector, a FAN control, and a SYSTEM or MODE control.
Refer to your thermostat owner’s manual for more information.
To better protect your investment and to eliminate unnecessary
service calls, familiarize yourself with the following facts:
WARNING: Do not use this unit if any part has been
under water. Immediately call a qualified service technician to inspect the unit and to replace any part of the
control system which has been under water. Failure to
follow this warning could result in electrical shock, fire,
serious injury, or death.
1. During heating, increasing the thermostat setting more than
2°F may cause the supplemental heaters to be turned on for
a short period of time to satisfy the thermostat. Needless use
of the supplementary heat reduces potential energy savings.
WARNING: Before performing recommended maintenance, be sure the main power switch to unit is turned off.
Electric shock could cause serious injury or death.
STARTING OR SHUTTING UNIT OFF
1. To start the unit:
a. Turn on the electrical power supply to unit.
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2. Ice or frost tends to form on the coil during winter heating
operation. Your heat pump is designed to automatically
melt the ice. When in this defrost cycle, it is normal for
steam or fog to rise from the outdoor unit, and for water
to drain from the outside of unit. Do not be alarmed!
I.
To assure proper functioning of the unit, flow of condenser air
must not be obstructed from reaching the unit. Clearance from the
top of the unit is 48 in. Clearance of at least 36 in. is required on
sides except the power entry side (42 in. clearance) and the duct
side (12 in. minimum clearance).
B. Maintenance and Care for the Equipment Owner
COOLING MODE
Before proceeding with those things you might want to maintain
yourself, please carefully consider the following:
With the SYSTEM or MODE control set to COOL, your heat
pump will run in cooling mode until the indoor temperature is
lowered to the level you have selected. On extremely hot days,
your heat pump will run for longer periods at a time and have
shorter “off” periods than on moderate days.
II.
WARNING: 1. TURN OFF ELECTRICAL POWER
TO YOUR UNIT BEFORE SERVICING OR PERFORMING MAINTENANCE. ELECTRIC SHOCK COULD
CAUSE SERIOUS INJURY OR
DEATH.
2. When removing access panels or performing maintenance functions inside your unit, be aware of sharp
sheet metal parts and screws. Although special care is
taken to keep sharp edges to a minimum, be extremely
careful when handling parts or reaching into the unit.
HEATING MODE
With the SYSTEM or MODE control of your indoor thermostat set
to HEAT, your heat pump will run in heating mode until room
temperature is raised to the level you have selected. Of course,
your heat pump will run for longer periods to maintain a
comfortable environment on cooler days and nights than on
moderate ones.
III. SUPPLEMENTAL HEAT
Your heat pump is your primary heating source. Your system may
also be equipped with a supplemental heating source such as
electric heat. On cold days and nights, your system will automatically turn on the supplemental heat in order to maintain the level
of comfort you have selected.
When your heat pump needs additional heat to keep you comfortable, your Bryant electronic thermostat will turn on the supplemental heat (if equipped) and display the “AUX HT” message.
AIR FILTERS
The air filter(s) should be checked at least every 3 or 4 weeks and
changed or cleaned whenever it becomes dirty. Dirty filters
produce excessive stress on the blower motor and can cause the
motor to overheat and shut down.
This unit must have air filters in place before it can be operated.
These filters can be located in one of at least two places. In many
applications the installer will provide return air filter grilles
mounted on the wall or ceiling of the conditioned structure. In the
instance of filter grilles, the filters can simply be removed from the
grille and replaced.
The other typical application is an accessory filter rack installed
inside the unit itself. The following information is given to assist
in changing filters used in these internal filter racks.
Table 1 indicates the correct filter size for your unit. Refer to Fig.
2 to access filters installed in the accessory filter rack.
IV. DEFROST MODE
When your heat pump is providing heat to your home or office and
the outdoor temperature drops below 45°F, moisture may begin to
freeze on the surface of the coil. If allowed to build up, this ice
would impede airflow across the coil and reduce the amount of
heat absorbed from the outside air. So, to maintain energy-efficient
operation, your heat pump has an automatic defrost mode.
The defrost mode starts at a preset time interval of 30 minutes,
although, it may be reset to 60, 90 or 120 minutes. Defrost will
start at the preset time only if the ice is sufficient to interfere with
normal heating operation.
After the ice is melted from the coil, or after a maximum of 10
minutes in defrost mode, the unit automatically switches back to
normal heating operation.
Do not be alarmed if steam or fog appears at the outdoor unit
during defrost mode. Water vapor from the melting ice may
condense into a mist in the cold outside air.
During certain weather conditions such as heavy snow and
freezing rain it is not uncommon for ice to build up on the unit
grille. This is normal for these weather conditions. Do not attempt
to remove the ice from the unit grille. This condition will not affect
the proper function of the unit and will clear within a few days.
TABLE 1—INDOOR-AIR FILTER DATA
UNIT SIZE
604B024-030
604B036
604B042-060
FILTER SIZE
20x20x1
20x24x1
24x30x1
To replace or inspect filters in accessory filter rack (See Fig. 2):
1. Remove the filter access panel using a 5/16-in. nut driver.
2. Remove the filter(s) by pulling it out of the unit. If the
filter(s) is dirty, clean or replace with a new one.
When installing the new filter(s), note the direction of the airflow
arrows on the filter frame.
If you have difficulty locating your air filter(s) or have questions
concerning proper filter maintenance, contact your dealer for
instructions. When replacing filters, always use the same size and
type of filter that was supplied, originally, by the installer.
V. EMERGENCY HEAT MODE
This allows your supplemental heating source to keep your home
or office warm until your heat pump can be serviced.
CAUTION: Never operate your unit without the filter(s)
in place. Failure to heed this warning may result in
damage to the blower motor and/or compressor. An
accumulation of dust and lint on internal parts of your
unit can cause loss of efficiency and , in some cases, a
fire.
MAINTENANCE AND SERVICE
This section discusses maintenance that should be performed by
your dealer and care you, as the owner, may wish to handle for
your new heat pump.
A. Routine Maintenance
All routine maintenance should be handled by skilled, experienced
personnel. Your dealer can help you establish a standard procedure.
For your safety, keep the unit area clear and free of combustible
materials, gasoline, and other flammable liquids and vapors.
FANS AND FAN MOTOR
Periodically, check the condition of fan wheels and housings and
fan-motor shaft bearings. Contact your dealer for the required
annual maintenance.
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UNIT PANELS
After performing any maintenance or service on the unit, be sure
all panels are fastened securely in place to prevent rain from
entering unit cabinet and to prevent disruption of the correct unit
airflow pattern.
C.
Regular Dealer Maintenance
In addition to the type of routine maintenance you might be willing
to perform, your unit should be inspected regularly by a properly
trained service technician. An inspection (preferably each year, but
at least every other year) should include the following:
1. Inspection and, if required, cleaning of the outdoor and
indoor coils.
2. Inspection and, if required, cleaning of the indoor coil drain
pan.
3. Inspection and cleaning of blower wheel housing and
motor.
4. Inspection of all supply-air and return-air ducts for leaks,
obstructions, and insulation integrity. Any problems found
should be resolved at this time.
5. Inspection of the unit base to ensure that no cracks, gaps,
etc., exist which may cause a hazardous condition.
6. Inspection of the unit casing for signs of deterioration.
7. Inspection of all electrical wiring and components to assure
proper connection.
8. Inspection for leaks in the refrigerant circuit. Pressurecheck to determine appropriate refrigerant charge.
9. Inspection of compressor oil level by service person to
ensure proper oil level is maintained in the compressor
when it is installed and running.
10. Operational check of the unit to determine working conditions. Repair or adjustment should be made at this time.
Your servicing dealer may offer an economical service contract
that covers seasonal inspections. Ask for further details.
Complete service instructions can be found in the unit Installation,
Start-Up and Service Instructions.
ACCESS PANEL
FILTER ACCESS
PANEL*
*For accessory filter rack.
C99094
Fig. 2—Accessory Filter Rack Access Panel
INDOOR AND OUTDOOR COILS
Cleaning of the coils should only be done by qualified service
personnel. Contact your dealer for the required annual maintenance.
CONDENSATE DRAIN
The drain pan and condensate drain line should be checked and
cleaned at the same time the cooling coils are checked by your
dealer.
COMPRESSOR
All compressors are factory-shipped with a normal charge of the
correct type refrigeration grade oil. A compressor should rarely
require additional oil.
D. Warranty Certificate
Unit 604B has a limited warranty. Be sure to read the warranty
carefully to determine the coverage for your unit.
CONDENSER FAN
E. Before You Call for Service ...
...check for several easily-solved problems.
If insufficient heating or cooling is suspected:
( ) Check for sufficient airflow. Check the air filter for dirt. Check
for blocked return-air or supply-air grilles. Be sure they are open
and unobstructed. If these checks do not reveal the cause, call your
servicing dealer.
If your unit is not operating at all, check the following list for
easy solutions:
( ) Check to be sure that your thermostat temperature selector is set
below the indoor temperature during the cooling season or above
the indoor temperature during heating season. Be sure the SYSTEM switch or MODE control is in the COOL or HEAT position
and not in the OFF position.
( ) If your unit still fails to operate, call your servicing dealer for
troubleshooting and repairs. Specify the model and serial numbers
of your unit. (Record them in this manual in the space provided.)
If the dealer knows exactly which unit you have, he may be able
to offer suggestions over the phone, or save valuable time through
knowledgeable preparation for the service call.
CAUTION: Do not poke sticks, screwdrivers, or any
other objects into revolving fan blades. Injury or equipment damage may result.
The fan must be kept free of all obstructions to ensure proper
cooling. Contact your dealer for any required service.
ELECTRICAL CONTROLS AND WIRING
Electrical controls are difficult to check without proper instrumentations. If there are any discrepancies in the operating cycle,
contact your dealer and request service.
REFRIGERANT CIRCUIT
The refrigerant circuit is difficult to check for leaks without the
proper equipment. If inadequate cooling is suspected, contact your
local dealer for service.
WARNING: System under pressure. Relieve pressure
and recover all refrigerant before system repair or final
unit disposal to avoid serious injury or death. Use all
service ports and open all flow-control devices, including
solenoid valves.
—3—
F.
In Case of Trouble
If you perform the steps above and unit performance is still
unsatisfactory, shut off the unit and call your dealer.
Dealer’s Name ______________________________________
Telephone__________________________________________
Unit Model_________________________________________
Unit Serial Number___________________________________
© 2003 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231
—4—
Printed in U.S.A.
om0262
Catalog No. 5360-401