OPERATION AND PARTS MANUAL
MODEL GA-2.9R
PORTABLE AC GENERATOR
(GASOLINE ENGINE)
Revision #0 (10/28/04)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.
PAGE 2 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
Email: mq@multiquip.com
Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244
310-537-3700
MAYCO PARTS
800-306-2926
310-537-3700
SERVICE DEPARTMENT
800-421-1244
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, EXT. 279
310-537-3700, EXT. 279
800-421-1244
FAX: 310-537-3927
FAX: 800-672-7877
FAX: 310-637-3284
FAX: 800-672-7877
FAX: 310-637-3284
FAX: 310-537-4259
FAX: 310-631-5032
FAX: 310-537-1173
© COPYRIGHT 2004, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written
permission. All other trademarks are the property of thier respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should
remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are
based on the MQ GA-2.9R Portable Generator. Illustrations, descriptions, references and technical data contained in this manual
are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications,
design or the information published in this publication at any time without notice and without incurring any obligations.
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 3
TABLE OF CONTENTS
MQ GA-2.9R — AC
Portable Generator
ROBIN EX170D20210
Engine (EPA)
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Dimensions ............................................................... 6
Specifications ............................................................ 7
Safety Alert Message Symbols .............................. 8-9
Rules for Safe Operation ................................... 10-12
Operation and Safety Decals .................................. 13
General Information ................................................ 14
Load Application ..................................................... 15
Controls and Indicators ...................................... 16-17
Generator Refueling ............................................... 18
Installation .......................................................... 19-20
Pre-Inspection ......................................................... 21
Pre-Inspection (Engine) .......................................... 22
Initial Start-up (Engine) ........................................... 23
Initial Start-up (Engine/Operation) .......................... 24
Preparation For Long Term Storage ....................... 25
Maintenance ...................................................... 26-27
Wiring Diagram ....................................................... 28
Troubleshooting (Engine) ................................... 29-30
Troubleshooting (Generator) .................................. 31
Explanation Of Codes In Remarks Column ............ 32
Suggested Spare Parts ........................................... 33
Crankcase Assembly .........................................42-43
Crankshaft, Piston Assembly .............................44-45
Governor Assembly ...........................................46-47
Intake and Exhaust Assembly ............................48-49
Air Cleaner Assembly.........................................50-51
Cooling Starting Assembly .................................52-53
Carburetor Assembly .........................................54-55
Flywheel Assembly ............................................56-57
Electric Device Assembly ...................................58-59
Generator Component
Drawings
Terms and Conditions Of Sale — Parts .................. 60
NOTE
NOTE
As a continuing effort to
update our parts book,
contact the MQ literature
department for the latest
revision of your "Operation
and Parts Manual"
Specification and part
number are subject to change
without notice.
Nameplate and Decals....................................... 34-35
Generator Assembly .......................................... 36-37
Control Box Assembly ........................................ 38-39
Pipe Frame Assembly ........................................ 40-41
PAGE 4 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒
❒
❒
❒
❒
❒
❒
Dealer account number
Dealer name and address
Shipping address (if different than billing address)
Return fax number
Applicable model number
Quantity, part number and description of each part
Specify preferred method of shipment:
✓ FedEx or UPS Ground
✓ FedEx or UPS Second Day or Third Day Note: Unless otherwise indicated by customer, all
orders are treated as “Standard Orders”, and will
✓ FedEx or UPS Next Day
ship within 24 hours. We will make every effort to ship
✓ Federal Express Priority One
“Air Shipments” the same day that the order is
✓ DHL
received, if prior to 2PM west coast time. “Stock
✓ Truck
Orders” must be so noted on fax or web forms.
Here’s how to get help...
Please have the model and serial number
on hand when calling.
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
800-421-1244
FAX: 310-537-3927
Carson, CA 90746
Email: mq@multiquip.com
Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244
FAX: 800-672-7877
310-537-3700
FAX: 310-637-3284
MAYCO PARTS
800-306-2926
FAX: 800-672-7877
310-537-3700
FAX: 310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX: 310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX: 310-631-5032
WARRANTY DEPARTMENT
800-421-1244, EXT. 279
FAX: 310-537-1173
310-537-3700, EXT. 279
MULTIQUIP INC.
18910 WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX: 310-537-3927
E-MAIL: mq@multiquip.com
INTERNET: www.multiquip.com
Place Your Parts Order Via Web or Fax
For Even More Savings!
(Domestic USA Dealers Only)
Extra Discounts!
All parts orders which include complete part numbers and
are received by our automated web parts order system, or
by fax qualify for the following extra discounts:
Ordered
via
Fax
Standard
orders
3%
Stock orders
($750 list and above)
10%
Web
5%
10%
Special freight allowances
when you order 10 or more
line items via Web or Fax!**
FedEx Ground Service at no charge for freight
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00
list price) do not count towards the 10+ line items.
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
Toll-free FAX — 800-6-PARTS-7 (800/672-7877)
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 5
MQ GA-2.9R— DIMENSIONS
Figure 1. Dimensions
PAGE 6 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R— SPECIFICATIONS
Table 1. Specifications
MODEL
Type
GENERATOR
GA-2.9R
2-Pole, Brushless Type Revolving Field
Frequency (Hz)
60
Continuous Output (kW)
2.6
Maximum Output (kW)
2.9
Voltages (VAC)
120
Max/Continuous Amps 120 VAC
Rated Speed (RPM)
Power Factor
Dimension (L x W x H) in. (mm)
Dry Net Weight lbs. (kg)
Includes Engine
24.2/21.7
3600
1.0
20 X 16 X18
(510 X 410 X 465)
108 (49)
Model
ROBIN EX170D20210
Type
Air-cooled, 4-stroke, Single Cylinder, Overhead
Camshaft, Gasoline Engine
Displacement (cc)
169
Continuous Output (kW/min)
2.9 @3600
Maximum Output (kW/min)
5.7 @4000
Fuel Tank Capacity Gal. (L)
3.17 (12)
ENGINE
Fu e l
Lube Oil Capacity Qts. (L)
Speed Control Method
Star ting Method
Dimension (L x W x H) in. (mm)
Dry Net Weight lbs. (kg)
Non-leaded Automobile Gasoline
0.63 (0.6)
Centrifugal Fly-weight Type
Recoil Star t
11.96 X 13.93 X 13.18
(304 X 354 X 335)
33.06 (15)
Effects of Altitude and Heat
The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient
conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric
reading of 29.92 inches and a temperature of 60 degrees Fahrenheit.
Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10° F
fahrenheit above the standard temperature of 60° F.
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 7
MQ GA-2.9R— SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
HAZARD SYMBOLS
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
Potential hazards associated with the operation of a MQ
GA-2.9R Portable Generator will be referenced with Hazard
Symbols which appear throughout this manual, and will be
Lethal Exhaust Gases
referenced in conjunction with Safety Message Alert
Symbols.
WARNING
This Owner's Manual has been
developed to provide complete
instructions for the safe and efficient
operation of the MQ Model GA-2.9R
Portable Generator . Refer to the
engine manufacturers instructions for
data relative to its safe operation.
NOTE
Before using this generator, ensure that the operating
individual has read and understands all instructions in this
manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
DANGER
You WILL be KILLED or SERIOUSLY INJURED
if you DO NOT follow these directions.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if
you DO NOT follow these directions.
CAUTI
CAUTION
You CAN be INJURED if you DO NOT follow
these directions.
Lethal Exhaust Gas Hazards
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
WARNING
Explosive Fuel Hazards
Gasoline is extremely flammable, and
its vapors can cause an explosion if
ignited. DO NOT start the engine near
spilled fuel or combustible fluids.
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
WARNING
Burn Hazards
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
WARNING
Respiratory Hazards
ALWAYS wear approved respiratory
protection when required.
PAGE 8 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R— SAFETY MESSAGE ALERT SYMBOLS
CAUTION
Rotating Parts Hazards
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
CAUTION
CAUTION
Equipment Damage
Hazards
Other important messages are provided throughout this
manual to help prevent damage to your portable generator,
other property, or the surrounding environment.
Accidental Starting Hazards
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generator is not in use,
unless connected to transfer switch.
CAUTION
Eye and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 9
MQ GA-2.9R— RULES FOR SAFE OPERATION
DANGER
Read this manual!
Failure to follow instructions in this manual may lead
to serious injury or even death! This equipment is to
be operated by trained and qualified personnel only!
This equipment is for industrial use only.
The following safety guidelines should always be used when
operating the MQ GA-2.9R Portable Generator:
GENERAL SAFETY
■ DO NOT operate or service this
equipment before reading this entire
manual.
■ This equipment should not be operated by persons under
18 years of age.
■ NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
■ NEVER operate this equipment when not
feeling well due to fatigue, illness or taking
medicine.
■ NEVER operate this equipment under the influence of
drugs or alcohol.
■ ALWAYS wear proper respiratory (mask),
hearing and eye protection equipment when
operating the generator.
■ Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■ Manufacturer does not assume responsibility for any
accident due to equipment modifications.
■ NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
■ NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
engine or generator.
■ The engine section of this generator requires an adequate
free flow of cooling air. NEVER operate the generator in
any enclosed or narrow
area where free flow of
the air is restricted. If the
air flow is restricted it will
cause serious damage to
the generator or engine
and may cause injury to
people. Remember the
generator's engine gives
off DEADLY carbon
monoxide gas.
■ ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■ ALWAYS use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to
cool. DO NOT smoke around or near the
machine. Fire or explosion could result
from fuel vapors, or if fuel is spilled on a
hot engine.
■ NEVER operate the generator in an
explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe bodily
harm or even death.
■ NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
PAGE 10 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R — RULES FOR SAFE OPERATION
■ ALWAYS be sure the operator is familiar with proper safety
precautions and operation techniques before using generator.
■ NEVER leave the generator unattended, turn off engine when
unattended.
■ Unauthorized equipment modifications will void all
warranties.
■ ALWAYS ensure generator is on level ground before use.
■ DO NOT place hands or fingers inside generator engine
compartment when engine is running.
Maintenance Safety
■ NEVER lubricate components or attempt service on a running
machine.
■ High Temperatures – Always stop engine and
allow the engine to cool before adding fuel, oil
or performing service and maintenance
functions. Contact with hot! components can
cause serious burns.
■ Keep the machinery in proper running condition.
■ NEVER run engine without air cleaner. Severe engine damage
may occur.
■ Fix damage to the machine immediately and replace any
broken parts immediately.
■ NEVER change or adjust the engine speed which has been
set at the factory prior to shipping.
■ ALWAYS replace any worn or damaged warning decals.
Power Cord Safety
■ NEVER let power cables or cords lay in water.
■ NEVER stand in water while AC power from the generator
is being transfer to a load.
■ NEVER use a defective or frayed power cable. Check the
cable for cuts in the insulation.
■ NEVER use a extension cord that is frayed or damaged where
the insulation has been cut.
■ ALWAYS make certain that proper power or extension cord
has been selected for the job See Table 3.
Grounding Safety
■ ALWAYS make sure that electrical circuits are properly
grounded per the National Electrical Code (NEC) and
local codes before operating generator. Severe injury or
death! by electrocution can result from operating an
ungrounded generator.
■ ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children and un-authorized personnel.
■ The electrical voltage required to operate the generator can
cause severe injury or even death through physical contact
with live circuits. Turn all circuit breakers OFF before
performing maintenance on the generator.
■ Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
■ DO NOT use food or plastic containers to dispose of
hazardous waste.
■ DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
■ Removing the engine oil drain plug while
the engine is hot will result in hot oil to gush
out of the oil drain plug, therefore causing
severe scalding to any persons in the general
area of the generator.
■ ALWAYS make sure generator is properly grounded to a
suitable earth ground (GROUND ROD). See installation in
this manual.
■ NEVER use gas piping as an electrical ground.
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 11
MQ GA-2.9R — RULES FOR SAFE OPERATION
DANGER -ELECTROCUTION HAZARDS
During operation of this generation, there
exists the possibility of electrocution,
electrical shock or burn, which can
cause severe bodily harm or even
DEATH!
Emergencies
■ ALWAYS know the location of the
nearest fire extinguisher.
■ ALWAYS know the location of the nearest
first aid kit.
To avoid these hazards:
NEVER use damaged or worn cables when connecting
equipment to the generator. Make sure power connecting
cables are securely connected to the generator’s output
receptacles, incorrect connections may cause damage
to the generator and electrical shock.
■ In emergencies always know the location of the
nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in the case of an
emergency.
NEVER grab or touch a live
power cord with wet hands, the
possibility exist of electrical
shock, electrocution, and even
death!
NEVER insert any objects into
the output receptacles during
operation. This is extremely
dangerous. ALWAYS turn-off
the generator and place all circuit breakers in the “OFF”
position when contact with the output receptacles is
required. There exist the possibility of electrocution,
electrical shock or burn, which can cause severe
bodily harm or even death!
Backfeed to a utility system can cause
electrocution and or property damage.
NEVER connect the generator to a
building's electrical system without a
transfer switch or other approved device.
All installations should be performed by
a licensed electrician in accordance
with all applicable laws and electrical
codes. Failure to do so could result in
electrical shock or burn causing serious
injury or even death!
PAGE 12 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R — OPERATION AND SAFETY DECALS
Machine Safety Decals
The MQ GA-2.9R portable generator is equipped with a number of safety decals (Figure 2). These decals are provided for operator
safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these
decals become unreadable, replacements can be obtained from your dealer.
Figure 2. Operation and Safety Decals
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 13
MQ GA-2.9R — GENERAL INFORMATION
MQ GA-2.9R Familarization
General Inspection Prior to Operation
This generator has been thoroughly inspected and accepted
prior to shipment from the factory. However, be sure to check
for damaged parts or components, or loose nuts and bolts,
which could have become disloged in transit.
The MQ Model GA-2.9R generator has been designed as a
portable lightweight power source for 60 Hz (single-phase)
vibrators, lighting facilities, power tools, submersible pumps
and other industrial and construction machinery.
This generator is powered by a 5.7 HP ROBIN air-cooled
gasoline engine. The alternator, a brushless revolving-field
type, is permanently aligned to the engine through rigid
coupling.
The generator is mounted on rubber vibration isolators that
have a steel base backplate which is attached to the
protective steel pipe carrying frame. The protective carrying
frame is made of steel tubing and fully wraps around the
generator to protect against damage.
This portable generator is supplied with a electrical control
panel. The control panel includes items as listed below.
Control Panel
The generator control panel has the following componets:
■ NEMA 5-20R, GFCI duplex receptacle, (120V, 20 amps)
■ NEMA L5-20R, twist-lock receptacle, (120V, 20 amps)
■ Circuit breaker, single-pole, 22 amps
■ AC Voltmeter
■ Engine ON/OFF Switch
■ Ground Terminal
Circuit Breaker
To protect the generator from an overload, a single-pole, 22
amp circuit breaker is provided on the control panel. Make
sure to switch this circuit breaker to the "OFF" position prior
to starting the engine.
Excitation System
The MQ GA-2.9R generator uses a magnet attached to a
flywheel to produce AC voltage from a lamp coil beneath
the flywheel. As the magnet passes the coil it produces
approximately 19-22 AC volts.
This voltage (19-22 VAC) is then sent to the control box that
contains three rectifying diodes:
z Excitation (diode 1)
z Battery (diode 2)
z Slow Down (diode 3)
The AC voltage will pass through the excitation diode that
converts the voltage to DC power.
This DC power is then sent to the excitation windings housed
within the main windings commonly called the "stator".
This voltage is then transferred into the rotor through
induction. The rotor contains two diodes within it which rectify
the DC voltage and send it out through the main windings,
as AC voltage.
Engine
The four-cycle air-cooled ROBIN gasoline engine is designed
to meet every performance requirement of this generator.
Reference Table 1, for engine specifications.
Figure 3 shows the basic controls and indicators for the
MQ GA-2.9R generator.
WARNING
Before connecting this generator to any building’s
electrical system, a licensed electrician must install an
isolation (transfer) switch.
Serious injury or death may result without this transfer
switch. Please note that the transfer switch can only be
configured with generators that have electric start
capability. Transfer switch should not be used with recoilstart type generators.
NOTE
In keeping with Multiquip's
policy of constantly improving
its products, the specifications
quoted herein are subject to
change without prior notice.
PAGE 14 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R— LOAD APPLICATION
Single Phase Load
Always be sure to check the nameplate on the generator
and equipment to insure the wattage, amperage and
frequency requirements are satisfactorily supplied by the
generator for operating the equipment.
Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as
the wattage is influenced by the efficiency, power factor and
starting system of the equipment.
NOTE
If wattage is not given on the equipment's
name plate, approximate wattage may be
determined by multiplying nameplate
voltage by the nameplate amperage.
WATTS = VOLTAGE x AMPERAGE
The power factor of this generator is 1.0 See Table 2 below
when connecting loads.
Table 2. Power Factor By Load
Type Of Load
Power Factor
Single-phase induction motors
0.4 - 0.75
Electric heaters, incandescent
lamps
1 .0
Fluorescent lamps, mecury
lamps
0.4 - 0.9
Electronic devices,
communication equipment
1.0
Common power tools
0 .8
To determine the running wattage for your load, multiply
the running wattage as indicated by steps 1, 2, and 3 below:
1.
INCANDESCENT LOADS
Lights, heaters and similar appliances.
Total the running wattage and multiply by 1.
Example:
29 light bulbs @ 100W each = 2.9 KW
use a 3 KW generator.
2.
SMALL MOTORS
Drills and other small power tools.
Total the running wattage and multiply by 2.
Example:
A 1 inch drill runs at 1 KW
use a 2 KW generator.
3.
LARGE MOTORS
Submersible pumps, table saws etc.
Total the running wattage and multiply by 3.
Example:
A conveyor belt runs at 8 KW
use a 24 KW generator.
CAUTION
Motors and motor-driven equipment draw much greater
current for starting than during operation. Always use an
adequate size extension cable which can carry the
required load.
Extension Cables
When electric power is to be provided to various tools or
loads at some distance from the generator, extension cords
are normally used. Cables should be sized to allow for
distance in length and amperage so that the voltage drop
between the generator and point of use (load) is held to
a minimum. Use the cable selection chart (Table 3 ) as a
guide for selecting proper cable size.
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 15
MQ GA-2.9R — CONTROLS AND INDICATORS
Figure 2. Generator Controls and Components
PAGE 16 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R — CONTROLS AND INDICATORS
1.
120V Output Receptacle – This NEMA L5-20R twistlock receptacle will provide 120V, 20 amps, 60 Hz.
2.
GFCI Receptacle – This receptacle will provide 120V at
all times.
3.
AC-Voltmeter – This voltmeter indicates (with a mark) the
rated 60 Hz, single phase output voltage. In addition the
voltmeter can also be used as a diagnostic tool. If the
voltmeter indicator (needle) is below the rated voltage,
engine problems may exist (low/high RPM's). To prevent
damage to the generator or power tools turn the generator
OFF and consult your authorized MQ service dealer.
4.
Main Circuit Breaker – This single-pole 22 amp breaker
protects the generator from short circuiting or overloading.
When starting the generator always have the circuit breaker
placed in the "OFF" position.
5.
Ground – This ground connection point should be
connect to a good earth ground (ground rod).
This ROBIN engine is equipped
with a low oil shutdown capability. A
built in sensor will automatically turn
off the engine should the oil level
fall below a safe operating condition.
Make sure the generator is placed on level ground. Placing the
generator on level ground will ensure that the low oil sensor will
function properly.
NOTE
6.
7.
8.
9.
Operation/ON-OFF Switches – Place engine ON/OFF
switch in the "ON" position for normal operation. To turnoff the generator place switch in the "OFF" position.
Generator Housing – Contains the rotor, rectifer field
coil assembly, aramature, bearings and other components
that make up generator asembly.
Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.024 - 0.028 inch). Clean
spark plug once a week.
Muffler/Heat Shield – Used to reduce noise and emissions.
NEVER touch this heat shield when the generator is in
use. Always allow time for the generator to cool down before
performing maintenance.
10. Oil Dipstick/ Filler Cap– Remove the filler cap dipstick
when checking the engine oil level. Add engine oil through
this filler port. See Table 4 for recommended type engine
oil.
WARNING
ALWAYS allow time for the generator to cool
down before performing maintenance.
11. Oil Drain Plug – Remove this plug to drain engine oil from
the crankcase.
12. Carburetor Fuel Cup – Inspect the fuel cup weekly for
water and dirt. Clean as referenced in the maintenance
section of this manual.
13. Choke Lever – Used for starting the engine. Close the
choke lever when starting a cold engine or in cold weather
conditions. The choke enriches the fuel mixture. Open the
choke lever if starting a warm engine or in warm weather
conditions.
14. Fuel Cock Lever – Turn this lever downward to start
(down)the flow of fuel to the carburetor. Turn upward to
stop (up) the flow of fuel.
15. Throttle Lever – Used to adjust engine RPM speed. This
unit is set at the factory and is not adjustable.
16. Recoil Starter (Pull Rope) – Used for manual-starting of
the engine. Pull the starter grip until resistance is felt, then
pull briskly and smoothly.
17. Engine – This generator uses a 5.1 HP ROBIN aircooled, 4-stroke , single cylinder, overhead camshaft
gasoline engine. Engine uses unleaded fuel.
18. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element. NEVER run the
engine without an air cleaner.
19. Fuel Gauge – Read this gauge to determine when fuel is
low.
20. Fuel Gauge/Tank – Remove this cap to add unleaded
gasoline to the fuel tank. Replenish with clean unleaded
gasoline. Make sure cap is tightened securely. DO NOT
over fill. Fuel tank capacity is 3.17 gallons (12 liters).
21. Lifting Bail Eye – Attach a rope or chain to this lifting eye
when lifting of the generator is required. Never stand
underneath the generator while it is being lifted. Place lifting
eye in down position when not in use.
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 17
MQ GA-2.9R — GENERATOR REFUELING
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity
to cool down. In the event of a fuel spill, DO NOT attempt to start
the engine until the fuel residue has been completely wiped up,
and the area surrounding the engine is dry. If generator is placed
in a truck bed with a plastic liner, REMOVE generator from truck
bed and place on ground (Figure 4) to refuel. This possibility
exist of fire or explosion due to static electricity.
Figure 4. Generator Refueling
PAGE 18 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R — INSTALLATION
Outdoor Installation
Install the generator in a area that is free of debris ,
bystanders, and overhead obstructions. Make sure the
generator is on secure level ground so that it cannot slide or
shift around. Also install the generator in a manner so that
the exhaust will not be discharged in the direction of nearby
homes.
Indoor Installation
The installation site must be relatively free from moisture
and dust. All electrical equipment should be protected from
excessive moisture. Failure to do will result in deterioration
of the insulation and will result in short circuits and grounding.
Eliminate the danger of deadly carbon monoxide gas.
Remember that exhaust fumes from any gasoline engine
are very poisonous if discharged in a closed room, but
harmless if allowed to mix with the outside air. If the generator
is installed indoors, you must make provisions for venting
the engine exhaust to the outside of the building.
Foreign materials such as dust, sand, lint and abrasive
materials have a tendency to cause excessive wear to
engine and alternator parts.
CAUTION
Pay close attention to ventilation when
operating the generator inside tunnels and
caves. The engine exhaust contains
noxious elements.
Mounting
The generator should always be mounted on a flat level
surface to isolate vibration of the generator when it is
running. DO NOT place the generator on slopes, the
possibility exists that the generator could slide.
Exhaust gases from gasoline engines are extremely
poisonous. Whenever an engine is installed indoors the
exhaust fumes must be vented to the outside. The engine
should be installed at least two feet from any outside wall.
Using an exhaust pipe which is too long or too small can
cause excessive back pressure which will cause the engine
to heat excessively and possibly burn the valves.
Generator Grounding
To guard against electrical shock and possible damage to
the equipment, it is important to provide a good EARTH
ground. Always use the ground terminal on the generator to
ground the generator.
Article 250 (Grounding) of the National Electrical Code (NEC)
provides guide lines for proper grounding and specifies that
the cable ground shall be connected to the grounding system
of the building as close to the point of cable entry as
practical.
NEC articles 250-64(b) and 250-66 set the following
grounding requirements:
1. Use one of the following wire types to connect the
generator to earth ground.
a. Copper - 10 AWG (5.3 mm2) or larger.
b. Aluminum - 8 AWG (8.4 mm2) or larger.
2. When grounding the generator (Figure 3) connect the
ground cable between the lock washer and the nut on
the generator and tighten the nut fully. Connect the other
end of the ground cable to earth ground.
3. NEC article 250-52(c) specifies that the earth ground
rod should be buried a minimum of 8 ft. into the ground.
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 19
MQ GA-2.9R — INSTALLATION
Connecting the Ground
The nut and ground terminal on the generator should always be used to connect the generator to a suitable ground. The
ground cable should be #8 size wire minimum.
At the generator, connect the terminal of the ground cable between the lock washer and the nut (Figure 5) and tighten the
nut fully. Connect the other end of the ground cable to a suitable earth ground (ground rod).
Figure 5. Generator Grounding
PAGE 20 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R— PRE-INSPECTION
General Inspection Prior to Operation
Extension Cable
Ground Power Tools
When electric power is to be provided to various tools or loads at
some distance from the generator, extension cords are normally
used. Cables should be sized to allow for distance in length and
amperage so that the voltage drop between the generator and
point of use (load) is held to a minimum. Use the cable selection
chart (Table 3) as a guide for selecting proper cable size.
When using power tools or electrical equipment requireing AC
power from the generator, make sure connecting (power tool)
cable (Figure 6) has a ground as shown in Figure.
Never! use power tools or
equipment that do not have a
ground capability, the possibility
exists of electrocution, electrical
shock or burn, which can cause
severe bodily harm or even
DEATH!
NOTE
Main Circuit Breaker
To protect the generator from an overload always place the main
circuit breaker in the "OFF" position prior to starting the engine.
Figure 6. Ground Cables/Plugs
Table 3. Cable Selection (60 Hz, Single Phase Operation)
Current in
Amperes
Load In Watts
Maximum Allowable Cable Length
At 120 Volts
#10 Wire
#12 Wire
#14 Wire
#16 Wire
2.5
300
1000 ft.
600 ft.
375 ft.
250 ft.
5
600
500 ft.
300 ft.
2 0 0 ft .
125 ft.
7.5
900
350 ft.
200 ft.
125 ft.
100 ft.
10
1200
250 ft.
150 ft.
100 ft.
15
1800
150 ft.
1 0 0 ft.
65 ft.
20
240 0
125 ft.
7 5 ft .
50 ft.
CAUTION: Equipment damage can result from low voltage.
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 21
MQ GA-2.9R — PRE-INSPECTION (ENGINE)
CAUTION
NEVER operate the generator in a confined
area or enclosed area structure that does
not provide ample free flow of air.
Figure 8. Engine Oil Dipstick (Oil Level)
ALWAYS wear approved eye and hearing
protection before operating the generator.
Before Starting
1.
Read safety instructions at the
beginning of manual.
2.
Clean the generator, removing dirt
and dust, particularly the engine
cooling air inlet, carburetor and air
cleaner.
3.
Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
4.
Check carburetor for external dirt and dust. Clean with dry
compressed air.
5.
Check fastening nuts and bolts for tightness.
Engine Oil Check
1.
To check the engine oil level, place the generator on secure
level ground with the engine stopped.
2.
Remove the filler dipstick from the engine oil filler hole
(Figure 7) and wipe clean.
Table 4. Oil Type
Season
Temperature
Oil Type
Summer
25°C or Higher
SAE 10W-30
Spring/Fall
25°C~10°C
SAE 10W-30/20
Winter
0°C or Lower
SAE 10W-10
DANGER EXPLOSIVE FUEL
Motor fuels are highly flammable and can be
dangerous if mishandled. DO NOT smoke
while refueling. DO NOT attempt to refuel the
generator if the engine is hot! , running or in
the dark.
Fuel Check
1. Close the fuel cock before filling the fuel tank.
2. Remove the fuel cap located on top of fuel tank.
3. Read the fuel gauge located on top of the fuel tank (Figure 9) to
determin if the fuel level is low. If fuel is low, replenish with
clean unleaded fuel.
Figure 7. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 8), fill to the edge of the oil filler
hole with the recommended oil type (Table 4). Maximum oil
capacity is .63 quarts (0.6 liters)
Figure 9. Fuel Gauge
4. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. DO NOT fill the tank beyond capacity.
Wipe up any spilled fuel immediately!
PAGE 22 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R — INITIAL START-UP (ENGINE)
CAUTION
DO NOT attempt to operate this
generator until the Safety, General
Information and Inspection sections
of this manual have been read and
thoroughly understood.
3. Place the choke lever (Figure 12) in the "OPEN " position
if starting a warm engine or the temperature is warm.
4. Place the engine ON/OFF switch (Figure 13) in the "ON "
position.
This section is intended to assist the
operator with the initial start-up of the trash generator. It is
extremely important that this section be read carefully before
attempting to use the generator in the field.
Before Starting the Engine
1. Be sure to disconnect all electrical loads from the
generator prior to starting the engine.
2. NEVER start the engine with the main circuit breaker
in the “ON" position. Place the main circuit breaker
(Figure 10) in the OFF position.
Figure 13. Engine ON/OFF Switch (ON)
5. Grasp the starter grip (Figure 14) and slowly pull it out. The
resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly
and smoothly for starting.
Figure 10. Main Breaker (OFF Position)
Starting the Engine
1. Place the engine fuel valve lever (Figure 11) to the "ON"
position.”
Figure 14. Starter Grip
CAUTION
DO NOT pull the starter rope all the way to the end.
Figure 11. Engine Fuel Valve Lever (ON Position)
DO NOT release the starter knob after pulling. Allow it to
rewind as soon as possible.
2. Place the choke lever (Figure 12) in the "CLOSED " position
if starting a cold engine.
Figure 12. Choke Lever
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 23
MQ GA-2.9R— INITIAL START-UP ENGINE/OPERATION
6. If the engine has started, slowly return the choke lever
(Figure 12 ) to the “OPEN” position. If the engine has not
started repeat steps 1 through 5.
7. Before the generator is placed into operation, run the engine
for 3-5 minutes. Check for abnormal smells, fuel leaks, and
noises that would associate with lose components.
8. Refer to the AC voltmeter (Figure 15) on the control
box. The voltage indicated on the voltmeter should be
120 VAC with no load applied.
Stopping The Engine
Normal Shutdown
1. Place the main circuit breaker (Figure 10) in the OFF
position.
2. Remove the load from the generator, and let the engine
run at idle for 3-5 minutes with the idle control switch in
the ON position (Up)
5. Place the engine ON/OFF switch (Figure 18) in the "OFF"
position.
Figure 15. AC Voltmeter (120 VAC)
Figure 18. Engine ON/OFF Switch (OFF)
11. If desired, verify with a voltmeter (Figure16) that 120
VAC is present at the GFCI duplex receptacle and the
120V twist-lock receptacle.
6. Place the engine fuel valve lever (Figure 19) to the "OFF"
position.”
Figure 19. Engine Fuel Valve Lever (OFF Position)
Emergency Showdown
1. Place the engine ON/OFF swith (Figure 18) in the
"OFF" position.
Figure 16. 120 VAC GFCI Receptacle
Connecting the Load
1. Connect the load to the output receptacles.
2. Place the main circuit breaker (Figure 17) in the ON
position.
Figure 17. Main Circuit Breaker (ON)
PAGE 24 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R — PREPARATION FOR LONG -TERM STORAGE
Generator Storage
For storage of the generating set for over 30 days, the
following is required:
■ Drain the fuel tank completely, or add STA-BIL to the fuel.
■ Run the engine until the gasoline in the carburetor is
completely consumed.
■ Completely drain the oil from the crankcase and refill with
fresh oil.
■ Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into the
cylinder and crank slowly to distribute the oil.
■ Slowly rotate the engine a few times with the starter Rope and
install a new plug.
■ Pull out the starter rope slowly and stop at the compression
point.
■ Clean all external parts of the generating set with a cloth.
■ Cover the generating set and store in a clean, dry place.
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 25
MQ GA-2.9R — MAINTENANCE (ENGINE)
Use Table 5 as a general maintenance guideline when servicing
your engine. For more detail engine maintenance information,
refer to the engine owner's manual supplied with your engine.
Table 5. Engine Maintenance Schedule
DESCRIPTION (3)
OPERATION
BEFORE
CHECK
X
FIRST
EVERY
MONTH 3 MONTHS
OR
OR
10 HRS.
25 HRS.
EVERY
6 MONTHS
OR
50 HRS.
EVERY
Y E AR
OR
100 HRS.
EVERY
2 YEARS
OR
200 HRS.
Engine Oil
CHANGE
CHECK
X
X
Air Cleaner
CHANGE
All Nuts & Bolts
Re-tighten If
Necessary
X (1)
X
CHECK-CLEAN
X
Spark Plug
REPLACE
X
Cooling Fins
CHECK
X
Spark Arrester
CLEAN
X
Fuel Tank
CLEAN
X
Fuel Filter
CHECK
X
Idle Speed
CHECK-ADJUST
X (2)
Valve Clearance
CHECK-ADJUST
Fuel lines
CHECK
X (2)
Every 2 years (replace if necessary) (2)
(1) Service more frequently when used in DUSTY areas.
(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically
proficient. Refer to the ROBIN Shop Manual for service procedures.
(3) For commercial use, log hours of operation to determine proper maintenance intervals.
PAGE 26 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R — MAINTENANCE (ENGINE)
Maintenance
Perform the scheduled maintenance procedures as defined by
Table 6 and below:
DAILY
■ Thoroughly remove dirt and oil from the engine and control
area. Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
gearbox for oil leaks. Repair or replace as needed.
WEEKLY
■ Remove the fuel filter cap and clean the inside of the fuel
tank.
Cleaning the Fuel Strainer
Clean the fuel strainer if it contains dust or water. Remove
dust or water in the strainer cap and wash it in gasoline.
Securely fasten the fuel strainer cap so that fuel will not
leak. Check the fuel strainer every 200 hours of operation or
once a month.
DANGER
DO NOT use gasoline as a cleaning solvent,
because that would create a risk of fire or
explosion.
■ Remove or clean the filter at the bottom of the tank.
ENGINE AIR CLEANER
■ Remove and clean the spark plug (Figure 20), then adjust
the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This unit
has electronic ignition, which requires no adjustments.
1. Remove the air cleaner cover and foam filter element as
shown in Figure 22.
2. Tap the paper filter element (Figure 22) several times on a
hard surface to remove dirt, or blow compressed air [not
exceeding 30 psi (207 kPa, 2.1 kgf/cm2)] through the filter
element from the air cleaner case side. NEVER brush off dirt.
Brushing will force dirt into the fibers. Replace the paper filter
element if it is excessively dirty.
Figure 20. Spark Plug Gap
ENGINE OIL
1. Drain the engine oil when the oil is warm as shown in
Figure 21.
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed
in Table 4. For engine oil capacity, see Table 1 (engine
specifications). DO NOT overfill.
4. Install drain bolt with sealing washer and tighten securely.
Figure 22. Engine Air Cleaner
Figure 21. Engine Oil (Draining)
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 27
MQ GA-2.9R — WIRING DIAGRAM
Figure 23. Generator/Engine Wiring Diagram
PAGE 28 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
diagnosis based on the Engine Troubleshooting (Table 6)
information shown below and on the proceeding page. If the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
plant.
TABLE 6. ENGINE TROUBLESHOOTING
SYMPTOM
Poor star ting
Insufficient power output "no
compression"
Insufficient power output
"compression"
POSSIBLE PROBLEM
SOLUTION
Inspect carburetor to see if fuel
is reaching it?
Check fuel line
No Fuel?
Add Fuel
Water in fuel tank?
Flush or replace fuel tank.
Fuel filter clogged?
Replace fuel filter
Stuck carburetor?
Check float mechanism.
Spark plug is red?
Spark plug is fouled. Check tranistor ignition unit.
Spark plug is blue-white?
Insufficient compression, injected air leaking. Carburetor jets are
clogged (overflow).
No spark present at tip of spark
p lu g ?
Tranistor ignition unit broken, high voltage cord cracked or broken.
Star t/Stop switch broken. Replace spark plug if fouled.
No oil?
Add oil as required.
Oil pressure alarm lamp blinks
upon star ting?
Check Automatic shutdown circuit "oil sensor".
Engine will not turn over?
Replace cylinder and piston and if necessary axel joint.
Cylinder head connecting bolts
loose?
Tighten cylinder head connecting bolts.
Cylinder head gasket damaged?
Replace cylinder head gasket.
Malfunction of valve seat?
Re-seat valves.
Spark plug is loose?
Replace spark plug.
Worn piston rings?
Replace piston rings.
Malfunction in air-cleaner
system, air filter clogged?
Clean or replace air filter.
Air leaking in from interface
between carburetor and cylinder
head?
Malfunction in fuel system?
Tighten bolts between carburetor and cylinder head. Replace
cylinder head gasket.
Clean or replace fuel filter.
Clean or replace carburetor.
Check carburetor float.
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 29
MQ GA-2.9R — TROUBLESHOOTING (ENGINE)
TABLE 6. ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTOM
Insufficient power output
"compression" and overheats
Burns to much fuel
Exhaust color is continiously
"WHITE"
Exhaust color is continiously
"BLACK"
POSSIBLE PROBLEM
SOLUTION
Malfunction in blower?
Check or replace blower.
Air in-take filter clogged?
Clean or replace air in-take filter.
Over accumulation of exhaust
products?
Clean and check valves.
Check muffler, replace if necessary.
Wrong spark plug?
Replace spark plug with manufactures suggested type spark plug.
Lubricating oil is wrong
viscosity?
Replace lubricating oil with correct viscosity.
Worn rings?
Replace rings
Air cleanner clogged?
Clean or replace air cleaner.
Choke valve has not been set
to the correct position?
Adjust choke valve to the correct position.
Carburetor defective, seal on
carburetor broken?
Replace carburetor or seal.
Poor carburetor adjustment
"engine runs too rich?
Adjust carburetor.
PAGE 30 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R — TROUBLESHOOTING (GENERATOR)
Practically all generator breakdowns can be prevented by
proper handling and maintenance inspections, but in the event
of a breakdown, please take a remedial action following the
diagnosis based on the Generator Troubleshooting (Table 7)
information shown below and on the preceding page. If the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
plant.
TABLE 7. GENERATOR TROUBLESHOOTING
SYMPTOM
Low voltage
POSSIBLE PROBLEM
SOLUTION
Engine speed too low?
Raise engine speed to rated RPM.
AC voltmeter not working?
Replace AC voltmeter.
Control box internal wiring
malfunction?
Check control box wiring.
Defective ignition coil?
Check red and green ignition wires. Replace ignition wires if
necessary.
Rotor winding malfunction?
Check or replace rotor.
Stator winding malfunction?
Check or replace stator.
Breaker malfunction?
Check or replace CB1.
Voltage output too high.
Engine speed too high?
Lower engine speed to rated RPM.
Voltage output too high. Engine
speed normal 3650 RPM
(unloaded), 2500 RPM (idle)
Control box internal wiring
malfunction
Check control box wiring.
Circuit breaker will not turn on
"NO LOAD"
Defective circuit breaker?
Replace circuit breaker.
Overload?
Reduce load or replace breaker.
Load circuit is shor ted?
Check load circuit for shor t.
Does not accelerate from low to
high "NO LOAD"
Stuck solenoid?
Check solenoid.
Does not accelerate from low to
high "LOAD ACTIVE
Control box interal wiring
defective?
Check control box wiring.
Defective rotor windings?
Check or replace rotor.
Defective solenoid?
Check or replace solenoid.
Defective idle control device?
Check or replace idle control device.
Defective solenoid?
Check or replace idle control device.
Control box wiring malfunction?
Check control box wiring, replace any defective components.
Defective solenoid?
Check or replace solenoid.
Idle control device malfunction?
Check or replace idle control device.
Low voltage. Engine speed
normal 3650 RPM (unloaded),
2500 RPM (idle)
Circuit breaker will turn on
"LOADED" but trips immediately.
Does not decelerate no
"VOLTAGE OUTPUT".
Does not decelerate but has
"VOLTAGE OUTPUT".
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 31
MQ GA-2.9R — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
NOTE
Items Found In the “Remarks” Column
The contents of this catalog are
subject to change without notice.
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column, , #, +, %, or
<, belong to the same assembly or kit.
*
NOTE
If more than one of the same
reference number is listed, the
last one listed indicates newest
(or latest) part available.
PAGE 32 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R — SUGGESTED SPARE PARTS
MQ GA-2.9R GENERATOR 1 TO 3 UNITS WITH ROBIN
EX170D20210 ENGINE
1 to 3 Units
Qty.
P/N
Description
1 ............ A9924800014 ........ CAP, FUEL TANK
1 ............ A9924800004 ........ FUEL FILTER, FUEL TANK
3 ............ 0650140150 .......... SPARK PLUG
3 ............ 2772361407 .......... ELEMENT, AIR CLEANER
1 ............ 5825011118 .......... ROPE, RECOIL STARTER
NOTE
Part numbers on this
Suggested Spare Parts
List may supercede/
replace the P/N shown in
the text pages of this
book.
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 33
MQ GA-2.9R — NAME PLATE AND DECALS
NAMEPLATE AND DECALS.
PAGE 34 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R — NAME PLATE AND DECALS
NAMEPLATE DECALS.
NO.
PART NO.
1
A2511201002
2
1630680104
3
4
0800628504
5
8700611804
6
8700611904
7
A92120000
8
7900636004
9
0820610404
10
35137
11
A2561000103
PART NAME
QTY.
REMARKS
DECAL; CONTROL PANEL ....................................... 1............... A21120100
DECAL; FUEL COCK ................................................ 1............... S-1407
NAMEPLATE ............................................................ 1............... CONTACT MQ PARTS DEPT.
DECAL; GROUND ..................................................... 1............... S-1123
DECAL; WARNING DANGEROUS GAS ................... 1............... S-4984
DECAL; DANGER ELECTRICAL SHOCK HAZ. ....... 1............... S-4985
DECAL; OPERATING INSTRUCTIONS
1
DECAL; CAUTION OPER. AT 3600 RPM ONLY ....... 1............... S-4461
DECAL; WARNING .................................................... 1............... S-3627
DECAL; CAUTION
1
DECAL; MQ MULTIQUIP 2900
1
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 35
MQ GA-2.9R — GENERATOR ASSY.
GENERATOR ASSY.
PAGE 36 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R — GENERATOR ASSY.
GENERATOR ASSY.
NO
PART NO
1
7931000203
1-1
* 0601823213
1-2
1-2
0601822638
0603000040
1-3
*
2
7681017104
3
0801086004
4
0040008000
5
7921341803
5
A2135000203
6
7931315002
7
7931315102
8
7875021523
9
7681331003
10
7681344204
11
0040006000
12
0041206000
13
7871329514
14
0601851760
15
0013608025
15
0013608020
15A
0040008000
PART NAME
QTY.
REMARKS
ROTOR ASSY. ............................... 1 ............. INCLUDES ITEMS W/
*
FIELD COIL ASSY. ......................... 1 ............. NOT SOLD SEPERATELY
RECTIFIER ..................................... 2 ............. D3SB 80
SURGE ABSORBER ...................... 2 ............. TNR 15G431K
BEARING ........................................ 1 ............. 6204 2RU NY5C S30
SET BOLT, ROTOR
1
SET WASHER, BEARING
1
SPRING WASHER
1
ARMATURE ASSY. ......................... 1 ............. S/N 5497956 AND BELOW
ARMATURE ASSY. ......................... 1 ............. S/N 5497957 AND ABOVE
END BRACKET (C SIDE)
1
END BRACKET (B SIDE)
1
GUIDE PANEL, AIR
1
COVER
1
SET BOLT, STATOR
4
SPRING WASHER
4
PLAIN WASHER
4
GROMMET
1
CAP
1
HEX. HEAD BOLT ........................... 4 ............. S/N 5497956 AND BELOW
HEX. HEAD BOLT ........................... 4 ............. S/N 5497957 AND ABOVE
SPRING WASHER
4
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 37
MQ GA-2.9R — CONTROL BOX ASSY.
CONTROL BOX ASSY.
PAGE 38 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R — CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO
PART NO
1
A0101000103
2
0801354504
3
0601823204
4
0027103012
5
A2224000103
6
0601804889
7
3011816004
8
0021004010
9
0601806819
10
0601812598
11
0601812592
12
0021004010
12A
0207004000
13
0021004015
13A
0207004000
14
0017106016
15
0017105010
PART NAME
QTY.
REMARKS
CONTROL BOX
1
GROMMET
1
RECTIFIER ............................................... 1 ................. S5VB60
MACHINE SCREW
1
CONTROL PANEL
1
CIRCUIT BREAKER.................................. 1 ................. KM-51 : 22A
BRACKET, CIRCUIT BREAKER
1
MACHINE SCREW
2
AC VOLTMETER ...................................... 1 ................. DE450-011 : 0 ~ 120V
RECEPTACLE ........................................... 1 ................. 5-20R: 125V, 20A
RECEPTACLE ........................................... 1 ................. L5-20R:125V, 20A
MACHINE SCREW
4
HEX NUT
4
MACHINE SCREW
4
HEX NUT
1
HEX. HEAD BOLT
4
HEX. HEAD BOLT
4
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 39
MQ GA-2.9R — PIPE FRAME ASSY.
PIPE FRAME ASSY.
PAGE 40 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
MQ GA-2.9R — PIPE FRAME ASSY.
PIPE FRAME ASSY.
NO
PART NO
1
A2417000302
2
7935419204
3
7935416004
4
0207008000
5
0207008000
5A
0801086004
6
A2365000102
7
A9924800014
8
A9924800004
9
0602125034
10
0605510028
10-1 0642007810
*
10-2 0642006410
* 0605513169
11
12
0605515061
13
7855525514
14
7855525604
15
0016908030
16
0016908020
17
A2331400004
18
0013606016
18A
0040106000
19
0019206016
PART NAME
QTY.
REMARKS
PIPE FRAME
1
RUBBER SUSPENSION
2
RUBBER SUSPENSION
2
HEX. NUT
6
HEX. NUT
2
WASHER
1
FUEL TANK
1
CAP, FUEL TANK
1
FUEL FILTER
1
FUEL GAUGE, CJ- 58A
1
FUEL STRAINER ...................................... 1 ................. INCLUDES ITEMS W/
*
CUP, FILTER, FUEL STRAINER
1
PACKING, FUEL STRAINER
1
HOSE
1
HOSE BAND
2
RUBBER CUSHION
2
COLLAR
2
HEX. HEAD BOLT
2
HEX. HEAD BOLT
2
BRACKET
1
HEX. HEAD BOLT
2
SPRING WASHER
1
HEX. HEAD BOLT
1
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 41
ROBIN EX170D20210 — CRANKCASE ASSY.
CRANKCASE ASSY..
PAGE 42 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
ROBIN EX170D20210— CRANKCASE ASSY.
CRANKCASE ASSY.
NO
PART NO
10
2771010241
20#
2371420103
26#
2771601001
30
* 0440250200
40
* 0600280021
2771501103
50
*
60#
0105080250
70#
0105060351
75
* 0440060020
80
0401140030
90
0211140020
210
2771100131
220% 0440250210
230% 0600250140
250
2774500141
260
2774190103
270
2776360113
275
2776500103
280
0213160020
281
0213160020
300
0010408350
610
2771300111
620
2771500123
630
0110080240
631
0010408350
680
2771550101
690
2771600103
700
2771501103
710
0110060020
850
0851080000
960
2779900107
PART NAME
QTY.
REMARKS
CRANKCASE CP ....................... 1 ............... INCLUDES ITEM W/
*
VALVE GUIDE
2
STEM SEAL
1
OIL SEAL
1
BALL BEARING
1
PIPE KNOCK
2
STUD
2
STUD
2
OIL SEAL
1
PLUG
2
GASKET
2
MAIN BEARING COVER C ........ 1 ............... INCLUDES ITEM W/%
OIL SEAL
1
BALL BEARING, 6205
1
GOVERNOR GEAR CP
1
GOVERNOR SLEEVE
1
OIL GAUGE
1
FILLER PLUG
1
GASKET
1
GASKET
1
FLANGE BOLT
6
CYLINDER HEAD CP ................ 1 ............... INCLUDES ITEM W/#
GASKET, HEAD
1
FLANGE BOLT
4
FLANGE BOLT
1
ROCKER COVER CP
1
GASKET, ROCKER COVER
1
PIPE KNOCK
2
FLANGE BOLT
4
RUBBER PIPE
1
GASKET SET
1
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 43
ROBIN EX170D20210 — CRANKSHAFT AND PISTON ASSY.
CRANKSHAFT AND PISTON ASSY.
PAGE 44 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
ROBIN EX170D20210 — CRANKSHAFT AND PISTON ASSY.
CRANKSHAFT ASSY.
NO
PART NO
10
2772020121
50
0180140020
70
0323030010
310
2772250110
320
2772300103
* 2772330103
350
360
2772340103
360
2772340303
360
2772340403
370
2772351107
370
2772351217
370
2772351317
380
0565160010
PART NAME
QTY.
REMARKS
CRANKSHAFT CP
1
FLANGE NUT
1
WOODRUFF KEY
1
CONNECTING ROD ASSY. ...................................... 1 ......... INCLUDES ITEMS W/
*
CONNECTING ROD BOLT
2
PISTON PIN
1
PISTON
1
PISTON, OVERSIZE 0.25 MM
1
PISTON, OVERSIZE 0.50 MM
1
PISTON RING SET
1
PISTON RING SET, OVERSIZE 0.25 MM
1
PISTON RING SET, OVERSIZE 0.50 MM
1
CLIP
2
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 45
ROBIN EX170D20210 — GOVERNOR ASSY.
GOVERNOR ASSY.
PAGE 46 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
ROBIN EX170D20210 — GOVERNOR ASSY.
GOVERNOR ASSY.
NO
PART NO
10
2774230113
20
2774220133
30
2774270101
40
2774280113
50
0031305000
60
0130060240
70
0186060020
80
2794250223
80
2764250533
310
2774330301
* 2774350103
340
* 0200060170
350
* 0217060070
355
* 0043106250
360
* 2374500423
365
* 2774390203
395
* 0131050030
396
* 2774600201
435
* 0043104080
440
* 0023506000
450
* 674510103
480
* 0110060020
485
486
* 2774370101
490
2774600210
PART NAME
QTY.
REMARKS
GOVERNOR LEVER
1
GOVERNOR SHAFT
1
GOVERNOR ROD CP
1
ROD SPRING
1
CLIP
1
BOLT & WASHER ASSY.
1
NUT
1
GOVERNOR SPRING
1
GOVERNOR SPRING
1
SPEED CONTROL LEVER
1
STOP PLATE
1
WASHER
1
FRICTION, WASHER
1
SCREW
1
SPRING, ADJUST
1
CLAMP
1
SCREW & WASHER ASSY.
1
SPEED CONT. BRKT CP ................ 1 ......... CAN ONLY BE PURCHASED W/ITEM 490
SCREW
1
SELF LOCK NUT
1
RETURN SPRING
1
FLANGE BOLT
2
LINK ROD
1
SPEED CONTROL ASSY. .............. 1 ......... INCLUDES ITEMS W/
*
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 47
ROBIN EX170D20210 — INTAKE AND EXHAUST ASSY.
INTAKE AND EXHAUST ASSY.
PAGE 48 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
ROBIN EX170D20210 — INTAKE AND EXHAUST ASSY.
INTAKE AND EXHAUST ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
10
2773160111
CAM SHAFT CP ....................................... 1 ................. INCLUDES ITEMS W/%
25
2773510103
PIN, CAM SHAFT
1
27
0240060010
O-RING
1
34%
2773860103
PIN, SPRING
1
35%
2773640103
RELEASE LEVER
1
37%
2773650103
CLIP
1
38%
2773870203
RETURN SPRING
1
60
2793360103
VALVE SPRING
2
70
2693370103
SPRING RETAINER
2
80
2773340113
INTAKE VALVE
1
90
2773350113
EXHAUST VALVE
1
95
13210KA031
COLLET VALVE
4
150
2773560111
TIMING CHAIN CP
1
160
2773691103
TENTIONER
1
163
2773710103
SPRING, TENTIONER
1
166
2773690203
PIN, TENTIONER
1
170
2773691313
CHAIN GUIDE
1
200
2773500203
PIN, ROCKER
1
210
0031305000
CLIP
1
220
2773620100
ROCKER ARM, IN, ASSY. ........................ 1 ................. INCLUDES ITEM W/+
225
2773620200
ROCKER ARM, EX, ASSY. ...................... 1 ................. INCLUDES ITEM W/+
230+ 0149050020
ADJUST SCREW
1
240+ 0170050020
NUT
1
290
0110060020
FLANGE BOLT
1
310
2773011101
MUFFLER/SPARK ARRESTOR ................ 1 ................. INCLUDES ITEMS W/
*
315
2773760101
SPARK ARRESTOR
1
* 0150040060
317
TAPPING SCREW
1
*
320
2773240111
MUFFLER COVER CP
1
340
2773520113
GASKET, MUFFLER
1
350
9802008280
FLANGE NUT
2
360
0152060090
TAPPING BOLT
2
361
0110060010
FLANGE BOLT
1
365
0110080150
FLANGE BOLT
1
440
2773700103
DEFLECTOR
1
445
0150040060
TAPPING SCREW
2
540
2773290113
INSULATOR
1
550
2773590113
GASKET, INSULATOR
1
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 49
ROBIN EX170D20210 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
PAGE 50 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
ROBIN EX170D20210 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
510
510-200
*
510-220
*
510-250
*
520
*
PART NO.
2773262010
2773261318
2773260408
2773261228
2773261407
PART NAME
AIR CLEANER ASSY. (LOW PROFILE)
BACK PLATE
GASKET
COVER
ELEMENT ASSY., LOW PROFILE
QTY.
1
1
1
1
1
REMARKS
INCLUDES ITEMS W/
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 51
*
ROBIN EX170D20210 — COOLING STARTING ASSY.
COOLING STARTING ASSY.
PAGE 52 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
ROBIN EX170D20210 — COOLING STARTING ASSY.
COOLING STARTING ASSY.
NO
PART NO
10
2775120201
20
0732005140
40
0110060030
60
2775271111
61
2775270203
80
0010406160
81
0110060020
210
2695020130
210-1
* 2705011508
210-2
* 2695012008
210-3
* 5825011118
210-4
* 2615010008
210-5
2705012508
*
210-6
* 2275013108
210-11
* 2695014518
210-35
2705026108
*
210-49
* 2275015208
220
0110060010
PART NAME
QTY.
REMARKS
BLOWER HOUSING CP
1
LABEL, TRADEMARK
1
FLANGE BOLT
4
BAFFLE 1, CASE CP
1
BAFFLE 2, HEAD
1
FLANGE BOLT
1
FLANGE BOLT
1
RECOIL STARTER ASSY. ................................... 1 ......... INCLUDES ITEM W/
*
SPIRAL SPRING
1
REEL
1
STARTER ROPE
1
STARTER KNOB
1
RATCHET
2
FRICTION SPRING
1
STARTER PULLEY
1
RATCHET GUIDE
1
SET SCREW
1
FLANGE BOLT
4
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 53
ROBIN EX170D20210 —CARBURETOR ASSY.
CARBURETOR ASSY.
PAGE 54 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
ROBIN EX170D20210 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO
PART NO
210
2776230420
210-1
2776253508
*
2096235108
210-2
*
2776252708
210-3
*
210-4
2376245108
*
2466242008
210-5
*
210-6
2776257008
*
2776257108
210-7
*
210-8
2776256008
*
2776253108
210-11
*
210-12
2276245108
*
2776250008
210-14
*
210-15
2776251508
*
210-16
2776250608
*
210-17
2146245008
*
210-18
2146254008
*
210-19
2266250608
*
210-20
2776244008
*
210-22
2266241108
*
210-22
2776241208
*
210-24
2266270118
*
210-28
2776236008
*
210-32
2466239008
*
210-44
2486241008
*
210-45
1066241008
*
210-62
2366268008
*
210-104
2366254108
*
PART NAME
QTY.
REMARKS
CARBURETOR ASSY. ............................ 1 ......... INCLUDES ITEM W/
*
THROTTLE VALVE
1
THROTTLE SCREW
1
CHOKE VALVE
1
SCREW, CHOKE, LOW PROFILE
1
PILOT JET, #40
1
RING, UPPER, LOW PROFILE
1
RING, LOWER, LOW PROFILE
1
CHOKE LEVER
1
THROTTLE SHAFT
1
BOLT
1
NEEDLE
1
PIN
1
FLOAT BODY
1
PACKING
1
CHAMBER PACKING
1
FLOAT ASSY.
1
MAIN NOZZLE
1
MAIN JET, #77.5
1
MAIN JET, #76.3
1
CLIP
1
BOLT
1
SEAL
1
AIR JET
1
AIR JET, PILOT
1
SEAL
1
PACKING
1
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 55
ROBIN EX170D20210 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
PAGE 56 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
ROBIN EX170D20210 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO
PART NO
10
2777923011
11
2777943101
30
0011406250
50
27773101H1
60
X660000361
70
0150040090
80
0241070110
100
0650140150
110
0655000270
PART NAME
QTY.
REMARKS
FLYWHEEL CP
1
IGNITION COIL CP
1
BOLT & WASHER
2
WIRE 1 CP
1
SWITCH ASSY.
1
TAPPING SCREW
2
GROMMET
1
SPARK PLUG .......................................... 1.................... NGK BR6HS
SPARK PLUG CAP
1
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 57
ROBIN EX170D20210 — ELECTRIC DEVICE ASSY.
ELECTRIC DEVICE ASSY.
PAGE 58 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
ROBIN EX170D20210 — ELECTRIC DEVICE ASSY.
ELECTRIC DEVICE ASSY.
NO
PART NO
700
2777630111
705
KU31104311
740
0011406160
741
0150040090
770
2147900601
775
0110060020
PART NAME
OIL SENSOR CP
FLOAT, C/U CP3
BOLT & WASHER ASSY.
TAPPING SCREW
CLAMP CP
FLANGE BOLT
QTY.
1
1
2
1
1
1
REMARKS
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 59
TERMS AND CONDITIONS OF SALE — PARTS
Effective: October 1, 2003
PAYMENT TERMS
5.
Parts must be in new and resalable condition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.
6.
The following items are not returnable:
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were purchased more than six months prior to
the return date.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked
for instructions regarding handling of orders
not meeting this requirement.
LIMITATION OFWARRANTIES
h. Items purchased in kits.
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufactured by Multiquip. Such warranties made
in connection with the sale of new, complete
units are made exclusively by a statement of
warranty packaged with such units, and
Multiquip neither assumes nor authorizes any
person to assume for it any other obligation or
liability whatever in connection with the sale
of its products. Apart from such written statement of warranty, there are no warranties,
express, implied or statutory, which extend
beyond the description of the products on the
face hereof.
e. Electrical components.
1.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the
items were originally purchased.
e. The list must include the name and
phone number of the person requesting the RMA.
3.
A copy of the Return Material Authorization must accompany the return shipment.
4.
Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
LIMITATIONS OF SELLER’S LIABILITY
g. Decals and paper products.
Return shipments will be accepted and credit
will be allowed, subject to the following provisions:
To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be
returned.
A $35.00 surcharge will be added to the invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
f. Paint, chemicals, and lubricants.
d. Special order items.
2.
SPECIAL EXPEDITING SERVICE
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental damages.
c. Any line item with an extended dealer
net price of less than $5.00.
RETURNED GOODS POLICY
A Returned Material Authorization must
be approved by Multiquip prior to shipment.
Multiquip reserves the right to quote and sell
direct to Government agencies, and to Original Equipment Manufacturer accounts who
use our products as integral parts of their own
products.
7.
The sender will be notified of any material
received that is not acceptable.
8.
Such material will be held for five working
days from notification, pending instructions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.
9.
Credit on returned parts will be issued at
dealer net price at time of the original
purchase, less a 15% restocking charge.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
11. Credit issued will be applied to future
purchases only.
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a specific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.
PAGE 60 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
NOTE PAGE
MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 61
OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
Email: mq@multiquip.com
Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244
310-537-3700
MAYCO PARTS
800-306-2926
310-537-3700
SERVICE DEPARTMENT
800-421-1244
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, EXT. 279
310-537-3700, EXT. 279
800-421-1244
FAX: 310-537-3927
FAX: 800-672-7877
FAX: 310-637-3284
FAX: 800-672-7877
FAX: 310-637-3284
FAX: 310-537-4259
FAX: 310-631-5032
FAX: 310-537-1173
Manufactured for MULTIQUIP INC.
by
DENYO MANUFACTURING CO., JAPAN
Your Local Dealer is:
MULTIQUIP INC..
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746
800-421-1244 • 310-537-3700
FAX: 310-537-3927
E-mail:mq@multiquip.com
Internet:multiquip.com
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