Buhler FK330 Snow Blower User Manual

96” Allied Snowblower
TABLE OF CONTENTS
DESCRIPTION
PAGE
Warranty ...................................................................... 1
Safety Instructions & Safety Sign Locations ................ 2
Operating Instructions.................................................. 3
Assembly Instructions .................................................. 5
96” Allied Snowblower Drawings.................................. 8
96” Allied Snowblower Parts List ................................. 10
96” Allied Snowblower PTO Drawing ........................... 12
96” Allied Snowblower PTO Parts Lists ....................... 13
Gearbox Assembly Drawing & Parts List ..................... 15
Cylinder Assembly Drawings & Parts Lists .................. 16
Shipping Bundles ......................................................... 17
96” Allied Snowblower
WARRANTY REGISTRATION AND POLICY
Buhler Manufacturing products are warranted for a period of twelve (12) months from
original date of purchase, by original purchaser, to be free from defects in material and
workmanship under correct, normal agricultural use and proper applications.
Buhler Manufacturing’s obligations under this warranty shall be limited to the repair or
exchange, at Buhler Manufacturing’s option, of any Buhler Manufacturing product or
part which proves to be defective as provided. Buhler Manufacturing reserves the right
to either inspect the product at the buyer’s location or have it returned to the factory for
inspection.
The above warranty does not extend to goods damaged or subject to accident, abuse or
misuse after shipment from Buhler Manufacturing’s factory, nor to goods altered or
repaired by anyone other than an authorized Buhler Manufacturing representative.
Buhler Manufacturing makes no Express Warranties other than those, which are
specifically described. Any description of goods, including any references and
specifications in catalogues; circulars and other written material published, is for the
sole purpose of identifying goods and shall conform to such descriptions. Any sample
or model is for illustrative purposes only and does not create an Express Warranty that
the goods conform to sample or model shown.
The purchaser is solely responsible for determining suitability of goods sold. This
warranty is expressly in lieu of all other warranties expressed or implied. Buhler
Manufacturing will in no event be liable for any incidental or consequential damages
whatsoever. Nor for any sum in excess of the price received for the goods for which
liability is claimed.
WARRANTY CLAIMS:
Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms
with all requested information properly completed. Warranty Claims must be submitted
within a thirty (30) day period from date of failure repair.
WARRANTY LABOR:
Any labor subject to warranty must be authorized by Buhler Manufacturing. The labor
rate for replacing defective parts, where applicable, will be credited at a rate determined
by the Company, Buhler Manufacturing.
IMPORTANT FACTS:
Buckets and Bucket Tines Carry No Warranty
Bent Spears Carry No Warranty
Snowblower Fan Shafts Carry No Warranty
Mower Blades Carry No Warranty
Portable Auger Parts Have Two (2) Year Warranty
-1-
96” Allied Snowblower
SNOWBLOWER
This manual is for 96" Allied Snowblower with a quick coupling hitch. With this hitch, the
blower can be mounted on a tractor with either a quick hitch or the standard three-point
hitch. All 96" Allied snowblowers have a sealed oil bath gearbox. The snowblower is
the push type and will mount to a tractor with 540 rpm PTO. It is supplied with category
2 pins with conversion bushings to category 3 available. This 96" wide snowblower
comes with hydraulic chute control as standard equipment. A hand crank chute control
is available. There is a shear bolt on the auger and on the PTO shaft to protect the
machine from damage if a large object is picked up. Any smaller objects in the snow
will be thrown with it and could cause serious injury. Do not let anyone stand behind the
tractor in the area of the discharged snow.
OPERATING INSTRUCTIONS
#1
#2
#3
-2-
96” Allied Snowblower
OPERATING INSTRUCTIONS
1.
Do not operate the blower in the fully raised position. The three-point
hitch on some tractors rises high enough to cause the PTO shaft to bind.
This can cause damage to the PTO shaft and/or to the hitch and pins.
2.
Depth of cut can be partially controlled by tilting the blower forward or
backward. Adjust the tractor quick hitch so the snowblower is just slightly
tilted back when resting on the ground.
CAUTION: Excessive backward tilt may cause the "U" joints to flutter
resulting in PTO shear bolt failure.
3.
Run the blower at low rpm to check operation before blowing snow.
4.
The snowblower has two shear bolts to protect the tractor and blower in
case a large object enters the blower. PTO shear bolt - two 5/16" x 1"
(Grade 8); Auger shear bolt – 5/16” x 1 ¼” (Grade 5). Shear bolts should
be fastened with a lock nut or two jam nuts. These bolts must be kept
tight to prevent wear of the bolt and bolt holes.
5.
Never run PTO shaft at over 600 rpm.
6.
Chain Tension: Slack on the lower side of the chain should be 3/8” to ½”.
7.
Lubrication:
a) The spout clamps and rings should be periodically lubricated with gun
grease.
b) PTO shaft universal joints and square shaft slide should be greased
daily.
c) Regularly oiling the chain will significantly increase the life of the chain.
d) The grease fitting on the hydraulic spout swivel arm should be kept
lubricated.
e) Gearbox - Use any 80-90 gear oil or multigrade with 80 minimum.
8.
Periodically check all bolts for tightness. The bolt holding on the fan and
the bearing bolts are of particular importance.
9.
Danger: Always stop blowing for servicing or unplugging. The PTO
Should be disengaged before dismounting from the tractor.
10.
Caution: Always check to see that both ends of the PTO shaft are
securely attached as per instructions every time you are preparing to use
the Snowblower.
-3-
96” Allied Snowblower
OPERATING INSTRUCTIONS – cont’d
11.
Shear Sprocket: The shear sprocket (#24) should be checked at the
beginning of every season to make sure it will spin freely. With time this
sprocket could corrode and seize which will not allow the shear bolt to
break if something jams in the snowblower auger. Clean to loosen if
necessary.
12.
When replacing bearings or tightening a loose bearing collar, always
tighten collar in the direction of shaft rotation using a center punch or a
similar tool.
-4-
96” Allied Snowblower
ASSEMBLY INSTRUCTIONS
1.
Fasten the two quick hitch arms (#57 & #58, left and right) to the main
body. Use eight 5/8” x 1 ¼” hex bolts, lock washers and hex nuts.
Note: Lift arms for quick coupling hitch are 30 ¾” long versus 35” for the
standard three point hitch.
2.
Bolt the quick hitch (#56) to the snowblower body using two ½” x 1 ¼” hex
bolts, lock washers and hex nuts. Fasten to the lift arms using three 5/8" x
1 ½” hex bolts on each lift arm. Insert a 1" top link pin at the top and two 1
1/8" lift pins at the bottom of the hitch.
3.
Bolt the hitch cross brace (#2) underneath the two quick hitch arms using
two 5/8" x 1 ½” hex bolts, lock washers, flat washers and hex nuts.
4.
Mount the discharge spout (#3) using the spout clamp (#51) bolted to the
spout ring on the snowblower. Lubricate the spout ring and clamp.
5.
Hydraulic Spout Swivel:
a)
b)
c)
d)
e)
6.
Mount the swivel arm (#36) onto the swivel pin welded to the back
corner of the fan housing using a 1" ID flat washer (#37) and a 3/16"
x 1 ½” cotter pin (#52).
Wrap cable (#35) around spout and clamp to the ends of the swivel
using ¼” cable clamps (#16).
With the spout turned forward and the swivel arm centered with the
spout, clamp the cable to the spout cable anchor using another
cable clamp. Ensure that the spout is not jammed and that there is
no slack in the cable.
Use a standard 8" stroke cylinder (20 ¼” min., 28 ¼” max. pin
centers).
NOTE: A hydraulic cylinder and hose kit to control the spout
deflector is available as an option.
Hand Crank (Option):
a)
b)
c)
Fasten hand crank assembly (#50) using two ½” x 1 ¼” hex bolts,
lock washer and hex nuts.
Thread cable (#53) through hole in hand crank to even lengths and
wrap around the tube to each side of the hole four turns in opposite
directions.
Turn spout to center forward position and clamp cable to cable
anchor on far side of spout using clamp (#16).
-5-
96” Allied Snowblower
ASSEMBLY INSTRUCTIONS – cont’d.
7.
Mounting blower on tractor:
a)
b)
c)
d)
e)
The pins supplied with the snowblower are for a category 2 quick
hitch. The quick coupling hitch has two holes both at the top of the
hitch and at each lift arm. When using a quick coupler, the pins
must be in the inside set of holes. Use the outside set of holes with
a standard three-point hitch.
Using tape or a bright colored marking pen, mark on the outer
shields the position where the shaft is completely pushed together
and the position where you have a 4"overlap. Watch these marks
when moving the blower through all possible operating
angles to see that the PTO shaft stays within this range.
With the engine on the tractor shut off, attach the PTO shaft. The
tractor end has a standard 6-spline end with a spring loaded locking
collar. The snowblower end has a clamp-style yoke with a 3/8" key
way. Slide the yoke onto the gearbox shaft with the 3/8" key
supplied. Lock the yoke in place with the 1/2" x 3" hex bolt and lock
nut fitted through the groove in the gearbox shaft. After tightening
the bolt, insert and tighten the 3/8" socket set screw supplied.
Caution: Always check to see that both ends of the PTO
shaft are securely attached every time the Snowblower is used.
This should always be done with the tractor engine off.
Check that the PTO shaft does not bottom or separate with the
blower in the extreme high and low positions. A longer optional
PTO shaft is available if the standard shaft is too short. Check for
free movement of all parts in various raised positions; particularly
the PTO shaft.
NOTE: Excessive U-joint wear and shear pin failure may result if
the tractor PTO angle exceeds 20 °. The drawing below gives an
approximate way to check this angle. With the PTO half extended,
the tractor output should not be over 32 inches high. Use 34 inches
if the PTO is nearly fully extended and 30 inches if it is nearly
compressed.
-6-
96” Allied Snowblower
ASSEMBLY INSTRUCTIONS – cont’d.
8.
PTO SHIELD
All snowblowers are supplied with a PTO shield (#61). To install, remove
the two rear bolts at the top of the gearbox (#38). Bolt the PTO shield to
the gearbox by the hinges using these same bolts. A utility spring (#62)
keeps the shield in place. Hook one end of the spring in the hole in the
shield and the other end to the hole in the brace under the gearbox.
CAUTION: Do not run the snowblower without this shield in place.
REFILLING GEARBOX WITH OIL:
If the gearbox requires refilling with oil because of repairs to the gearbox,
add oil to the level shown in drawing. Check the level regularly using the
plug in the lid. The correct level is even with the bottom of the plug.
-7-
96” Allied Snowblower
96” SNOWBLOWER W/QUICK HITCH
-8-
96” Allied Snowblower
-9-
96” Allied Snowblower
WHEN ORDERING PARTS
Always give your dealer the Model and Serial Number of your machine to assist him in
ordering and obtaining the correct parts. Use the exploded view and tabular listing of
the area of interest to exactly identify the required part.
96'' ALLIED SNOWBLOWERS
ITEM PART #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
902403A
965959A
965648
965904
965905
965448
812362
84072
81619
81620
81637
81636
965910
965911
84111
984077
961658
84268
81677
81678
81569
81568
965912
965962A
965914A
965972
961876
81593
81592
81676
86170
965917
961675A
965963A
DESCRIPTION
Main Body
Hitch Cross Brace, 1 1/2'' x 39 1/2''
Spout Weldment
Auger
Fan Assy (Standard 3-Blade)
Fan Assy (Optional 4-Blade)
5/16'' Lock Nut (pl)
3/8'' x 3/4'' Hex Bolt (pl)
1/2'' x 1'' Hex Bolt (pl)
1/2'' x 1 1/4'' Hex Bolt (pl)
1/2'' Lock Washer (pl)
1/2'' Hex Nut (pl)
Top Link Pin (Cat. 2)
Linch Pin
1/2'' x 1 1/4'' Sq. Hd. Set Screw (pl)
1/2'' Jam Nut (pl)
1/4'' Cable Clamp
5/8'' x 1 1/2'' Hex Bolt (pl)
5/8'' Lock Washer (pl)
5/8'' B.S. Flat Washer (pl)
5/16'' Lock Washer (pl)
5/16'' Hex Nut (pl)
40 Tooth Sprocket, #60, 1 3/8'' Bore
Idler Sprocket, #60 x 13 Tooth
13 Tooth Sprocket, #60, 1 1/4'' Bore
Roller Chain (#60 x 117 Link w/ Conn & Offset)
1/2'' x 1 1/2'' Clevis Pin (pl)
3/8'' Lock Washer (pl)
3/8'' Hex Nut (pl)
5/8'' Hex Nut (pl)
3/8'' x 1'' Hex Bolt (pl)
1 3/8'' Bearing w/ Collar
Flange Bearing (72MS)
Chain Guard
-10-
96” Allied Snowblower
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
965919A
965964
965923
967140
BU50505
F0585
965925A
968807
81627
902377
81552
811702
961676
967164
81549
81620
965803
965970A
9812433
965927
84289
965928A
FX9204
965952A
965953A
812026
965966
965967
960135
965968
812364
988999
81593
81592
965646
903523
961012
902407
900712
86171
FX9102
936402
Drive Shaft Guard
1/4'' Cable x 70'' Long
Swivel Arm
1'' x 10ga Narrow Rim Washer (pl)
Gearbox Complete w/o Oil
PTO Shaft Complete
Drive Shaft
3/8'' x 3/8'' x 2'' Key
1/2'' x 3'' Hex Bolt (pl)
3/8'' x 3/8'' x 4 3/4'' Key
5/16'' x 1 1/4'' Gr. 5 Hex Bolt (pl)
5/8'' x 1 1/4'' Hex Bolt (pl)
1 1/4'' Bearing w/ Collar
Pound-In Grease Fitting
5/16'' x 3/4'' Hex Bolt (pl)
1/2'' x 1 1/4'' Hex Bolt (pl)
Hand Crank Weldment
Spout Clamp
3/16'' x 1 1/2'' Cotter Pin (pl)
3/16'' Cable x 100'' Long
5/8'' x 3'' Hex Bolt (pl)
Idler Spacer, 3/4'' Long
Allied Quick Hitch
Right Hand Quick Hitch Arm
Left Hand Quick Hitch Arm
5/16'' x 1'' Hex Bolt (pl)
Quick Hitch Lift Pin (Cat. 2)
PTO Shield
PTO Shield Spring
Idler Shield
1/2'' Lock Nut (pl)
3/8'' x 3/8'' Socket Set Screw (br)
3/8'' Lock Washer (pl)
3/8'' Hex Nut (pl)
Spout Adjustment Bar
1/2'' x 1 1/2'' Adjustment Pin Weldment
#16 Hair Pin Clip
Skid Plate Weldment
Skid Pin (5/8'' x 3'')
3/8'' x 1 1/4'' Hex Bolt (pl)
Hand Crank Assembly (Complete Kit)
PTO Safety Chain
-11-
96” Allied Snowblower
96” ALLIED SNOWBLOWER PTO
(Standard and Optional Long)
- 12 -
96” Allied Snowblower
96" ALLIED SNOWBLOWER PTO (Optional Long)
Item # Part #
1
2
F0586
907996
907997
907989
936199
3
936249
*4
903296
903297
812362
936197
906548
907998
907991
907999
908000
908001
907995
81627
812364
908002
936411
5
6
7
8
9
10
11
12
13
14
15
16
Description
Shaft Complete
Tractor Half of PTO (Shear)
Implement Half of PTO (Clamp Yoke)
Shear Assembly
Safety Slide Lock Repair Kit
(Collar, Spring, Ret. Ring, 2-Pawls)
Shear Assembly Repair Kit
(3/8" x 1/2" Bolt, Lube, Blank, 31-1/4" Balls)
Shear Bolt - 5/16" x 1" (Grade 5) (Pack of 10)
Shear Bolt - 5/16" x 1" (Grade 8) (Pack of 10)
5/16" Lock Nut
Repair Kit (Option)
Extended Life Repair Kit (Std.)
Yoke & Tube
Bearing & Snap Ring Kit
Inner Shield
Outer Shield
Yoke & Shaft
Clamp Yoke
1/2" x 3" Hex Bolt (pl)
1/2" Lock Nut (pl)
Shear Yoke
6 Spl. Shear Hub
* For higher RPM use 5/16" x 1"(Grade 8) Shear Shank Bolt supplied in bag of hardware
-13-
96” Allied Snowblower
96" ALLIED SNOWBLOWER PTO (Standard)
Item #
Part #
Description
1
2
F0585
907987
907988
907989
936199
3
936249
4
903296
903297
812362
936197
906548
907994
907991
907993
907992
907990
907995
81627
812364
908002
936411
Shaft Complete
Tractor Half of PTO (Shear)
Implement Half of PTO (Clamp Yoke)
Shear Assembly
Safety Slide Lock Repair Kit
(Collar, Spring, Ret. Ring, 2-Pawls)
Shear Assembly Repair Kit
(3/8" x 1/2" Bolt, Lube, Blank, 31-1/4" Balls)
Shear Bolt - 5/16" x 1" (Grade 5) (Pack of 10)
Shear Bolt - 5/16" x 1" (Grade 8) (Pack of 10)
5/16" Lock Nut
Repair Kit (Option)
Extended Life Repair Kit (Std.)
Yoke & Tube
Bearing & Snap Ring Kit
Inner Shield
Outer Shield
Yoke & Shaft
Clamp Yoke
1/2" x 3" Hex Bolt (pl)
1/2" Lock Nut (pl)
Shear Yoke
6 Spl. Shear Hub
5
6
7
8
9
10
11
12
13
14
15
16
-14-
96” Allied Snowblower
96” ALLIED SNOWBLOWER GEARBOX
960 FK, 74", 85", & 96" ALLIED SNOWBLOWER GEARBOX PARTS LIST
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part #
Description
BU50505
BU50310
BU500089-3
BU50457
BU500167-1
BU50458
BU50507
BU50502
BU50329
BU50331
BU50428
BU50444
BU50422-1
BU50415
BU575902
BU575901
BU50429
BU50210X
BU575907
BU575906
BU500397-6
BU50417-1
Gearbox Complete
Gearbox Casting Only
Pipe Plug
Gearbox Cover
Relief Valve
Gearbox Gasket
Cross Shaft
Pinion Shaft
Bevel Gear - 1 1/2" Bore
Bevel Gear - 1 3/8" Bore
Staking Lock Nut
Staking Lock Nut
Oil Seal (3 used)
Retainer Ring (4 used)
Bearing Cup (2 used)
Bearing Cone (2 used)
Key
Shim Set
Bearing Cup (2 used)
Bearing Cone (2 used)
Hex Bolt 5/16'' NC x 5/8'' GR5 (pl)
Key
- 15 -
96” Allied Snowblower
3.5 X 8 CYLINDER ASSEMBLY
Item #
Part #
Description
1
2
3
24803
24804
113934
X2098
Cyl Complete
Tube Weldt
Piston Rod 1.5 Dia
Seal Kit
1.75 X 5 CYLINDER ASSEMBLY
Item #
Part #
Description
1
2
3
24930
115367
112104
X2669
Cyl Complete
Tube Weldt
Shaft Weldt 1.0 Dia
Seal Kit
- 16 -
96” Allied Snowblower
96” ALLIED SNOWBLOWER BUNDLES
QUANTITY
BUNDLE NO.
DESCRIPTION
96” Allied Snowblower w/Hydraulic Chute Control & 3-Blade Fan - YC9620Q
1
1
1
1
FX9214
FX9204
F9211
F0585
Body Assembly
Quick Hitch
Spout Assembly
Standard PTO
96” Allied Snowblower w/Hydraulic Chute Control & 4-Blade Fan - YC9620Q-4
1
1
1
1
FX9204
FX9213
F9211
F0585
Quick Hitch
Body Assembly
Spout Assembly
Standard PTO
96” Allied Snowblower w/Hydraulic Chute Control, Long PTO &
3-Blade Fan – YC9620QL
1
1
1
1
FX9214
FX9204
F9211
F0586
Body Assembly
Quick Hitch
Spout Assembly
Long PTO
96” Allied Snowblower w/Hydraulic Chute Control, Long PTO &
4-Blade Fan - YC9620QL-4
1
1
1
1
FX9204
FX9213
F0586
F9211
Quick Hitch
Body Assembly
Long PTO
Spout Assembly
Options Available:
FX9102 – Hand crank Kit
FX9107 – Hydraulic Chute Control Kit
F9116 – Hydraulic Cylinder & Hose Kit for Spout Swivel
F9117 – Spout Deflector Cylinder & Hose Kit
-17-
Download PDF

advertising