Service manual | Bunn 40410.0000G Coffeemaker User Manual

®
Series
Smart Wave Series
Smart Wave Silver Series
INSTALLATION & OPERATING GUIDE
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
To ensure you have the latest revision of the Operating Manual, or to view the Illustrated Parts
Catalog, Programming Manual, or Service Manual, please visit the Bunn-O-Matic website, at
www.bunn.com. This is absolutely FREE, and the quickest way to obtain the latest catalog and
manual updates. For Technical Service, contact Bunn-O-Matic Corporation at 1-800-286-6070.
40410.0000G 05/12 ©2007 Bunn-O-Matic Corporation
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) Airpots, thermal carafes, decanters, GPR servers, iced tea/coffee dispensers, MCP/MCA pod brewers thermal servers
and Thermofresh servers (mechanical and digital)- 1 year parts and 1 year labor.
2) All other equipment - 2 years parts and 1 year labor plus added warranties as specified below:
a) Electronic circuit and/or control boards - parts and labor for 3 years.
b) Compressors on refrigeration equipment - 5 years parts and 1 year labor.
c) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis - parts
and labor for 4 years or 40,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be
commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the
applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured
by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation,
improper maintenance or repair, non periodic cleaning and descaling, equipment failures related to poor water quality,
damage or casualty. In addition, the warranty does not apply to replacement of items subject to normal use including but
not limited to user replaceable parts such as seals and gaskets. This warranty is conditioned on the Buyer 1) giving BUNN
prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office
Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an
authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under
warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are not authorized to make
modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such
individuals, whether oral or written, do not constitute warranties and should not be relied upon.
If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the
applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair
is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for
the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS
EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION
AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of
use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities
or services, or any other special, incidental or consequential damages.
392, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, BrewWISE, BrewWIZARD, BUNN Espress, BUNN
Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with the stylized red line, BUNNlink, Bunn-OMatic,
Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design, Cool Froth, DBC, Dr. Brew stylized Dr. design,
Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, Phase Brew, PowerLogic, Quality Beverage Equipment Worldwide, Respect Earth, Respect Earth with
the stylized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com, Scale-Pro, Silver Series, Single, Smart Funnel,
Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in Beverage Equipment Worldwide, ThermoFresh,
Titan, trifecta, Velocity Brew, A Partner You Can Count On, Air Brew, Air Infusion, Beverage Bar Creator, Beverage Profit
Calculator, Brew better, not bitter., BUNNSource, Coffee At Its Best, Cyclonic Heating System, Daypart, Digital Brewer
Control, Nothing Brews Like a BUNN, Pouring Profits, Signature Series, Tea At Its Best, The Horizontal Red Line, Ultra are
either trademarks or registered trademarks of Bunn-O-Matic Corporation.
Page 2
40410 030912
CONTENTS
Warranty..............................................................................................................2
Introduction.........................................................................................................3
User Notices........................................................................................................3
Electrical Requirements.......................................................................................4
Plumbing Requirements......................................................................................5
Initial Setup..........................................................................................................6
Brewing................................................................................................................7
Operating Controls/ Programming.......................................................................8
Deliming.............................................................................................................12
Cleaning.............................................................................................................13
Cover Removal...................................................................................................14
Draining Tank.....................................................................................................15
Switch Settings..................................................................................................16
Troubleshooting.................................................................................................17
Schematic Wiring Diagrams...............................................................................18
INTRODUCTION
This equipment is factory set to brew approximately 64 ounces of coffee into an awaiting dispenser. It is only
for indoor use on a sturdy counter or shelf.
USER NOTICES
WARNING
• DO NOT OVERLOAD CIRCUIT.
• ALWAYS ELECTRICALLY GROUND
THE CHASSIS.
• DO NOT DEFORM PLUG OR CORD.
• FOLLOW NATIONAL AND LOCAL
ELECTRICAL CODES.
• KEEP COMBUSTIBLES AWAY.
#00824.0002
FAILURE TO COMPLY RISKS EQUIPMENT
DAMAGE, FIRE OR SHOCK HAZARD.
READ THE ENTIRE
OPERATING MANUAL BEFORE
USING THIS PRODUCT
00986.0000F 10/07 ©1994 Bunn-O-Matic Corporation
#00986.0000
PN: 00658.0000G 02/08 © 1985 BUNN-O-MATIC CORPORATION
#00658.0000
#42878.0000
As directed in the International Plumbing Code of the
International Code Council and the Food Code
Manual of the Food and Drug Administration (FDA),
this equipment must be installed with adequate
backflow prevention to comply with federal, state
and local codes. For models installed outside the
U.S.A., you must comply with the applicable Plumbing /Sanitation Code for your area.
#00656.0001
To reduce the risk of electric shock,
do not remove or open cover.
No user-serviceable parts inside.
Authorized service personnel only.
Disconnect power before servicing.
#03409.0002
#37881.0000
#03408.0002
To reduce the risk of electric shock,
do not remove or open cover.
No user-serviceable parts inside.
Authorized service personnel only.
Disconnect power before servicing.
#37881.0002
Page 3
40410 092111
ELECTRICAL REQUIREMENTS
CAUTION - The brewer must be disconnected from the power source until specified in Initial Set-Up.
Refer to Data Plate on the Brewer, and local/national electrical codes to determine circuit requirements.
WHITE
NEUTRAL
RED
L2
BLACK
L1
120
VAC
120
VAC
208 or 240
VAC
100V & 120V
Models
230 VOLT CE Model
GREEN
CHASSIS GROUND
120/240 VOLT Model
120 & 230 volt ac models
120/208 & 120/240 volt ac models
Note: This electrical service consists of 2 current carrying conductors (L1 and Neutral) and
a separate conductor for chassis ground.
Note: This electrical service consists of 3 current
carrying conductors (Neutral, L1 and L2) and a
separate conductor for chassis ground.
Electrical Hook-Up
CAUTION – Improper electrical installation will damage electronic components.
1. An electrician must provide electrical service as specified.
2. Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.
3. If plumbing is to be hooked up later be sure the brewer is disconnected from the power source. If plumbing
has been hooked up, the brewer is ready for Initial Set-Up.
CE REQUIREMENTS
• This appliance must be installed in locations where it can be overseen by trained personnel.
• For proper operation, this appliance must be installed where the temperature is between 5°C to 35°C.
• Appliance shall not be tilted more than 10° for safe operation.
• An electrician must provide electrical service as specified in conformance with all local and national codes.
• This appliance must not be cleaned by water jet.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given instructions concerning use of
this appliance by a person responsible for its safety.
• Children should be supervised to ensure they do not play with the appliance.
• If the power cord is ever damaged, it must be replaced by the manufacturer or authorized service personnel with
a special cord available from the manufacturer or its authorized service personnel in order to avoid a hazard.
• Machine must not be immersed for cleaning.
Page 4
40410 011110
PLUMBING REQUIREMENTS
These brewers must be connected to a cold water system with operating pressure between 20 and 90 psi
(138 and 620 kPa) from a 1⁄2" or larger supply line. A shut-off valve should be installed in the line before the
brewer. Install a regulator in the line when pressure is greater than 90 psi (620 kPa) to reduce it to 50 psi (345
kPa). The water inlet fitting is 1⁄4" flare. Bunn-O-Matic does not recommend the use of a reverse-osmosis or
deionized water supply to this equipment.
NOTE - Bunn-O-Matic recommends 1⁄4" copper tubing for installations of less than 25 feet and 3⁄8" for more than
25 feet from the 1⁄2" water supply line. A tight coil of tubing in the water line will facilitate moving the brewer to
clean the countertop. Bunn-O-Matic does not recommend the use of a saddle valve to install the brewer. The
size and shape of the hole made in the supply line by this type of device may restrict water flow.
NOTE - If a backflow preventer is required by code, a shock arrestor should be installed between backflow preventer and brewer. Installing the shock arrestor as close to brewer as possible will provide best results.
As directed in the International Plumbing Code of the International Code Council and the Food Code Manual
of the Food and Drug Administration (FDA), this equipment must be installed with adequate backflow prevention to comply with federal, state and local codes. For models installed outside the U.S.A., you must
comply with the applicable Plumbing /Sanitation Code for your area.
Plumbing Hook-Up
1. Remove the shipping cap from the fitting on the rear of the brewer.
2. Securely attach adaptor elbow assembly to the fitting at the rear of the brewer.
3. Flush the water line and securely attach it to the adaptor elbow.
4. Turn on the water supply.
FIG 3
Page 5
40410 042610
INITIAL SET UP
CAUTION - The brewer must be disconnected from the power source throughout the initial set-up, except when
specified in the instructions.
1. Insert an empty funnel into the funnel rails. (FIG 4)
2. Place an empty server under the funnel. For taller servers, lift up on the front of the booster plate, and slide
it back into the trunk housing.
NOTE: If more height is need, the legs may be extended to a maximum of 1¾˝. (FIG 5)
3. Connect the brewer to the power source.
4. Press and release the "ENABLE BREW ON/OFF" switch. (Indicator/Display must be lit!). Water will flow into
the tank and stop when the tank is filled to its capacity.
5. Wait approximately twenty minutes for the water in the tank to heat to the proper temperature. Display will
show "READY" (green light on Silver Series) when tank is at operating temperature. Some water will drip
from the funnel during this time; this is due to expansion and is normal part of setup.
6. Water volumes and flow settings have been preset at the factory. Refer to Adjustments Section of this manual
to set brew volumes should the volume need to be increased or decreased.
7. The brewer is now ready for use in accordance with the instructions for Coffee Brewing.
FIG 4
1¾˝ Max.
FIG 5
Page 6
40410 092407
COFFEE BREWING
1.
2.
3.
4.
5.
6.
7.
Begin each brew cycle with a clean empty brew funnel.
Insert a BUNN filter into the funnel. (FIG 6)
Pour (or grind) fresh coffee into the filter and level the bed of grounds by gently shaking.
Slide the funnel into the funnel rails until it stops.
Place an empty server under the funnel.
Verify that the "ENABLE BREW ON/OFF" switch is on.
Momentarily press and release the desired "BREW" switch. The display will read "BREWING" (flashing red
light on Silver Series).
8. After the coffee finishes dripping from the funnel tip, carefully remove the brew funnel and discard the grounds
and filter. Rinse funnel.
DO NOT USE FAUCET DURING BREW CYCLE!
FIG 6
FIG 6A
Page 7
40410 092407
OPERATING CONTROLS - SILVER SERIES
A
B
D
C
FIG 7
Smart Wave Silver Series
(A) ENABLE BREW ON/OFF SWITCH
Pressing the "ENABLE BREW ON/OFF" switch (indicator on) enables the brew circuit, and energizes the tank refill
circuit. Pressing the switch again (indicator off) stops tank refilling and brewing. Stopping a brew cycle after
it has been started will not stop the flow of water into the server until the funnel is empty.
NOTE 1: – Stopping a brew cycle by pressing the "ENABLE BREW ON/OFF" switch to the "OFF" position, will disable the tank refill circuit. If the level is low enough, tank heating may be disabled as well. Simply pressing the
"ENABLE BREW ON/OFF" switch to the "ON" position will allow the tank to replenish. Allow a few minutes for the
tank to heat back up to it's ready temperature.
NOTE 2: – Hot water will be available at the faucet in a limited amount when the "ENABLE BREW ON/OFF" switch
is in the "OFF" position because the tank will not refill. Refer to NOTE 1 regarding low level.
(B) SMALL BREW SWITCH
Momentarily pressing and releasing the switch starts the selected "SMALL" brew cycle when the "ENABLE BREW
ON/OFF" indicator is on. (Factory set for approx. 64 ounces)
(C) LARGE BREW SWITCH
Momentarily pressing and releasing the switch starts the selected "LARGE" brew cycle when the "ENABLE BREW
ON/OFF" indicator is on. (Factory set for approx. 64 ounces)
(D) STATUS INDICATOR
Steady green - ready to brew.
Steady red - tank is heating up.
Flashing red - brew cycle in process.
Page 8
40410 011410
PROGRAMMING - SILVER SERIES
BREW VOLUME SET-UP:
NOTE: Set small and large batches separately. Maximum water on time is 5 minutes.
Use the following steps when the setting is unknown.
1. Place an empty funnel in the funnel rails and an empty server beneath the funnel.
2. Press the "ENABLE BREW ON/OFF" switch ("ON").
3. Press and hold the small brew start switch until the LED indicator alternately flashes red/green (approximately
15 seconds). Release the switch.
4. Allow the cycle to continue until the desired amount of water is dispensed and then press the "ENABLE BREW
ON/OFF" to turn "OFF" the brewer.
The brewer is now set to dispense this amount of water for each subsequent small brew cycle.
To increase the amount of water for each brew cycle place an empty funnel in the funnel rails and an empty
server beneath the funnel. Press the "ENABLE BREW ON/OFF" switch (ON). Press and hold the small "BREW"
switch until you hear the solenoid click on-and-off three times (approximately 10 seconds), then release the small
"BREW" switch. Momentarily press and release the small "BREW" switch once for each ounce (approximate) of
water to be added to the prior setting and allow the brew cycle to finish.
To decrease the amount of water for each brew cycle place an empty funnel in the funnel rails and an empty
server beneath the funnel. Press the "ON/OFF" switch (ON). Momentarily press and release the small "BREW"
switch once for each ounce (approximate) of water to be removed from the existing setting. Press and hold the
small "BREW" switch until you hear the solenoid click on-and-off three times (approximately 10 seconds), then
release the small "BREW" switch and allow the cycle to finish.
NOTE: Repeat the steps above to set the large batch by using the large brew switch as desired.
OPTIONAL PULSE BREW SET-UP:
NOTE: Set small and large batches separately. Brewer has 4 preset pulse brew routines to choose from.
Factory default is 1. With 4 being the maximum time.
With the machine off, press the small or large switch for 10 seconds. Red LED will flash to indicate current setting
( 1 – 4 ). Press same switch the number of times ( 1 – 4 ) for the desired setting. If the switch is pressed more
than 4 times, the setting will remain at 4. After 5 seconds the red Led will resume flashing the selected number.
When no switches are pressed for 30 seconds, the mode will exit. Or the mode may be exited by pressing the
"ENABLE BREW ON/OFF" switch. Repeat above procedure with the other brew switch.
Restore Factory Defaults:
Press the "ENABLE BREW ON/OFF" switch while applying AC power. Continue pressing the "ENABLE BREW ON/
OFF" switch for 10 seconds. During that 10 seconds, the red LED will be on steady. After 10 seconds the green
LED will begin flashing rapidly for 5 seconds. During that 5 seconds, release and again momentarily press the
"ENABLE BREW ON/OFF" switch again to restore default settings. The Led will alternate rapidly Red and Green
for a few seconds indicating the restore has been accomplished.
Note: The Restore process cannot be done when Dip Switch # 1 is On (Program Lockout)
Page 9
40410 092407
OPERATING CONTROLS - SMART WAVE WITH DISPLAY
D
E
A
B
C
FIG 8
Smart Wave Series
F
(A) ENABLE BREW ON/OFF SWITCH
Pressing the "ENABLE BREW ON/OFF" switch (indicator/display on) enables the brew circuit, and the tank refill
circuit. Pressing the switch again (indicator/display off) stops tank refilling and brewing. Stopping a brew cycle
after it has been started will not stop the flow of water into the server until the funnel is empty.
NOTE 1: – Stopping a brew cycle by pressing the "ENABLE BREW ON/OFF" switch to the "OFF" position, will disable the tank refill circuit. If the level is low enough, tank heating may be disabled as well. Simply pressing the
"ENABLE BREW ON/OFF" switch to the "ON" position will allow the tank to replenish. Allow a few minutes for the
tank to heat back up to it's ready temperature.
NOTE 2: – Hot water will be available at the faucet in a limited amount when the "ENABLE BREW ON/OFF" switch
is in the "OFF" position because the tank will not refill. Refer to NOTE 1 regarding low level.
(B) BREW A SWITCH (-)
Momentarily pressing and releasing the switch starts the selected "A" brew cycle when the "ENABLE BREW ON/
OFF" indicator is on. (Factory set for approx. 64 ounces)
(C) BREW B SWITCH (+)
Momentarily pressing and releasing the switch starts the selected "B" brew cycle when the "ENABLE BREW ON/
OFF" indicator is on. (Factory set for approx. 64 ounces)
(D) HIDDEN PROGRAM SWITCH (Enter)
(E) STATUS DISPLAY
Indicates tank ready, brew cycle, and drip out cycle.
(F) BATCH SIZE/FLAVOR LABELS
Included
Page 10
40410 011410
PROGRAMMING - SMART WAVE WITH DISPLAY
BREW VOLUME SET-UP:
NOTE: Maximum water on time is 5 minutes.
1. Press the "HIDDEN" switch until display reads A1. This represents the adjust mode "Brew Time" for the "A"
brew switch. The display will then change to (minutes-seconds). Press "BREW A" to decrease time (-) or
"BREW B" to increase time (+).
2. Press and release "HIDDEN" switch until display reads A2. This represents the adjust mode "Brew Meter"
(Pulse Brew) for the "A" brew switch. The display will then change to (1-14). Brewer has 14 preset pulse brew
routines to choose from. Factory default is 1. With 14 being the maximum time. Press "BREW A" to decrease
(-) or "BREW B" to increase (+).
3. Press and release "HIDDEN" switch until display reads A3. This represents the adjust mode "Drip Out Time"
for the "A" brew switch. The display will then change to (minutes-seconds). Press "BREW A" to decrease time
(-) or "BREW B" to increase time (+).
4. Repeat steps 1 -3 for setting the "B" brew switch.
AdjustmentDefaultMin.Max.Increments
A1 = Brew switch "A" Brew time
2:05
0:26
5:00
1 second
A2 = Brew switch "A" Brew meter
1
1
14
1
A3 = Brew switch "A" Drip out time
1:00
0:05
5:00
5 seconds
B1 = Brew switch "B" Brew time
2:05
0:26
5:00
1 second
B2 = Brew switch "B" Brew meter
1
1
14
1
B3 = Brew switch "B" Drip out time
1:00
0:05
5:00
5 seconds
ADVANCED SET-UP:
Press the "HIDDEN" switch until display reads P1. This represents the advanced adjust modes .
AdjustmentDefaultMin.Max.Increments
P1 = Temperature set
200°F
185°F
205°F
1 Degree
P2 = Ready Temperature
195°F
180°F
198°F
1 Degree
P3 = Brew Count (Display Only)
0
0
9999
1 Brew Cycle
P4 = °F or °C°FN/AN/AN/A
TECHNICIAN SET-UP:
Press the "HIDDEN" switch until display reads U1. This represents the Technician adjust modes .
AdjustmentDefaultMin.Max.Increments
U1 = Display Water Level Threshhold
< 10
0
255
1
U2 = Adjust Water Level Threshhold
85
30
220
1
U3 - U7 FACTORY ADJUSTMENTS
DO NOT ADJUST
U8 = Calibrate Temperature Sensor
200°F
190°F
210°F1°
Restore Factory Defaults:
Press the "ENABLE BREW ON/OFF" switch while applying AC power. Continue pressing the "ENABLE BREW ON/
OFF" switch for 10 seconds. During that 10 seconds the middle bars on the display will be on. After 10 Seconds
the the 3 upper, middle and lower bars on the display will be lit for 5 seconds. During that 5 seconds, release and
again press the "ENABLE BREW ON/OFF" switch to restore default settings – the display will show “DONE”.
Note: The Restore process cannot be done when Dip Switch # 1 is On (Program Lockout).
Page 11
40410 092211
DELIMING
Bunn-O-Matic recommends deliming your coffee brewer periodically. The actual frequency of deliming depends on the mineral content of the water you use. NOTE: In hard water areas, this may need to be done daily.
It will help prevent liming problems in the brewer and takes less than a minute.
Follow these simple steps:
1. Unplug the brewer and
let it cool down before
proceeding.
2. Remove the brew funnel.
3. Remove the sprayhead by
turning it to the left with
your fingertips and set it
aside.
4. With the sprayhead
removed, insert the
deliming spring (provided) all the way into the
sprayhead tube. When
inserted properly, no
more than two inches of
Remove sprayhead by
spring should be visible.
turning counterclockwise
Saw back and forth five
or six times. Remove the
FIG 9
spring.
5. Check the holes in the
sprayhead. If plugged by
lime, they may be cleared
using a toothpick. Rinse
the sprayhead with water
before reinstalling it.
6. Reinstall the sprayhead
by turning it to the right.
7. Plug in the brewer and
allow the water to reheat
before using.
Keep vent hole
clear of debris
Twist deliming spring
while pushing in
FIG 10
Page 12
40410 092407
CLEANING
The use of a damp cloth rinsed in any mild, non-abrasive, liquid detergent is recommended for cleaning all
surfaces on Bunn-O-Matic equipment.
CLEANING OPTIONAL LARGE SPRAYHEAD
1.
2.
3.
4.
Remove the brew funnel.
Remove the sprayhead by turning it counterclockwise with your fingertips.
Disassemble sprayhead by removing rubber gasket.
Check the holes in the sprayhead. If plugged by lime, they may be cleared using a toothpick. Rinse the
sprayhead with water.
5. Reassemble the sprayhead according to FIG 11. NOTE: Verify the indents are aligned. (ARROWS)
6. Reinstall the sprayhead by turning it clockwise. Hand tighten only!
FIG 12
FIG 11
Page 13
40410 092407
COVER REMOVAL
Unplug the brewer and let it cool down before proceeding.
Front Wrap:
1. Remove the brew funnel.
2. Remove upper and lower screws on either side of front cover.
3.Loosen middle screw on either side of front cover.
4. Pull front cover towards front of brewer.
Top Cover:
1. Remove both screws.
2. Lift top cover to clear front tabs.
REMOVE
REMOVE
REMOVE
LOOSEN
REMOVE
FIG 13
Page 14
40410 092407
DRAINING TANK
1.
2.
3.
4.
5.
6.
7.
Unplug the brewer and let it cool down before proceeding.
Remove the brew funnel.
Remove the front cover.
Pinch fill hose.
Loosen clamp from fill solenoid..
Remove hose from solenoid and drain into sink as shown (or 2 gallon bucket).
After draining, reinstall hose and clamp. (Hand tighten only).
FIG 14
Page 15
40410 092407
SWITCH SETTINGS
Program Switches:
1. Unplug the brewer and let it cool down before proceeding.
3. Remove the left rear cover.
4. Flip the dip switches as needed.
NOTE: All switches are turned OFF from factory.
KEY #
High altitude
Energy Save
Brew lockout
Program lockout
FUNCTION - OFF
FUNCTION - ON
Set temp 200°F (93°C)
Set temp 190°F (87.8°C)
No energy save mode
Drops to 140°F (60°C) @ 6 hours/OFF @ 26h
Brew @ any temp
Only brews when it indicates ready
Programming allowed
All programming locked out
FIG 15
FIG 16
ON
1234
4.
3.
2.
1.
OFF
Page 16
40410 092407
TROUBLESHOOTING
RED LED FLASHES
DISPLAYDESCRIPTIONACTION
1. ER 1
TEMP SENSOR SHORTED
CALL SERVICE
2.ER 2TEMP SENSOR OPENCALL SERVICE
3.ER 3HEATING TOO LONGCALL SERVICE
4.
ER 4
REFILL TOO LONG
CHECK WATER SUPPLY
5.
ER 5
HIGH TANK LEVEL-DURING BREW
DELIME
6.
ER 6
CHECK "ENABLE BREW ON/OFF" SWITCH CHECK SWITCH
7.
ER 7
CHECK "BREW A"/"LARGE" SWITCH CHECK SWITCH
8.
ER 8
CHECK "BREW B"/"LARGE" SWITCH
CHECK SWITCH
Not Applicable
ER 9
CHECK "HIDDEN" SWITCH CHECK SWITCH
Page 17
40410 092407
N
BLU
BRN
GRN/YEL
L1
L1
RELAY
HEATER
BLU/BLK
WATER
RED/BLK
J2-1
CONTROL P C BOARD
10
Chassis Ground
WHI
LIMIT
THERMOSTAT
BLK + .5V HOT
WHI -
WHI
1 WATER INLET SOLENOID
ORN
BRN
PNK
GRN
AIR PUMP MOTOR
12VDC
VENT VALVE SOLENOID
12VDC
4.5V COLD
LEVEL PROBE
t°
J1-1
5
J1-5
6
TANK HEATER
BLK-14
LIMIT
THERMOSTAT
WHI/ORN +12
ORN
+12
BRN
- ON/0 OFF
RED/BLK - ON/0 OFF
J1-1
J4
Earth Ground
NT
J3-1
J5-1
SCHEMATIC WIRING DIAGRAM
WAVE 15 APS, 15 S APS
1
GRN
RED
TAN
BLU
YEL
WHI/RED
ORN
-12V
+12V
WAVE 15 APS
J1-1
230V AC
2 WIRE + GND
SINGLE PHASE
RED
BLK
WHI/BLK
BLU
YEL
ORN
DISPLAY BOARD
1
BREW START SWITCH
RED
BLK
3
2
1
ENABLE BREW
1
2
WAVE 15 S APS
40405.0001A 02/08 ©2008 BUNN-O-MATIC CORPORATION
NOT A PURCHASED SCHEMATIC
FOR REFERENCE
ONLY
Page 18
40410 022808
TERMINAL BLOCK
L1
WHI
RED
BLK
SCHEMATIC WIRING DIAGRAM
WAVE 120/240V APS SERIES
N
L2
GRN/YEL
MAIN ON/OFF
SWITCH
Earth Ground
Chassis Ground
WHI
BLK
WHI
RED
L1
RELAY
HEATER
BLK
WATER
RED/BLK
CONTROL P C BOARD
J2-1
10
BLK + .5V HOT
WHI -
ORN
BRN
AIR PUMP MOTOR
12VDC
VENT VALVE SOLENOID
12VDC
4.5V COLD
LEVEL PROBE
t°
J1-1
5
J1-5
6
1 WATER INLET SOLENOID
WHI/ORN +12
ORN
+12
BRN
- ON/0 OFF
RED/BLK - ON/0 OFF
J1-1
J4
TANK HEATER
BLK-14
PNK
GRN
J3-1
J5-1
LIMIT
THERMOSTAT
NT
1
GRN
RED
TAN
BLU
YEL
WHI/RED
ORN
-12V
+12V
WAVE APS
J1-1
120/240V AC
3 WIRE + GND
SINGLE PHASE
DISPLAY BOARD
1
RED
BLK
WHI/BLK
BLU
YEL
ORN
BREW START SWITCH
RED
BLK
3
2
1
ENABLE BREW
1
2
WAVE SILVER APS
40405.0002A 02/08 ©2008 BUNN-O-MATIC CORPORATION
Page 19
40410 022808
SCHEMATIC WIRING DIAGRAM
WAVE 15 APS, 15 S APS
N
L1
WHI
BLK
GRN/YEL
L1
WHI
WATER
J2-1
C
O
N
T
R
O
L J3-1
P
C
J5-1
B
O
A
R
D
10
5
6
1
LIMIT
THERMOSTAT
BLK
TANK HEATER
BLK-14
WHI
RED/BLK
1 WATER INLET SOLENOID
WHI/ORN +12
ORN
+12
BRN
- ON/0 OFF
RED/BLK - ON/0 OFF
ORN
BRN
PNK
GRN
AIR PUMP MOTOR
12VDC
VENT VALVE SOLENOID
12VDC
WHI + .5V HOT 4.5V COLD
BLK -
J1-1
J4
Chassis Ground
NT
HEATER
RELAY
Earth Ground
LEVEL PROBE
t°
J1-1
J1-5
GRN
RED
TAN
BLU
YEL
WHI/RED
ORN
-12V
+12V
WAVE 15 APS
J1-1
RED
BLK
WHI/BLK
BLU
YEL
ORN
DISPLAY BOARD
1
BREW START SWITCH
RED
BLK
3
2
1
ENABLE BREW
100/120V AC
2 WIRE + GND
SINGLE PHASE
1
2
WAVE 15 S APS
40405.0003A 04/10 ©2010 BUNN-O-MATIC CORPORATION
White Strip-Tac Plus
Black Ink
Finished Size: 5.4" x 7.0"
~65% Reduction
Page 20
40410 062510
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