Alto-Shaam FryTech ASF-60G, ASF-75G Gas Fryer Manual
Below you will find brief information for FryTech ASF-75G, FryTech ASF-60G. This manual guides you on the installation, operation, and maintenance of the FryTech series gas fryers. You will find information on oil/shortening requirements, control panel operation, boil-out procedures, and troubleshooting tips.
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GAS FRYER FryTech Series ASF-60G and ASF-75G Gas Fryers with Deluxe Control ASF-60G shown with optional automatic basket lifts ASF-75G shown with optional automatic basket lifts • INSTALLATION • OPERATION • MAINTENANCE W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800• 800.558.8744 USA / CANADA FAX:262.251.7067•800.329.8744 U . S . A . www.alto-shaam.com printed in u.s.a. ONLY MN-28856 • 09/10 Delivery1 Unpacking1 Safety Procedures and Precautions 2 Installation Installation Requirements 3-11 Dimension Drawings, weights & capacities 3-4 Clearance Requirements 5 Site Installation & Leveling 6 Ventilation7 Gas Specifications 8 Gas Connection 9 Restraint Requirements - Mobile Equipment 10 Electrical Specifications 11 Operating Instructions Oil/Shortening Requirements Controls Behind Access Panel Boil-Out Instructions Start-Up & General Operation Oil Filtration (For units with installed option) Suggested Frying Times Cleaning & Maintenance Basic Control Operation 12 13 14-15 16 17-20 21-22 23 24-41 Service Service Troubleshooting Extended Limited Frypot Warranty ASF-75G Service Views ASF-60G Service Views Wire Diagrams ASF-75G, 120V ASF-75G, 230V ASF-60G, 120V ASF-60G, 230V Warranty Transportation Damage and Claims Limited Warranty 42-44 45 46-51 52-55 56 57 58 59 Back Cover Back Cover DELIVERY UNPACKING This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered. Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim. This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance. 1. Carefully remove the appliance from the carton or crate. NOTE: All claims for warranty must include the full model number and serial number of the unit. DANGER BEFORE STARTING THE APPLIANCE, MAKE CERTAIN YOU DO NOT DETECT THE ODOR OF GAS. iF the odor oF gas is detected: • DO NOT attempt to light any appliance. • DO NOT touch any electrical switches. • Extinguish any open flame. • Use a telephone OUTSIDE THE PROPERTY & IMMEDIATELY contact your gas supplier. • If unable to contact your gas supplier, contact the fire department. ® ® NOTE: Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation. 2. Read all instructions in this manual carefully before initiating the installation of this appliance. DO NOT DISCARD THIS MANUAL. This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional manuals are available from the Alto-Shaam Tech Team Service Department. 3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use. WARNING In the event of loss of power to the appliance, turn the “burner control knobs” to the OFF position. Remove food product from the unit. If burner control fails to extinguish the flame, shut off main gas valve located in rear of unit. KEEP THIS MANUAL IN A CONVENIENT LOCATION FOR REFERENCE. Ga s F ry e r Operati on & C are Manual • 1 INSTALLATION SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored. WARNING Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored. 1. This appliance is intended to cook, hold or process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended. 2. This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users. 3. Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel. 4. Thismanualshouldbeconsideredapermanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location. CAUTION Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored. CAUTION Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored. NOTE For equipment delivered for use in any location regulated by the following directive: DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE. N O T E : Used to notify personnel of installation, operation, or maintenance information that is important but not hazard related. Ga s F ry e r Operati on & C are Manual • 2 INSTALLATION ASF-75G SPECIFICATIONS DIMENSIONS exterior (h x w x d) ASF-75G without filtration or lifts 44-13/16” x 24-13/16” x 37-7/16” (1138mm x 629mm x 951mm) ASF-75G with filtration and lifts 44-13/16” x 24-13/16” x 38-11/16 (1138mm x 629mm x 983mm) basket dimensions (h x w x d) 6” x 9-3/16” x 14-3/16” (152mm x 232mm x 337mm) STANDARD ACCESSORIES Basket, Half-Size (2 included as standard) BS-27140 Brush Set (one 3-brush set included as standard) scrub brushBH-28693 straight brushBH-28691 Filter, Paper (7 paper filters included as standard) 7 count refill package FI-27791 100 count refill package FI-27794 C APA CI T Y OPTIONS Basket, Full-Size (48 chicken piece capacity) FILTERS Charcoal/Carbon (30 count pkg.) Reusable Mesh (single filter) Fry Pot Cover Mobile Drawer Cover Strainer/Skimmer Oil Discard Hose Banking Strip (1 strip req’d for every 2 banked fryers) Mobile Oil Caddy Pre-filter Sieve Kit (for oil filtration system) SHORTENING/OIL: 73 lb (33 kg) maximum LOAD CAPACITY: 13 lb (6 kg) maximum WEIGHT est. net weight: 360 lb (163 kg) ship weight: 520 lb (236 kg) carton dimensions: h x w x d 57” x 34” x 47” (1448mm x 864mm x 1194mm) BS-26998 FI-27648 FI-27014 5005136 5006073 CE-27400 HO-27686 5008809 TO-28359 5010451 12-7/16" (315mm) 24-13/16" (629mm) 44-13/16" (1138mm) LIFT DOWN 36-11/16" (931mm) 31-9/16" (802mm) 31-13/16" (808mm) Electrical 15 0° 61-1/2" (1562mm) Gas Connection 1/2" NPT 2-7/8" OIL (72mm) TROLLEY Ga s F ry e r Operati on & C are Manual • 3 38-11/16" (983mm) 50-3/16" (1274mm) LIFT UP ASF-75G WITH LIFTS AND FILTRATION INSTALLATION ASF-60G SPECIFICATIONS DIMENSIONS exterior (h x w x d) 44-3/4” x 15-3/4” x 33-5/8” (1136mm x 400mm x 853mm) basket dimensions (h x w x d) 5-3/16” x 5-7/8” x 13-13/16” (131mm x 149mm x 328mm) C APA CI T Y STANDARD ACCESSORIES Basket, Half-Size (2 included as standard) Brush Set (one 3-brush set included as standard) scrub brushBH-28693 straight brushBH-28691 SHORTENING/OIL: OPTIONS 62 lb (28 kg) maximum Fry Pot Cover LOAD CAPACITY: 8 lb (4 kg) 5007596 Strainer/SkimmerCE-27400 maximum Banking Strip (1 strip req’d for every 2 banked fryers) Mobile Oil Caddy WEIGHT 248 lb (113 kg) ship weight: 330 lb (150 kg) est carton dimensions: 39” x 22” x 55” est h x w x d (991mm x 559mm x 1397mm) est ASF-60G WITH LIFTS 15-3/4" (400mm) 33-5/8" (853 mm) 150º 6-5/8" (168mm) 36-11/16" (931mm) 31-9/16" (802mm) Gas Connection 2-7/8" (72mm) 5-9/16" (141mm) Electric Connection Ga s F ry e r Operati on & C are Manual • 4 44-3/4" (1136mm) 50-3/8" (1279mm) lift up 23-3/8" (592mm) 1009367 TO-28359 net weight: 47-1/2" (1206mm) BS-27963 INSTALLATION DANGER DANGER IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. AVERTISSEMENT : UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTÉ, DES BLESSURES OU LA MORT. LIRE ATTENTIVEMENT LES DIRECTIVES D’OPÉRATION ET D’ENTRETIEN AVANT DE FAIRE L’INSTALLATION, OU L’ENTRETIEN DE CET ÉQUIPEMENT. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. SITE INSTALLATION NOTE: T o avoid equipment damage, remove the Mobile Oil Trolley before moving this appliance with a forklift or pallet lift. MINIMUM CLEARANCE REQUIREMENTS combustible non - combustible surfaces surfaces right side 0” (0mm) 0” (0mm) left side 0” (0mm) 0” (0mm) back 6” (152mm) 6” (152mm) CAUTION DO NOT USE FORKLIFT FROM FRONT OR REAR OF UNIT. USE FORKLIFT FROM SIDE ONLY. 635mm) plus : 6” (152mm) minimum between the element swing in the extended position and the lower edge of the exhaust hood and filter media. entry clearance : 30” (762mm) uncrated Ne pas installer à une distance inférirure à celle indiquée ce-dessous d’une parol en matiére combustible: Côtés 6 pouches, Arriére 6 pouches. WARNING MINIMUM CLEARANCES MUST REMAIN UNOBSTRUCTED. DO NOT place insulation or any other type of materials in clearance areas. Ga s F ry e r Operati on & C are Manual • 5 INSTALLATION SITE INSTALLATION 1. It is the responsibility of the installer to verify that this fryer installation is in compliance with the specifications listed in this manual and with local code requirements. 9. DO NOT install this fryer in any area where it may be affected by any adverse conditions such as steam or dripping water, etc. DO NOT install the fryer over a drain. 2. Hood installation is required. 10. 3. Both cooking and cleaning functions require unobstructed access. The frypot, control panel, and front access door must be maintained free from obstruction. The access door must be accessible for service and maintenance. 4. Locate the fryer on a firm, level surface ONLY. The area surrounding the fryer must be kept clear of all combustible materials. LEVELING: Make certain the fryer is positioned firmly on all four 1 supporting casters. Level fryer frontto-back and side-to-side by holding lower collar (#2) while twisting upper2 collar (#1). Restraining ties can be used for stabilization if necessary. Use an allen wrench (#3) to lock caster in position. 5. FOR YOUR SAFETY DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this fryer or any other appliance. 6. FOR YOUR SAFETY DO NOT place insulation or any other type of materials in clearance areas. 7. When properly installed, the electric fryer is designed for operation adjacent to non-combustible floors and walls with a 6” clearance at the back. Clearances from all combustible construction is a minimum of 6” (152mm) at the back and both sides. Concrete, tile, terrazzo, or metal surfaces are recommended. Metal over a combustible material may not meet code for non-combustible surfaces. Verify site selection with local codes for specific requirements. Doit être utilisé seulement sur des planchers non inflammables. 8. Adequate means must be provided to limit the movement of this appliance. A restraining device is required for field installation. DANGER To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/ NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes. WARNING BURN WARNING: Make certain the fryer is stabilized before operation to prevent any movement or tipping and the possibility of severe burns caused by hot, splashing shortening or oil. CAUTION TO PREVENT PERSONAL INJURY, USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE. WARNING IMPROPER INSTALLATION MAY RESULT IN FIRE. Carefully read and follow all installation instructions located in this manual. Ga s F ry e r Operati on & C are Manual • 6 3 INSTALLATION VENTILATION DANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances. WARNING This appliance shall be installed in conformity with the current regulations and used only in a well ventilated location. Consult the instructions before installing and using this appliance. An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing to the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. When writing refer to NFPA No. 96. 1. A single ASF-75G or ASF-60G auto-lift gas fryer requires a minimum of 120 CFM make-up air for natural gas and 48 CFM for propane gas. Kitchen ventilation must be of sufficient capacity to prevent a negative-pressure condition. DO NOT obstruct or restrict ventilation nor the air flow required to support 3. This fryer cannot be direct vented. 4.Install the fryer under a ventilation hood meeting all applicable code requirements. Combustion fumes must be vented in accordance with local, state, or national codes. combustion. 2. D O NOT obstruct the flow of the exhaust flue at the top rear of the fryer. It is especially critical that gas supply piping and electrical support cord and/or receptacle be routed away from the path of the hot combustion fumes. CAUTION To prevent malfunction or cause negative back draft, DO NOT obstruct exhaust flues or attach any flue extension that will impede proper burner operation. DANGER FAILURE TO VENT THIS FRYER PROPERLY MAY BE HAZARDOUS TO THE HEALTH OF THE OPERATOR. Equipment damage and operational problems may also be the consequence of improper venting. Any damages sustained by a failure to properly vent this fryer are not covered under warranty. Ventilatinghoodsandexhaustsystemsshallbepermittedtobe used to vent appliances installed in commercial applications. Whereautomaticallyoperatedappliancesareventedthrougha ventilatinghoodorexhaustsystemequippedwithadamperor withapowermeansofexhaust,provisionsshallbemadetoallow theflowofgastothemainburnersonlywhenthedamperisopen to a position to properly vent the appliance and when the power meansofexhaustisinoperation.in accordance with nfpa 54 commonwealth of massachusetts only. Ga s F ry e r Operati on & C are Manual • 7 INSTALLATION GAS SPECIFICATIONS The Alto-Shaam open gas fryer has been set to operate with either natural gas or propane as indicated on the fryer identification name plate. DANGER CONNECTING TO THE WRONG GAS SUPPLY COULD RESULT IN FIRE OR AN EXPLOSION CAUSING SEVERE INJURY AND PROPERTY DAMAGE. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi. NOTE: C ustomer/installer must provide manual gas shut-off valve in accordance with local code requirements. WARNING TO AVOID SERIOUS PERSONAL INJURY, installation of this appliance must conform to local, state, and national codes; the current edition of the American National Standard Z223.1, National Fuel Gas Code, and all local municipal building codes. In Canada, installation must be in accordance with Standard CAN/CSA B 149.1 and Installation Codes - Gas Burning Appliances, and local codes. INST AL LAT I O N REQ U IREM EN T S gas connection : 1/2 ” NPT c heck plumbing codes for proper supply line GAS FRYER TECHNICAL SPECIFICATIONS Natur al Gas Min. Connected Pressure Max. Connected Pressure Gas Consumption Gross Thermal Output 5.0” W.C. 1.2 kPa 14.0” W.C. 3.5 kPa 120 CFM 120,000 Btu/hr Propane Gas sizing to attain minimum burner manifold pressure shown : G A S PRESSURE CHAR T The fryer has been factory adjusted according to the gas type specified on the fryer identification name plate. natural gas : 5.0” W.C. propane gas : 10.0” W.C. maximum inlet pressure : 14” W.C. NOTE: I f a flexible gas line is used, it must be AGA approved, commercial type and at least 3/4” I.D. Min. Connected Pressure Max. Connected Pressure Gas Consumption Gross Thermal Output 10.0” W.C. 2.5 kPa 14.0” W.C. 3.5 kPa 48 CFM 120,000 Btu/hr GA S S PECIFICA TIO NS natural gas 120,000 BTU/hr. propane gas input 120,000 BTU/hr. input hood installation is required Declared input (kW) 35.15 Gas Group I2H(20), I2E(20), I2E+(20/25), I2L(25), I3+(28-30/37), I3B/P(30), I3B/P(37), I3B/P(50), I3P(37), I3P(50) Inlet pressure (mbar) 17.5 (NAT) and 27.5 (LP) Declared setting pressure at the outlet from the gas valve (mbar) 12.5 (NAT) and 25 (LP) Main burner type Infrared type with blower and venturi valve I3+(28-30/37) at 28-30/37 mbar for use in BE, FR, IE, IT, LU, PT, CH. Number of injectors 1 Main injector type N/A Category I3B/P(30) at 30 mbar for use in DK, FI, NL, SE. Main injector size and markings N/A Category I3B/P(50) at 50 mbar for use in AT, DE, CH. Variable pre-set at factory Category I3P(37) at 37 mbar for use in FI, DE, IE, CH. Main burner aeration opening size Ignition Inlet connection 20.995 mm male thread Category I2H at 20 mbar for use in AT, DK, FI, IE, IT, PT, SE, CH. Category I2E(20) at 20/25 mbar for use in DE, LU. Category I2E+(20/25) at 20/25 mbar for use in BE, FR. Category I2L(25) at 25 mbar for use in NL. Category Ga s F ry e r Operati on & C are Manual • 8 Direct spark electronic ignition INSTALLATION GAS CONNECTION DANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances. Use an approved INCORRECT CORRECT gas pipe sealant at all external threaded connections, gas piping used on gas connections must avoid sharp bends that may restrict the flow of gas to the appliance. If the connected pressure exceeds 14.0” W.C. (3.5 kPa), a step-down regulator is required to be supplied by the owner/operator. Close the individual manual shut-off valve to isolate the fryer from the gas supply piping system during any pressure testing at test pressures equal to or less than 1/2 psig. (3.4 kPa). The fryer and individual shut-off valve must be disconnected from the gas supply piping system during A any pressure testing at pressures in excess of 1/2 psig. (3,4 kPa). B C E In the U.S.A., installation must conform to local codes or, in the absence of local codes, with the current edition of the National Fuel Gas Code, NFPA-54 and ANSI Z83.11a CSA 1.8a 2004 (or latest edition). In Canada, installation must be in accordance with local codes, CAN/CGA-B149.1, Installation for Natural Gas Burning Appliances and Equipment (latest edition) or CAN/ CGA-B149.2 Installation for Propane Burning Appliances and Equipment (latest edition). The inlet supply line must be properly sized to accommodate all individual appliances simultaneously used on the same line but must never be smaller than 3/4 ” I.D. LEAK TESTING Installation requires gas leak testing on all gas piping and fittings. Use an approved electronic leak device or a soap and water solution at all gas connections. If bubbling appears when using a soap and water solution, the connection must be refitted. Never use an open flame to leak test. DANGER GAS INTAKE G A-G Installation elbow D F H C-DThree-piece union fitting (minimum 1 per installation) B Wall Valve E-FEnd connector for the flexible tube H Marking line Ga s F ry e r Operati on & C are Manual • 9 NEVER USE AN OPEN FLAME TO LEAK TEST. INSTALLATION RESTRAINT REQUIREMENTS - MOBILE EQUIPMENT The fryer must be supplied with a connector that complies with all state and local installation codes. Any appliance that is not furnished with a power supply cord but that includes a set of casters must be tethered. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply: 1.Casters must be a maximum height of 4-inches (102mm). 2. Such mobile appliances must be installed with the use of a flexible connector secured to the building structure. A mounting connector for a restraining device is located on the lower back flange of the appliance chassis, approximately 7-inches (178mm) from the floor. A flexible connector is not supplied by nor is it available from the factory. WARNING RISK OF ELECTRIC SHOCK. Appliance must be secured to building structure. Ga s F ry e r Operati on & C are Manual • 10 INSTALLATION ELECTRICAL REQUIREMENTS DANGER To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/ NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes. An electrical wiring diagram is located in the front access door of the fryer. The fryer must be installed by a qualified electrician. This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram located in the fryer. The fryer must be properly grounded in accordance with the National Electrical Code and applicable local codes. A means to disconnect the unit must be incorporated into the fixed wiring in accordance with wiring codes. Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific fryer. For supply connections, locate the wire size posted on the label located on the electrical control box cover, behind the service panel or elsewhere listed in this manual. DANGER ENSURE POWER SOURCE MATCHES VOLTAGE STAMPED ON APPLIANCE NAMEPLATE. 230V: To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol. Hard wired models: Hard wired models must be equipped with a countrycertifiedexternalallpoledisconnection switch with sufficient contact separation. If a power cord is used for the connection of the productanoilresistantcordlikeH05RNorH07RN or equivalent must be used. Before operating the fryer, check all cable connections in the electrical connection area for tightness since connections can loosen during transport. ELECTRICAL • ASF-60G voltage 1 20 ( agcy )1 230 1 60 ELECTRICAL • ASF-75G with deluxe control phase cycle/hz amps voltage kW phase with deluxe control cycle/hz amps kW 5-15P 15A-125V plug 1 20 ( agcy ) 1 60 7.2 0.86 7/7 220-230V 2 30 ( agcy ) 1 50/60 4.0 0.92 1.2 0.15 nema 50/60 1.0 0.23 cee plug Ga s F ry e r Operati on & C are Manual • 11 5-15P 15A-125V Plug nema 7/7 220-230V cee plug OPERATION OIL/SHORTENING REQUIREMENTS OIL/SHORTENING REQUIREMENTS The ASF-75G requires 73-pounds (33 kg) of oil or shortening in the frypot and the ASF-60G requires 62-pounds (28 kg) of oil or shortening. Use only quality, high-grade oil/shortening in the fryer. The high moisture content of many lower grade shortening will result in excessive foaming and boil over. The cold oil/ shortening level requirement for the fryer is indicated below. CAUTION Cold oil or shortening expands as the temperature increases. To avoid injury and equipment damage, allow for expansion by filling to the cold oil fill line. NOTE: Always maintain the proper level of shortening by adding fresh oil/shortening to the frypot whenever needed. fryer cross - section oil / shortening levels MINIMUM HOT OIL FILL LINE TOP BEND INSIDE OIL KETTLE MAXIMUM HOT OIL FILL LINE DANGER The flash point of shortening occurs at a lower temperature the longer the shortening is used. Discard any shortening showing signs of deterioration to avoid serious burns, fire, and property damage. Discard any shortening before it degrades to the point of affecting product quality. Always filter the oil on a regular basis and keep the frypot clean. CAUTION ENSURE THERE IS NO WATER IN THE FRYPOT BEFORE FILLING WITH OIL/SHORTENING. WHEN COOKING COMPOUNDS ARE HEATED TO COOKING TEMPERATURE, WATER IN THE FRYPOT WILL CAUSE OIL TO SPLATTER AND MAY BE A BURN HAZARD. Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overflow. Do not over fill the basket. Food needs to be surrounded by oil for best frying results. FRONT Maximum shortening life is achieved by lowering the temperature of the fryer to 250°F (121°C) whenever the fryer is not being used. This is an automatic program function through the control program designation of “IdleMode.” The factory default is set at a period of 30 minutes of non use before triggering a temperature decrease, however; this time period can be adjusted between “0” and IdleMode “60” minutes. (see programming the control) COLD OIL FILL LINE 30:00 CAUTION WARNING FAILURE TO PLACE SOLID SHORTENING DIRECTLY ON THE BOTTOM OF THE FRYPOT CAN CAUSE SERIOUS E Q U I P ME NT DAMAG E . Check the quality of the oil/shortening in the frypot on a daily basis for signs of deterioration. Use an approved test kit. Signs of shortening deterioration include excessive boiling, smoking, foaming, bad taste, and rancid odor. FIRE OR EQUIPMENT DAMAGE CAN RESULT FROM IMPROPER SHORTENING LEVELS. THE LEVEL OF SHORTENING MUST ALWAYS BE ABOVE THE HEAT EXCHANGERS WHEN THE FRYER IS OPERATING. THE REQUIRED SHORTENING LEVEL MUST ALWAYS BE ABOVE THE MINIMUM HOT OIL FILL LINE. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. Ga s F ry e r Operati on & C are Manual • 12 OPERATION CONTROLS BEHIND LOWER ACCESS PANEL ASF-60G, 230V ASF-60G, 120V closed kettle drain selector open oil hi-limit reset ignition alarm closed master power switch kettle drain selector open ASF-75G, 120V WITH FILTRATION kettle drain selector open nozzle connection closed nozzle kettle selector oil hi-limit reset pump ignition alarm master power switch Ga s F ry e r Operati on & C are Manual • 13 ignition alarm oil hi-limit alarm ignition reset master power switch OPERATION BOIL-OUT PROCEDURE NOTE: Perform an initial Boil-Out to clean and NOTE: Manual Boil-Out can only be performed sanitize the fryer before operating. Carbonized deposits along with an accumulation of oil will eventually build-up on the interior of the frypot as well as fryer accessories. It is important to periodically remove these deposits, not only to maintain fryer efficiency but also to provide the highest product quality. NOTE: Always wear eye protection or a face shield and protective rubber gloves when cleaning the frypot as boil-out chemical is an alkaline solution and can cause severe burns. NOTE: Because each fryer is controlled separately, the following procedure must be followed for every unit in multiplefryer units. CAUTION BOIL-OUT SOLUTION AND SURROUNDING METAL SURFACES BECOME EXTREMELY HOT. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN PERFORMING THE BOIL-OUT FUNCTION AND FOLLOW THE MANUFACTURER’S SAFETY INSTRUCTIONS FOR THE BOIL-OUT PRODUCT BEING USED. CAUTION when the actual temperature of the frypot is less than 230°F (110°C). 1. Place the mobile oil drawer or heat safe container under the drain. Rotate drain valve to “OPEN” to drain oil. If equipped with the optional oil hand wand, use the wand to pump oil into the frypot to further rinse food particles out of the frypot. Carefully disconnect the wand from fryer and drain any residual oil from the wand into the frypot and then drain the remaining oil from frypot. 2. While wearing heat resistant gloves, wipe excess oil out of inside of frypot with paper towel or clean rag. 3. If oil has been drained into a mobile oil drawer, empty the oil from the drawer. Wash the oil drawer, rinse with clean water, and dry drawer thoroughly. 4. If the fryer is equipped with a filtration system, clean or replace the filter in the filter cartridge and remove cartridge from unit. (See filtration instructions on page 16-17.) 5. Open the front access door. If equipped with a filtration system, rotate the Kettle/Nozzle selector to the “KETTLE” position, then rotate the drain valve clockwise until rotation stops and the drain valve is “CLOSED.” fryer cross - section oil / shortening levels TOP BEND INSIDE OIL KETTLE MAXIMUM HOT OIL FILL LINE FRONT BEFORE ENTERING THIS PROGRAM, MAKE CERTAIN THE FRYPOT IS EMPTY OF ALL OIL OR SHORTENING. CAUTION MINIMUM HOT OIL FILL LINE COLD OIL FILL LINE TO AVOID DAMAGING THE PUMP AND CONTAMINATING CLEAN OIL WITH BOIL-OUT CHEMICAL ON UNITS EQUIPPED WITH A FILTRATION SYSTEM, NEVER ALLOW BOIL-OUT SOLUTION OR RINSE WATER TO CIRCULATE THROUGH THE FRYER PUMP SYSTEM. CAUTION DO NOT LEAVE THE FRYER UNATTENDED DURING THE BOIL-OUT PROCESS. THE FRYER MUST BE CONTINUOUSLY MONITORED FOR BOIL-OVER CONDITIONS, PARTICULARLY IN HIGH-ALTITUDE LOCATIONS. IF BOIL-OVER IS IMMINENT, IMMEDIATELY TURN THE MASTER POWER SWITCH OFF AND ALLOW THE SOLUTION TO COOL. WHEN THE SOLUTION HAS COOLED, RE-ENTER THE BOIL-OUT MODE. 6. Fill the fryer to the maximum oil fill line with water. 7. Add boil out solution. Carefully follow the manufacturer’s directions for mixing the boil-out solution. Ga s F ry e r Operati on & C are Manual • 14 OPERATION BOIL-OUT PROCEDURE instructions to rinse the frypot in order to neutralize boil-out cleaner residue. Discard rinse solution. CAUTION KEEP A CONTAINER OF COLD WATER ON HAND DURING BOIL-OUT IN CASE OF BOIL-OVER. IF BOILOVER IS IMMINENT, IMMEDIATELY TURN OFF MASTER POWER SWITCH AND POUR COLD WATER INTO FRYPOT TO QUICKLY REDUCE SOLUTION TEMPERATURE. 8. Turn the Master Power Switch (located behind the front access door) to the “ON” position if not already on. 9. Within a few seconds, both LED’s on the operational control panel will display “OFF” when the Master Power Switch is initially engaged. 17. There may be residual boil-out solution in the oil fillhole and tube. This must be flushed out and discarded separately before filling the tank with new oil to avoid contamination of new oil. For filtration-equipped fryers: Place a small amount of clean, liquid oil in the clean fat drawer. Pump a small amount of oil through the the system. While wearing heat resistant gloves, catch the oil that is pumped through the fill hole inside frypot with paper towel. Drain the oil. Rinse fry pot with a small amount of water. For units without a pump or filtration system: Pour a small amount of oil into the the fryer and drain it into a separate container. Rinse frypot and frypot drain with water. Off NOTE: I nitial access to the programming mode must start with the control in the “OFF” position. 10. Press and hold the Program Key for 10 seconds. CAUTION “Boil” will appear as the first item on the display whenever the “PROGRAM” key is initially pressed. Boil ENSURE THERE IS NO WATER IN THE FRYPOT BEFORE FILLING WITH OIL/SHORTENING. WHEN COOKING COMPOUNDS ARE HEATED TO COOKING TEMPERATURE, WATER IN THE FRYPOT WILL CAUSE OIL TO SPLATTER AND MAY BE A BURN HAZARD. 11. Press the Right4 arrow key to enter the “Boil” program. 12. The display will indicate “READY ?”. Press the Right4 arrow key to start the boil-out function. The boil-out solution will begin to heat to a temperature of 195°F (91°C). When the temperature has been reached, the appliance will begin a 10 minute countdown. NOTE: The countdown period will not show in the display. 13. At the end of the boil-out period, an alarm will sound and the control will revert to the “OFF” state. 14. Wearing protective gloves to avoid burns, scrub the inside of the fypot with a long-handled scrub brush. 15. Place another mobile oil drawer or heat safe container under the drain. Rotate the drain to the “OPEN” position. The handle should be rotated counterclockwise until it stops. Allow the boil-out solution to completely drain into mobile oil drawer or a heat safe container. Discard boil-out solution. Return the drawer to the fully-inserted position beneath the fryer. 16. Making sure the drain is “OPEN”, rinse all boil-out solution from fry pot, drain, burner holes, etc. Follow the boil-out solution manufacturer’s additional boil-out 18. Following the boil-out and rinse procedure, wipe dry all accessible interior metal surfaces and interior accessories with a clean, dry cloth to remove any remaining moisture. Clean and dry the fry baskets separately. NOTE: Make sure the inside of the frypot, the drain opening and all parts that come into contact with new oil/shortening are as dry as possible. 19. Wipe the exterior of the fryer cabinet with a degreaser/ sanitizer suitable for use on food contact surfaces. Always follow the manufacturer’s instructions and/or mixing directions for proper solution strengths. Wipe exterior stainless steel surfaces with the grain of the metal and avoid the use of abrasive pads, steel wool, or metal implements. 20. Rotate drain to “CLOSED” position. 21. Replace the oil filter if equipped with filtration system. (See instructions on pages 15-17.) 22. Fill tank with new oil or shortening. Ga s F ry e r Operati on & C are Manual • 15 OPERATION START UP & GENERAL OPERATION DANGER BEFORE STARTING THE APPLIANCE, MAKE CERTAIN YOU DO NOT DETECT THE ODOR OF GAS. iF the odor oF gas is detected: • DO NOT attempt to light any appliance. • DO NOT touch any electrical switches. • Extinguish any open flame. • Use a telephone OUTSIDE THE PROPERTY & IMMEDIATELY contact your gas supplier. • If unable to contact your gas supplier, contact the fire department. 6.Both “LED” displays on the control panel will indicate “OFF” when the Master Power Switch is initially turned to the “ON” position. 7. Press and hold the Power “ON” Key on the main control panel for 3 seconds. Both “LED” displays on the control panel will indicate actual oil temperature or ambient room temperature. The bottom of alpha/ numeric display will indicate “MELT-CYCLE.” It is recommended to allow the fryer to complete the “Melt Cycle” when using solid shortening; however, if liquid shortening is used the “Melt Cycle” may be bypassed by pressing Temperature Key for 3 seconds. WARNING BYPASSING THE “MELT-CYCLE” WHEN USING SOLID SHORTENING CAN RESULT IN MAJOR EQUIPMENT DAMAGE AND WILL VOID ALL WARRANTIES. NOTE: Perform an initial Boil-Out to clean and sanitize the fryer before operating. (See page 13.) 1. Service is to be performed by an authorized Alto-Shaam service agent. 2. Ensure all local electrical codes, fire codes, and all other requirements such as hood installation have been met in the process of installation. NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units. 3. Open front access door and ensure drain valve is in the “CLOSED” position. The handle should be rotated clockwise until it stops. 4. Fill frypot with frying compound as indicated. (see illustration on the oil/shortening requirements page) 5. The Master Power Switch is located behind the front access door. Turn Master Power Switch “ON.” The LED display on the deluxe control panel will indicate “N7” and the software version. 8. After fryer has reached the factory-set oil temperature of 350°F (177°C) or the temperature set by the operator, product can be fried. 9. More detailed operating guidelines along with information on presets and other options are located within this manual. 10. For fryer “Shutdown” press the Power Key on the main control panel to the “OFF” position. Then turn the Master Power Switch located behind the front access door to the “OFF” position. NOTE: FOR YOUR PROTECTION the fryer is furnished with a hi-limit safety shutoff that will disengage the control if the oil temperature in the frypot would ever exceed 432°F (222°C). In this event, the oil temperature must be allowed to decrease to 375°F (191°C) before restarting the appliance. After allowing the oil temperature to decrease, open the front access door and press the RESET BUTTON for a period of 3-seconds to restart the control. Ga s F ry e r Operati on & C are Manual • 16 OPERATION ASF-75G OIL/SHORTENING FILTRATION Careful observation of the finished food product will help determine optimal filtering frequency. Filtering the cooking oil at regular intervals will help ensure food quality. FOR BEST RESULTS : Do not allow the temperature of the oil to decrease below the “Idle Mode” temperature of 250°F (121°C) when filtering. If filtering at the end of the day, pump oil back into the kettle while still hot. Do not allow oil to cool before returning to kettle. CAUTION OPERATORS MUST BE MADE AWARE OF THE HAZARDS INVOLVED IN THE OPERATION OF A HOT OIL FILTERING SYSTEM. ON-SITE SUPERVISION DURING THE FILTRATION PROCESS AND THE CLEANING PROCESS IS STRONGLY RECOMMENDED. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. WARNING TO AVOID PERSONAL INJURY, USE CAUTION WHEN SURFACES BECOME SLIPPERY DUE TO SPILLED OR DRIPPING OIL. 1. Open the front access door. With the Nozzle selector in the “NOZZLE OFF” position, rotate the drain valve counterclock-wise until rotation stops and the drain valve is in the “OPEN” position. Power to the main control panel will automatically switch “OFF.” 2.Allow contents of the fryer to completely drain. 3. Press the PUMP “ON” to allow the oil to circulate through the drain system to flush crumbs. Using the brushes provided, brush the sides, bottom and under the heat exchangers of the fryer while the oil is circulating through the system. 4. Press the PUMP “OFF” and allow contents of the fryer to completely drain. 5. Rotate the drain valve clockwise to the “CLOSED” position. 6. Press the PUMP “ON” and allow the fryer to refill to the recommended level adding additional oil/shortening as required to maintain proper fill level. 7. Press the PUMP “OFF” button. 8. After the frypot has completely refilled, pull out the mobile oil trolley and discard the filter into a proper receptacle. Clean the filter assembly and oil trolley, if needed. 9. Replace the oil filter and return the trolley to the proper position beneath the fryer. 10. Press and hold the “ON/OFF” key on the main control panel for 1-1/2 to 2 seconds to energize the fryer. Continue normal fryer operation after the preheat function has been completed. Ga s F ry e r Operati on & C are Manual • 17 OPERATION ASF-75G OIL/SHORTENING FILTRATION FILTER REPLACEMENT 1. With the DRAIN in the “CLOSED” position, pull the trolley from the fryer and disconnect the hose from the fryer. Use optional trolley handle if available, or take care when pulling trolley from fryer as it has sharp edges. (Contact factory for optional trolley handle information.) FILTER CARTRIDGE 2. Pushing down on filter frame 4 clip, pull side of filter cartridge A closest to clip upwards. Slide opposite edge of filter cartridge out from beneath the filter frame lip. 3. Remove used filter 2 and filter ring 3. Discard filter 2. Retain filter ring 3. 4. Place new filter 2 and filter ring 3 next to screen on underside of filter cartridge A. Reverse step 2 above. 5. Reconnect hose to fryer and return trolley to the full position under the fryer. FILTER FILTER RING (Use with paper filter only) CLIP FRAME LIP FILTER FRAME part no. FI-27791 STANDARD AND OPTIONAL FILTERS description PAPER ( standard with fryer ) 7-count package FI-27794 PAPER ( standard with fryer ) 100-count package FI-27648 CHARCOAL/CARBON FILTER 30-count pkg. FI-27014 REUSABLE MESH FILTER, single Ga s F ry e r Operati on & C are Manual • 18 OPERATION ASF-75G OIL/SHORTENING FILTRATION FILTER CLEANING & MAINTENANCE NOTE: M ake certain to use hand protection when working with hot surfaces. REUSABLE MESH FILTER OPTION: Clean the reusable mesh filter (FI-27014) by spraying thoroughly with hot water. DO NOT clean in the dishwasher. DO NOT use detergents to clean. Detergents and detergent residues will significantly reduce the life of oil and shortening products. CAUTION A WORN FILTER WILL AFFECT PRODUCT FRYING RESULTS. Make certain the filter is performing efficiently by inspecting the filter each time it is cleaned. Examine for cuts and holes. For the best results, replace the filter whenever necessary. CAUTION TO PREVENT FILTER DAMAGE, DO NOT USE SHARP IMPLEMENTS TO REMOVE SCRAPS FROM THE FILTER. Make certain the filter is securely fastened to the support basket before returning the assembly to the trolley. To discard deteriorated oil/shortening, the trolley can be pulled from the fryer and can be rolled to a convenient location for use with a pumping device. ALWAYS MAKE CERTAIN THE TROLLEY IS PROPERLY POSITIONED BENEATH THE FRYER BEFORE OPERATION. WARNING TO AVOID PERSONAL INJURY, USE CAUTION WHEN SURFACES BECOME SLIPPERY DUE TO SPILLED OR DRIPPING OIL. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. Ga s F ry e r Operati on & C are Manual • 19 OPERATION ASF-75G OIL/SHORTENING FILTRATION CLEANING & MAINTENANCE OIL DISCARD HOSE OPTION: The oil discard hose option (HO-27686) is available as an option to assist both the boil-out and filtration operation. The drain can be placed in the “OPEN” or “CLOSED” position as required. Disconnect hose following use and return the selector to the “KETTLE FILL” position. With the discard hose attached to the nozzle connection, place the Kettle/Nozzle selector in the “NOZZLE” position. ASF-75G, 120V WITH FILTRATION nozzle connection Nozzle will contain a small amount of oil after use. Dispose of properly. nozzle kettle selector DANGER TO AVOID SERIOUS PERSONAL INJURY DO NOT STAND ON THE FRYER OR FRYER COVER. THE FRYER COVER IS DESIGNED TO HOLD A MAXIMUM OF 10-POUNDS (4,5 KG) OF WEIGHT. Ga s F ry e r Operati on & C are Manual • 20 OPERATION ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT Removeicecrystalsandensurethatfoodisdrybeforefrying.Excessivewaterandicecancauseoiltosplatteroroverflow.Donot overfillthebasket.Foodneedstobesurroundedbyoilforbestfryingresults. SU G G ES T ED FR Y ING T IMES PROGRAM KEYS item minutes temPerature disPlay 1. Fries ( FROZEN ) 3:30 350°F (177°C) Fries 2. Chicken Nuggets ( FROZEN ) 3:30 350°F (177°C) Nuggets 3. Fish, Breaded ( FROZEN ) 4:30 350°F (177°C) Fish 17:00 340°F (171°C) Chicken 4. Chicken Pieces, Breaded ( FRESH ) 5. product a ProductC 6. product b ProductD IT EM MINUTES T E M P E RA T U R E 3:30 350°F(177°C) 3:30 340°F(171°C) Perpkg.instructions 340°F(171°C) BreadedMac&Cheese 3:30 340°F(171°C) BreadedMushrooms 3:30 340°F(171°C) BroccoliCheeseNuggets 2:30 350°F(177°C) CheeseCake,Fried 8:30 350°F(177°C) CheeseNuggets 1:30 350°F(177°C) 12:00-17:00 315°F(171°C) ChickenBreasts( frozen ) 20:00 330°F(166°C) ChickenFriedSteak 4:00 350°F(177°C) ChickenGizzards( fresh ) 3:30 350°F(177°C) 12:00-17:00 315°F(171°C) ChickenLegs( frozen ) 18:00 330°F(166°C) Chicken,Patty 6:00 350°F(177°C) ChickenPieces-MRB( frozen ) 17:00 340°F(171°C) ChickenStrips 6:00 340°F(171°C) ChickenTenderloins( fresh ) 3:00 350°F(177°C) ChickenTenders,Breaded( frozen ) 3:30 350°F(177°C) ChickenWings( fresh ) 3:30 350°F(177°C) ChickenWings( frozen ) 15:00 330°F(177°C) ClamStrips 2:00 340°F(171°C) CornDogs 10:00 350°F(177°C) CreamCheeseJalapeñoPoppers 3:30 340°F(171°C) Appetizer BreadedCauliflower BreadedFish ChickenBreasts( fresh ) Chicken,Legs&Wings( fresh ) the times and temperatures are suggested guidelines onlY. all cooking should Be Based on internal product temperatures. due to Variations in product QualitY, weight, and desired degree oF doneness, the cooking times and temperatures maY need to Be adJusted accordinglY. alwaYs Follow local health (hYgiene) regulations For all internal temperature reQuirements. Ga s F ry e r Operati on & C are Manual • 21 OPERATION ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT Removeicecrystalsandensurethatfoodisdrybeforefrying.Excessivewaterandicecancauseoiltosplatteroroverflow.Donot overfillthebasket.Foodneedstobesurroundedbyoilforbestfryingresults. SU G G ES T ED FR Y ING T IMES IT EM MINUTES T E M P E RA T U R E 4:00 340°F(171°C) EggRolls( frozen ) 5:00 340°F(171°C) Fries,Crinkle-Cut 5:00 340°F(171°C) Fries,Seasoned 4:00 340°F(171°C) Fries,SourCream&Chive 4:00 340°F(171°C) Fries( fresh ) 5:00 340°F(171°C) Fries,ThinCut 3:30 340°F(171°C) HashBrownCircles 4:00 340°F(171°C) JalapenoPeppers,Stuffed 4:00 350°F(177°C) Perpkg.instructions 340°F(171°C) Mushrooms,Breaded 3:30 350°F(177°C) OnionRings 3:00 340°F(171°C) PorkChops( fresh ) 10:00 340°F(171°C) Pork( fresh ) 12:00 340°F(171°C) PotatoChips(fresh) 2:45 325°F(163°C) PotatoWedges 3:00 350°F(177°C) QuesadillaRolls 3:30 350°F(177°C) Shrimp 3:30 340°F(171°C) Vegetables 3:00 350°F(177°C) Zucchini,Breaded( fresh ) 3:30 350°F(177°C) Eggplant MozzarellaSticks,BatteredorBreaded the times and temperatures are suggested guidelines onlY. all cooking should Be Based on internal product temperatures. due to Variations in product QualitY, weight, and desired degree oF doneness, the cooking times and temperatures maY need to Be adJusted accordinglY. alwaYs Follow local health (hYgiene) regulations For all internal temperature reQuirements. Ga s F ry e r Operati on & C are Manual • 22 OPERATION CLEANING & MAINTENANCE DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. THOROUGHLY CLEAN DAILY The cleanliness and appearance of this unit will contribute considerably to operating efficiency and savory, appetizing food. Good equipment kept clean works better and lasts longer. 1. Disconnect unit from power source, and let cool. 2. R emove all detachable items. Clean these items separately with a good grease solvent or commercial detergent. Rinse well and dry. 3. Clean control panel, door vents, door handles, and door gaskets thoroughly since these areas harbor food debris. Rinse by wiping with sponge and clean warm water. Wipe dry with a clean cloth. NOTE: A void the use of abrasive cleaning, compounds, chloride based cleaners, or cleaners containing quaternary salts. Never use hydrochloric acid (muriatic acid) on stainless steel. Always follow appropriate state or local health (hygiene) regulations regarding all applicable cleaning and sanitation requirements for foodservice equipment. DANGER NO NO IR E BRU S S ST E EL P A DS WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED W HE SEVERE DAMAGE OR ELECTRICAL HAZARD COULD RESULT. S C RA PE RS AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED, HOSED DOWN, OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND. DO NOT USE WATER JET TO CLEAN. CAUTION NO 4. T o help maintain the protective film coating on polished stainless steel, clean the exterior of the unit with a cleaner recommended for stainless steel surfaces. Spray the cleaning agent on a clean cloth and wipe with the grain of the stainless steel. TO PROTECT STAINLESS STEEL SURFACES, COMPLETELY AVOID THE USE OF ABRASIVE CLEANING COMPOUNDS, CHLORIDE BASED CLEANERS, OR CLEANERS CONTAINING QUATERNARY SALTS. NEVER USE HYDROCHLORIC ACID (MURIATIC ACID) ON STAINLESS STEEL. NEVER USE WIRE BRUSHES, METAL SCOURING PADS OR SCRAPERS. Ga s F ry e r Operati on & C are Manual • 23 DELUXE CONTROL OPERATION OPERATION PANEL IDENTIFICATION 19 17 16 8 13 1 2 18 19 17 18 16 3 3 4 4 7 7 6 9 11 12 10 5 6 5 D UA L CO NT R OL P ANE L I DE NTI FI CATI ON 1. POWER ON KEY 11. LEFT ARROW KEY 2. POWER ON INDICATOR LIGHT 12. DOWN ARROW KEY 3. L.E.D. 4-DIGIT DISPLAY 13. UP ARROW KEY 4. ALPHA/NUMERIC DISPLAY 14. L.E.D. 4-DIGIT DISPLAY 5. PROGRAMMED PRODUCT KEYS (12) 15. ALPHA/NUMERIC DISPLAY 6. PROGRAMMED PRODUCT WINDOWS (2) 16. MANUAL OPERATION UP ARROW KEY 7. PROGRAMMED PRODUCT INDICATOR LIGHTS 17. MANUAL OPERATION TIME KEY 8. TEMPERATURE KEY 18. MANUAL OPERATION DOWN KEY 9. PROGRAMMING KEY 19. INDICATOR LIGHT 10. RIGHT ARROW KEY CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. Ga s F ry e r Operati on & C are Manual • 24 DELUXE CONTROL OPERATION PROGRAMMED PRODUCT KEY OPERATION 1. TURN THE POWER SWITCH LOCATED BEHIND THE LOWER FRONT ACCESS DOOR TO THE “ON” POSITION. Press the HI-LIMIT RESET button. The HI-LIMIT ALARM light will go out. Both LED displays on the control panel will indicate OFF. 2. Press and hold the ON/OFF key for 1-1/2 to 2 seconds to energize the fryer. The indicator light within the display will illuminate to signify that the control is cycling the heaters to reach the set-point. The following will appear in the alpha/numeric display: “MELTCYC” 75 °F Melt-Cyc The fryer will start the melt-cycle mode. This is the required mode necessary for melting solid shortening within the frypot. The fryer will generate ON/OFF heating cyclesandwillremaininthismodeuntil180°F(82°C)isreachedorthemodeis manually bypassed. FOR USE WITH LIQUID SHORTENING, PRESS THE TEMPERATURE KEY FOR 4 SECONDS TO BYPASS THE MELT CYCLE. “PREHEAT” 275 °F Preheat “READY” 350 °F Preheat will appear in the display and the fryer will generate a continuous heating cycle until it reaches the operator pre-programmed set-point or a default temperature of 350°F(177°C). Whenthefrypottemperatureisreached,“READY,” will appear in the Alpha/Numeric Display. Ready 3. LOAD PRODUCT 4. Loadproductinbasket(s)andsetbasket(s)inthefryerliftbrackets.Thebasket(s)will automatically lower into the oil after the product key is pressed. Press and hold the desired PROGRAMMED PRODUCT KEY for 1 second. The indicator light for the selected product key will illuminate. 3:50 °F Fries Thebasketlift(on lift equipped fryers only)willlowertheproductintothecooking oil/shortening. The display will indicate the product name and the programmed cook time. The control will begin a countdown of the time. continued Ga s F ry e r Operati on & C are Manual • 25 DELUXE CONTROL OPERATION PROGRAMMED PRODUCT KEY OPERATION 5. If shake-time has been programmed into the selected product: “SHAKE” 0:10 ˚ - Shake Analarmwillsoundduringthecookingcycleatthespecifiedshake-timeprogrammed. “SHAKE” will appear in the display. The basket will automatically lift 50-percent and the display will count down from the shake time programmed. After shaking the product, both the alarm and display can be cleared by pressing the selected product key. The basket will automatically lower into the cooking position and the cooking time will resume. NOTE: This function will not occur if shake time has not been programmed into the selected product. 6. At the end of the cooking cycle… “Done” 3:50 °F Done Thebasket(s)willlift( on lift equipped fryers only ). An alarm will sound. The indicator light within the display will begin to flash. I fthecontrolissetto“ContinuousAlarmMode,”presstheilluminated productkeytosilencealarm.Ifnotsetto“ContinuousAlarmMode,”the alarm will stop in 5 seconds without user intervention and the display will reverttothe350°F(177°C)“READY” state if a hold value has not been programmed. 7. “Hold Done” If a hold value has been entered into the cooking program, the control alarm 0:30 °F Hold Done will sound and the basket will automatically lift. The hold time will be displayedandcountdownwillbegin.Whentheholdtimerreaches0,analarm will sound and the product indicator light within the display will flash. Cancel the alarm by pressing the product key. NOTE: If no hold value has been programmed, the control will skip to item 8. 8. “READY” 3:50 °F Ready The control will revert to the ready state. “READY,” will appear in the Alpha/Numeric Display. T he4-digitdisplaywillindicatetheoperatorsettemperature orthedefaultset-pointof350°F(177°C). Ga s F ry e r Operati on & C are Manual • 26 DELUXE CONTROL OPERATION MANUAL OPERATION 1. Press and hold the ON/OFF key for 1 second to energize the fryer. The following will appear in the Alpha/Numeric Display: “MELTCYC” 75 °F Melt-Cyc The fryer will start the melt-cycle mode. This is the required mode for melting solid shortening within the frypot. The fryer will generate ON/OFF heating cycles and will remaininthismodeuntil180°F(82°C)isreachedorthemodeismanuallybypassed. FOR USE WITH LIQUID SHORTENING, PRESS THE TEMPERATURE KEY FOR 4 SECONDS TO BYPASS THE MELT CYCLE. “PREHEAT” 275 °F The fryer will generate a continuous heating cycle until it reaches the operator preprogrammedset-pointoradefaulttemperatureof350°F(177°C). Preheat “READY” 3:50 °F Whenthefrypottemperatureisreached,“READY”, will appear in the Alpha/Numeric Display. Ready 2. LOAD PRODUCT Loadproductinbasket(s)andsetbasket(s)inthefryerliftbrackets.Thebasket(s)will automatically lower into the oil after the correct amount of time has been entered and the manual time key is pressed. 3. Press the “MANUAL TIME KEY” when “READY”appearsintheAlpha/NumericDisplay. 0:00 Manual 4. PRESS THE UP Thepreviouslysettime(in minutes)or“0:00”willbegintoflashinthedisplay. AND DOWN ARROW KEYS TO ADJUST THE AMOUNT OF TIME. continued Ga s F ry e r Operati on & C are Manual • 27 DELUXE CONTROL OPERATION MANUAL OPERATION 5. Press the MANUAL TIME key after the correct amount of time has been entered. 3:30 Manual The fryer basket will automatically lower into the cooking shortening/oil. The displayed time will begin to count down the remaining time. NOTE: Tostopthemanualcookingfunctionbeforetimehasexpired: Press and hold the MANUAL TIME key for 1-second. The display will revert to “0:00.” The control will produce an audible signal. The basket will automatically rise. Manual has it’s own set point. Use right/left arrow keys to adjust. May be adjusted during cook cycle. SHUTDOWN 1. Press and hold the ON/OFF key on the main control panel for 2 seconds. OFF The alpha/numeric will display “OFF.” The baskets will automatically lift. The display will become blank. 2. TurntheMasterPowerSwitch(locatedbehindthefrontaccessdoor)tothe“OFF” position. Ga s F ry e r Operati on & C are Manual • 28 DELUXE CONTROL OPERATION CONTROL PROGRAMMING OVERVIEW Initial access to the programming mode must start with the control in the OFF position. OFF Entering the “PROGRAM” mode provides the operator with the ability to modify all control functions and provides access to the boil-out “BOIL” feature. The fryer programming capability offers the following functions and features. Some of these operating parameters have been preset at the factory and are described in the control programming section: “Boil” “Basket Lift” “Language” “IdleMode” “Max Time” “Hi Band” “Set-Point” “LiftSync” “TempDisp” “Filter” “Hi Temp” “Melt Ct” “Product” “Temp F-C” “AlarmSet” “Filter Cnt” “Lo Band” “Preheat Band” Press and hold the “PROGRAM” key for a period of 5 to 10 seconds. The UP and DOWN arrow keys provide the ability to scroll through all available control programs. The LEFT arrow key will The RIGHT 4 arrow key escape from the program selects the program for the entered and will turn the item displayed and confirms control “ off . ” any changes made. To exit the control programming mode at any time, press and hold t he LEFT arrow key . Ga s F ry e r Operati on & C are Manual • 29 DELUXE CONTROL OPERATION PROGRAMMING THE CONTROL Starting with the control in the OFF position, press and hold the “PROGRAM” key seconds. for a period of 5 to 10 “Boil”willalwaysappearasthefirstiteminthedisplaywheneverthe“PROGRAM” key is initially pressed. Detailed boil-out instructions are located in the OPERATION section of this manual. arrow key to bypass the “Boil” program. Press the DOWN “Boil” Boil Press the right4 arrow key enter the “Boil” program (see OPERATION section). NOTE: Before entering this program, make certain the frypot is empty of all oil or shortening. Closethefrypotdrain.Carefullyfollowthemanufacturer’smixingdirectionsandfill thefrypotwithamixtureofcoldwaterandfryerboil-outsolution. The display will indicate “READY ?”. Press the right4 arrow key to start the boil-out function. Ready ? Theboil-outsolutionwillbegintoheattoatemperatureof195°F(91°C).Whenthetemperaturehas been reached, the display will begin a 10 minute countdown. CAUTION DO NOT LEAVE THE FRYER UNATTENDED DURING THE BOIL-OUT PROCESS. THE FRYER MUST BE CONTINUOUSLY MONITORED FOR BOIL-OVER CONDITIONS, PARTICULARLY IN HIGH-ALTITUDE LOCATIONS. IF BOIL-OVER IS IMMINENT, IMMEDIATELY TURN THE MASTER POWER SWITCH OFF AND ALLOW THE SOLUTION TO COOL. WHEN THE SOLUTION HAS COOLED, RE-ENTER THE BOIL-OUT MODE. At the end of the boil-out period, an alarm will sound and the control will revert to the OFF state. To exit the control programming mode at any time, press and hold t he LEFT arrow key . Ga s F ry e r Operati on & C are Manual • 30 DELUXE CONTROL OPERATION PR OG R A M M I NG T HE CO NT R O L “SetPoint 3 5 0 °F SetPoint This program allows the operator to change the temperature of the frypot oil/shortening. The setpointtemperatureoftheoil/shorteningcanbeadjustedfromarangeof250°Fto450°F (121°Cto232°C).Thefactorydefaultissetat350°F(177°C). Press the Up or Down arrow keys to scroll until “SetPoint” appears in the display. Press the right 4 arrow key to enter the program. Display stops flashing. The previously set temperature will appear in the display. Press the Up or Down arrow keys to change thesetting.Whenthecorrectset-pointappears,presstheright4 arrow key to confirm the setting. Display flashes. Press the down arrowkeytoadvancethecontroltothenext program feature. To exit the control programming mode at any time, press and hold t he LEFT arrow key . Ga s F ry e r Operati on & C are Manual • 31 DELUXE CONTROL OPERATION PR OG R A M M I NG T HE CO NT RO L “Product” Product The fryer control has been preset at the factory with four product menu items and two programmable spaces in the dual control. 1. Fries 2. Nuggets 3. Fish 4. Chicken 5. Product a 6. Product b The number of available product keys is directly linked to the “LiftSync” program that provides the ability to raise both baskets simultaneously or independently. If “LiftSync” is set in the “ON” position to raise both baskets at the same time, the “Product”functionprovidessix available product keys for programming. If “LiftSync” is set to the “OFF” position to raise each basket independently, the “Product” control feature provides twelve available product keys for programming,sixoneachsideofthecontrol.Whenreceivedfromthefactory“LiftSync” is set in the “OFF” position for independent basket operation. NOTE: If “LiftSync” is to remain in the “OFF” position to provide independent basket operation for the purpose of frying two individual products simultaneously, the cooking temperature for each product must be the same. The fryer will use the higher temperature menu item. The “Product” feature provides the operator with the ability to modify all presets and/or program additional product menu items as required. Press the Up or Down arrow keys to scroll until “Product” appears in the display. “Item” Thesub-menuprovidestheoperatorwiththeabilitytorenameanexisting programmed product or add a program to one of the blank program keys, i.e., Product A Product a or Product b . CONTINUED Ga s F ry e r Operati on & C are Manual • 32 DELUXE CONTROL OPERATION P R O G R A M M I NG T HE CO NT RO L “Product” Product “Item” Press and hold any one of the twelve product keys to be programmed or modified. The product, as currently named, will begin to flash in the display. Press the Right 4 arrow key. The first letter of the product name will begin to flash. Press the Up or Down arrow keys to scroll until the first letter changes as required ( upper case , lower case , numBers , or Blank space is aVailaBle through the scrolling 4 arrow key. The second letter of the product name will Press the Up or Down arrow keys to scroll until the second letter process ).Press begin to flash. the Right is changed as required. Continue this process until the desired name appears. NOTE: There are 8 spaces available for the product name. ALL 8 spaces must be filled with a letter, number or blank space to complete the setting. Whenthecorrectnameisdisplayed,presstheLeft 4 arrow key to confirm the selection. The named product will start flashing. Display flashes. Press the Up or Down arrowkeytoadvancethecontroltothenextsettingoptionforthisproductas directed on the following pages: Time Mod Cook Time SetPoint ShakeTime Hold Time Entry into the Product programming mode allows the operator to program all available product keys. To continue programming additional items, press and holdthenext product key to be programmed and follow the above instructions. Off After the final “Product” key has been programmed, the LEFT arrow key must be pressed to completelyexitthecontrolprogrammingmode.Thecontrolwillreverttothe “OFF” position. To program control features other than PRODUCT, press and hold the “PROGRAM” key for a period of 5 to 10 seconds from the “OFF” position. Press the Up or Down arrow keys and scroll to the program function to be set. Ga s F ry e r Operati on & C are Manual • 33 DELUXE CONTROL OPERATION P R OG R A M M I NG T HE CO NT R O L “Product” Product “TimeMod” OFF TimeMod This sub-menu allows the operator to compensate for any drop in oil/shortening temperature as it relates to cooking start time. In the “ON” position, the product countdown timer will not start until the oil temperature reaches the set-point temperature. In the “OFF” position, the product countdown timer will start as soon as the product key is pressed. This item is set to “OFF” at the factory. Press the right4arrow key to select “TimeMod.” Display stops flashing. Press the Up or Down arrow keys to scroll to the value of “ON” or “OFF.” Whenthecorrectvalue is displayed, press the right4 arrow key to confirm the setting. Display flashes. Press the down “CookTime” 5:00 CookTime arrowkeytoadvancethecontroltothenextsettingoption. This sub-menu allows the operator to adjust a previously programmed cooking time as determined by the operator or as shown on the product chart. The control provides frying time adjustment up to a period of 60 minutes. Press the right4arrow key to select “CookTime.” The previously set programmed cook time or “0000” will appear in the display. Display stops flashing. Press the Up or Down arrowkeystochangethesetting.Whenthecorrecttimeappears,pressthe right4 arrow key to confirm the setting. Display flashes. Press the down “SetPoint” arrowkeytoadvancethecontroltothenextsettingoption. This sub-menu allows the operator to adjust the temperature of the fry-pot oil/ shortening as required from the temperatures shown on the product chart. Setpoint The set-point temperature of the oil/shortening can be adjusted from a range of 250°Fto450°F(121°Cto232°C). Press the right 4 arrow key to enter the program. Display stops flashing. The previously set temperature will appear in the display. Press the Up or Down arrow keys to changethesetting.Whenthecorrectset-pointappears,presstheright 4 arrow key to confirm the setting. Display flashes. Press the down controltothenextsetting. Ga s F ry e r Operati on & C are Manual • 34 arrow key to advance the DELUXE CONTROL OPERATION P R O G R A M M ING T HE CO NT R O L “Product” Product “ShakTime” OFF ShakTime The “ShakTime” sub-menu provides the operator with a programmed time period during which the baskets will automatically lift to half the normal raised position so that the operator can shake each basket.Whenprogrammedintoaproductprocedure, an alarm will sound to alert the operator at the start of the “ShakTime” cycle and will continue until the activated product key is pressed. The amount of “ShakTime” canonlybeprogrammeduptothemaximumamountoffryingtimeallottedtothe programmed product. There is no “ShakTime” programmed into any of the products shown on the product chart. The control provides shake time adjustment from “OFF” up to a period of 60minutes.Whenreceivedfromthefactory,shake-timewillindicate“OFF” in the display for all programmed preset items. Press the right 4 arrow key to enter the “ShakTime” sub-menu. Display stops flashing. Press the Up or Down arrowkeystochangethesetting.Whenthedesired amount of “ShakTime” appears, press the right 4 arrow key to confirm the setting. If no shake time is required, press the Down arrow key and scroll until “OFF” appearsinthedisplay.Whenthecorrectsettingappears,presstheright 4 arrow key to confirm. Display flashes. Press the down arrow key to advance the control tothenextsub-menusetting. To exit the control programming mode at any time, press and hold t he LEFT arrow key . Ga s F ry e r Operati on & C are Manual • 35 DELUXE CONTROL OPERATION PR OG R A M M I NG T HE CO NT RO L “Product” Product “HoldTime” 1:00 HoldTime Thissub-menuallowstheoperatortoprogramatimeintervaltoliftthebasket(s)and allow the product to drain before signaling the end of the frying cycle. There is no “HoldTime” programmed into any of the products shown on the product chart. The control provides hold time adjustment from “OFF” up to a period of 60 minutes. Press the right 4 arrow key to enter the “HoldTime” sub-menu. Display stops flashing. The previously set hold time or “OFF” will appear in the display. Press the Up or Down arrow keys to change the setting. Whenthecorrect“HoldTime” appears, press the Right 4 arrow key to confirm the setting. If no hold time is required, press the Down arrow key and scroll until “OFF” appearsinthedisplay.Whenthe correct setting appears, press the Right 4 arrow key to confirm. Display flashes. Entry into the Product programming mode allows the operator to program all available product keys. After the final “Product” key has been programmed, the LEFT arrowkeymustbepressedtocompletelyexitthecontrolprogrammingmode.The control will revert to the “OFF” position. Off To program control features other than Product, press and hold the “PROGRAM” for a period of 5 to 10 seconds from the “OFF” position. Press the Up or Down arrow keys and scroll to the program function to be set. To exit the control programming mode at any time, press and hold t he LEFT arrow key . Ga s F ry e r Operati on & C are Manual • 36 key DELUXE CONTROL OPERATION P R OG R A M M I NG T HE CO NT RO L “BsktLift” ON BsktLift The Basket Lift program provides the operator with the ability to enable or disable the automatic basket lift function. In the “ON” position, the baskets will lift automatically as programmed in the selected product procedure. In the “OFF” position, both baskets will remain in the raised position until manually dropped by the operator. This function is set in the “ON” position as received from the factory. IT IS STRONGLY RECOMMENDED THAT THE “BSKTLIFT” REMAIN AT THIS SETTING. If it is ever necessary to transition from the disabled “OFF” position to the enabled “ON” position, the control display will indicate “POWERDOWN” requiring the operator to perform a control shutdown in order to synchronize the baskets with the revised state of the control. TurntheMasterPowerSwitch(locatedbehindthefrontaccessdoor)tothe“OFF” position. Press the Up or Down arrow keys to scroll until “BsktLift” appears in the display. Press the Right 4 arrow key to enter the program. Display stops flashing. The previous setting will appear in the display. Press the Up or Down arrow keys to change the setting. Whenthecorrectsettingappears,presstheRight4 arrow key to confirm. Display flashes. Press the Down arrowkeytoadvancethecontroltothenext setting option. “LiftSync” ON LiftSync available on dual - control fryers only . The “LiftSync” program provides the ability to raise both basket lifts simultaneously by selecting the “ON” position. The factory preset is in the “OFF” position for independent operation. Press the Up or Down arrow keys to scroll until “LiftSync” appears in the display. Press the Right4 arrow key to enter the program. Display stops flashing. Press the Up and Down arrow keys to toggle between “ON” and “OFF.”Whentheselectionhasbeen made, press the Right4 arrow key to to confirm the selection. Display flashes. Press the Down arrowkeytoadvancethecontroltothenextprogrammingfunction. “Temp F/C” F Temp F/C The temperature display can be shown in degrees Fahrenheit or Celsius. Press the Up or Down arrow keys to scroll until “Temp F/C” appears in the display. Press the Right4 arrow key to enter the program. Display stops flashing. The current setting will appear in the display. Press the Up or Down arrow keys to toggle between “F” and “C.” Press the Right4 arrow key to accept the desired selection. Display flashes. Press the Down arrowkeytoadvancethecontroltothenextprogrammingfunction. To exit the control programming mode at any time, press and hold t he LEFT arrow key . Ga s F ry e r Operati on & C are Manual • 37 DELUXE CONTROL OPERATION P R O G R A M M ING T HE CO NT R O L ENG “Language” The language option is only available in English “ENG” at this time. “TempDisp” The operator can choose to have the fryer oil temperature continuously shown in the ON TempDisp Language display during a product cooking sequence by selecting “ON” or to a normal display sequence by selecting “OFF.” The function is set to “ON” at the factory. Press the Up or Down arrow keys to scroll until “TempDisp” appears in the display. Press the Right 4 arrow key to enter the program. Display stops flashing. The current setting of “ON” or “OFF” will appear in the display. Press the Up or Down arrow keys tochangethesetting.Whenthecorrectsettingappears,presstheRight4 arrow key to confirm the setting. Display flashes. Press the Down arrow key to advance the control tothenextprogrammingfunction. “AlarmSet” HI Alarm Set The operator is able to set the volume of the fryer alarm to off, low, medium or high “OFF”, “LO”, “MED” or “HI.” The alarm is set to “HI” when received from the factory. Press the Up or Down arrow keys to scroll until “AlarmSet” appears in the display. Press the Right4 arrow key to enter the program. Display stops flashing. The current setting will appear in the display. Press the Up or Down arrow keys to toggle among theavailablechoices.Whenthecorrectsettingappears,presstheRight4 arrow key to confirm the setting. Display flashes. Press the Down arrow key to advance the control tothenextprogrammingfunction. “IdleMode” 30:00 IdleMode The idle mode allows the operator to set a period of time during which the fryer is not beingusedbutstillmaintainsfullfryeroiltemperature.Whenidletimeexpires,the fryeroiltemperaturewilldropto250°F(121°C)atwhichpointtheoil/shorteningmust be reheated before frying additional product. This time period can be adjusted between “OFF” and 60:00 minutes. The factory default is set at 30 minutes idle time. Press the Up or Down arrow keys to scroll until “IdleMode” appears in the display. Press the Right4 arrow key to enter the program. Display stops flashing. If no idle time is required, press the Down arrow key until “OFF”appears in the display. Press the Up or Down arrowkeystochangethesetting.Whenthecorrectsettingappears,pressthe Right 4 arrow key to confirm. Display flashes. Press the Down arrow key to advance thecontroltothenextprogrammingfunction. “IdleMode” can be interrupted at any time by pressing any of the 12 product preset keys. The fryer will immediately begin to preheat to the set-point temperature. The baskets can be dropped only after the set-point temperature has been reached. To exit the control programming mode at any time, press and hold t he LEFT arrow key . Ga s F ry e r Operati on & C are Manual • 38 DELUXE CONTROL OPERATION PR OG R A M M I NG T HE CO NT RO L “FILTER” OFF Filter The filter program is a monitor to notify the operator to service the oil/shortening after a specified number of product loads established and set in the filter count “FILTER CNT” programming function. This feature is set to “OFF” at the factory. THE NUMBER OF PRODUCT LOADS CAN BE ADJUSTED BY THE OPERATOR THROUGH THE FILTER COUNT PROGRAM . FILTER COUNT WILL AUTOMATICALLY ADJUST FILTER MONITOR ALERTS TO ONE OF THE THREE SELECTIONS SHOWN AS SET BY THE OPERATOR . “Off” OFF Filter “ALRM” ALRM Whensettothe“OFF” position, the filter monitor is disabled and will not notify the operator to service the oil/shortening. Set to alarm “ALRM,” this feature will provide an audible alarmandthedisplaywillindicate“FILTERNOW”asa Filter Now reminder to the operator after every 15 product loads or Filter the number of processed fry loads set by the operator in the “FILTER CNT”programfunction.Whensetto“ALRM” additional fry loads can be processed and the alarm can be silenced by pressing the ON/OFF power key on the main control panel to the “OFF” position “LocH” LOCH Filter Whentheprogrammodeischangedtothelock“LOCH” position, an audible alarm will sound and the fryer will become inoperable following the number of processed fry loads set by the operator in the “FILTER CNT” program function. The control will only become operable after the oil/shortening has been serviced. Press the Up or Down arrow keys to scroll until “FILTER” appears in the display. Press the Right 4 arrow key to enter the program. Display stops flashing. Press the Up or Down arrow keys to toggle among the availablechoices.Whenthedesiredsettingappears,presstheRight4 arrow key to accept the selection. Display flashes. Press the Down arrowkeytoadvancethecontroltothenextprogrammingfunction. To exit the control programming mode at any time, press and hold t he LEFT arrow key . Ga s F ry e r Operati on & C are Manual • 39 DELUXE CONTROL OPERATION PR O G R A M M ING T HE CO NT RO L “FILTER CNT” 15 Filter Cnt The filter count program allows the operator to change the number of processed fry loads within a range of 5 to 15 before the monitor notifies the operator to service the oil/ shortening. The factory default is set at 15 loads. MUST BE ACTIVATED IN ORDER TO MAKE THE THE “FILTER” “FILTER CNT” MONITOR PROGRAM PROGRAM FUNCTIONAL . Press the Up or Down arrow keys to scroll until “FILTER CNT” appears in the display. Press the Right 4 arrow key to enter the program. Display stops flashing. Press the Up or Down arrow keys to until the desired number of processed loads appears in the display.Whenthedesiredsettingappears,presstheRight4 arrow key to accept the selection. Display flashes. Press the Down arrow key to advance the control to the nextprogrammingfunction. “MAX TIME” 3:00 Max Time “MAX TIME” provides notification when the temperature of the oil is lower than the set-point temperature. The factory set default is 3 minutes and should not be adjusted by the operator. Press the down arrow LoTemp keytoadvancethecontroltothenextprogrammingfunction. “HI TEMP” 450°F Hi Temp “HI TEMP” allows the operator to trigger an automatic fryer shut-down at a specified oiltemperaturewithinarangeof250°Fto450°F(121°Cto232°C).Thissafetyfeatureis providedintheeventtheactualoiltemperatureexceedstheoilset-point temperature due to equipment malfunction. The factory default is set at 450°F(232°C). HOT Press the Up or Down arrow keys to scroll until “HI TEMP” appears in the display. Press the right 4 arrow key to enter the program. Display stops flashing. Press the Up or Down arrow keys to scroll until the desired shut-down temperature appears in the display.Whenthedesiredtemperatureappears,presstheright4 arrow key to accept the selection. Press the down arrowkeytoadvancethecontroltothenext programming function. Ga s F ry e r Operati on & C are Manual • 40 DELUXE CONTROL OPERATION P R OG R A M M I NG T HE CO NT R O L “LO BAND” 2 1 °F “LO BAND” provides an alarm notification when the temperature of the oil is lower than the set-point temperature. The adjustment range is Low Temp between5°Fand100°F(3°Cand56°C)withafactorypresetof21°F(12°C). Lo Band Press the Up or Down arrow keys to scroll until “LO BAND” appears in the display. Press the Right 4 arrow key to enter the program. Display stops flashing. Press the Up or Down arrowkeystoscrolluntilthedesirednumberappearsinthedisplay.When the desired setting appears, press the Right4 arrow key to accept the selection. Display flashes. Press the Down arrowkeytoadvancethecontroltothenextprogramming function. “HI BAND” 2 5 °F “HI BAND” provides an alarm notification when the temperature of the oil becomes higher than the set-point temperature. The adjustment range isbetweenzeroand100°F(56°C)withafactorypresetof25°F(14°C). Hi Band Hi Temp Press the Up or Down arrow keys to scroll until “HI BAND” appears in the display. Press the Right 4 arrow key to enter the program. Display stops flashing. Press the Up or Down arrowkeystoscrolluntilthedesirednumberappearsinthedisplay.When the desired setting appears, press the Right4 arrow key to accept the selection. Display flashes. Press the Down arrowkeytoadvancethecontroltothenextprogramming function. “MELT CT” 0:10 The fryer control includes a melt function with ON/OFF pulsed heating cycles for the purpose of melting solid shortening at a continuous but slower rate to assure full meltdown. The operator has the ability to control the ON/OFF pulse rate between 00:01 and Melt Ct 00:60seconds.Thefactorydefaultissetfor10seconds(00:10). Press the Up or Down arrow keys to scroll until “MELT CT” appears in the display. Press the Right 4 arrow key to enter the program. Display stops flashing. Press the Up or Down arrow keys to scroll until the desired time appears in the display. Whenthe desired setting appears, press the Right4 arrow key to accept the selection. Display flashes. Press the Down arrowkeytoadvancethecontroltothenextprogramming function. “PREHEAT BAND” 1 0 °F Preheat Band The “PREHEAT BAND” is used to prevent the oil temperature in the frypot from reaching the actual set-point temperature in order to compensate for temperature override asthefryercallsforheat.Thisprogramfeatureissetto10°F(6°C)atthefactory. It is strongly urged that the “PREHEAT BAND” remain at this setting. To exit the control programming mode, press and hold t he LEFT arrow key . Ga s F ry e r Operati on & C are Manual • 41 D SE L RU VX I CEE C O N T R O L T R O U B L E S H O O T I N G 1. FRYER WILL NOT POWER-UP A. Make certain cord is plugged in and breaker is turned “ON.” B. Ensure the drain switch is turned to the “CLOSED” position. C. Ensure the master switch is turned to the “ON” position. 2. FRYER WILL NOT HEAT A. Ensure the gas valve is turned “ON.” B. Ensure the gas hose is connected. C. Ensure the hi-limit is not tripped. C. Ensure there is oil in the frypot. 3. PUMP WILL NOT RETURN OIL A. Ensure there is oil in the mobile oil trolley. B. Ensure the pump switch is turned “ON.” C.P ush the reset button located behind the front access door to activate the pump motor. 4. BASKETS WILL NOT DROP A. Ensure the basket lift is programmed for basket drop. Ga s F ry e r Operati on & C are Manual • 42 D E L U X E DCEOLN UTXREOC L OTNRTORUOBLL E OS PH EO RO ATIO NG N TE M P E R A T URE VER IFICA T IO N The temperature of the cooking oil/shortening and the temperature set-point can be verified at any time. Press the “Temperature” key once to verify the temperature of the oil/shortening. Press the “Temperature” key twice to verify the set-point temperature. Thefryercontrolwillautomaticallyexiteitherofthesereadingsafterfour(4)seconds. If a defective probe is suspected, measure the temperature of the oil/shortening with a thermometer. Compare the thermometer reading with temperature shown in the control to make certain the readings are reasonably close. If there is a wide discrepancy, perform a complete fryer shutdown and contact Alto-Shaam service. ERROR CODE DISPLAY MESSAGES probable cause E-01 AMBIENT solution Ambient temperature surrounding the Adjust the system or the environment so that the ambient controller is too high or too low. airsurroundingthecontrolisabove32°F(0°C)orbelow 160°F(80°C). E-02 Controller EEPROM initialization ( first time use ). Waitforapproximately30to120seconds.Ifthemessage does not terminate, return the controller to the factory. DEFAULTS E-10 Probe shorted. Contact Alto-Shaam service. Probe open. Contact Alto-Shaam service. Exceededmaximumamountoftimeto Turn power OFF and reset the control. FIXPROBE E-20 FIXPROBE E-30 LOWTEMP achieve temperature. E-31 ExceededsettemperaturebyXdegrees. Contact Alto-Shaam service. HITEMP E-86 Turn power OFF and allow fryer to cool. PresetDataError(EEPROMdataerror) Contact Alto-Shaam service. SERVICE NOCOMMS SERVICE Problem with connectors or cable. Check ribbon cable from main board to slave board. Contact Alto-Shaam service. Ga s F ry e r Operati on & C are Manual • 43 DELUXE CONTROL T OR PO ER UA BT LE I OSN HOOTING 1. Press and hold the ON/OFF key for 1 second. One of the following will appear in the alpha/numeric display: A. “ READY”along with “- - - - ”intheL.E.D.display. The fryer is in the cooking range. NOTE: For best results, do not cook product until the display is in this mode. B. “ HI TEMP” Thepottemperatureis40°F(22°C)orhigherthantheset-point. C. “ LO TEMP” Thepottemperatureis21°F(12°C)orlowerthantheset-point. D. “ PROBLEM” Indicates a heating problem. E. “ HOT” Thepottemperatureismorethan410°F(210°C)or395°F(202°C)forCE(EuropeanCommunity fryers). F. “ FIXPROBE” The control has detected a problem in the temperature measuring circuit, including the probe. NOTE: A decimal point “ .”betweenL.E.D.digits1and2ineitherdisplayindicatesthecontrol is calling for heat. Ga s F ry e r Operati on & C are Manual • 44 SERVICE CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL. DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. CAUTION IT IS RECOMMENDED THIS APPLIANCE BE INSPECTED BY A QUALIFIED SERVICE TECHNICIAN AT REGULAR INTERVALS AS PART OF A STANDARD KITCHEN MAINTENANCE PROGRAM. EXTENDED LIMITED FRYPOT WARRANTY Alto-Shaam, Inc. warrants to the original purchaser that any frypot that is found to be defective in material or workmanship will, at Alto-Shaam’s option, subject to provisions hereinafter stated, be replaced with a new or rebuilt frypot. Thelaborwarrantyremainsineffectforthree(3)yearsfromtheshippingdate.Alto-Shaamwillbearshippingand normallaborchargesforinstallationperformedduringstandardbusinesshours,andexcludingovertime,holidayratesor any additional fees. Thepartswarrantyremainsineffectforseven(7)yearsfromtheshippingdate.Followingtheinitialthree(3) year labor warranty, Alto-Shaam will replace the frypot only, with freight, labor and all additional charges at the full responsibility of the owner/operator. ExtendedfrypotwarrantycoverageissubjecttoallremainingprovisionsassetforthinAlto-Shaam’sstandard published warranty. Ga s F ry e r Operati on & C are Manual • 45 5 5008472 5008595 5008596 5008599 1009361 5008588 5008593 contact factory 2 3 4 5 6 7 8 contact factory 5005134 1 3 ELEC/MOTOR MOUNT ASSY, 230V KETTLE ASSY DELUXE CONTROL PANEL ASSEMBLY LIFT ASSEMBLY DOOR ASSEMBLY BACK ACCESS PANEL FAT DRAWER ASSEMBLY LOWER FRONT PANEL ASSY, 120V LOWER FRONT PANEL ASSY, 230V ELEC/MOTOR MOUNT ASSY, 120V PART NO DESCRIPTION ITEM See details for these assemblies on following pages: 1 1 1 1 1 1 1 1 1 1 QTY 8 2 7 1 4 6 * = A D D E D IN SHIP P IN G ASF-75G SERVICE Ga s F ry e r Operati on & C are Manual • 46 R& D DRA W IN G X. XX = . 03 " 0. 5 ° X . XXX = . 0 1 DO NO T SC A LE DRA WING A N G UL A R LIN EA R X . X = . 06 " STA N D A R D TO LE R A N C UN LE S S O TH E R W IS E S P E C IFIE D ASF-75G SERVICE 5008475 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ELEC/MOTOR MOUNT ASSEMBLY, 120V PART NO DESCRIPTION 1009269 MO-26835 TN-34272 TN-33282 BN-34266 BK-34372 BK-3019 BA-34563 FI-33406 BP-3567 SP-33901 SP-33707 SC-2472 FT-28686 BU-26460 EB-28688 5004611 SC-2069 SC-26791 SC-23455 HG-22672 NU-2215 SC-2071 SC-2365 SC-25286 MOTOR PLATE 5E W / S74 MOTOR TRANSFORMER, 120V/240V-24V,150VA TRANSFORMER, 230V/24V, 50A, IGNITION MODULE, STARTER T-BLOCK, MODULAR T-BLOCK RELAY BOARD-ASF-DELUXE FERRITE FILTER-CLAMP BEEPER SPACER, 7/16 FOR .125 HOLE IN .062” BOARD SPACER, SUPPORT, NYL, 1.4” SCREW,6-32 X1/2,NC PHIL TRUSS M/S,18-8 SS FITTING-# 10 37° X 1/2” NPTF REDUCING BUSHING, 3/4X1/2 NPT ELBOW-37° X 1/2” NPTF WIRE SET-75G 120V DLX SCREW, 8-32 X 1,NC PHILLIPS PAN SCREW 10-32 X 1/4” PAN HEAD 6-32 X 3/8 RD HD 10-32 THREADED INSERT NUT,10-32,NF HEX MS,# 18-8 S/S 10-32 X 3/4 PAN HD 6-32 X 1 1/4” ROUND HD 1/4-20 X 3/4” FLANGED HD QTY 1 1 1 1 1 1 1 1 2 1 4 4 2 1 1 1 1 4 8 2 1 2 1 2 4 A R EV . D E SC R I P TI O N D A TE A P P R O V ED A R E LE A SE D FO R P R O TO TYP E 08/ 14/ 08 KR M 18 23 22 21 24 23 7 22 24 19 12 7 21 18 20 5 14 5 2 8 4 4 25 19 13 3 3 15 19 16 11 8 12 2 9 10 13 10 20 6 1 Ga s F ry e r Operati on & C are Manual • 47 ASF-75G SERVICE 5008595 DELUXE PANEL CONTROL ASSEMBLY ITEM PART NO DESCRIPTION 1 2 3 4 5 6 7 5008594 5007396 IN-22985 PE-28090 WS-27045 NU-2296 PE-28110 WELDMENT-CONTROL PANEL, DELUXE ASSY-CIRCUIT BOARD INSULATION, 1/2” CERAMIC WOOL MAIN OVERLAY-WATLOW WASHER, # 8, LOCK WASHER NUT, HEX # 8-32 INSERT-MENU CARD A R EV . D E SC R I P TI O N D A TE A P PR O V ED A A D D E D M EN U C A R D S 05/ 09/ 08 KR M QTY 1 1 1 1 4 4 2 1 4 6 5 2 3 7 A ITEM 1 2 3 4 PART NO 5009177 1006303 RI-2097 MA-27568 D E SC R I P TI O N A UP D A TE D SP O T W E LD S; Q TY O F R I V E TS N O W 8 06/ 27/ 08 KR M B M A G N E T N O W S I L V E R H I G H P UL L 10/ 14/ 08 KR M 7 6 5 4 3 2 1 IT E M NO . DOOR ASSEMBLY DESCRIPTION DOOR, ASF-75 BRACKET, MAGENT #42 STAINLESS RIVET MAGNET, SMCO, SILVER QTY R& D DRA W IN G 5008599 R EV . 1 1 6 1 1 4 2 3 Ga s F ry e r Operati on & C are Manual • 48 D A TE P E-2811 0 N U- 2 2 9 6 W S- 2 7 0 4 5 P E -2809 0 IN - 2 2 9 8 5 50 0739 6 50 0859 4 PART NUMBER A P P R O V ED IN SE R T-M E N U C A R D N UT, H E X # 8 -3 2 W A SH E R , # 8 , LO C K W A SH E R M A IN O V E R LA Y -W A TLO W IN SULA TIO N , 1 / 2 " C E R A M IC W O O L A SSY -C IR C UIT BO A R D W E LD M E N T-C O N TR O L P A N E L, A SF-7 5 D E LUXE D E S C R IP TIO N S TA N D A R D TO LE R A N C E UN LE S S O TH E R W ISE SP EC IFIE D M ENO M O N EE FA LLS, WI 53052- 0450 U. S. A . Th e in fo rm a tio n c o n ta in e d in th is d ra w in g is th e so le p ro p e rty o f A lto -Sh a a m , In c . A n y re p ro d u c tio n in p a rt o r w h o le w ith o u t th e w ritte n p e rm issio n o f A lto Sh a a m , In c is p ro h ib ite d . M A TER IA L: LIN EA R X. X = . 0 6 " X . XX = . 0 3 " D ESC R IP TIO N : P R O J E C T: X. X XX = . 0 1 5 " A N G ULA R S IZE 73 09 54 0.5° DO N O T SC A LE DRA WING 2 4 4 1 1 1 1 Q TY EN G A PP R O V A L: EN G A P R D A TE: D A TE : BY : KRM D TITLE : C O N TR O L P A N E L-A SF-75 D ELUXE DW G : 5 00 85 95 SH E E T 1 of 1 ASF-75G SERVICE 5008472 ITEM PART NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 24 23 22 21 24 27 28 29 14 4 2 KE-27084 SA-27007 PI-27001 SA-27005 BN-34226 SA-27006 FA-34232 VA-27068 SA-27930 VA-34260 VA-27081 OR-27249 FT-27476 CP-28016 GL-27004 GL-27002 HL-27003 SC-2459 NU-27820 NU-27851 1008588 SC-2661 5007645 SC-27384 VA-34531 NP-26220 FT-27250 FT-27251 5005200 5008473 IN-27322 HO-28689 KETTLE AND GAS TRAIN DESCRIPTION QTY FADO HRSN3, GAS 1 SEAL-SPARK PLUG 2 PIN-SPARK IGNITION 2 SEAL-SPARK PLUG 1 BURNER-HE GAS FRYER 1 A SEAL-FAN BURNER 1 FAN, GAS FRYER 1 VALVE, VENTURI, GAS FRYER 1 SEAL-GASVALVE 1 VALVE, 24V, FRYER, GAS 1 ELBOW, FLANGE, VENTURI, 1 O-RING, 0.812O.D. X .94 DIA 1 FITTING, 1/2” M PIPE, 1/2” M FLARE 1 CAP-3/4 NPT 1 SEAL-GLASS SIGHT, ASFG 1 GLASS BURNER INDICATOR 1 HOLDER-GLASS SIGHT 1 8-32 X 1/4” PHIL SCREW 2 NUT-HEX 6MM WITH STAR WASHER 16 NUT-HEX 5MM WITH STAR WASHER 4 BRACKET-CHIMNEY HOLDING 2 SCREW, 10-32 X 1/2, NF PHIL TRUSS 2 FLUE-ASF-60G 1 SCREW-# 10-16 SELF DRILLING 4 VALVE-SAFETY 24VAC 1/2 NPT 1 NIPPLE-1/2”-14 NPT 1 FITTING-1/4”COMPRESSIONX3/8NPT 1 FERRULE, COMPRESSION, 6MM 1 WELDMENT, PROBE-REDUCER, 1 DRAIN ASSEMBLY-75G 1 INSULATION, SIDE PANEL, 2 HOSE-1/2ID X 36” GAS FLEXIBLE 1 R EV . D E SC R I P TI O N D A TE A H O SE I S N O W 3 6 " 09/ 02/ 08 5 16 3 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ITE M N O. 19 19 15 17 6 7 18 20 8 32 9 25 26 11 13 10 Ga s F ry e r Operati on & C are Manual • 49 R& D DRA W IN G 30 A P S TA N D A R D TO LE R A N C E UN LE S S O TH E R W ISE SP EC IFIE D LIN EA R X. X = . 06 " X . XX = . 0 3 " X. X XX = . 0 1 5 " A N G ULA R 0.5° DO N O T SC A LE DRA WING ASF-75G SERVICE 5008593 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO 1009355 TT-34245 PA-27057 LT-34281 LT-34280 SW-34254 LI-34252 SW-34240 VA-28274 FT-28008 FT-28275 SC-22271 PG-3344 FT-28661 TE-28662 SC-28288 SC-26791 EB-28687 DESCRIPTION QTY PANEL, FRONT LOWER ASF-75G THERMOSTAT, HI-LIMIT PLATE-LIGHT MOUNTING LIGHT-ALARM LIGHT-IGNITION ALARM SWITCH, CAM, FOR SINGLE PHASE LIGHT-PUMP PUSHBUTTON PUSHBUTTON SWITCH-PUMP VALVE-BALL 1/2” NPT PANEL MOUNT FITTING-1/2 NPT X 1/2 QUICK DISCONNECT FITTING-1/2-14 NPTF X 37° CONNECTOR SCREWS,M4-0.7X6MM PHIL 1/2” HOLE PLUG FITTING-ADAPTER 37° TO NPTF TEE-37°X37°XNPTF SCREW-10-24 X .375 PHMS SCREW 10-32 X 1/4” PAN HEAD ELBOW-# 10 37° X 37° 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 R EV . A A D E SC R I P TI O N R E LE A SE D TO P R O TO 13 12 12 5 8 6 10 1 17 16 16 18 15 17 16 16 12 12 14 9 11 2 3 4 Ga s F ry e r Operati on & C are Manual • 50 18 E B -2868 7 17 SC - 2 6 7 9 1 SC R E W 16 SC - 2 8 2 8 8 SC R 15 TE -2 8 6 6 2 14 3 7 R& D DRA W IN G ITEM LOWER FRONT PANEL ASSY, 120V E FT-2 8 6 6 1 13 P G -3344 12 SC - 2 2 2 7 1 FITTIN SC R 11 FT-2 82 7 5 FITTIN G -1 / 10 FT-2 8 0 0 8 FITTIN G -1 / 2 V A LV E -B 9 V A -2 82 74 8 SW - 3 4 2 4 0 7 LI-3 4 2 5 2 6 SW - 3 4 2 5 4 5 LT-34 2 8 0 4 LT-3 4 2 8 1 3 P A -2 705 7 P USH LI G SW ITC H LIG PL 2 TT-3 4 2 4 5 T 1 1009 355 P A N EL IT M PART # S TA N D A R D TO LE R A N C E UN LE S S O TH E R W ISE SP EC IFIE D M A TER IA L: LIN EA R X. X = . 0 6 " X . XX = . 0 3 " D ESC R IP TIO N : P R O J E C T: X. X XX = . 0 1 5 " A N G ULA R 73 09 5 0.5° DO N O T SC A LE DRA WING EN G A PP R O V A L: EN G A P R D A TE: DA BY : KRM ASF-75G SERVICE 1 2 5008596 ITEM 1 2 3 PART NO 5008597 1009358 SC-26791 LIFT ASSY DESCRIPTION SINGLE LIFT ASSEMBLY BRACKET, LIFT SUPPORT SCREW 10-32 X 1/4” PAN HEAD QTY 2 1 8 3 3 5008588 ITEM 1 2 3 4 5 6 PART NO 5008589 CS-27054 CS-27253 5008591 SC-26791 HO-27649 FAT DRAWER ASSY DESCRIPTION 4 QTY WLDMT-FAT DRAWER 1 CASTER, 2” WHEEL 2 CASTER, 2” WHEEL 2 FILTER CARTRIDGE 1 SCREW 10-32 X 1/4” PAN HEAD 16 HOSE, FRYER FILTER 1 1 3 5 2 5 Ga s F ry e r Operati on & C are Manual • 51 3 5007556 5007581 5008499 5007811 5007518 5009150 5007737 5008503 5007792 1008458 5 ELECTRIC ASSY 120V, BASIC, LIFT KETTLE ASSY, BASIC CONTROL KETTLE ASSY, DELUXE CONTROL DELUXE CONTROL PANEL ASSEMBLY LIFT ASSEMBLY DOOR DRAIN PANEL AND SWITCHES LOWER PANEL WITH DRAIN PIPE VALVE-DRAIN ASSEMBLY PANEL-BACK PART NO DESCRIPTION 1 2a 2b 3 4 5 6 7 8 9 ITEM See details for these assemblies on following pages: 6 7 1 1 1 1 1 1 1 1 1 1 QTY 8 2a & 2b 1 9 4 A ASSFF--6600G G SSE ER RVVIIC CE E Ga s F ry e r Operati on & C are Manual • 52 ASF-60G SERVICE 5008499 KETTLE ASSY, DELUXE CONTROL 5007518 LIFT ASSEMBLY-ASF-60 ITEMPART NO ITEM PART NO DESCRIPTION 5010972 1010888 RD-28118 MO-27011 1011221 1008418 PI-27539 PI-27540 HL-28117 SC-2661 SC-23153 GUIDE COLUMN GUIDE SUPPORT ROD, LIFT, WELD MOTOR, LIFT GUIDE PEN BRACKET, LIFT MOTOR MOUNT PIN, 1/4” X 1 1/4”, CLEVIS PIN, COTTER WLDMT-BASKET LIFT SCREW, 10-32 X1/2,NF PHIL TRUSS M/S,18-8 SS SCREW 5/16-18 X1/2 HEX TRIM HEAD 1 2 3 4 5 6 7 8 9 10 11 QTY 9 9 33 11 11 2 2 2 2 2 2 4 4 2 28 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 KE-27823 SA-27007 PI-27001 SA-27005 BN-34226 SA-27006 FA-34232 VA-27068 SA-27930 VA-34260 VA-27081 OR-27249 FT-27476 CP-28016 GL-27004 GL-27002 HL-27003 SC-2459 NU-27820 NU-27851 1008588 SC-2661 5007645 SC-27384 HO-28096 VA-34531 NP-26220 FT-27250 FT-27251 5005200 DESCRIPTION QTY KETTLE SEAL-SPARK PLUG PIN-SPARK IGNITION SEAL-SPARK PLUG BURNER-HE GAS FRYER SEAL-FAN BURNER FAN VALVE, VETURI SEAL-GAS VALVE VALVE, 24V ELBOW, FLANGE, VENURI O-RING, 0.812 O.D. X .94 DIA FITTING, 1/2” M PIPE, 1/2” M FLARE CAP-3/4 NPT SEAL-GLASS SIG HT GLASS BURNER INDICATOR HOLDER- GLASS SIG HT 8-32 X 1/4” PHIL SCREW NUT-HEX 6MM WITH STAR WASHER NUT-HEX 5MM WITH STAR WASHER BRACKET-CHIMNEY HOLDING SCREW, 10-32 X 1/2, NF PHIL FLUE SCREW-# 10-16 SELF DRILLING HOSE-1/2 ID X 24” GAS FLEXIBLE VALVE-SAFETY 24VAC 1/2 NPT NIPPLE-1/2”-14 NPT FITTING - 1/4” COMPRESSION FERRULE, COMPRESSION 6MM WELDMENT, PROBE-REDUCER 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 16 4 2 2 1 4 1 1 1 1 1 1 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM N O. 23 23 24 24 1 1 28 28 2929 30 30 14 14 10 10 44 16 16 1 2 1 15 2 2 55 17 3 3 18 26 26 77 13 27 27 44 55 19 19 6 7 7 20 88 99 25 11 11 6 6 88 10 10 G as F r y e r Op e ra ti o n & C a re Ma n ual • 53 25 5 F F N V H SC 5 S 1 N N S H G G C F O V V S V F S B S P S K P AR ASF-60G SERVICE 5007737 DRAIN PANEL & SWITCHES 5009150 DOOR ITEM PART NO DESCRIPTION 1 2 3 4 5007555 1006303 RI-2097 MA-25734 WLDMT-DOOR MAGNET BRACKET #42 STAINLESS RIVET MAGENT, DOOR QTY 1 1 6 1 1 1 ITEM PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 1009234 TT-34245 PA-27057 LT-34281 LT-34280 SW-34254 PG-3344 SC-22271 SW-33495 PANEL, FRONT LOWER THERMOSTAT, HI-LIMIT PLATE-LIGHT MOUNTING LIGHT-ALARM LIGHT-IGNITION ALARM SWITCH, CAM, FOR SINGLE PHASE 1/2” HOLE PLUG SCREWS,M4-0.7X6MM PHIL SWITCH-PUSH BUTTON SPST 2 8 2 3 3 4 7 7 8 9 6 4 QTY 9 6 5 3 1 5 1 3 3 3 2 2 5007792 VALVE-DRAIN ASSEMBLY ITEM PART NO DESCRIPTION VA-28114 5008497 1008739 SW-34246 SC -28288 BU-3964 WS-23671 SC -2069 VALVE-BALL USE WITH FT-28113 WLDMT-DRAIN CAM BRACKET, DRAIN SWITCH MOUNT LIMIT SWITCH SCREW-10-24 x .375 PHMS BUSHING, STRAIG HT, STRAIN RELIEF WASHER, LOCK, #10, 18-8 S/S SCREW, 8-32 X 1, NC PHILLIPS PAN 1 2 3 4 5 6 7 8 4 4 3 QTY 2 1 1 1 1 2 1 2 2 3 5008503 LOWER PANEL WITH DRAIN PIPE ITEM 1 2 3 4 PART NO 1009173 1009174 RI-2097 PP-28126 DESCRIPTION PANEL, LOWER BRACKET-DRAIN HOLDER #42 STAINLESS RIVET PIPE – DRAIN 5 8 4 7 1 3 6 4 1 1 2 3 Ga s F ry e r Operati on & C are Manual • 54 QTY 1 1 2 1 1 1 1 1 1 1 1 2 1 ASF-60G SERVICE 5007811 DELUXE CONTROL PANEL ASSEMBLY ITEM PART NO DESCRIPTION 5007812 5007396 IN-22985 PE-28090 WS-27045 NU-2296 PE-28110 CONTROL PANEL CIRCUIT BOARD INSULATION, 1/2” CERAMIC WOOL MAIN OVERLAY WASHER, # 8, LOCK WASHER NUT, HEX # 8-32 INSERT-MENU CARD 1 2 3 4 5 6 7 QTY 1 1 1 1 6 6 2 1 1 4 4 2 2 3 3 7 7 7 6 5 4 3 2 1 IT E M NO . Ga s F ry e r Operati on & C are Manual • 55 P E -2 8 11 0 N U- 2 2 9 6 W S- 2 7 0 4 5 P E -2 8 09 0 IN - 2 2 9 8 5 5 00 73 9 6 5 00 78 1 2 PAR T NU M B ER IN SE R T-M E N UT, H E W A SH E R , # 8 , L M A IN O V E R L IN SULA TIO N , 1 / 2 " A SSY -C IR C W E LD M E N T-C O N TR O L DE SC R ASF-75G SERVICE Ga s F ry e r Operati on & C are Manual • 56 ASF-75G SERVICE Ga s F ry e r Operati on & C are Manual • 57 ASF-60G SERVICE Ga s F ry e r Operati on & C are Manual • 58 ASF-60G SERVICE Ga s F ry e r Operati on & C are Manual • 59 TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper. 1. Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area. Do not wait until after the material is moved to a storage area. 2. Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received. 3. Note all damage to packages directly on the carrier’s delivery receipt. 4. Make certain the driver signs this receipt. If he refuses to sign, make a notation of this refusal on the receipt. 5. If the driver refuses to allow inspection, write the following on the delivery receipt: Driver refuses to allow inspection of containers for visible damage. 6. Telephone the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation of the time, date, and the person called. 7. Save any packages and packing material for further inspection by the carrier. 8. Promptly file a written claim with the carrier and attach copies of all supporting paperwork. Wewillcontinueourpolicyofassistingourcustomersincollectingclaimswhichhavebeenproperlyfiledandactivelypursued. Wecannot,however,fileanydamageclaimsforyou,assumetheresponsibilityofanyclaims,oracceptdeductionsinpayment for such claims. LIMITED WARRANTY Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part. The parts warranty period is as follows: For the refrigeration compressor on Alto-Shaam Quickchillers™,five(5)yearsfromthedateofinstallation. For the heating element on Halo Heat® cook/hold ovens, as long as the original purchaser owns the oven. Forallotherparts,one(1)yearfromthedateofinstallationorfifteen(15)monthsfromtheshippingdate,whicheveroccursfirst. Thelaborwarrantyperiodisone(1)yearfromthedateofinstallationorfifteen(15)monthsfromtheshippingdate,whicheveroccursfirst. Alto-Shaamwillbearnormallaborchargesperformedduringstandardbusinesshours,excludingovertime,holidayratesorany additional fees. To be valid, a warranty claim must be asserted during the applicable warranty period. This warranty is not transferable. THIS WARRANTY DOES NOT APPLY TO: 1. Calibration. 2. Replacement of light bulbs, door gaskets, and/or the replacement of glass due to damage of any kind. 3. Equipment damage caused by accident, shipping, improper installation or alteration. 4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions, including but not limited to, equipment subjected to harsh or inappropriate chemicals, including but not limited to, compounds containing chloride or quaternary salts, poor water quality, or equipment with missing or altered serial numbers. 5. Damage incurred as a direct result of poor water quality, inadequate maintenance of steam generators and/or surfaces affected by water quality.Waterqualityandrequiredmaintenanceofsteamgeneratingequipmentistheresponsibilityoftheowner/operator. 6. Damage caused by use of any cleaning agent other than Alto-Shaam's Combitherm® Cleaner, including but not limited to damage due to chlorine or other harmful chemicals. Use of Alto-Shaam's Combitherm® Cleaner on Combitherm® ovens is highly recommended. 7. Any losses or damage resulting from malfunction, including loss of product or consequential or incidental damages of any kind. 8. Equipment modified in any manner from original model, substitution of parts other than factory authorized parts, removal of any parts including legs, or addition of any parts. Thiswarrantyisexclusiveandisinlieuofallotherwarranties,expressorimplied,includingtheimpliedwarrantiesofmerchantabilityand fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect,special,incidental,orconsequentialdamages.NopersonexceptanofficerofAlto-Shaam,Inc.isauthorizedtomodifythiswarranty or to incur on behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment. Ef f ect i v e 09/10 RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE. ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO-SHAAM REGARDING THIS APPLIANCE. Model: _______________________________________________Date Installed: __________________________________________________________ Voltage: ______________________________________________ Purchased From: _______________________________________________ Serial Number: _______________________________________ _______________________________________________________________________ W164 N9221 Water Street PHONE: ● P.O. Box 450 ● Menomonee Falls, Wisconsin 53052-0450 ● U.S.A. 262.251.3800 • 800.558-8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY www.alto-shaam.com PRINTED IN U.S.A. ">

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Key features
- Deluxe control panel
- Automatic basket lifts (optional)
- Oil filtration system (optional)
- IdleMode for energy efficiency
- Boil-Out function for cleaning
- Safety features: Hi-limit shutoff, gas leak detection
- Easy to use and maintain
- Durable construction for long life
Frequently asked questions
Use only high-grade oil or shortening with low moisture content to avoid excessive foaming.
Filter the oil regularly to maintain food quality and extend the life of the oil. The frequency of filtering depends on the usage and type of food being fried.
The Boil-Out function is used to clean and sanitize the fryer. It involves using a boil-out solution to remove carbonized deposits and oil residue from the frypot.
The FryTech gas fryer has a Hi-limit shutoff that will disengage the control if the oil temperature exceeds 432°F (222°C). It also has a gas leak detection system.