Unit installation | Carrier 48ES Air Conditioner User Manual

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Turn to the Expertg
Owner's Information Manual
A08438
Fig. 1 - Unit 48ES
NOTE TO EQUIPMENT
OWNER:
For your convenience,
please record the model and serial numbers of your new equipment
)rovided.
This information, along with the installation data and dealer contact information,
should your system require maintenance or service.
UNIT INFORMATION
INSTALLATION
Model #
Date Installed
Serial #
DEALERSHIP
ACCESSORIES
Address
INFORMATION
CONTACT INFORMATION
Company Name
(List type and model #)
in the spaces
will be helpful
Phone Number
Technician Name
NOTE TO INSTALLER:
This manual must be left with the equipment
owner.
SAFETY
Improper
installation,
CONSIDERATIONS
adjustment,
alteration, service
maintenance,
or use can cause explosion,
fire, electrical
shock,
or other
conditions
which may cause death, personal injury, or property
damage. Consult a qualified installer,
service agency, or your
distributor
or branch for information
or assistance. The qualified
installer or agency must use factory-authorized
kits or accessories
when modifying
this product. Refer to the individual
packaged with the kits or accessories when installing.
instructions
Follow all safety codes. Wear safety glasses, protective
clothing,
and work gloves. Have a fire extinguisher
available. Read these
instructions
thoroughly
and follow
included
in literature
and attached
building
codes,
the current
all warnings
to the unit.
editions
Code
(NFGC)
NFPA
54/ANSI
Electrical Code (NEC) NFPA 70.
or cautions
consult
local
of the National
Z223.1,
Fuel
the
refer to the current
CAN/CSA-B149.1
and .2 Natural Gas and Propane
codes, and Canadian Electrical Code CSA C22.1
Recognize
safety information.
see
This is the safety-alert
this symbol
on
the unit
manuals, be alert to the potential
these signal words:
DANGER,
What to do if you smell gas:
1. Do not try to light any appliance.
2. Do not touch any electrical switch; do not use any phone in
your building.
3. Leave the building immediately.
4. Immediately
call your gas supplier from a nearby phone.
Follow the gas supplier's instructions.
5. If you cannot reach your gas supplier,
call the fire
department.
Standards
ELECTRICALSHOCK
symbol/_.
and in instructions
for personal
WARNING,
HAZARD
Gas
of Canada
Installation
you
of the National
AND EXPLOSION
National
In Canada
When
editions
and
FIRE
or
injury. Understand
and CAUTION.
These words are used with the safety-alert
symbol. DANGER
identifies the most serious hazards which will result in severe per-
HAZARD
Failure to follow this warning
and/or death.
could result in personal
iniury
Before perfornfing
recommended
maintenance,
be sure the
main power switch to unit is turned off and lock-out
tag is
installed.
sonal injury or death. WARNING
signifies hazards which could
result in personal injury or death. CAUTION
is used to identify
unsafe practices which may result in minor personal injury or
product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation,
reliability, or operation.
Note: Installer:
This manual
should be left with the equipment
user.
FIRE,
EXPLOSION,
ELECTRICAL
SHOCK
HAZARD
Failure to follow this warning could result in personal
death and/or property damage.
FIRE,
EXPLOSION,
ELECTRICAL
Failure to follow this warning
death or property damage.
SHOCK
HAZARD
could result in personal
iniury,
iniury,
1. Do not turn off the electrical power to unit without first
turning off the gas supply.
2. Before
attempting
to start the gas heating
section,
familiarize
yourself
with all the procedures
that must be
followed.
Installation and servicing of this equipment can be hazardous
due to mechanical
and electrical components.
Only trained
and qualified personnel should install, repair, or service this
equipment.
FIRE,
FIRE,
EXPLOSION
Failure to follow this warning could result in personal
death, and/or property damage.
flammable vapors
other appliance.
and liquids
materials,
gasoline,
in the vicinity
iniury,
Do not
ELECTRICAL
Failure to follow this warning
death or property damage.
Do
not
use this
unit
SHOCK
HAZARD
could result in personal
if any part
has
been
to light by hand.
or other
Failure
EXPLOSION,
attempt
iniury,
of this or any
CUT
FIRE,
HAZARD
Failure to follow this warning could result in personal
death, and/or property damage.
HAZARD
Do not store or use combustible
EXPLOSION
under
iniury,
water.
Immediately
call a qualified service technician to inspect the
unit and to replace any part of the control system which has
been under water.
HAZARD
to follow this caution
may result in personal
iniury.
When removing
access panels or perfornfing
maintenance
functions inside your unit, be aware of sharp sheet metal parts
and screws. Although
special care is taken to reduce sharp
edges to a nfinimum,
be extremely careful when handling
parts or reaching into the unit.
()NITINTRODUCTION
This48ES
unitisasmall
packaged
gasheat/electric
cooling
system
that
canutilizethecomfort
ofgas
heating
packaged
along
withefficient
electric
airconditioning.
ThisunitusesPuron
®,theozone
friendly
refrigerant
forcooling.
Starting
orShutting
OffUnit
Note:Your
combination
heating/cooling
unitisequipped
withan
automatic
direct
spark
ignition
andpower
combustion
blower.
Tostartunit gas heat:
Refer to Fig. 2 for location
of unit front access panel. Refer to Fig.
3 for location of gas valve. Refer to Fig. 4 while proceeding
following steps.
1. Set the temperature
temperature
selector on room thermostat
setting
2. Close the external
and set system switch
manual
3. Turn off the electrical
4. Remove
gas shutoff
supply
with the
to the lowest
7. Replace
nut driver.
switch on the internal gas valve to the ON
the front access panel.
9. Open the external
supply
manual
to follow this warning
and/or
property
could result in personal
iniury,
damage.
1. If the main burners fail to light, or the blower fails to start,
shut down gas heating section and call your dealer for service.
2. Never attempt to manually light the main burners on unit
with a match, lighter, or any other flame. If the electric
sparking device fails to light the main burners, refer to the
following shutdown procedures,
then call your dealer as soon
as possible.
To shut
offunit
gas heat:
to the unit.
and wait 5 minutes.
8. Turn on the electrical
death,
valve.
the front access panel with a 5/16-in.
6. Move the selector
position.
Failure
HAZARD
to HEAT.
5. Move the selector switch on the internal gas valve to the OFF
position
FIRE AND EXPLOSION
EXPLOSION,
ELECTRICAL
SHOCK
Failure to follow this warning could result in personal iniury,
death, and/or property damage.
Do not turn off the electrical power to unit without first
turning off the gas supply.
Note:If the unit is being shut down because of a malfunction, call
your dealer as soon as possible.
to unit.
gas shutoff
FIRE,
HAZARD
valve.
10. Set the temperature selector on room thermostat slightly
above room temperature to start unit. The induced-draft
combustion air fan will start. Main gas valve will open and
main burners should ignite within 5 seconds. If the burner
does not light within 5 seconds, the ignition module will go
into a Retry Mode after a period of approximately 22
seconds (following the 5-second ignition period). If the
burners do not light within 15 minutes of the initial call for
heat, there is a lockout.
11. Set the temperature selector on room thermostat to desired
setting.
Should overheating occur or the gas supply fail to shut off, shut off
the external manual gas valve to the unit before shutting off the electrical supply. Do not use this unit if any part has been under water.
Immediately call a qualified service technician to inspect the unit
and to replace any part of the control system and any gas control
which has been under water.
Refer to Fig. 5 while proceeding
1. Set the temperature
temperature
setting
2. Close the external
steps.
selector on room thermostat to lowest
and set system SWITCH to OFF.
manual
3. Turn off the electrical
4. Remove
with the following
shutoff
power
valve.
supply
to the unit.
the front access panel.
5. Move the selector
switch on the internal gas valve to the OFF
position.
6. Replace
the front access panel.
To start unit electric
cooling:
Refer to Fig. 6 while proceeding
1. Set the temperature
temperature
setting
2. Close the external
steps.
selector on room thermostat to highest
and set system SWITCH to OFF.
manual
3. Turn off the electrical
4. Remove
with the following
shutoff
power
valve.
supply
to the unit.
the front access panel.
5. Move the selector switch on the internal gas valve to the OFF
position.
6. Replace
the front access panel
7. Restore
COOL.
electrical
power
8. Set the temperature
ACCESS PANEL
FILTER ACCESS
PANE L*
1. Set the temperature
A08439
Filter Rack
Louvered
Panels
Access
Panel
Shown)
temperature
setting
2. Close the external
switch to
slightly be-
to start unit.
cooling:
Refer to Fig. 7 while proceeding
Fig. 2 - Accessory
(Optional
selector on room thermostat
low the room temperature
To shut off unit electric
*For accessory filter rack.
to the unit and set system
with the following
selector
and set system
manual
3. Turn off the electrical
steps.
on room thermostat
shutoff
power
SWITCH
valve.
supply
to highest
to OFF.
to the unit.
OPERATING
YOURUNIT
Theoperation
ofyourunitiscontrolled
bythe indoor
sive stress on the blower motor and can cause the motor to overheat
and shut down.
of heating and cooling systems have 3 controls: a temperature
control selector, a FAN control, and a SYSTEM or MODE control. Re-
This unit nmst have air filters in place before it can be operated.
These filters can be located in one of at least two places. In many applications, the installer will provide return air filter grilles mounted
on the wall or ceiling of the conditioned structure. In the instance of
filter grilles, the filters can simply be removed from the grille and replaced.
temperature
control (thermostat).
You simply adjust the thermostat and it maintains the indoor temperature
at the level you select. Most thermostats
fer to your thermostat
owner's
To better protect your investment
vice calls, familiarize
Cooling
yourself
manual
for more information.
and to eliminate
with the following
unnecessary
ser-
The other typical application is an accessory filter rack installed inside the unit itself. The following information is given to assist in
changing filters used in these internal filter racks.
facts:
Mode
With the SYSTEM control set to COOL, your unit will run in cooling mode until the indoor temperature
is lowered to the level you
have selected. On extremely hot days, your unit will run for longer
periods at a time and have shorter "off' periods than on moderate
days.
Table 1 indicates the correct indoor filter size for your unit. Refer
to Fig. 2 to access filters installed in the accessory filter rack. If using
an Accessory Filter Rack, refer to the Installation Instructions provided with it for correct filter sizes and quantities.
Table 1--Indoor Air Filter Data
Gas Heat Mode
Unit
With the SYSTEM or MODE control of your indoor thermostat set
to HEAT, your unit will run in heating mode until room temperature
is raised to the level you have selected. On cold days and nights,
your system will typically run for longer periods
shorter "off' periods than on moderate days.
MAINTENANCE
AND
of time and have
Size
Filter
48ES024040
48ES024060,48ES030
Size
20x20x1
(508x508x25
mm)
20x24x1
(508x610x25
mm)
48ES036
-
48ES042
24x30x1
(610x762x25
mm)
48ES048
-
48ES060
24x36x1
(610x914x25
mm)
SERVICE
This section discusses maintenance that should be performed on
your system. Most maintenance should be performed by your dealer. You, as the owner, may wish to handle some nfinor maintenance
for your new unit.
Routine
Maintenance
All routine maintenance should be handled by skilled, experienced
personnel. Your dealer can help you establish a standard procedure.
For your safety, keep the unit area clear and free of combustible materials, gasoline, and other flamnaable liquids and vapors.
To assure proper functioning of the unit, flow of condenser air must
not be obstructed from reaching the unit. Clearance from the top of
the unit is 48 in. (1219 ram). Clearance of at least 36 in. (914 ram)
is required on sides except the power entry side (42 in. (1067 ram)
clearance) and the duct side (12 in. (305 ram) nfininmm clearance).
Also, ensure that the return-air duct connection (s) is physically
sound, is sealed to the furnace casing, and ternfinates outside the
space containing the furnace.
Maintenance
and Care
Before perfornfing
fully consider
for the Equipment
equipment
maintenance
13urners
Gas V:Jlve
A08582
Owner
yourself,
Flue
Ilood
please care-
the following:
Fig. 3 - Gas Heating/Electric Cooling Unit with access panel
removed
To replace or inspect filters in accessory filter rack (See Fig. 2):
1. Remove the filter access panel using a 5/16-in. nut driver.
FIRE,
EXPLOSION,
CUT HAZARD
ELECTRICAL
SHOCK
AND
2. Remove the filter(s) by pulling it out ofthe unit. If the filter(s)
is dirty, clean or replace with a new one.
Failure to follow this warning could result in personal injury,
death or property damage.
When installing the new filter(s), note the direction of the airflow arrows on the filter frame.
1. Turn off gas supply first, then all electrical power to your
unit and install lock-out tag before servicing or performing maintenance.
If you have difficulty locating your air filter(s) or have questions
concerning proper filter maintenance, contact your dealer for instructions. When replacing filters, always use the same size and type
of filter that was supplied originally by the installer.
2. When removing access panels or perfornfing maintenance
functions inside your unit, be aware of sharp sheet metal
parts and screws. Although special care is taken to reduce
sharp edges to a nfininmm, be extremely careful when
handling parts or reaching into the unit. Wear safety
glasses, gloves, and appropriate protective clothing.
Air Filters
The air filter(s) should be checked every 3 or 4 weeks and changed
or cleaned whenever it becomes dirty. Dirty filters produce exces-
UNIT
OPERATION
HAZARD
Failure to follow this caution may result in property damage.
Never operate your unit without filters in place. An
accunmlation of dust and lint on internal parts of your unit can
cause loss of efficiency and blower motor and/or compressor
damage.
Fans and Fan Motors
Unit Panels
Periodically check the condition of fan wheels and housings
motor shaft bearings. Contact your dealer for the required
maintenance.
and fan
annual
unit cabinet and to prevent
tern.
Heat ExchanRer
To ensure dependable
and efficient
heating
operation,
the heat ex-
changer should be checked by a qualified maintenance
person before each heating season, and cleaned when necessary. This checkout should not be attempted by anyone not having the required
expertise and equipment
for the required periodic
Indoor
and Outdoor
to properly do the job. Contact
maintenance.
your dealer
Coils
Cleaning of the coils should only be done by qualified service personnel. Contact your dealer for the required annual maintenance.
Condensate
After performing
any maintenance
or service on the unit, be sure all
panels are fastened securely in place to prevent rain from entering
Drain
Combustion
disruption
of the correct unit airflow pat-
Area and Vent System
For proper and safe operation, the furnace needs air for combustion
and ventilation. The air openings, on the furnace, the air openings
to the area in which the furnace is installed, and the spacing
the furnace must not be blocked or obstructed.
around
The combustion
area and vent system should be inspected visually
before each heating season. The normal accumulation
of dirt, soot,
rust, and scale can result in loss of efficiency and improper performance if allowed to build
trained service person.
up. This inspection
should
be done by a
The drain pan and condensate
drain line should be checked and
cleaned at the same time the cooling coils are checked by your dealer.
Compressor
All compressors are factory shipped with a normal charge of the correct type of refrigeration grade oil. A compressor should rarely require additional oil.
FIRE,
Condenser
If your unit makes an especially loud noise when the main
burners are ignited, shut down the heating section and call
your dealer.
(Outdoor)
PERSONAL
Fan
INJURY
AND UNIT
Failure to follow this warning
death or property damage.
DAMAGE
ing. Contact
your dealer for any required
Electrical
Controls
Electrical
controls
to ensure proper
into
cool-
service.
in personal
injury,
BURN
HAZARD
Failure
to follow this caution
may result in personal
injury.
Components
in heating section may be hot after unit has been
started up. When observing flame, be careful not to get close
to or touch heating components.
and Wirin_
are difficult
to check without
proper instrumenta-
tion. If there are any discrepancies
in the operating
your local dealer and request service.
Refrigerant
Failure to follow this warning could result
death and/or property damage.
injury,
or any other objects
The fan must be kept free of all obstructions
HAZARD
HAZARD
could result in personal
Do not insert sticks, screwdrivers,
revolving fan blades.
EXPLOSION
cycle, contact
Regular
Dealer
Maintenance
In addition
to the type of routine
to perform,
your unit should
maintenance
be inspected
trained service technician. An inspection
at least every other year) should include
Circuit
The refrigerant circuit is difficult to check for leaks without the proper equipment.
If inadequate cooling is suspected, contact your local
dealer for service.
1,
you might be willing
regularly
by a properly
(preferably
each year, but
the following:
Inspection of all flue product passages-including
the burners, heat exchanger, and flue collector box, Mare sure the
burner flames are blue in color and in proper adjustment.
fer to Fig. 8 for burner flame.
2. Inspection
of all combustion-and
ventilation-air
Re-
passages
and openings.
EXPLOSION
AND ENVIRONMENTAL
Failure to follow this warning
death or property damage.
HAZARD
could result in personal
injury,
System under pressure.
Relieve
pressure
and recover all
refrigerant before system repair or final unit disposal. Use all
service ports and open all flow-control
devices, including
solenoid valves.
3. Closeinspectionofallgaspipesleadingto
unit.
4. Inspection
and,
indoor coils.
if required,
5. Inspection and, if required,
densate drain pan.
cleaning
cleaning
andinsideofyour
of the outdoor
of the indoor
and
coil con-
MAIN
@
OF_
STEP1
STEP2
STEP3
STEP 5
STEP 4
m
STEP 6
STEP 7
MAIN
ON_
OFF
STEP8
STEP 9
STEP10
A07662
Fig. 4 - To Start Unit Gas Heat
MAIN
ON
I
@
L_
STEP1
STEP2
OFF
STEP3
E
J
STEP 4
STEP 5
STEP 6
A07663
Fig. 5 - To Shut-off Unit Gas Heat
MAIN
ON
I
OFF
STEP1
STEP2
STEP3
[
f
STEP 4
STEP 5
MAIN
°il
OFF
STEP 6
STEP 7
STEP8
A07796
Fig. 6 - To Start Unit Electric
Cooling
MAINoN
-[_
I
STEP1
STEP2
STEP3
A07797
Fig. 7 - To Shut-off
BURNER FLAME
Unit Electric
Cooling
Warranty
Certificate
Your unit has a limited
fully to determine
BURNER
warranty.
Be sure to read the warranty
the coverage
care-
for your unit.
Before you call for service...
...check for several easily-solved
If insufficient
MANIFOLD
heating
or cooling
problems.
is suspected:
( ) Check for sufficient airflow. Check the air filter for dirt. Check
for blocked return-air
or supply-air
grilles. Be sure they are open
and unobstructed.
If these checks do not reveal the cause, call your
C99021
servicing
dealer.
Fig. 8 - Monoport Burner
6. Inspection
and cleaning
of blower wheel housing
and motor.
7. Inspection
of all supply-air
and return-air
ducts for leaks,
obstructions,
and insulation integrity. Any problems found
should be resolved at this time.
8. Inspection of the unit base to ensure that no cracks, gaps, etc.,
exist which may cause a hazardous condition.
If your unit is not operating
easy solutions:
(
) Check
to be sure that
at all, check
the following
your thermostat
temperature
list for
selector
is
set below the indoor
temperature
during the cooling season or
above the indoor temperature
during heating season. Be sure the
SYSTEM switch or MODE control is in the COOL or HEAT position and not in the OFF position.
9. Inspection
10. Inspection
of the unit casing for signs of deterioration.
of all electrical
wiring
and components
to assure
proper connection.
11. Inspection for leaks in the refrigerant
to determine appropriate refrigerant
12. Operational
conditions.
check
of
the
Repair or adjustment
unit
circuit. Pressure
charge.
to determine
Start-up
service
instructions
and Service
working
contract
that
can be found in the unit Installation,
Instructions.
of your unit. (Record them in this manual in the space provided.) If
the dealer knows exactly which unit you have, he may be able to
offer suggestions
over the phone, or save valuable time through
knowledgeable
preparation
for the service
call.
should be made at this time.
Your servicing dealer may offer an economical service
covers seasonal inspections.
Ask for further details.
Complete
check
( ) If your unit still fails to operate, call your servicing dealer for
troubleshooting
and repairs. Specify the model and serial numbers
In Case of Trouble
If you perform
factory,
the steps above and unit performance
shut off the unit and call your dealer.
is still unsatis-
®
Turn to the Expertg:
TO OBTAIN
INFORMATION
"Heating
Equipment"
Have available
Copyright
ON PARTS:
Manufacturer
reserves
the right to change,
your installing
or "Air Conditioning
the Model
2008 Carrier Corporation
Consult
Contractors
dealer or classified
& Systems"
section
heading
No., Series Letter, & Serial No. of your equipment
Printed
in the U.S.A.
at any time, specifications
Edition Date:
and design without
11/08
notice and without
10
obligation.
of your local telephone
for dealer listing by brand
to ensure correct
directory
name.
replacement
Catalo_ No: OM48ES-01
Replaces:
0M48-27
part.
under
the
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