CFM Corporation A125 Indoor Fireplace User Manual

INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF
LIFE.
Gas Fireplace
Insert
Models: A125
A132
FOR YOUR SAFETY
Installation and service must
be performed by a qualified
installer, service agency or
the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch;
do not use any phone in your
building.
• Immediately call your gas
supplier from your neighbor’s
phone. Follow the gas suppliers
instructions.
• If you cannot reach your gas
supplier call the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE.
Homeowner’s Installation
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and Operating
Manual
DE S I GN
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C E RT I F I E D
CE
RTIFI E D
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
10002964 2/08 Rev. 2
Gas Fireplace Insert
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THIS APPLIANCE.
Thank you and congratulations on your purchase of a CFM Corporation fireplace insert.
IMPORTANT - Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the manufacturers' warranty.
Installation & Operating Instruction
Important Curing/Burning Instructions ................................................................................................3
Insert Applications ..............................................................................................................................3
Fireplace & Trim Dimensions .............................................................................................................4
Locating Your Fireplace Insert ............................................................................................................5
Mantels ...............................................................................................................................................5
Framing & Finishing ............................................................................................................................5
Combustion Air ...................................................................................................................................6
Zero Clearance Applications ...............................................................................................................6
Gas Specifications ..............................................................................................................................6
Gas Inlet & Manifold Pressures ..........................................................................................................6
High Elevations ...................................................................................................................................6
Preparation .........................................................................................................................................6
Gas Line Installation ...........................................................................................................................6
Gas Supply Pressures ........................................................................................................................7
Installation of Remote Switch for RN/RP Gas Valves .........................................................................7
Adjustment of Leveling Bar .................................................................................................................7
Venting Instructions ............................................................................................................................8
Common Flue Installations .................................................................................................................9
Liner Installation .................................................................................................................................9
Draft Relief Opening ...........................................................................................................................9
Test Chimney Draw.............................................................................................................................9
Vent Safety System ............................................................................................................................9
Fan Kit Installation ............................................................................................................................10
Fan Removal Instructions .................................................................................................................10
Operating Instructions
General Glass Information ............................................................................................................... 11
Louvre Removal ...............................................................................................................................11
Glass Cleaning .................................................................................................................................11
Glass Frame Removal ......................................................................................................................11
Installation of Logs and Ember Material ........................................................................................... 11
Large Lava Rock Placement ............................................................................................................12
Flame Adjustment ............................................................................................................................12
Flame Characteristics .......................................................................................................................13
First Firing .........................................................................................................................................13
Lighting & Operating Instructions ....................................................................................................14
Troubleshooting Gas Control (820 Millivolt Gas Valve) ....................................................................15
Troubleshooting Gas Control (Honeywell) .......................................................................................16
Maintenance
Cleaning the Standing Pilot Control System .....................................................................................17
Brass Cleaning .................................................................................................................................17
Replacement Parts ..............................................................................................................................................18
Optional Accessories
Ceramic Refractory ...........................................................................................................................20
Zero Clearance Kit ............................................................................................................................20
Remote Controls ...............................................................................................................................20
Trim Options .....................................................................................................................................20
Warranty ...............................................................................................................................................................31
2
10002964
Gas Fireplace Insert
Installation & Operating Instructions
This gas appliance should be installed by a qualified installer,
preferably NFI or WETT (Canada) certified, in accordance with
local building codes and with current CSA-B149.1 Installation
codes for Gas Burning Appliances and Equipment. For U.S.
Installations follow local codes and/or the current National Fuel
Gas Code ANSI Z223.1/NFPA 54.
In the Commonwealth of Massachusetts, all gas fittings and
installation of this heater shall only be done by a licensed gas
fitter or licensed plumber.
FOR SAFE INSTALLATION AND OPERATION OF YOUR
GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
1. This appliance gives off high temperatures and should be
located out of high traffic areas and away from furniture and
draperies.
2. Children and adults should be alerted to the hazards of the
high surface temperatures of this appliance and should stay
away to avoid burns or ignition of clothing.
3. CAUTION: Due to high glass surface temperature children should be carefully supervised when in the same
room as fireplace.
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WARNING: Check with your electronics manufacturer
before installing a television or other electronic device above this fireplace.
A125 / A132
Certified To
ANSI Z 21.88-2005 / CSA 2.33-2005
Vented Gas Fireplace Heaters
IMPORTANT:
PLEASE READ THE FOLLOWING CAREFULLY
It is normal for fireplaces fabricated of steel to give off some
expansion and/or contraction noises during the start up or
cool down cycle. Similar noises are found with your furnace
heat exchanger or car engine.
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It is not unusual for your gas fireplace to give off some odor
the first time it is burned. This is due to the curing of the paint
and any undetected oil from the manufacturing process.
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Please ensure that your room is well ventilated - open
all windows.
4. Under no circumstances should this appliance be modified.
Parts removed for servicing should be replaced prior to
operating this appliance again.
5. Installation and any repairs to this appliance should be
carried out by a qualified installer, preferably NFI or WETT
(Canada) certified. A professional service person should
be contacted to inspect this appliance annually. Make it a
practice to have all of your gas appliances checked annually.
More frequent cleaning may be required due to excess lint
and dust from carpeting, bedding material, etc.
6. Control compartments, burners and air passages in this appliance should be kept clean and free of dust and lint. Make
sure that the gas valve and pilot light are turned off before
you attempt to clean this unit.
7. The venting system (chimney) of this appliance should be
checked at least once a year and if needed your venting
system should be cleaned.
8. Keep the area around your appliance clear of combustible
materials, gasoline and other flammable vapor and liquids.
This appliance should not be used as a drying rack for clothing, nor should Christmas stockings or decorations be hung
in the area of it.
9. Under no circumstances should any solid fuels (wood, coal,
paper or cardboard etc.) be used in this appliance.
10. The flow of combustion and ventilation air must not be obstructed in any way.
10002964
11. These appliances are certified for installation in a solid
fuel burning fireplace unless using the model HEZC Zero
Clearance Kit. When the zero clearance kit is used, and the
appliance is installed directly on carpeting, vinyl tile or any
combustible material other than wood, the appliance must
be installed on a metal or wood panel extending the full
width and depth of the appliance.
12. This appliance requires adequate ventilation and combustion air to operate properly.
It is recommended that you burn your fireplace for at least six
(6) the first time you use it. If optional fan kit has been installed,
place fan in the "OFF" position during this time.
Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of
combustion of such fuels, contain chemicals known to
the State of California to cause cancer, birth defects
and other reproductive harm.
California Health & Safety Code Sec. 25249.6
Insert Applications
Before installing the gas fireplace insert consideration
must be given to the functioning needs of the fireplace.
The size of the fireplace cavity, the design of the chimney
for effective venting should be determined. The availability of the gas supply as well as electricity for the insert fan
must be confirmed.
3
Gas Fireplace Insert
F
B
D
A
E
J
C
G
H
Zero Clearance Kit
Maintain 1” Clearance to ‘B’ Vent
P
M
4“
K
U
V
O
S
L
R
N
Air Inlet Channel
T
R
I
M
F
I
R
E
P
L
A
C
E
M
I
N
I
M
U
M
4
O
P
E
N
I
N
G
A1
B1
A2
B2
A3
B3
A4
B4
A5
B5
C
D
E
F
G
H
J
K
L
M
N
O
P
Q
R
S
T
U
V
Q
T
Gas Inlet Knock-out
A125
A132
(680 mm)
26⁵⁄₈”
(676 mm)
26³⁄₄”
(978 mm)
38³⁄₈”
(957 mm)
38¹⁄₂”
2964
(743 mm)
29”
29¹⁄₄”
A125_132
specs (737 mm)
10/06 41¹⁵⁄₁₆”
(1105 mm)
(1065 mm)
43¹⁄₂”
33”
(838 mm)
44”
(1118 mm)
28”
(712 mm)
(1041 mm)
40⁷⁄₈”
(775 mm)
30¹⁄₂”
46”
(1171 mm)
(641 mm)
28³⁄₄”
(730 mm)
25¹⁄₄”
(441 mm)
17¹⁄₄”
(438 mm)
17³⁄₈”
(349 mm)
15⁵⁄₈”
(397 mm)
13³⁄₄”
(435 mm)
15”
(381 mm)
17¹⁄₈”
19¹⁄₄”
(489 mm)
20¹⁄₂”
(521 mm)
(445 mm)
20”
(508 mm)
17¹⁄₂”
(251 mm)
12¹⁄₄”
(311 mm)
9⁷⁄₈”
(667 mm)
35”
(889 mm)
26¹⁄₄”
25”
(635 mm)
26⁵⁄₈”
(676 mm)
(32 mm)
8¹⁄₂”
(216 mm)
1¹⁄₄”
(952 mm)
30”
(762 mm)
37¹⁄₂”
(451 mm)
19¹⁄₈”
(486 mm)
17³⁄₄”
24¹⁄₂”
(616 mm)
27¹⁄₄”
(692 mm)
(451 mm)
21”
(533 mm)
17³⁄₄”
25”
(635 mm)
28”
(711 mm)
(349 mm)
16”
(407 mm)
13³⁄₄”
(445 mm)
17³⁄₄”
(451 mm)
17¹⁄₂”
14”
(356 mm)
16¹⁄₂”
(419 mm)
(451 mm)
20¹⁄₄”
(514 mm)
17³⁄₄”
R - Fireplace Opening Width
Q - Fireplace Opening Height
S - Depth of Insert
T - Firebox Width at Insert Depth (S)
U - Firebox Depth at Insert Back Height (V)
V - Insert Back Height
1 = SS or SSD Trim
2 = SL or SLD Trim
3 = SXL Trim
4 = BSL Trim
5 = BXL Trim
10002964
Gas Fireplace Insert
Locating Your Gas Fireplace Insert
with Zero Clearance Kit
X
A
E
B
X
For Zero Clearance Kit applications, it is important to
determine the finished facing material before beginning
to frame. This will allow for the thickness of the finishing
material between the frame and the fireplace trim.
Similarly, consideration must be given to the 1" inch
depth of the air inlet channel sitting on the fireplace
base. Finishing material for the hearth should be flush
with the top of the air inlet channel.
C
X
Framing & Finishing
D
If the fireplace is installed at floor level a noncombustible hearth must extend a minimum 12" (305 mm) in
front of the fireplace.
F
FP1249a
Fig. 1 Locating unit with zero clearance kit.
A) Flat on wall
C) Island
E) *Flat on wall corner
B)
D)
FP1249a
F)
Cross corner
*Room divider
Chase installation
locating DV unit
with zero clearance kit
NOTE: (Fig. 1)
4/03
* When you install your fireplace in (D) Room divider or (E)
Flat on wall corner positions, a minimum of 6” (X) (153mm)
clearance must be maintained from the perpendicular wall
and the outer edge of the trim.
If the fireplace is recessed into the wall and at least 12"
(305 mm) above floor level, no hearth is required.
A 3” diameter (for A125) or 4” diameter (for A132)
Class ‘B’ vent must be used when installing the fireplace insert along with the Zero Clearance Kit. The vent
system must be a minimum height of 12’ (3.7 m)
The use of wallpaper adjacent to this fireplace is not recommended as high temperatures given off by this fireplace may
adversely effect the binders in the adhesive used to apply the wallpaper.
Mantels
When the unit is installed into a woodburning fireplace,
the minimum distance the mantel can be placed above
the fireplace is governed by local building codes applicable to woodburning fireplaces. Consult local authorities having jurisdiction for these clearances.
37���" (946mm)
For applications requiring the use of a Zero Clearance
Kit, the minimum height a mantel can be installed above
the fireplace is 24" (610 mm) from the top of the upper
louvres. The maximum mantel depth is 8" (203 mm).
(Fig. 2)
K
The underside of the mantel will become
warm. Use only finishes which are heat
resistant and do not discolor.
Air Inlet Channel
24" Min.
(610mm)
P
Drywall
NOTE: For K, O
and P dimensions,
refer to chart on
Page 4
O
Decorative Trim Kit
Finish Wall
FP1351
Fig. 3 Insert framing dimensions.
FP1325
Fig. 2 Minimum mantel height above fireplace.
10002964
FP1325
Insert mantel
height
4/1/03 djt
FP1251
Insert framing
and finishing
1/03
5
Gas Fireplace Insert
Combustion Air
High Elevations
It is very important that an adequate air supply is
available when the unit is being operated. Since most
homes of today are tightly sealed and insulated, additional make-up air is usually necessary.
This fireplace has been designed to operate by drawing
air in from the front and outer perimeters of the fireplace. The air provides combustion air ensuring a clean
burning flame, dilution air for proper venting, as well
as the air which the fan circulates over the firebox/heat
exchanger system.
NOTE: Insulating around the fireplace will result in
overheating and possible malfunctioning of the circulating fan.
Zero Clearance Applications
An alternate air supply is recommended
with this component.
For installation other than in existing woodburning fireplaces such as new construction or renovation projects,
a Zero Clearance Kit must be used. The kit enables
these inserts to be installed in combustible environments. Whenever using a Zero Clearance Kit, consideration must be given to the dimensions of the Zero
Clearance Kit and the requirements of the Air Kit when
planning out the installation.
Gas Specifications
Model
A125RN
Fuel
Type
Natural
A125RP
Propane
A132RN
Natural
A132RP
Propane
Gas
Control
Millivolt
Hi/Lo
Millivolt
Hi/Lo
Millivolt
Hi/Lo
Millivolt
Hi/Lo
In Canada, please consult provincial and/or local
authorities having jurisdiction for installations at
elevations above 4,500 feet (1,370m).
These gas inserts are approved for installation
in solid fuel burning masonry or zero clearance
fireplaces.
Preparation
Before beginning, remove glass door and logs from
unit. Also check to make sure there is no hidden damage to the unit. Take a minute and plan out the gas,
venting and electrical route. It is best to start with the
gas line first followed by the chimney liner. (Refer to
Page 8)
Gas Line Installation
When purging the gas line, the front glass
must be removed.
If gas piping from the source to the heater location
has not been accomplished, install the required pipe.
Consult local plumbing code to assure proper pipe size.
20,000
15,000
30,000
21,000
30,000
22,500
NOTE: The gas line connection can be made of either
properly tinned 3/8" copper tubing, 3/8" rigid pipe or
an approved flex connector then reduced to 3/8" to
the heater. Some municipalities have additional local
codes, it is always best to consult your local authority
and the CSA- B149.1 installation code.
Natural
5.5" W.C.
14.0" W.C.
3.5" W.C.
LP
11.0" W.C.
14.0" W.C.
10.0" W.C.
Do not use this appliance if any part of it
has been under water. Immediately call a
qualified service technician to inspect the
unit and replace any part of the control
which has been under water.
6
For elevations above 4,500 feet (1,370m) in USA,
installations must be in accordance with the
current ANSI Z223.1/NFPA 54 and/or local codes
having jurisdiction.
Max.
Min.
Input
Input
BTU/hr BTU/hr
20,000 14,000
Gas Inlet & Manifold Pressures
Minimum Inlet Pressure
Maximum Inlet Pressure
Manifold Pressure
Input ratings are shown in BTU per hour and are
certified without deration for elevations up to
4,500 feet (1,370m) above sea level.
The gas pipeline can be brought in through the rear or
the base of the heater.
U.S. Installations consult the current National Fuel
Gas Code, ANSI Z223.1/NFPA 54.
The gas control inlet is 3/8” N.P.T. therefore the 1/2”
rigid gas line must be reduced to 3/8” N.P.T. A typical
installation layout for rigid pipe is shown in Figure 4.
Always check for gas leaks with a mild
soap and water solution. Do not use an
open flame for leak testing.
The gas control is equipped with a captured screw
type pressure test point, therefore it is not necessary to
provide a 1/8" test point up stream of the control.
10002964
Gas Fireplace Insert
When using copper or flex connector, use only
approved fittings. Always provide a union when
using black iron pipe so the gas line can be easily
disconnected for burner or fan servicing. See gas
specifications for pressure details and ratings.
NOTE: If flex connector is used, it must be kept inside
of the heater.
Trim Top
Trim Left Side
Wiring
from
Millivolt
Gas
Valve
Bracket Switch
Trim
Screw
1/2” Gas Supply
1/2” x 3/8” Reducer
On/Off
Switch
Assembly
3/8” Nipple
3/8” Union
3/8” Nipple
FP1657
Fig. 6 Left side switch installation.
3/8” x 3/8” Shut
Off Valve
SIT Valve
Thermopile
Fig. 4 Typical gas line installation.
THTP
3/8” Nipple
CFM106
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TP
Gas
Supply Pressures
CFM106
OT
PIL
FP382a
Fig. 7a On/Off switch or millivolt thermostat.
TH
The heater and its individual shut-off valve must be
disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
excess of 1/2 psig (3.45kPa).
TH
Typical
Gas Line
Connection
This heater must
be isolated
from
the gas supply piping
9-29-00
system by closing
its individual manual shut-off valve
during any pressure equal to or less than 1/2 psig
(3.45kPa).
FP382a
REMOTE SWITCH WIRING - NVC
1/03
TPTH
1. Thread wire through gas inlet opening on the right
side of fireplace. Do not cut wire or insulation on
metal edges.
2. Slide switch assembly from the back, between subframe and trim, then fasten the screw. (Fig. 5)
3. For left side installation reverse switch position in
bracket and repeat Step 2. (Fig. 6)
4. Connect wiring to gas valve (Fig. 7a,b) and switch.
TP
Installation of Remote Switch
for RN/RP Gas Valves
FP1218a
Fig. 7b ON/OFF switch wiring.
CAUTION: Do not wire millivolt remote wall
switch for gas fireplace to a 120 V power
supply.
Adjustment of Leveling Bar
Trim Screw
Wiring from
Millivolt Gas
Valve
FP1657
On/Off Switch Assembly
1.
2.
3.
4.
(If Required)
FP1218a
Determine
height ofswitch
adjustment.
Remote
Loosen the four (4) screws. (Fig. 8)
wiring
- height
rocker
Set bar
at proper
and tighten the screws.
Add the
two
(2)
extra
screws
to prevent any move1/03
ment.
NOTE: Leveling bar only applies to A132.
Fig. 5 Install switch between subframe and trim.
10002964
7
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Gas Fireplace Insert
WARNING
This fireplace has been converted for use with
gas only and cannot be used for burning wood
or solid fuels unless all original parts have been
replaced and the fireplace has been re-approved
by the authority having jurisdiction.
Leveling Bar
Set Screws
FP1658
WARNING
Fig. 8 Adjust leveling bar on A132 only.
Venting
Instructions
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Canadian Installations:
�����
The venting system must
be installed in accordance
with the current CSA-B149.1 installation code, and the
authority having jurisdiction.
U.S.A. Installations:
The venting system must be installed in accordance
with the current National Fuel Gas Code, ANSI Z223.1/
NFPA 54.
Minimum clearances to combustible materials is 1" (25
mm) for B Vent (use of single wall vent is not allowed).
As with any natural draft appliances, the vent cap must
always extend a minimum of 2' (610 mm) above any
structure within a 10' (3 m) horizontal plane. (Fig. 9)
A minimum 12’ (3.7 m) vent height is required to effectively vent this fireplace.
0 To 10'
2' Min.
0 To 10'
(3m)
2'
(610mm)
Min.
3'
Min.
3'
(914mm)
Min.
Reference
Point
AC246a
Fig. 9 Example of the 2', 3', 10' rule.
AC246
Venting and
4/1/96Installation
Installer must attach red warning label to
fireplace.
8
Cutting any sheet metal parts of the fireplace, in which the gas fireplace insert is
to be installed, is prohibited.
Ensure there are no obstructions to side
air passages of decorative trim once installed on insert.
Some factory built fireplaces have air passages
on face of fireplace for zero clearance capabilities. All trim kits are designed so as to allow airflow to these passages. Under no circumstances
should these passages be blocked.
1. Gas inserts are designed for recessed
installations into solid fuel masonry or factory built
noncombustible fireplaces that have been installed
in accordance with the National, Provincial, State
and local building codes.
2. Measure for minimum fireplace opening requirement
on Page 4 of this installation manual. (If firebrick
[refractory] is removed from a factory built
fireplace in order to gain minimum gas fireplace
insert opening requirements, a minimum of 1/4"
(6 mm) air space is required between the gas
insert fireplace's outer casing and the inner wall
of the factory built fireplace).
3. To assure top performance, safety and efficiency,
all inserts must be installed with an approved 4"
diameter flue liner, with exception of A125, which
should be installed with an approved 3" liner,as per
CSA-B.149 or National Fuel Code ANSI Z223/NFPA
54.
4. Flue damper must be fully blocked in the open
position or removed for installation.
5. The chimney must be clean and in good working
order and constructed of noncombustible materials.
6. Make sure that all chimney cleanouts fit properly so
air cannot leak into the chimney.
7. Glass door, screen kits and log grate may be
removed for installation of insert into factory built
fireplace.
8. Install the insert without the trim frame and make all
gas, venting and electrical connections.
9. Install decorative trim frame. Please refer to Frame
Assembly and Mounting instructions In this manual.
10002964
Gas Fireplace Insert
Test Chimney Draw
Common Flue Installations
In some areas it is possible to vent more than one gas
fireplace into the same flue. You must ensure the flue
being shared has the proper capacity to handle both
fireplaces. Check installation codes for venting capacity
information.
As always it is best to check with the authority having
jurisdiction prior to commencement of the installation.
Liner Installation
Insert liner from top of chimney through the damper
opening and attach to 3" flue collar (for A125); 4" flue
collar (for A132). For best results use three (3) sheet
metal screws and a hose clamp.
For natural draft inserts, packing fibreglass insulation
around the liner in the damper area will isolate the fireplace cavity from the chimney and prevent drafts and
noises during operation.
In case the fireplace opening is only minimum height
(17¹⁄₂" for A125) (20" for A132) and access from the
front is not possible, remove the flue collar plate - unscrew and slide out from the back of the unit. Now
attach the liner to the flue collar, lift up and simply slide
flue collar plate back onto the unit top. It is important
the plate is completely inserted and the front screw is
fastened again in order to line up the flue outlet and the
liner properly. (Fig. 10)
If fireplace lintel is wider than 8" (203 mm),
the height of the fireplace opening must
be 25" (635 mm) to allow for a 90° offset
elbow to be installed.
Damper
Flue
Collar Plate
Chimney Liner
Damper
A "Chimney Draw" test must be made before the
installation is complete.
1. Close all doors and windows in the home and start
exhaust fans in the kitchen and bathroom.
2. Light unit and operate for 5 minutes.
3. Hold an ignited match or cigarette in front of the unit.
Refer to Figure 11 for the location of the draft hood
opening.
4. Check to make sure smoke from the match or
cigarette is drawn into the fireplace. If it is not, turn
the unit off and check for causes creating the lack of
adequate draft.
Test for Draft at This Location
FP1371
Fig. 11 Hold an ignited match in front of fireplace.
Vent Safety System
These inserts are equipped with a vent safety shut
FP1371
down switch. This switch is factory installed, wired and
RHE test
tested. Check and make chimney
sure the switch and wires are
in the proper position. The
safety switch is heat activat6/03
ed and wired in series with the pilot system. (Fig. 12)
Bracket
Chimney
Liner
Clamp
Screw
Clamp
Vent Safety
Switch
FP1372
FP1354a
Fig. 10 Remove flue collar plate and attach to flue collar.
FP1354a
Draft ReliefRHE
Opening
Flue outlet
This insert is equipped with a6/03
draft-relief opening which
receives its dilution air supply through the opening
behind the louvres. These openings must not be
obstructed or altered in any way. (Fig. 11)
10002964
Fig. 12 Vent safety switch.
Operation of this fireplace when not
connected to a properly installed and
maintained venting system or tampering
with the vent safety shutoff system can
result in carbon
monoxide (CO) poisoning
FP1372
and possibly death.
Vent safety
switch
6/17/03 djt
9
Gas Fireplace Insert
Fan Removal Instructions
Fan Kit Installation
115 Volt, 60 Hz. 56W
The fan kit includes the following: fan, temperature
sensor, speed control and a 6 ft. cord. The following
explains how to start and set the fan for automatic
operation.
1.
2.
3.
4.
Plug in the electrical cord.
Start gas fire - see lighting procedures.
Turn on fan speed control.
Wait until the unit has warmed up sufficiently to
activate the temperature sensor.
5. Once fan starts, adjust speed control to desired fan
speed. The fan will now automatically come on every
time the fireplace is in operation. Should the fan not
be needed simply turn off the speed control.
1.
2.
3.
4.
5.
6.
7.
8.
Turn off gas and electricity.
Remove the front glass.
Remove the logs.
Remove burner assembly and rear log support plate.
Remove the fan mounting nuts (2). (Fig. 13)
Slip off the electrical connector at the motor.
Lift out the fan.
To reinstall, reverse procedure.
Stud
Thermal Sensor is
attached to burner
base
The appliance, when installed must be
electrically connected and grounded in
accordance with local codes or, in the absence of local codes, with the current CSA
C22.1 Canadian Electrical Code.
For U.S.A. installations, follow local codes
and the national electrical code, ANSI/
NFPA No. 70.
Should this fan require servicing, the
power supply must be disconnected. For
rewiring of any replacement components
refer to Figures 13 & 14.
Fan is installed
at the back of
the air intake
box
Stud
Valve
Fan Speed Control/Junction Box
FP1252
Fig. 13 Fan location.
Fan
Temperature Sensor
Speed
Control
Black
White
Ground
FP1252
FK24 install
1/03
FP394
Fig. 14 Wiring diagram RN/RP.
FP394
WIRING DIAGRAM
11/20/96
10
10002964
Gas Fireplace Insert
Operating Instructions
General Glass Information
Glass Frame Removal
Only ceramic glass approved by CFM Corporation may be used for replacement on
this unit.
1. The use of substitute glass will void all product
warranties.
2. Care must be taken to avoid breakage of the glass.
3. Under no circumstances should this appliance be
operated without glass properly installed, or with any
cracked or broken glass. Replacement of any glass
assembly as supplied by the manufacturer should be
done by a licensed qualified service person.
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Louvre Removal
Screws
Machine Screws
Open Access Door
FP1373
Fig. 16 Remove glass frame.
FP1373
Installation of Logs and
Ember Material
RHE
2.
Louvre
1.
FP444
Before remounting glass frame, brass
trim must be installed. Refer to “Frame
Mounting” section.
Glass Frame
��������������
������������
To remove top flat louvre pull louvre up and
then lift out.
1. Remove the top louvre. (Refer to “Louvre Removal”
section)
2. Open access door.
3. Remove two (2) machine screws from the bottom of
glass frame. (Fig. 16)
4. Lift up and unhook glass frame at the top.
Glass
Panel
Fig. 15 Louvre removal.
Glass Cleaning
It will be necessary to clean the glass periodically.
During start-up, condensation, which is normal, forms
on the inside of the glass and causes lint, dust and
other airborne particles to cling to the glass surface.
Also initial paint curing may deposit a slight film on
the glass. It is therefore recommended the glass
be cleaned two or three times with a non-ammonia
household cleaner and warm water (we recommend
gas fireplace glass cleaner). After that the glass should
be cleaned two or three times during each heating
season depending on the circumstances present.
window frame
Refer to Figures 17 & 18
removal
1. Remove front glass. (Refer to
"Glass Removal" sec6/03
tion)
2. Remove logs from packaging.
3. Place left rear log (N15 or N17) by using the log’s
bottom holes to locate it into the two pin studs located on the left side of the rear log support.
4. Place right rear log (N16 or N18) by using the log’s
bottom holes to locate it into the two pin studs located on the right side of the rear log support.
5. Place front right log (N14 or N20) onto locator
notches. Ensure the log is securely in place.
6. A125: Place front left log (N13) onto locator. Ensure
the log is securely in place.
A132: Place front left log (N19) against the back of
the left burner heat shield and the front edges of the
log should be flat against the front deflector.
7. Place ember material on to the front area of the
burner.
Top logs must be placed properly into
notches.
Clean glass after first two weeks of
operation.
10002964
11
Gas Fireplace Insert
Figure 17
A125
Front Right Log
N14
Right Rear Log
N16
Left Rear Log
N15
Front Left Log
N13
LG479
Ember Material
Figure 18
A132
Left Rear Log
N17
Front Right Log
N20
Front Left Log
N19
Right Rear Log
N18
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LG481
Ember Material
Large Lava Rock Placement
Flame Adjustment (RN/RP Models)
For fireplaces equipped with HI/LO valves, flame
adjustment is accomplished by rotating the HI/LO
adjustment knob located near the center of the gas
control. (Figs. 19 or 20)
Turn clockwise
to decrease
flame height
LO
���������
Fig.
19 Flame adjustment knob for SIT Valve.
�����
Honeywell Valve
FP390
Turn
FLAME ADJUSTMENT KNOB
11/21/96
�
counterclockwise
Turn
to decrease
flame height
��
Under no circumstances should these lava
rocks be placed on top of the burner assembly.
Turn
counterclockwise
to increase
�����
flame height
HI
The large lava rock provided with this fireplace may be
placed on the firebox base on either side of the burner
assembly.
SIT Valve
�
clockwise
to increase
flame height
Fig. 20 Flame adjustment knob for Honeywell Valve.
12
HV102
Honeywell hi/lo knob
4/5/99 djt
10002964
Gas Fireplace Insert
First Firing
Flame Characteristics
It is important to periodically perform a visual check of
the pilot and the burner flames. Compare them to the
Figure 21 and Figure 22 or 23. If any of the flames appear abnormal call a service person.
PSE Pilot
3/8" - 1/2"
Upon completing the gas line connection, a small
amount of air will be in the lines. When first lighting unit
with pilot light, it will take a few minutes to purge themselves of this air. Once the purging is complete, the
pilot and burner will light and operate as indicated in the
instruction manual. Subsequent lightings of the heater
will not require such purging.
When lit for the first time, the appliance will emit a slight
odor for awhile. This is due to paint and lubricants used
in the manufacturing process. After each lighting, vapor
may condense and fog the glass; this moisture disappears within a few minutes of burning.
SIT Pilot
F584-703
Fig. 21 Correct pilot flame appearance.
Figure 23
A125
F584-703
Honeywell
& PSE
pilot flames
LG480
Figure 23
A132
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LG482
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10002964
13
Gas Fireplace Insert
Lighting and Operating Instructions
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This heater has a pilot which must be lit manually. When lighting the pilot follow these instructions exactly.
B. BEFORE LIGHTING smell all around the heater
area for gas. Be sure to smell next to the floor
because some gas is heavier than air and will
settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any fireplace
• Do not touch any electric switch
• Do not use any phone in your building
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the Fire Department
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not
push in or turn by hand, do not try to repair it, call a
qualified service technician. Applying force or any
attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service technician to inspect the heater and to replace any part of
the control system and any gas control which has
been under water.
Lighting Instructions
1. STOP! Read the safety information above.
2. Turn off all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to
Step 4. For RN/RP appliances turn the On/Off
switch to “OFF” position or set thermostat to
lowest level.
4. Open control access panel.
5. Push in gas control knob slightly and turn
clockwise
to "OFF".
PI
ON
OFF
3/8" - 1/2"
OFF
OFF
3 4 5
Euro SIT
T
LO
ON
1 2
P
OFF ilot
PILOT
10. Push the control knob all the way in and hold.
Immediately light the pilot by repeatedly depressing the piezo spark ignitor until a flame appears.
Continue to hold the control knob in for about one
(1) minute after the pilot is lit. Release knob and it
will pop back up. Pilot should remain lit. If it goes
out, repeat steps 5 through 8.
SIT NOVA
Honeywell
6. Wait five (5) minutes to clear out any gas. Then
smell for gas, including near the floor. If you
smell gas, STOP!FP1067
Follow "B" in the safety information above. If you
doinstruction
not smell gas, go to the
lighting
knobs
next step.
3/9/01 djt
7. Remove glass door before lighting pilot. (See
Glass Frame Removal section).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
to "PILOT".
•
If knob does not pop up when released, stop
and immediately call your service technician or
gas supplier.
FP1068
•
If after several tries,Lighting
the pilotinstructions
will not stay lit,
turn the gas control knobPilots
to " " and call your service technician or gas supplier.
11. Replace glass door.
12. Turn gas control knob to “ON” position.
13. For RN/RP appliances turn the On/Off switch to
“ON” position or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
To Turn Off Gas To Heater
1. Turn the On/Off switch to "OFF" position or set
the thermostat to lowest setting.
2. Turn off all electric power to the fireplace if
service is to be performed.
14
3. Open control access panel.
4. Push in gas control knob slightly and turn clockwise
to "OFF". Do not force.
5. Close control access panel.
10002964
Gas Fireplace Insert
Troubleshooting the Gas Control System
SIT NOVA 820 Millivolt Valve
NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position.
WARNING: Before doing any gas control service work, remove glass front.
SYMPTOM
1. Spark ignitor will not light
2. Pilot will not stay lit after
carefully following lighting
instructions.
3. Pilot burning, no gas to
main burner
4. Frequent pilot outage
problem.
10002964
POSSIBLE CAUSES
CORRECTIVE ACTION
A. Defective or misaligned
electrode at pilot.
Using a match, light pilot. If pilot lights, turn off
pilot and push the red button again. If pilot will not
light - check gap at electrode and pilot-should be
1/8" to have a strong spark.
B. Defective ignitor (Push Button)
Push Piezo Ignitor Button. Check for spark at
electrode and pilot. If no spark to pilot, and elec
trode wire is properly connected, replace ignitor.
A. Defective pilot generator
(thermocouple), remote wall
switch.
Check pilot flame. Must impinge on thermo
couple/thermopile. Note: this pilot burner assem
bly utilizes both-a thermocouple and a thermopile.
The thermocouple operates the main valve
operation (On and Off). Clean and or adjust pilot for
maximum flame impingement on thermopile and
thermocouple.
B. Defective automatic valve
Turn valve knob to “Pilot”. Maintain flow to pilot;
milivolt meter should read greater than 10 mV. If
the reading is okay and the pilot does not stay on,
replace the gas valve. Note: An interrupter block
(not supplied) must be used to conduct this test.
A. Wall switch or wires defective
Check wall switch and wires for proper connec
tions. Jumper wire accross terminals at wall
switch, if burner comes on, replace defective wall
switch. If okay, jumper wires across wall switch
wires at valve, if burner comes on, wires are faulty
or connections are bad.
B. Thermopile may not be
generating sufficient
millivoltage.
1. Be sure wire connections from thermopile at
gas valve terminals are tight and thermopile is
fully inserted into pilot bracket.
2. One of the wall switch wires may be grounded.
Remove wall switch wires from valve terminals if
pilot now stays lit, trace wall switch wiring for
ground. May be grounded to fireplace or gas
supply.
3. Check thermopile with millivolt meter. Take
reading at thermopile terminals of gas valve.
Should read 250-300 millivolts (minimum 150)
while holding valve knob depressed in pilot
position and wall switch “Off”. Replace faulty
thermopile if reading is below specified minimum.
C. Plugged burner orifice.
Check burner orifices for debris and remove.
D. Defective automatic valve
operator.
Turn valve knob to “On”, place wall switch to “On”
millivolt meter should read greater than 100 mV. If
the reading is okay and the burner does not come
on, replace the gas valve.
A. Pilot flame may be too low
or blowing (high) causing the
pilot safety to drop out.
Clean and/or adjust pilot flame for maximum flame
impingement on thermopile and thermocouple.
B. Possible blockage of the vent
terminal.
Check the vent terminal for blockage (recycling the
flue gases)
15
Gas Fireplace Insert
Troubleshooting the Gas Control System
Honeywell Millivolt Valve
START
Gas Supply On
CHECK
NO
Supply Line Hooked Up
Shutoff Valve Open
YES
Pilot Lights With
Piezo Ignitor
NO
YES
Pilot Stays Lit
NO
Lockout Has Engaged. Wait
60 Seconds And Try Again.
For Spark At Electrode While
Depressing Piezo — 1/8" Gap To
Pilot Hood Needed.
All Wiring Connections
Replace Piezo Ignitor
For Air In The Lines
Thermopile Needs A Minimum
325mv. Adjust Pilot Flame Height.
All Wiring Connections.
Replace Thermopile
Thermocouple Needs A Minimum
of 14mv.
Defective Valve. Turn To Pilot,
Meter Should Read Greater Than
100 Mv. If Not, Replace.
YES
Pilot Lights Main
Burner
YES
NO
Valve Is Turned On
On/off Switch Is Not Turned On.
Watch For Grounded Wires!
Thermopile Needs A Minimum
325mv.
Plugged Burner Orifice.
System OK.
FP396
NVC-standing pilot troubleshooting
11/22/96
16
10002964
Gas Fireplace Insert
Maintenance
Burner and Burner Compartment
It is important to keep the burner and the burner
compartment clean. At least once per year the logs and
lava rock/ember material should be removed and the
burner compartment vacuumed and wiped out. Remove
and replace the logs as per the instructions in this
manual.
Always handle the logs with care as they are fragile
and may also be hot if the fireplace has been in
use.
In order to properly clean the burner and pilot assembly,
turn off the gas to the unit, remove the window frame
panel and logs exposing the burner and pilot assembly.
Clean all foreign materials from the top of the burner.
Check to make sure that burner parts are clean. Visually inspect pilot. Brush or blow away any dust or lint accumulation. If pilot orifice is plugged, disassembly may
be required to remove any foreign material from the
orifice or tubing.
Fan Assembly
The fan unit requires periodic cleaning. At least once
per month in the operating season, open the lower
louvre panels and wipe or vacuum the area around the
fan to remove any build up of dust or lint.
To obtain proper operation, it is imperative the pilot and
burner's flame characteristics are steady, not lifting or
floating.
Cleaning the Standing Pilot
Control System
The burner and control system consists of:
• main burner
• pilot burner
• gas orifice
• thermopile
• combination millivolt gas valve
Typically, the top 1/8" of the thermopile should be engulfed in the pilot flame. (Page 13, Fig. 25)
Brass Cleaning
Clean the brass trim with a soft clean cloth, slightly
dampened with lemon oil and buff with a soft dry cloth.
Do not use brass polish or household cleaners as these
products will damage the trim. Lemon oil can be obtained at supermarkets or hardware stores.
Most of these components may require only an occasional checkup and cleaning and some may require adjustment. If repair is necessary, it should be performed
by a qualified technician.
10002964
17
Gas Fireplace Insert
1 A132
1 A125
3
1c
1d
1c
4
1d
5
2
1b
1a
1a
19
1b
10a/b
18
21
8a/b
9a/b
18
17 13
��
�
16
��
�
�
��
24
���
� �
�����
���
11a/b
14
25
23a/b
20
22a/b
15
26
30
29
27
14
28
32
34
31
35
33
CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time,
without notice.
A125, A132 Gas Insert
Ref.
1.
1a.
1b.
1c.
1d.
2.
3.
4.
5.
6a.
6b.
7a.
7b.
8a.
8b.
18
2964
A125/132 parts
11/06
Description
Log Set Complete
Log Front Left
Log Front Right
Log Rear Left
Log Rear Right
Ember Material (package)
Lava Rock (package)
Burner Housing w/Tiles (Nat. or Propane)
Ceramic Tile (single)
Orifice Front Burner - Nat.
Orifice Front Burner - Prop.
Orifice Main Burner - Nat.
Orifice Main Burner - Prop.
Orifice Pilot SIT Top Convertible - Nat.
Orifice Pilot SIT Top Convertible - Prop.
A125
A132
10002906
10002916
N13
N19
N14
N20
N15
N17
N16
N18
51915
51915
10001454
10001454
10002675
10002897
57803
57803
See Rating Plate for Orifice Size
See Rating Plate for Orifice Size
See Rating Plate for Orifice Size
See Rating Plate for Orifice Size
10002268
10002268
10002269
10002269
10002964
Gas Fireplace Insert
A125, A132 Gas Insert
Ref.
9a.
9b.
10a.
10b.
11a.
11b.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22a.
22b.
23a.
23b.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
Description
Orifice Pilot PSE - Nat.
Orifice Pilot PSE - Prop.
Pilot Assembly SIT Top Convertible - Nat.
Pilot Assembly SIT Top Convertible - Prop.
Pilot Assembly PSE - Nat.
Pilot Assembly PSE - Prop.
Pilot SIT Top Convertible
Pilot w/Ignitor and Cable PSE
Pilot Tubing w/Fittings
Manifold Tubing w/Fittings
Thermocouple w/Interrupter SIT
Thermocouple w/Interrupter PSE
Thermopile
Eletrode Ignitor w/Cable SIT
Ignitor Piezo SIT
Ignitor Piezo Honeywell
Valve SIT 820 - Nat.
Valve SIT 820 - Prop.
Valve Honeywell - Nat.
Valve Honeywell - Prop.
Fan w/Bracket
Electrical Cord (6 ft.)
FanTemperature Sensor
Speed Control
Speed Control Knob
Glass w/Gasket
Gasket Glass
Frame Window
Remote Switch
Remote Wire Harness w/Terminals
Vent Safety Switch
Vent Safety Switch Wiring Harness
Ceramic Refractory Kit (not shown)
10002964
A125
10001822
10001823
10002389
10002390
10001739
10001740
10002266
10001824
10001296
57318
54912
10001828
51827
10001297
52464
20000062
52677
52678
10001782
10001759
54103
51865
51704
51738
51882
10002869
57316
54455
53606
10002582
51866
10003033
JT2TB0
A132
10001822
10001823
10002389
10002390
10001739
10001740
10002266
10001824
10001296
57318
54912
10001828
51827
10001297
52464
20000062
52677
52678
10001782
10001759
54103
51865
51704
51738
51882
10002871
57316
57914
53606
10002582
51866
10003033
KT2TB0
19
Gas Fireplace Insert
Optional Accessories
Follow the instructions supplied with the Zero Clearance
Kit carefully for proper installation.
Ceramic Refractory
Optional for A125 and A132
Remote Controls
Model Description
RHE25CR
Ceramic Firebox Liner
1. Remove front glass (Refer to Glass Frame Removal
section)
2. Remove logs from unit.
Logs may be hot!
Optional remote control units are available to control
different functions of the appliance.
Model
RC1
RC2
IMTFK
Function(s) Controlled
ON/OFF
ON/OFF and Temperature
Wall mounted thermostat control
A Trim Options for A125
3. Remove refractory from packaging.
Refractory are fragile and must be handled with
care. Where at all possible, two hands should be
used when handling.
4. Take center refractory and tilt so bottom edge slides
into support angle in back of fireplace.
5. Now press center refractory to back side of fireplace
and hold in place.
6. Take left or right refractory and align it so leading
edge faces outward. Place refractory in fireplace
side and slide it back to support center refractory.
7. Install metallic piece in the leading edge (A132 only).
8. Repeat Step 6 and 7 for remaining side refractory.
When side refractory is installed correctly,
the center refractory will be supported by
the side refractory.
9. Fasten top tab supports against refractory to hold
sides in place.
A1 RHE25SSP, RHE25LP
Trim Assembly
RHE25SSP
1. Install trim channels (left and right sides). Use two
screws to assemble each piece.
2. Slide on the trim top channel and fasten it from the
back side.
3. Install the trim top deflector using two screws.
4. Remove ALL plastic protective covering from brass
trim.
Side View
Trim Top Deflector
Left Side
Center
Right Side
Trim Frame Top Section
Leading
Edge
Leading
Edge
FP1261a
Bottom Edge
Fig. 25 Trim top deflector.
FP1278
Fig. 24 Ceramic refractory.
Zero Clearance Kit
������
For installations other than������������������
in existing woodburning fireplaces such as new construction or renovation projects,
�����
a Zero Clearance Kit must be used. The HEZC enables
these inserts to be installed in combustible environments. It is recommended that an Air Kit (AKZC) be
installed whenever using a Zero Clearance Kit. Consideration must be given to the dimensions of the Zero
Clearance Kit and the requirements of the Air Kit when
planning out the installation.
20
HE25LP
FP1261
1. To install the kitdeflector
you do not have to remove any
piece of brass, 1/03
you just add the external pieces.
2. Remove the frame trim from the unit if it is already
installed.
3. Install trim channels (left and right sides) by removing the two screws that hold the side brass trim and
put them back to hold both parts.
4. Slide on the trim top channel and fasten it from the
back side.
10002964
Gas Fireplace Insert
5. Remove the two screws that hold the top brass trim.
6. Install the two brackets to the studs in the bottom of
the top channel. Use the nuts supplied with top trim
channel.
A flat louvre kit OR a bay window kit need
to be chosen to complete the installation.
RHE25SSP & HE25LP Replacement Parts
5
6
4
6
4
3
1
2. Install top and bottom brass trim by using the shortest black screw. (Fig. 26 & 27)
3. Install bottom decorative plate by simply sliding it
under the unit floor. No fastening is required for this
installation. (Fig. 28) Be sure to remove protective
cover.
4. Install the bottom louvre assembly by fastening the
hinges with four screws to the pre-punched holes in
the cabinet.
5. Re-install the front glass.
6. Install the top louvre by using the hooks to hang it in
place.
Trim Top
Screws
2
Glass Frame
FP1289
CFM Corporation reserves the right to make changes in design,
materials, specifications, prices and
discontinue colors and products
FP1289
at any time, without notice.
RHE
trim parts
IMPORTANT: Only trim panel
assemblies approved
2/03
by CFM Corporation can be used on these products.
ALL repair parts will be available from your local dealer.
When ordering, always give the following information:
Model and serial number, part description with finish
and part number.
Key
1
2
3
4
5
6
7
Description
Trim Frame Black
Trim Top Deflector
Trim Top Channel(1)
Trim Side Channel
Trim Top Channel
Trim Side Channel
Fasteners Package
(Not Shown)
RHE25SSP
10001939
55099
55077
55096
-
HE25LP(1)
55097
55080
54618
57633
Trim Bottom
Fig. 26 Install top and bottom brass trim.
Louvre
NOTE: Position
brass trim top as
shown (small end
up) to prevent heat
discoloration.
FP1291
Fig. 27 Position brass trim to with small end up.
FP1291
RHEDV
glass trim top
2/03
A2 HE25FP Trim
HE25FP
Flat face louvres with polished window
brass trim
Trim Assembly
1. Remove the front glass (see "Glass Frame Removal"
section).
10002964
FP1290
RHEDV
frame mounting
glass
2/03
Glass Frame
(1) LP trim to be used with SSP trim.
SSP trim dimensions are for openings smaller than 26¹⁄₂" H x
38" W (673mm x 965mm).
LP trim dimensions are for openings smaller than 29" H x 41"
W (736mm x 1040mm).
For use with A125
FP1290
Bottom
Decorative
Plate
FP1292
Fig. 28 Slide bottom decorative plate under unit floor.
FP1292
bottom channel
2/03
21
Gas Fireplace Insert
4. Install the ceramic piece inside the bay window.
5. Install the bay window by hanging it onto the lower
tabs of the hanging brackets. (Fig. 34)
6. Install top louvre by engaging the oblong holes with
the upper tabs of the hanging brackets. (Fig. 35)
7. Install brass trim to the steel frame. (Fig. 36)
HE25FP Replacement Parts
1
2
3
4
5
FP1293
CFM Corporation reserves the right to make changes in design,
materials, specifications, prices and discontinue colors and products
at any time, without notice.
IMPORTANT: Only trim panel assemblies approved
FP1293
by CFM Corporation can be
used on these prodHE25FP parts
ucts.
2/03
ALL repair parts will be available from your local dealer.
When ordering, always give the following information:
Model and serial number, part description with finish
and part number.
Key
1
2
3
4
5
6
Description
Trim Window Top/Bottom
Trim Bottom Channel
Top Louvre Assembly
Bottom Louvre Assembly
Hinge
Fasteners Package (Not Shown)
HE25FP
55098
55079
54603
54604
52356
57916
Fan Control Box
KT205
Fig. 29 Remove fan control box.
Fan Control
Box
KT205
Bay Front
remove fan control box
3/19/01 djt
Extension
Bracket
KT207
Fig. 30 Attach the control box to the bracket and install
bracket into the cabinet.
KT207
Bay Front
attach fan control box
HEDV30/HEDV32
3/19/01 djt
A3 HE25BTKP
For use with A125
HE25BTKP
Bay window kit with polished brass trim
Do not remove existing glass with frame.
Extension
Knobs
Trim Assembly
1. Reposition controls.
a. Remove the fan speed control box. (Fig. 29)
b. Attach the fan speed control box to the bracket
(Fig. 30) and install the bracket into the cabinet.
Only for RN/RP VALVE units:
c. Install the control knob extensions onto the appropriate control valve knobs. (Fig. 31)
On units fitted with a Honeywell brand control
valve the location of the control knobs and
the ignitor button may vary slightly from those
shown in Figure 31. The Honeywell extension
pieces are visually different in design and are
not interchangeable with the RN/RP knobs
shown in Figure 31.
2. Install the hanging brackets. (Fig. 32)
3. Install bracket on each side of the cabinet. Fig. 33)
KT204a
Fig. 31 Install the knob extensions. (RN/RP models Only)
Hanging Bracket
KT204
Bay front
knob ext
3/19/01 djt
KT209b
Fig. 32 Hanging bracket alignment.
10002964
22
KT203
Gas Fireplace Insert
HE25BTKP Replacement Parts
1
11
HI
LO
2
16
6
FP1270
Fig. 33 Bracket for HEBTKP.
9
15
10
7
5
3
4
12
13
8
Fig. 34 Hang the window grille or the steel frame onto the
lower tabs of the hanging brackets.
KT211a
Fig. 35 Engage the slots in the upper grille top louvre with
the upper tabs of the hanging brackets.
KT211a
Install bay front
upper grille
2/4/03 djt
IMPORTANT: Only trim panel assemblies approved
by CFM Corporation can be used on these products.
ALL repair parts will be available from your local dealer.
When ordering, always give
the following
information:
0801trim
parts
Model and serial number, part
2/03 description with finish
and part number.
Key
1
10
KT212a
Fig. 36 Attach magnets and brass trim to the steel frame.
KT212a
Attach Brass Trim
3/4/03 djt
CFM Corporation reserves the right to make changes in design,
materials, specifications, prices and discontinue colors and products
at any time, without notice.
2
3
4
5
6
7
8
9
KT210
Install bay front
3/19/01 djt
10002964
0801
17
KT210a
11
12
13
14
15
16
17
Description
Trim Window Top & Bottom
(w/magnets)
Top Louvre Assembly
Bottom Louvre Assembly
Control Door
Hinge
Glass Side
Glass Front
Ceramic Refractory Bay
Extension Knob On/Off
(only for RN/RP valves)
Extension Knob Hi/Lo
(only for RN/RP valves)
Bracket Hanging Bay Window
Bracket Extension Rheostat
Bracket Mounting Bay Window
Hardware Package (Not Shown)
Extension Knob Hi/Lo
(Honeywell Valve)
Extension Knob On/Off
(Honeywell Valve)
Extension Knob Piezo Ignitor
(Honeywell Valve)
HE25BTKP
10000779
10000780
10000787
10000786
52356
10000388
10000389
10000529
55163
55162
1409129
1409146
57877
10000530
20000006
20000007
20001427
23
Gas Fireplace Insert
A4 Riser Kits
10/24 Screws
For use with A125
Frame Top
1.
2.
3.
4.
5.
Install the unit according to Homeowner’s Manual.
Install the trim according to Installation Instructions.
Remove the two (2) screws at the bottom of the trim.
Install the riser at the bottom of the trim. (Fig. 37)
Fasten the trim with the same two (2) screws removed in Step 3.
Riser Trim Dimensions
Length - A
Height - B
Depth - C
RHE25R1-Riser 1" 38.3" (973mm) 1" (25.6mm) 2.86" (72.8mm)
RHE25R-2Riser 2" 38.3" (973mm) 2" (50.9mm) 2.89" (73.6mm)
RHE25R5-Riser 5" 38.3" (973mm) 5" (127.9mm) 2.86" (72.8mm)
Trim Kit
10/24 Nuts
Left
Frame
Right Frame
FP1259
Fig. 38 Attache left and right frame to frame top.
3. Install the trim top deflector and use two (2) screws
to fasten it. (Fig. 39 & 40)
4. Remove ALL plastic protective
FP1259 covering from brass
trim.
RHE32 frame
assy
Trim
Top
Channel
1/03
Trim
Side
Channel
Riser
Decorative
Trim
Trim
Side
Channel
Deflector
Trim Top
Screw
A
B
C
FP1276
FP1260
Fig. 39 Install trim channels and trim top deflector.
Fig. 37 RHEBSL, RHEBXL trim kit.
Side View
B Trim Options for A132
FP1260
Trim kit assy
1/03
B1 RHESS, RHESL, RHESSD, RHESLD, &
RHESXL
Trims
FP1276
For use with A132
Riser Trim
1/24/03 djt
Trim Top Deflector
Frame Assembly
RHESS, RHESL, RHESSD, RHESLD and RHESXL
1. Lay trim top facing and trim side facings, face down
on to an even surface such as a table or floor. Be
sure not to scratch the painted surfaces.
2. Install the nuts and bolts. (Fig. 38)
Trim Assembly
RHESS, RHESL and RHESXL (Fig. 39)
1. Install trim channels (left and right sides). Use two
(2) screws to assemble each piece.
2. Slide on the trim top channel and fasten it from the
back side.
24
FP1261a
Trim Frame Top
Section
Fig. 40 Trim top deflector.
RHESSD and RHESLD (Fig. 41)
FP1261
1. Install trim channels
(left and right sides). Use two
deflector
(2) screws to assemble
each piece.
1/03 covering from top edges
2. Peel off plastic protective
of the inner sides where they will be covered by the
inner top trim facing.
3. Place the trim facing inner top in place (do not fasten
it yet). Peel off the plastic protective covering from
the bottom edge.
10002964
Gas Fireplace Insert
4. Install the trim top deflector and fasten it (will hold
the inner top piece). Use two (2) screws to assemble
them.
5. Install trim channels (left and right sides). Use two
(2) screws to assemble each piece.
6. Slide on the trim top channel and fasten it from the
back side.
7. Remove ALL plastic protective covering from brass
trim.
Frame Mounting
General Information
The Decorative Front Frame should be installed last
after all other work, such as gas connections, venting, etc., has been completed and thoroughly checked
and tested for operation, leaks and proper installation
requirements.
Fit decorative frame to the fireplace and fasten. (Fig.
42)
Trim Top
Channel
Trim
Side
Channel
Trim
Side
Channel
Screw
Trim
Framing Inner Sides
FP1262
Fig. 41 RHESSD and RHESLD trim assembly.
A flat louvreFP1262
kit OR a bay window kit need
to be chosen
to complete the installation.
RHESSD/LD
trim assy
1/03
10002964
Screws
Front View
FP1263
Fig. 42 Frame mounting.
Plastic on the trim must be removed before mounting FP1263
onto the fireplace.
frame mounting
Glass must be1/03
tightly pressed against
the front of the frame in order to prevent
screws from damaging glass edges.
25
Gas Fireplace Insert
RHESS, RHESL, RHESSD, RHESLD, RHESXL Trim Replacement Parts
5
1
1
4
6
2
6
3
7
8
IMPORTANT: Only trim panel assemblies approved by CFM Corporation can be used on
these products.
ALL repair parts will be available from your local
dealer.
When ordering, always give the following information: Model and serial number, part description with
finish and part number.
9
FP1264
CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time,
without notice.
Key
1
2
3
4
5
6
7
8
9
10
Description
RHESS(2)
FP1264
Trim Frame Top, Flat Black
57929
RHE trim parts
Trim Frame Left, Flat Black
57927
1/03
Trim Frame Right, Flat Black
57928
Trim Top Deflector(1)
17634
50586
Trim Top Channel(1)
Trim Side Channel Left(1)
50589
Trim Facing Inner Top(1)
(1)
Trim Facing Inner Left
Trim Facing Inner Right(1)
Fasteners Package (Not Shown)
55043
RHESL(3)
57932
57930
57931
17634
50587
50590
55043
RHESSD(3)
57929
57927
57928
17634
17611
17623
17609
17620
17622
55043
RHESLD(3)
57932
57930
57931
17634
17612
17624
17610
17619
17621
55043
RHESXL(4)
57935
57933
57934
17634
52787
52788
55043
(1) Specify Finish (Antique or Polished Brass)
(2) SS and SSD trim dimensions are for openings smaller than 26¹⁄₂"H x 38" W (673mm x 965mm)
(3) SL and SLD trim dimensions are for openings smaller than 29"H x 41" W (736mm x 1040mm)
(4) SXL trim dimensions are for openings smaller than 32"H x 43" W (813mm x 1092mm)
26
10002964
Gas Fireplace Insert
A4 Riser Kits
Trim Kit
For use with A125
1.
2.
3.
4.
5.
Install the unit according to Homeowner’s Manual.
Install the trim according to Installation Instructions.
Remove the two (2) screws at the bottom of the trim.
Install the riser at the bottom of the trim. (Fig. 56)
Fasten the trim with the same two (2) screws removed in Step 3.
Riser Trim Dimensions
Riser
Decorative
Trim
Length - A
Height - B
Depth - C
RHE25R1-Riser 1" 42" (1067 mm) 1" (25 mm) 2.55" (64.8 mm)
RHE25R-2Riser 2" 42" (1067 mm) 2" (51 mm) 2.58" (65.6 mm)
RHE25R5-Riser 5" 42" (1067 mm) 5" (128 mm) 2.58" (65.6 mm)
NOTE: The riser kit should only be used with the
RHEBSL and RHEBXL trim.
A
B
C
FP1276
Fig. 56 RHEBSL, RHEBXL trim kit.
B6 Arch Door Kit
HEADKA - Antique Brass Arch Door
HEADKP - Polished Brass Arch Door
10002964
FP1276
Riser Trim
1/24/03 djt
27
Gas Fireplace Insert
28
10002964
Gas Fireplace Insert
10002964
29
Gas Fireplace Insert
30
10002964
LIMITED LIFETIME WARRANTY
Gas Fireplace Insert
PRODUCT COVERED BY THIS WARRANTY
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic brand gas fireplaces equipped with
an Insta-Flame Ceramic Burner, or standard steel tube burner.
BASIC WARRANTY
CFM Corporation (hereinafter referred to collectively as the Company)
warrants that your new Vermont Castings or Majestic Gas Fireplace/
Stove is free from manufacturing and material defects for a period of
one year from the date of purchase, subject to the following conditions
and limitations.
•
•
EXTENDED LIFETIME WARRANTY
The heat exchanger, where applicable, and combustion chamber
of every Vermont Castings or Majestic gas product is warranted for
life against through wall perforation. All appliances equipped with an
Insta-Flame Ceramic Burner have limited lifetime coverage on the
ceramic burner plaque. Warrantees are made to the original owner
subject to proof of purchase and the conditions and limitations listed
on this Warranty Document
•
•
COMPONENT WARRANTY
CAST IRON: All external and internal cast iron parts are warranted for a
period of three years.
Note: On porcelain enamel finished external parts and accessories The
Company offers no Warranty on chipping of enamel surfaces. Inspect
all product prior to accepting it for any damage to the enamel.
The salt air environment of coastal areas or a high humidity environment
can be corrosive to the porcelain enamel finish. These conditions can
cause rusting of the cast iron beneath the porcelain enamel finish,
which will cause the finish to flake off.
Dye lot variations with replacement parts and/or accessories can occur
and are not covered by warranty.
GLASS DOORS: Glass doors are covered for a period of one year.
Glass doors are not warranted for breakage due to misuse or accident.
Glass doors are not covered for discoloration or burned in stains due to
environmental issues, or improper cleaning and maintenance.
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be
cleaned with Lemon oil only. Brass cleaners cannot be used. Mortar
mix and masonry cleaners may corrode the brass finish. The Company
will not be responsible for, nor will it warrant any brass parts which are
damaged by external chemicals or down draft conditions.
•
•
•
•
•
GAS VALVES: Gas valves are covered for a period of one year
ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and
mechanical components of the burner assembly are covered for one year.
All steel tube burners are warranted for one year.
ACCESSORIES: Unless otherwise noted all components and CFM
Corporation company supplied accessories are covered for a period of
one year.
CONDITIONS AND LIMITATIONS
•
•
•
•
This Vermont Castings or Majestic product must be installed or serviced
by a qualified installer, preferably NFI or WETT (Canada) certified, as
prescribed by the local jurisdiction. It must be installed and operated at
all times in accordance with the Installation and Operating instructions
furnished with the product. Any alteration, willful abuse, accident, or
misuse of the product shall nullify this warranty.
This warranty is non-transferable, and is made to the original owner,
provided that the purchase was made through an authorized supplier
of the Company.
The customer must pay for any Authorized Dealer in-home travel fees
or service charges for in-home repair work. It is the dealers option
whether the repair work will be done in the customer’s home or in the
dealer’s shop.
If upon inspection, the damage is found to be the fault of the manufacturer,
repairs will be authorized at no charge to the customer parts and/or
labor.
10002964
•
•
Any part and/or component replaced under the provisions of this
warranty is covered for six months or the remainder of the original
warranty, whichever is longest.
This warranty is limited to the repair of or replacement of part(s) found
to be defective in material or workmanship, provided that such part(s)
have been subjected to normal conditions of use and service, after
said defect is confirmed by the Company’s inspection.
The company may, at its discretion, fully discharge all obligations
with respect to this warranty by refunding the wholesale price of the
defective part(s)
Any installation, labor, construction, transportation, or other related
costs/expenses arising from defective part(s), repair, replacement,
or otherwise of same, will not be covered by this warranty, nor shall
the Company assume responsibility for same. Further, the Company
will not be responsible for any incidental, indirect, or consequential
damages except as provided by law.
SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR
LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES
OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR
CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC
RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.
All other warranties-expressed or implied- with respect to the product,
its components and accessories, or any obligations/liabilities on the
part of the Company are hereby expressly excluded.
The Company neither assumes, nor authorizes any third party to
assume on its behalf, any other liabilities with respect to the sale of
this Vermont Castings or Majestic product
The warranties as outlined within this document do not apply to
chimney components or other non CFM Corporation accessories used
in conjunction with the installation of this product..
Damage to the unit while in transit is not covered by this warranty but
is subject to claim against the common carrier. Contact the dealer
from whom you purchased your fireplace/stove (do not operate the
appliance as this might negate the ability to process the claim with
the carrier).
The Company will not be responsible for:
a) Down drafts or spillage caused by environmental conditions such
as near-by trees, buildings, roof tops, hills, or mountains.
b) Inadequate ventilation or negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryers, etc.
This warranty is void if:
a) The fireplace has been operated in atmospheres contaminated
by chlorine, fluorine, or other damaging chemicals.
b) The fireplace has been subjected to prolonged periods of dampness
or condensation
c) Any damages to the fireplace, combustion chamber, heat
exchanger or other components due to water, or weather damage,
which is the result of but not limited to, improper chimney/venting
installation.
d) Any alteration, willful abuse, accident, or misuse of the product
has occurred.
IF WARRANTY SERVICE IS NEEDED…
1) Contact your supplier. Make sure you have your warranty,
your sales receipt, and the model/serial number of your
CFM Corporation product.
2) DO NOT ATTEMPT TO DO ANY SERVICE WORK
YOURSELF.
31
CFM Corporation
2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3
800-668-5323 • www.cfmcorp.com