Specifications | Chamberlain 4000UK Garage Door Opener User Manual

GB
Instructions – Garage Door Operator Models
MotorLift 4000UK/5000UK
TM
Abbey Manor Business Centre
The Abbey, Preston Road
Yeovil, Somerset, BA20 2EN
114A2062H
GB
For Service: 0800 317847
IRL
For Service: (0044) (0) 1935 848 525
1-GB
START BY READING THESE IMPORTANT SAFETY RULES
These safety alert symbols mean Caution – a personal safety or property damage instruction. Read these instructions carefully.
This garage door opener is designed and tested to offer reasonable safe service provided it is installed and operated in strict
accordance with the following safety rules.
Failure to comply with the following instructions may result in serious personal injury or property damage.
Caution: If your garage has no service entrance door, Model 1702EML Outside Quick Release must be installed. This accessory allows
manual operation of the garage door from outside in case of power failure.
Keep garage door balanced. Sticking or binding doors must
be repaired. Garage doors, door springs, cables, pulleys,
brackets and their hardware are under extreme tension and
can cause serious personal injury. Do not attempt to loose,
move or adjust them. Call for garage door service.
The force, as measured on the closing edge of the door,
should not exceed 150 N (15kg). If the closing force is
adjusted to more than 150 N, the Protector System must
be installed. Do not use the force adjustments to
compensate for a binding or sticking garage door.
Excessive force will interfere with the proper operation of the
Safety Reverse System or damage the garage door.
Fasten the caution label adjacent to the lighted door control
button as a reminder of safe operating procedures.
Do not wear rings, watches or loose clothing while
installing or servicing a garage door opener.
To avoid serious personal injury from entanglement,
remove all ropes connected to the garage door before
installing the door opener.
Disengage all existing garage door locks to avoid
damage to garage door.
Install the lighted door control button (or any additional push
buttons) in a location where the garage door is visible,
but out of the reach of children. Do not allow children to
operate push button(s) or remote control(s). Serious
personal injury from a closing garage door may result from
misuse of the opener.
Activate opener only when the door is in full view, free
of obstructions and opener is properly adjusted. No one
should enter or leave the garage while the door is in
motion. Do not allow children to play near the door.
Use manual release only to disengage the trolley and, if
possible, only when the door is closed. Do not use the red
handle to pull the door open or closed.
Installation and wiring must be in compliance with your local
building and electrical codes. Connect the power supply
cord only to properly earthed mains.
Lightweight doors of fiberglass, aluminum or steel
must be substantially reinforced to avoid door damage.
(See page 4.) The best solution is to check with your
garage door manufacturer for an opener installation
reinforcement kit.
The safety reverse system test is very important. Your
garage door MUST reverse on contact with a 50mm
obstacle placed on the floor. Failure to properly adjust the
opener may result in serious personal injury from a closing
garage door. Repeat the test once a month and make
any needed adjustments.
Disconnect electric power to the garage door opener
before making repairs or removing covers.
This product is provided with a power supply cord of special
design which, if damaged, must be replaced by a power
supply cord of the same type; such a power supply cord
may be obtained from your local Chamberlain distributor
and must be fitted by a specialist.
This unit should not be installed in a damp or wet
space.
Door must not extend over public byway during
operation.
CONTENTS
ASSEMBLY: Page 2 – Illustrations 5 – 10
OPERATION OF YOUR OPENER: Page 5
SAFETY RULES: Page 1
INSTALLATION:
CARE OF YOUR OPENER: Page 5
DOOR TYPES: Page 1 – Illustration 1
TOOLS REQUIRED: Illustration 2
Pages 3-4 – Illustrations 11 – 20
PROBLEMS: Page 6
PROGRAMMING THE CODE:
MAINTENANCE OF YOUR OPENER: Page 7
HARDWARE PROVIDED:
Page 4 – Illustration 21
Page 1 – Illustration 3
BEFORE YOU BEGIN: Page 2
ADJUSTMENT:
ACCESSORIES: Page 7 – Illustration 26
SPECIFICATIONS: Page 7
Pages 4-5 – Illustrations 22 – 24
RAIL ASSEMBLY & INSTALLATION
COMPLETED INSTALLATION:
INSTALL THE PROTECTOR SYSTEMTM
PARTS LIST: Illustration 27
Page 2 – Illustration 4
(Optional): Page 5 – Illustration 25
OPENER PARTS LIST: Illustration 28
DOOR TYPES – 1
A. One-Piece Door with Horizontal Track Only
B. One-Piece Door with Horizontal and Vertical Track – Special door arm
(F, The Chamberlain Arm™) required. See your dealer.
C. Sectional Door with Curved Track – See 20 B – connect door arm.
D. Double-wing door – Special door arm required. See your dealer.
E. Canopy door – Special door arm (F, The Chamberlain Arm™)
required. See your dealer.
HARDWARE PROVIDED – 3
Assembly Hardware:
(1) Washered Screws (2)
(2) Hex Screws (2)
(3) Nuts (2)
(4) Lock Washers (2)
(5) Master Links (2)
(6) Carriage Bolts (12)
114A2062H
(7) Lock Nuts (12)
(8) Flat Washers (2)
(9) Hex Screws (2)
(10) Trolley Threaded Shaft (1)
(11) Clevis Pin (1)
Installation Hardware:
(12) Carriage Bolts (2)
(13) Wood Screws (4)
(14) Screws (2)
(15) Clevis Pins (2)
(16) Hex Screws (5)
(17) Rope
(18) Handle
(19) Insulated Staples
(20) Anchors (2)
(21) Lock Washers (8)
(22) Nuts (9)
(23) Ring Fasteners (3)
(24) Rail Grease
(25) 8mm Anchors (4)
(26) Sheet Metal
Screws (2)
FASTEN T-RAIL & ATTACH CHAIN SPREADER – 8
1. Look at the wall or ceiling above the garage door. The header
bracket must be securely fastened to structural supports.
Place packing material under the opener to protect the opener cover.
For convenience, place a support under the cable pulley bracket end
of rail.
2. Do you have a finished ceiling in your garage? If so, a support
bracket and additional fastening hardware (not supplied) may be
required.
3. Depending on your door's construction, you might need a special
door arm. See your dealer.
4. Do you have an access door in addition to the garage door? If not,
Model 1702EML Outside Quick Release Accessory is required.
Remove the (2) washered screws (4) from the top of the opener. Align
holes in back end of the T-rail with holes in opener (7).
Fasten the rail to the opener with the same washered screws and
tighten securely. Caution: Use only those screws! Use of any other
screws will cause serious damage to the door opener.
Attach the chain spreader (2) with hex screws (1) and flat washers (3).
Insert a hex screw (5) into trolley stop hole in T-rail (6). Tighten
securely with a lock washer (8) and nut (9).
COMPLETED INSTALLATION –
4
9
As you proceed with the assembly, installation and adjustment
proceedures in this manual, you may find it helpful to refer back
to this illustration of a completed installation.
INSTALL THE CHAIN/CABLE –
(1) Cable Pulley Bracket
(2) Trolley
(3) Chain & Cable
(4) T-rail
Dispense a few inches of cable from carton and fasten to trolley
with a master link.
(5) Hanging Bracket
(6) Power Cord
(7) Opener
(8) Light Lens
(9) Manual Release
Rope & Handle
(10) Curved Door Arm
(11) Straight Door Arm
(12) Door Bracket
(13) Header Bracket
(14) Trolley Release Arm
ASSEMBLY SECTION
Do not remove chain/cable from carton.
Master Link Procedure: Push pins of master link bar (5) through
cable loop (6) and hole in front end of trolley (7). Push cap (2) over
pins (8) and onto notches. Slide clip-on spring (1) over cap and onto
pin notches until both pins are securely locked in place.
Caution: Keep chain taut during installation to help prevent
kinking.
With the trolley against screwdriver, dispense chain/cable around
pulley (4). Proceed back around a groove in chain spreader (9).
(Chain installation for either the 6-tooth sprocket (11) or the 8-tooth
sprocket (12) is based on door type.) All one-piece doors should
use the 6-tooth sprocket. The opener sprocket teeth (10) must
engage the chain.
5 – 10
Use the second master link to connect the chain to the flat end of the
threaded shaft (3).
Check to make sure the chain is not twisted.
Remove the screwdriver.
Important: If you have a canopy or dual-track door, you need to
use the instructions packed with The Chamberlain Arm™
Accessory in conjunction with this Owner's Manual when
assembling the T-rail.
ASSEMBLE THE T-RAIL – 5
Place rail pieces on a flat surface for assembly. The center sections
with tapered ends (5) are interchangeable. So are the end sections
(4). Connect the braces (3) and lock nuts (2) from one side of the rails
and insert the carriage bolts (6) from the opposite side. Then the
trolley will not hit the lock nuts when it is installed.
The square necks on the carriage bolts must be seated in square
holes in rail sections (1).
For canopy and dual-track doors, continue with the instructions
in this manual until Step 12.
TIGHTEN THE CHAIN/CABLE – 10
Spin inner nut (3) and lock washer (2) down threaded shaft (4).
Check to make sure chain is not twisted.
To tighten the chain, turn outer nut (1) in the direction shown. As you
turn the nut, keep the chain from twisting.
When chain is approximately 13mm (1/2") above the base of the
T-rail (5) at midpoint, re-tighten inner nut.
Sprocket noise can result if chain is either too loose or too tight.
When installation is complete, you may notice some chain droop with
the door closed. This is normal. The chain returns to the position
described above when the door is open, do not re-adjust the chain.
During future maintenance, ALWAYS pull the manual release
handle to disconnect trolley before adjusting chain.
INSTALL THE CABLE PULLEY BRACKET – 6
Position cable pulley bracket (2) on the front section of T-rail (6).
Fasten securely with: screws (1); lock washers (3) and nuts (4).
When tightening the screws, be sure to keep bracket parallel to
rail (5). Otherwise, rail may bow when opener is operated.
INSTALL THE TROLLEY – 7
Insert a screwdriver into trolley "stop" hole in the front end of T-rail (6).
Attach trolley threaded shaft (4) to the trolley with: lock washer (2),
and nuts (1 & 3). Slide trolley (5) along rail to the "stop".
Note: If the trolley hits against any nuts on the T-rail, review rail
assembly and reposition hardware.
114A2062H
ASSEMBLY OF YOUR OPENER IS NOW COMPLETE.
2-GB
BEFORE YOU BEGIN:
20
Wear protective goggles when working overhead to protect your
eyes from injury.
Disengage all existing garage door locks to avoid damage to the
garage door.
To avoid serious personal injury from entanglement, remove all
ropes connected to the garage door before installing the opener.
Installation of this product shall comply with ZH1/494, VDE 0700
Part 238, and VDE 0700 Part 1.
It is recommended that the opener be installed 2,1m (7 feet) or more
above the floor where space permits.
POSITION THE HEADER BRACKET –
11
The header bracket must be rigidly fastened to a structural
support of the garage. Reinforce the wall or ceiling with a
40mm (1-1/2") board if necessary. Failure to comply may result in
improper operation of safety reverse system.
You can attach the header bracket either to the header wall (1) or to
the ceiling (3). Follow the instructions which will work best for your
particular requirements.
With the door closed, mark the vertical centerline (2) of the garage
door. Extend line onto header wall above the door.
Open door to highest point of travel. Draw an intersecting horizontal
line on header wall 5cm (2") above high point to provide travel
clearance for top edge of door.
INSTALL THE HEADER BRACKET – 12
A. Wall Mount: Center the bracket (2) on the vertical guideline (1)
with the bottom edge of the bracket on the horizontal line (6)
(with the arrow pointing toward the ceiling).
Mark either set of bracket holes (4 or 5). Do not use the holes
designated for ceiling mount. Drill 4,5mm (3/16") pilot holes and
fasten the bracket with wood screws (3).
HANG THE OPENER – 15
The opener must be securely fastened to a structural support of
the garage.
Three representative installations are shown. Yours may be
different. Hanging brackets (1) should be angled (Figure A) to
provide rigid support. On finished ceilings, (Figure B) attach a sturdy
metal bracket (not supplied) (4) to a structural support before installing
the opener. For concrete ceiling mount, (Figure C), use concrete
anchors (5) provided.
On each side of opener measure the distance from the opener to the
structural support (or ceiling).
Cut both pieces of the hanging bracket to required lengths. Flatten one
end of each bracket and bend or twist to fit the fastening angles. Do
not bend at the bracket holes. Drill 4,5mm (3/16") pilot holes in the
structural supports (or ceiling). Attach flattened ends of brackets to
supports with wood screws (2).
Lift opener and fasten to hanging brackets with screw, lock washer
and nut (3). Check to make sure T-rail is centered over the door.
REMOVE 25mm (1") board. Operate door manually. If door hits the
rail, raise header bracket.
Grease the top and underside of rail surface on which the trolley
slides. A tube of grease is supplied.
ATTACH MANUAL RELEASE
ROPE & HANDLE – 16
Thread one end of rope (1) through hole in top of red handle so
"NOTICE" reads right side up as shown (3). Secure with an overhand
knot (2). Knot should be at least 25mm (1") from end of the rope to
prevent slipping.
Thread other end of rope through hole in release arm of the outer
trolley (4). Adjust rope length so that handle is 1,8m (6 feet) above the
floor. Secure with an overhand knot.
Note: If it is necessary to cut rope, heat seal cut end with a match
or lighter to prevent fraying.
CONNECT ELECTRIC POWER
Center the bracket (2) on the vertical mark no more than 150mm (6")
from the wall. Make sure the arrow is pointing toward the wall.
TO AVOID INSTALLATION DIFFICULTIES, DO NOT RUN THE
GARAGE DOOR OPENER UNTIL INSTRUCTED TO DO SO.
Connect the opener to a mains which is properly EARTHED
according to the wiring instruction tag attached to power supply
cord (and as specified by local code).
Mark holes designated for ceiling mount only (4). Drill 4,5mm (3/16")
pilot holes and fasten the bracket with wood screws (3).
Connect the door opener only to an outlet controlled by a double
pole switch.
ATTACH T-RAIL TO HEADER BRACKET – 13
INSTALL THE MULTI-FUNCTION DOOR CONTROL
(MOTORLIFT 5000) OR LIGHTED DOOR CONTROL
PUSH BUTTON – 17
B. Ceiling Mount: Extend vertical guideline (1) onto the ceiling.
Position opener on garage floor below the header bracket. Use
packing material to protect the cover.
Note: To enable the T-rail to clear sectional door springs, it may be
necessary to lift opener onto a temporary support.
The opener must either be secured to a support or held firmly in place
by another person.
Raise T-rail until cable pulley and header brackets come together.
Join with clevis pin (1). Insert ring fastener (2) to secure.
POSITION THE OPENER – 14
Note: A 25mm (1") board (1) is convenient for setting an ideal
door-to-T-rail distance (unless headroom is not sufficient).
Raise the opener onto a stepladder. Open garage door. Place a
25mm (1") board (1) laid flat on the top section of door near the
centerline as shown. Rest the T-rail on the board.
If the raised door hits the trolley, pull down on the trolley release arm
to disconnect the inner and outer trolley sections. The trolley can
remain disconnected until connecting door arm to trolley is completed.
114A2062H
Locate the door control within sight of the garage door, away
from all moving parts of the door and door hardware and out of
the reach of children.
Serious personal injury from a moving garage door may result
from misuse of opener. Do not allow children to operate the door
control or remote control transmitters.
Fasten the caution label on the wall near the door control as a
reminder of safe operating procedures.
There are 2 screw terminals (1) on the back of the multi-function door
control (2), or lighted door control button (3). Strip about 6mm (1/4") of
insulation from bell wire (4). Separate wires enough to connect the
white/red wire to terminal screw 1 and the white wire to terminal screw 2.
Fasten the multi-function door control to an inside garage wall with
sheet metal screws provided (5). For lighted door control button use
screws provided (6). Drill 4mm (5/32") holes and use anchors (7) if
installing into drywall or concrete. A convenient place is beside the
service door and out of reach of children.
Run the bell wire up the wall and across the ceiling to the garage door
opener. Use insulated staples (8) to secure wire. The receiver terminal
screws (9) are located on the back panel of the opener. Connect the bell
wire to the terminal screws as follows: white/red to 1 and white to 2.
3-GB
INSTALLATION SECTION 11 –
INSTALL THE LIGHT AND LENS – 18
Install a 40 watt maximum (230V, E27) light bulb (1) in the socket as
shown. The light will turn on and remain lit for 4-1/2 minutes when
power is connected. After 4-1/2 minutes it will turn off.
Replace burned out bulbs with rough service light bulbs. Bulb not
included. Use only 40 watt maximum (230V, E27) ESRS type.
Apply slight pressure on sides of the lens (2) and slide tabs (3) into
slots (4) in the end panel. Reverse the procedure to remove the lens.
FASTEN DOOR BRACKET – 19
If yours is a canopy or dual-track style garage door, a door arm
conversion kit is required. Follow the installation instructions included
with the replacement door arm. Exercise care in removing and
assembling arm conversion kit. Keep fingers away from the sliding
parts.
PROGRAM YOUR OPENER & REMOTE – 21
Activate the opener only when door is in full view, free of
obstruction and properly adjusted. No one should enter or leave
garage while door is in motion. Do not allow children to operate
push button(s) or remote(s). Do not allow children to play near
the door.
Your garage door opener receiver and remote control transmitter are
set to a matching code. If you purchase additional remote controls, the
garage door opener must be programmed to accept the new remote
code.
Program the Receiver to Match Additional Remote Control Codes
1. Press and hold the remote control push button (1).
2. Press and release the "Smart" button (2) on the back panel of the
opener. The opener light will flash once.
3. Release the remote push button.
Now the opener will operate when the remote control push button is
pressed.
If you release the remote control push button before the opener
light flashes, the opener will not accept the code.
To Erase all Remote Control Codes
• Press and hold the "Smart" button on the opener panel until the
indicator light turns off (about 6 seconds). All the codes the opener
has learned will be erased.
• To reprogram, repeat Steps 1 – 3 for each remote control in use.
Sectional and One-Piece Door Installation Procedure:
1. Center bracket (1) at the top of inside face of door as shown.
Mark holes.
2. A. Wooden doors
Drill 8mm (5/16") holes and fasten the door bracket with nut,
lock washer, and carriage bolt (2).
B. Sheet metal doors
Fasten with sheet metal screws (3).
C. One-piece door optional
ADJUSTMENT SECTION 22 – 24
Fasten with sheet metal screws (3).
CONNECT DOOR ARM TO TROLLEY – 20
LIMIT ADJUSTMENT – 22
Sectional Door Installation: Note door arm configuration in Figure B.
One-Piece Door Installation: Procedure (Figure A).
Run the opener through a complete travel cycle. Limit adjustments
are not necessary when the door opens and closes completely and
doesn't reverse unintentionally in the fully closed position.
Connect straight door arm (1) and curved door arm sections (2) to
obtain the longest possible length with hardware (3, 4 & 5). With door
closed, connect straight door arm section to door bracket with a
clevis pin (6). Secure with a ring fastener (7).
Situations requiring limit adjustment are listed below. Run the opener
through a complete travel cycle after each adjustment.
Before connecting door arm to trolley, adjust travel limits. Limit
adjustment screws are located on left side panel.
Note: Repeated operation of the opener during adjustment
procedures may cause motor to overheat and shut off. Allow a
15 minute cooling period after 5 continuous operations of the opener.
Open Door Adjustment: Decrease up limit. Turn up limit adjustment
screw counterclockwise 5-1/2 turns.
Press door control button. Trolley will travel to full open position (8).
Read the following carefully before proceeding to Force Adjustment.
Use a screwdriver to make limit adjustments.
Manually raise door to open position (parallel to floor) and lift
door arm (9) to trolley. The arm should touch trolley just in back of
door arm connector hole (10) as shown in solid line drawing. Increase
up limit if necessary. One full turn equals 5cm (2") of door travel.
Closed Door Adjustment: Decrease down limit. Turn down limit
adjustment screw clockwise 5 complete turns.
Press door control button. Trolley will travel to full closed position (11).
Manually close door and lift door arm (12) to trolley. The arm should
touch trolley just ahead of door arm connector hole (13) as shown in
dotted line drawing. Decrease down limit if necessary. One full turn
equals 5cm (2") of door travel.
Connect Door Arm to Trolley: With door closed, connect curved arm
to trolley with remaining clevis pin. Secure with ring fastener.
Note: Lift door slightly to make connection if necessary.
Run opener through a complete travel cycle. If door has a slight
"backward" slant in full open position, decrease up limits until door is
parallel to floor.
114A2062H
If Door Doesn't Open Completely but Opens at Least 1,5m (5 feet):
Increase up travel. Turn the up limit adjustment screw (1) clockwise.
One turn equals 5cm (2") of travel.
If door does not open at least 1,5m (5 feet): Adjust up (open)
force. See Force Adjustment.
If Door Doesn't Close Completely: If door arm is at maximum length,
increase down travel. Turn down limit adjustment screw (2)
counterclockwise. One turn equals 5cm (2") of travel. If the door still
will not close completely, the header bracket is positioned too high.
If Opener Reverses in Fully Closed Position: Decrease down
travel. Turn down limit adjustment screw (2) clockwise. One turn
equals 5cm (2") of travel.
If Door Reverses when Closing and there is no Interference to
Travel Cycle: Test door for binding. Pull manual release handle.
Manually open and close door. If door is binding, call a door
serviceman. If door is not binding or unbalanced, adjust
down (close) force.
4-GB
OPERATION OF THE LIGHTED DOOR CONTROL BUTTON
Press to open or close the door. Press again to reverse the door
during the closing cycle or to stop the door during opening cycle.
The force, as measured on the closing edge of the door, should
not exceed 150 N (15kg). If the closing force is adjusted to more
than 150 N, the Protector System must be installed.
Do not use force adjustments to compensate for a binding or
sticking garage door. Excessive force will interfere with proper
operation of safety reverse system or damage garage door.
Force Adjustment Controls (1 & 2) are located on the back panel of
opener.
If the force adjustments are set too light, door travel may be
interrupted by nuisance reversals in down direction and stops in
up direction. Weather conditions can affect the door movement,
occasional adjustment may be needed.
Maximum force adjustment range is 260 degrees, about 3/4 of a
complete turn. Do not force controls beyond that point. Turn force
adjustment controls with a screwdriver.
Test Down (Close) Force: Grasp the door handle or door bottom
when door is about halfway through down (close) travel. Door should
reverse. (Reversal halfway through down travel does not guarantee
reversal on a 50mm obstruction.) If the door is hard to hold or doesn't
reverse, decrease down (close) force by turning the control (2) in a
counterclockwise direction. Make small adjustments until door
reverses normally. After each adjustment, run opener through a
complete cycle.
If Door Doesn't Open at Least 1,5m (5 feet): Increase up (open)
force by turning the control (1) in a clockwise direction. Make small
adjustments until door opens completely. Re-adjust up limit if
necessary. After each adjustment, run opener through a complete
travel cycle.
If Door Reverses During Down (Close) Cycle: Increase down
(close) force by turning the control (2) in a clockwise direction.
Make small adjustments until door completes close cycle. After each
adjustment, run the opener through a complete travel cycle.
Do not increase the force beyond the minimum amount required to
close the door.
TEST THE SAFETY REVERSE SYSTEM – 24
The safety reverse system test is important. Garage door must
reverse on contact with a 50mm obstacle laid flat on the floor.
Failure to properly adjust opener may result in serious personal
injury from a closing garage door. Repeat test once a month and
adjust as needed.
Procedure: Place a 50mm obstacle (1) laid flat on the floor under the
garage door. Operate the door in the down direction. The door must
reverse on the obstruction. If the door stops on the obstruction, it is
not traveling far enough in the down direction. Increase the down limit
by turning down limit adjustment screw counterclockwise 1/4 turn.
Repeat test.
When the door reverses on the 50mm obstacle, remove the
obstruction and run the opener through a complete travel cycle. Door
must not reverse in closed position. If it does, adjust Limits and Force
and repeat safety reverse test.
INSTALL THE PROTECTOR SYSTEMTM – 25
(See accessories)
The force, as measured on the closing edge of the door, should
not exceed 150 N (15kg). If the closing force is adjusted to more
than 150 N, the Protector System must be installed.
After opener has been installed and adjusted, The Protector
System™ accessory can be installed. Instructions are included with
this accessory.
The Protector System™ provides an additional measure of safety
against a small child being caught under a garage door.
It uses an invisible beam which, when broken by an obstruction,
causes a closing door to open and prevents an open door from
closing. It is strongly recommended for homeowners with young children.
114A2062H
OPERATION OF YOUR OPENER
Your opener can be activated by any of the following devices:
• The Lighted Door Control Button. Hold the button down until door
starts to move.
• The Outside Keylock or Keyless Entry System (if you have
installed either of these accessories).
• The Remote Control Transmitter. Hold the push button down until
the door starts to move.
Opening the Door Manually:
Door should be fully closed if possible. Weak or broken springs
could allow an open door to fall rapidly. Property damage or
serious personal injury could result.
The door can be opened manually by pulling the release handle down
and back (toward the opener). To reconnect the door, pull the release
handle straight down.
Do not use the manual release handle to pull the door open
or closed.
When the Opener is Activated by Remote Control or Lighted Door
Control Button:
1. If open, the door will close. If closed, the door will open.
2. If closing, the door will reverse.
3. If opening, the door will stop (allowing space for entry and exit of
pets and for fresh air).
4. If the door has been stopped in a partially open position, it will
close.
5. If an obstruction is encountered while closing, the door will reverse.
6. If an obstruction is encountered while opening, the door will stop.
7. The optional Protector System™ uses an invisible beam which,
when broken by an obstruction, causes a closing door to open and
prevents an open door from closing. It is STRONGLY
RECOMMENDED for homeowners with young children.
Allow a 15 minute cooling period after 5 continuous operations of
the opener.
The opener light will turn on: 1. when opener is initially plugged in;
2. when the power is interrupted; 3. when the opener is activated.
The light turns off automatically after 4-1/2 minutes. Bulb size is
40 Watts maximum (230V,E27), ESRS type.
CARE OF YOUR OPENER
When properly installed, opener will provide high performance with a
minimum of maintenance. The opener does not require additional
lubrication.
Limit and Force Adjustments: These adjustments must be checked
and properly set when opener is installed. Only a screwdriver is
required. Weather conditions may cause some minor changes in the
door operation, requiring some re-adjustments, particularly during the
first year of operation.
Refer to the limit and force adjustments on pages 4 & 5. Follow the
instructions carefully and repeat the safety reverse test after
any adjustment.
Remote Control Transmitter: The portable remote control may be
secured to a car sun visor with the clip provided. Additional remotes
can be purchased at any time for use in all vehicles using garage.
Refer to Accessories.The receiver must be programmed to operate
with any new remote.
Remote Control Battery: The lithium batteries should produce power
for up to 5 years. When the light becomes dim or does not come on,
replace the battery. If transmission range lessens, check the battery
test light.
To Change Battery: To replace batteries, use the visor clip or
screwdriver blade to pry open the case. Insert batteries positive side
up. To replace cover, snap shut along both sides. Do not dispose of
the old battery with household waste. Take batteries to a proper
disposal center.
5-GB
FORCE ADJUSTMENT – 23
8. The garage door opens and closes by itself:
1. Opener doesn't operate from either door control or remote:
Make sure remote push button is not stuck "on".
• Does the opener have electric power? Plug lamp into outlet. If it
doesn't light, check the fuse box or the circuit breaker. (Some outlets
are controlled by a wall switch.)
9. Door stops but doesn't close completely:
• Have you disengaged all door locks? Review installation instruction
warnings on page 1.
• Is there a build-up of ice or snow under door? The door may be
frozen to ground. Remove any obstruction.
• The garage door spring may be broken. Have it replaced.
• Repeated operation may have tripped the overload protector in the
motor. Wait 15 minutes. Try again.
2. Opener operates from remote but not from door control:
• Is door control button lit? If not, remove the bell wire from the opener
terminals. Short the red and white terminals by touching both
terminals at the same time with a piece of wire. If the opener runs,
check for a faulty wire connection at the door control, a short under
the staples, or a broken wire.
Review Travel Limits Adjustment.
Repeat safety reverse test after any adjustment of door arm
length, close force or down limit.
10. Door opens but won't close:
• Check The Protector System™ (if you have installed this accessory).
If the light is blinking, correct alignment.
• If opener light does not blink and it is a new installation, check the
down force.
Repeat the safety reverse test after the adjustment is complete.
11. Opener light does not turn ON:
• Are wiring connections correct? Review page 3.
Replace light bulb (40 Watts maximum, 230V, E27). Replace burned
out bulbs with rough service light bulbs.
3. Door operates from door control but not from remote:
12. Opener light does not turn OFF:
• Check the battery test light. Replace battery if necessary.
There may be a defective earth at the ceiling or wall receptacle. The
unit must be earthed.
• If you have two or more remotes and only one operates, review
receiver programming procedures on page 4.
• Is the door control button flashing? The opener receiver must
re-learn the remote control code. Follow the instructions on page 4.
4. Remote has short range:
• Is battery installed? Check battery test light. If the light is dim,
change the battery.
13. Opener strains or maximum force is needed to activate door:
Door may be unbalanced or springs are broken. Close door and use
manual release rope and handle to disconnect trolley. Open and close
door manually. A properly balanced door will stay in any point of travel
while being supported entirely by its springs. If it does not, call for
professional garage door service to correct the problem. Do not
increase the force to operate the opener.
• Change the location of the remote control on the car.
• A metal garage door, foil-backed insulation or metal siding will
reduce the transmission range.
14. Opener motor hums briefly, then won't work:
• Garage door springs are broken. SEE ABOVE.
5. Door reverses for no apparent reason and opener light doesn't
blink:
• Is something obstructing the door? Pull manual release handle.
Operate door manually. If it is unbalanced or binding, call for
professional garage door service.
• If problem occurs on first operation of opener, door is locked.
Disable door lock. If chain was removed and reinstalled, the motor
may be out of phase. Remove chain; cycle motor to down position.
Observe drive sprocket. When it turns in clockwise direction and
stops in down position, re-install chain.
Repeat safety reverse test after adjustment is complete.
• Clear any ice or snow from garage floor area where garage
door closes.
• Review Force Adjustment.
• If door reverses in FULLY CLOSED position, decrease travel limits.
Repeat safety reverse test after adjustment is complete.
The need for occasional adjustment of the force and limit
settings is normal. Weather conditions in particular can affect
door travel.
6. Door reverses for no apparent reason and opener light blinks
for 5 seconds after reversing:
Check The Protector System™ (if you have installed this accessory). If
the light is blinking, correct alignment.
7. Opener noise is disturbing in living quarters of home:
If operational noise is a problem because of proximity of the opener to
the living quarters, Vibration Isolator Kit 41A3263 can be installed.
This kit was designed to reduce the "sounding board effect" and is
easy to install.
114A2062H
15. Opener won't activate due to power failure:
• Pull manual release rope and handle down and back to disconnect
trolley. Door can be opened and closed manually. When the power is
restored, pull the manual release handle straight down. The next
time the opener is activated, the trolley will reconnect.
• The Outside Quick Release accessory (if fitted) disconnects the
trolley from outside the garage in case of power failure.
16. The chain droops or sags:
It is normal for the chain to droop slightly in the closed door position.
Use the manual release rope and handle to disconnect the trolley. If
the chain returns to the normal height when the trolley is disengaged
and the door reverses on a 50mm obstacle laid flat, no adjustments
are needed.
6-GB
HAVING A PROBLEM?
SPECIFICATIONS
Once a Month:
• Repeat safety reverse test. Make any necessary adjustments.
• Manually operate door. If it is unbalanced or binding, call for
professional garage door service.
• Check to be sure door opens and closes fully. Adjust Limits and/or
Force if necessary.
Twice a Year:
• Check chain tension. Disconnect trolley first. Adjust if necessary.
Once a Year:
Oil door rollers, bearings and hinges. The opener does not require
additional lubrication. Do not grease the door tracks.
ACCESSORIES – 26
(1) Model 4330EML ........................Single-Function Remote Control
(2) Model 4333EML ........................3-Function Remote Control
(3) Model 4335EML ........................3-Function Mini Remote Control
(4) Model 845EML ..........................Multi-Function Door Control Panel
(5) Model 747EML ..........................Keyless Entry System
(6) Model 760EML ..........................Outside Keylock
(7) Model 1702EML ........................Outside Quick Release
(8) Model 770EML ..........................The Protector System™
(9) Model 1703EML ........................The Chamberlain Arm™
(10) Model 1EML ..............................Door Handle Quick Release
(11) Model 34EML ............................2-Position Key Switch
Flush Mount
Model 41EML ............................2-Position Key Switch
Surface Mount
WIRING INSTRUCTIONS FOR ACCESSORIES
Keyless Entry System – To opener terminals: Red-1 and White-2
Lighted Push Button – To opener terminals: Red-1 and White-2
Outside Keylock – To opener terminals: Red-1 and White-2
Protector System™ – To opener terminals: White-2 and Black-3
Door Control Panel – To opener terminals: Red-1 and White-2
REPLACEMENT PARTS
27
– 28
Declaration of Conformity
Automatic Garage Door Opener.............................Model Nos. G4000MLXX/G5000MLXX
is in conformity to the
applicable sections of Standards.............................EN 300 220-3, EN55014, EN61000-3,
ETS 300 683, & EN60335-1
per the provisions & all amendments
of the EU Directives ..................................................1999/5/EC, 73/23/EEC, 89/336/EEC
Declaration of Incorporation
Automatic Garage Door Opener Model No. G4000ML/G5000ML, when installed and
maintained according to all the Manufacturer’s instructions in combination with a
Garage Door, which has also been installed and maintained according to all the
Manufacturer’s instructions, meet the provisions of EU Directive 89/392/EEC and all
amendments.
I, the undersigned, hereby declare that the equipment
specified above and any accessory listed in the manual
conforms to the above Directives and Standards.
THE CHAMBERLAIN GROUP, INC.
Elmhurst, IL 60126
USA
May, 2003
114A2062H
Barbara P. Kelkhoff
Manager, Reg. Affairs
Max. Pull Force .................800N
Watts .................................600
Motor
Type ..................................Permanent split capacitor
Speed ................................1500 rpm
Volts ..................................230-240 Volts AC-50Hz Only
Drive Mechanism
Gears.................................16:1 worm gear reduction
Drive ..................................Chain/cable with one-piece trolley on
steel T-rail.
Length of Travel ................Adjustable to 2,29m (7-1/2 feet)
Travel Rate........................133-178mm (5.25-7 feet) per second
Lamp .................................1x230V/40W/E27 socket, on when door
starts, off 4-1/2 minutes after stop.
Door Linkage .....................Adjustable door arm. Pull cord trolley
release.
Safety
Personal ............................Push button and automatic reversal in
down direction. Push button and automatic
stop in up direction.
Electronic...........................Independent up and down force
adjustment screws.
Electrical............................Motor overload protector and low voltage
push button wiring.
Limit Device.......................Circuit actuated by limit nut.
Limit Adjustment................Screwdriver adjustment on side panel.
Start Circuit........................Low voltage push button circuit.
Dimensions
Length (Overall).................3,11m (122-1/2 inches)
Headroom Required ..........5cm (2 feet)
Hanging Weight.................14,5 kg (32 lb)
Receiver
Operating Frequency.........433.92 MHz
Memory Registers .............12
Code Switch Memory ........1
Keypad Code Memory.......1
GARAGE DOOR OPENER WARRANTY
Chamberlain GmbH warrants to the first retail purchaser of this product that the
product shall be free from any defect in materials and/or workmanship for a period of
48 full months (4 years): G4000ML and 60 full months (5 years): G5000ML from the
date of purchase. Upon receipt of the product, the first retail purchaser is under
obligation to check the product for any visible defects.
Conditions: The warranty is strictly limited to the reparation or replacement
of the parts of this product which are found to be defective and does not cover the
costs or risks of transportation of the defective parts or product.
This warranty does not cover non-defect damage caused by unreasonable use
(including use not in complete accordance with Chamberlain’s instructions for
installation, operation and care; failure to provide necessary maintenance and
adjustment; or any adaptations of or alterations to the products), labor charges for
dismantling or reinstalling of a repaired or replaced unit or replacement batteries.
A product under warranty which is determined to be defective in materials and/or
workmanship will be repaired or replaced (at Chamberlain's option) at no cost to the
owner for the repair and/or replacement parts and/or product. Defective parts will be
repaired or replaced with new or factory rebuilt parts at Chamberlain's option.
If, during the warranty period, the product appears as though it may be defective,
contact your original place of purchase.
This warranty does not affect the purchaser’s statutory rights under applicable
national legislation in force nor the purchaser’s rights against the retailer arising from
their sales/purchase contract. In the absence of applicable national or EU legislation,
this warranty will be the purchaser’s sole and exclusive remedy, and neither
Chamberlain nor its affiliates or distributors shall be liable for any incidental or
consequential damages for any express or implied warranty relating to this product.
No representative or person is authorized to assume for Chamberlain any other
liability in connection with the sale of this product.
© 2003, Chamberlain GmbH
All rights reserved
7-GB
MAINTENANCE OF YOUR OPENER
GB
Illustrations – Garage Door Operator Models
MotorLift 4000UK/5000UK
TM
Abbey Manor Business Centre
The Abbey, Preston Road
Yeovil, Somerset, BA20 2EN
114A2063E
1
A
B
C
D
E
F
114A2063E
2
2
1
2
10mm, 8mm,
4,5mm, 4mm
3
11
15
2
1
NOTIC
3
4
16
14
13
E
17
19
18
21
5
20
6
12
7
8
22
9
24
10
25
26
114A2063E
3
23
4
6
13
12
4
3
2
1
14
10
5
8
11
7
9
14
NOTICE
114A2063E
4
5
6
2
1
2
4
3
6
2
5
3
6
2
5
6
3
6
1
4
6
2
5
3
4
3
4
1
114A2063E
5
7
1&3
5
2
3
2
4
1
1
8
2
3
4
5
6
6
1
3
5
8
8
9
7
9
114A2063E
6
9
1
2
1
3
2
8
5
7
8
4
6
5
9
10
11
12
114A2063E
7
10
1
2
3
4
13mm
(1/2")
5
11
1
2
3
114A2063E
8
12
CEILING MOUNT ONLY
4
6
UP
1
CEI
LIN
G
MO
UN
TO
NLY
3
UP
2
5
4
5cm
(2")
2
1
CEILING MOUNT ONLY
UP
A
150mm
(6")
UP
3
3
B
13
2
1
1
2
114A2063E
9
14
1
A
15
B
2
4
2
2
1
3
3
1
3
2
C
5
3
2
5
114A2063E
1
3
10
2
16
2
4
1
NOT
ICE
3
2
17
4
1
4
WHT
2
9
RED
1
3
6
1
2
3
KG
KG
5
LOCK
LIGHT
2
1
WHITE
RED
2
1
4
7
8
5
6
18
2
4
3
1
114A2063E
11
20
A
7
4
1
5
6
7
3
11
2
6
8
4
10
13
5
12
9
B
4
5
3
114A2063E
12
3
21
1
2
3
KG
KG
1
2
22
2
23
1
1
2
3
KG
KG
KG
114A2063E
2
13
KG
1
24
25
1
26
4330EML
4333EML
945CB
845EML
4335EML
LOCK
LIGHT
3
1703E
1703EML
4
2
1
760E
760EML
747EML
5
1702E
1702EML
7
6
1EML
34EML/41EML
10
11
114A2063E
14
9
770EML
8
27
Cd
Pb
41A3473
183B112
Hg
217A238
41A3489
10A20
83A4
183B112
183B111
41A2848
41A4330
LOCK
183B113
G
ILIN
CE
LIGHT
NLY
TO
UN
MO
41A4251-3A
29C128
UP
41A4166
41A4353
41B2616
41A3475-1
12B374
1A995
NOT
ICE
41A2828
114A2063E
15
12B350
178B35
178B34
28
41A4208
26B66-2 (Schuko)
26B62-3 (UK)
41C4206
41A2817
175B114
41A4376
41A4613-1
41A4612
41A4945-1C
41A3150-1
30B415
41A2826
41A2822
41A2817
108D34
41A3416
41A4376
41A2818
41C4398-1
41D3452
41A2825
41R370-7
41R370-4 (UK)
114A2063E
© 2003, Chamberlain GmbH
All rights reserved
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