Char-Broil 463221311 Charcoal Grill User Manual

PRODUCT
GUIDE
MODEL
46322131
Sears
Item
No. 16155
Sears
Model
KSN
t
No. 415.16155110
No. 02619884-6
IMPORTANT: Fill out the product record information below.
Serial Number
See ratinglabel on grill for serialnumber.
Date Purchased
Forsupportandto registeryour
grill, pleasevisit us at
www.charbroil.com
If you havequestionsor need
assistanceduringassembly,
pleasecall 1-800-241-7548.
Estimated assembly time: 35-40 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera@; Charcoal2Go®; Char-Broil@; American Gourmet®;
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds@; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express@; Grill Lovers®; Infrared
Grilling That's All About U®; Keepers of the Flame®; Magneto@; New Braunfels Smoker Company®; Patio Bistro@; Patio Caddie®; Patio Kitchen®; Pro-Sear®;
RED@; Quantum@; Santa Fe@; Sear and Grill@; Sierra@; Signature Series®; Sure2Burn@; The Big Easy@; U@; Wild West Tradition@; and the following marks:
The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque CompanyTM; Advantage SeriesTM; Auto-Clean TM ;Chef Tested TM; Commercial
Series TM;Designer Series TM ;; Diamond Flame TM;Double ChefTM; Everybody Outside TM ; FastStartTM; FlavorMaster TM ; Front Avenue TM ; Grill 2 Go® Advantage TM;
Grill 2 Go® IceTM; Hog and Yard BirdTM; H20 SmokerTM; Infrared. Grilling's Juicy Little SecretTM; Incredible Taste. Infallible ResultsTM; Infrared InsideTM; Let's Grill
Something TogetherTM; LonghornTM;; Precision FlameTM; Quick2BurnTM; QuickSetTM; Ready When You AreTM; Season, Set, And SavorTM; Sizzle On The GrilITM;
SureFireTM; TorchforkTM ; TrentinoTM; Universal Grill PartsTM; You Bring the Party TM
TEC TMis a trademark of Tec Infrared Grills.
Protected under one or more of the following U,S, Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,331,108; 6,484,900; 6,595,197; 6,640,803; 6,729,873; 6,792,935; 6,951,213;
6,935,327; D405,643;D406,005;D406,009 ; D413,043;D413,229;D414,982;D415,388;D416,164;D416A41; D417,587;D417,588;D422,516; D423,274;D423,876;D428,303;D430,772;D435,396;D436,004;D438,059;
D438,060;D438,427; D439,110;D442,505; D443,179;D443,354;D443,464;D448,614;D448,615; D448,616;D448,975;D449A92; D451,759;D454,028; D454,031;D455,205;D455,206;D456,202;D460,312; D460,313;
D461,359; D465,123; D465,693; D466,439; D477,501; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D535,000; D551A89; D553A30; D562,619; D562,628; D613,116
Canada:D97,504;D99,355;D102,037;D104,200;D108,377;2,315,567;OtherPatents Pending,@2010 W.C.BradleyCompany
@2010 Char-Broil,LLC Columbus,GA 31902
Printed in China
Assembly instructions@2010
07/26/10
QG651-001-040801
For Your Safety ....................................
2-3
Grilling Guide ......................................
4-7
Use and Care ....................................
8-13
If you smell gas:
1. Shut off gas to the appliance.
Limited Warranty ....................................
14
2. Extinguish any open flame.
Parts List ..........................................
15
3. Open lid.
Parts Diagram ......................................
16
Assembly .......................................
17-26
Troubleshooting ..................................
27-29
Registration Card ...................................
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
31
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTioN
CAUTION: Indicatesa potentially hazardous situation or
unsafe practicewhich, if not avoided, may result in minor
or moderate injury,
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
CAUTION
For residential use only. Do not use for commercial
cooking.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before attempting
to assemble and cook.
|NSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER"
Keep this manual for future reference.
WARNINGFailure to follow all manufacturer's instructions could result
in serious personal injury and/or property damage.
CAUTION,"
Some parts may contain sharp edges - especially as noted
in the manual! Wear protective gloves if necessary.
CAUTION
CALIFORNIA
PROPOSITION
65
1.Combustionby-productsproducedwhenusing
this productcontainchemicalsknownto the Stateof
Californiato causecancer,birth defects,andother
reproductiveharm.
2.This productcontainschemicals,including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
Installation Safety Precautions
* Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. If your grill is Dual Fuel ready,
a conversion kit must be purchased for use with natural gas.
, Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B 149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.
, All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI/NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
o This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
Do not attempt to repair or alter the
hoseNalve/regulator for any "assumed" defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.
Using pots larger than 6 quarts in capacity could
exceed weight limit of the
side burner shelf
or side shelf,
resulting in failure
of grill cart
components.
Temperature
First Time Use
Read your Assembly Manual and ensure the grill is put together
properly. Remove all Point-of-Purchase advertising material from
all grill surfaces before first use. We recommend operating your
grill on its highest setting for 15-20 minutes prior to your first use.
This aids in removing the oils used during manufacturing.
Lava Rock / Briquettes
This gas grill has been designed, engineered, and tested to be
used with flame tamers or heat distribution plates to provide
more even heating, improve the cleaning process, and reduce
flare-ups. The addition of after market lava rocks, charcoal, or
briquettes of any type will cause poor combustion and increase
The temperature gauge in the hood of your new grill measures
air temperature. The air temperature inside your grill will never
be as hot as the temperature at the cooking surface.
Note: Since 1995, all regulators (the part that attaches to the gas
tank to regulate the flow of gas) have included a safety feature
that restricts gas flow in the event of a gas leak. You can
inadvertently activate this safety feature without having a gas
leak. This typically occurs when you turn on the gas using the
grill control knob before you turn on the LP tank valve. If the gas
regulator safety feature activates, the grill will only reach
temperatures between 250°F and 300°F even with all burners on
the high setting.
the likelihood of a grease fire, and is not recommended. Using
briquettes, lava rock, or charcoal in this grill will void your
warranty. For extra smoke flavor, we recommend using a
smoker box with wood chips.
Regulator
Coupling Nut
If your grill is not getting hotter than 250°F to 300°F these
steps should be taken first to reset the gas regulator safety
device:
1. Open the grill lid.
2. Turn off all knobs on the control panel in front.
3. Turn off the tank knob.
4. Disconnect the regulator from the LP tank.
5. Wait 30 seconds.
6. Reconnect the regulator to the LP tank.
7. Slowly open the LP tank knob all the way. Do not put
excessive force on the valve at the full open position to avoid
damaging the valve.
8. Turn on the appropriate control knob and light the grill per the
instructions on the control panel.
An illustration of this process is included in this Product Guide.
See Troubleshooting section for additional information.
Pre-Heating Your Grill
Just like your home oven, your grill should be pre-heated to
provide optimum performance. Pre-heat the grill on high for 1015 minutes -longer if weather conditions require. Please refer to
the lighting instructions inside the Product Guide if you have
questions about how to light your grill. A match-light chain and
hole is provided for your convenience.
Outdoor
grillingisreallyquitesimple.You'llsucceed
with
burgers,
dogs,orsteaks
usually
onyourveryfirsttry.With
experience,
youwilllearnhowtoworkwithyourgrill,creating
moreimaginative
meals
allthetime.Thisknowledge
makes
up
theartofgrilling.Before
youstartgrilling,
organize
yourfood
according
tocooking
technique
andrequired
cooking
time,and
optimize
theuseofyourgrillingarea.
Rotisserie
Cooking
Rotisserie
cooking
isbestfor'round'
meat,suchaslargeroasts,
wholepoultry,
andpork.Itgenerally
requires
anaccessory
motor
andspitrodthatallows
themeattobeturned
ata constant
speed.Rotisserie
cooking
isbestdoneinfrontofa special
rotisserie
burner,
orutilizing
anindirect
cooking
burner
arrangement.
Apancanbeplaced
underneath
themeattocatch
grease
andfooddrippings,
andhelpsminimize
clean-up.
DirectCooking
Directcooking
involves
grilling
yourmeatdirectly
overhighheat.
Itis perfect
forsearing
steaks,
chops,
andothersmaller
pieces
of
meatandvegetables
thatquickly
maketheirwaytothetable.
IndirectCooking
Indirect
cooking
utilizes
selectburners
tocirculate
heat
throughout
thegrill,without
directcontact
between
themeatand
theflame.Themeatisplaced
overtheburnerthatis'off'.This
method
isgenerally
usedtoslowcooklargecutsofmeatand
poultry.
Apancanbeplaced
underneath
themeattocatch
grease
andfooddrippings,
andhelpsminimize
clean-up.
FoodSafety
Foodsafetyisa veryimportant
partofenjoying
theoutdoor
cooking
experience.
Tokeepfoodsafefromharmful
bacteria,
followthesefourbasicsteps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat.
Separate: Separate raw meats from ready-to-eat foods to avoid
cross contamination. Use a clean platter and utensils when
removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
Cooking
onyournewgrillisahands-on
experience,
anditis
recommended
toremain
outside
withyourgrillwhilecooking.
Grilling
canbeaffected
bymanyexternal
conditions.
Incold
weather,
youwillneedmoreheattoreachanidealcooking
temperature,
andgrillingmaytakelonger.Themeat'sinternal
temperature
andthickness
canalsoaffectcooking
times.Cold
andthickermeats
willtakelongertocook.
Wood Chips
For extra smoke flavor when grilling, try adding wood chips.
Soak the chips in water for approximately 30 minutes before
adding to a smoke box or pan. Place smoke box or pan on top of
the cooking grate above the flame. Turn grill on high until the
wood starts to smoke. Reduce heat to desired temperature for
cooking, and place food on cooking grate as desired. Close lid to
retain more smoke. Hardwood varieties that work particularly
well with grilled foods include Alder, Apple, Cherry, Grapevines,
Hickory, Mesquite, Oak, Rosemary and Sassafras.
InternalMeatTemperatures
Meatcooked
ona grilloftenbrowns
veryfastontheoutside.
Therefore,
usea meatthermometer
toensure
ithasreached
safeinternal
temperatures.
USDA
Recommended
Internal
Safe
Minimum
Temperatures
Beef, Veal, Lamb, Steaks,
Fish
Pork
& Roasts
145 ° F
145 ° F
160 ° F
Beef, Veal, Lamb Ground
160 ° F
Egg Dishes
160 ° F
Turkey, Chicken & Duck Whole,
Pieces & Ground
165 ° F
Skewers
Metal skewers should be flat, with long handles. Round skewers
allow food to roll when turned, so it may not cook as evenly. Use
metal skewers when cooking meat kabobs. Wooden skewers
should be soaked in water for an hour before use, and are best
used for quick cooking foods such as vegetables and fruits.
Please refer to the IJSDAfor complete, up-to-date information.
Our internal temperature chart is based on USDA standards for
meat doneness. Check it out at www.isitdone_gD2
Sauces
Sauces containing sugars and fats can cause flare-ups, and your
food may burn. In general, apply these sauces during the final
10 minutes of cooking. Keep in mind, use of excessive sauces
or glazes will also require extra cleaning afterwards.
Marinades and Rubs
To enhance the flavor of grilled foods, a liquid marinade or dry
rub can be used prior to cooking. Meat can be either soaked or
injected with liquid marinade up to 24 hours prior to grilling. Dry
rubs can be applied directly to the meat immediately before
grilling.
Utensils
Use tongs or a spatula to handle the food instead of a fork, and
don't turn the food too
often. Piercing the food
with a fork will release
juices that you want in
the meat, and may
cause flare-ups.
WhyClean?
We'veallheardthesaying,
"anounceofprevention
iswortha
pound
ofcure."Thisisgreatadvice
whenitcomes
tokeeping
yourgrillclean.
RoutineCare
Periodic
cleaning
ofthisgrillisnecessary,
asgrillfirescanoccurwhengrease
and
fooddebriscollect
inthebottom
ofthegrill.
Aftereachuse,remove
anyremaining
foodparticles
fromthecooking
grateand
insideofthegrillusinga grillbrush.Do
thisafterthegrillhascooled
down,yetis
stillwarm.Itismucheasiertocleanfood
particles
whilewarmth
isstillpresent,
than
afterthefoodparticles
havecompletely
cooled
andhardened.
Thisgrillis not
designed
tobe'burned
off'byclosing
the
lidandturning
theburners
onHighforan
extended
time.Theexcessive
heat
generated
cancauseleftover
grease
to
catchfire,andcancausepermanent
damage
toyourgrill.
Cooking surfaces: If a bristle brush is used to clean any of the
grill cooking surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean cooking
surfaces while grill is hot.
Storing Your Grill
• Clean cooking grates.
• Store grill in dry location.
• When LP cylinder is connected to grill, store outdoors in a well
ventilated space and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer.
• Store grill indoors ONLY if LP cylinder is turned off,
disconnected, and removed from grill. Never store LP cylinder
indoors.
• When removing grill from storage, follow the 'Cleaning the
Burner Assembly' instructions in the Use and Care section of
the Product Guide.
General
Cleaning
Plastic parts: Wash with warm soapy water and wipe dry. Do not
use abrasive cleaners, degreasers or a concentrated grill cleaner
on plastic parts. Damage to and failure of parts can result.
Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
glass cleaner. Use non-abrasive scouring powder for stubborn
stains.
Painted surfaces: Wash with mild detergent or non-abrasive
cleaner and warm water. Wipe dry with a soft non-abrasive cloth.
Stainless steel surfaces: Stainless steel can rust under certain
conditions. This can be caused by environmental conditions
such as chlorine or salt water, or improper
cleaning tools such as wire or steel
wool. It can also discolor due to heat,
chemicals, or grease build-up. To
maintain your grill's high quality
appearance, wash with mild detergent
and warm water, or use a stainless
steel grill cleaner. Baked-on grease
deposits may require the use of an
abrasive plastic cleaning pad. Use only
in direction of brushed finish to avoid
damage. Do not use abrasive pad on
areas with graphics.
Critters
Spiders like to make their homes in the venturi tubes of grills.
These must be inspected and cleaned regularly to ensure there
are no blockages. Refer to the Use and Care portion of this
Product Guide for complete information.
LP Cylinder
•The LP cylinder used with your grill must meet the
following requirements:
•Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
• NEVER store a spare LP cylinder under or near
the appliance or in an enclosed area.
•LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
•LP cylinder valve must have:
•Type 1 outlet compatible with
regulator or grill.
•Safety relief valve.
•UL listed Overfill Protection
OPDHandWheel
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
•LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.
• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a
hazard due to possible gas release from the
safety relief valve. This could cause an intense
fire with risk of property damage, serious injury or
death.
If you see, smell or hear gas escaping,
immediately get away from the LP
cylinder/appliance and call your fire department.
LP Cylinder Removal, Transport and Storage
•Turn OFF all control knobs and LP cylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Loosen cylinder screw beneath bottom shelf, then
lift LP cylinder up and out of cart. Install safety cap onto LP
cylinder valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
•Adisconnected LP cylinder in LPCylinder
storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
Safety
inside a vehicle which may become overheated
Cap
by the sun.
Retainer Strap
•Do not store an LP cylinder in an area where children play.
LP cylinder in upright position for vapor withdrawal
LP (Liquefied
Petroleum Gas)
•LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
•LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
•Use only licensed and experienced dealers.
•LP dealer must purge new cylinder before filling.
•Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
•A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
•Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
•To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.
LP Cylinder Exchange
Connecting Regulator to the LP Cylinder
•Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your cylinder only
for an OPD safety feature-equipped cylinder as described
in the "LP Cylinder" section of this manual.
1.LP cylinder must be properly secured onto grill. (Refer to
assembly section.)
•Always keep new and exchanged LP cylinders in upright
position during use, transit or storage.
2.Turn all control knobs to the OFF position.
3.TurnLP cylinder OFF by turning hand-wheel clockwise to a
full stop.
4.Remove the protective cap from LP cylinder valve. Always use
cap and strap supplied with valve.
•Leak test new and exchanged LP cylinders BEFORE
connecting to grill.
•Place dust cap on cylinder valve outlet whenever the cylinder is
not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of caps
or plugs may result in leakage of propane.
LP Cylinder Leak Test
For your safety
•Leak test must be repeated each time LP cylinder is exchanged
or refilled.
OPDHandWheel
j
Safety Relief Valve
•Do not smoke during leak test.
•Do not use an open flame to check for gas leaks.
•Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
!
Strap and Cap
•Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below.
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
A Do not use household cleaning agents. Damage to gas
train components can result.
5.Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.
Nipple has to be centered
intothe LP cylinder valve.
If "growing" bubbles appear do not use or move the LP
cylinder. Contact an LP gas supplier or your fire
department!
Type 1 outlet with
thread on outside
Leak Testing Valves, Hose and Regulator
1.Turn all grill control knobs to OFF.
2.Be sure regulator is tightly connected to LP cylinder.
3.Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding.
Hold coupling nut and regulator
as shown for properconnection
to LP cylinder valve.
4.Brush soapy solution onto areas circled below, or other similar
fittings on your grill.
6.Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion,fire, severe personal injury, or death.
Outdoor gas appliance is not intended to be installed
in or on a boat.
Outdoor gas appliance is not intended to be installed
in or on an RV.
, Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
, Do not use grill until leak-tested.
, If a leak is detected at any time, STOP and call the fire
department.
, If you cannot stop a gas leak, immediately close
LPcylinder valve and call LP gas supplier or your fire
department!
5.If "growing" bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair, Call for replacement
parts.
6.Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.
For Safe Use of Your Grill and to Avoid Serious
injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in sides or back of grill.
• Check burner flames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.
Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc.
Safety Tips
A Before opening LP cylinder valve, check the coupling nut for
tightness.
A When grill is not in use, turn off all control knobs and LP
cylinder valve.
A Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
A Maximum load for sideburner and side shelf is 10 Ibs.
A The grease tray must be inserted into grill and emptied after
each use. Do not remove grease tray until grill has
completely cooled.
A Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
A If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
A Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
A Do not store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
A The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
A If you have a grill problem see the "Troubleshooting Section".
A If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
CAUT'O.
• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result, if a grease fire develops, turn knobs and LP
cylinder off.
• Apartment Dwellers:
Check with managementto learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls
or rails. Do not use on or under balconies.
• NEVER attempt to light burner with lid closed.A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
• Do not leave grill unattended while preheating or burning
off food residue on HI. if grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
ignitor Lighting
A Do not lean over grill while lighting.
1. Turn OFF gas burner control valves.
2. Turn ON gas at LP cylinder.
3. Open lid during lighting.
4. To ignite, push and turn ignition burner knob to HI.
5. Push and hold ELECTRONIC IGNITION button until the burner
lights.
6. If ignition does NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes and repeat the lighting
procedure.
7. To ignite remaining burners, turn knob to the HI position
starting with the burners closest to IGNITION BURNERS first.
If ignitor does not work, follow match lighting instructions.
Lighting instructions are continued on the next page
Ignitor Lighting (continued)
8. For grills equipped with ELECTRONIC IGNITION at
each burner:
Repeat steps 4 through 6 to light each burner.
9. Once each burner has ignited, turn knobs to desired setting.
Burner Flame Check
• Remove cooking grates and flame tamers. Light burners, rotate
knobs from Hi to LOW. You should see a smaller flame in
LOW position than seen on HI. Perform burner flame check
on sideburner, also. Always check flame prior to each use. If
only low flame is seen refer to "Sudden drop or low flame" in
the Troubleshooting Section.
Turn controls and gas source or tank OFF when not
in use.
CAUTIo.
if ignition does NOT occur in 5 seconds, turn the
burner controls OFF,wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Match-Lighting
,& Do not lean over grill while lighting.
1. Open lid. Turn ON gas at LP cylinder.
2. Place match into match holder (hanging from side panel of
grill). Light match; then light burner by placing match through
the match light hole on right or left side of grill.
3. Push in and turn far right or far left burner knob to the Hi
position, depending on match light hole selected. Be sure
burner lights and stays lit.
4. Light adjacent burners in sequence by pushing knobs in and
turning to the HI position.
Sideburner
ignitor Lighting
A Do not lean over grill while lighting.
1. Open sideburner lid. Turn ON gas at LP cylinder.
2. Turn sideburner knob to the Hi position, push and hold
ELECTRONIC IGNITOR button.
3. If sideburner does NOT light within 5 seconds, turn knob to OFF,
wait 5 minutes, then
repeat lighting procedure.
Sideburner Match Lighting
1. Open sideburner lid. Turn ON
gas at LP cylinder.
2. Place lit match near burner.
3. Turn sideburner knob to the
HI position.
Be sure burner lights and
stays lit.
12
Turning Grill Off
• Turn all knobs to the OFFposition. Turn LP cylinder OFF by turning
hand-wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Click" should be heard and spark seen each time
between each collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.
Hose Check
Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified by manufacturer.
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
A Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.
cAuTioN
3.
4.
f
SPIDER
Remove carryover tubes and burners.
Detach electrode from burner.
NOTE: Removal/Detachment method will depend on the
burner configuration. See different configurations in
illustrations below.
ALERT!
5. Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.
r.._.,_
_
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
If you notice thatyour grill is getting hard to light or thatthe
flame isn't as strong as it should be, take the time to check and
clean the ventud's.
6.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
Wire brush entire outer surface of burner to remove food
residue and dirt.
7.
SPIDERWEBS
INSIDE VENTURI
CONTROLPANEL
!
BURNER
In someareasof the country,spidersor small insectshavebeen
knownto create"flashback"problems.The spidersspinwebs,build
nestsand layeggs in the grill'sventuritube(s)obstructingthe flow of
gasto the burner.Thebacked-upgascan ignitein the venturibehind
thecontrolpanel.This is knownasa flashbackand it candamage
yourgrill and evencauseinjury.
Clean any blocked ports with a stiff wire such as an open
paper clip.
8. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT:Burner tubes must reengage valve
openings. See illustrations at right.
9. Attach electrode to burner.
Correct
burner-to-valve
10. Carefully replace burners,
11. Attach burners to brackets on firebox.
engagement
12. Reposition carryover tubes and attach
to burners. Replace flame tamers and
cooking grates.
Topreventflashbacksand ensuregoodperformancethe burnerand
venturiassemblyshouldbe removedfrom the grill and cleaned
eforeusewheneverthe grill hasbeen idlefor an extendedperiod,
J j
Storing Your Grill
• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a wellventilated space and out of reach of children.
Firebox
burner
bracket
• Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturers.
Electrode
I
• Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
• When removing grill from storage, follow "Cleaning the Burner
Assembly" instructions before starting grill.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas OFF at control knobs and LP cylinder,
2. Remove cooking grates and flame tamers.
_ii_
¸
bracket
;off
electrode with
a flat blade
screwdriver
This warranty only applies to units purchased from an authorized retailer. ManuPacturer warrants to the original cunsumer-purchaser only that this
product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods
indicated below beginning on the date of purchase*. The manuPacturer reserves the right to require that defective parts be returned, postage and or
freight pre-paid by the consumer for review and examination.
SCOPE
OF COVERAGE
PERIOD
*Note:
original
TYPE
l year from date of prochase*
All Parts
The
OF COVERAGE
consumer-purchaser
A dated sales reciept
will be responsible
charges
FAILURE
COVERAGE
PERFORATION, MANUFACTURING,
AND MATERIAL DEFECTS ONLY
WILL be required
for all shipping
OF
for walTanty
for parts
service.
replaced
under
the terms
of this limited
warranty.
This limited warranty is applicable
in the United States and Canada only; is only available to the original owner of the product and is not transferable.
Manufacturer
requires proof of your date of purchase.
Therefore,
you should retain your sales slip or invoice.
Registering
your product is not a
substitute for proof of purchase and the manuPacturer
is not responsible
for or required to retain proof of purchase records.
This limited wananty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surt:ace rust, or the
discoloration of stainless steel surt:aces. RUST is not considered a manufacturing
or materials defect.
This limited
warranty
will not reimburse
you for the cost of any inconvenience,
food, personal
injury
or property
damage.
ITEMS MAN UFACTURER WILL NOT PAY FOR:
1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use.
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
acts of God, improper installation or maintenance, installation not in accordance with electrical or plmnbing codes, or use
of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,
the manufacturer reserves the right to substitute like or similar parts that are equally functional.
Manufacturer will not be responsible for any consequential or incidental damages arising fiom the breach of either this limited wananty or any
applicable implied warranty; or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,
replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,
acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED
SPECIFICATION
WARRANTY
IS THE SOLE EXPRESS
WARRANTY
GIVEN BY THE MANUFACTURER.
OR DESCRIPTION
WHEREVER
APPEARING
IS WARRANTED
BY MANUFACTURER
NO PRODUCT
PERFORMANCE
EXCEPT TO THE EXTENT
SET
FORTH IN THIS LIMITED
WARRANTY.
ANY IMPLIED
WARRANTY
PROTECTION
ARISING
UNDER THE LAWS
OF ANY S'IWFE,
INCLUDING
IMPLIED
WARRANTY
OF MERCHANTABILITY
OR FITNESS
FOR A PAt_FICULAR
PURPOSE
OR USE, IS HEREBY
LIMITED
IN DURATION
TO THE DURATION
OF THIS LIMITED
WARRANTY.
Neither dealers nor the retail establishment
selling this product
has any authority
to make any additional
warranties
in addition to or inconsistent
with those stated above.
Manufacturer's
maximum
liability,
in any event, shall not exceed
product paid by the original consumer.
or to promise
remedies
the purchase price of the
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state
to state. In the state of California only; if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or
the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only; you may take the product to the retail establishment selling this
product in order to obtain performance under this limited wananty.
if you wish to obtain
performance
of any obligation
under
write to:
Consumer
Relations
P. O. Box 124t)
this limited
warranty,
Columbus,
GA 3191)2-1241)
Consumer returns will not be accepted unless a valid Return Authorization
is first acquired.
Authorized
the package with an RA number and the package is shipped freight/postage
pre-paid.
Consumer returns
refused.
you should
returns are clearly marked on the outside
that do not meet these standards will be
of
i
i Key Qty Descriptiono
A
1 FIREBOX
B
5
C
MAIN BURNER-TUBEBURNER
I
Key Qty Description
PP 1 LEFT DOOR
...............
QQ
1
RIGHT DOOR
1 MAIN BURNER-BARBURNER
RR
2
HANDLE, F/DOOR
D
1 ELECTRODE, F/TUBE BURNER
SS
1
LOWER BACK PANEL
E
1 ELECTRODE, F/BAR BURNER
TT
2
TANK EXCLUSIONWIRE
F
4
CARRY OVER TUBE
UU
1
GREASE TRAY
G
1 CONTROL PANEL, MAIN
W
1
GREASE PAN
H
1 ELECTRONIC IGNITIONMODULE
WW
4
CASTER SOCKETS
I
1 BUTTON, F/IGNITION MODULE
XX
2
CASTER, LOCKING
J
1 SHEILD, F/ELECTRONIC IGNITIONMODULE
YY
2
CASTER, FIXED
K
1 HOSE VALVE REGULATOR ASSEMBLY
ZZ
2
MATCH HOLDER
L
7
BEZEL F/CONTROL KNOB
AAA
1
TANK RETAINER SCREW
M
7
CONTROL KNOB
BBB
2
MAGNET ASSEMBLY
N
1 TOP LID
CCC
1
HEAT SHIELD, F/TANK
O
1 LOGO PLATE F/LID
P
1 TEMPERATURE GAUGE
Q
1 BEZEL, F/TEMPERATURE GAUGE
...
1
CASTER PIN
R
2
LID BUMPER, RECTANGLE
...
1
PRODUCTMANUAL, ENGLISH
S
2
LID BUMPER, ROUND
...
1
PRODUCT MANUAL, FRENCH
T
1 TOP LID HARDWARE
...
1
HARDWARE PACK
U
1 HANDLE, F/LID
V
5
HEAT TENT
W
4
COOKINGGRATE
X
1 WARMING RACK
Y
1 LEFT SIDE SHELF F/SB
Z
1 DRIP PAN, F/SB
AA
1 SlDEBURNERGRATE
BB
1 ELECTRODE, F/SB
CC
1 ELECTRODE WIRE, F/SIDEBURNER
DD
1 SlDEBURNERLID
EE
1 SlDEBURNER
FF
1 SlDEBURNER VALVE CLIP
GG
1 CONTROL PANEL, F/SB
HH
1 RIGHT SIDE SHELF
II
1 FASCIA, F/RIGHT SHELF
JJ
1 TOWEL BAR
KK
5
LL
1 RIGHT SIDE CART PANEL
TOOL HOOK
MM
1 LEFT SIDE CART PANEL
NN
1 BOTTOM SHELF
OO
1 FRONT DOOR BRACE
NOT Pictured
N
CCC
/w
/w
/w
/w
\
\D
DD
R
!H
T
jJ
@©©©©©
XL
\L
XL
XL
XL
XL
888
lJ
_M
/RR
zz
/ RR
/
AAA
888
ss
S
"
1/4"-20x2-3/8"machine
screwspanelswith
and 1/4"-20flange
nuts atLPcylinderon
front,and (2) 1/4"-20x2-3/8"machine
screwspanelswith
and 1/4"-20
Placebottomshelf betweenside
cut out holefor
left.Attachto left and rightside
(4)
flange nuts at rear.
ForFront Door
BraceAssembly
Left Side Panel
RightSide Panel
/
1/4"-20x2-3/8"
MachineScrew
Qty: 6
1/4"-20
Flange Nut
Qty: 6
_""-
D
"
BottomShelf
screws.
Thenattachto
bottomshelfwith (2) #8-32x3/8"sheet
metal
screws.
Placelowerback
panelbetweensidepanelsas
shown.Attachto
leftand
rightsidepanelswith (4)#8-32x3/8"sheet metal
MagnetAssembly
#8-32x3/8"
Sheet MetalScrews
Qty.6
RightSide Panel
,,,,,
LowerBack Panel
LeftSide Panel
" screws,
Hook
tankexclusion
wires
ontothemetal
tapsonlower
back
panel,
attach
other
ends
tobottom
shelf
with#8-32x3/8"
sheetmetal
LowerBackPanel
#8-32x3/8"
SheetMetalScrews
Qty.2
"
flange
nuts.
Placefront
door braceas shown.Attachto left and rightsidepanelswith 1/4"-20x2-3/8"machine screws and 1/4"-20
1/4"-20
Flange Nut
Qty: 6
1/4"-20x2-3/8"
MachineScrew
Qty: 6
\
FrontDoorBrace
@
Turnassemblyupsidedown.
@
InsertBent U Pin intothe castermountingplateto lock it in place,ShownA. Spin thecasterclockwiseintothe threadson the
bottomshelfuntilsecure. Removethe BentU Pin and repeatfor remainingcasters. Makesurethe two lockingcastersare
securedat the rearand the non-lockingcastersare securedat thefront.After all 4 castersare secureremovethe BentU Pinand
save for futuremaintenance.
A
Caster Pin
LockingCaster
FixedCaster
RightSide Panel
Y
Left Side Panel
+ Standcart upright.
+ This step requirestwo peopleto lift and positiongrill headonto cart.
" Carefullylowerthegrill headontothe cart. Makesure the regulatorhoseis hangingoutsidethecart. Attachwith 1/4"-20x1/2"
screws.
Grill Head
1/4"-20×1/2"Screw
Qty: 4
2O
•
Attachtowelbar to rightsideshelfwith 1/4-20x1/2"Screws, 7ramlock washers and 7ramflat washers (A).
"
"
Hooksidewallof shelf oversupportbracketson sideof firebox(B).
Insidefireboxattachrightside shelfwith (3) 7ram fire washers and 1/4-20x1/2"screws, as shown(C). At backof firebox,attach
the rightsideshelf with (1) 7ramfire washer and 1/4-20x1/2"screw, as shown (B).
Attachrightsideshelf with 1/4-20flange nuts, as shown(D).
"
@
Q
Support Bracket
Flat Washer
Lock Washer
7ram
Lock Washer
Qty. 2
7ram
Flat Washer
Qty.2
1/4-20x1/2"
Screw
Qty. 6
"
1/4"-20
Flange Nut
Qty: 4
7mm
FiberWasher
Qty.4
Attachfasciato fireboxwith #8-32x3/8"sheet metal screws.
#8-32x3/8"
Sheet MetalScrews
Qty.3
Fascia,
RightSideShelf
X
21
"
Hooksidewallof sideburnershelfoversupportbracketson sideof firebox(A).
"
Insidefireboxattachsideburnershelfwith (3) 7ramfire washers and 1/4-20x1/2"screws, as shown(B). At back of firebox,attach
the sidebumershelfwith (1) 7ramfire washer and 1/4-20x1/2"screw, as shown(A).
Attachsideburnershelfwith 1/4-20flange nuts, as shown(C).
"
O
SupportBracket
1/4-20x1/2"
MachineScrew
Qty. 4
1/4"-20
FlangeNut
Qty: 4
7mm
FiberWasher
Qty. 4
"
Attachfasciato fireboxwith #8-32x3/8"sheet metal screws.
Fascia,
SideburnerShelf
/
#8-32×3/8"
sheet metal screws
Qty. 3
22
"
Attachsideburnerbezeland valvewith #8-32x3/8"SS screws (A).
"
Placesideburnerinto shelf.Makesurevalve is insidesideburnertube.Attachsideburnerwith #8-32wing nut (B). Hookventuri
clip to sideburnertubeand aroundmanifold.Attachsideburnerignitorwire (C).
Presssideburnercontrol knobontovalvestem (D).
Placegrateontosideburnershelf (E).
"
"
Sideburner
/
Sideburner Bezel
Sideburner Valve
Sideburner Control Knob
\
\
Clip
#8-32X3/8"SS Screw
Qty.2
#8-32Wing Nut
Qty. 1
Sideburner Grate
23
•
Attachhandleto doorwith #10-24x1/2"machine screws, 5ram flat washers and 5ram lock washers (A)
•
Inserthinge pinon bottomshelf into holein door. Pressupperhinge pin in front door brace,align hingeholeon top of door,and
releasehingepin into door.
Him!e Pin hole
Hinge Pin hole
5ramLock Washer
#10-24x1/2"
MachineScrew
Qty: 4
\
Left Handle
5mm Flat Washer
Right Handle
5ram Flat Washer
Qty: 4
Y
i!i!ii!iii!i!i!i_i!
_'
Left Door
5ramLockWasher
Qty: 4
/
24
"
"
"
"
Placeheattentsovertube burners by insertingtabs intoslots in front of firebox.Oppositeendsof heattentsrest on pins in back of
firebox.
NOTE:Thereis no heattent over bar burner.
Placecookinggratesonto graterests.
Insertendsof WarmingRackpivotwire intoholesin sides of gril lid. Insertendsof WarmingRackleg wire intoholesin sides of
firebox.
NOTE:Pivotand leg wires,runningside-to-side,shouldbe underwires runningfront-to-back.If pivot and leg wiresare on top,
WarmingRackis installedupside-down.
Unscrewignitorcapand placeAA batteryintoignitorslotwith positiveend (+)facingoutward.Screwignitorcaponto ignitor.
Rack
Leg Wire
Pivot Wire
Cooking Grate
25
•
Attachthe heatshieldto greasetraywith #8-32x3/8"sheet metal screws (A).
"
Placegreasepaninto greasetray,thenplacethetray intothe cart (B).
O
#8-32x3/8"
SheetMetal Screws
Qty.2
Q
HeatShield
GreaseTray
CAUTION
Failure to install grease tray and
grease pan will cause hot grease to
drip from bottom of grill with risk of
fire or property damage.
GreasePan
"
"
LPtank is sold separately.Useonlywith an OPD(over-fillprotectiondevice)equippedLP tank.Filland leak-checkbeforeattaching
to grill and regulator.See Use and Caresection to correctly LeakTest and perform the Burner Flame Check.
PlaceLp tank into hole in bottomshelf with tank collaropeningfacingto side as shown.Fingertightentank retainerscrewto hold
LPtank securelyin place.Insertregulatorthroughthe large holeon left sidepanel.
m
Always keep LP cylinders in
upright position during use,
transport, and storage.
LP Tank
26
Tio.
m
Failure to install tank correctly may
allow gas hose to be damaged in
operation, resulting in the risk of fire.
EIVlERGENCIIES=
if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Gasleakingfrom
cracked/cut/burned
hose.
, Damagedhose.
, Turnoff gas at LP cylinderor at sourceon naturalgassystems.If
anythingbut burned,replacevalve/hose/regulator.
If burned,
discontinueuseof productuntila plumberhas investigatedcause
and correctionsare made.
Gasleakingfrom LP
cylinder.
, Mechanicalfailuredue to rustingor
mishandling.
, ReplaceLP cylinder.
Gasleakingfrom LP
cylindervalve.
, Failureof cylindervalve from
mishandlingor mechanicalfailure.
, Turnoff LP cylindervalve.ReturnLP cylinderto gassupplier.
Gasleakingbetween
LP cylinderand
regulatorconnection.
, Improperinstallation,connectionnot
tight,failureof rubberseal.
, Turnoff LP cylindervalve.Removeregulatorfrom cylinderand
visuallyinspectrubbersealfor damage.See LP CylinderLeakTest
and ConnectingRegulatorto the LP Cylinder.
Firecomingthrough
controlpanel.
, Firein burnertube sectionof burnerdue
to blockage.
, Turnoff control knobsand LP cylindervalve.Leavelid open to
allowflamesto die down.After fire is outand grill is cold,remove
burnerand inspectfor spidernestsor rust.See NaturalHazard
and Cleaningthe BurnerAssemblypages.
Greasefire or
continuousexcessive
flamesabovecooking
surface.
, Toomuchgreasebuildupin burnerarea.
, Turnoff control knobsand LP cylindervalve.Leavelid open to
allowflamesto die down.After cooling,cleanfood particlesand
excessgreasefrom insidefireboxarea,greasetray,and other
surfaces.
Troubleshooting
Burner(s)will not light
usingignitor.
(See ElectronicIgnition
Troubleshooting
also)
GASiSSUES:
, Tryingto lightwrongburner.
, Seeinstructionson control paneland in Useand Caresection.
, Burnernot engagedwith controlvalve.
, Makesurevalvesare positionedinsideof burnertubes.
, Obstructionin burner.
, Ensureburnertubesare not obstructedwith spiderwebsor other
matter.See cleaningsectionof Useand Care.
, Nogas flow.
, MakesureLP cylinderis not empty.If LP cylinderis notempty,
referto "Suddendrop in gasflow."
Continuedon next
page.
, Fora grill equippedwith theAUTO-CLEAN
TM feature,makesure
theAUTO-CLEAN
TM valve is set to "Grill"
, Vaporlock at couplingnutto LP cylinder.
, Turnoff knobsand disconnectcouplingnut from LPcylinder.
Reconnectand retry.
, Couplingnut and LP cylindervalve not
fully connected.
, Turnthe couplingnutapproximatelyone-halfto three-quarters
additionalturn untilsolidstop.Tightenby handonly- do not use
tools.
ELECTRICALISSUES:
, Electrodecrackedor broken;"sparksat
crack."
, Replaceelectrode(s).
, Electrodetip notin properposition.
MainBurners:
, Tip of electrodeshouldbe pointingtowardgasport openingon
burner.The distanceshouldbe 118"to 114".Adjust if necessary.
Sideburner:
, Tip of electrodeshouldbe pointingtowardgasport openingon
burner,the distanceshouldbe 118"to 3116".Adjust if necessary.
, Wire and/orelectrodecoveredwith
cookingresidue.
, Cleanwireand/orelectrodewith rubbingalcoholand cleanswab.
, Wires are looseor disconnected.
, Reconnectwiresor replaceelectrode/wireassembly.
, Wires are shorting(sparking)between
ignitorand electrode.
, Replaceignitorwire/electrodeassembly.
, Deadbattery.
, Replacewith a newAA-sizealkalinebattery.
27
Troubleshooting (continued)
Burner(s)will not light
usingignitor.
(See ElectronicIgnition
Troubleshooting
also)
Burner(s)will not
matchlight.
ELECTRONICIGNITION:
• Nospark,no ignitionnoise.
• SeeSectionI of ElectronicIgnitionSystem.
• Nospark,someignitionnoise.
• SeeSectionII of ElectronicIgnitionSystem.
, Sparks,but notat electrodeor at full
strength.
• SeeSectionIII of ElectronicIgnitionSystem.
• See "GAS ISSUES:"on previouspage.
• Matchwill not reach.
, Uselong-stemmatch(fireplacematch).
• Impropermethodof match-lighting.
• See"Match-Lighting"sectionof Useand Care.
, Outof gas.
• Checkfor gasin LP cylinder.
• Excessflow valvetripped.
•Turnoff knobs,wait 30 secondsand lightgrill. If flamesare still low,
turnoff knobsand LP cylindervalve.Disconnectregulator.
Reconnectregulatorand leak-test.Turnon LP cylindervalve,wait
30 secondsand thenlightgrill.
•Vaporlock at couplingnut/LPcylinder
connection.
•Turnoff knobsand LP cylindervalve.Disconnectcouplingnutfrom
cylinder.Reconnectand retry.
• Highor gustingwinds.
•Turnfront of grill to face windor increaseflameheight.
• Lowon LP gas.
• RefillLP cylinder.
• Excessflow valvetripped.
• Referto "Suddendrop in gasflow"above.
• Greasebuildup.
• Cleanburnersand insideof grilltfirebox.
• Excessivefat in meat.
•Trim fat from meat beforegrilling.
• Excessivecookingtemperature.
•Adjust(lower)temperatureaccordingly.
Persistentgreasefire.
• Greasetrappedby foodbuilduparound
burnersystem.
•Turnknobsto OFF.Turngas off at LPcylinder.Leavelid in position
and let fire burnout.After grill cools,removeandcleanall parts.
Flashback...
(firein burnertube(s)),
• Burnerand/orburnertubesare blocked.
•Turnknobsto OFF.Cleanburnerand/orburnertubes.See burner
cleaningsectionof Use and Care.
Unableto fill LP
cylinder.
• Somedealershaveolder fill nozzles
withworn threads,
•The wornnozzlesdon'thaveenough"bite"to engagethe valve.Try
a secondLPdealer.
One burnerdoes not
lightfrom other
burner(s).
• Greasebuildupor foodparticlesin
end(s)of carryovertube(s).
• Cleancarry-overtube(s)with wirebrush.
Suddendrop in gas
flow or low flame.
Flamesblowout.
Flare-up.
Timerdoesnot work
(Greenlightdoesnot
flash)
•
•
•
DeadBattery
Batteriesinstalledincorrectly.
Knob Positiondid notstart the Clean
Cycle
•
•
•
ReplaceBatteries
Installbatteriescorrectly.
PushKnobin to startthe cleancycle.(GreenLEDshouldbeginto
flash)
No LED'swill illuminate
•
DeadBattery
•
ReplaceBatteries
RedLED nextto battery
symbolis illuminated
•
LowBatteryStrength
•
Prepareto replacebatteries(NOTE:Cleancyclewill operatewith
a weak battery.
28
Troubleshooting - Electronic Ignition
SECTIONI
Nosparksappearat
• Batterynot installed
anyelectrodeswhen
properly.
ElectronicIgnitionButton
is pressed;no noise can
be heardfromspark
, Deadbattery.
module.
, Checkbatteryorientation.
• Installbattery(makesurethat "+"and "-"
connectorsare orientedcorrectly,with "+"end up
and "-" enddown.)
, Has batterybeen used
previously?
• Replacebatterywith newAA-sizealkalinebattery.
, Buttonassemblynot
installedproperly.
Checkto insurethreadsare
properlyengaged.Button
shouldtravelup and down
withoutbinding.
, Unscrewbuttoncap assemblyand reinstall,making
sure threadsare alignedand engagedfully.
, Faultysparkmodule.
If no sparksare generated
with new batteryand good
wire connections,moduleis
faulty.
, Replacespark moduleassembly.
SECTIONII
• Outputlead
Nosparksappearat
connectionsnot
any electrodeswhen
ElectronicIgnitionButton connected.
is pressed;noisecan
be heardfrom spark
module.
, Are outputconnectionson
and tight?
, Removeand reconnectall outputconnectionsat
moduleandelectrodes.
SECTIONill
Sparksare present
butnot at all
electrodesand/ornot
at fullstrength
, Are outputconnectionson
and tight?
, Removeand reconnectall outputconnectionsat
moduleandelectrodes.
• Outputlead
connectionsnot
connected.
, Arcingto grill away
from burner(s).
If possible,observegrill in
dark location.Operate
ignitionsystemand lookfor
arcingbetweenoutputwires
and grill frame.
, If sparksare observedotherthanfrom burner(s),
wire insulationmay be damaged.Replacewires.
, Weakbattery.
All sparkspresentbutweak
or at slow rate.
, Replacebatterywith a newAA-sizealkalinebattery.
, Electrodesare wet.
Has moistureaccumulated
on electrodeand/orin burner
ports?
, Use papertowel to removemoisture.
, Electrodescrackedor
broken"sparksat
crack".
Inspectelectrodesfor
cracks.
, Replacecrackedor brokenelectrodes.
29
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