Char-Broil 463247412 Charcoal Grill User Manual

Product Guide
Model 4651330
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35-40 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®;
CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®;
H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®;
Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
®
®
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring
the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424;
6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516;
D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544;
D451,759; D454,028; D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359;
D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:
87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
TM REVISION 00
© 2008 Char-Broil, LLC • Columbus, GA 31902 • Printed in China • Assembly Instructions © 2008
G1020010801 10-01-08(REV.01)
TABLE OF CONTENTS
DANGER
Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Food Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
If you smell gas:
1.
2.
3.
4.
Shut off gas to the appliance.
Extinguish any open flame.
Open lid.
If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
WARNING
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
CAUTION
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
For residential use only. Do not use for commercial
cooking.
THIS GRILL IS FOR OUTDOOR USE ONLY.
WARNING
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.
DANGER
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before attempting
to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
WARNING:
Failure to follow all manufacturer’s instructions could result
in serious personal injury and/or property damage.
CAUTION:
Some parts may contain sharp edges – especially as noted
in the manual! Wear protective gloves if necessary.
2
WARNING
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
Installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
WARNING
Do not attempt to repair or alter the regulator/valve
for any “assumed” defect. Any modification to this
assembly will void your warranty and create the risk
of a gas leak and fire. Use only authorized
replacement parts supplied by manufacturer.
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy
water before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to
eat foods to avoid cross contamination. Use a clean platter
and utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to klil bacteria.
Use a thermometer to ensure proper internal food
temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry
Hotline at 1-800-535-4555 In Washington, DC (202)
720-3333, 10:00 am-4:00 pm EST.
• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
3
USE AND CARE
Propane Gas Cylinders
Regulator/Valve Cylinder Leak Test (Cont’d.)
- Your grill is designed to operate with one 16.4 oz. disposable
cylinder (Dot 39 Cylinder) that is 7 3/8” high (not included).
Do not attempt to refill any 16.4 oz. disposable fuel
cylinders.
If you cannot stop a leak, remove cylinder from regulator and
check for damaged threads, dirt and debris on regulator and
cylinder. If threads are damaged on either regulator or
cylinder, replace. Check to see if anything is obstructing the
flow of gas at regulator and cylinder openings. Remove any
obstruction that may be found and repeat leak test.
- The cylinder must be installed, transported and stored in an
upright position and should not be dropped or handled
roughly.
Lighting Instructions
- When the appliance is to be stored indoors, the propane gas
cylinder must be disconnected from the appliance.
Important! Remove or raise lid to open position.
Attempting to light burner with lid closed may cause an
explosion. Do not expose any part of your body or clothing
directly above cooking area when lighting.
- When the propane gas cylinder is not disconnected from the
appliance, the appliance and cylinder must be stored
o
outdoors in a well-ventilatedo space.
1. From beneath the grill, place lighted wooden match up
through lighter/ventilation hole in center of bottom.
- The cylinder should never be transported or stored where
temperature can reach 125 F (51 C).
2. While holding match in place, turn control knob to lighting
position. Grill will ignite.
- Cylinders must be stored outdoors out of the reach of
children.
3. Observe burner flames through openings in heat distribution
plate. Make sure burner ignites and stays lit on both sides.
- A disconnected LP cylinder in storage or being transported
must have a safety cap installed. Failure to use safety cap as
directed may result in serious personal injury and/or property
damage.
4. Preheat grill for 6 minutes with lid closed. Using control
knob on Regulator/Valve, adjust flame to desired height for
cooking.
- Do not store an LP cylinder in enclosed spaces such as a
carport, garage, porch, covered patio or other building.
Regulator/Valve Cylinder Leak Test
For Your Safety
- Leak test must be repeated each time LP cylinder is replaced
or after storage.
- Do not smoke during leak test.
- Do not use an open flame to check for gas leaks.
- Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
Leak Test
Materials needed for leak test
Clean paint brush
50/50 soap and water solution. Use mild soap and water.
Do not use household cleaning agents.
4
1. Turn control knob to OFF position.
2. Brush soapy water onto connection between Cylinder and
Regulator/Valve.
If growing bubbles appear, there is a leak. Re-tighten
connection and repeat steps 1 and 2.
CAUTION
If ignition does NOT occur in 5 seconds, turn the
burner control OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Safety Tips
WARNING
For Safe Use of Your Grill and to Avoid Serious Injury:
•
•
•
•
•
Do not let children operate or play near grill.
Keep grill area clear and free from materials that burn.
Do not block holes in sides or back of grill.
Check burner flames regularly.
Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.
• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
• Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc.
1. Before opening LP cylinder valve, check the coupling nut for
tightness.
2. When grill is not in use, turn off all control knobs and LP
cylinder valve.
3. Never move grill while in operation or still hot.
4. Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
5. Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
6. The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
7. If you have a grill problem see the "Troubleshooting Section" .
8. If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
CAUTION
• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP
cylinder off.
• Do not leave grill unattended while preheating or burning
off food residue on HI. If grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
Before Cooking For The First Time
Operate grill for 15 minutes with the grill lid closed and the gas
control on HIGH. This will heat-clean internal components and
eliminate odor from paint finish of grill.
Turning Grill Off
• Apartment Dwellers:
Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls
or rails. Do not use on or under balconies.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
- After cooking, turn the grill off by rotating the control knob to
OFF. Control knob should pop up in the OFF position. If
control knob does not pop up, disconnect cylinder to turn grill
off and replace the Regulator/Valve.
- Allow grill to cool completely before storing.
Storing Grill
- Allow grill to cool completely.
- Remove Propane Cylinder and install protective cap over
outlet threads.
- Remove Regulator/Valve from grill to help keep dirt out of the
propane cylinder probe.
- Store Regulator/Valve in a heavy plastic bag and place inside
grill.
- Fold legs up over top of grill with lid in closed position.
5
CAUTION
SPIDER ALERT!
Grill Maintenance
- Allow grill to cool before cleaning. Frequency of cleaning is
determined by how often grill is used.
- DO NOT use self-cleaning oven to clean any grill part.
Extreme heat would remove any chrome plating and cause
premature rusting.
- Meat drippings will solidify in bottom of grill after a few uses.
This residue should be removed regularly. Failure to do so
could cause overflow at bottom vent openings and increase
the chance of a grease fire.
If you notice that your grill is getting hard to light or that the
flame isn’t as strong as it should be, take the time to check and
clean the burner.
In some areas of the country, spiders or small insects have been
known to create “flashback” problems. The spiders spin webs, build
nests and lay eggs in the grill’s burner tube obstructing the flow of
gas to the burner. The backed-up gas can ignite in the burner tube.
This is known as a flashback and it can damage your grill and even
cause injury.
To prevent flashbacks and ensure good performance the burner and
burner tube should be removed from the grill and cleaned before
use whenever the grill has been idle for an extended period.
IF YOU EXPERIENCE THE FOLLOWING:
1. Smell gass.
2. Burner will not light.
3. A small yellow flame from burner (should be blue).
4. Fire coming from around or behind control knob.
STOP!
IMMEDIATELY TURN OFF GAS AT LP CYLINDER!
1. Wait for grill to cool.
2. Use a 12” pipe cleaner to clean out the burner tube.
6
- When cleaning grill, cover work area with newspaper.
Remove grill lid and cooking grate. Loosen residue with
scraper or putty knife. Wipe away loosened residue with
paper towels.
- Inside surface of grill may be cleaned with a strong solution
of detergent and water applied with a scrub brush. Cooking
grate may be cleaned with a wire brush. Thoroughly rinse
grill with water and allow to completely air-dry before using
again.
- Place cooking grate and lid onto grill.
LIMITED WARRANTY
This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this
product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods
indicated below beginning on the date of manufacture*. The manufacturer reserves the right to require that defective parts be returned, postage and or
freight pre-paid by the consumer for review and examination.
SCOPE OF COVERAGE
ALL PARTS
PERIOD OF COVERAGE
90 DAYS
TYPE OF FAILURE COVERAGE
PERFORATION, MANUFACTURING,
AND MATERIAL DEFECTS ONLY
*Note: The warranty period of coverage will be extended to begin on the date of purchase on the condition that the consumer registers the product
and supplies a copy of the original dated sales receipt.
The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.
Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a
substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the
discoloration of stainless steel surfaces.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
ITEMS MANUFACTURER WILL NOT PAY FOR:
1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use. 4.Damage, failures, or
operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood, acts of God, improper
installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the
manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for
any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or
damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than
Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper
installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET
FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies
in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the
product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state
to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or
the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this
product in order to obtain performance under this limited warranty.
If you wish to obtain performance of any obligation under this limited warranty, you should
write to:
Consumer Relations
P. O. Box 1240
Columbus, GA 31902-1240
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of
the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be
refused.
7
Parts List
Key Qty
A
1
B
1
C
2
D
1
E
1
F
1
G
1
H
1
I
2
J
1
K
2
L
1
Description
Part #
Lid Handle . . . . . . . . . . . . . . . . . . . . . G102-0001-9031
Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . G102-0002-0031
Hinge Brackets . . . . . . . .. . . . . . . . . . G102-0003-0031
Cooking Grate . . . . . . . . . . . . . . . . . . G102-0004-9181
Heat Distribution Plate . . . . . . . . . . . G102-0005-0000
Burner . . . . . . . . . . . . . . . . . . . . . . . . G102-0100-0000
Heat Resistant Shield . . . . . . . . . . . . G102-0010-0000
Bottom . . . . . . . . . . . . . . . . . . . . . . . . G102-0006-0031
Side Handle . . . . . . . . . . . . . . . . . . . G102-0007-9031
Regulator/Valve Set . . . . . . . . . . . . . G102-0200-9000
Leg . . . . . . . . . . . . . . . . . . . . . . . . . . G102-0008-9081
Hardware Bag . . . . . . . . . . . . . . . . . . 42030272
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.
Tools required for assembly:
Adjustable Wrench - Not provided
Phillips screwdriver - Not provided
Hardware
Hardware is shown actual size.
(L)
Fiber Washer
Qty. 6
8
(M)
1/4-20 x 3/8” Screw
Qty. 3
(N)
#10-24 Flange Nut
Qty. 8
(O)
#10-24 x 3/4” Screw
Qty. 4
(P)
#10-24 x 3/8” Screw
Qty. 4
(Q)
1/4” Flat Washer
Qty. 2
Assembly
1
BURNER (F)
- Position Heat Shield (G) as shown at right below and place into
Bottom (H).
HEAT RESISTANT SHIELD (G)
- Insert narrow end of Burner (F) through large hole in side of Bottom
(H) and rest burner bracket on Shield (G).
- Insert one 1/4-20 x 3/8” Screw (M) through Bottom (H), Shield (G)
and into burner bracket.
BOTTOM (H)
CAUTION
Some parts may contain sharp edges! Wear protective
gloves if necessary.
1/4-20 x 3/8” SCREW (M)
2
- Position Legs (K) as shown at right.
- Spread ends of Legs (K) slightly and insert into holes in front and
rear of Bottom (H).
LEG (K)
9
Assembly (Con’t.)
3
- Assemble Side Handles (I) to Bottom (H) using two each #10-24 x
HEAT DISTRIBUTION PLATE (E)
#10-24 x 3/4” SCREW (O)
3/4” Screws (O), Fiber Washers (L) and #10-24 Flange Nuts (N)
SIDE HANDLE (I)
per Handle (I).
- Rest the notches on ends of Heat Distribution Plate (E) on Side
Handles Screws (O) inside Bottom (H).
PLEASE NOTE: This table top propane gas grill has been designed
to work effectively without the use of lava rocks. The reflective heat
distribution plate efficiently vaporizes the food juices to add that
great barbecue taste to your food. The plate also stays in place
during transportation to eliminate the messy “set-up” required with
lava rocks each time you use your grill.
FIBER WASHER (L)
#10-24 FLANGE NUT (N)
4
- Attach Lid Handle (A) to Lid (B) using two each Fiber Washers (L), 1/4”
#10-24 FLANGE NUT (N)
Flat Washers (Q) and 1/4-20 x 3/8” Screws (M).
NOTE: Fiber Washers (L) should be between Handle (A) and Lid (B).
LID HANDLE (A)
- Install Hinge Brackets (C) to inside of Lid (B) using two each #10-24 x
3/8” Screws (P) and #10-24 Flange Nuts (N) per bracket. Make sure
notches in Hinge Brackets (C) are toward the bottom edge of Lid (B) and
FIBER WASHER (L)
are facing the same direction.
- Place Cooking Grate (D) into Bottom (H).
- Place Lid (B) onto Bottom (H).
HINGE BRACKET (C)
LID (B)
#10-24 x 3/8” SCREW (P)
1/4” FLAT WASHER (Q)
1/4 -20 x 3/8” SCREW (M)
COOKING GRATE (D)
10
Assembly (Con’t.)
5
- Before assembly, inspect Regulator (J) for damage, dirt or debris
accumulation. Clean out if present.
- With knob pointing down, insert Regulator/Valve (J) into end of
Burner (F).
Notch in Regulator/Valve (J) MUST engage dimple in end of
Burner (F).
Rotate clockwise to lock
- Once Regulator/Valve (J) has completely engaged Burner (F), turn
Regulator/Valve (J) clockwise to lock in position with knob pointing
up.
Regulator/Valve (J)
Regulator/Valve (J)
Locked in position
6
- Remove cap from end of Propane cylinder (sold separately). Cap
should be kept on cylinder when not in use to prevent dirt and debris
from entering Regulator/Valve (J). Check end of cylinder attachment
for dirt and debris. Clean out if necessary.
- Insert threaded end of Propane Cylinder into Regulator/Valve (J) and
hand-tighten. DO NOT USE TOOLS! Over tightening can damage
threads on Regulator/Valve (J).
- Perform a leak test.
Propane Cylinder
(not included)
11
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Troubleshooting
Problem
Possible Cause
Prevention/Solution is turned on.
Burner will not Light.
• Out of Propane
• Replace Cylinder.
• Regulator not fully tightened to cylinder.
• Retighten cylinder.
• Inspect burner for obstructions.
• See ‘Care and Use’ for burner cleaning instructions.
• Grill not sufficiently preheated before
turning to “LOW”.
• See ‘Care and Use’ section “Before Cooking For The First Time’.
Flames burns out on
“LOW”.
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NOTES
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Char-Broil© , LLC
P.O. Box 1240
Columbus, GA31902–1240
Printed in China