Chicago Electric 93218 Cordless Saw User Manual

10” PORTABLE BRICK/PAVER SAW
Model 93218
ASSEMBLY AND OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from photo.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
Copyright © 2005 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
Revised Cover page 04/06
PRODUCT SPECIFICATIONS
Item
Electrical Requirements
(Saw)
Blade Size/Type
Blade Arbor Diameter
Cutting Length
Cutting Depth
Table Travel
Overall Dimensions
Unit Weight
Description
120 Volt AC / 60 Hz / 9.2 No Load AMPs / 1.5 HP
/ 5200 RPM
Power Switch Type: 2 Push Buttons (ON & OFF)
Power Cord: 76” Long / 16AWG x 2C
Power Cord Plug Type: 2 Prong Polarized
10” Diameter / Diamond (Included)
7/8”
12”
3.5”
16-1/4”
28” L x 14-1/2” W x 14 H
28 Pounds
SAVE THIS MANUAL
You will need this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures, parts list and assembly diagram.
Keep your invoice with this manual. Write the invoice number on the inside of the
front cover. Keep this manual and invoice in a safe and dry place for future reference.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS
WORK AREA
1.
Keep your work area clean and well lit. Cluttered benches and dark areas
invite accidents.
2.
Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
3.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control. Protect others in the work area from
debris such as chips and sparks. Provide barriers or shields as needed.
SKU 93218
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Page 2
ELECTRICAL SAFETY
4.
Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do not use any adapter
plugs. Check with a qualified electrician if you are in doubt as to whether
the outlet is properly grounded. If the tools should electrically malfunction or
break down, grounding provides a low resistance path to carry electricity away
from the user.
5.
Double insulated tools are equipped with a polarized plug (one blade is
wider than the other). This plug will fit in a polarized outlet only one way. If
the plug does not fit fully in the outlet, reverse the plug. If it still does not
fit, contact a qualified electrician to install a polarized outlet. Do not
change the plug in any way. Double insulation
eliminates the need for the
three wire grounded power cord and grounded power supply system.
6.
Avoid body contact with grounded surfaces such as pipes, radiators,
ranges, and refrigerators. There is an increased risk of electric shock if your
body is grounded.
7.
Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
8.
Do not abuse the Power Cord. Never use the Power Cord to carry the tools
or pull the Plug from an outlet. Keep the Power Cord away from heat, oil,
sharp edges, or moving parts. Replace damaged Power Cords immediately.
Damaged Power Cords increase the risk of electric shock.
9.
When operating a power tool outside, use an outdoor extension cord
marked “W-A” or “W”. These extension cords are rated for outdoor use, and
reduce the risk of electric shock.
PERSONAL SAFETY
10.
Stay alert. Watch what you are doing, and use common sense when
operating a power tool. Do not use a power tool while tired or under the
influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
11.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
SKU 93218
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Page 3
12.
Avoid accidental starting. Be sure the Power Switch is off before plugging
in. Carrying power tools with your finger on the Power Switch, or plugging in
power tools with the Power Switch on, invites accidents.
13.
Remove adjusting keys or wrenches before turning the power tool on. A
wrench or a key that is left attached to a rotating part of the power tool may result
in personal injury.
14.
Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the power tool in unexpected
situations.
15.
Use safety equipment. Always wear eye protection. Dust mask, nonskid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
TOOL USE AND CARE
16.
Use clamps (not included) or other practical ways to secure and support
the workpiece to a stable platform. Holding the work by hand or against your
body is unstable and may lead to loss of control.
17.
Do not force the tool. Use the correct tool for your application. The correct
tool will do the job better and safer at the rate for which it is designed.
18.
Do not use the power tool if the Power Switch does not turn it on or off.
Any tool that cannot be controlled with the Power Switch is dangerous and must
be replaced.
19.
Disconnect the Power Cord Plug from the power source before making any
adjustments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the tool accidentally.
20.
Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
21.
Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained tools with a sharp cutting edge are less likely to bind and are easier
to control. Do not use a damaged tool. Tag damaged tools “Do not use” until
repaired.
22.
Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tool’s operation. If damaged, have
the tool serviced before using. Many accidents are caused by poorly
maintained tools.
SKU 93218
For technical questions, please call 1-800-444-3353.
Page 4
23.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may become hazardous
when used on another tool.
SERVICE
24.
Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of injury.
25.
When servicing a tool, use only identical replacement parts. Follow
instructions in the “Inspection, Maintenance, And Cleaning” section of this
manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES
1.
Maintain labels and nameplates on the Masonry Saw. These carry important
information. If unreadable or missing, contact Harbor Freight Tools for a
replacement.
2.
Use the right product for the job. There are certain applications for which this
product was designed. Do not use small equipment, tools, or attachments to do
the work of larger industrial equipment, tools, or attachments. Do not use this
product for a purpose for which it was not intended.
3.
Make sure the Blade Cover is always securely in place. Never operate the
Brick Saw without the Blade Cover. Make sure the Blade Cover does not touch
the Saw Blade or any other part of the Saw.
4.
Always wear safety impact eye goggles and heavy work gloves when using
the Masonry Saw. Using personal safety devices reduce the risk for injury.
5.
Maintain a safe working environment. Keep the work area well lit. Make sure
there is adequate surrounding workspace. Always keep the work area free of
obstructions, grease, oil, trash, and other debris. Do not use a power tool in areas
near flammable chemicals, dusts, and vapors. Do not use this product in a damp
or wet location.
6.
Avoid unintentional starting. Make sure you are prepared to begin work before
turning on the Masonry Saw.
7.
Do not force the Masonry Saw. This tool will do the work better and safer at the
speed and capacity for which it was designed.
8.
WARNING! Keep hands and fingers away from cutting area and Saw
Blade. Use a “push stick” (not included) if necessary.
SKU 93218
For technical questions, please call 1-800-444-3353.
Page 5
9.
Never leave the Masonry Saw unattended when it is plugged into an
electrical outlet. Turn off the tool, and unplug it from its electrical outlet before
leaving.
10.
Do not use carbide-tipped saw blades, wood saw blades, or any kind of saw
blade except a diamond-tipped saw blade. Do not cut dry with saw blades
marked “Use Wet”.
11.
Always use saw blades with a 10” diameter, 7/8” round arbor hole, and rated
at 5200 RPM or greater. Saw Blades that do not match the mounting hardware
of the Masonry Saw or that are rated less than the required minimum RPM will run
eccentrically causing loss of control or may fly off the Saw.
12.
Do not handle the Power Switch with wet hands.
13.
Make sure the Masonry Saw is located on a flat, level, sturdy surface capable
of supporting the weight of the Saw and workpieces.
14.
Use the Masonry Saw only for cutting cinder block, slump stone block, wall
brick, paver brick, concrete block and cylinders, roofing tile, marble, granite,
decorative rock or almost any other nonferrous material with a maximum
thickness of 3-1/2”.
15.
Do not use the Masonry Saw for cutting metals or for cutting curves. This
will cause the Saw Blade to break and/or reduce its service life.
16.
Keep all electrical connections dry and off the ground.
17.
Make sure the Table of the Masonry Saw and surrounding area are clear with
the exception of the masonry to be cut.
18.
Before using the Masonry Saw, check to make sure the Saw Blade is
properly mounted on the Saw Spindle. Make sure the Saw Blade is balanced,
and is not cracked or bent.
19.
Industrial applications must follow OSHA guidelines.
20.
Never stand on the Masonry Saw. Serious injury could result if the Masonry
Saw is tipped or if the rotating Saw Blade is accidently contacted.
21.
Never attempt to cut more than one workpiece at a time.
22.
Never attempt to cut freehand. Make sure the masonry to be cut is pressed
firmly against the Table.
23.
When cutting a large workpiece, make sure its entire length is properly
supported. If necessary, use a roller stand (not included).
SKU 93218
For technical questions, please call 1-800-444-3353.
Page 6
24.
Allow the saw blade to spin up to full speed before feeding a workpiece into
it. When turning off the Masonry Saw, allow the saw blade to spin down and stop
on its own. Do not press against the saw blade to stop it.
25.
To avoid accidental injury, always wear heavy duty work gloves when
changing the Saw Blade.
26.
The Saw Blade will become hot while cutting. Allow the Saw Blade to
completely cool before handling.
27.
Do not force the workpiece into the Saw Blade when cutting. Apply moderate
pressure, allowing the Saw Blade to cut without being forced.
28.
Turn off the Masonry Saw and allow the Saw Blade to completely stop if the
Saw Blade is to be backed out of an uncompleted cut.
29.
Never attempt to remove material stuck in the moving parts of the Masonry
Saw while it is plugged in and running.
30.
Always lock the Table in position before transporting the Masonry Saw.
31.
Make sure the scrap masonry to be cut off has sufficient room to move
sideways. Failure to do so may result in off-cut binding against the Saw Blade.
32.
Always unplug the Masonry Saw from its electrical outlet before changing
blades or accessories, or before performing any inspection, maintenance, or
cleaning procedures.
33.
WARNING! Some dust created by power sanding, sawing, grinding, drilling,
and other construction activities, contain chemicals known (to the State of
California) to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are: lead from lead-based paints, crystalline silica
from bricks and cement or other masonry products, arsenic and chromium from
chemically treated lumber. Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area, and work with approved safety equipment, such as
those dust masks that are specially designed to filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)
34.
WARNING! People with pacemakers should consult their physician(s) before
using this product. Operation of electrical equipment in close proximity to a heart
pacemaker could cause interference to, or failure of the pacemaker.
35.
WARNING! The warnings and cautions discussed in this manual cannot
cover all possible conditions and situations that may occur. It must be understood
by the operator that common sense and caution are factors which cannot be built
into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
SKU 93218
For technical questions, please call 1-800-444-3353.
Page 7
GROUNDING
WARNING!
Improperly connecting the grounding wire can result in the risk of electric shock.
Check with a qualified electrician if you are in doubt as to whether the outlet is
properly grounded. Do not modify the power cord plug provided with the tool. Never
remove the grounding prong from the plug. Do not use the tool if the power cord or
plug is damaged. If damaged, have it repaired by a service facility before use. If the
plug will not fit the outlet, have a proper outlet installed by a qualified electrician.
GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS
1.
Tools marked with “Grounding Required” have a three wire cord and three prong
grounding plug. The plug must be connected to a properly grounded outlet. If
the tool should electrically malfunction or break down, grounding provides a low
resistance path to carry electricity away from the user, reducing the risk of electric
shock. (See Figure B.)
2.
The grounding prong in the plug is connected through the green wire inside the
cord to the grounding system in the tool. The green wire in the cord must be the
only wire connected to the tool’s grounding system and must never be attached
to an electrically “live” terminal. (See Figure B.)
3.
Your tool must be plugged into an appropriate outlet, properly installed and
grounded in accordance with all codes and ordinances. The plug and outlet
should look like those in the following illustration. (See Figure B.)
3-PRONG PLUG
120 VOLT,
GROUNDED,
ELECTRICAL OUTLET
FIGURE B
SKU 93218
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Page 8
DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS
4.
Tools marked “Double Insulated” do not require grounding. They have a special
double insulation system which satisfies OSHA requirements and complies with
the applicable standards of Underwriters Laboratories, Inc., the Canadian
Standard Association, and the National Electrical Code. (See Figure C.)
5.
Double insulated tools may be used in either of the 120 volt outlets shown in the
following illustration. (See Figure C.)
120 VOLT,
GROUNDED,
ELECTRICAL OUTLET
120 VOLT,
GROUNDED,
ELECTRICAL OUTLET
FIGURE C
EXTENSION CORDS
1.
Grounded tools require a three wire extension cord. Double Insulated tools
can use either a two or three wire extension cord.
2.
As the distance from the supply outlet increases, you must use a heavier gauge
extension cord. Using extension cords with inadequately sized wire causes a
serious drop in voltage, resulting in loss of power and possible tool damage.
(See Figure D, next page.)
3.
The smaller the gauge number of the wire, the greater the capacity of the cord.
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Figure D.)
4.
When using more than one extension cord to make up the total length, make
sure each cord contains at least the minimum wire size required.
(See Figure D.)
5.
If you are using one extension cord for more than one tool, add the nameplate
amperes and use the sum to determine the required minimum cord size.
(See Figure D.)
SKU 93218
For technical questions, please call 1-800-444-3353.
Page 9
6.
If you are using an extension cord outdoors, make sure it is marked with the suffix
“W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
7.
Make sure your extension cord is properly wired and in good electrical condition.
Always replace a damaged extension cord or have it repaired by a qualified
electrician before using it.
8.
Protect your extension cords from sharp objects, excessive heat, and damp or
wet areas.
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*
(120 VOLT)
NAMEPLATE
AMPERES
(At Full Load)
0 – 2.0
2.1 – 3.4
3.5 – 5.0
5.1 – 7.0
7.1 – 12.0
12.1 – 16.0
16.1 – 20.0
FIGURE D
EXTENSION CORD LENGTH
25
50
75
Feet
Feet
Feet
18
18
18
18
18
18
18
18
16
18
16
14
18
14
12
14
12
10
12
10
* Based on limiting the line voltage drop
to five volts at 150% of the rated amperes.
100
Feet
18
16
14
12
10
-
150
Feet
16
14
12
12
-
SYMBOLOGY
Double Insulated
Canadian Standards
Association
Underwriters
Laboratories, Inc.
V~
A
FIGURE E
SKU 93218
no xxxx/min.
Volts Alternating Current
Amperes
No Load Revolutions
per Minute (RPM)
For technical questions, please call 1-800-444-3353.
Page 10
UNPACKING
When unpacking, check to make sure all the parts shown on the Parts List on page 15
are included. If any parts are missing or broken, please call Harbor Freight Tools at the
number shown on the cover of this manual as soon as possible.
ASSEMBLY INSTRUCTIONS
NOTE:
For additional information regarding the parts listed in the
following pages, refer to the Assembly Diagram on page 16.
WARNING! Always make sure the Power Switch (20) of the Masonry Saw is
in its “OFF” position and the tool is unplugged from its electrical outlet prior to
assembling the tool, adding any accessories, or making adjustments to the tool.
To Install The Saw Blade:
1.
Unscrew and remove the two Nuts (9). Then, remove the Front Blade Guard
(11) to expose the Hex Set Screw (10), Inner Flange (18) and Motor Spindle.
(See Figure F.)
2.
Unscrew and remove the Hex Set Screw (10) and Outer Flange (12), and check
to make sure the Inner Flange (18) is seated properly on the Motor Spindle.
(See Figure F.)
3.
Using heavy work gloves to prevent accidental cuts to the hands and fingers,
insert the Saw Blade (15) onto the Motor Spindle. IMPORTANT: Make sure
the arrow on the Saw Blade points in the same direction as the arrow
shown on the Front Blade Guard (11). (See Figure F.)
INNER FLANGE (18)
SAW BLADE (15)
MOTOR SPINDLE
OUTER FLANGE (12)
HEX SET SCREW (10)
NUT (9)
NUT (9)
FIGURE F
FRONT BLADE GUARD (11)
SKU 93218
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Page 11
4.
Once the Saw Blade (15) has been inserted on the Motor Spindle, insert the
Outer Flange (12) on the Motor Spindle. Then, screw the Hex Set Screw (10)
firmly back into the Motor Spindle to secure the Saw Blade in place.
(See Figure F.)
5.
Reinstall the Front Blade Guard (11), and secure it in place using the two Nuts
(9). (See Figure F.)
SKU 93218
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Page 12
OPERATING INSTRUCTIONS
1.
WARNING! Always wear safety impact eye goggles and heavy work gloves
when using the Masonry Saw. Using personal safety devices reduce the risk for
injury.
2.
Place the Masonry Saw on a flat, level, sturdy surface capable of supporting the
weight of the Saw and all workpieces.
3.
Unlock the Table Lock (25) to allow the Table (27) to freely slide forward
and backward. (See Assembly Diagram.)
4.
Make sure the Power Switch (20) of the Masonry Saw is in its “OFF” position.
Then, plug the Power Cord Plug (22) into the nearest 120 volt, grounded,
electrical outlet. (See Assembly Diagram.)
5.
Pull the Table (27) backward away from the Saw Blade (15). Then, place the
workpiece on the Table and align the cut line on the workpiece with the Saw
Blade. Make sure the workpiece to be cut is pressed firmly against the Table.
(See Assembly Diagram.)
6.
Turn the Power Switch (20) of the Masonry Saw to its “ON” position, and allow
the Saw Blade (15) to spin up to full speed. (See Assembly Diagram.)
7.
While holding the workpiece firmly with one hand, use the other hand to push the
Table (27) slowly forward to feed the workpiece into the Saw Blade (15). Always
keep hands and fingers a safe distance away from the spinning Saw Blade.
(See Assembly Diagram.)
8.
Continue slowly feeding the workpiece into the Saw Blade (15) until the cut is
completed. (See Assembly Diagram.)
9.
Once the cut is completed, turn the Power Switch (20) to its “OFF” position and
allow the Saw Blade (15) to spin down and stop on its own.
(See Assembly Diagram.)
10.
Unplug the Power Cord Plug (22) of the Masonry Saw from its electrical outlet.
Then, remove the cut workpiece and debris from the Table (27). (See Assembly
Diagram.)
11.
Lock the Table Lock (25) to secure the Table (27) in place. Then, store the
Masonry Saw in a clean, dry, safe location out of reach of children and other
unauthorized people. (See Assembly Diagram.)
SKU 93218
For technical questions, please call 1-800-444-3353.
Page 13
INSPECTION, MAINTENANCE, AND CLEANING
1.
WARNING! Make sure the Power Switch (20) of the Masonry Saw is in its
“OFF” position and the tool is unplugged from its electrical outlet before
performing any inspection, maintenance, or cleaning procedures.
2.
Before each use, inspect the general condition of the Masonry Saw. Check for
loose screws, misalignment or binding of moving parts, cracked or broken parts,
damaged electrical wiring and any other condition that may affect their safe
operation. If abnormal noise or vibration occurs, have the problem corrected
before further use. Do not use damaged equipment.
3.
Before each use, inspect the Saw Blade (15). Using a dull Saw Blade will cause
excessive wear on the Motor of the Masonry Saw and will not produce a
satisfactory cut. Replace with a new Saw Blade when needed. (See Figure F.)
4.
To clean the exterior parts of the Masonry Saw, use only a clean cloth and mild
detergent to clean the body of the Saw. Use a vacuum to clean the Motor
ventilation slots located on the Motor Rear Cover (24). Do not immerse any
electrical part of the tool in any liquids.
5.
CAUTION! All maintenance, service, or repairs not mentioned in this
manual must only be performed by a qualified service technician.
SKU 93218
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Page 14
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE
OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER
AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER
ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF
REPLACEMENT PARTS THERETO.
PARTS LIST
Part #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Description
Connection Bar
Base Frame Bar
Dust Collection Pipe
Screw/Spacer Assy.
Dust Pipe Flange
Shop Vac Connector
I-Shape Hex Nut
Rear Frame
Nut (M6)
Hex Set Screw (M8x12)
Front Blade Guard
Outer Flange
Spring Spacer (GB93 M4)
Set Screw (M4x20)
Saw Blade
Water Stopper
Back Blade Guard
Inner Flange
Set Screw (M6x20)
Power Switch
Wire Connector
Power Cord Plug
Motor Assy.
Qty.
3
1
1
14
1
1
3
1
6
1
1
1
2
2
1
1
1
1
6
1
1
1
1
Part #
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
Description
Motor Rear Cover
Table Lock
Spacer (M4)
Table
Nut (M8)
Square Neck Screw
Bracket Base
Motor Support Bracket
Spacer (M6)
Wheel Pin
Lock Nut (M6)
Wheel Lock
Eccentric Pin
Lock Nut (M6)
Screw (M6x16)
Spacer (M5)
Wheel
Wheel Frame
Frame Base Clamp
Front Frame
Set Bolt (M8x35)
Rubber Foot
Guide Bar
Qty.
1
1
2
1
2
2
1
2
7
4
4
4
4
4
8
4
4
4
2
1
2
4
2
NOTE:
Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
SKU 93218
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Page 15
ASSEMBLY DIAGRAM
NOTE:
Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
SKU 93218
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Page 16