Installation Manual Installation Instructions Gas Convection Rotisserie and Holding Oven Models: CR32, CR32-DD, CR32-FP, CR32-FFP CR28, CR28-DD, CR28-FP, CR28-FFP (CR32 Shown) 1333 East 179th Street Cleveland, Ohio 44110 Phone: (216) 481-4900 Fax: (216) 481 3782 Part No. CR-INM REV. A 06/01 FOR THE INSTALLER FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. WARNING Disconnect power before servicing WARNING Improper installation, adjustment, alterations, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. IMPORTANT IT IS IMPORTANT, TO POST INSTRUCTIONS, WHICH ARE TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THESE INSTRUCTIONS SHOULD BE LOCATED IN A PROMINENT LOCATION, AND BE FULLY UNDERSTOOD BY ALL USERS OF THIS EQUIPMENT. THIS INFORMATION SHOULD BE OBTAINED FROM YOUR LOCAL GAS SUPPLIER. ALL SERVICE MUST BE PERFORMED BY A QUALIFIED CLEVELAND RANGE AUTHORIZED TECHNICIAN. The wiring diagram is located on the back of the right side panel. RETAIN THIS MANUAL FOR YOUR REFERENCE Installation Manual Rotisserie Oven and CBS-32 Stand or CR-334 Warming Cabinet Important SAFETY Information WARNING: Improper installation of the rotisserie could result in BODILY INJURY or DEATH as well as EQUIPMENT DAMAGE. Improper installation also will void the equipment warranty. Limit of Liability In no event shall Cleveland Range assume any liability for consequential damage or injury resulting from installations which are not in strict compliance with our instructions, and with applicable codes. Ensure Safe Operation – All Personnel Must Be Properly Trained Qualified Persons Cleveland Range products are intended for installation, operation, care and maintenance by professionally trained personnel only. DO NOT allow unqualified persons to install, operate, maintain, or repair the rotisserie. Any repair of the rotisserie must be done by a Cleveland Range Authorized Service organization. Proper Training Specifically, Cleveland Range will not assume any liability for damage resulting from improper installation of equipment including, but not limited to, temporary installations. All rotisserie operators must be trained according to the operation and cleaning procedures provided in the Rotisserie Operation Manual. Those procedures must be supplemented with any additional actions consistent with the safe operation and care of professional food preparation equipment. Ensure Safe Installation Introduction The rotisserie is designed and built to comply with all applicable national certification codes. Cleveland Range is not responsible for loss of certification if installed contrary to any prevailing codes. When NOT to Install To remain safe to operate, the unit MUST NOT be installed: • Contradictory to our instructions, requirements, and specifications. • In violation of any applicable national, state or local codes. • In temporary locations. • If the equipment is damaged or suspected of damage during shipment or storage. • If the equipment has been altered from its original factory configuration. • If the equipment has undergone any improper and unauthorized repair, maintenance, or service. 1 This guide describes how to install a Rotisserie Convection Oven. Proper support for the oven consists of either the CBS-32 stand or the CR-334 Warming cabinet. (Instructions for installing the warming cabinet are in a separate guide, shipped with the unit.) The oven must be properly bolted to the stand or cabinet. A drain kit is supplied so the drip pan at the bottom of the oven can be plumbed through the stand or cabinet to a bucket or basin. The cabinet and stand have 4 casters (2 lockable casters up front). Caster shims are supplied to level the unit. The stand and cabinet are equipped with a metal eye for restraining the unit to the wall (required for movable gas appliances). CONTENTS: • • • • • Note to the Owner About Safety and Warranty Note to the Installer Preparing the Site Assembling the Oven to the Stand Installing the Drain Kit • Leveling and final Connections Cleveland Range, Inc. Installation Manual About the Warranty Protect Your Warranty Coverage The Cleveland Range warranty reprinted in this manual requires the rotisserie to be properly installed, maintained, and operated. If these responsibilities are not met, the Limited and/or Extended Limited Warranty coverage may be adversely affected. Notes for the Installer: Before you Begin Understand Installation Requirements Read this installation guide completely before beginning installation. Follow all safety precautions and instructions. Comply with all applicable national, state and local codes. This guide must be used together with your professional experience and a thorough understanding of the codes. The instructions given in this guide are for qualified trade professionals only: we do not include all the procedures that are in the common domain of licensed plumbers, pipefitters, electricians, and experienced food service equipment installers. The installation of this oven must conform with the Basic Plumbing Code of the Building Officials and Code Administrators International, Inc. (BOCA), the National Fuel Gas Code, ANSI Z223.1 (latest edition) or the Natural Gas Installation Code CAN/CGA-B-149.1 or the Propane Installation Code CAN/CGA-B-149.2 as applicable. Factors That May Void or Adversely Affect Warranty Coverage Several installation and operation factors have in the past affected warranty coverage, most commonly those listed below. Make sure these factors are properly resolved before placing the unit into operation. • Incorrect electrical and gas Supply • Equipment Not Properly Leveled • Inadequate Cooling and Ventilation • Inadequate Side and Back Clearances The National Electrical Code, ANSI/NFPA No. 70 (latest edition) or the Canadian Electrical Code, CSA C22.2 as applicable, the Food Service Sanitation Manual of the Food and Drug Administration (FDA) and all applicable state and local codes and regulations. Unpack, Inspect, and Store the Equipment Until Ready to Install After receiving each piece of Cleveland Range equipment for the installation, the shipping carton(s) should be inspected. If no damage is found or suspected, the units should be stored in a dry, outof-the-way location, in their protective cartons, until the site has been prepared for installation. DO NOT Install Damaged Equipment If shipping damage is discovered or suspected, prepare a shipping damage claim: • Notify the delivery carrier. • Write down a damage description right away, for use with claim forms later. • Arrange for the carrier representative to examine the damage. • Fill out all appropriate claim forms; get examining carrier’s signature and date. Save This Manual Keep This Manual for Future Reference Fill in the information at right and keep this manual (along with a copy of the Operation Manual) in the owner’s files. Model:___________ Ser. #:_______________ Installed By: ___________________________ Installing Date: ___________Organization:__________ Startup By: ____________________________ Startup Date: ___________Organization: __________ Rotisserie Oven 2 Installation Manual Preparing the Site – General Information Assure Sufficient Clearances Clearances specified for the oven on the rating label are required for the proper cooling, ventilation, and combustion air supply. Make sure nothing obstructs the flow of combustion and ventilation air. Depending on the number of units being installed, make sure there is enough clearance between each unit, and from walls to the sides and to the rear. Failure to provide the necessary clearance may void the manufacturer’s warranty. A proper air supply for combustion and ventilation is critical to safe, efficient operation of the oven. Equipment Leveling For proper operation and water pan drainage, the equipment must be level. Use the leveling spacers provided with the casters. Install leveling spacers so that equipment is level when rolled into its final location. Restraining Cables Restraining cables must be installed to limit the movement of the appliance and protect flexible gas lines from breakage on gas appliances with casters. Anchor the cables into wall studs and connect them to the eyelets provided in the stand or warming cabinet. The installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 or Connectors for Moveable Gas Appliances, CAN/CGA-6.16, and a quickdisconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41, or Quick Disconnect Devices for Use with Gas Fuel, CAN1-6.9. Provide a Powered Exhaust Hood Code requires an exhaust hood. The hood must meet dimension requirements, and must have adequate exhaust capacity, based on the combined BTU output of the ovens. Never make a direct connection to the oven exhaust vent. Fire Safety Do not store or leave combustible materials near the oven. Consult your local codes for fire protection requirements. Gas Leak Instructions must be posted. Your gas utility can supply a sign or the appropriate wording for a sign. Preparing the Site – Gas and Electrical Services Gas Pressure Test the building’s gas supply pressure. It must meet Cleveland Range’s specifications. (See pages 5-8.) If gas pressure is too high, install a pressure regulator (excess pressure will damage the equipment) – if too low, notify the gas company to raise pressure to specs. Gas Flow Sufficient gas flow is important to oven performance. During peaks hours of operation gas flow may be insufficient if pipe diameter is too small. Feed a multiple-oven installation with a manifold-type gas supply line sized properly for good flow. Gas Plumbing Provide a shut-off valve, drip leg, and flexible supply line for each oven. Use appropriate ¾-inch IPS plumbing components. Follow applicable codes. Seal all threaded joints with suitable joint compound, resistant to the action of liquefied petroleum gases. Gas Leak Tests After completing the gas plumbing, close all oven shut-off valves and test all upstream joints under pressure, using a soap-rich water solution. Repair 3 all leaks and retest. The steamer must be isolated from the gas supply system during any pressure testing as follows: (1) The appliance and its main manual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 14” water column (1/2 psi or 3.45 kPa). (2) The appliance must be isolated from the gas supply piping system by closing its main manual shut-off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 14” water column (1/2 psi or 3.45 kPA). Electrical Supply: Oven Each oven is equipped with a 120V/15A-power cord, with a three-prong (grounding) plug for protection against shock hazard. It should be plugged directly into a properly grounded threeprong receptacle. Do not cut off or remove the grounding prong from the plug. (Some local codes may require a different form of disconnect.) Electrical Supply: Optional Warmer The CR-334 warming cabinet can draw up to 30 amps, and must be provided with a suitable grounded branch circuit and outlet. The power Cleveland Range, Inc. Installation Manual cord supplied with the warmer has a NEMA type L5-30P plug. 3 Cleveland Range, Inc. Installation Manual Assembling the Oven to Stand (If not pre-assembled, see dwgs. 260AMT & 260ANN) Note: Instructions for assembling the oven to the optional CR-334 warming cabinet are in a separate guide, shipped with that unit. Before beginning to assemble the 2 components, inspect the equipment for damage. Do not install damaged equipment. Remove all tape and protective film from the oven and the stand. Find – and set aside – all packaged components, such as the installation/Drain kit, rotisserie spits, baskets, tools, etc. Locate the Installation/Drain Kit (P/N 107442) and unpack all parts. (Drawing 260ANN has a list of all drain kit parts.) Install the 4 casters to each leg of the stand – put the 2 locking casters at the front of the unit. (After the assembly is in place, caster spacers will need to be installed to level the unit. With a lift truck, or other safe means, lift the oven onto the stand. Position the oven so that the mounting holes in the stand and the oven line up. (The oven overlaps the stand at the sides and rear by 1/8-inch and at the front by 1-3/4-inch.) Bolt the 2 units together with the 3/8-inch hardware provided. Insert the hardware from below, through the stand. Thread the bolts into the weldnuts in the bottom of the oven and tighten. Installing the Drain Kit (If not pre-installed, see dwg. 260ANN) The oven is equipped at the factory with an elbow on the drain pan. It is angled downward and toward the rear, and is sealed against leaks. During installation of the drain kit, be careful not to break this seal. When assembling the drain kit components, use a suitable sealant on all threaded joints. Install the 1-by-4 inch pipe nipple (item #3) to the drain pan elbow. Apply a bead of RTV adhesive/sealant around the top surface perimeter of the drain blockoff plate (item #2), and slide over the nipple. Position the plate to block the opening between the stand and the interior of the oven, and adhere it to the base. This blockoff is required to maintain sanitary certification. Rotisserie Oven Install the hose barb fitting (item #5) into the drain valve (item #4). Next, install the drain valve onto the nipple. Position the valve for easy operator access from the front of the stand. Make sure it can be opened and closed without obstruction. Assemble the drain tube (item #8) and the hose, using the double wire hose clamp (item #6). Then connect the hose to the hose barb, using the other hose clamp. Some CBS-32 stands will be shipped with 1 or 2 optional side panels. Install these if supplied. 4 Installation Manual 5 Cleveland Range, Inc. Installation Manual Rotisserie Oven 6 Installation Manual 7 Cleveland Range, Inc. Installation Manual Rotisserie Oven 8 Installation Manual 9 Cleveland Range, Inc. Installation Manual Move Unit Into Place, Level It, and Finish the Installation Move the unit into its desired location, no closer than 3-inches from the rear wall for single door units and 36-inches for double door units, and 3 inches from another unit or a side wall. For hearth installation, back of unit may be in contact with non-combustible hearth wall opening. Install the gas appliance restraining cable (not supplied by Manufacturer). Make sure the cable is short enough to prevent the flexible gas line from ever being pulled tight and being subject to rupture. If right side clearance is limited to 3”, there must be adequate space to roll unit out for service access. Using a level and the caster spacers provided in the drain installation kit, (if drain kit is pre-installed, caster spacers will be supplied in rotisserie cooking cavity), level the unit. Do not shim any caster more than 7/8-inch. Be sure to tighten the caster retaining bolts. Safety Precautions Before Startup and Checkout CAUTION The Performance Checkout consists of tests to make sure the oven is functioning properly and safely. It should be performed only by qualified Cleveland Range authorized technicians, familiar with the operation, troubleshooting, and repair of the Rotisserie oven. This service is provided by Cleveland Range, Inc. at no cost. Contact either your local distributor or the factory for information on who the closest Cleveland Range authorized service agency is to schedule the performance checkout and start-up. Rotisserie Oven Make Sure Electrical Power Stays Off Until Startup Procedure is Initiated If power is supplied from a standard wall outlet, leave the unit unplugged. If the electrical power is supplied through a disconnect, make sure the disconnect is securely off. 10 LIMITED WARRANTY CLEVELAND RANGE products are warranted to the original purchaser to be free from defects in materials and workmanship under normal use and service for the standard warranty period of one year from date of installation or 18 months from date of shipment, which ever comes first. CLEVELAND RANGE agrees to repair or replace, at its option, f.o.b. factory, any part which proves to be defective due to defects in material or workmanship during the warranty period, providing the equipment has been unaltered, and has been PROPERLY INSTALLED, MAINTAINED, AND OPERATED IN ACCORDANCE WITH THE CLEVELAND RANGE OWNER’S MANUAL. CLEVELAND RANGE agrees to pay any FACTORY AUTHORIZED EQUIPMENT SERVICE AGENCY (within the continental United States, and Hawaii) for reasonable labor required to repair or replace, at our option, f.o.b. factory, any part which proves to be defective due to defects in material or workmanship, during the labor warranty period. This warranty includes travel time not to exceed two hours and mileage not to exceed 50 miles (100 miles round-trip), BUT DOES NOT INCLUDE POST START-UP, TIGHTENING LOOSE FITTINGS, MINOR ADJUSTMENTS, MAINTENANCE, CLEANING OR DESCALING. The standard labor warranty allows factory payments of reasonable labor required to repair or replace such defective parts. Cleveland Range will not reimburse the expense of labor required to repair or replacement of parts after the standard warranty period, unless an Extended Labor Warranty Contract has been purchased to cover the equipment for the balance of the warranty period from the date of equipment installation, start-up, or demonstration. PROPER INSTALLATION IS THE RESPONSIBILITY OF THE DEALER, THE OWNER-USER, OR INSTALLING CONTRACTOR, AND IS NOT COVERED BY THIS WARRANTY. Many local codes exist, and it is the responsibility of the owner and installer to comply with these codes. Cleveland Range equipment is built to comply with applicable standards for manufactures, including UL, A.G.A., NSF, ASME/Ntl. Bd., CSA, CGA, ETL, and others. Boiler (Steam Generator) MAINTENANCE IS THE RESPONSIBILITY OF THE OWNER-USER AND IS NOT COVERED BE THIS WARRANTY. The use of good quality feed water is the responsibility of the Owner-User (see Water Quality Recommendations below). THE USE OF POOR QUALITY FEED WATER WILL VOID EQUIPMENT WARRANTIES. Boiler maintenance supplies, including boiler hand gaskets, are not warranted beyond the first 90 days after the date the equipment is placed into service. Preventive maintenance records must be available showing descaling per the applicable Cleveland Operators Manual for Boiler Proration Program considerations. WATER QUALITY RECOMMENDATIONS TOTAL DISSOLVED SOLIDS Less than 60 parts per million TOTAL ALKALINITY Less than 20 parts per million SILICA Less than 13 parts per million CHLORIDE Less than 30 parts per million pH factor Greater than 7.5 The foregoing shall constitute the sole and exclusive remedy of original purchaser and the full liability of Cleveland Range for any breach of warranty. THE FOREGOING IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL, OR IMPLIED, INCLUDING ANY WARRANTY OF PERFORMANCE, MERCHANTABILITY, OR FITNESS FOR PURPOSE, AND SUPERSEDES AND EXCLUDES ANY ORAL WARRANTIES OR REPRESENTATIONS, OR WRITTEN WARRANTIES OR REPRESENTATIONS, NOT EXPRESSLY DESIGNATED IN WRITING AS A “WARRANTY” OR “GUARANTEE” OF CLEVELAND RANGE MADE OR IMPLIED IN ANY MANUAL, LITERATURE, ADVERTISING BROCHURE OR OTHER MATERIALS. CLEVELAND RANGE’S liability on any claim of any kind, including negligence, with respect to the goods or services covered hereunder, shall in no case exceed the price of the goods or services, or part thereof, which gives rise to the claim. IN NO EVENT SHALL CLEVELAND RANGE BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, OR ANY DAMAGES IN THE NATURE OF PENALTIES. LIMITED EXTENDED WARRANTY COVERAGE The purchase of a Limited Extended Warranty Contract extends the standard warranty coverage to the purchased period of time (one to two years) from the date of installation, start-up, or demonstration, whichever is sooner. An additional two years Parts and Labor Warranty can be purchased with each piece of Cleveland equipment for an additional 2% of the List Price per year. The 2% of list price charge will be the net invoice amount for each year of extended warranty purchased. Extended warranty must be purchased at the same time the equipment is purchased. Extended Warranty has the same exclusions as stated in our standard warranty.