Craftsman 917.275820 lawn tractor Owner's Manual

Owner's Manual

JCRRFTSMRN°J

LAWN TRACTOR

18.5 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.275820

[_

his product has a low emission

engine

which operates engine, read and understand this Owner's Manual,

IMPORTANT:

Read and follow all Safety

Rules and Instructions before operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman

website:www.sears.com/craftsman

Warranty ................................................

Safety Rules ..........................................

Product Specifications ...........................

AssemblyPre-Operation ........................

Operation .............................................

Maintenance .......................................

2

11

18

3

6

8

Maintenance Schedule ........................

18

Service and Adjustments .....................

23

Storage ................................................

Troubleshooting ...................................

29

30

Repair Parts .........................................

Sears Service ........................

34

Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below.

Sears will also provide free labor for these applicable warranted parts for the two full years.

During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty.

(See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location.

For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale).

In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

During the first 30 days of purchase, there will be no charges to replace the battery at your HOME.

After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply.

This charge will be waived if the Craftsman product is dropped off at an authorized Sears location.

For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT:This cutting machineis capableof amputatinghandsand feet and throwing objects.Failureto observe the followingsafety instructionscould result in serious injury or death.

_IWARNING: Inorder to preventaccidental startingwhen setting up, transporting, adjustingor making repairs, always disconnectspark plug wire and place wire where it cannotcontact spark plug.

_I_WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments that are recommended specifications by and comply of the manufacturer with of your tractor.

Use common sense when towing.

Operate only at the lowest possible speed when on a slope.

Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

_,WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

_,WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive

Wash hands after handling.

harm.

I. GENERAL

OPERATION

•

Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine.

Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which

could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating.

Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

• Never direct discharged material toward anyone.

Avoid discharging material against a wall or obstruction.

Material may ricochet back toward the operator.

Stop the blades when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

• Slowdown before turning.

• Never leave a running machine unattended.

Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operating machine.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries.

These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

• Follow the manufacturer's recommendation for wheel weights or counterweights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn.

Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or storing the machine.

Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a majorfactor relatedto loss of controland tip-overaccidents,which can result in severeinjury or death. Operation on all slopes requiresextra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes,not across.

• Watchfor holes, ruts, bumps,rocks,or other hiddenobjects. Uneventerrain could overturnthe machine. Tallgrass can hide obstacles.

• Choosea low groundspeed so that you will not haveto stop or shift while on the slope.

• Do not mow on wet grass.Tires may lose traction.

Always keepthe machine in gear

when

going down slopes.

Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope.

If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine.

Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments.

The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

II1. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity.

Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation.

Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV, TOWING

• Tow only with a machine that has a hitch designed for towing.

Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE

HANDLING OF

GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline.

Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running.

Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

• Removegas-poweredequipmentfrom the truck or trailer and refuel it on the ground. If this is not possible,then refuelsuch equipmentwith a portable container,rather than from a gasoline dispensernozzle.

• Keepthe nozzle in contactwith the rim of the fuel tank or containeropening at all times until fueling is complete.Do

not use a nozzle lock-opendevice.

• If fuel is spilled on clothing, change clothing immediately.

• Neveroverfill fuel tank. Replacegas cap and tightensecurely.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage and remove any fuel-soaked debris.

Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine.

Repair, if necessary, before restarting.

• Never make any adjustments with the engine running.

or repairs

• Check grass catcher components the discharge guard frequently and replace with manufacturer's recomand

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

• Never tamper with safety devices.

mended parts, when necessary.

• Mower blades are sharp.

Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

@@@@@

• Be sure the area is clear of bystanders before operating.

Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation.

Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope.

If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline

Capacity and Type:

Oil Type

(API-SG-SL):

Oil Capacity:

3.5 Gallons

Unleaded

Regular

SAE 30 (above 32°F)

SAE 5W-30

(Below 32°F)

W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug:

(GAP:

.030")

Ground

(MPH):

Speed

Tire Pressure:

Champion RC12YC

Forward:

Reverse:

Front: 14 PSI

Rear: 10 PSI

5.5

2.4

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr:

Min. CCA:

28

230

Case Size: U1R

Blade Bolt

Torque:

27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor.

It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual.

The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

CUSTOMER

RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under"Maintenance" and "Storage" sections of this owner's manual.

AI:_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).

If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands.

A spark arrester for the muffler is available through your nearest

Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation.

But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profesional repair specialists.

•

Unlimited service and no charge

for parts and labor on all covered repairs.

• Product replacement product can't be fixed.

if your covered

• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check.

• Fast help by phonephone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service.

You can call anytime day or night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come.

Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional call 1-800-827-6655.

information

SEARS INSTALLATION SERVICE

For Sears professional installation

of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-

HOME®

Steering

Wheel Insert

Steering Wheel

Steering

Boot

(1) Hex Bolt R

5/16-18 x 4

(1) Large Flat Washer

Wheel Adapter

Steering

(1) 5/16 Lock Washer

Seat

_

(1) Washer

17/32 x 1-3/16 x 12

Gauge

_7{_9 (1) Knob

For Future Use

Keys

Slope Sheet

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely.

Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED

FOR ASSEMBLY

A socket wrench set will make assembly easier.

Standard wrench sizes you need are listed below.

(1) 3/4" wrench (1) Pliers

(1) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR

FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING

TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering shaft.

2.

Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3.

Position front wheels of the tractor so they are pointing straight forward.

4.

Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5.

Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

6.

Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten securely.

7.

Snap steering wheel insert into center of steering wheel.

8.

Remove protective materials from tractor hood and grill.

i_ c._._

I

5/16 Hex Bolt

5/16 Lock Washer

-Large Flat

, Washer

IMPORTANT:

Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

INSTALL

SEAT

Adjust seat before tightening adjustment knob.

1.

Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2.

Pivot seat upward and remove from the cardboard packing.

Remove the cardboard packing and discard.

3.

Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4.

Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

5.

Pivot seat and pan forward and assemble adjustment knob and flat washer loosely.

Do not tighten.

6. Lowerseat into operatingpositionand sit in seat.

7. Slide seat until a comfortableposition is reachedwhich allows you to press clutch/brakepedal all the way down.

8. Get off seat without movingits adjusted position.

9. Raise seat and tightenadjustment knobsecurely.

Seat

Flat Washer

\

Adjustment Knob

Seat

Bolt

CHECK BATTERY

1.

Lift hood to raised position.

NOTE:

If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in Maintenance section of this manual for charging instructions).

' L-_bel

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO

ROLL

TRACTOR

OFF SKID

(See

Operation

section

for

location and

function

of

controls)

1.

Press lift lever plunger and raise attachment lift lever to its highest position.

2.

Release parking brake by depressing clutch/brake pedal.

3.

Place freewheel control in "transmission disengaged" position (See "TO

TRANSPORT" in the Operation section of this manual).

4.

Roll tractor forward off skid.

5.

Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID

(See

Operation section

for

location and

function

of controls)

_WARNING: Before starting, read, understand and follow all instructions in the

Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "transmission engaged" position. (See "TO

TRANSPORT" in the Operation section of this manual).

4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise attachment lift lever to its highest position.

7. Start the engine. After engine has started, move throttle control to idle position.

8. Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off skid.

10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

11.Turn ignition key to "STOP" position.

9 Continue with the instructions that follow.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled.

See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual.

Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted.

See "TO ADJUST BRAKE" in the Service this manual.

and Adjustments section of

_CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist:

,/

All assembly instructions have been completed.

,/No

remaining loose parts in carton.

,/Battery

is properly prepared and charged.

(Minimum 1 hour at 6 amps).

,/Seat

is adjusted comfortably and tightened securely.

,/All

tires are properly inflated.

(For shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results.

(Tires must be properly inflated for leveling).

v" Check mower and drive belts.

Be sure they are routed properly around pulleys and inside all belt keepers.

v" Check wiring.

See that all connections are still secure and wires are properly clamped.

v" Before driving tractor, be sure freewheel control is in "transmission engaged" position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following important items:

v" Engine oil is at proper level.

v" Fuel tank is filled with fresh, clean, regular unleaded gasoline.

v" Become familiar with all controls - their location and function.

Operate them before you start the engine.

v" Be sure brake system is in safe operating condition.

v" Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

v" It is important to purge the transmission before operating your tractor for the first time.

Follow proper starting and transmission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of this manual).

10

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R

REVERSE

6

ENGINE OFF

N

H

NEUTRAL

HIGH

REVERSE

OPERATION

SYSTEM (ROS)

ENGINE ON

LOW

6

ENGINE START

4'

BATTERY REVERSE

FORWARD

OVER TEMP

LIGHT

FUEL

OIL PRESSURE

PARKING BRAKE

SLOW

IGNITION SWITCH

6

@

PARKING BRAKE

LOCKED

PARKING BRAKE

UNLOCKED

MOWER HEIGHT MOWER LIFT

ATTACHMENT

CLUTCH

DISENGAGED

ATTACHMENT

CLUTCH

ENGAGED DANGER, KEEP HANDS

AND FEET AWAY

KEEP AREA CLEAR SLOPE

HAZARDS

(SEE SAFETY

RULES

SECTION)

FREE WHEEL

(Automatic Models only)

&

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

LIGHTS ON

DANGER

indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

CAUTION indicates a hazard which, if not avoided,

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

4;II//IIN_/,,

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

11

KNOWYOUR TRACTOR

READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.

Save this manual for future reference.

Ammeter Attachment

Clutch Lever

Ignition Switch

Light Switch

Throttle/Choke

Control

Clutch/Brake

Pedal

"'-.

"'" " .......

__"

ROS "ON" Position

Lift Lever Plunger

Attachment

Lift Lever

Height

Adjustment

Indicator

Freewheel

Control

Parking Brake Lever

02815 LSW

Motion Control

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER

- Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.

IGNITION SWITCH - Used for starting and stopping the engine.

12

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT

SWITCH

- Turns the headlights on and off.

MOTION

CONTROL LEVER - Selects the speed and direction of tractor.

PARKING BRAKE LEVER

- Locks clutch/ brake pedal into the brake position.

REVERSE

OPERATION SYSTEM (ROS)

"ON" POSITION - Allows operation of mower deck or other powered attachment while in reverse.

THROTTLE/CHOKE CONTROLUsed for starting and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage.

Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs.

We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET

PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch.

When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1.

Depress clutch/brake down and hold.

pedal all the way

2.

Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold tractor secure.

Attachment Clutch Lever

Throttle/

Choke

"Engaged" Position nition Key

"Brake"

"Disengaged"

Position

Motion Control

IMPORTANT:

Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause

"browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_,CAUTION: Always stop tractor completely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

•

Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND

BACKWARD

Clutch/

Brake

Pedal

STOPPING f_

Parking Brake

"Engaged"

Position

"Disengaged"

- Position

The direction and speed of movement is controlled by the motion control lever.

1.

Start tractor with motion control lever in neutral (N) position.

2.

Release parking brake.

3.

Slowly move motion control lever to desired position.

MOWER BLADES -

TO ADJUST

MOWER CUTTING HEIGHT

• To stop mower blades, move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal all the way down.

• Move motion control lever to neutral (N) position.

IMPORTANT:

The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to

"backfire".

• Turn ignition key to "STOP" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

13

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running.

These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months.

For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice.

Make the first cut relatively high; the second to desired height.

TO ADJUST

GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position.

Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

1.

Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2.

With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground.

Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.

3.

Repeat for opposite side, installing gauge wheel in same adjustment hole.

Gauge

Wheel

Mountinc

Locknut

Bolt

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch.

Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1.

Select desired height of cut.

2.

Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

OPERATING

IN REVERSE

Your tractor is equipped with a Reverse

Operation System (ROS).

Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless the ignition key is placed in the ROS "ON" position.

_,WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged.

Turning the ROS

"ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged.

Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM -

1.

Move motion control lever to neutral

(N) position.

2.

With engine running, turn ignition key counterclockwise tion.

to ROS "ON" posi-

3.

Look down and behind before backing up.

4.

Slowly move motion control lever to reverse (R) position to start movement.

5.

When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position

Engine "ON" Position

(Normal Operating)

14

TO OPERATE ON HILLS

_ILWARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope.

Use the slope guide at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does when

NOTE:

when transporting or a trailer, be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to tractor (rope, cord, etc.).

not return the clutch/brake

• To restart movement,

Transmission

Transmission

To protect

(N) position pedal is depressed.

parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT

to neutral slowly release

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

1.

Raise attachment lift to highest position with attachment lift control.

2.

Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To re-engage transmission, above procedure.

reverse

Engaged

Disengaged

hood from damage your tractor on a truck

TOWING CARTS

AND

OTHER

ATTACH-

MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor.

Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE

CHECK

STARTING

ENGINE

THE

OIL LEVEL

ENGINE

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1.

Check engine oil with tractor on level ground.

2.

Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level.

If necessary, add oil until "FULl" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting ((See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD

•

GASOLINE

Fill fuel tank to bottom of tank filler neck.

Do not overfill.

Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane.

(Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.

Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty.

Use fresh fuel next season.

See Storage Instructions for additional information.

Never use engine or carburetor cleaner

15P r°ducts in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3.

Place motion control lever in neutral

(N) position.

4.

Move attachment clutch to disengaged position.

5.

Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

6.

Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

7.

When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used.

If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

7.

When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position.

This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission follows: should be warmed up as

1.

Be sure the tractor is on level ground.

2.

Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake slowly return to operating position.

3.

Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can also be used during the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

(See "TO ADJUST CARBURETOR"

Service and Adjustments section in the of this manual.)

PURGE

TRANSMISSION

To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT:

Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor.

1.

Place tractor safely in an area that is flat for approximately 80 feet in front of the tractor and set the parking brake.

2.

Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position.

With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

3.

Slowly move motion control lever to full forward position and hold for five

(5) seconds, or approximately 40 feet.

Slowly move lever to full reverse position and hold for five (5) seconds, or approximately 20 feet. After the tractor moves approximately 20 feet in reverse return the motion control lever to the neutral (N) position.

Repeat this procedure three (3) times.

Your transmission is now purged and now ready for normal operation.

16

MOWING

TIPS

• Mower should be properly leveled for best mowing performance.

See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut.

Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc.

After one or two rounds, mow in the opposite direction making left hand turns until finished.

f

1

-

00272

J

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave undesirable clumps.

Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material.

Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

17

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

/__/_

/_/_X'x_'_/_

/_r/_'_VSERVICE

_4

_ "

DATES

Check Brake Operation

A

Check Operator Presence and

T

ROS Systems

R

Check for Loose Fasteners

Sharpen/Replace Mower Blades

_

I_

If

C Lubrication Chart

0 Check Battery Level

R

Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

If I_

E

Change Engine Oil (without oil filter)

N Clean Air

Filter

G Clean Air Screen

Arrester

Inspect Muffler/Spark

E

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating in high ambient temperatures.

2 - Service more often when operating under a heavy load or in dirty or dusty conditions,

11_3

I_

1_4 ll_

11_1,2

_2

1_2

Ill1,2 v' ll_s if

_1,2

I_

2

If If

1_2

If

I_

If

If

I_

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-tree

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

battery.

Do not overtighten,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.

To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE

EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4.

Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

dP S_

Zerk

(1_ General

@ REFER

LUBRICATION

_Front Wheel

Bearing

Zerk

@Engine ,_ t

_

....

: : '

Purpose Grease

TO Maintenance

CHART

01964 _I

"ENGINE"

Spindle

Zerk

_Front Wheel

SECTION ng Zerk

18

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings.

If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

ROS "ON" Position

Engine "ON" Position

(Normal Operating)

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

(See

"TO ADJUST BRAKE" in the Service and

Adjustments

TIRES section of this manual).

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly.

If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE

SYSTEM

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)

SYSTEM

• When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch is engaged, any attempt by the operator to go into reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp.

Replace bent or damaged blades.

BLADE REMOVAL

1.

Raise mower to highest position to allow access to blades.

2.

Remove blade bolt, lock washer and flat washer securing blade.

3.

Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT:

To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4.

Reassemble blade bolt, lock washer and flat washer in exact order as shown.

5.

Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with approve bolt shown in the Repair Parts.

Trailing

Edge Up_

Lock

Blade

Mandrel As., embly

Centel

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced.

An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel.

Do not attempt

19 to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer.

(When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: blade.

Do not use a nail for balancing

The lobes

5/8" Bolt or Pin_

BATT E RY

of the center

Center Hole hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position.

If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

Blade

• Inspect cooling fins for dirt, grass clippings and other materials.

To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE

PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle.

Should the transaxle ever leak or require servicing, contact a Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary.

The belts are not adjustable.

Replace belts if they begin to slip from wear.

Your tractor has a battery charging system which is sufficient for normal use.

However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers.

Adding or checking level of electrolyte is not necessary.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL.

Select the oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 c -10 -2_ -15 _

40 60 80 100

1'0 _0 10 4_

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

OH vJs_ chart1 e

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

1.

Remove terminal guard.

2.

Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

3.

Rinse the battery with plain water and dry.

4.

Clean terminals and battery cable ends with wire brush until bright.

5.

Coat terminals with grease or petroleum jelly.

6.

Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS

TRANSAXLE section

COOLING of this manual).

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

NOTE: Although multi-viscosity

(5W30, cold weather, oil consumption

Check

10W30

TO CHANGE etc.) improve they will result when your engine ly to avoid possible running low on oil.

ENGINE used

OIL starting oil level more engine oils damage from

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.

Tighten oil fill cap/dipstick securely each time you check the oil level.

in in increased above 32°F.

frequent-

Determine temperature range expected before oil change.

All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

20

1.

Remove oil fill cap/dipstick.

Be careful not to allow dirt to enter the engine when changing oil.

2.

Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Closed and

Locked

Position

Oil Drain Valve

6. Align tabs on cover with slots in blower housing and replace cover.

7.

Hook handle on cover and push down on handle to close.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge.

They may cause deterioration of the cartridge.

Do not oil cartridge.

Do not use pressurized air to clean cartridge.

Yellow Ca

Drain Tube

_ Handle

3.

Unlock drain valve by pushing inward slightly and turning counterclockwise.

4.

To open, pull out on the drain valve.

5.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6.

Remove the drain tube and replace the cap onto the end of the drain valve.

7.

Refill engine with oil through oil fill dipstick tube.

Pour slowly.

Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this manual.

8.

Use gauge on oil fill cap/dipstick for checking level.

For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick.

Keep oil at "FULl" line on dipstick.

Tighten cap onto the tube securely when finished.

--I

__

CLEAN AIR SCREEN

Cover

Cartridge

Slots

Tabs

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.

compressed

Clean with a wire air to remove born dried gum fibers.

brush or dirt and stub-

ENGINE COOLING

SYSTEM

AIR

FILTER

Your engine will not run properly using a dirty air filter.

Replace pre-cleaner after every 25 hours of operation or every season.

Service paper cartridge every

100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

1.

Pull up on air filter cover handle and rotate towards engine.

2.

Remove cover.

3.

Carefully remove air filter cartridge and pre-cleaner from base.

4.

Clean base carefully to prevent debris from falling into carburetor.

NOTE: If very dirty or damaged, replace cartridge.

5.

Place new pre-cleaner and cartridge firmly in base.

21

Debris may clog the engine's air cooling system.

Remove blower housing and clean area shown to prevent overheating and engine damage.

Air Screen

Clean out chaff and debris

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season.

If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.

1.

With engine cool, remove filter and plug fuel line sections.

2.

Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

3.

Be sure there are no fuel line leaks and clamps are properly positioned.

4.

Immediately wipe up any spilled gasoline.

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission covered to keep water out.

Water in engine or transmission will shorten the usful life of your tractor.

Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

Fuel

22

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

1.

Depress clutch/brake pedal fully and set parking brake.

2.

Place motion control lever in neutral (N) position.

3.

Place attachment clutch in "DISENGAGED" position.

4.

Turn ignition key to "STOP" and remove key.

5.

Make sure the blades and all moving parts have completely stopped.

6.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1.

Place attachment clutch in "DISEN-

GAGED" position.

2.

Move attachment lift lever forward to lower mower to its lowest position.

3.

Roll belt off engine pulley.

4.

Remove small retainer spring, and remove clutch spring off pulley bolt.

5.

Remove large retainer spring, slide collar off and push housing guide out of bracket.

6.

Disconnect anti-sway bar from chassis bracket by removing retainer spring.

7.

Disconnect suspension arms from rear deck brackets by removing retainer springs.

8.

Disconnect front links from deck by removing retainer springs.

9.

Raise lift lever to raise suspension arms.

Slide mower out from under tractor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest position.

2. Slide mower under tractor with deflector shield to right side of tractor.

3.

Lower lift lever to its lowest position.

4. Connect front links to mower deck and secure with retainer springs.

5. Connect suspension arms to rear deck brackets and secure with retainer springs.

6. Connect anti-sway bar to chassis bracket and secure with retainer spring.

Small Retainer Spring

Clutch Spring

Small Retainer

Retainer

Spring

Anti-Sway

Bar

Clutch

S

Front Link

Engine

Pulley

Retainer Springs

(Both Sides)

Deflector

Housing

Guide

Retainer Spring

23

7.

Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.

8.

Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring.

9.

Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway.

Make sure tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this manual).

If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.

Distance "A" on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge of mower to ground

Bottom edge of mower to

0rouo0,

.....

• Before making any necessary adjustments, check that both front links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut "E" on both front links an equal number of turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links.

• To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links.

• Recheck side-to-side adjustment.

Oo\_ oo, _ Mandrel

Both Fron,t Links Should be. E,qual in Length

Nut "F"

Arm

Trunnion

O

Lift Link .............................................

Adjustment Nut ------- --

Front Links

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

24

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be replaced without tools. Park the tractor on level surface.

Engage parking brake.

BELT REMOVAL -

1.

Remove mower from tractor (See "TO

REMOVE MOWER" in this section of manual).

2.

Work belt off both mandrel pulleys and idler pulleys.

3.

Pull belt away from mower.

BELT INSTALLATION -

1.

Work belt around both mandrel pulleys and idler pulleys

2.

Make sure belt is in all pulley grooves and inside all belt guides.

3.

Install mower (See "To Install Mower" in this section of this manual).

Mandrel

Idler

.

Road test tractor for proper stopping distance as stated above.

Readjust if necessary.

If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary.

Replace brake pads or contact a

Sears or other qualified service center.

Ope raW_

Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1.

Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2.

Disengage transmission by placing freewheel control in "transmission disengaged" position.

Pull freewheel control out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward.

If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

1.

Depress clutch/brake pedal all the way down and engage parking brake.

2.

Measure distance between brake operating arm and nut "A" on brake rod.

3.

If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16".

Retighten jam nut against nut "A".

4.

Engage transmission by placing freewheel control in "transmission engaged" position.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface.

Engage parking brake.

For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

1.

Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2.

Remove belt from stationary idler and clutching idler.

3.

Remove belt downward from around engine pulley.

4.

Pull belt slack toward rear of tractor.

Carefully remove belt upwards from transmission input pulley.

5.

Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

1.

Carefully work new belt down onto the input pulley.

2.

Slide belt into the center span keeper.

3.

Pull belt toward front of tractor and roll around the top groove of engine pulley.

4.

Install belt through stationary idler and clutching idler.

5.

Make sure belt is in all pulley grooves and inside all belt guides and keepers.

6.

Install mower (See "TO INSTALL

MOWER" in this section of manual).

25

Engine Pulley

Clutching

Stationary

Center Span

Keeper.-------_

Transmission

Input Pulley/_

____

_[----_,-i _ I

II

II__--J--.[

_

--I\

II__P_L

TRANSMISSION

REPLACEMENT

REMOVAL/

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor.

See "PURGE TRANSMISSION" in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal.

Tighten securely.

FRONT WHEEL TOE-IN/CAM BER

The front wheel toe-in and camber are not adjustable on your tractor.

If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.

TRANSAXLE

MOTION

CONTROL

LE-

VER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not be necessary.

1.

Loosen adjustment bolt in front of the right rear wheel and lightly tighten.

2.

Start engine and move motion control lever until tractor does not move forward or backward.

3.

Hold motion control lever in that position and turn engine off.

4.

While holding motion control lever in place, loosen the adjustment bolt.

5.

Move motion control lever to the neutral (N) (lock gate) position.

6.

Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:

1.

Loosen the adjustment bolt.

2.

Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to creep.

3.

Tighten adjustment bolt securely.

4.

Start engine and test.

5.

If tractor still creeps, repeat above steps until satisfied.

Motion Control

Lever

TO REMOVE WHEEL FOR REPAIRS

1.

Block up axle securely.

2.

Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).

3.

Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in rear wheel hub and axle.

Insert square key.

4.

Replace washers and snap retaining ring securely in axle groove.

5.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears.

Tire sealant also prevents tire dry rot and corrosion.

Axle Cover

Washers

Retaining Ring

Lock

Gate

Adjustment

Bolt

TO START

ENGINE

WITH

A WEAK BAT-

TERY

,_WARNING:

Lead-acid batteries generate explosive gases.

Keep sparks, flame and smoking materials away from batteries.

Always

wear

eye protection

when

around batteries.

If your battery is too weak to start the engine, it should be recharged.

(See "BAT-

TERY" in the MAINTENANCE section of

26this manual).

If "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a 12 volt system.

The other vehicle must also be a 12 volt system.

Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1.

Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

2.

Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

3.

Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

8.

Close terminal access doors.

9.

Close hood.

Terminal

Access

Door

_

Keps Nut

;-_;-_

";;

'"

.-- -_

:'

__ositive

Terminal

Guard (Black)

Cable

Hex Bolt

!

TO REMOVE CABLES, REVERSE

ORDER -

1.

BLACK cable first from chassis and then from the fully charged battery.

2.

RED cable last from both batteries.

DD

02614

Weak or Dead Battery Fully Charged Battery

REPLACING BATTERY

WARNING"

Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

1.

Lift hood to raised position.

2.

Remove terminal guard.

3.

Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.

4.

Install new battery with terminals in same position as old battery.

5.

Reinstall terminal guard.

6.

First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown.

Tighten securely.

7.

Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely

27

TO REPLACE HEADLIGHT BULB

1.

Raise hood.

2.

Pull bulb holder out of the hole in the backside of the grill.

3.

Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

4.

Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring.

See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse.

The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1.

Raise hood.

2.

Unsnap headlight wire connector.

3.

Stand in front of tractor.

Grasp hood at sides, tilt toward engine and lift off of tractor.

4.

When replacing hood, be sure to reconnect the headlight wire connector.

_\

/_\

Headlight Wire

Connector

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual.

Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be necessary.

Check adjustment as described below before loosening cable.

If adjustment is necessary, proceed as follows:

1.

With engine not running, move throttle control lever from slow to choke position.

Slowly move lever from choke to fast position.

2.

Check that holes "A" in governor control lever and hole in governor plate line-up.

If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned.

Tighten clamp screw securely.

Governor Control Lever Governor Control Plate

(

/

"A" Clamp Screw Cable

TO ADJUST CARBURETOR

NOTE:

The carburetor on this engine is low emission.

It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap.

Do not attempt to remove the limiter cap.

The limiter cap cannot be removed without breaking the adjusting needle.

The carburetor has been preset at the factory and adjustment should not be necessary.

However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load.

If the carburetor does need adjustment, proceed as follows:

In general, turning idle mixture valve in

(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture.

Turning the idle mixture valve out

(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

IMPORTANT:

Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING -

1.

Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments.

2.

Be sure the throttle control cable is adjusted properly (see above).

FINAL SETTING -(See "TO ADJUST

THROTTLE CONTROL CABLE" in this section of the manual.)

1.

Start engine and allow to warm for five minutes.

Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

2.

Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.

3.

While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough.

Turn valve to a point midway between those two positions.

Release throttle lever.

ACCELERATION TEST -

4.

Move throttle control lever from slow to fast position.

If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn.

Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted.

Do not adjust or damage may result.

IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed.

Overspeeding the engine above the factory high speed setting can be dangerous.

If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

Idle Speed _-

Screw _

28

Idle Mixture

Valve with /

Limiter

z_

C

Throttle

Immediatelyprepareyour tractor for storage at the end of the season or if the tractor will not be usedfor 30 days or more.

_CAUTION: Neverstore the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engineto cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage.

When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc.

Store in a clean, dry area.

1.

Clean entire tractor (See "CLEANING" in the Maintenance section of this manual).

2.

Inspect and replace belts, if necessary

(See belt replacement instructions in the Service and Adjustments section of this manual).

3.

Lubricate as shown in the Maintenance section of this manual.

4.

Be sure that all nuts, bolts and screws are securely fastened.

Inspect moving parts for damage, breakage and wear.

Replace if necessary.

5.

Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TER-

MINALS" in the Maintenance section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT:

It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage.

Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.

Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE:

Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor.

Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil.

(See "ENGINE" in the Maintenance section of this manual).

CYLINDER(S)

1.

Remove spark plug(s).

2.

Pour one ounce of oil through spark plug hole(s)into cylinder(s).

3.

Turn ignition key to "START" position for a few seconds to distribute oil.

4.

Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture.

Do not use plastic.

Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

29

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

Engine will not turn over

1.

Out of fuel.

2.

Engine not "CHOKED" properly.

3.

Engine flooded.

4.

Bad spark plug.

5.

Dirty air filter.

6.

Dirty fuel filter.

7.

Water in fuel.

8.

Loose or damaged wiring.

9.

Carburetor out of adjustment.

10. Engine valves out of adjustment.

1.

Dirty air filter.

2.

Bad spark plug.

3.

Weak or dead battery.

4.

Dirty fuel filter.

5.

Stale or dirty fuel.

6.

Loose or damaged wiring.

7.

Carburetor out of adjustment.

8. Engine valves out of adjustment.

1.

Brake pedal not depressed.

2.

Attachment clutch is engaged.

3.

Weak or dead battery.

4.

Blown fuse.

5.

Corroded battery terminals.

6.

Loose or damaged wiring.

7.

Faulty ignition switch.

8.

Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1.

Fill fuel tank.

2.

See "TO START ENGINE" in

Operation section.

3.

Wait several minutes before attempting to start.

4.

Replace spark plug.

5.

Clean/replace air filter.

6.

Replace fuel filter.

7.

Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

8.

Check all wiring.

9.

See "To Adjust Carburetor" in Service and Adjustments section.

10. Contact a Sears or other qualified service center.

1.

Clean/replace air filter.

2.

Replace spark plug.

3.

Recharge or replace battery.

4.

Replace fuel filter.

5.

Empty fuel tank and refill tank with fresh, clean gasoline.

6.

Check all wiring.

7.

See "To Adjust Carburetor" in

Service and Adjustments section.

8.

Contact a Sears or other qualified service center.

1.

Depress brake pedal.

2.

Disengage attachment clutch.

3.

Recharge or replace battery.

4.

Replace fuse.

5.

Clean battery terminals.

6.

Check all wiring.

7.

Check/replace ignition switch.

8.

Check/replace solenoid or starter.

9.

Contact a Sears or other qualified service center.

Engine clicks but will not start

1.

Weak or dead battery.

2.

Corroded battery terminals.

3.

Loose or damaged wiring.

4.

Faulty solenoid or starter.

1.

Recharge or replace battery.

2.

Clean battery terminals.

3.

Check all wiring.

4.

Check/replace starter.

solenoid or

Loss of power

1.

Cutting too much grass/too fast.

2.

Throttle in "CHOKE" position.

3.

Build-up of grass, leaves and trash under mower.

4.

Dirty air filter.

5.

Low oil level/dirty oil.

30

1.

Raise cutting height/reduce speed.

2.

Adjust throttle control.

3.

Clean underside of mower

4.

housing.

Clean/replace air filter.

5.

Check oil level/change oil.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

CAUSE

CORRECTION

Loss of power

(cont.)

6.

Faulty spark plug.

7.

Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

6.

Clean and regap or change spark plug.

7.

Replace fuel filter.

8.

Empty fuel tank and refill tank with fresh, clean gasoline.

9.

Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor" in Service and Adjustments section.

15. Contact a Sears or other qualified service center.

Excessive vibration

1.

Worn, bent or loose blade.

2.

Bent blade mandrel.

3.

Loose/damaged part(s).

1.

Replace blade.

Tighten blade bolt.

2.

Contact a Sears or other qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

Engine dies when tractor is shifted into reverse

Engine continues to run when operator leaves seat with attachment clutch

engaged

Poor cut - uneven

1.

Reverse operation system

(ROS) is not "ON" while mower or other attachment is engaged.

1.

Faulty operator-safety presence control system.

.

Turn ignition key to

ROS "ON" position.

See Operation section.

.

Check wiring, switches and connections.

If not corrected, contact a Sears or other qualified service center.

2.

3.

4.

Mower deck not level.

Buildup of grass, leaves, and trash under mower.

Bent blade mandrel.

5.

.

Worn, bent or loose blade.

Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.

1.

Replace blade. Tighten blade bolt.

2.

Level mower deck.

3.

Clean underside of mower housing.

4.

Contact a Sears or other qualified service center.

5.

Clean around mandrels to open vent holes.

31

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades will not rotate

1.

Obstruction in clutch mechanism•

2.

Worn/damaged belt.

mower drive

3.

Frozen idler pulley•

4.

Frozen blade mandrel•

1.

Remove obstruction.

2.

Replace mower drive belt.

Poor grass discharge

1.

Engine speed too slow.

2.

Travel speed too fast.

3.

Wet grass.

4.

Mower deck not level.

5.

Low/uneven tire air pressure.

6.

Worn, bent or loose blade.

7.

Buildup of grass, leaves and trash under mower.

8.

Mower drive belt worn.

9.

Blades improperly installed.

10. Improper blades used.

11

• Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

3.

Replace idler pulley.

4.

Contact a Sears or other qualified service center.

1.

Place throttle control in

"FAST" position.

2.

Shift to slower speed.

3.

Allow grass to dry before mowing.

4.

Level mower deck.

5.

Check tires for proper air

6.

pressure.

Replace/sharpen blade.

Tighten blade bolt.

7.

Clean underside of mower housing.

8.

Replace mower drive belt.

9.

Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(s) working not

(if so equipped)

Battery willnot charge

Loss of drive

Engine

"backfires'

when turning

engine

"OFF"

1.

2.

3.

Light switch is "OFF".

Bulb(s) or lamp(s) burned out.

Faulty light switch.

4.

Loose or damaged wiring.

5.

Blown fuse.

1.

Turn light switch "ON".

2.

Replace bulb(s) or lamp(s).

3.

Check/replace light switch.

4.

Check wiring and connections.

5.

Replace fuse.

1.

Bad battery cell(s).

2.

Poor cable connections.

3.

Faulty regulator

(if so equipped).

4.

Faulty alternator.

1.

Freewheel control in

"disengaged" position.

2.

Motion drive belt worn, damaged, or broken.

3.

Air trapped in transmission during shipment or servicing.

•

Engine throttle control not se between half and full speed

(fast) position before stoppin( engine.

1.

Replace battery.

2.

Check/clean al/connections.

3.

Replace regulator.

4.

Replace alternator.

1.

Place freewheel control in

"engaged" position.

2.

Replace motion drive belt.

3.

•

Purge transmission.

Move throttle control between half and full speed

(fast) position before stopping engine.

32

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.275820

(OPT]ONAN

SOLENOID STARTER

WHITE

B_ACK i_

CLUTCH / BRAK_E

_

BI_CK

BLACK

REVERSE SWITCH r =

I

SHORTING CONNECTOR

BLACK

GRAY b b

I

....

......

IGNITION %s P_2RKPp_UGo

ON TWIN CYL. ENGINES)

.....

.....

FUEL I g HO_HOUR

(OPTIONAL)

[F_

_[ r_

'

I

_LININ_II LINE Ii

BLUE SYSTEM OUTPUT 28 VOLTS AC MIN. @ 3600 RPM

oEoFU_'_L_%iOFF_,J A

,,,/

(CH,ARGING SYSTEM DISCONNECTED)

...

/

c

I

I

LIGHTING

5AMP AC @ 3600 RPM

.......

SYST EM O U_<_t

_.

DIODE

_.

J_-j_

I ALTERNATOR

' •

UGHT SWITCN _"14_VOLTS AC MIN.

@ S600 RPMTLIGHTS OFF F

_ b

/

/

IGNITION SWITCH

POSITION CIRCUIT

"MAKE"

OFF

RUN/OVERRIDE

M+G+A1

B+A1

RUN

START

B+A1

B+S+A1

L+A2

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

_

NON-REMOVABLE

CONNECTIONS

(_ f

REMOVABLE

7

CONNECTIONS

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED.

AT IDLE THE LIGHTS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WILL DIM. AS THE ENGINE IS WERE REMOVED FOR SERVICING OF

SPEEDED UP, THE LIGHTS UNIT, THEY SHOULD BE REPLACED

WILL BECOME THEIR BRIGHTEST.

TO PROPERLY SECURE YOUR WIRING.

02836

33

ELECTRICAL

TRACTOR - - MODEL

NUMBER 917.275820

90

41

25

i i

I

I

!..............

\

I

I i

I

I

I

_6 _

16 '

\

\1 1

_

\\

\

\

!

i !

!

!

/

!

//

29

i

I

34

ELECTRICAL

TRACTOR - - MODEL

NUMBER 917.275820

KEY PART

NO.

NO.

DESCRIPTION

163465

74760412

186491

176138

183759

4152J

4799J

146148

175158

73510400

145491

192749

193350

140403

110712X

193374

71110408

131563

178861

121433X

141940

17490508

180449

190270

193465

192540

191834

91

92

93

94

45

52

55

90

21

22

24

25

26

1

2

8

16

27

28

29

30

33

34

40

41

42

43

Battery

Bolt, Hex 1/4-20 x 3/4

Box, Battery

Switch Interlock

Harness, Light Socket (wi4152J)

Light Bulb

Cable, Battery

Cable, Battery

Fuse

Nut Keps Hex 1/4-20 unc

Cable, Ground

Switch, Seat

Switch, Ignition

Key, Molded

Switch Light

Harness, Ignition

Bolt BIk Fin Hex 1/4-20 uric x 1/2

Cover, Terminal

Solenoid

Ammeter Rectangular

Protection Wire Loop (Hour Meter)

Screw 5/16-18 x 1/2

Cover Terminal

Strap Battery Mount Front

Harness Pigtail Reverse

Screw

Module Reverse ROS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 917.275820

CHASSIS AND ENCLOSURES

259

260

258

273

_275

278

39

58 278

208

11_

20T

209

/

208

209

6O

2_

2O6

209

74

36

208

chassis-Laser-It.stir

46

TRACTOR - - MODEL NUMBER 917,275820

CHASSIS AND ENCLOSURES

KEY PART

NO.

NO.

13

14

17

18

26

28

1

2

5

9

10

11

174619

176554

155272

193511X013

STD533710

174996

172105X010

17490608

184272X615

184921

STD541437

184259

192393X615

139976

17490508

175710

174714

184270

72140606

154798

STD541437

124346X

175702

186689

175582

156524

155123X428

189747

170165

17670508

17670608

17000612

179132X428

184264X599

184263X599

184262X428

184265

184266

184269X428

184268X428

184260X428

184261X428

191611

5479J

187801

143

144

145

260

263

264

272

273

274

275

159

166

206

207

208

209

217

258

259

278

--

- -

30

31

37

38

39

58

60

64

74

90

142

DESCRIPTION

Chassis

Drawbar

Bumper Hood/Dash

Dash

Bolt, Carriage 3/8-16 x 1

Panel, Dash, LH

Panel, Dash, RH

Screw Thdrol 3/8-16 x 1/2

Hood Assembly

Bumper Extrusion

Locknut, Hex, with insert 3/8-16 unc

Grille/Lens Asm.

(includes Key Nos. 258, 259, 260, 263, 264, 274 and 275)

Fender/Footrest

Bracket, Fender/Support

Screw, Thdrol.

5/16-18 x 1/2 TYT

Bracket Asm Pivot Mower Rear

Bracket Pivot Laser Lt

Air Duct

Bolt Rdhd Sqnk 3/8-16 uric x 3/4

Dash Lower STLT

Nut Crownlock 3/8-16 unc

Nut 1/4

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Footrest STLT

Rod Pivot Chassis/Hood

Cupholder

Screw Hi-Lo #13-16 x 5/8 w/Patch

Bolt Shoulder 5/16-18TT

ScrewThdrol

ScrewThdrol

5/16-18 x 1/2

3/8-16 x 1/2

Screw Hex Wsh Thdrol 3/8-16 x 3/4

Console Fuel Window

Lens RH

Lens LH

Cover Lens

Bezel Grille LH

Bezel Grille RH

Vent Hood RH

Vent Hood LH insert Grille LH insert Grille RH

Screw 10 x 3/4 Single Lead Hex

Plug Button

Plug Dome Plastic (Choke Hole)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

37

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.275820

116

247

32

/3o

95

21

_-8

/

82 165 156

166

52

62

36

35

I

_39

30

252

29

25

19

78

/76

74

75

55

/ i

4T'_

12011 _

36 35 drive-hydro,stlt 53

38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.275820

KEY PART

NO.

NO.

1

28

29

30

32

34

35

36

37

38

39

41

47

48

49

50

51

22

24

25

27

8

10

14

15

16

19

21

62

63

64

65

66

52

53

55

56

57

59

61

192502

STD561210

10040400

74490544

STD541431

STD541437

130564

178141

73350600

106888X

STD561210

175765

71673

169592

74760512

175578

120183X

19211616

1572H

179114

72110622

175556

127783

154407

123205X

72110612

STD541437

STD541431

105710X

105709X

17060620

178138

169691

17120614

8883R

175410

173937

STD551143

154778

DESCRIPTION

KEY PART

NO.

NO.

DESCRIPTION

Transaxle Peerless LTH2000 (See

Breakdown)

Rod Shift Fender Adjust

Pin Cotter 1/8 x 1 CAD

Washer Lock Hvy Helical

Bolt Hex FLGHD 5116-18 Gr. 5

Nut Lock Hex W/Ins.

5116-18 unc

Nut Lock Hex W/Wsh 3/8-16 unc

Knob 1/2-13

Rod, Brake

Nut, Hex Jam 318-16 Unc

Spring, Brake Rod

Pin Cotter 1/8 x 3/4 CAD.

Rod, Parking Brake

Cap, Parking Brake

Bracket, Transaxle

Bolt Hex Hd 5/16-18 unc x 3/4

Shaft, Foot Pedal

Bearing, Nylon

Washer

112

116

120

150

151

156

158

Pin, Roll 159

Pulley, Composite 161

Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 162

Keeper, Belt Idler

Pulley, Idler, V-Groove

Bellcrank, Clutch

Retainer, Belt

Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5

Nut Crownlock 3/8-16 unc

163

165

166

168

169

197

Nut, Crownlock

Link, Clutch

5/16-18

Spring, Return, Clutch

Screw 3t8-16 x 1-1/4

V-Belt

Keeper, Center Span

Screw 3/8-16 x .875

unc

Cover, Pedal

Pulley, Engine

Bolt Hex 7/16-20 x 4 Gr. 5

Washer

Keeper Belt Engine Hydro

198

202

212

245

246

247

250

251

252

263

76

77

78

81

82

69

70

74

75

83

85

89

95

19091210

72140608

73900600

175456

19133210

166002

165589

183900

72140406

73680400

74780416

165623

17490510

165492

165580

169613

142432

134683

137057

121749X

STD581075

123583X

121748X

178139

165711

19171216

150360

192387X428

178134

169593

72110614

145212

178122

178121

181462

17060612

17060516

19131616

17000612

Screw Hex Wsh Hi-Lo 1/4-1/2 unc

Keeper Belt Engine

Spacer

Washer 25/32 x 1-1/4 x 16 Ga.

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Ga.

Shaft Asm Cross Tapered

Spring Torsion

Washer 17/32 x 3/4 x 16 Ga.

Nut Lock Center 1/4-28 FNTHD

Console, Shift

Disconnect Asm Rod Bypas LTH

Washer 9/32 x 3/4 x 10 Ga.

Bolt Rdhd Sqneck 3/8-16 x 1

Nut Lock Fig 3/8-16

Spacer Retainer

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/16 ID x 1.125

Bracket Shift Mount

Hub Shift

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

Nut Crownlock 1/4-20 unc

Bolt Hex Fin 1/4-20 unc x 1 Gr. 5

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening

Nyliner Snap-in 5/8"1D

Washer Nyl 7/8 ID x .105" Hyd

Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5

Nut Hex Flange Lock

Strap Torque Lh LTH2000

Strap Torque Rh LTH2000

Link Shift Transaxle LTH2000

Screw 3/8-16 x .75

Screw 5/16-18 x 1

Washer 13/32 x 1 x 16 Ga.

Screw Hex Wsh Thdr 3/8-16 x 3/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

39

TRACTOR - - MODEL NUMBER 917.275820

STEERING ASSEMBLY

_/

_+_=TJ---

/j::_39

...........

34

/

-L

4

88

29

L

65

13

68

67 67

8

6

/ 15 1515_ steering pl.lt

57

.............

82

4O

10

/

43

(

/

\\ \ f

/

/

/

95

40

TRACTOR - - MODEL NUMBER 917.275820

STEERING ASSEMBLY

KEY PART

NO.

NO.

67

68

71

82

43

44

46

65

87

88

91

95

97

39

40

41

42

34

36

37

38

28

29

30

32

13

15

17

26

6

8

10

11

1

2

3

4

5

10040500

155099

152927

186095X428

19113812

73540600

186737

145054X428

121749X

190752

184946X505

160367

72110618

169827

175146

169835

173966

175118

175553

188967

74780564

186093X428

184706

169840

169839

6266H

121748X

12000029

175121

STD551137

136518

145212

190753

126847X

19131416

17000612

76020412

192757

DESCRIPTION

Steering Wheel

Front Axle Assembly

Spindle Assembly, L.H.

Spindle Assembly, R.H.

Bearing, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Ga.

Ring, Klip

Link, Drag

Washer, Lock

Spacer, Bearing, Front Axle

Nut, Hexflange Lock

Shaft Assembly, Steering

Bushing Link Drag

Washer 13/32 x 7/8 x 16 Ga.

Screw 3/8-16 x 3/4

Pin Cotter 1/8 x 3/4

Rod, Tie

Washer Lock Hvy HIcl Spr. 5/16

Bushing, Steering

Screw TT #10-32 x 5 x 3/8 Flange

Insert, Steering Wheel

Washer 11/32 ID x 2-3/80D

Lock Nut Center 3/8-24 x 12 Ga.

Adaptor, Steering Wheel

Boot, Steering

Washer 25/32 x 1-1/4 x 16 Ga.

Extension Steering

Cap, Spindle

Spacer Brace Axle

Bolt Rhnd Sq 3/8-16 x 2-1/4

Brace Axle

Steering Asm

Bracket Susp Chassis Front

Washer Flat .781 x 1-1/2 x .14

Bolt Shoulder 7/16-20

Clip Steering

Washer Hardened .793 x 1.637

x .060

Bolt 5/16-18 x 4" Gr. 5

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

41

ENGINE

2

1

TRACTOR - - MODEL NUMBER 917,275820

72

62

81

i

14

32

78_

31

39

33

23

29

OPTIONAL EQUIPMENT

Spark Arrester

engine-bs.lcyl

30

4

13

14

23

29

31

32

33

34

37

KEY PART

NO.

NO.

1

2

3

170545

17720408

137352

165291

148456

169837

137180

157103

161696

123487X

106082X

137040

DESCRIPTION

KEY PART

NO.

NO.

DESCRIPTION

Control Throttle/Choke

Screw Hex Thd Cut 1/4-20 x 5/8

Engine (See Breakdown) Briggs

Model No. 31P777-0296-E1

Muffler Exhaust

Gasket Muffler

Tube, Drain Oil Easy

Shield Browning/Debris

Arrestor Spark

Tank Fuel

Cap Fuel

Clamp Hose BIk

Pad Spacer

Line Fuel

Guard

38

39

44

45

46

62

72

78

81

181654

109227X

17670412

17000612

19091416

10010500

71070512

17060620

73510400

Plug, Drain Oil Easy

Pad Idler 1.75 x .75 x .06

Screw Hexwsh Thdrl 1/4-20 x

314

Screw Hex Wsh Thdrol

3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Ga.

Washer Split

Screw Hex Head Cap

5116-18 x 3/4

Screw 318-16 x 1-114

Nut, Keps 1/4-20 Starter Nut given in U.S.

42

NOTE:

All component inches dimensions

1 inch = 25.4 mm

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.275820

5

10

seat It.knob

1

17

12

KEY PART

NO.

NO.

4

5

6

7

1

2

3

8

9

10

11

12

188719

140551

71110616

19131610

145006

STD541437

124181X

17000616

19131614

182493

166369

174648

DESCRIPTION

Seat

Bracket Pnt Pivot Seat

Bolt Fin Hex 3/8-16 unc x 1

Washer 13/32 x 3/4 x 10 Ga.

Clip Push In Hinged

Nut Hex Lock w/Ins 3/8-16 unc

Spring Seat Cprsn 2 250 BIk Zi

Screw 3t8-16 x 1.5 SMGML

Washer 13/32 x 1 x 14 Ga.

Pan Pnt Seat

Knob Seat

Bracket Pnt Mounting Switch

KEY PART

NO.

NO.

13

14

15

16

17

21

22

24

25

121248X

72050412

134300

121250X

123976X

171852

STD541431

19171912

127018X

DESCRIPTION

Bushing Snap BIk Nyl 50 Id

Bolt Rdhd Sht Nk 1/4-20 x 1-1/2

Spacer Split 28 x 96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr. 5 Zinc

Bolt Shoulder 5/16-18 unc-2A

Nut Hex Lock w/Ins 5/16-18

Washer 17/32 x 1-3/16 x 12 Ga.

Bolt Shoulder 5/16-18 x .62

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

43

DECALS

16

\

TRACTOR - - MODEL NUMBER 917.275820

3 2 2

7

1

11

19

22

14

14

KEY PART

NO.

NO.

6

7

8

9

1

2

3

5

11

14

15

156439

186367

186366

189020

133644

193565

179128

186572

193307

189088

160396

5

15--

DESCRIPTION

20

KEY PART

NO.

Decal Fender Danger Sears

Decal Hood Side RH/LH

Decal Hood RH/LH

Decal Engine H/P

Decal Maint Customer Sears Dom

Decal Replacement

Decal Deck

Decal Fender Craftsman

Decal Fender STLTH Oper Inst E/S -

Decal Dash Panel

Decal Mower Drive Schematic

16

19

2O

22

NO.

164065

138047

172331

149516

178392

138311

184310X428

184311X428

195509

195510

DESCRIPTION

Decal Steering

Decal Battery Diehard Sears

Decal Deck Mower EZ3

Decal Battery

Decal Disconnect

Decal Lift Handle

Pad Footrest Lh STLT

Pad Footrest Rh STLT

Manual Owner's (English)

Manual Owner's (Spanish)

WHEELS &TIRES

2 _

6 -,---._

5,8

7

4,10

wheeb 1

11

5

6

7

8

9

10

1

2

3

4

KEY

NO.

PART

NO.

59192

65139

106222X

59904

11

106732X624

278H

9040H

106108X624

138468

7152J

104757X428

144334

DESCRIPTION

Valve Cap, Tire

Stem, Valve

Tire, Front

Tube, Front Tire (Not Provided,

Service Item Only)

Rim, Front

Fitting, Grease (Front Wheel Only)

Bearing, Flange (Front Wheel

Only)

Rim, Rear

Tire, Rear

Tube, Rear Tire(Not Provided,

Service Item Only)

Cap, Axle

Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

44

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.275820

7

13

13

19

\

13

?

31

32"

KEY PART

NO.

NO.

4

5

1

2

3

6

7

8

11

12

13

159460

159471

105767X

12000002

19211621

120183X

125631X

122365X

139865

139866

STD624008

DESCRIPTION

Lift Lever Inner Wire Asm.

Shaft Asm.

Lift

Pin Groove

E Ring

Washer 21132 x 1 x21 Ga.

Bearing Nylong

Grip Handle Fluted

Button Plunger Read

Link Asm Lift L.H.

Link Asm Lift R.H.

Retainer Spring

16

1718 20

15

-..

lift-rh=l piece 3

KEY PART

NO.

NO.

20

31

32

15

16

17

18

19

173288

73350800

175689

73800800

139868

163552

169865

73540600

DESCRIPTION

Link Front

Nut Jam Hex 1/2-13 unc

Trunnion

Nut Lock w/Wsh

Arm Suspension

1/2-13

Mower

Retainer Spring

Bearing, Pvt. Lift. Tapered

Nut Crownlock 3/8-24 unc

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

45

MOWER DECK

TRACTOR - - MODEL NUMBER 917,275820

3 52 55\

'

il 47

142

119

113 111

_2

5

6

19

f

42 D man-t-path stlt 3

21

46

29

28

21

23

24

25

26

27

12

117

_116

MOWER DECK

TRACTOR - - MODEL NUMBER 917.275820

KEY PART

NO.

NO.

1

2

5

6

8

3

4

9

10

165892

STD533107

138017

165460

STD624008

178024

850857

STD551137

140296

138971

134149

139775

137645

128774

110485X

174493

72140505

132827

159770

STD541431

177563

105304X

123713X

110452X

130968X428

19111016

131491

173984

187690

153535

178342

72110612

131494

73900600

140088

STD624003

137729

133944

139888

184907

178515

155046

11

- -

- -

13

26

27

28

29

30

31

21

23

24

25

32

33

34

36

14

15

16

18

19

20

40

44

45

46

48

52

53

54

55

DESCRIPTION

Mower Housing

Bolt

Bracket Asm,Sway Bar, Front

Bracket Sway Bar 38/42"

Retainer Spring

Bar Sway Deck

Bolt, Hex 3/8-24 x 1.25 Gr. 8

Washer, Lock

Washer, Hardened

(The following blades are available)

Blade, 42" Hi-Lift

(For bagging or discharge)

Blade, 42" Mulching Std

(For mulching mowers only)

Blade, 42" Mulching Premium

(For better wear when mulching)

Shaft Assembly, Mandrel, Vented

(Incl. Key Number 6)

Housing, Mandrel, Vented

Bearing, Ball, Mandrel

Stripper, Mower Deck

Bolt, Carriage 5/16-18 x 5/8

Bolt, Shoulder

Baffle, Vortex

Nut, Crownlock 5/16-18 unc

Bracket, Deflector

Cap, Sleeve

Spring, Torsion, Deflector

Nut, Push

Shield, Deflector

Washer 11/32 x 5/8 x 16 Ga.

Rod, Hinge

ScrewThdrol

Washer, Spacer

Rolling Wsh Hd

Pulley, Mandrel

Nut, Toplock, Flanged

Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5

Pulley, idler, Flat

Nut, Lock Fig. 3/8-16 uric

Guard, Mandrel, L.H.

Retainer

Screw, Thd. Roll 114-20 x 5t8

Washer, Hardened

Bolt, Shoulder 5/16-18 unc

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, idler

KEY PART

NO.

NO.

DESCRIPTION

56

59

117

118

119

129

130

67

68

92

111

112

113

116

131

134

135

136

138

139

140

142

143

144

145

146

147

148

149

150

152

158

159

184

185

- -

- -

165723

141043

149846

144959

STD541437

179292

179293

17000512

4898H

188606

73930600

19121414

19131312

STD523710

STD533710

156941

159765

155986

159763

159767

159768

165890

157109

158634

165888

171977

131335

169022

165898

19091210

169676

17720408

STD533717

19131410

188234

130794

169583

Spacer, Retainer

Guard, Tuv Idler (94)

Knob Custom Oval

V-Belt

Locknut, Hex W/Wsh 3/8-16 uric

Bracket Wheel Guage LH

Bracket Wheel Guage RH

Screw 5116-18 x 3/4

Bolt, Shoulder

Wheel, Gauge

Nut, Crownlock

Washer

Washer

3/8-1

13132 x 7/8 x 14 Ga.

13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 uncx 1Gr. 5

Bolt Rdhd Sqnk 318-16 unc x 1

Pin Head Rivet

Bracket Asm. Wheel Gauge

Rear LH

Bar Adj. Gauge Wheel

Bracket Asm. Wheel Gauge

Rear RH

Bracket Asm. Wheel Gauge

Front RH

Bracket Asm. Wheel Gauge

Front LH

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley idler Flat

Bolt Carraige idler

Spring Extension

Spring Return idler

Retainer Spring Yellow Zinc

Washer 9t32 x 314 x 10 Ga.

Cable Clutch 42"

Screw Hex Thd Cut 114-20 x 518

Bolt Rdhd Sqn 3/8-16 unc x 1-3/4

Washer 3/8

Head Asm Cable Clutch

Mandrel Assembly (Includes housing, shaft and shaft hardware only-pulley

Replacement not included)

Mower, Complete

(Std. Deck-Order separately guage wheel components key nos. 116119).

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

47

TRACTOR - - MODEL NUMBER 917.275820

PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000

1 _, 150

200

115 87

106

"_

.(_)-_},_

_

157 _'_1113 :_

_

31 29

32

_

_

(_

49

_-_ v

,_

_

56

67

_u_

_ 15

__.,m

_-

5

_=

_

_

_

_

114

6

(_(_

31

9

106

87

•

3

__

.

-191

19o

203 ii_

'_

_2o4A zo4

25

//

/

/

/

22

/

'

_ 208

185

184--_

[ ii

.....

l__e

100 lo2/_\ lo2lol

48

TRACTOR - - MODEL NUMBER 917.275820

PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000

KEY PART

NO.

NO.

41

42

42A

43

44A

44B

45

25

26

28

29

31

36

37

38

40

47

48

49

56

65

67

13

14

15

17

22

23

1

3

5

6

9

792073A

792125

792035

780065

780189

790071

790007

799021

792204

790102

792202

792203

792171

790100

790099

790101

772151

770135

776355

778263

786197

778368

778368

778373

786139

792194

792195

774869

774688

778378

778379

780195

776440

DESCRIPTION

Cover L.H.

Case

Counter Shaft

Spur Gear 11T

Neutral Sleeve (.572)

Bevel Gear (Incl.

14) (13 Teeth)

Bevel Gear (Incl.

13) (13 Teeth)

Ring Gear (54 Teeth)

Drive Pin

Spring

Washer .750 ID

Screw 1/4-20 x 1-1/4"

Retaining Ring

Retaining Ring

Washer .627 ID .091W

Washer .563 ID .062W

Brake Disk

Brake Pad Plate

Brake Pad

Roll Pin .25

Brake Lever

Screw, 1/4-20 x 3/4

Screw, 1/4-20 x 1-3/4

Screw, 10-24 x .500

Inside Brake (Mach)

Outside Brake (Casting)

Actuator Rod

Axle 16.812

Axle 11.625

Spur Gear 18T

Spur Gear 81T

Washer .7501D .062W

Brakeshaft

KEY PART

NO.

NO.

180

182

183

184

185

190

191

106

107

109

113

114

115

127

150

157

100

101

102

103

104

105

70

79

85

87

99

200

203

206

207

208

209

210

786162

792046

788104

786199

786200

786198

784384

788093A

788102

730229

788103

792118

792196

798050

792150

792151

786196

792201

792154

788088A

792141

792200

792199

792184

792193

792198

780096

794787

798044

798055

798053

798040

798054

794788

DESCRIPTION

Spacer .625.765

Spring

Oil Fill Plug

Oil Seal 3/4"

Washer .3771D .058W

Snubber Washer

Snubber Spring .471D

Washer .4371D .078W

Screw, 1/4-28 x .490

Nut, 3/8-24

Washer .625 ID .057W

Sleeve Assembly

Screw, 1/4-20 x 1"

"O" Ring

Sleeve Ass'y (Incl. 157)

Sleeve Ass'y (Incl. 87)

Sleeve Assembly (Incl. 87)

Shift Lever Ass'y (Incl.

109)

Liquid Gasket RTV Silicon

Oil Seal 9/16"1D

BOil Spec.

(80W90)

Grommet

Relief Valve

Hose Barb

Tubing 1/2 x 5

Washer

Nut 7/16-20

Differential

Drive)

(Gear

Pulley & Hub Ass'y

Disconnect Lever

Reduction

Mounting Plate

Fan

Control Lever

Hydro Module LH Fender Control

49

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

5_

691 @

718 dp

3@

30 i

307_

12

358 ENGINE GASKET SET

868_)

943 0

20@ 6170

1022

51 _}

524 _

691(_

842 O

I

I 1019 LABEL KIT

1058 OWNER'S MANUAL

I

I

I

I@1

I 1330REPAIR ] EE]--I

I

1329 REPLACEMENT ENGINE

I

7506

1266

0

15g

24

146e_

43,_

584_

9_

}_'

684I'11_

16,

1264 I_

1263<_

741

1270

__ 759

200 89

1027

50

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

1095 VALVE GASKET SET

1022

238

868

103 z

1022

6170

525

914

1022

334

OVERHAUL

366,<_

KIT 121 CARBURETOR

104 d ¢2 634A @_ ) 967@

93'_

95t_

105 _ 137_) R

106[_l17_b 142_

276@

63@

6170

1266

()

1266A _ >

1266A

977 CARBURETOR

137_

GASKET SET

276@

276 @

1127_

127 O

947

51

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

305A

1265

643

968

1267

1040

305' _

801

_ 544_

803_ 310_

579

4621 797 "_---_

802

5o_

729

697 _"

1005 _

1070

1044_

1051&

73_

74

52

48

50

74

78

89

93

94

51

53

54

73

95

98

104

105

106

108

36

37

40

43

45

46

32

33

34

35

26

--

27

28

29

--

23

24

25

--

13

15

16

20

22

3

4

1

2

5

7

9

11

12

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

KEY PART

NO.

NO.

DESCRIPTION

KEY PART

NO.

NO.

DESCRIPTION

699051

697559

698469

697099

697126

697263

697762

690193

692137

690227

691148

697133

697897

691003

690283

690602

498030

691636

495800

690525

231855

691780

690464

692852

695760

695761

691279

691279

697108

690964

691968

690564

698492

690360

690946

697127

690947

692125

693557

222698

699052

699054

697174

399265

391086

697188

698147

699168

697109

697113

697110

Cylinder Assembly

Kit-Bushing/Seal (Magneto Side)

,Seal-Oil (Magneto Side)

Sump-Engine

Head-Cylinder

.+Gasket-Cylinder

• Gasket-Breather

Tube-Breather

,Gasket-Crankcase

Head

Screw (Cylinder Head)

Plug-Oil Drain

Crankshaft

,Seal-Oil (PTO Side)

Screw (Crankcase Cover/Sump)

Flywheel

Key-Flywheel

Piston Assembly (Standard)

Piston Assembly (.020" Oversize)

Ring Set (Standard)

Ring Set (.020" Oversize)

Lock-Piston Pin

Pin-Piston

Rod-Connecting

Rod-Connecting size)

(Standard)

(.020"

Screw (Connecting

Valve-Exhaust

Valve-intake

Spring-Valve (Intake)

Rod)

Under-

Spring-Valve

Guard-Flywheel

(Exhaust)

Retainer-Valve

Slinger-Governor/Oil

Tappet-Valve

Camshaft

Short Block

Manifold-intake

.O$+Gasket-lntake

Stud (Carburetor)

Screw (intake Manifold)

Screen-Rotating

Screw (Rotating Screen)

Screw (Flywheel Guard)

Plug-Oil

OBushing-Throttle

Kit-Idle Mixture

Shaft

Screw (Throttle Valve)

Kit-Idle Speed

O Pin-Float Hinge

OValve-Float

OSeat-lnlet

Needle

Valve-Choke (Manual Choke)

227

232

238

240

265

267

276

691374

691842

691843

298090

691024

695134

692255

304

305

699829

697102

305A 697103

306 697107

307

309

691003

693551

310

311

690323

497608

333

334

337

358

492341

691061

691043

697191

363

383

19203

89838

385 694476

385A 690297

108A 692344

117 694352

118

121

697228

697241

125

127

130

131

133

698445

695005

691750

494379

494381

192

202

209

216

222

137 281165

141 495097

141A 495931

142

146

697140

691639

186

187

692317

697098

187A 698417

188 691693

691986

691841

692208

691840

694042

Valve-Choke (Choke A Matic)

O Jet-Main (Standard)

Jet-Main (High Altitude)

Kit-Carburetor Overhaul

Carburetor

Plug-Welch

Valve-Throttle

Kit-Throttle Shaft

Float-Carburetor

OSGasket-Float Bowl

Kit-Choke Shaft (Manual Choke)

Kit-Choke Shaft (Choke A Matic)

ONozzle-Carburetor

Key-Timing

Connector-Hose

Line-Fuel

Line-Fuel

Screw (Control Bracket)

Adjuster-Rocker

Link-Mechanical

Spring-Governor

Link-Choke

Bracket-Control

Arm

Governor

Lever-Governor

Spring-Governor

Cap-Valve

Control

Filter-Fuel

Clamp-Casing

Screw (Casing Clamp)

OSWasher-Sealing

Housing-Blower

Screw (Blower Housing)

Screw (Blower Housing)

Shield-Cylinder

Screw (Cylinder Shield)

Motor-Starter

Bolt (Starter Motor)

Brush Set

Armature-Magneto

Screw (Magneto Armature)

Plug-Spark

Gasket Set-Engine

Flywheel Puller

Wrench-Spark Plug

Screw (Fuel Pump)

Screw (Fuel Pump)

O

$

+

Included in Engine Gasket Set, Key. No. 358

Included in Carburetor Overhaul Kit, Key. No.

121

Included in Carburetor Gasket Set, Key. No. 977

Included in Valve Gasket Set, Key. No. 1095

NOTE:

All component dimensions

1 inch = 25.4 mm given in U.S. inches

53

TRACTOR - - MODEL NUMBER 917.275820

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31P777, TYPE NUMBER 0296-E1

KEY PART

NO.

NO.

DESCRIPTION

KEY PART

NO.

NO.

DESCRIPTION

634A 690802

802

803

830

842

847

851

868

914

918

943

750

757

758

759

783

789

797

801

635

643

654

684

691

697

718

729

741

691286

693757

691095

691031

697087

692424

690968

690960

697091

690589

691909

697155

690958

697157

692407

690372

690959

691224

697128

691033

697607

697134

697392

693713

698329

693167

691283

387

404

431

445

462

474

503

505

510

513

523

524

525

544

552

562

579

584

601

614

616

617

634

697090

691691

697122

697153

691261

696459

691532

691251

693699

692024

697086

691032

697085

692034

697144

691119

691029

697112

95162

691620

692012

692138

690801

Pump-Fuel

Washer (Governor Crank)

Elbow-Intake

Filter-Air Cleaner Cartridge

Washer (Starter Cable)

Alternator

Strap-Starter

Nut (Governor Control Lever)

Drive-Starter

Clutch-Drive

Dipstick

,Seal-Dipstick

Tube-Dipstick

Tube

Starter-Armature

Bushing-Governor Crank

Bolt (Governor Control Lever)

Nut (Starter Cable)

Passage Cover-Breather

Clamp-Hose

Pin-Cotter

Crank-Governor

O ,SeaI-O Ring (Intake Manifold)

OSpring/Seal Assembly (Manual

Choke)

OSpring/Seal Assembly (Choke A

Matic)

Boot-Spark Plug

Retainer-Air Filter

Nut (Carburetor)

Screw (Breather Passage Cover)

,Seal-Governor Shaft

Screw (Drive Cap)

Pin-Locating

Clip-Wire

Gear-Timing

Screw (Oil Pump Cover)

Link-Counterweight

Counterweight

Pin-Counterweight

Gear-Pinion

Harness-Wiring

Nut (Brush Retainer)

Cap-Drive

Cap-End

Housing-Starter

Stud (Rocker Arm)

,SeaI-O Ring (Dipstick Tube)

Dipstick/Tube Assembly

Terminal-Spark

,+Seal-Valve

Plug

Screw (Rocker Cover)

Line-Vacuum

,SeaI-O Ring (Oil Pump Cover)

947

965

967

968

975

977

987

1005

1017

1019

1022

1023

1024

1026

......

1027

1029

1034

1035

1036

1040

694393

499613

697015

699848

495933

690192

691326

697111

690770

697143

272475

692492

499054

692003

692011

696854

691751

690822

693784

695700

699852

Solenoid-Fuel

Cover-Oil Pump

Filter-Pre Cleaner

Cover-Air Cleaner

Bowl-Float

Gasket Set-Carbu retor

OSeaI-Throttle Shaft

Fan-Flywheel

Screen-Oil

Kit-Label

Pump

,+Gasket-Rocker

Cover-Rocker

Pump-Oil

Cover

Arm

Rod-Push (Intake)

Rod-Push (Exhaust)

Filter-Oil

Arm-Rocker

Guide-Push

Shaft-Pump

Label-Emission

Plate-Trim

Rod

1044

1051

1058

1059

1070

1090

1091

1095

1119

1127

698139

691265

275038

698516

691058

691293

691333

690190

691183

691657

1263

1264

1265

1266

697124

697104

697125

691917

1266A 697123

1267 697424

1270

1279

697156

690960

1329

1330

31Q777-0036

272147

Screw (Flywheel)

Ring-Retaining

Owner's Manual

Kit-Screw/Washer

Screw (Flywheel Fan)

Retainer-Brush

Cap-Limiter

Gasket Set-Valve

Screw (Alternator)

Screw (Float Bowl)

Reed-Breather

Screw (Breather Reed)

Support-Blower

,OSeaI-O

Housing

Ring (intake Elbow)

OSeaI-O Ring(Intake Elbow)

Latch-Blower Housing

Plug-AVS Counterweight

Screw (Blower Housing Support)

Replacement

Repair Manual

Engine

O

:l:

+

Included in Engine Gasket Set, Key. No. 358

Included in Carburetor Overhaul Kit, Key. No.

121

Included in Carburetor Gasket Set, Key. No. 977

Included in Valve Gasket Set, Key. No. 1095

NOTE: All component

1 inch = 25.4 mm dimensions given in U.S. inches

54

(_

O1

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

_

down the face of slopes, never across

the face.

Do not mow slopes greater than 15 degrees.

Make turns gradually to prevent tipping or loss of control.

Exercise extreme caution when changing direction on slopes.

1. Fotd this page atong dotted tine indicated above.

2. Hold

page

before you so that its left edge

is vertica!iy

parattet

to a tree trunk or other upright structure,

3. Sight across the fotd in the direction of hill elope you want to measure.

4. Compare the angie of the fotd with the s_ope of the hiit.

Your

Home

iiiiiiiiiiiiiiiiiii¸¸ iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii

!!!!!!!!!!_

iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii

'_ iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiii iiiiiiiiiiiiiiiiiii_'_

For repair - in your home - of all major brand appliances, lawn and garden no matter

For the replacement owner's

For Sears and items

For repair equipment, who manuals professional like garage

1-800-4-MY-HOME

(I-800-469-4663) www.sears.com

of carry-in

®

Anytime,

Our Home

day or night

(U.S.A. and Canada) www.sears.ca

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 products like vacuums, lawn equipment,

To purchase a protection agreement (U.S.A.) or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655

Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas:

1.888-SU-HOGAR

(1-888-784-6427) made

(U,S,A,) sM or heating it, no matter

www.sears,

parts, corn accessories that you need installation door openers and cooling

1-800-361

Au Canada who of home and water sold and to do-it-yourself.

°6665

systems,

Anytime, day or night (U.S.A. only) it!

appliances heaters.

(Canada) pour service en francois:

1-800-LE-FOYER Mc

(I-80G533-6937) www,sears.ca

02410

© Sears, Roebuckand Co.

® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.

® Marca Registrada / TMMarca de Fabrica / SMMarca de Servic[o de Sears, Roebuck and Co.

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195509 11.19.04

TR Printed in U.S.A.