Operators Manual ICRAFTSMRN+I 6.5 Horsepower 2500 PSI 2.5 GPM HIGH PRESSURE WASHER CLEANING SYSTEM Model No. 580.768040 HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CT) • • • • • CAUTION: Before using this product, read this manual and follow all its Safety Rules and Operating Instructions. Sears, Roebuck and Co., Hoffman Estates, Visit our Craftsman website: www.sears.condcmftsman Part No. 133610 Draft 2 (4/5/99) Printed in _e U.S.A. IL 60179 Safety Assembly Operation Maintenance Parts Warranty . _ .. ............................ .Safe ty-Jp_tmetier s-=.-:-; .................... 2 2-3 Storage ................................ TroubleShooting ......................... 14 15 A_embl_ Ooeration 4 5-9 Replacements parts .................... Emissions Warranty .................... 17-25 26--27 ............................... ............................. Maintenance ......................... 10-13 How to order parts and request sennce .................... Back page LIMITED ONE YEAR WARRANTY ON CRAFTSMAN CLEANING SYSTEM For one year from the date of purchase, when this Craftsman Cleaning System is maintained and operated according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and - workmanship. If this washer is used for commercial purposes, this warranty applies'for only 90 days from the date of purchase. If this Cleaning System is used for rental purposes, this warranty applies for only 30 days after date of purchase. This warranty does not cover: • Expendable items such as spark plugs or air filters, which become worn during normal use. • Repairs necessary because of operator abuse or negligence, including damage resulting from no water being supplied to pump or failure to rnainta_th_ equipment according-to the instructions contained in the owner's manual. WARRANTY SERVICE iS AVAILABLE BY RETURNING THE HIGH CLEANING SYSTEM TO THE NEAREST SEARS service center or dealer IN THE UNITED STATES. This warranty gives you specIfic legal dghts and you may also have other dghts, which vary from state to state. Sears, Roebuck _ ,_ and Co., Dept. 817WA, CAUTION! Before using this product, this manual and follow all Safety Rules read and Operating Instructions. DANGER]or When setting up, adjusting makingtransporting, repairs to your cleaning system, always disconnect the spark plug wire and place it where it cannot contact the spark plug to prevent accidental starting. Engine exhaust gases contain DEADLY carbon monoxide gas. This dangerous gas, If breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available. 2 Hoffman Estates, IL 60179 • Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE. Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilUng gasoline on a hot engine. Allow unit tofcoot for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline. • Locate this cleaning system in areas away from combustible materials, combustible fumes or dust. • The high pressure equipment is designed to be used with Sears authodzed parts only. If you use this equipment with parts that do not comply with minimum specifications, the user assumes all dsks and liabilities. • Some chemicals or detergents may be harmful If inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury. • Do not allow CHILDREN to operate the cleaning system at any time. • • • Operate engine only.at govemed speed. Running the engine at excess=ve speeds increases the hazard of personal injury. Do not tamper with parts which may increase or decrease the governed speed. Do not wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts. Before starting the cleaning system in cold weather, check all parts of the equipment and be sure ice has not formed there. Never use a spray gun which does not have a trigger lock or tdgger guard in place and in working order. Units with broken or missing parts, or without protective housing or covers should NEVER be operated. The muffler and dual element air cleaner must be installed and in good condition before operating the cleaning system. These components act as spark arrestors if the engine backfires. Keep the hose connected to machine or the spray gun while the system is pressurized. DiSconnecting the hose while the unit is pressurized is dangerous. • • • Use a respirator or mask whenever there is a chanci_ that vapors may be inhaled. Read all instructions with the mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors. High pressure spray may damage fragile items including glass. Do not point spray gun at glass when in the jet spray mode: Hold the spray gun firmly in your hand before you start the unit. Failure to do so could result in an injury from a whipping spray gun. Do not leave the spray gun unattended while the machine is running. Check the fuel system for leaks or signs of deterioration such as chafed or spongy hose, loose or missing clamps or damaged tank or "cap. Correct all defects before operating the cleaning .system. • Do not spray flammable liquids. • Never allow any part of the body to come in contact with the fluid stream. DO NOT come in contact with a fluid stream created 6y a leak in the high pressure hose. The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces. Keep water spray away from electric widng or fatal electdc shock may result. Do not secure tdgger gun in the pull-back (open) position. Do not by-pass any safety device on this machine. • High pressure streams of fluid this equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation. The muffler and engine heat up dudng operation and remain hot immediately after shutting it down. Avoid contact with a hot muffler or engine or you could be severely burned. • Never aim the gun at people, animals or plants. Operate and store this unit on a stable surface. • High pressure spray can cause paint chips or other particles to become airbome and fly at high speeds. Always store cleaning system with the Dial-a-.Cleaner TM knob in the OFF position. • Always wear eye protection when you use this equipment or when you are in the vicinity where the equipment is in use. • Operate the pressure at no more than the PSI fluid pressure rat_l for, your cleaning system. • Never move the machine by pulling on the high pressure hose. Use the handle provided on the top of the unit. • Always be certain the spray gun, nozzles and accessories are correctly attached. High pressure hose can develop leaks from wear, kinking, abuse, etc. Water spraying from a leak is capable of injecting matedal into skin. Inspect hose each time before using it. Check all hoses for cuts, leaks, abrasions or bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately. Never repair high pressure hose. Replace it with another hose that meets minimum pressure rating of your cleaning system. I A LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. A MEANS "ATTENTION!t! BECOME ALERT!!! YOUR SAFETY IS INVOLVED." 3 IT L CARTON CONTENTS The following parts are shipped loose with your cleaning system: • Main Unit -- Cleaning system with wheels, chemical tanks, guide handle. • • High Pressure Hose (already connected to pump) Parts Box (which includes items listed below) • Spray Gun • Wand Extension with Hi/Lo Adjustable Nozzle • Engine Oil • Three-pack of chemical concentrates • Manual Bag (which includes the items listed below) • Owner's Manual • Nozzle Cleaner Kit • • • Roll the cleaning system out the open end of the carton; • Check carton for additional loose pads. HOW TO SET UP YOUR CLEANING SYSTEM For the most part, your Craftsman High Pressure Cleaning System has been assembled at the factory. You must, however, assemble the spray gun and attach it to th_ high pressure hose. • Cut the tie wraps on the high pressure hose and connect high pressure hose to gun. Tighten by hand. • Attach nozzle extension to spray gun. • Place assembled spray gun on holder. =O•-Ring Kit Tank Labels Become familiar with each piece before assembling the cleaning system. Check all contents against the illustration on Page 5. If any parts are missing or damaged, call the Pres.'.sureW.asheF Halpli_at 1-800-222-3136. TO REMOVE CLEANING SYSTEM FROM CARTON • Remove loose parts and parts box included with your cleaning system. • Slice two comers at guide handle end of carton from top to bottom so the panel can be folded down flat. • Raise guide handle, secure in place. Lift the handle to upright position and elide the locking caps into place <% KNOWYOUR HIGH CLEANING SYSTEM Read this owner's manual and safety rules before operating you1"cleaning system. Compare the illustrations with your cleaning system to familiarize yourself with the locations of various controls and adjustments. Spray Gun Detergent and Chemical Reservoir Tanks with Filter and Baffle Adjustable Nozzle High Pressure Hose Air Filter Dial-A-Cleaner TM Selector Knob Oil Fill Cap Pressure CommandTM Pump Adjustable Nozzle - Adjust for high or low pressure; narrow or fan spray. Oil Fill Cap - Fill engine with oil here. See page 8 for oil'recommendations, Air Filter - Dry type filter element limits the amount of dirt and dust that gets in the engine. Pressure Command TM - Sets engine speed to control output water pressure. Pump - Develops high pressure water. Detergent and Chemical Reservoir Tanks with Filter and Baffle - Used to provide detergent or other chemicals to the low pressure water stream. Spray Gun - Controls the application of water onto cleaning surface with trigger device. Includes safety latch. Dial-A-Cleaner TM Selector Knob - Selects any one of three chemicals or selects the clean water system rinse. Water Inlet - Connection for garden hose. High Pressure Hose - Connect one end to the spray gun. The other should already be connected to the high pressure outlet. 5 HOW TO USE YOUR CLEANING For most effective cleaning, keep spray nozzle between 8 to 24 inches away from cleaning surface. SYSTEM Read these instructions and leam how to use your cleaning system before you attempt to start your cleaning system. If you have any problems operating your cleaning system, please call the pressure washer helpline at 1-800222-3136. How To Use the Adjustable ,_ • Damage to the surface may occur if you get spray nozzle too close to it. Cleaning With The Adjustable Applying Chemical Nozzle and IMPORTANT: Use soaps designed specifically for pressure washer cleaning systems. Household detergents could damage the pump. Nozzle WARNING!Never Never adjust spray spraying. put hands in frontpattern of the when nozzle when adjusting the spray. ,i_ Push the nozzle forward for low pressure. Pull the nozzle backward until it =snaps" into place to achieve high pressure. WARNING! You must attach all hoses before you start the engine. Starting the engine without all the hoses connected and without the water turned ON will damage the pump. Up to three (3) different solutions can be carried on the cleaning system at one time. To apply detergent follow these steps: Dilution is necessary when using the supplied chemical packets. Simply snip one comer of the plastic pouch, pour the chemical into the tank, then fill the tank with clean water. Label tanks with the provided tank labels. Pour chemical into one of the tanks labeled A,B,C Pull nozzle backward for high pressure. • Push nozzle forward for low pressure. Twisting the nozzle adjusts the spray pattern from a narrow to a =fan" pattem. If using another chemical designed for use with pressure washers, prepare the chemical solution as required by the chemical manufacturer. Fill chemical reservoir(s) with the prepared solution as needed. Twist nozzle clockwise for narrow spray. Twist nozzle counterclockwise =fan" pattem. for 6 • Rotate the Dial-A-Cleaner TM selector knob to the letter corresponding to the desired reservoir. • Push the adjustable nozzle forward to low pressure mode. Detergent cannot be applied with nozzle in high pressure position. • Review the use of the adjustable nozzle. Connect garden hose to water inlet (see TO START CLEANING SYSTEM on page 8), check that high pressure hose is connected to spray gun After you have applied detergent, scour the surface with the high pressure water stream and then rinse it clean, as follows: and pump (see ASSEMBLY on page 4), and start engine, Pull adjustable nozzle backward until it snaps to get high pressure mode. Chemical will not flow when in the high pressure mode. " 'AII J\I Hose Here desiredAdjust PressUrewater pressure.C°mmandTa control to obtain action. Start at top of area to be rinsed, working down with same action as for cleaning. Connect Garden CAUTION! Test a small area of the surface to be cleaned. Make suref°rthere is nogentle damage Expand the spray pattam a m°re dnsing caused by the high pressure spray. __i] RINSE sYSTEM AFTER EVERY USE A It is imperative that the chemical selector system be rinsed after'each use to prevent clogging or leaks: System, makeBefore CAUTION! sure you starting haveyour readCleaning and followed the instructions in the sections "Before Starting the Cleaning System" on page 8 and =To Start the Cleaning System" on page 8. A Start at lower portion of area to be washed and work upward, using long, even overlapping strokes. • Allow detergent to 'soak in' (between 3-5 minutes) before washing and rinsing. Reapply as needed to prevent surface from drying. to High Duty Ught Medium Heavy Application Auto Concrete Paint removal Boat Driveway Degreasing Furniture Deck Before disconnecting the water supply, start your cleaning system. CAUTION! Before starting your Cleaning System, make sure you have read and followed the instructions in the sections =Before Starting the Cleaning System" on page 8 and =To Start the Cleaning System" on page 8. Rotate the Dial-A-Cleaner TM selector knob to the letter corresponding to the System Rinse tank. As clean rinse water is drawn through the system, continue the flow until no detergent foam is observed. Rotate the Dial-A-Cleaner OFF position. This Craftsman Cleaning System permits regulation of output water pressure by varying the engine speed. The Pressure Command TM found on the front panel may be set, as follows.'. Low • Push adjustable nozzle forward to get low pressure mode. Wash and Rinse Surface Pressure Fill the System Rinse reservoir with clean water. ,& WARNING! use the cleaning Be extremely system from careful a ladder, if you must scaffolding or any other relatively unstable location. When you press the trigger, the recoil from the initial spray could rome you to fall, or if you are too close to the cleaning surface, high pressure could force you off a climbing apparatus. • • 7 TM selector knob to the BEFORE STARTING THE CLEANING SYSTEM WARNING! Do not oven'illthe fuel tank. Always leave room for expansion. To operatethe engineyouwillneedto dothe following: Add Engine ,_ Oil Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature: colder _ 40°F _ warmer < I 5W30 SAE 30 Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multi-viscosity .oils will result in increased oil consumption when used above 40°F. Check your engine oil level more frequently to avoid possible damage from running low on oil. • • Place cleaning system on a level surface Clean area around oil fill and remove oil fill cap. To add fuel to engine: • Clean area around fuel cap, remove cap. • Aad regular unleaded gasoline, slowly, to the fuel tank. Important: Never mix oil with gasoline. • • Pour oil from enclosed bottle into the oil fill opening until oil reaches the point of overflowing. Do not overfill. ,_ Installoil fill cap, hand tighten securely. • Use regular unleaded gasolinewiththe cleaning system engine. Fuel tank capacity is 3 U.S. quarts. ,_ fill fuel tank when running or hot. Do DANGER! Never engine fill fuel is tank indoors. Never not smoke when filling fuel tank. ,_ with DANGER! spark plug Do access not operate hole cover or refuel removed. engine Allow engine to cool 2 minutes before refueling. SYSTEM Check that the high pressure hose is tightly connected to the spray gun and to the pump. See ASSEMBLY section on page 4. Check inlet screen on the water inlet. If the screen is dirty, clean before attaching a garden hose. If the screen is damaged, do not connect to the garden hose. Replace with screen provided in maintenance kit or call 1-.800-366-PART to order a replacement inlet screen. Attach the the garden hose to the water inlet. / Turn on the water. CAUTIONt Do notand runtumed pump without water supply connected on. You the must follow this caution or the pump will be damaged. Remove the adjustable nozzle extension from the ,spray gun. • Pull the trigger on the spray gun and hold until a steady stream of water flows from the gun. Add Gasoline • CLEANING The best way to start your cleaning system engine for the first time is to follow these instructions step-bystep. This starting information also applies whenever you start the engine after you have let the cleaning system sit idle for at least a day. • Place the cleaning system in an area close enough to an outside water source that can flow at a rate of at least 3.0 gallons per minute. Connect a garden hose to the water spout. • • • Install fuel cap and wipe up any spilled gasoline. TO STARTTHE • • C'AUTION! indicates that ethanol alcohol blended fuelsExperience (called gasohol or using or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 8 Engage the safety latch on the spray gun. Note: The Pressure Command TM may be placed in any position dudng starting or operation. Attach adjustable nozzle extension onto spray gun. Move choke lever to "CHOKE" position. control from one position to the next until it is in the "Run'position. i Disengage the spray gun safety latch. hen the engine starts, gradually move the choke OW TO STOP YOUR CLEANING SYSTEM \ Move the engine control switch to the "OFF" position. Note: If restarting a warm engine after e short shutdown, move choke lever to "RUN." • Move engine control to =ON." \ • Turn fuel shut-off valve to "ON" position. • Tum fuel shut-off valve to "OFF" position. • Simply shutting off the engine will not release pressure in the system. Squeeze tdgger on the spray gun to relieve pressure in the hose. Note: A small amount of water will squirt out when you release the pressure. • Rotate the Dial-A-Cleaner TM selector knob to the "OFF" position to prevent chemical leakage. SIPHONING DO NOT siphon standing water for your water supply. Contaminated, brackish or dirty water can damage the pump. Connect only to household water supply. OFF TIPS • Grasp starter handle and pull slowly until you feel some resistance. T_en pull cord rapidly to overcome compression, prevent kickback and start the engine. Let rope retum to starter slowly. Never use the garden hose inlet to siphon detergent or wax. If you hold the spray nozzle too far away from the object being cleaned, washing will not be as effective. Note: If after 3 pulls the engine fails to start, disengage the spray gun safety latch, squeeze the tdgger to relive water pressure, re-engage the spray gun safety latch, move the choke control to the "Run" position and pull the recoil starter handle rapidly (three pulls maximum). Always store the cleaning system with the Dial-ACleaner TM selector knob to the =OFF" position. 9 Maintenance Schedule Follow the houdy or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below. Maintenance Operation eefot_eseEaCh Check/Clean water inlet screen I X* Check high pressure hose X Checl<spray gun and assembly for leaks X Purge pump of air end contaminants X Check oil level X Hours or i 50 Hours or r Season I Every Season I 100 Hours or I Every Season / Service air cleaner pre-cleaner Change oi1-1: Service air cleaner cartridge Replace spark plugs X Changeoilafterfirst8 hoursof operationthen after every50 hoursor everyseason. Cleanif dirty.Replaceiftom or perforated. " Changeoilevery25 hourswhen operaUngunderh_.avyloador in hightemperatures. "" Cleanmoreoftenunderdirtyor dustyconditions. ReplaceCleanerpartsifvewydirty. PRODUCT SPECIFICATIONS In the State of California a spark arrestor is required by law (Section 4442 of the Califomia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. Cleaning System Specifications PRESSURE 2500 psi FLOW RATE 2.5 GPM CHEMICAL MIX WATER SUPPLY TEMPERATURE Engine ENGINE RATED Note: If you equip the engine of your cleaning system with a spark arrestor muffler, the spark arrestor must be maintained in effective working order by the owner/operator, t Use as directed GENERAL RECOMMENDATIONS Not to Exceed 140°F The warranty of the cleaning system does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain cleaning system as instructed in'this manual. Specifications MODEL Briqqs and Stratton HORSEPOWER SPARK PLUG: Type: Set Gap to: GASOLINE CAPACITY OIL SOLID STATE IGNITION AIR GAP 6.5 0.030 Some adjustments will need to be made periodically to prepedy maintain your cleaning system. P/N 491055 inch (0.76ram) All adjustments in the Service and Adjustments section of this manual should be made at least once each season. 3 U.S. quarts SAE 30 weiqht Once a year you should clean or replace the spark plug and replace the air filter and check the gun and wand assembly for wear. A clean spark plug and new air filter assure proper fuel-air mixture and help your engine run better and last longer. 0.0125 inch 10 BEFORE EACH USE . • Check water inlet Screen for damage. • Check high pressure hose for leaks. • Check chemical tanks and filters for damage. • Check gun and wand assembly for leaks. • Purge pump of air and contaminants. • Check engine oil level. CLEANING Check and SYSTEM MAINTENANCE Clean Inlet Screen Examine garden hose inlet screen. Clean if it is clogged or replace if it is tom. Check High Pressure Hose High pressure hose can develop leaks from wear, kinking, or abuse. Inspect hose each time before using it. Check for cuts, leaks, abrasions, bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately. ,_ Replace with DANGER! Never hoserepair that meets a highthe pressure minimum hose. pressure rating of your cleaning system Check Chemical Reservoirs Tank covers should snap cleanly onto tank. Ensure chemical labels correctly identify tank contents. Ensure that the System Rinse tank is filled with clean water. Ensure that Dial-A-Cleaner TM selector knob rotates freely between each position. Examine the tanks and replace it the filter is clogged Check Gun and Wand Examine hose connection to gun and make sure it is secure. Test trigger by pressing if and making sure it spdngs back into place when you release if. Put safety latch in UP position and test trigger. You should not be able to press tdgger. Replace gun immediately if it fails any of these tests. Check In-Line Filter Place the in-line filter screen into the threaded end of the lance. Direction does not matter. Push the screen in with the eraser end of a pencil until it rests flat at the bottom of the opening. Take care to not bend the screen. 4. Place the o-ring into the recess. Push the o-ring snugly against the in-line filter screen. 5. Assemble the lance to the spray gun, as described earlier in this manual. Purge Pump of Air and Contaminants To remove the air from the pump, follow these steps: . • Set up the cleaning system as described in the ASSEMBLY section and connect the water supply. • Remove the wand extension from the gun. • Pull the t.rigger on the gun and hold until a steady stream of water appears. To remove the contaminants follow these steps: from the pump, • Set up the cleaning system as described in the ASSEMBLY section, and connect the water supply. • • Remove the nozzle attachment from the gun. Start the engine according to instructions in OPERATION section. Pull the trigger on the gun and hold. When the water supply is steady and constant, engage the safety latch and refasten the nozzle attachment. Nozzle Maintenance If the nozzle becomes restricted or clogged with foreign materials, such as dirt, excessive pump pressure may develop. A partially clogged nozzle can cause a pulsing condition during use. This generally is not a pump related problem, but rather a clogged or partially restricted _nozzle. If the nozzle becomes clogged or partially restricted, immediately clean the nozzle with the kit included with your cleaning system by following these instructions: • ,Shut off the engine and turn off the water supply. Refer to the illustration below and service the in-line filter if it becomes clogged, as follows: • Separate the wand from the gun. • Rotate to stream setting. • Remove nozzle from the end of the wand using a 2mm or 5/64 allen wrench. • Use the wire included in the kit or a small paper clip to free the foreign materials clogging or restricting the nozzle. In-line Filter 1. Detach gun and lance from high pressure hose. Detach lance from gun and remove o-ring and screen from lance. Flush the screen, gun, and lance with clean water to clear debris. 2. If the screen is damaged, the o-dng kit contains a replacement in-line filter screen and an o-ring. If undamaged, reuse screen. 11 • 2 O-rings, yellow, (pin B2264) for the ends of the high pressure hose. Insert wire into nozzle and turn back and forth to clear obstruction. Remove additional debris by back flushing water supply through wand. Back flush between 30 to 60 seconds. Turn wand to stream spray and move nozzle from low to high pressure while flushing. Please match carefully to assure proper o-ring usage. Note: The hose aboveconnector. two o-rings are close in size. i garden 1 rubber washer (p/n B2385) for the inside of the 1 water inlet screen (p/n B2384) for the garden hose connector. . • Reinstall nozzle into wand. DO NOT overtighten. • Reconnect wand extension to spray gun. • Reconnect the water supply, turn ON the water, and start the engine. • Test the cleaning System by-opefafin_'with "nozzle in the high and the low pressure positions. O-Ring Maintenance Through the normal operation of your cleaning system, the o-rings keep the connections of the hoses and gun tight and leak-free. They may become wom or damaged with use. Provided with your cleaning system is an O-Ring Maintenance Kit containing replacement o-rings, a rubber washer and a garden hose inlet screen. Parts in the O-Ring • To remove a worn or damaged O-Ring: • Kit Include: 1 O-ring, red, (p/n B2726) for the end of the spray gun connection between gun and higWIow spray wand. 12 Use a small flathead screwdriver to get underneath the o-ring and pry it off. ENGINE MAINTENANCE Maintenance, replacement or repair of the emission control devices and systems may be performed by any non-road engine repair establishment or individual. Checking Oil Level Oil level should be checkedpriorto each use or at least every 8 hoursof operation.Keep oil level maintained. Wash pre-cleaner in liquid detergent and water. Squeeze dry in e clean cloth and allow to dry thoroughly. DO NOT oil pre--cleaner. Changing Oil Change engine oil after the first 5 hours and every 50 hours thereafter. If you are using your cleaning system under extremely dirty or dusty conditions, or in extremely hot weather, change oil more often. Change oil while engine is still warm from running, as follows: • • Gently tap cadddge on a flat service to clean. DO NOT oil cartridge. • Clean inside of filter case. • • Place pre-cleaner over certddge pleats (pre-cleaner lip will be at bottom of pleats). Place a suitable container for draining oil beneath the engine. • Clean area around oil drain plug, remove plug and drain oil completely. When crankcase is empty, Install pre-cleaner and cadridge assembly in cover. • Insert tabs on cover into slots in bottom of base. Tilt cover up and tighten cover securely. Clean / Replace -._ I;binstall oil drain plug. Spark Plug •Clean or replacethe spark plugyeady orevery 100 hoursof operation. CAUTION! Disconnect from spark plug and keep wirespark awayplug fromwire spark plug. • • Clean area around oil fill plug and remove the oil fill plug. Fill engine crankcase with recommended oil until oil level is up to, but not past, the point of overflowing. POUR SLOWLY. • Clean area around spark plug. • Remove and inspect spark plug. • Replace spark plug if the electrodes are pitted, burned or porcelain is cracked. For replacement use P/N 491055. • Check electrode gap with wire feeler gauge and set gap at .030 In6hes, if necessary. When engine crankcase is filled to proper level, install and tighten oil fill plug. Service Dual Element Air Cleaner Your engine will not run propedy and may be damaged if you run it with a dirty dual element air cleaner. Replace the pre-cleaner and/or cartridge if very dirty or damaged. Replacements are available at your local Sears Authodzed Service Center. • To service the air cleaner, follow these steps: • Install spark plug, tighten securely. Carburetor Loosen screw and tilt cover down. Remove the pre-cleaner and cadddge assembly. If you think your carburetor needs adjusting, see your nearest Sears Service Center. Engine performance may be affected at altitudes above 4000 feet. For operation at higher elevations, contact your nearest Sears Service Center. 13 AFTER EACH USE • Flush t_le chemical system by selecting a tank and run the cleaning system with nozzle in low pressure mode. Flush until each tank is empty, then switch the selector knob to the next tank. The last tank to be emptied must be the System Rinse tank. • Connect a 3-fcot section of garden hose to the inlet adapter. Pour RV-Antlfreeze (antifreeze without alcohol) into the hose. Pull the recoil handle twice. Water should not remain in the unit for long periods of time. Sediments of minerals can deposit on pump parts and "freeze" pump action. Follow these procedures after every use: • Flush the chemical system by selecting the System Rinse tank and run the cleaning system with nozzle in low pressure mode. Flush for one minute or until the chemical is cleared from the system. LONG TERM STORAGE Shut off the engine and let it cool, then remove all hoses. ,_ If you do not plan to use the cleaning system for more than 30 days, you.must prepare the engine for long term storage. CAUTION! Be sure before the engine control switch is in the "Off" position you continue. • Empty the pump of all pumped liquids by pulling recoil handle about 6 times with the engine control switch in the "Off" position. This should remove most of the liquid in the pump. • Rotate the Dial-A-Cleaner OFF position. • Coil the high pressure hose and inspect it for damage. Cuts in the hose or fraying could result in leaks and loss of pressure. Should any damage be found, replace the hose. DO NOT attempt to repair a damaged hose. Replace the hose with the genuine Craftsman part. TM selector knob to the • Drain water from hose and prepedy hang it on the wire support provided on the guide handle. • Store system in a clean, dry area. ,_ It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose or tank during storage. Also, experience indicates that alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids dudng storage. Acidic gas can damage the fuel system of an engine while in storage. Protect Fuel System DANGER! Drain fuel into approved container outdoors, away from open flame. Be sure engine is cool. Do not smoke. Remove all gasoline from the fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine. Run engine until engine stops from lack of fuel. Make sure you have water supply to pump inlet connected and tumed ON. DANGER! store engine with fuel in the gas tank Never indoors or inthe enclosed, poorly ventilated areas where fumes may reach an open flame, a spark, or pilot light. WINTER STORAGE Change Oil While engine is stilt warm, drain oil from crankcase. Refill with recommended grade. (See Changing Oil) Oil Cylinder ,_ CAUTION! You must protect from freezing temperatures. Failure your to dounit so will permanently damage your pump and render your unit inoperable. • Bore ,Remove spark plug Squirt about 1 ounce (30 ml) of engine oil into the cylinder. Cover spark plug hole with rag. Crank engine slowly to distribute oil. To protect the unit from freezing temperatures: • Empty all chemical reservoirs as follows: ,_ a. Disconnect hose connected to chemical inject fitting on the pump. Place end of hose into suitable container. • Move the selector knob to Tank A and open that tank's cover. Gravity should shortly empty the tank contents into the container. • • b. c. When the tank is empty, repeat step (b) for tanks B and C. d. Reconnect the hose to the chemical inject fitting on the pump. Add 0.5 liter of clean fresh water to each tank and close tank's cover. CAUTION! Avoid spray from spark plug hole when cranking engine. Install spark plug. Do not connect spark plug wire. OTHER Do not store gasoline from one season to another. If possible, store your unit indoors and cover it to give protection from dust and dirt. BE SURE TO EMPTY THE FUEL TANK. IMPORTANT: NEVER cover your cleaning system while engine and exhaust area are warm. 14 CORRECTION CAUSE PROBLEM p Pump has following problems: failureto producepressure,or erraticpressure,chattering,lose of pressure,low water volume. 1. Nozzle in low pressure mode2. Water inletis blocked. 3. Inadequatewater supply 4. Inlet hose is kinked or leaking 1. Pullnozzle backwardfor high preseuremode. 2. Clear inlet 3. Provideadequatewaterflow at least3 gem. 4. Straighteninlethose, patch leak. 5. Clogged water inlet screen. 5. Replace/ cleanwater inlet screen. 6. 7. 8. 9. 6. 7. 8. 9. Water supply is over 140t'F. Outlet hose is blocked. Outlet hose leaks. Gun leaks. 10. Nozzle is obstructed. 11. Pump is faulty. Providecoolerwater supply. Clear blocksin outlethose. Replace outlethose if leaking. Replace O-dogor gun if necessary. 10. Clear nozzle. 11. ContactSears Service Department. 1. Detergent line is collapsedor kinked 1. Repair or replacedetergent line. 2. Chemicaltank filteris clogged. 3. Nozzle is in high pressure mode. 4. Dial-a-Cleaner knob is in off position. 2. Replacetank 3. Push nozzleforwardfor low pressuremode. 4. Rotate knobfor desiredchemical. Enginerunsgood when not spraying but dies when you beginto spray. Engine speed is too slow. ContactSears ServiceDepartmenL Enginewill not start;or starts and runsrough 1. 2. 3. 4. Detergentfails to mix. Dirtyair cleaner Out of gasoline, Stale gasoline. Spark plug wire not connected to spark plug, 5. Bad spark plug. 6. Water in gseaiine. 7. Overchokingor flooded 8. Excessivelyrichfuel,mixture. 9. Intake valve stuck open or closed, 10. Engine has lostcompression. 1. 2. 3. 4. Clean or replaceair cleaner. Fill fuel tank. Drain gas tank;flUwith freshfuel. Connectwire to spark plug. 5. Replacespark plug. 6. Drain gas tank;fill withfresh fuel. 7. Set engine throttlecontrollever to fast position,choke in run position. 8. ContactSears Sewice Department. 9. ContactSears Service Department. 10. Contact Sears Service Department, Engineshuts downduring operation 1. 2. Out of gasoline. Airfilter dirty Engine lacks power. Dirtyair filter. 1. 2. Fillfuel tank. ReplaceAir filter. Replaceair filter. 15 16 Briggs & Stratton 6.5HP Model # 121412-0148-E1 529 J 411 15 654_ 20 21 _lr REQUIRES SPECIAl-TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 743 I 1019 LABEL KIT I 17 Briggs & Stratton 6.SHP Model # 121412-0148-E1 967 535 190A 161 18 Briggs & Stratton 6.5HP Model # 121412-0148-E1 1033 VALVE OVERHAUL KIT 456 lO_V_ _ _ I 1033LABEL KIT-EMISSIONS I 363 _ 55 10051 305_' 19 23 Briggs & Stratton Item Kit 1 2 3 5 7 11 12 13 15 16 17 18 20 21 22 23 24 25 6.5HP _ Model!# 121412-0148-E1 _ 25 25 Cylinder Assembly Bushing/Seal Kit Seal-Oil Head-Cylinder Gasket-Cylinder Head Tube-Breather Gasket-Crankcase Screw (Cylinder Head) Plug-Oil Drain Crankshaft Beadng-Ball Cover-Crankcase Seal-Oil Cap-Oil Fill Screw (Crankcase Cover) Flywheel Key-Flywheel Piston Assembly (Standard_ _ Note __.._ 692788 Piston Assembly (.010" 25 692789 A All • J, 690045 399269 299819 693643 273489 693647 692549 95049 94916 693887 498185 693605 692550 281658 692551 692987 222698 499627 ttem K__" P_0[L_ 59 60 65 65A 95 97 98 98A 104 108 109 110 111 117 121 122 125 127 805857 715257 692608 94904 94098 693412 396185 493280 231371 223471 690023 • 04, • 262715 690048 690032 693749 690046 • 130 133 o/s) 134 • Piston Assembly (.020" 137 14, 223470 398187 398188 O/S) 25 692790 26 26 26 26 26 27 28 29 30 32 33 34 35 40 45 46 51 499631 Ring Set (Standard) _ Note _ 692785 Ring Set (.010" O/S) 692786 Ring Set (.020" O/S) 692787 Ring Set (.030" O/S) Lock-Piston Pin 233190 Pin-Piston 499423 Rod-Connecting 690124 225279 Dipper-Connecting Rod Screw-Connecting Rod 94699 Valve-Exhaust 499642 Valve-Intake 499641 263149 Spring-Valve Retainer-Valve 93312 262679 Tappet-Valve Camshaft 693404 Gasket-Intake (2 692555 Required) 497442 Housing-Rewind Starter 693389 Rope-Starter 55 58 A•_II Piston Assembly (.030" 146 o/s) 155 161 163 186 187 187A 188 189 190 190A 209 20_)A 219 220 222 227 232 238 265 267 20 A•4, 94388 225430 692579 272948 493496 298049 692601 94644 263108 692127 94644 263255 261306 693578 221551 693405 499506 693408 263131 221535 692577 Description Insert-Gdp Gdp-Starter Rope Screw (Rewind Starter) Screw (Rewind Starter) Screw (-rhrottle Valve) Shaft-Throttle Kit-idle Speed Kit-Idle Speed Pin-Float Hinge Valve-Choke Shaft-Choke Washer (Sold in Kit Only) Spring Detent Jet Main Carburetor Kit Spacer-Carburetor Carburetor Plug-Welch (Sold in Kit Only) Va_e-Throttlo Float-Carburetor Valve-Needle Gasket-Float Bowl (Sold in Kit Only) • Key-Timing Plate-Cylinder Heed Base-Air Cleaner Gasket-Air Cleaner Connector-Hose Line-Fuel (Cut to Required Length) Line-Fuel (Molded) Screw (Control Bracket) Bali-Rocker Arm Screw (Fuel Tank) Screw (Fuel Tank) Spdng-Govemor Spdng-Govemor Gear-Governor Washer-Thrust Bracket-Control Lever-Governor Spdng/Link Cap-Valve Clamp-Casing Screw (Casing Clamp) Briggs & Stratton 6.5HP Model # 121412-0148-E1 kern 276 Kit 04. Pa_# 281 285 300 304 305 306 307 332 333 334 693407 692595 693593 693621 692608 693610 94515 94877 692605 94731 337 347 356 356A 358 363 365 373 383 411 455 456 459 505 529 534 535 546 491055 692599 692602 692603 690031 19069 692568 94908 19374 693463 225457 281503 281505 231082 692553 692583 491588 495659 562 597 601 608 613 615 616 619 94852 94943 95162 693394 94706 93555 692547 94744 621 635 637 642 692310 805529 04. 692564 Description Washer-Seal (Sold in Kit Only) Panel-Control Strap-Muffler Muffler-Exhaust Housing-Blower Screw (Blower Housing) Shield-Cylinder Screw (Cylinder Shield) Nut (Flywheel) Armature-Magneto Screw (Magneto Armature) Plug-Spark Switch-Rocker Wire-Stop Wire-Stop Gasket Set Flywheel Puller Screw (Carburetor) Nut (Rewind Starter) Wrench-Spark Plug Cap-Oil Fill Cup-Flywheel Retainer-Spring PawI-Ratchet Nut (Govemor Lever) Grommet Screw (Air Cleaner Cover) Filter-Air Washer Set (Control Bracket) Bolt (Governor Lever) Screw (Spring Retainer) Clamp-Hose Starter-Rewind Screw (Muffler Mounting) Ring-Retainer Crank-Governor Screw (Cylinder Head Plate) Switch-Stop Boot-Spark Plug Washer (Sold in Kit Only) Cover-Air Cleaner ILe.rn Kit 663 689 736 741 742 743 798 819 832 843 851 863 336A 868 AI_ 883 914 914A 934 957 958 967A 971 972 975 977 978 1005 1019 1022 1023 1026 1029 1033 1034 1036 1050 1'147 • O, 4. II 21 Pa_# 692577 263073 95230 692565 692564 692568 692559 692598 693583 281748 493850 692596 693624 498592 272309 94786 692557 Description Screw (Control Panel) Spdng-Fdction Clip-Nut Gear-Timing Ring-Retaining Gear-Idler Screw (Rocker Arm) Screw (Muffler Bracket) Guard-Muffler Sleeve-Lever Terminal Cable Bracket-Muffler Screw (Mounting) Seal-Valve Gasket-Exhaust Screw (Rocker Cover 7/16" Long) Screw (Rocker Cover 3/8" Long) Screw (Fan Retainer) Cap-Fuel Tank Valve-Shutoff Filter-Air (Pre-Filter) Screw (Air Cleaner Base) Tank-Fuel Bowl-Float Gasket Set-Carburetor Gasket-Plate Fan-Flywheel Label Kit Gasket-Rocker Cover Cover-Rocker Rod-Push Arm-Rocker Kit-Valve Overhaul Guide-Push Rod Label Kit-Emissions 692590 493988 692586 273356 94727 692587 493640 690033 All 273346 692592 690035 All 273241 499924 693517 225246 690034 281621 693203 Nut (Rocker Arm) 95137 Nut (Control Bracket) 692575 Included in Gasket Set, Ref Number 358. Included in Carburetor Kit, Ref Number i21. Included in Carburetor Gasket Set, Ref Number 977. Included in Value Overhaul Kit, Ref Number 1033. Craftsman Pump 2500 PSI Cleaning System 580.768040 23 24 25 26 27 28 29 30 31 "32 35 33 34 36 5O S9 58 J34 57 55 16 15 17 6 2 5 option 54 53 52 61 89 o_ 91 93 _;---- 92 95 ......--_"-- 94 97"-""" _ _96 8O 83 84 i I "_"J 22 104 105 106 9O 51 Craftsman 2500 PSI Cleaning System 580.768040 Pump Item 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 -24 25 26 27 28 29 30 31 32 33 34 35 36 37 49 50 51 52 53 54 Pa_# 100-92293P 101-92293P 102-92293P 103-92293P 104-B3169 104-92293P 106-92293P 107-92293P 108-B3169 109-B3169 110-B3169 111-B3169 112-B3169 108-92293P 114-B3169 115-B3169 116-B3169 117-B3169 118-B3169 119-B3169 120-B3169 110-97_.293P 111-92293P 94504 112-92293P 113-92293P 150-92293P 114-92293P 115-92293P 116-92293P 117-92293P 118-92293P 126-92293P 120-92293P 134-B3169 122-92293P 136-B3189 137-B3169 138-B3169 126-92293P 106-92293P 128-92293P Description Crankcase Plug O-Ring Protector Oil Seal Plug Washer Screw O-Ring Valve Seat Valve Plate Spring Valve Cage O-Ring Valve Cap Valve Assy. Head Ring Packing Packing Retainer O-Ring O-Ring Sight Gauge Needle Bearing Oil Dip Stick Nut Washer Plunger O-Ring Back Up Ring Flinger Washer Conn. Rod Pin Crankcase Cover Screw Cover O-Ring Connecting Rod Plunger Rod Screw Washer Flange Screw Washer Spacer Repair Kits Qtv 1 1 1 1 3 1 8 8 6 6 6 6 6 6 6 6 3 3 3 3 3 1 1 1 3 3 3 3 3 3 3 1 4 1 3 3 4 4 1 4 4 1 lt._e.rn 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 86 87 88 89 90 91 92 93 94 95 96 97 129-92293P 130-92293P 131-92293P 132-92293P 146-B3169 134-92293P 148-B3169 149-B3169 137-92293P 138-92293P 152-B3169 140-92293P 154-B3169 108-92293P 156-B3169 157-B3169 15"8-B3169 159-133169 160-B3169 161-133169 162-B3169 163-B3169 164-B3169 165-B3169 166-B3169 167-B3169 168-B3169 169-B3169 170-B3169 141-92293P 172-B3169 173-B3169 104-92293P 161-133169 142-92293P 177-B3169 178-B3169 179-B3169 114-92293P 197-B3169 112-92293P 199-B3169 Descriotion Pa_# Items' included Valve Kit Oil Seal O-Ring O-Ring O-Ring O-Ring O-Ring 500-92294P 500-92293P 192-B3169 506-92294P 503-92293P 195-B3169 505-92293P 10, 11,,12, 13, 14, (17) 5 20, 21, 22 83,89,91,92,93,94,95,96 18, 19, 20, 21, 22 18, 19, 21, 22 67,68,69,70,71,72,73,74,75,76, 77,78,79,80,81,82 23 O-Ring Oil Seal Snap Ring Bearing Crankshaft Knob Bolt Nut O-Ring Pressure Regulator Seal Spring Bushing O-Ring Stopper Spring O-Ring Ball Back Up Ring O-Ring Piston Back Up Ring Valve Guide O-Ring Back Up Ring Valve Screw Valve Seal O-Ring Nipple UI Manifold Cap Cap O-Ring Nozzle O-Ring Spring Ball O-Ring Hose barb O-Ring Injector Housing # A s_.___SN_ 6 3 3 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Craftsman Main Unit 2500 PSI Cleaning System 580.768040 i 24 Craftsman Main Unit Item 2 3 2500 PSI Cleaning Part# B3608B B3605 1 1 4 5 6 7 8 B3376B B3222A B3222B B3222C B3222D 1 1 1 1 1 9 B3599 10 B3695 8 11 12 13 14 15 16 17 EB3440 96307 86292 B3311 B3721 B3377 EB3114 1 1 4 1 1 3 1 18 19 2o 21 22 23 24 25 26 91526 49226 51716 B3806 S3839A B3839B B3839C B3839D S3601A 2 2 2 1 1 1 1 1 1 27 28 29 48031G EB3620 B2071 5 1 2 3O 31 46476 31669 2 1 32 33 34 35 36 37 38 39 40 B1779 B2347 B1460 B2759 B3742 B1760 75402 52858 27007 2 2 1, 1 1 2 2 2 2 41 50190 2 System 580.768040 Description LINK, Throttle Control DECAL, Control Panel 2500 TAG, System Flush Water CAP, Chem Container =A" CAP, Chem Container =B" CAP, Chem Container =C" CAP, Chem Container =Water" ASSY., Chemical Tank 1 Gal. BOLT, 1/4" - 20 with Washer CRADLE, Powder Ct Green DECAL, 1-800 Number SELF DRILL, 10 - 16 x 3/4" SCREW, Plastita 10 - 9 HANDLE, 4-Way Valve SCREW, Plastite 8 x 3/4" PANEL, Cntrol Powder Green PPHMS, M5 - 0.8 x 12 LOCK WASHER, M5 NUT, Hex M5 - 0.8 ASSY., Sub"4-Way Valve HOSE, Chemical =A" - 9" HOSE, Chemical =B" - 13" HOSE, Chemical =C" - 13" HOSE, Chemical =D" - 9 = HOSE, Chemical Pump 12.5" CLAMP, Hose 3/16 = HANDLE, Powder Green NUT, 1/4" - 20 Flange Locking CAPLUG, Tubing BOLT, 1/4"-20 x 1-3/4" Carriage COVER, Hinge END CAP, Tube CAP, Vinyl Black HOOK, Square Neck Gun AXLE ROD, 1/2" x 24.65" ASSY., Wheel & Tire 10" PUSHNUT, 1/2" NUT, M8 - 1.25 Locking MOUNT, Vibration Donut Type FLAT WASHER, M8 Item 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 59 60 61 62 63 34 65 66 67 68 900 Part _ 42909 B4231 23139B 22145 92479 22147 48031C B3735 21424 " "97098 B3698 B3169 B2727 67989 21217 AB3061B B3635 97566 B3264C B3263 B3708 B2730 B3454 B3589 B3610 92661 NSP Qty. 2 1 1 1 4 4 1 1 1 1 1 1 1 8 4 1 1 1 1 1 1 1 1 1 1 1 1 Description HHCS, M8 x 1.25 x 30 DECAL, Start Instruction KEY, 3/16" X 1.50" Sq. FLAT WASHER, M8 LOCK WASHER, M8 HHCS, 5/16" - 24 x 3/4' CLAMP, Hose 1/2" NUT, Water Inlet CONNECTOR, Garden Hose CAP, Garden Hose Inlet HOSE, Water Inlet ASSY., Pump THERMAL RELIEF, 3/8 = NPT NUT, Hex M8 - 1.25 MOUNT, Rubber Shock OIL BO'I-I'LE HOSE, 3/8" x 25' TAG, Nozzle Instructions WAND, Nozzle Hi/Lo GUN, High Pressure KIT, Cleaning Nozzle KIT, Maintenance KIT, Chemical Tags KIT, 3 Pak Concentrate MANUAL NOZZLE - Replacement ENGINE, B&S Intek 6.5HP, Model 121412-0148-E1 Optional Accessories Not Illustrated: 71-74300 House Wash Concentrate Deck Wash Concentrate 71-74301 Vehicle Wash Concentrate 71-74802 71-74303 Degreaser Concentrate 71-74400 Heavy Duty Turbo Nozzle 71-74401 25_ 3/8" Replacement Extension Hose 71-75115 25' 1/4" Replacement Hose 71-75116 O Ring Repair Kit Garden Hose Quick Connect 71-75187 71-75197 Accessory Quick Connect Kit 71-75199 Rotating Brush 71-76430 Floor/Siding Brush 71-76431 Utility Brush 25 BRIGGS & STRATTON CORPORATION (B&S), THE CALIFORNIA AIR RESOURCES BOARD (CARB) AND THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY STATEMENT (OWNER'S DEFECT WARRANTY Your emission control system includes parts such as the carburetor, air cleaner, ignition system, muffler and catalytic converter. Also included may be connectors and other emission related assemblies. Where a warrantable condition exists, B&S will repair your ULGE engine at no cost to you including diagnosis, parts and labor. Briggs and Stratton Emission Control Defects Warranty Coverage RIGHTS AND .OBLIGATIONS) In the interest of the environment, Briggs & Stratton engines that meet strict emission requirements are labeled, "This engine conforms to 1995-1998 California Emission Control Regulations for ULGE engines and U.S. EPA Phase 1 regulations for small non-road engines." EMISSION CONTROL WARRANTY COVERAGE IS APP.LICABLE ONLY TO CERTIFIED ENGINES- PURCHASED fN ._.TL.IFORN1A IN 1995 AND THEREAFTER WHICH ARE USED iN CALIFORNIA AND TO CERTIFIED MODEL YEAR 1997 AND LATER ENGINES WHICH ARE PURCHASED AND USED ELSEWHERE IN THE UNITED STATES. California and United States Emission Control Defects Warranty Statement ULG E'engines are warranted relative to emission control parts defects for a period of two years, subject to the provisions_et forth below. If any covered part on your engine is defective, the part will repaired and replaced by B&S. Owner's Warranty Responsibilities As the ULGE engine owner you are responsible for the performance of the required maintenance listed in your Operator/Owner Manual. B&S recommends that you retain all of your receipts covering maintenance on your ULGE engine, but B&S cannot deny warranty solely for the lack of receipts or.for your failure to ensure the performance of all scheduled maintenance. As the ULGE eng'meowner, you should however be aware that B&S may deny you warranty coverage if your ULGE engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. You are responsible for presenting your ULGE engine to an Authorized B&S Service Dealer as soon as a problem exists. The undisputed warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. CARB, U.S. EPA and B&S are pleased to explain the Emission Control System Warranty Statement on your 1996 and later utility or lawn and garden equipment (ULGE) engine. In California, new ULGE engines produced on or after August 1, 1995 must be designed, built and equipped to meet the State's stringent anti-smog standards. Elsewhere in the United States, new non-road, spark-ignition engines certified for model year 1997 and alter, must meet similar standards set forth bythe U.S. EPA. B&S must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your ULGE engine. If you have any questions regarding your warranty rights and responsibilities, you should contact a B&S Service Represel_tative at 1-414-259-5262. The emission warranty is a defects warranty. Defects are judged on normal engine performance. The warranty is not related to an in-use emission test. 26 BRIGGS AND STRATTON EMISSION CONTROL DEFECTS WARRANTY PROVISIONS 3. No Charge Repair or replacement of any Warranted Part will be performed at no charge to the owner, including diagnostic labor which leads to the determination that a Warranted Part is defective, if the diagnostic work is performed at an Authorized B&S Service Dealer. for emissions warranty service contact your nearest Authorized B&S Dealer as listed in the =Yellow Pages" under "Engines, Gasoline," =Gasoline Engines," =Lawn Mowers" or similar category. The following are specific provisions relative to your Emissions Control Defects Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the Operator/Owner's Manual. 1. Warranted Parts Coverage under this warranty extends only to the parts listed below (the emission control systems parts) to the extent these parts were present on the engine purchased. a. Fuel Metedng System • Cold start endchment system (soft choke) • Carburetor and internal parts • Fuel Pump b. Air Induction System • Air cleaner • Intake manifold 4. Claims and Coverage Exclusions W_.rranty claims should be filed in accordance with the previsions of the B&S Engine Warranty Policy. Warranty coverage shall be excluded for failures of Warranted Parts which are not odginal B&S parts or because of abuse, neglect or improper maintenance as set forth in the B&S Engine Warrar_ty Policy. B&S is not liable to cover failures of Warranted Parts caused by the use of add-on, non-odginal, or modified parts. 5. Maintenance Any Warranted Part which is not scheduled for replacement as required by maintenance or which is scheduled only for regular inspection to the effect of "repair or replace as nedessary" shall be warranted as to defects for the warranty pedod. Any Warranted part which is scheduled for replacement as required by maintenance shall be warranted as to defects only for the pedod of time up to the first scheduled replacement for that part. Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. The owner is responsible for the performance of all required maintenance, as defined in the B&S Operator/Owner Manual. --c. Ignition system • Spark Plugs • Magneto ignition system d. Catalyst System • Catalyst converter • Exhaust manifold • Air injection system or pulse valve e. Miscellaneous Items Used in Above Systems • Vacuum, temperature, position, time sensitive valves and switches • Connectors and Assemblies 2. Length of Coverage B&S warrants to the initial owner and each subsequent purchaser that the Warranted Parts shall be free from defects in matehals and workmanship which caused the failure of the Warranted Parts for a pedod of two years from the date the engine is delivered to a retail pumhaser. 6. Consequential Coverage Coverage here under shall extend to the failure of any engine Components caused by the failure of any Warranted Part still under warranty. 27 For in-home major brand repair service: Call 24 hoursa day, 7 days a week 1-800-4-MY-HOME = (1-800-469-4663) Para pedir servicio de reparaci_n a domicilio - 1-800-676-5811 In Canada for all your service and parts needs call - 1-800-665-4455 Au Canada pour tout le service ou les pieces For the repair or replacement parts you need: Call 7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezascon entrega a domicilio - 1-800-659-7084 For the location of a Sears Parts and Repair Center in your area: Call 24 hoursa day, 7 daysa week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement: Call 9 am - 5 pro, Monday- Saturday 1-800-827-6655 TheServioe Sideof Sears"