Lang 124TH Operation Manual

ELECTRIC GRIDDLE
w/24” CLAMSHELL®
124TH
136TH, 136TH, 136THR
148TH, 148THR 148THS 148TH2
Installation and
Operation
Instructions
2M-W351 Rev. F 6/3/11
136TH
IL1559
SAFETY SYMBOL
These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.
FOR YOUR SAFTEY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN
THE VICINTIY OF THIS OR ANY OTHER APPLIANCE.
POST IN PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS
INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER.
AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR
AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION,
OPERATION & MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT.
WARNING
RISK OF FIRE OR ELECTRIC SHOCK
DO NOT OPEN
WARNING, TO REDUCE THE RISK OF ELECTRICAL SHOCK, DO NOT REMOVE
CONTROL PANEL. NO USER-SERVICABLE PARTS INSIDE.
REPAIRS SHOULD BE DONE BY AUTHORIZED SERVICE PERSONNEL ONLY.
NOTICE
Using any part other than genuine Lang factory supplied parts relieves the manufacturer of all
liability.
Lang reserves the right to change specifications and product design without notice. Such
revisions do not entitle the buyer to corresponding changes, improvements, additions or
replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and regulations,
the specifications contained in this sheet are subject to change without notice. While
Lang exercises good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions reached as a
result of using the specifications. By using the information provided, the user assumes all risks
in connection with such use.
MAINTENANCE AND REPAIRS
Contact your local dealer for service or required maintenance. Please record the model number, serial
number, voltage and purchase & Installation Information in the area below and have it ready when you
call to ensure a faster service.
Model No.:
Purchased From:
Serial No.:
Location:
Voltage:
Purchase Date:
1-Phase or 3 Phase:
Installed Date:
PROBLEMS, QUESTIONS or CONCERNS
Before you proceed consult you authorized Lang service agent directory
or
Call the Lang Technical Service & Parts Department at 1-800-438-5264.
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation
Leg Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Ventilation & Clearence . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Connection. . . . . . . . . . . . . . . . . . . . . . . . 9
Phasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Initial Start-Up
Griddles, Seasoning. . . . . . . . . . . . . . . . . . . . . . . . 10
TH Hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operation
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Loading the Griddle . . . . . . . . . . . . . . . . . . . . . . . . 11
Suggested Times and Temperatures. . . . . . . . . . . . . . . . 11
Maintenance
Daily Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Weekly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Troubleshooting
Symptoms / Possible Causes. . . . . . . . . . . . . . . . . . . 14
Possible Causes / Test . . . . . . . . . . . . . . . . . . . . . . . 14
Wiring Diagram
TH Hood 2M-61114-W51. . . . . . . . . . . . . . . . . . . . . . 15
Griddle 2M-61113-25. . . . . . . . . . . . . . . . . . . . . . . . 16
Exploded View & Parts List . . . . . . . . . . . . . . . . . . . . . 17 - 24
NOTICE
Service on this or any other Lang appliance must be performed by qualified
personnel only. Consult your Lang Authorized Service Agent Directory.
You can call our toll free number 1-800-438-5264 or visit our website
www.langworld.com for the service agent nearest you.
EQUIPMENT SPECIFICATIONS
Height x Width x Depth
Model
124TH
136TH
148TH
148THS
Weight
Clearance from combustable
surface
Actual
Shipping
45.6” X 24.0” 31.9”
298 lbs.
335 lbs
1158mm x 610mm x 811mm
135 kg
152 kg
45.6” X 36.0” 31.9”
428 lbs.
470 lbs.
(Not including legs, Clamshell® open)
1158mm x 914mm x 811mm
195 kg
214 kg
568 lbs.
590 lbs.
1158mm x 1219mm x 811mm
258 kg
268 kg
45.6” X 48.0” 31.9”
643 lbs.
690 lbs.
1158mm x 1219mm x 811mm
292 kg
314 kg
Sides & Back: 2”
45.6” X 48.0” 31.9”
Freight
Class
85
D
W
45.6”
24.0”
22.5”
3”
IL1560
SPECIFICATIONS
Lang Model
Volts
Hz.
Ph.
Kw
Tot
Amp.
1PH
Supply
L1
L2
L3
Supply
124TH-208MGT
124TH-208V
124TH-208VMG
124TH-240V
136TH-208V
136TH-240V
136THR-208V
148TH-208V
148TH2-208V
148TH2-240V
148TH-240V
148THR-208V
148THS-208V
148THS-240V
208V
208V
208V
240V
208V
240V
208
208V
208
240
240
208
208
240
60
60
60
60
60
60
60
60
60
60
60
60
60
60
1/3
1/3
1/3
1/3
1/3
1/3
1/3
1/3
1/3
1/3
1/3
1/3
1/3
1/3
12
12
12
12
18
18
18
24
24
24
24
24
24
24
58
58
58
50
87
75
87
116
115
100
100
116
116
100
4
4
4
6
2
2
2
1/0
1
1
1
1/0
1/0
1
50
50
50
43
50
44
50
75
75
65
65
75
75
65
29
29
29
25
50
44
50
75
75
65
65
75
75
65
29
29
29
25
50
44
50
50
50
43
44
50
50
44
6
6
6
6
6
6
6
3
4
4
4
3
3
4
Kw Amp.
Supply
Tot. 1PH
6
6
6
6
6
6
6
6
12
12
6
6
6
6
29
29
29
25
29
25
29
25
57
50
25
29
29
25
10
10
10
10
10
10
10
10
6
6
10
10
10
10
L1
L2 L3 Supply
50 29 29
43 25 25
6
8
EQUIPMENT DESCRIPTION
Electric Hood
Griddle Surface
Gutter
Grease Pan
Hood “on/off” Switch
Hood Indicator light
Section Temp Dial
Section Pilot Light
IL1561
Exterior Construction
Griddle
The griddle dimensions are 17” (43.18cm) High, 30” (76.20cm) Deep, and width is dependent on the
actual model number.
The Sides, Bottom, and Rear wall are constructed of double wall stainless steel, which allows closer
installation to combustible surfaces.
The griddle surface is made of 1” thick, highly polished steel to reduce hot and cold spots, recovery
problems, warping, and ensure even heat to the edges of the griddle.
TH Hood
Clamshell® Hood dimensions (including griddle and legs) are 22¼” (55.88cm) high with hood lowered,
(44¾” [113.67cm] high with hood raised, 31½” (80cm) deep, x 24” (61cm) wide.
The hood wrap is constructed of stainless steel.
There is a 3” clearance between griddle and hood.
Controls
Griddle
Each twelve-inch section has a manual thermostat with a temperature range of 175°F to 450°F in 50°
increments.
The thermostat is mounted in a fully enclosed, air-cooled compartment for protection from heat and
grease.
Each thermostat has a pilot light indicating when heating elements are energized. Light shuts off when
griddle reaches set temperature.
TH Hood
The TH Hood has an “on/off” toggle switch located in the griddle base control area that energizes the
heater. A tilt switch is integrated in the top of the hood that activates the heater to “full on” when lowered,
standby when raised.
An “on/off” heat indicator lamp is located next to the “on/off” toggle switch.
EQUIPMENT DESCRIPTION continued
Technical
Griddle
The griddle is standard 208/240 dual voltage, 3 phase, for on-site installation to either 208V or 240V.
For simple conversion to single phase power connection see the phasing portion of this manual. This
conversion is extremely easy and neither terminates the Lang warranty nor is chargeable to Lang as
warranty service.
TH Hood
The hood is standard 208V or 240V single phase. The voltage must be specified when ordering.
CLEARANCES
Spacing requirements are 2” from the sides and back.
NOTICE
The data plate is on the right side of the griddle. The oven voltage,
wattage, serial number, wire size, and clearance specifications are
on the data plate. This information should be carefully read and
understood before proceeding with the installation.
UNPACKING
Receiving the Griddle
Upon receipt, check for freight damage, both visible and concealed.
Visible damage should be noted on the freight bill at the time of delivery and
signed by the carrier’s agent. Concealed loss or damage means it does not
become apparent until the merchandise has been unpacked. If concealed loss or
damage is discovered upon unpacking, make a written request for inspection by
the carrier’s agent within 15 days of delivery. All packing
material should be kept for inspection.
Do not return damaged merchandise to Lang Manufacturing.
File your claim with the carrier.
Location
Prior to un-crating, move the oven as near to its intended location as practical. The crating will help
protect the unit from the physical damage normally associated with moving it through hallways and
doorways.
Un-crating
The griddle will arrive completely assembled inside a wood frame and strapped to a skid.
Cut the straps and remove the wood frame.
The oven can now be removed from the skid.
CAUTION THE UNIT IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD
OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING
EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK)
TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF
INSTALLATION.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH OVEN WILL BE
LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
INSTALLATION
IL1562
Std Leg
Above: typical leg installation.
Leg Installation
The TH Hood comes standard with 4-inch stainless steel legs. An optional stand is available.
To install the legs, remove the legs from the grease drawer. Using extreme caution elevate the griddle
10 inches off the ground and install the legs in the threaded holes provided.
To install the stand, turn the stand so that the legs are sticking straight up positioning the side with the
three holes to the rear. Place the metal spacer on the legs and slide the shelf over the legs until it
rests up against the spacer. Tighten the Allen screws on the shelf so that it is stationary. If casters were
ordered, install the caster onto the threaded stud provided in the bottom of the leg to the desired height
and tighten the Allen screws on the stand. Flip stand over onto the legs so that the three holes are in the
back. Using extreme caution set the griddle onto the stand. Using the threaded holes provided on the
bottom of the griddle screw the 5/8 bolt through the stand into griddle.
DANGER:
THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED.
FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION
AND DEATH.
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO
WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN
WARNING CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT
MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
NOTICE:
The data plate is located behind access panel between controls and grease
drawer. The grill voltage, wattage, serial number, wire size, and clearance
specifications are on the data plate. This information should be carefully
read and understood before proceeding with the installation.
NOTICE:
The installation of any components such as a vent hood, grease extractors,
fire extinguisher systems, must conform to their applicable National, State
and locally recognized installation standards.
ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM
COMBUSTIBLE MATERIALS.
CAUTION
KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS
OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.
INSTALLATION cont.
Ventilation and Clearances
Standard minimum clearance from combustible construction is as follows.
2” from side
2” from back
These griddles may be set directly, without legs, on a curbed base or non-combustible surface.
If the griddle is set without legs on a non-combustible floor or a curbed base, maintain a 4-inch
back clearance.
Do not install the griddle directly against a non-combustible back wall or surface.
Do not install the griddle closer than 12 inches from an uncontrolled heat source (char broiler etc.).
Keep the appliance area free and clear of combustible material and do not obstruct the flow of
combustion or ventilation air.
Electrical Connection
Griddle
The electrical connection must be made in accordance with local codes or in the absence of local
codes with NFPA No. 70 latest edition (in Canada use: CSA STD. C22.1).
A 1 1/4-inch conduit knockout through the back and the bottom of the griddle body is located at the
rear of the griddle. A 3-pole terminal block is provided for service connections and can be accessed
through a removable panel on the back of the griddle. Use a supply wire suitable for at least 90
degree centigrade.
The griddle is shipped from the factory wired 208/240 dual voltage. Jumper wires on terminal strip
next to the main power supply connection determine the griddle voltage. For a 208 - volt power
supply, leave the jumpers in place. For a 240 - volt power supply disconnect the jumpers to the
terminal strip as indicated on the tag.
TH Hood
For power connection to the hood, a two pole terminal block is provided next to the three pole
terminal block on the back of the griddle.
The hood is shipped either 208 or 240 volt single phase only.
The voltage must be specified when ordering.
WARNING: MAKE SURE THE MAIN POWER SUPPLY TO THE GRIDDLE IS
TURNED OFF AT THE SOURCE PRIOR TO CONNECTING POWER
TO THE GRIDDLE.
CAUTION: BE SURE THE POWER SUPPLY VOLTAGE MATCHES THE
VOLTAGE SPECIFIED ON THE NAMEPLATE LOCATED ON THE
FRONT OF THE GRIDDLE.
Phasing
GRIDDLE
TH HOOD
Three Phase
Single Phase
Single Phase
Model
Number
L1
L2
L3
L1
L2
L1
L2
124TH
1,4
2
3
1,3
2,4
A
B
136TH
1,4
2,5
3,6
1,3,5
2,4,6
A
B
148TH
1,4,7
2,5,8
3,6
1,3,5,7
2,4,6,8
A
B
INITIAL START UP
Griddles
Prior to putting any griddle into full time operation at normal cooking temperatures, it must be thoroughly
“seasoned” and dried out. Moisture absorption in the closed spaces, in the insulation and even inside
the heating elements can cause future trouble if not properly treated.
Before seasoning the griddle it is first necessary to remove the shipping preservative from the griddle
surface. To do this, add a mild detergent to hot water and wash the griddle plate. Rinse with a damp
sponge and dry with a clean rag.
To “season” the griddle, set the thermostat dial to 300°F. Allow unit to come up to temperature and
cycle off. Apply a thin coat of high-grade, non-salted vegetable oil to the griddle surface. Rub the oil
into the griddle surface with the flat side of a spatula or a towel. Re-coat any dry spots that appear then
wait two minutes and wipe off any excess oil. Repeat these steps at 350°F, 400°F, and 450°F.
To “dry out” the Griddle, set the thermostat to 250°F and turn on the power switch. Allow the unit to
cycle at least 15 minutes at this heat level. Reset the thermostat to 350°F allowing the same time.
Reset the thermostat to 450°F and allow the unit to maintain the temperature for a minimum of 4 hours.
More time may be required if the unit will be operating in a moist or humid environment.
If the unit is out of use for three or more days, a one-hour preheat schedule should be used, especially
when exposed to high humidity and/or cool temperatures.
TH Hood
After the griddle has been completely seasoned and dried out place hood in standby mode and allow to
hold for a minimum of one hour.
NOTICE:
During the first few hours of operation you may notice a small
amount of smoke coming off the griddle, and a faint odor from the
smoke. This is normal for a new griddle and will disappear after the
first few hours of use.
OPERATION
General
The suggested time and temperature chart (below) is provided as a guide for the products listed only.
If different temperature settings are to be used, select one side of the griddle and operate at the lowest
temperature. Adjoining sections should be set at progressively higher temperatures.
Do not try to operate the end sections hot and the center sections cool.
ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM
COMBUSTIBLE MATERIALS.
KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF
SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF
SLIPS OR FALLS.
CAUTION
Loading the Griddle
Griddle
An understanding of how the griddle sections are controlled will be a valuable aid in loading your griddle.
A mechanical thermostat independently controls each 12-inch section of your griddle. The thermostat
capillary tube is mounted in the center of each 12-inch cooking section under the griddle plate.
If the product is loaded directly over the thermostat capillary tube, that section will turn on and the burner
will heat the entire cooking section. If the product is loaded to the side, front or back of the thermostat
capillary tube, the thermostat will react to the temperature change much slower.
During slow periods with minimal loads, do not load directly over the thermostat capillary tube as this will
unnecessarily turn the burners on and overheat the remainder of the section not being utilized.
Turn the product and continue cooking until it has reached its desired degree of doneness.
Remove the product from the griddle.
When reloading the griddle, first use the griddle surface on which a previous load was not placed.
This will help insure the proper griddle temperature.
TH Hood
Once the griddle has been loaded properly lower the hood over the product.
Below is a chart and with some basic products the suggested cooking temperatures, and cooking time.
PRODUCT
FLAT GRILL TEMP
GROOVED GRILL TEMP
TIME
2 patties per pound
350°F (176°C)
400°F (204°C)
3 Min
4 patties per pound
350°F (176°C)
400°F (204°C)
1 1/2 Min
6 patties per pound
350°F (176°C)
400°F (204°C)
1 Min
Hamburger
Steaks
1/2” to 3/4” thick cooked to Medium
375°F (190°C)
450°F (232°C)
3 Min
3/4” to 1” thick cooked to Medium
375°F (190°C)
450°F (232°C)
4 1/2 Min
350°F (176°C)
400°F (204°C)
3 1/2 Min
3/4” thick
350°F (176°C)
400°F (204°C)
3 1/2 Min
1 to 1 1/2” thick
350°F (176°C)
400°F (204°C)
4 Min
350°F (176°C)
375°F (190°C)
2 Min
Steak or Fillet 3/4” thick
350°F (176°C)
400°F (204°C)
3 1/2 Min
Shrimp / Scallops
275°F (135°C)
300°F (148°)
3/4” thick
325°F (162°C)
350°F (176°C)
3 1/2 Min
Grilled Sandwiches
325°F (162°C)
350°F (176°C)
1 1/2 Min
Lamb Chops
1” Thick
Pork Chops
Liver
3/8 to 1/2 thick
Salmon
2 Min
Halibut
10
MAINTENANCE & CLEANING
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER
SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL
CONNECTIONS, ETC.
CAUTION
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS
MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE
TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE
SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE
WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF
THE CLEANER TO BE USED.
Daily Cleaning
Griddle
Empty the grease drawer or whenever it is 3/4 full by pulling straight out toward the front.
It is easily removed for washing.
Daily, use a clean cloth and a good non-abrasive cleaner to clean the stainless steel body of the
griddle. Wipe the polished front with a soft cloth.
Keep the griddle surface clean. After each cooking load, scrape the griddle surface to remove any
carbonized grease.
TH Hood
The TH hood is a self-cleaning device and does not require any other cleaning.
Do not use any water or cleaning solution on the elements.
Clean the exterior of the appliance with a good non-abrasive cleaner, to maintain a gleaming
appearance.
Wipe drip shield between hood and griddle to remove any grease.
Weekly Cleaning
Griddle
Griddle Surface Care (non-chromium surfaces)
It takes very little time and effort to keep the griddle attractive and performing at top efficiency.
If grease is permitted to accumulate, it will form a gummy cake and then carbonize into a
hard substance which is extremely difficult to remove. To prevent this condition, the following
suggestions for cleanliness should be followed:
After each use, scrape the griddle with a scraper or flexible spatula to remove excess grease and
food. A waste drawer is provided for the scrapings. If there is an accumulation of burned on grease
and food, the griddle should be thoroughly scoured and reseasoned. Use pumice or griddle stone
while the griddle is warm.
Do not use steel wool because of the danger of steel slivers getting into the food.
TH Hood
It may be necessary after high use to allow the hood to burn off any carbon build up.
With a cold griddle, lower the hood and allow the hood to cook for 15 minutes. Additional time may
be necessary for more baked-on grease.
11
MAINTENANCE & CLEANING
Griddle
Calibration Check
Set the griddle temperature to 350°F on all sections (it should take approximately 22 minutes to reach temperature).
Let the griddle reach 350°F and cycle off and on at least three times.
Measure 6” from the left, and 11 1/2” from the front of the plate for the first checkpoint. This will check the center of
the probe for the first cooking section.
Each checkpoint is located every 12” to the right from the last point, and always 11 1/2” from the front.
(See illustration below.)
Calibration
A 1/16” flat blade screwdriver with a 2” shaft is required to make adjustments on the thermostat.
Maintain the units temperature at 350°F.
Without turning the thermostat, remove the knob.
Locate the adjustment screw at the base of the shaft and insert the screwdriver.
Grasp the shaft and turn the screwdriver counter clockwise to increase temperature and clockwise to decrease
temperature (1/8 of a turn will move the temperature 5-7° in either direction).
Reinstall the knob and recheck the temperature.
48”
2”
6”
12”
12”
12”
6”
11.5”
11.5”
5”
IL1563
12
30”
TROUBLESHOOTING
Symptoms
What follows is a chart of Symptoms and Possible Causes to aid in diagnosing faults with the griddle.
Refer to the Symptoms column to locate the type of failure then to the Possible Cause for the items
to be checked.
To test for a possible causes refer to the TEST section and locate the Possible Cause then refer
to test to identify test procedures.
NOTICE:
Service on this, or any other, LANG appliance must be performed
by qualified personnel only. Consult your Lang Authorized Service
Agent Directory or call the factory at 1-800-438-5264, or
www.langworld.com For the service agent nearest you.
BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS
APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE
RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT
WARNING THE UNIT FROM THE ELECTRIC POWER SUPPLY.
If an item on the list is followed by an asterisk (*), the work should be done by a factory authorized
service representative.
CAUTION
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE
SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN
CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE
EQUIPMENT AND WILL VOID ALL WARRANTIES.
SYMPTOM
Griddle will not heat
TH hood will not heat
POSSIBLE CAUSE
· Check circuit breakers
· Not phased correctly
· Check phasing against wiring diagram
· Defective thermostat
· Replace thermostat
· Defective element
· Replace element
· No power to unit
· Check circuit breakers
· Failed tilt switch
· Replace tilt switch
· Failed standby switch
· Replace standby switch
· Failed element
· Replace element
Possible Cause
Failed Thermostat
REMEDY
· No power to unit
TEST
· Verify calibration
Failed Element
· Remove the wires and check for continuity across the element*
Failed Tilts Switch
· Remove the wires and check for continuity*
Failed Standby Switch
· Remove the wires and check for continuity*
13
14
13
12
11
10
GRIDDLE ELEMENTS
GRIDDLE PILOT LAMP
GRIDDLE THERMOSTAT
JUMPER
TERMINAL BLOCK
SWITCH
TERMINAL BLOCK - 4 POLE
OVERTEMP STAT #1
HOOD TILT SWITCH
HOOD ELEMENTS
CONTACTOR
FUSE
TIMER PLUG
HOOD PILOT LAMP
3
11
GRIDDLE
5
28
DOWN
UP
20
9
*
10
12
13
5
2
1
27
3
CLAMSHELL HOOD #2
6
4
15
9
4
BLU/W
10
10
10
4
19
11
16
3
8
22
21
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L
INC. NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED
2 3
R
5
3
11
2
DR: DJS
CK.
6
4
2
5
18
10
*
DOWN
UP
9
13
25
3
1
17
10
4
9
1
16
10
10
10
A
DATE: 7/29/2008
CLAMSHELL HOOD #1
15
9
26
1
ANGLES
TOLERANCE: UNLESS NOTED: .xxx ± .015
FINISH
MATERIAL
2 3
STAR MANUFACTURING INTERNATIONAL INC.
# 10 SUNNEN DRIVE
ST. LOUIS, MO. 63143, USA
BLU/W
1
2
3
4
5
6
7
8
9
CONTACTOR
BOX
CLAMSHELL HOOD
R/W
1
R/W
1
14
A
1
12
2
12
26
L1 L2 L3
5
12
21
7/23/2008
REV. DATE/ECO
THREE PHASE
L1 - 1,4
L2 - 2
L3 - 3
27
PART NO.
2M-61114-W51
12
1
22
24
2
14
A
10
3
4
7
25
CLAMSHELL FIELD
WIRING NOTE:
1 OR 3 PHASE
L1 - 26
L2 - 27
6
DR
JMM
DESCRIPTION OF CHANGE
REVISED GRIDDLE AND CLAMSHELL
WIRING NOTES
TITLE
W/D 2' ACCUTEMP ELECT GRID W/ CSE12 HOODS - 208/240V
GRIDDLE FIELD
WIRING NOTE:
SINGLE PHASE
L1 - 1,3
L2 - 2,4
REVISIONS
MODEL NO.
15
8
*
*
2
29
11
*
3
23
1 GRIDDLE ELEMENTS
30
24
16
10
15
*
7
30
24
16
*
*
1,4,7
XL48
124TH, 136TH, 148TH HOOD w/IDLE
1,4
1,4
MODELS:
3
23
15
10
2,5,8
2,5
2
L2
THREE PHASE
L1
XL36
MODEL
XL24
12 BROILER PILOT LAMP
2
29
11
*
SERVICE CONNECTION 1
6
*
* *
11 TERMINAL BLOCK
6
*
*
1
9 WIRE NUT
10 JUMPER
8 PRESET HIGH TEMP. CUT OFF SW.
7 BROILER SWITCH
6 CONTACTOR
5 HEATERS
4 BROILER POWER SWITCH
3 GRIDDLE THERMOSTAT
2 GRIDDLE PILOT LAMP
*
8
* *
*
*
1
XL48
GRIDDLE SECTION
*
5
3,6
3,6
3
L3
4
*
*
4
*
* *
1,3,5,7
1,3,5
1,3
L1
2,4,6,8
2,4,6
2,4
L2
SINGLE PHASE
XL36
30
24
16
*
*
2
2
B
B
A
B
L2
A
A
L1
29
11
*
SINGLE PHASE
1
3
23
10
15
*
2
*
2
*
* *
10
10
ELEMENT HOOK UP
208V
240V
INSTALL
REMOVE
JUMPER
JUMPER
3
*
XL24
1
30
24
16
*
*
2
29
11
*
3
23
10
15
*
L1
L2
L3
SERVICE CONNECTION 1
1
11
*
*
B
P
P
2
2
L2
*
* * **
*
L1
A
1
1
1*
12
Q
*
11
6
DESCRIPTION
REVISION BLOCK
R
C
D
N
K
30
20
10
30
20
10
L
*
BLK
RED
BLU
BLK
RED
BLU
M
7
4
*
2
Rev B
OPTIONAL TIMER CIRCUIT
8
3
Added Optional Timer Circuit
2M-61113-25
SERVICE CONNECTION 2
5
4
ECN NO.
HOOD SECTION
B
REV
1
3
C
NO
NC
*
*
*
2
*4
DR:
O
6
ENG
6/05/1998
S
MFG
DATE
1
2
32
3
DETAIL A
4
5
6
22
7
8
30
31
10
11
12
10
13
9
14 10
17
29
18
15
16
10
19
28
10
33
20
10
21
22
27
26
25
23
10
24
Model: 124TH, 136TH, 148TH Electric Clamshell®
16
SK2399
Rev. -
10/06/08
PARTS LIST
November 23, 2009, Rev. F
Model No: 124TH
Thermostatic Electric Clamshell® Commercial
Key
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
24
25
25
26
27
28
29
30
31
32
33
NI
NI
NI
NI
Part
Number
Qty
Per
K9-XL-722-71
2N-11030-30
2
2N-11030-29
2
K9-XL-426
2
K9-XL-439
2
2H-XL-424
2
K9-XL-434
2
2C-20201-0412
2C-20301-0612
2C-20103-02
5
K9-XL-2271
Y9-31200-02-11
2C-20202-061
2E-30500-071
2C-20103-01
4
K9-XL-5071
2C-20104-04
4
2P-70903-081
2P-70903-09
4
2P-70903-09
4
2A-Z0314
4
2K-70801-02
2
2T-30402-07
2
2C-20101-77
4
K9-XL-524-11
2J-31601-01
3
2J-31601-01
2
Y9-70701-15-1
2
K9-XL-725-041
K9-XL-422-11
K9-XL-235-11
K9-XL-2281
K9-XL-504
2
2C-20109-041
2E-30303-061
2E-30303-051
2E-30600-021
2J-40102-671
2T-30401-051
Description
PLATE ASY 2’ COMBO124TH
ELMNT GRID 208V 1257W124TH
ELE GRD 208/240V4.5KW/6KW124TH
ELEMENT PAN PLATE124TH
ELEMENT PAN Z ASSY124TH
ELEMENT PAN INSULATION124TH
ELEMENT PAN ASSEMBLY124TH
WSHR FLT 3/8 USS PLTD124TH
NUT HEX 5/16-18 PLTD124TH
SCRW SM PLT 10 X .5 PHLSL124TH
SUPPLY WIRE BAFFLE124TH
GROUNDING LUG/+LABEL124TH
WSHR LOCK #10 INT STAR124TH
TRM BLOCK 3PLELRGE 125AMP124TH
SCRW SM PLT 10X7/8 PHIL124TH
REAR COVER124TH
SCRW PHD ST 8-32X.5 PLTD PHILP124TH
PLG BTN PLTD MTL 5/16124TH
PLG BTN PLTD MTL 7/16124TH
PLG BTN PLTD MTL 7/16124TH
FOOT, 4” DIE CAST124TH
SNAP BUSH 1 3/8 SB1375-16124TH
STAT ADJ 550o 48 C/T124TH
SCRW MS PLT 6-32 X .25 PHD124TH
ELECT BOX COVER SPOT 2’124TH
PILOT LT 250V 6LEAD BLK124TH
PILOT LT 250V 6LEAD BLK124TH-208MGT, 124TH-208VMG
KNOB 550o D PHANTOM124TH
ELECT BOX ASY 2’ XL\LG124TH
ACCESS PANEL ASSY 2’124TH
GREASE BUCKET ASSY S/S124TH
BUCKET SLIDE ASSY124TH
STAT HOLDER124TH
SCREW THD MS SS 10-32X 3/8124TH
SWT TOG ON-ON DPDT BLK124TH
SWT PLATE ON/OFF124TH
RELAY 240VAC 3FORMC FLNG124TH-208MGT
TIMER - MOE’S124TH-208MGT
STAT FXD TEMP 385oCLS124TH
1
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED
PAGE
1
INCLUDE MODEL AND SERIAL NUMBER
OF
Some items are included for illustrative purposes only and in certain instances may not be available.
17
PARTS LIST
November 23, 2009, Rev. F
Model No: 136TH, 136THR
Thermostatic Electric Clamshell® Commercial
Key
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
NI
NI
Part
Number
Qty
Per
K9-XL-722-81
K9-XL-722-811
2N-11030-30
3
2N-11030-29
3
K9-XL-426
3
K9-XL-439
3
2H-XL-424
3
K9-XL-434
3
2C-20201-0418
2C-20301-0618
2C-20103-02
5
K9-XL-2271
Y9-31200-02-11
2C-20202-061
2E-30500-071
2C-20103-01
4
2E-30500-221
K9-XL-5071
2C-20104-04
4
2P-70903-081
2P-70903-09
4
2P-70903-09
4
2A-Z0314
4
2K-70801-02
2
2T-30402-07
2
2C-20101-77
6
K9-XL-524-11
2J-31601-01
4
Y9-70701-15-1
3
K9-XL-725-81
K9-XL-422-11
K9-XL-235-11
K9-XL-2281
K9-XL-504
3
2C-20109-041
2E-30303-061
2E-30303-051
2T-30401-051
Description
PLATE ASY 3’ COMBO136TH
PLATE ASY 3’ COMBO RH136THR
ELMNT GRID 208V 1257W136TH
ELE GRD 208/240V4.5KW/6KW136TH
ELEMENT PAN PLATE136TH
ELEMENT PAN Z ASSY136TH
ELEMENT PAN INSULATION136TH
ELEMENT PAN ASSEMBLY136TH
WSHR FLT 3/8 USS PLTD136TH
NUT HEX 5/16-18 PLTD136TH
SCRW SM PLT 10 X .5 PHLSL136TH
SUPPLY WIRE BAFFLE136TH
GROUNDING LUG/+LABEL136TH
WSHR LOCK #10 INT STAR136TH
TRM BLOCK 3PLELRGE 125AMP136TH
SCRW SM PLT 10X7/8 PHIL136TH
TRMINL STRP 8POLE 50A250V136TH
REAR COVER136TH
SCRW PHD ST 8-32X.5 PLTD PHILP136TH
PLG BTN PLTD MTL 5/16136TH
PLG BTN PLTD MTL 7/16136TH
PLG BTN PLTD MTL 7/16136TH
FOOT, 4” DIE CAST136TH
SNAP BUSH 1 3/8 SB1375-16136TH
STAT ADJ 550o 48 C/T136TH
SCRW MS PLT 6-32 X .25 PHD136TH
ELECT BOX COVER SPOT 2’136TH
PILOT LT 250V 6LEAD BLK136TH
KNOB 550o D PHANTOM136TH
ELECT BOX ASY 3’ XL\LG136TH
ACCESS PANEL ASSY 2’136TH
GREASE BUCKET ASSY S/S136TH
BUCKET SLIDE ASSY136TH
STAT HOLDER136TH
SCREW THD MS SS 10-32X 3/8136TH
SWT TOG ON-ON DPDT BLK136TH
SWT PLATE ON/OFF136TH
STAT FXD TEMP 385oCLS136TH
1
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED
PAGE
1
INCLUDE MODEL AND SERIAL NUMBER
OF
Some items are included for illustrative purposes only and in certain instances may not be available.
18
PARTS LIST
November 23, 2009, Rev. F
Model No: 148TH, 148THR, 148THS
Thermostatic Electric Clamshell® Commercial
Fig No
2
3
4
5
6
7
8
9
Part Number
K9-XL-722-9
K9-XL-722-901
K9-XL-722-903
2N-11030-30
2N-11030-29
K9-XL-426
K9-XL-439
2H-XL-424
K9-XL-434
2C-20201-04
2C-20301-06
10
2C-20103-02
11
K9-XL-227
12
13
14
15
16
17
18
Y9-31200-02-1
2C-20202-06
2E-30500-07
2C-20103-01
2E-30500-22
K9-XL-507
2C-20104-04
2P-70903-02
2P-70903-06
1
Qty
1
Description
PLATE ASY 4’ COMBO LH
PLATE ASY 4’ COMBO RH
PLATE ASY 4’ SLIDER TALL
ELMNT GRID 208V 1257W
ELE GRD 208/240V4.5KW/6KW
ELEMENT PAN PLATE
ELEMENT PAN Z ASSY
ELEMENT PAN INSULATION
ELEMENT PAN ASSEMBLY
WSHR FLT 3/8 USS PLTD
NUT HEX 5/16-18 PLTD
Application
148TH
148THR
148THS
148TH
148TH
148TH
148TH
148TH
148TH
148TH
148TH
148TH
148THS
148TH
148THR
148TH
148TH
148TH
148TH
148TH
148TH
148TH
148TH
148TH
148TH
148THR
148TH
148TH
148TH
148THR
148TH
148TH
148THR
148TH
148TH
20
2P-70903-09
2A-Z0314
21
2K-70801-02
22
23
25
2T-30402-07
2C-20101-77
K9-XL-524-1
K9-XL-524-2
2J-31601-01
4
4
4
4
4
4
24
24
28
85
1
2
1
2
1
4
1
2
4
2
1
1
20
3
4
2
4
4
8
2
1
5
26
Y9-70701-15-1
4
KNOB 550° D PHANTOM
148TH
27
K9-XL-725-12
K9-XL-422-1
K9-XL-422-3
1
2
1
1
2
1
2
4
1
1
1
1
ELECT BOX ASY 4’ XL\LG
ACCESS PANEL ASSY 2’
ACCESS PANEL ASSY 4’
148TH
148THR
148TH
148TH
148THR
148TH
148THR
148TH
148TH
148TH
148TH
148TH
19
24
28
2P-70903-08
29
K9-XL-235-1
30
K9-XL-228
31
32
33
NI
NI
K9-XL-504
2C-20109-04
2E-30303-06
2E-30303-05
2T-30401-05
SCRW SM PLT 10 X .5 PHLSL
SUPPLY WIRE BAFFLE
GROUNDING LUG/+LABEL
WSHR LOCK #10 INT STAR
TRM BLOCK 3PLELRGE 125AMP
SCRW SM PLT 10X7/8 PHIL
TRMINL STRP 8POLE 50A250V
REAR COVER
SCRW PHD ST 8-32X.5 PLTD PHILP
PLG BTN PLTD MTL 1/2
PLG BTN PLTD MTL 1/2
PLG BTN PLTD MTL 5/16
PLG BTN PLTD MTL 7/16
FOOT, 4” DIE CAST
SNAP BUSH 1 3/8 SB1375-16
STAT ADJ 550o 48 C/T
SCRW MS PLT 6-32 X .25 PHD
ELECT BOX COVER SPOT 2’
ELECT BOX COVER SPT 3’&4’
PILOT LT 250V 6LEAD BLK
GREASE BUCKET ASSY S/S
BUCKET SLIDE ASSY
STAT HOLDER
SCREW THD MS SS 10-32X 3/8
SWT TOG ON-ON DPDT BLK
SWT PLATE ON/OFF
STAT FXD TEMP 385oCLS
19
3
2
1
14
6
5
4
7
8
12
10
9
11
13
13
8
9
18
19
13
20
16
21
22
17
7
15
18
22
19
23
20
24
See Detail B
25
27
27
26
22
30
29
28
148THS SLIDE
31
33
32
DETAIL A
Model: 124TH, 136TH, 148TH Electric Clamshell®
20
SK2400
Rev. -
10/06/08
PARTS LIST
June 3, 2011, Rev. F
Model: 124TH, 136TH, 148TH, 148THS, 148TH2, DETAIL A, THEMOSTAT ELECTRIC HOOD
Fig No.
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
21
22
23
24
25
27
28
29
30
30
31
32
33
NI
Part No
2C-20101-09
K9-XLH-122
K9-XLH-125
K9-XLH-125-1
2C-20104-48
2C-20202-05
Y9-50312-05
K9-XLH-114
2C-20202-08
2C-20104-10
2C-20111-10
2C-20202-09
2C-20203-05
2C-20301-08
K9-XLH-237
K9-XLH-548
K9-XLH-265
K9-XLH-266
2C-20102-04
2P-51002-01
K9-50312-40
2C-20104-37
K9-XLH-202
2C-20104-04
K9-30307-01
K9-XLH-204
K9-XLH-752
2C-20204-08
K9-XLH-751
2C-20301-15
K9-11160-26-1
K9-11160-27-1
K9-XLH-209-1
K9-XLH-209
2C-20103-02
2E-30701-03
Single
Hood Qty
2
1
1
1
2
2
1
1
4
4
2
2
2
4
1
1
1
1
19
2
2
2
2
9
1
1
2
5
2
5
6
6
1
1
28
2
Double
Hood Qty
4
2
2
2
4
4
2
2
8
8
4
4
4
8
2
2
2
38
4
4
4
4
18
2
2
4
10
4
10
12
12
2
2
48
4
Description
SCRW THD MS 10-24X3/8 PLT
HOOD WRAP
HOOD WRAP SHIM A
HOOD WRAP SHIM B
SCRW HXHD CAP 1/4-28X1/2
WSHR PLT 1/4 LOCK SPLIT
HANDLE ASSY 1 HANDLE
HOOD ATTACH ASSY
WSHR PLT 5/16 LOCK SPLIT
SCRW HXHD CAP 5/16-18X3/4
SCRW HXHD CAP 3/8-16X1 SS
WSHR LOCK 3/8 STD SPLIT
WASHER SS 3/8 USS FLAT
NUT HEX 3/8-16 PLTD
DRIP SHIELD
DRIP SHIELD ASSY
STANCHION COVER L/H
STANCHION COVER R/H
SCRW PHD ST 8-32X.5 PLTD
SPRING COMPRESSION TYPE
SPRING PISTON
SCRW 3/8-16X12 H/H CAP 2
SPRING COVER
SCRW HXWSHRS CP 10/32X1/2
SWT MERC TLT W/250°C 18GA
MERC. SWT. BRACKET ASSY
ELEMENT BRACE MOUNT
WSHR S/S #10 LOCK EXT
ELEMENT BRACE
NUT HEX 10-32 PLTD
STL HTR 104V 1000W (208V
STL HTR 120V/1000W (240V
BOTTOM LAMP HOLDER LEFT
BOTTOM LAMP HOLDER RIGHT
SCRW SM PLT 10 X .5 PHLSL
CONTC2POL35A208-240V50/60
Applications
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
124TH, 136TH, 148TH
148THS
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
208V
240V
ALL
ALL
ALL
ALL
1
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED
PAGE
1
INCLUDE MODEL AND SERIAL NUMBER
OF
Some items are included for illustrative purposes only and in certain instances may not be available.
21
5
4
7
6
8
3
2
1
3
8
10
11
9
8
3
5
7
8
9
15
15
5
7
3
3
8
9
14
13
12
17
DETAIL B
Model: 148THS Electric Sliding Clamshell® Frame Assy
SK2401
22
Rev. -
10/06/08
PARTS LIST
September 10, 2009, Rev. F
Model No: 148THS
Detail A: Sliding Hood Frame Assy
Key
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part
Number
Qty
Per
2K-70801-01
2
K9-XLH-435
2
2C-20201-09
20
2C-20104-12
2
K9-XLH-433
4
K9-XLH-4301
2C-20104-10
8
2C-20202-0810
2C-20301-0618
2P-70202-02
8
K9-XLH-413-1
8
K9-XLH-4161
2C-20102-18
2
K9-XLH-4141
2C-20102-0811
K9-XLH-434
2
K9-XLH-4281
Description
SNAP BUSH 7/16 SB437-5148THS
SLIDER STOP SLIDER HOOD148THS
WSHR PLT 5/16 FLAT SAE148THS
SCRW HXHD CAP 5/16-18X2148THS
SLIDE BAR ANGLE SLIDER148THS
BAR SUPPORT - LH SLIDER148THS
SCRW HXHD CAP 5/16-18X3/4148THS
WSHR PLT 5/16 LOCK SPLIT148THS
NUT HEX 5/16-18 PLTD148THS
CAM ROLLER BRNG148THS
SPACER148THS
J-BOX COVER SLIDER HOOD148THS
SCRW PHD ST 6-32X1/4 PLTD148THS
REAR COVER SLIDER HOOD148THS
SCRW PHD ST 8-32X.375148THS
SLIDE BAR SLIDER HOOD148THS
BAR SUPPORT ASSY RH148THS
1
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED
PAGE
1
INCLUDE MODEL AND SERIAL NUMBER
OF
Some items are included for illustrative purposes only and in certain instances may not be available.
23
STAR INTERNATIONAL HOLDINGS INC. COMPANY
Star - Holman - Lang - Wells - Bloomfield - Toastmaster
10 Sunnen Drive, St. Louis, MO 63143 U.S.A.
(314) 781-2777
www.star-mfg.com
24