Crown Equipment FC 4500 Series Automobile User Manual

C
Specifications
SP 3470F Series
Stockpicker
SP 3400
Four-Point
Series
C
SP 3470F Series
Stockpicker
16
5.5''
18
17
24'' to 30''
adjustable
19
48.5''
4''
ø 4''x 2''
11.9''
6.4''
30''
12
79''
LOAD
CENTER
11
24''
24''
7.5''
27''
14
2''
5.1''
10
9.9''
ø 13''x 5.5''
9.5''
2''
3.7''
6''
ø 6''x 4.3''
21''
13
15
6.2''
3''
Dimensions
General Information
SP 3470F Series
1
2
3
4
5
6
7
8
Manufacturer
Model
Load Capacity*
Load Center
Power
Operator Type
Tire Type
Wheels
Mast Type
10 Lift Height
Free Lift
11 Collapsed Height
12 Extended Height
Truck Weight
24" Load Center to 276"
Platform face to load CG
Electric
Stand-up Rider
Load/Drive/Caster
Load/Drive/Caster
Triple-telescopic
(LH)
With LBR
13 Head Length
14 Forks
Performance
(EH)
Without Battery
Standard L x W x T
in
in
75.6
36 x 4 x 2
in
in
in
in
30, 39, 42, 45, 48, 54, 60, 72, 84
87.5
98.5
Optional Lengths
Inside Straddle
Outside Straddle
19 Operator Compartment Width
20 Speed Travel
21 Speed Lift
22 Speed Lower
23 Battery
Empty/Loaded
Empty/Loaded
Empty/Loaded
Type
Min Weight/Max Amp
Max Battery Size
60 Min Rating
24 Traction Motor
210
8
95
298
6295
240
20
107
328
6490
Crown Equipment Corporation
SP 3470F
3000
24
24
Stockpicker
Poly/Poly/Poly
2/1/1
TT
276
294
312
330
348
32
38
44
56
62
119
125
131
143
149
364
382
400
418
436
6887 7008 7101 7231
7324
in
in
in
in
lb
15 Wheelbase
16 Turning Radius
17 Aisle Guide Wheel Range
18 Straddle Width
lb
in
Volts
49.5" to 77.5" (11.5" to 15.5"
Greater than inside straddle in .25" increments)
in
in
38 to 63 in 1" increments
Add 11"
in
mph
fpm
48 Standard; 42, 54, 60 and 64 Optional
See Chart
40/26 Low, 71/43 High
fpm
40/38 Low, 80/75 High
Lead Acid
1520/1085
14.25 x 36.25 x 31 High
4.0
hp
* Contact factory. Capacity depends on maximum lift height, straddle width, load center and fork length.
Steered Wheel < 10° (1)
Guided (2)
Lift Height
(inches)
Power Unit First (PUF) (3)
Travel Speed (mph) Empty/Loaded
Linear
SP 3470F
0-24
7.0
25-152
7.0 - 4.0
153-200
4.0 - 3.0
201-304
3.0 - 1.5
305-366
1.5
(1) Top
travel speed is reduced to 80% at a 10° steering angle, beyond
10° travel speeds gradually reduce down to 50% of top travel speed.
Steering angle is automatically limited to within 10° straight travel
when lift is above 200".
(2) Non-guided
(3) Guided
Specifications
travel speeds between 24" and 304" are reduced.
travel speeds in the Forks First (FF) direction are less than
Power Unit First (PUF) up to 152".
366
68
155
454
7417
Standard Equipment
1. 24-volt electrical system
2. Crown’s Access™ traction
control module
3. Separately excited motor
technology
4. Motor Monitoring System
(MMS). MMS includes
motor brush wear
indicators and motor
temperature indicators.
5. Electronic steering
6. Two-speed raise/lower with
soft start and stop lower
7. Intelligent Braking System
(IBS) with low-profile
brake pedal
8. Linear speed control
9. Start up and run time
diagnostics
10. Programmable performance
features
11. Information Display Panel in
operator platform
12. Elapsed time counter
13. Battery discharge indicator
with lift interrupt
14. Steer tire direction indicator
15. Hour meters–hours recorded
for total operating, traction,
lift, lower and steer
16. Soft urethane twist grip with
“cam grip”
17. 10° angled steer wheel with
soft feel spinner
18. Storage compartment
19. Premium platform cushion
20. Clear visibility platform
window
21. Clear visibility mast design
22. Key switch
23. Horn
24. Strobe light
25. Hinged side gates with
power disconnect
26. 14.25" battery compartment
27. 350 amp battery connector
28. 2" diameter battery
compartment rollers
29. Top battery access for service
30. Removable steel battery
side covers
31. Adjustable battery retainer
32. Hinged, lift off steel power
unit doors
33. Emergency power cut-out
34. Operator belt and lanyard
35. Pallet clamp
36. InfoPoint® Quick Reference
Guide and Maps
37. Color-coded wiring
38. 6" diameter load wheels
39. Four-point foot print
Optional Equipment
1. Crown wire guidance
(broadband technology)
operates on all frequencies
ranging from 5.2 through
10 Khz without changing
components.
2. Aisle guide wheels for
rail guidance
3. Battery retainer
interlock switch
4. Work lights, dome light
and two-speed fan
5. Spotlights
6. Flashing amber strobe light
7. Fork raise cutout with or
without override and/or
lower cutout with override
8. Zone select key switch
9. 42", 54", 60" and 64" wide
operator platforms
10. Corrosion conditioning
11. Freezer conditioning
(Includes corrosion conditioning, ribbed floor mat
and wire mesh windshield)
12. Wire mesh screen (Standard
with freezer conditioning)
13. Retractable tether
14. Load wheel and drive
tire compounds
15. 30" lanyard boom
16. Special paint
17. Work Assist™ Accessories
• Clip pad and hook
• Plate
• Pocket
18. Fire extinguisher
Human Factor
The operator area is designed for
maximum visibility and stability for
increased operator confidence
and comfort.
The operator platform features a
large window (1088 sq in) for
excellent visibility. A Crowndesigned clear-visibility mast
affords the platform window one
forward and two peripheral windows for maximum visibility, even
when the platform is lowered.
The clear-visibility mast, with
full free lift, extends the platform
window above the mast
channels for unobstructed
visibility when raised.
A low-profile power unit, low
placement of the lower cross
brace and an outer C-channel
rail assembly also contribute to
excellent visibility.
SP 3470F Series
Technical Information
A soft urethane twist grip is
solidly mounted to the truck
console to provide excellent
stability for the operator during
travel, plugging and braking.
Controls for lift/lower, horn and
emergency disconnect are
conveniently located for efficient
operation and minimal operator
fatigue. The steering wheel is
angled at 10° and recessed to
maximize the work area and
reduce steer effort. The steering
wheel and spinner knob are
covered with soft urethane to
reduce grip force and insulate
against vibration. Control location
keeps the operator’s posture
neutral at all times. The platform
cushion, made of a microcellular
composition, absorbs shock and
vibration. The brake pedal has
a low-profile design and when
engaged is flush with the platform
cushion for maximum comfort.
Heavy-duty side gates, with
two horizontal and one vertical
support rails, communicate
security to the operator. For
additional safety, cut-out
switches disengage truck
operation when side gates are
raised. Two work lights, two
dome lights and a two-speed fan
are optional. “Power-on” key
prevents unauthorized operation
of the truck; start position
initializes truck “self-test”.
The Information Display Panel
provides concise, clear
feedback for the operator
during truck operation.
Information Display Panel
The Information Display Panel
travels with the operator at all
times. Features include audible
and visual prompts for the
operator, steer wheel direction
indicator, battery fuel gauge with
lift interrupt, wire guidance status
lights, hour meters for all motors,
brush wear indicators and motor
temperature indicators, elapsed
time counter, optional battery
retainer interlock light, and
optional fork height “zone
select” control.
Responsibly Innovative
Electronics
Environmentally hardened
heavy-duty 24-volt electrical
system. The system utilizes an
intelligent network of modules
to provide real time truck
control, display, diagnostics and
calibration. A distribution panel
provides a central location for
troubleshooting, reduces wiring
requirements, and enables future
options to be added easily. The
control system can be accessed
by the Service Terminal to provide
calibration of truck parameters
and optional features set-up.
The control system is also used
to extract service diagnostic and
management data. The link-up
port is conveniently located
on the platform and is easily
accessible without removal of
covers for connection.
The Crown Program Analysis
Cartridge (PAC) works in
conjunction with the Service
Terminal and ensures users
simple, fast program upgrade
of systems.
The Service Terminal also provides extensive service history
information as well as “real time”
electrical system diagnostics
and fault isolation information
for servicing.
Enhanced and
Interchangeable Drive Unit
A Crown-manufactured drive unit
uses spiral bevel and helical gears
from motor to drive wheel axle.
Fixed, mounted drive motor does
not rotate minimizing wear on
electrical cables. Drive tire
changing is simplified with this
new drive unit. Crown Turret
Trucks and Reach Trucks also
use this drive unit.
Four-wheel Configuration
A drive tire, caster wheel, and two
load wheels provide a four-point
foot print. Caster is adjustable to
compensate for tire wear.
Travel System
Crown’s exclusive Access
traction control module
dramatically improves travel
speeds, acceleration and
deceleration, thus increasing
productivity. The network of
modules knows the position
of side gates, the speed and
direction of travel, the position of
the steer wheel, the truck weight
and the height of the operator
platform. The traction control
module uses this information to
control acceleration, braking,
plugging and maximum speed.
The Crown traction system
provides high available torque
utilizing a Crown manufactured
separately excited motor and
maintains constant performance
levels under varying loads, conditions and battery state of charge.
Speeds remain the same empty
or loaded. Separately excited
motor technology eliminates
forward, reverse and bypass
contactors achieving higher
levels of reliability. Regenerative
motor braking helps save energy,
increases motor brush life and
decreases motor temperature.
Travel System–continued
Linear speed control provides
smooth travel speed transition as
lift heights change and increases
productivity.
Truck performance specifications
(maximum travel speed, coast,
plugging, acceleration, travel
speed at height, and low speed
lowering) are adjustable using the
Crown Service Terminal. This
enables customizing truck performance to meet specific application or operator requirements.
Crown’s InfoPoint system offers
evolutionary refinement for
service simplicity. The InfoPoint
Quick Reference Guide, on-truck
component maps and information nuggets located throughout
the truck allow technicians to
troubleshoot without schematics,
wiring diagrams, or service
manuals for more than 95
percent of repairs.
The InfoPoint Quick Reference
Guide provides code definition
and overall component ID so
the technician knows where it is,
what it is and what it does
(Three W’s). InfoPoint ensures
faster, simpler, and higher
quality service.
Intelligent Steering
Standard on the SP 3400
Four-Point Series is electronic
steering that is microprocessor
based.
Crown’s intelligent steering feature slows the truck automatically
when the steer wheel is turned
beyond 10°. Using the intelligence of Crown’s Access
traction control module, the
truck monitors the height of
the operator platform, truck
speed and steer wheel position.
Steering wheel rotation provides
smooth, operator feedback. Steer
effort is minimal, lock-to-lock
revolutions is 4.5 turns. Drive
wheel rotates a full 180° for
maximum maneuverability. Auto
centering drive tire for trucks
equipped with rail guidance.
Steering is connected to the
Control System for full
diagnostics and operator
interface. Crown PAC also
interfaces with steering system
for fast upgrade.
Intelligent Braking
System (IBS)
Crown’s patented Intelligent
Braking System combines
motor braking with optimum
amounts of friction braking
(three varying levels of force).
The appropriate level of braking
is applied dependent upon platform height, direction of travel,
and truck weight. Braking force
is automatically reduced as
height increases and speed
decreases. Optimum braking
for the right elevation gives
operators more confidence and
better control, while eliminating
abrupt stops and reducing platform sway. Brake lining life can
be expected to last up to twice
as long before replacement
is necessary.
Brake system eliminates
hydraulic lines running in mast to
control braking. Braking can also
be accomplished by proportional
plugging, which permits the
operator to control the rate of
deceleration when extended
stopping distance is preferred.
Simplified Hydraulics
Heavy-duty series wound pump
motors and gear pumps are
assembled into an integral unit.
Two-speed lift (high/low) is
standard. Crown-manufactured
solenoid type manifolds with
built-in checks and relief valves.
Two-speed lowering (high/low)
with soft start is standard. Low
speed lowering is adjustable with
the use of the Service Terminal.
Soft-start lowering feature
reduces the harshness at the
beginning and end of the
lowering cycle. The softer start
is accomplished by controlling
how quickly the proportional
valve is opened or closed.
Valve actuation is controlled
by a driver in the networks
traction control module.
SP 3470F Series
Technical Information
Maximum lowering speed is
regulated by a pressure compensating flow control valve.
Velocity fuses are used in all
cylinders to stop lowering should
lowering speed exceed a preset
value due to a line rupture. A
hydraulic accumulator is used to
cushion raise and lower functions. Manual lowering control on
manifold block allows lowering of
platform from ground level. Oil
reservoir is designed with a 100
mesh screen at the fill location,
a suction strainer, spin-on type
10 micron return line filter and a
magnetic drain plug.
Wheels and Tires
Polyurethane drive tire, 13"
diameter x 5.5" wide x 8" hub
diameter. Load wheels are
6" diameter polyurethane x 4.25"
wide. Optional polyurethane aisle
guide wheels are 2" wide with a
4" or 2.5" diameter. Casters have
dual 3" wide x 10" diameter
polyurethane load wheels.
The Crown Mast Assembly
High visibility three-stage mast
features nested rail design with
lift cylinders positioned behind
mast rails. Mast has a low center
position cylinder for free lift.
Improved mast cable life due
to larger, 5" diameter pulleys.
Routing of hosing and cables
optimizes visibility through mast.
Built-in sensors detect chain
slack and shut down primary
lower function. Exclusive
spring-loaded staging bumpers
virtually eliminate platform
impact as platform stages.
Negative rail drop allows shimming of mast rollers without
major disassembly.
Stronger Low Profile
Power Unit
Power unit is fabricated from
heavy-gauge steel. Lower skirt
is .75" steel that runs 9" high for
component protection. Rugged
steel doors suspended on
heavy-duty pin hinges cover
power unit componentry. Doors
swing wide for open access.
Doors can also be lifted off for
unrestricted service access.
Door bolts have exclusive
convex design that mates with
concave door holes for fast
reinstallation of door bolts.
Battery side covers are all steel.
An optional battery retainer
interlock switch is available. Top
battery access is available by
lifting cover. Cover has integral
support post.
Forks
Standard fork is 2" thick x 4"
wide x 36" long forged steel,
with optional lengths available. A
3" thick x 6" wide x 84" long box
section fork is optional. Fork
spread (adjustable) 24" to 30".
Pallet Clamp
Standard equipment includes a
foot-applied, hand-released pallet
clamp designed for use with
pallets having center stringers.
Safety Shield
Safety glass to protect operator
from chains and moving parts
while in his normal operating
position.
Audible Travel Alarm Option
Safety considerations and
dangers associated with audible
travel alarms include:
• Multiple alarms can cause
confusion.
• Workers ignore the alarms
after day-in and day-out
exposure.
• Operator may transfer the
responsibility for “looking out”
to the pedestrians.
• Annoys operators and
pedestrians.
Other Options Available
Contact your local Crown dealer.
Dimensions and performance
data given may vary due to
manufacturing tolerances.
Performance is based on an
average size vehicle and is
affected by weight, condition of
truck, how it is equipped and
the conditions of the operating
area. Crown products and
specifications are subject to
change without notice.
C
Crown Equipment Corporation
New Bremen, Ohio 45869 USA
Tel 419-629-2311
Fax 419-629-3796
crown.com
Because Crown is continually improving its products,
specifications are subject to change without notice.
Crown, the Crown logo, the Momentum symbol,
Access, InfoPoint and Work Assist are trademarks of
Crown Equipment Corporation.
Copyright 2006 Crown Equipment Corporation
SF14677 9/06
Printed in U.S.A.