Crown Equipment RC 5500 Series Automobile User Manual

C
Specifications
RC 5500 Series
Stand-up Rider
Lift Truck
RC 5500
Series
C
RC 5500 Series
Stand-up Rider
Lift Truck
4"
42"
8"
33"
21
48"
19.8"
88" Standard - 79.4" Head Clearance
84.5" Optional - 75.9" Head Clearance
13
14
57.5"
17
9.5"
Height to top of
rollers 6.8"
42
22
38
15
9
18
Chassis
Weights
Speeds
Dimensions
General Information
RC 5500 Series
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
21
22
23
24
24A
25
Manufacturer
Model
Load Capacity*
Load Center
Power
Operator Type
Tire Type
Wheels (x = driven)
Mast
Fork Carriage
Forks
Tilt
Headlength**
Width Overall
Height
Turning Radius
Load Distance**
Aisle Width
Speed Travel
w/Productivity Package
Speed Lift
DC
AC
26 Speed Lower
32 Weight, Less Battery
33 Axle Load with Max Battery
34
35 Tires
36
37
38 Wheelbase
39 Tread Width
40
41
42
43
44
45
Ground Clearance, Loaded
Grade Clearance, Loaded
Brakes
Battery
Motors
Battery
46
47
48 Battery Floor Height
49 Motors
50
51 Operating Pressure
Rated to 154 in
Fork Face to Load CG
Electric
Press-on Solid
Number Front/Rear
Lifting Height
Free Lift Height†
Standard L x W x T
Optional Lengths
B°/F°
RC
lb
in
in
in
in
in
degree
in
in
Mast Collapsed
in
Mast Extended†
in
in
Center of Wheel to Fork Face in
Right Angle Stack
in
Empty/Loaded
36V mph
Empty/Loaded
36V mph
Empty/Loaded
fpm
Empty/Loaded
fpm
Empty/Loaded
fpm
lb
Unloaded Front
lb
Unloaded Rear
lb
Number Front/Rear
Size Front
in
Size Rear
in
in
Front - Drive
in
Rear - Steer
in
Lowest Point
in
Center of Wheelbase
in
%
Service
Parking
Type
Compartment
Capacity
AH
KWH
Weight - Min
lb
Weight - Max
lb
Comp’t. Size - Max
Length
Width
Height
With Rollers
in
Traction Motor, dia
in
Lift Motor, dia
DC/AC in
For Attachments
psi
Specifications
Crown Equipment Corporation
5520/25-30 5530/35-30 5530/35-35 5540/45-40
3000
3000
3500
4000
24
36 Volts
Stand-up Rider Counterbalanced
Cushion
2x / 2
See Mast Chart
See Mast Chart
ITA Class II
36 x 4 x 1.5
36 x 4 x 1.5
36 x 4 x 1.5
36 x 4 x 1.75 36 x 4 x 1.75
30, 39, 42, 45, 48, 54, 60
See Mast Chart
62.9
65.2
67.5
67.7
70.1
42
See Mast Chart
See Mast Chart
51.7
54
56.2
56.2
58.6
11.3
11.5
Turn Radius + Load Distance + Load Length + Clearance
7.2/7.2
7.8/7.2
90/60
90/60
90/60
90/57
90/50
110/65
110/65
110/65
110/60
110/55
90/90
6350
6390
5929
6429
6457
3992
4167
4522
4557
4850
4337
4489
4057
4521
4678
2/2
16 x 7 x 10.5
10 x 5 x 6.5
42.7
45
47.2
47.2
49.6
35
6.7
3.0
4.2
41
39
37
37
35
Foot - Motor
Auto - Electric
Lead Acid
B
C
D
D
E
775
930
1085
1085
1240
27.2
32.6
38.1
38.1
43.6
1710
1990
2280
2280
2600
1980
2270
2650
2650
3070
13.6
15.9
18.2
18.2
20.5
38.56
31
6.8
7.5
6.7/7.5
Up to 2500 psi
5510/15-30
3000
* Optional masts, attachments, longer load dimensions and higher lifting heights may result in derating of the capacity. Contact your local dealer.
** Add 4.25 inches for quad masts; add 2 inches for sideshift option.
† Includes load backrest.
Performance specifications are based on a truck equipped with a 190" triple telescopic mast.
RC 5500 Series
Mast Type
9 Lifting Height
11 Free Lift Height
14 Tilt B/F*
17 Mast Collapsed Height
18
Specifications
in
in
degree
in
154
20.2
3/5
71.3
190
32.2
5/5
83.3
TT
208
38.2
5/5
89.3
226
44.2
5/5
95.3
244
50.2
5/5
101.3
240
33.2
3/5
83.4
246
36.2
3/5
86.4
QUAD
258
39.2
3/5
89.4
264
42.2
3/5
92.4
276
45.2
3/5
95.4
in
202
238
256
274
292
288
294
306
312
324
Mast Extended Height
All values with 48" Load Backrest
*Forward Tilt limited to 2º above staging
Standard Equipment
1. Crown’s Access 1 2 3®
Comprehensive
System Control
2. e-GEN™ Braking System
with automatic parking brake
3. Intrinsic Stability System™
• Travel speed reduction and
appropriate brake control
when forks are above
free lift
• Forward tilt interlock
above staging
• Controlled tilt speeds
• Counterweight exceeds
required standards
• Cornering speed control
• Ramp hold
• Ramp speed control
4. FlexRide™ Suspension
5. Operator compartment
• Crown flexible side stance
• Padded back support with
integral side restraint
• Premium rubber floor mat
• Padded arm rest
• Operator console with
desk top work surface
and storage
• Entry bar
• Posture relief step
6. Multi-task control handle
7.
8.
Tilt position assist
Crown display
• Battery discharge indicator
with lift interrupt and
re-key feature
• Hour meters / travel
distance / stop watch
• Pin code access capable
• Event code display with five
(5) key navigation
• Access 1 2 3 diagnostics
• P1, P2, P3 Performance
tuning
9. AC traction system
10. 36-volt system
11. 350 amp battery connector
12. InfoPoint® System with
Quick Reference Guide
13. Color-coded wiring
14. Battery rollers
15. Dual 10" cushion steer tires
16. Large 16" cushion drive tires
17. Crown-manufactured drive
and lift motors
18. High visibility power unit
19. Radial design overhead guard
with third post
20. High visibility mast with
in-line hose routing
21. Hydrostatic power steering
22. 5° forward tilt
23. 48" high load backrest
24. Reverse steering
Optional Equipment
1. AC Hydraulics
2. Productivity package
3. Operator compartment
wall padding
4. Adjustable armrest
5. Freezer and corrosion
conditioning
6. Sideshifter
7. Hydraulic valves for
attachments
8. Quick disconnect
hydraulic connectors
9. Forward steering
10. EE rating
11. InfoLink™ Ready System
12. Keyless on/off switch
13. Fork lengths
14. Polished and tapered forks
15. Load backrest heights
16. Non-marking smooth or lug
rubber tires
17. Drive-in rack overhead guard
18. Overhead guard heights
19. Tilt options
20. Work lights
21. Strobe lights
RC 5500 Series
Technical Information
22. Audible travel alarms
23. Suspended floorboard
24. Positive/Negative
accessory cable
25. Work Assist™ Accessories
• Clip pad and hook
• Clamp
• Clamp and
mounting plate
• Operator fan
• Fire extinguisher
• Dome light
• Storage Pocket
Operator visibility is
improved with:
Operator Compartment
Soft, rounded surfaces make
the compartment interior more
comfortable. Streamlined
exterior smooths entry/exit
for the operator.
A low floor height, (9.5") first
greets the operator. A patented
FlexRide suspended floor
provides a comfortable ride
for a wide range of operators.
A footrest provides postural
relief during stationary tasks,
complementing the largest
floorboard in its class.
Crown’s flexible side stance
allows the operator to change
positions to increase comfort
and productivity.
An entry bar with sensors automatically slows travel and sounds
an audible alarm when activated,
encouraging safe foot positioning
inside the truck.
The Multi-Task Control Handle
naturally bridges Crown’s
current and past designs.
Intuitive operation is increased,
reducing the learning curve.
Blending of hydraulic control
functions and traction can
improve productivity. Control
handle activation forces are
reduced. Soft grip steer tiller
with hydrostatic steering reduces
operator fatigue.
• Low-profile sculpted
power unit
• High visibility mast
• Angled overhead guard post
and placement
• Radial design overhead guard
• Flexible side stance
Crown Drive System
Crown has applied the latest
generation AC drive system,
enhanced with Access 1 2 3
technology. The demand for
high efficiency systems that
closely match customer torque
requirements is met with this
generation control system.
Crown-manufactured, independently controlled, AC drive
motors are specifically designed
to optimize system integration
between the traction and
braking controls.
Crown’s Access 1 2 3
technology provides optimum
performance and control by
offering a communication
interface for operators and
technicians, intelligent
coordination of lift truck
system and simplified service
with advanced diagnostics.
The Crown display is used for
easy troubleshooting, access
service history and set performance features. A distribution
panel is conveniently located
with all test points, control
fuses and central wiring for
easy troubleshooting.
Three modes of performance
can be selected to accommodate operator experience or
application requirements.
e-GEN™ Braking System
Variable regenerative motor
braking is optimized and virtually
eliminates brake maintenance.
The appropriate amount of
stopping force is applied to
match operator brake input
and the current operating
conditions of the truck.
The closed loop Access 1 2 3
traction control will keep the
truck static until a travel input is
requested, even when operating
on a grade.
Hydraulics
The hydraulic system provides
continuous filtration. A pressurized steel hydraulic tank reduces
oil misting and contamination.
Hydraulic attachments can be
added easily in the field.
Hydraulic manifold is mounted
on the mast reducing the number
of hoses and fittings.
Automatic electric parking
brakes activate when the
operator releases the brake
pedal, a travel input has not
been requested or battery
power has been disconnected.
Ram displacement type lift
cylinders and two double
acting tilt cylinders are
Crown-manufactured. All
rams and piston rods are
hard chrome plated to
reduce pitting and extend
cylinder packing life. O-ring
face seal fittings are used
to eliminate leaks.
Steering
Load-sense hydrostatic
steering is an on-demand
system which reduces energy
consumption. Smooth, quiet
steering control with minimal
operator effort required at the
steer tiller. Steer tires rotate 182º
for maximum maneuverability.
Crown’s hydrostatic steering
system is simplified with significantly fewer parts, thus reducing
maintenance requirements.
Mast Assembly
Crown-manufactured mast
assembly utilizes a “flush-face”
interlocked I-beam design to
improve visibility and reduce
truck length. Roller bearing studs
are welded on both sides of the
rails for maximum strength and
roller bearings are canted to run
in the thick cross section of the
rail. Tie bars wrap around the
rails for added strength and to
resist off-center load forces.
RC 5500 Series
Technical Information
“In-line” hose routing opens up
visibility. Cylinders are placed
to the sides to create a high
visibility design.
Other Options
1. Audible travel alarm
2. Flashing lights
Safety considerations and
dangers associated with
audible travel alarms and
flashing lights include:
• Multiple alarms and/or lights
can cause confusion.
The mast has four points of
attachment to the truck for good
load force distribution. Two
mounting points are at the
frame, where tilt cylinders attach.
Tilt cylinders use spherical
bushings to resist off center load
distortions. Two large diameter
studs secure the mast to the
drive units.
Drive Units
Two Crown-manufactured
independent double reduction
planetary gear drives offer
27 to 1 gear reduction. The
first and second reduction
use helical gears for low noise
and efficiency. The drive unit
gears are splash lubricated in
an oil bath.
Carriage
An ITA Class II carriage is standard. An optional hook type ITA
sideshifter or other attachments
are easily added. Optional fork
lengths are available.
• Workers ignore the alarms
and/or lights after day-in and
day-out exposure.
• Operator may transfer the
responsibility for “looking out”
to the pedestrians.
• Annoys operators and
pedestrians.
Other Options Available
Contact your local Crown dealer.
Dimensions and performance
data given may vary due to
manufacturing tolerances.
Performance is based on an
average size vehicle and is
affected by weight, condition of
truck, how it is equipped and
the conditions of the operating
area. Crown products and
specifications are subject to
change without notice.
C
You can count on Crown to build lift trucks
designed for safe operation, but that’s
only part of the safety equation. Crown
encourages safe operating practices through
ongoing operator training, safety-focused
Crown Equipment Corporation
New Bremen, Ohio 45869 USA
Tel 419-629-2311
Fax 419-629-3796
crown.com
Because Crown is continually improving its products,
specifications are subject to change without notice.
Crown, the Crown logo, the color beige, the
Momentum symbol, Access 1 2 3, InfoLink,
InfoPoint, e-GEN, FlexRide, Intrinsic Stability
System and Work Assist are trademarks of
Crown Equipment Corporation.
supervision, maintenance and a safe working
environment. Go to crown.com and view our
safety section to learn more.
Copyright 2007-2008 Crown Equipment Corporation
SF14737 Rev. 8/08
Printed in U.S.A.